自动化立体仓库 - WCS系统
1
zhangc
2025-04-14 710deccd42576ad2dcbdc22e75f18b455d5ce2ff
src/main/java/com/zy/core/dispatcher/ShuttleDispatchUtils.java
@@ -68,7 +68,7 @@
    /**
     * 调度车辆
     */
    public boolean dispatchShuttle(Integer wrkNo, String locNo) {
    public boolean searchDispatchShuttle(Integer wrkNo, String sourceLocNo, String locNo, String flag) {
        ArrayList<ShuttleThread> sameLev = new ArrayList<>();//相同楼层的穿梭车
        ArrayList<ShuttleThread> diffLev = new ArrayList<>();//不同楼层的穿梭车
@@ -128,6 +128,11 @@
                Integer shuttleNo = shuttleProtocol.getShuttleNo();
                //当前穿梭车库位号
                String currentLocNo = shuttleProtocol.getCurrentLocNo();
                if (currentLocNo.equals(locNo)) {
                    sameShuttles.put(-1, shuttleThread);
                    continue;
                }
                //当前穿梭车线程到目标地点距离
                List<NavigateNode> currentShuttlePath = navigateUtils.calc(currentLocNo, locNo, NavigationMapType.NORMAL.id, Utils.getShuttlePoints(shuttleNo, Utils.getLev(currentLocNo)), null);//搜索空闲穿梭车,使用正常通道地图
                if (currentShuttlePath == null) {
@@ -143,7 +148,7 @@
                ShuttleProtocol shuttleProtocol = shuttleThread.getStatus();
                Integer shuttleNo = shuttleProtocol.getShuttleNo();
                //尝试调度小车
                boolean result = shuttleMoveGenerate(wrkNo, locNo, shuttleNo);
                boolean result = shuttleMoveGenerate(wrkNo, sourceLocNo, locNo, shuttleNo, flag, false);
                if (result) {
                    return true;//调度成功
                }
@@ -190,7 +195,149 @@
                    ShuttleProtocol shuttleProtocol = shuttleThread.getStatus();
                    Integer shuttleNo = shuttleProtocol.getShuttleNo();
                    //尝试调度小车
                    boolean result = shuttleMoveGenerate(wrkNo, locNo, shuttleNo);
                    boolean result = shuttleMoveGenerate(wrkNo, sourceLocNo, locNo, shuttleNo, flag, false);
                    if (result) {
                        return true;//调度成功
                    }
                }
            }
        }
        News.info("{}目标库位没有搜索到可用穿梭车", locNo);
        return false;
    }
    /**
     * 调度车辆
     */
    public boolean searchDispatchShuttleS(Integer wrkNo, String sourceLocNo, String locNo, String flag) {
        ArrayList<ShuttleThread> sameLev = new ArrayList<>();//相同楼层的穿梭车
        ArrayList<ShuttleThread> diffLev = new ArrayList<>();//不同楼层的穿梭车
        for (ShuttleSlave shuttle : slaveProperties.getShuttle()) {
            //获取四向穿梭车线程
            ShuttleThread shuttleThread = (ShuttleThread) SlaveConnection.get(SlaveType.Shuttle, shuttle.getId());
            ShuttleProtocol shuttleProtocol = shuttleThread.getStatus();
            if (shuttleProtocol == null || shuttleProtocol.getShuttleNo() == null) {
                continue;
            }
            if (checkChargeWrk(shuttle.getId())) {
                continue;//存在充电任务,过滤小车
            }
            if (!shuttleThread.isIdle()) {
                continue;//小车忙碌中
            }
            BasShuttle basShuttle = basShuttleService.selectOne(new EntityWrapper<BasShuttle>().eq("shuttle_no", shuttle.getId()));
            if (basShuttle != null) {
                if (basShuttle.getStatus() == 0) {
                    continue;//小车被禁用
                }
            }
            int currentLev = Utils.getLev(shuttleProtocol.getCurrentLocNo());//小车当前层高
            String currentLocNo = shuttleProtocol.getCurrentLocNo();//小车当前库位号
            if (currentLocNo.equals(locNo)) {
                //车辆当前位置已经是目标库位,调度该车
                //给工作档绑定小车号
                WrkMast wrkMast1 = wrkMastService.selectByWorkNo(wrkNo);
                if (wrkMast1 != null) {
                    wrkMast1.setShuttleNo(shuttleProtocol.getShuttleNo());
                    wrkMastService.updateById(wrkMast1);
                    return true;
                }
                break;
            }
            if (currentLev == Utils.getLev(sourceLocNo)) {
                //工作档楼层相同的穿梭车
                sameLev.add(shuttleThread);
            } else {
                //工作档不同楼层的穿梭车
                diffLev.add(shuttleThread);
            }
        }
        //优先调度同楼层小车,寻找离任务最近的穿梭车
        if (!sameLev.isEmpty()) {
