自动化立体仓库 - WCS系统
#
zjj
2025-04-07 74077c8627197afd1723c991f75f80e9a58af9b1
src/main/java/com/zy/asrs/service/impl/MainServiceImpl.java
@@ -45,6 +45,7 @@
import org.springframework.transaction.annotation.Transactional;
import org.springframework.transaction.interceptor.TransactionAspectSupport;
import java.io.IOException;
import java.util.*;
import java.util.concurrent.TimeUnit;
import java.util.stream.Collectors;
@@ -97,6 +98,9 @@
    @Value("${wms.url}")
    private String wmsUrl;
    @Value("${camera.url}")
    private String cameraUrl;
    public Short wrkNo = 10000;
@@ -940,6 +944,9 @@
                    }
                }
            }
            //下发任务前请求摄像机
            sendACameraRequest(wrkMast.getWrkNo());
            News.warnNoLog(""+mark+" - 1"+" - 15"+" - 命令下发 : 工作号={},源排={},源列={},源层={},目标排={},目标列={},目标层={}",wrkMast.getWrkNo().shortValue()
                    ,crnStn.getRow().shortValue(),crnStn.getBay().shortValue(),crnStn.getLev().shortValue()
                    ,locMast.getRow1().shortValue(),locMast.getBay1().shortValue(),locMast.getLev1().shortValue());
@@ -1109,7 +1116,11 @@
                        break;
//                        return;
                    }
                    //下发任务前请求摄像机
                    boolean succ = sendACameraRequest(wrkMast.getWrkNo());
                    if (!succ){
                        log.error(wrkMast.getWrkNo()+"任务下发前请求摄像机启动失败");
                    }
                    News.warnNoLog(""+mark+" - 2"+" - 12"+" - 命令下发 : 工作号={},源排={},源列={},源层={},目标排={},目标列={},目标层={}",wrkMast.getWrkNo().shortValue()
                            ,sourceSta.getRow1().shortValue(),sourceSta.getBay1().shortValue(),sourceSta.getLev1().shortValue()
                            ,crnStn.getRow().shortValue(),crnStn.getBay().shortValue(),crnStn.getLev().shortValue());
@@ -1634,78 +1645,157 @@
            List<LedCommand> commands = new ArrayList<>();
            // 工作档集合
            List<WrkMast> wrkMasts = new ArrayList<>();
            for (Integer staNo : led.getStaArr()) {
                // 获取叉车站点
                StaProtocol staProtocol = devpThread.getStation().get(staNo);
                if (null == staProtocol || null == staProtocol.getWorkNo() || 0 == staProtocol.getWorkNo() || !staProtocol.isLoading()) {
                    continue;
                } else {
                    staProtocol = staProtocol.clone();
                }
                // 获取工作档数据
                WrkMast wrkMast = wrkMastMapper.selectById(staProtocol.getWorkNo());
                if (null == wrkMast) { continue; }
                wrkMasts.add(wrkMast);
                // 组装命令
                LedCommand ledCommand = new LedCommand();
                ledCommand.setWorkNo(wrkMast.getWrkNo());
                ledCommand.setIoType(wrkMast.getIoType());
                // 出库模式
                switch (wrkMast.getIoType()) {
                    case 1:
                        ledCommand.setTitle("全板入库");
                        break;
                    case 10:
                        ledCommand.setTitle("空板入库");
                        break;
                    case 101:
                        ledCommand.setTitle("全板出库");
                        break;
                    case 103:
                        ledCommand.setTitle("拣料出库");
                        break;
                    case 104:
                        ledCommand.setTitle("并板出库");
                        break;
                    case 107:
                        ledCommand.setTitle("盘点出库");
                        break;
                    case 110:
                        ledCommand.setTitle("空板出库");
                        ledCommand.setEmptyMk(true);
                        break;
                    default:
                        News.error("任务入出库类型错误!!![工作号:{}] [入出库类型:{}]", wrkMast.getWrkNo(), wrkMast.getIoType());
                        break;
                }
                ledCommand.setSourceLocNo(wrkMast.getSourceLocNo());
                ledCommand.setStaNo(wrkMast.getStaNo());
                ledCommand.setBarcode(wrkMast.getBarcode());
                if (wrkMast.getIoType() != 110 && wrkMast.getIoType() != 10) {
