自动化立体仓库 - WCS系统
#
luxiaotao1123
2022-10-25 794e455edf31cb337fd440be4606db499d16b207
src/main/java/com/zy/asrs/service/impl/MainServiceImpl.java
@@ -718,8 +718,86 @@
            if (!locMastService.isShuttle(wrkMast.getLocNo())) {
                // 非穿梭库入库 【 堆垛机直接入库 】
                if (wrkMast.getWrkSts() == 2) {
                    // 已经存在吊车执行任务时,则过滤
                    if (wrkMastMapper.selectWorking(slave.getId()) != null) {
                        continue;
            }
                    // 双深库位且浅库位有货,则需先对浅库位进行库位移转
                    if (Utils.isDeepLoc(slaveProperties, wrkMast.getLocNo())) {
                        String shallowLocNo = Utils.getShallowLoc(slaveProperties, wrkMast.getLocNo());
                        LocMast shallowLoc = locMastService.selectById(shallowLocNo);
                        // O.空库位、Q.拣料/盘点/并板再入库、S.入库预约、X.禁用 直接搬!
                        switch (shallowLoc.getLocSts()) {
                            case "P":
                            case "R": {
                                WrkMast waitWrkMast = wrkMastMapper.selectByLocNo(shallowLocNo);
                                if (null == waitWrkMast || (waitWrkMast.getIoType() == 101 && waitWrkMast.getWrkSts() >= 14L)) {
                                    log.error("{}库位异常,未检索到相应工作档!", shallowLocNo);
                                } else {
                                    waitWrkMast.setIoPri(15D);
                                    waitWrkMast.setModiTime(new Date());
                                    if (wrkMastMapper.updateById(waitWrkMast) == 0) {
                                        log.error("调整工作档优先级失败!工作号={}", waitWrkMast.getWrkNo());
                                    }
                                    //20220719 Add,如果浅库位状态为P/R,工作状态为14/15,说明浅库位已经空了,可以执行入库任务
                                    if (waitWrkMast.getWrkSts() < 14L) {
                                        continue;
                                    }
                                }
                                break;
                            }
                            case "F":
                            case "D":
                                // 此标记避免多次执行移库任务
                                if (Cools.isEmpty(wrkMast.getUpdMk()) || "N".equals(wrkMast.getUpdMk())) {
                                    wrkMast.setUpdMk("Y");
                                    wrkMast.setIoPri(14D);
                                    wrkMastMapper.updateById(wrkMast);
                                    // 生成工作档、改变浅库位的源库/目标库 库位状态、下发堆垛机命令(立马执行)
                                    moveLocForDeepLoc(slave, shallowLoc);
                                }
                                continue;
                            case "Q": {
                                WrkMast waitWrkMast = wrkMastMapper.selectByLocNo(shallowLocNo);
                                if (null != waitWrkMast && waitWrkMast.getWrkSts() == 4) {
                                    continue;
                                }
                                break;
                            }
                        }
                    }
                    // 堆垛机入库 命令下发区 --------------------------------------------------------------------------
                    CrnCommand crnCommand = new CrnCommand();
                    crnCommand.setCrnNo(slave.getId()); // 堆垛机编号
                    crnCommand.setTaskNo(wrkMast.getWrkNo().shortValue()); // 工作号
                    crnCommand.setAckFinish((short) 0);  // 任务完成确认位
                    crnCommand.setTaskMode(CrnTaskModeType.LOC_MOVE); // 任务模式:  库位移转
                    crnCommand.setSourcePosX(crnStn.getRow().shortValue());     // 源库位排
                    crnCommand.setSourcePosY(crnStn.getBay().shortValue());     // 源库位列
                    crnCommand.setSourcePosZ(crnStn.getLev().shortValue());     // 源库位层
                    crnCommand.setDestinationPosX(locMast.getRow1().shortValue());     // 目标库位排
                    crnCommand.setDestinationPosY(locMast.getBay1().shortValue());     // 目标库位列
                    crnCommand.setDestinationPosZ(locMast.getLev1().shortValue());     // 目标库位层
                    if (!MessageQueue.offer(SlaveType.Crn, wrkMast.getCrnNo(), new Task(2, crnCommand))) {
                        log.error("堆垛机命令下发失败,堆垛机号={},任务数据={}", wrkMast.getCrnNo(), JSON.toJSON(crnCommand));
                    } else {
                        // 修改工作档状态  7.吊车入库中
                        Date now = new Date();
                        wrkMast.setWrkSts(7L);
                        wrkMast.setCrnStrTime(now);
                        wrkMast.setModiTime(now);
                        if (wrkMastMapper.updateById(wrkMast) == 0) {
                            log.error("修改工作档状态 {} => 7.吊车入库中 失败!!,工作号={}", wrkMast.getWrkSts$(), wrkMast.getWrkNo());
                        }
                        return true;
                    }
                }
            } else {
            // 目标库位 ===>> 最外层库位
            if (locMastService.isOutMost(wrkMast.getLocNo())) {
                // 判断小车是否在最外层库位,如果是则搬走,如果不是,则直接堆垛机入库
@@ -847,6 +925,7 @@
                    // 堆垛机搬运小车
                    if (wrkMast.getWrkSts() == 3L) {
                        this.carMoveIn(wrkMast, wrkMast.getSteNo(), crnProtocol);
                        }
                    }
                }
            }
@@ -2920,5 +2999,130 @@
    }
    /**
     * 因双深库位阻塞,对浅库位进行移转(出库版)
     * tip:同步
     */