            Map<Integer, ShuttleThread> sameShuttles = new TreeMap<>();//自然排序小车Map
            for (ShuttleThread shuttleThread : sameLev) {
                ShuttleProtocol shuttleProtocol = shuttleThread.getStatus();
                Integer shuttleNo = shuttleProtocol.getShuttleNo();
                //当前穿梭车库位号
                String currentLocNo = shuttleProtocol.getCurrentLocNo();
                if (currentLocNo.equals(sourceLocNo)) {
                    sameShuttles.put(-1, shuttleThread);
                    continue;
                }
                //当前穿梭车线程到目标地点距离
                List<NavigateNode> currentShuttlePath = navigateUtils.calc(currentLocNo, locNo, NavigationMapType.NORMAL.id, Utils.getShuttlePoints(shuttleNo, Utils.getLev(currentLocNo)), null);//搜索空闲穿梭车,使用正常通道地图
                if (currentShuttlePath == null) {
                    continue;
                }
                Integer currentAllDistance = navigateUtils.getOriginPathAllDistance(currentShuttlePath);//计算当前路径行走总距离
                sameShuttles.put(currentAllDistance, shuttleThread);
            }
            //尝试调度同楼层小车
            for (Map.Entry<Integer, ShuttleThread> entry : sameShuttles.entrySet()) {
                ShuttleThread shuttleThread = entry.getValue();
                ShuttleProtocol shuttleProtocol = shuttleThread.getStatus();
                Integer shuttleNo = shuttleProtocol.getShuttleNo();
                //尝试调度小车
                boolean result = shuttleMoveGenerate(wrkNo, sourceLocNo, locNo, shuttleNo, flag, false);
                if (result) {
                    return true;//调度成功
                }
            }
        }
        //执行到此处,同楼层无调度成功小车。需要进行跨楼层调度小车
        //寻找离任务楼层最近的穿梭车(不考虑跨楼层小车移动距离)
        if (!diffLev.isEmpty()) {
            Map<Integer, ShuttleThread> diffShuttles = new TreeMap<>();//自然排序小车Map
            //获取任务
            WrkMast wrkMast1 = wrkMastService.selectByWorkNo(wrkNo);
            if (wrkMast1 != null) {
                String targetLoc = wrkMast1.getIoType() < 100 ? wrkMast1.getLocNo() : wrkMast1.getSourceLocNo();
                int lev = Utils.getLev(targetLoc);//目标楼层
                //检测目标楼层车数量是否小于允许的最大数量
                boolean checkDispatchMaxNum = checkDispatchMaxNum(lev);
                if (!checkDispatchMaxNum) {
                    News.info("{}任务,{}层,已经达到当前楼层调度车辆最大值", wrkMast1.getWrkNo(), lev);
                    return false;
                }
                for (ShuttleThread shuttleThread : diffLev) {
                    ShuttleProtocol shuttleProtocol = shuttleThread.getStatus();
                    //当前穿梭车库位号
                    String currentLocNo = shuttleProtocol.getCurrentLocNo();
                    int currentLev = Utils.getLev(currentLocNo);
                    List<WrkMast> wrkMasts1 = wrkMastService.selectNoShuttleWrkByLev(currentLev);//判断当前穿梭车楼层是否有待分配车辆的任务,如果有则不分配这辆车
                    int shuttleCount = this.getShuttleCountByLev(currentLev);//获取穿梭车楼层车辆数量
                    if (!wrkMasts1.isEmpty() && shuttleCount <= 1) {
                        //存在其他任务且可用小车数量小于等于1,跳过这辆车
                        continue;
                    }
                    //ABS(目标楼层 - 当前楼层) 得到差距,取最小差值
                    int currentValue = Math.abs(lev - currentLev);
                    diffShuttles.put(currentValue, shuttleThread);
                }
                //尝试调度跨楼层小车
                for (Map.Entry<Integer, ShuttleThread> entry : diffShuttles.entrySet()) {
                    ShuttleThread shuttleThread = entry.getValue();
                    ShuttleProtocol shuttleProtocol = shuttleThread.getStatus();
                    Integer shuttleNo = shuttleProtocol.getShuttleNo();
                    //尝试调度小车
                    boolean result = shuttleMoveGenerate(wrkNo, sourceLocNo, locNo, shuttleNo, flag, false);
                    if (result) {
                        return true;//调度成功
                    }
@@ -279,6 +426,11 @@
        wrkMast.setAppeTime(now);
        wrkMast.setModiTime(now);
        wrkMast.setMainWrkNo(mainWrkMast.getWrkNo());
        if ("TRANSPORT_LIFT".equals(flag)) {
            wrkMast.setMainWrkNo(wrkNo);
        }
        boolean res = wrkMastService.insert(wrkMast);
        if (!res) {
            News.error("小车迁移 --- 保存工作档失败! 穿梭车号:" + shuttleNo);