                    List<WrkDetl> wrkDetls = wrkDetlService.findByWorkNo(wrkMast.getWrkNo());
            List<Integer> staArr = new ArrayList<>();
            // 获取叉车站点
            StaProtocol modelStaProtocol = devpThread.getStation().get(led.getModelSta());
            if (null != modelStaProtocol && modelStaProtocol.isIn()) {
                for (Integer staNo : led.getInStaArr()) {
                    // 获取叉车站点
                    StaProtocol staProtocol = devpThread.getStation().get(staNo);
                    if (null == staProtocol || null == staProtocol.getWorkNo() || 0 == staProtocol.getWorkNo() || !staProtocol.isLoading()) {
                        continue;
                    } else {
                        staProtocol = staProtocol.clone();
                    }
                    // 获取工作档数据
                    WrkMast wrkMast = wrkMastMapper.selectById(staProtocol.getWorkNo());
                    if (null == wrkMast) { continue; }
                    wrkMasts.add(wrkMast);
                    // 组装命令
                    LedCommand ledCommand = new LedCommand();
                    ledCommand.setWorkNo(wrkMast.getWrkNo());
                    ledCommand.setIoType(wrkMast.getIoType());
                    // 出库模式
                    switch (wrkMast.getIoType()) {
                        case 1:
                            ledCommand.setTitle("全板入库");
                            break;
                        case 10:
                            ledCommand.setTitle("空板入库");
                            break;
                        case 101:
                            ledCommand.setTitle("全板出库");
                            break;
                        case 103:
                            ledCommand.setTitle("拣料出库");
                            break;
                        case 104:
                            ledCommand.setTitle("并板出库");
                            break;
                        case 107:
                            ledCommand.setTitle("盘点出库");
                            break;
                        case 110:
                            ledCommand.setTitle("空板出库");
                            ledCommand.setEmptyMk(true);
                            break;
                        default:
                            News.error("任务入出库类型错误!!![工作号:{}] [入出库类型:{}]", wrkMast.getWrkNo(), wrkMast.getIoType());
                            break;
                    }
                    ledCommand.setSourceLocNo(wrkMast.getSourceLocNo());
                    ledCommand.setStaNo(wrkMast.getStaNo());
                    ledCommand.setBarcode(wrkMast.getBarcode());
                    if (wrkMast.getIoType() != 110 && wrkMast.getIoType() != 10) {
                        List<WrkDetl> wrkDetls = wrkDetlService.findByWorkNo(wrkMast.getWrkNo());
                    wrkDetls.forEach(wrkDetl -> {
                        Double total = 0.0;
                        EntityWrapper<LocDetl> wrapper = new EntityWrapper<>();
                        LocDetl locDetl = locDetlService.selectOne(wrapper.eq("zpallet", wrkDetl.getZpallet()).eq("matnr", wrkDetl.getMatnr()));
                        if (Cools.isEmpty(locDetl)) {
                            total = wrkDetl.getAnfme();
                        } else {
                            total = locDetl.getAnfme();
                        }
                        if (wrkMast.getIoType() == 101 || wrkMast.getIoType() == 1) {
                            ledCommand.getMatDtos().add(new MatDto(wrkDetl.getMatnr(), wrkDetl.getMaktx(), wrkDetl.getBatch(), wrkDetl.getSpecs(), wrkDetl.getManu(), wrkDetl.getMemo(), wrkDetl.getAnfme(),total));
                        }
                        if (wrkMast.getIoType() == 103 && (null == wrkDetl.getInspect() || 0 == wrkDetl.getInspect())) {
                            ledCommand.getMatDtos().add(new MatDto(wrkDetl.getMatnr(), wrkDetl.getMaktx(), wrkDetl.getBatch(), wrkDetl.getSpecs(), wrkDetl.getManu(), wrkDetl.getMemo(), wrkDetl.getAnfme(),total));
                        }
                        if (wrkMast.getIoType() == 107) {