    private void moveLocForDeepLoc(CrnSlave crn, LocMast shallowLoc){
        try {
            List<Integer> rows = locMastService.queryDistinctRow(crn.getId());
            LocMast loc = null;
            for (Integer row : rows) {
                if (Utils.isDeepLoc(slaveProperties, row)) {
                    loc = locMastService.queryFreeLocMast(row, shallowLoc.getLocType1());
                    if (loc != null) {
                        if (Utils.isDeepLoc(slaveProperties, loc.getLocNo())) {
                            String shallowLocNo = Utils.getShallowLoc(slaveProperties, loc.getLocNo());
                            LocMast shallowLoc1 = locMastService.selectById(shallowLocNo);
                            if (!shallowLoc1.getLocSts().equals("O")) {
                                loc = null;
                            }
                        }
                    }
                    if (null != loc) {
                        break;
                    }
                }
            }
            if (null == loc) {
                for (Integer row : rows) {
                    if (Utils.isShallowLoc(slaveProperties, row)) {
                        loc = locMastService.queryFreeLocMast(row, shallowLoc.getLocType1());
                        if (null != loc) {//对应深库位非在库状态,不能移库
                            String deepLoc = Utils.getDeepLoc(slaveProperties, loc.getLocNo());
                            LocMast deepLoc1 = locMastService.selectById(deepLoc);
                            if (!deepLoc1.getLocSts().equals("F") && !deepLoc1.getLocSts().equals("D")) {
                                loc = null;
                            }
                        }
                        if (null != loc) {
                            break;
                        }
                    }
                }
            }
            if (null == loc) {
                log.error("双深库位 --- 浅库位阻塞异常! 待移转浅库位:" + shallowLoc.getLocNo());
                throw new CoolException("双深库位 --- 浅库位阻塞异常! 待移转浅库位:" + shallowLoc.getLocNo());
            }
            // 获取工作号
            int workNo = commonService.getWorkNo(0);
            // 保存工作档
            WrkMast wrkMast = new WrkMast();
            wrkMast.setWrkNo(workNo);
            wrkMast.setIoTime(new Date());
            wrkMast.setWrkSts(11L); // 工作状态:11.生成出库ID
            wrkMast.setIoType(11); // 入出库状态: 11.库格移载
            wrkMast.setIoPri(13D);
            wrkMast.setCrnNo(crn.getId());
            wrkMast.setSourceLocNo(shallowLoc.getLocNo()); // 源库位
            wrkMast.setLocNo(loc.getLocNo()); // 目标库位
            wrkMast.setFullPlt(shallowLoc.getFullPlt()); // 满板
            wrkMast.setPicking("N"); // 拣料
            wrkMast.setExitMk("N"); // 退出
            wrkMast.setEmptyMk(shallowLoc.getLocSts().equals("D") ? "Y" : "N"); // 空板
            wrkMast.setBarcode(shallowLoc.getBarcode()); // 托盘码
            wrkMast.setLinkMis("N");
            wrkMast.setAppeTime(new Date());
            wrkMast.setModiTime(new Date());
            int res = wrkMastMapper.insert(wrkMast);
            if (res == 0) {
                log.error("双深库位 --- 保存工作档失败! 待移转浅库位:" + shallowLoc.getLocNo());
                throw new CoolException("保存工作档失败");
            }
            // 工作档明细保存
            if (shallowLoc.getLocSts().equals("F")) {
                List<LocDetl> locDetls = locDetlService.selectList(new EntityWrapper<LocDetl>().eq("loc_no", shallowLoc.getLocNo()));
                for (LocDetl locDetl : locDetls) {
                    WrkDetl wrkDetl = new WrkDetl();
                    wrkDetl.sync(locDetl);
                    wrkDetl.setWrkNo(workNo);
                    wrkDetl.setIoTime(new Date());
                    wrkDetl.setAnfme(locDetl.getAnfme());
                    wrkDetl.setAppeTime(new Date());
                    wrkDetl.setModiTime(new Date());
                    if (!wrkDetlService.insert(wrkDetl)) {
                        log.error("双深库位 --- 保存工作档明细失败! 待移转浅库位:" + shallowLoc.getLocNo());
                        throw new CoolException("保存工作档明细失败");
                    }
                }
            }
            // 修改源库位状态
            if (shallowLoc.getLocSts().equals("D") || shallowLoc.getLocSts().equals("F")) {
                shallowLoc.setLocSts("R"); // R.出库预约
                shallowLoc.setModiTime(new Date());
                if (!locMastService.updateById(shallowLoc)) {
                    log.error("双深库位 --- 更新源库位状态失败! 待移转浅库位:" + shallowLoc.getLocNo());
                    throw new CoolException("更新源库位状态失败");
                }
            } else {
                log.error("双深库位 --- 源库位出库失败! 待移转浅库位:" + shallowLoc.getLocNo());
                throw new CoolException("源库位出库失败");
            }
            // 修改目标库位状态
            if (loc.getLocSts().equals("O")) {
                loc.setLocSts("S"); // S.入库预约
                loc.setModiTime(new Date());
                if (!locMastService.updateById(loc)) {
                    log.error("双深库位 --- 更新目标库位状态失败! 待移转浅库位:" + shallowLoc.getLocNo());
                    throw new CoolException("更新目标库位状态失败");
                }
            } else {
                log.error("双深库位 --- 移转失败! 待移转浅库位:" + shallowLoc.getLocNo());
                throw new CoolException("移转失败");
            }
        } catch (Exception e) {
            log.error("双深库位阻塞,对浅库位进行移转失败", e);
            e.printStackTrace();
            TransactionAspectSupport.currentTransactionStatus().setRollbackOnly();
        }
    }
}