                            ledCommand.getMatDtos().add(new MatDto(wrkDetl.getMatnr(), wrkDetl.getMaktx(), wrkDetl.getBatch(), wrkDetl.getSpecs(), wrkDetl.getManu(), wrkDetl.getMemo(), wrkDetl.getAnfme(),total));
                        }
                    });
                        wrkDetls.forEach(wrkDetl -> {
                            Double total = 0.0;
                            EntityWrapper<LocDetl> wrapper = new EntityWrapper<>();
                            LocDetl locDetl = locDetlService.selectOne(wrapper.eq("zpallet", wrkDetl.getZpallet()).eq("matnr", wrkDetl.getMatnr()));
                            if (Cools.isEmpty(locDetl)) {
                                total = wrkDetl.getAnfme();
                            } else {
                                total = locDetl.getAnfme();
                            }
                            if (wrkMast.getIoType() == 101 || wrkMast.getIoType() == 1) {
                                ledCommand.getMatDtos().add(new MatDto(wrkDetl.getMatnr(), wrkDetl.getMaktx(), wrkDetl.getBatch(), wrkDetl.getSpecs(), wrkDetl.getManu(), wrkDetl.getMemo(), wrkDetl.getAnfme(),total));
                            }
                            if (wrkMast.getIoType() == 103 && (null == wrkDetl.getInspect() || 0 == wrkDetl.getInspect())) {
                                ledCommand.getMatDtos().add(new MatDto(wrkDetl.getMatnr(), wrkDetl.getMaktx(), wrkDetl.getBatch(), wrkDetl.getSpecs(), wrkDetl.getManu(), wrkDetl.getMemo(), wrkDetl.getAnfme(),total));
                            }
                            if (wrkMast.getIoType() == 107) {
                                ledCommand.getMatDtos().add(new MatDto(wrkDetl.getMatnr(), wrkDetl.getMaktx(), wrkDetl.getBatch(), wrkDetl.getSpecs(), wrkDetl.getManu(), wrkDetl.getMemo(), wrkDetl.getAnfme(),total));
                            }
                        });
                    }
                    commands.add(ledCommand);
                }
                commands.add(ledCommand);
            }else if (null != modelStaProtocol && modelStaProtocol.isOut()){
                for (Integer staNo : led.getOutStaArr()) {
                    // 获取叉车站点
                    StaProtocol staProtocol = devpThread.getStation().get(staNo);
                    if (null == staProtocol || null == staProtocol.getFinishWorkNo() || 0 == staProtocol.getFinishWorkNo() || !staProtocol.isLoading()) {
                        continue;
                    } else {
                        staProtocol = staProtocol.clone();
                    }
                    // 获取工作档数据
                    WrkMast wrkMast = wrkMastMapper.selectById(staProtocol.getWorkNo());
                    if (null == wrkMast) { continue; }
                    wrkMasts.add(wrkMast);
                    // 组装命令
                    LedCommand ledCommand = new LedCommand();
                    ledCommand.setWorkNo(wrkMast.getWrkNo());
                    ledCommand.setIoType(wrkMast.getIoType());
                    // 出库模式
                    switch (wrkMast.getIoType()) {
                        case 1:
                            ledCommand.setTitle("全板入库");
                            break;
                        case 10:
                            ledCommand.setTitle("空板入库");
                            break;
                        case 101:
                            ledCommand.setTitle("全板出库");
                            break;
                        case 103:
                            ledCommand.setTitle("拣料出库");
                            break;
                        case 104:
                            ledCommand.setTitle("并板出库");
                            break;
                        case 107:
                            ledCommand.setTitle("盘点出库");
                            break;
                        case 110:
                            ledCommand.setTitle("空板出库");
                            ledCommand.setEmptyMk(true);
                            break;
                        default:
                            News.error("任务入出库类型错误!!![工作号:{}] [入出库类型:{}]", wrkMast.getWrkNo(), wrkMast.getIoType());
                            break;
                    }
                    ledCommand.setSourceLocNo(wrkMast.getSourceLocNo());
                    ledCommand.setStaNo(wrkMast.getStaNo());
                    ledCommand.setBarcode(wrkMast.getBarcode());
                    if (wrkMast.getIoType() != 110 && wrkMast.getIoType() != 10) {
                        List<WrkDetl> wrkDetls = wrkDetlService.findByWorkNo(wrkMast.getWrkNo());
                        wrkDetls.forEach(wrkDetl -> {
                            Double total = 0.0;
                            EntityWrapper<LocDetl> wrapper = new EntityWrapper<>();
                            LocDetl locDetl = locDetlService.selectOne(wrapper.eq("zpallet", wrkDetl.getZpallet()).eq("matnr", wrkDetl.getMatnr()));
                            if (Cools.isEmpty(locDetl)) {
                                total = wrkDetl.getAnfme();
                            } else {
                                total = locDetl.getAnfme();
                            }
                            if (wrkMast.getIoType() == 101 || wrkMast.getIoType() == 1) {
                                ledCommand.getMatDtos().add(new MatDto(wrkDetl.getMatnr(), wrkDetl.getMaktx(), wrkDetl.getBatch(), wrkDetl.getSpecs(), wrkDetl.getManu(), wrkDetl.getMemo(), wrkDetl.getAnfme(),total));
                            }
                            if (wrkMast.getIoType() == 103 && (null == wrkDetl.getInspect() || 0 == wrkDetl.getInspect())) {
                                ledCommand.getMatDtos().add(new MatDto(wrkDetl.getMatnr(), wrkDetl.getMaktx(), wrkDetl.getBatch(), wrkDetl.getSpecs(), wrkDetl.getManu(), wrkDetl.getMemo(), wrkDetl.getAnfme(),total));
                            }
                            if (wrkMast.getIoType() == 107) {
                                ledCommand.getMatDtos().add(new MatDto(wrkDetl.getMatnr(), wrkDetl.getMaktx(), wrkDetl.getBatch(), wrkDetl.getSpecs(), wrkDetl.getManu(), wrkDetl.getMemo(), wrkDetl.getAnfme(),total));
                            }
                        });
                    }
                    commands.add(ledCommand);
                }
            }
            Set<Integer> workNos = wrkMasts.stream().map(WrkMast::getWrkNo).collect(Collectors.toSet());
            // 获取LED线程
            LedThread ledThread = (LedThread) SlaveConnection.get(SlaveType.Led, led.getId());
@@ -1749,9 +1839,16 @@
        for (LedSlave led : slaveProperties.getLed()) {
            // 获取输送线plc线程
            DevpThread devpThread = (DevpThread) SlaveConnection.get(SlaveType.Devp, led.getDevpPlcId());
            List<Integer> staArr = new ArrayList<>();
            // 命令集合
            boolean reset = true;
            for (Integer staNo : led.getStaArr()) {
            StaProtocol modelStaProtocol = devpThread.getStation().get(led.getModelSta());
            if (null != modelStaProtocol && modelStaProtocol.isIn()) {
                staArr = led.getInStaArr();
            } else if (null != modelStaProtocol && modelStaProtocol.isOut()) {
                staArr = led.getOutStaArr();
            }
            for (Integer staNo : staArr) {
                // 获取叉车站点
                StaProtocol staProtocol = devpThread.getStation().get(staNo);
                if (staProtocol == null) { continue; }
@@ -2264,4 +2361,29 @@
    }
    public boolean sendACameraRequest(Integer taskNo){
        try {
            WrkMast wrkMast = wrkMastService.selectByWrkNo(taskNo);
            if (null == wrkMast){
                return false;
            }
            String response = new HttpHandler.Builder()
                    .setUri(cameraUrl)
                    .setPath("/execute")
                    .build()
                    .doGet();
            JSONObject jsonObject = JSON.parseObject(response);
            if (jsonObject.getInteger("code").equals(200)) {
                wrkMast.setLogErrMemo(jsonObject.getInteger("data").toString());
                wrkMastService.updateById(wrkMast);
            }
        }catch (Exception e){
            e.printStackTrace();
            return false;
        }
        return true;
    }
}