| | |
| | | import lombok.extern.slf4j.Slf4j; |
| | | |
| | | import java.text.MessageFormat; |
| | | import java.util.ArrayList; |
| | | import java.util.Date; |
| | | import java.util.List; |
| | | import java.util.Map; |
| | | import java.util.*; |
| | | import java.util.concurrent.ConcurrentHashMap; |
| | | import java.util.stream.Collectors; |
| | | |
| | | /** |
| | | * 输送线线程 |
| | |
| | | public class SiemensDevpThread implements Runnable, DevpThread { |
| | | |
| | | public static final ArrayList<Integer> staNos1 = new ArrayList<Integer>() {{ |
| | | add(100); |
| | | add(101); |
| | | add(102); |
| | | add(103); |
| | |
| | | add(113); |
| | | add(114); |
| | | add(115); |
| | | add(116); |
| | | add(117); |
| | | add(118); |
| | | add(119); |
| | | add(120); |
| | | add(121); |
| | | add(122); |
| | | add(123); |
| | | add(124); |
| | | add(125); |
| | | add(1001); |
| | | add(1002); |
| | | add(1003); |
| | | add(1004); |
| | | add(116); // 侧面从 index 16开始 长度12 |
| | | add(201); |
| | | add(202); |
| | | add(203); |
| | | add(204); |
| | | add(205); |
| | | add(206); |
| | | add(207); |
| | | add(208); |
| | | add(209); |
| | | add(210); |
| | | add(211); |
| | | add(212); |
| | | }}; |
| | | |
| | | public static final ArrayList<Integer> staNos2 = new ArrayList<Integer>() {{ |
| | | add(301); |
| | | add(302); |
| | | add(303); |
| | | add(304); |
| | | add(305); |
| | | add(306); |
| | | add(307); |
| | | add(308); |
| | | }}; |
| | | |
| | | // 正面5个条码扫描站 |
| | | public static final ArrayList<Integer> barcodeSite2 = new ArrayList<Integer>() {{ |
| | | add(102); |
| | | add(105); |
| | | add(108); |
| | | add(111); |
| | | add(114); |
| | | }}; |
| | | |
| | | // 侧面三个条码扫描站 |
| | | public static final ArrayList<Integer> barcodeSite = new ArrayList<Integer>() {{ |
| | | add(202); |
| | | add(206); |
| | | add(211); |
| | | }}; |
| | | |
| | | /** |
| | | * 入出库模式 |
| | | * 0:未知 |
| | |
| | | * 3.出库启动中 (不能生成入库工作档) |
| | | * 4.出库模式 |
| | | */ |
| | | public IoModeType ioModeOf2F = IoModeType.NONE; |
| | | public IoModeType ioModeOf4F = IoModeType.NONE; |
| | | public IoModeType ioModeOf1F1 = IoModeType.NONE; |
| | | public IoModeType ioModeOf1F2 = IoModeType.NONE; |
| | | public IoModeType ioModeOf1F3 = IoModeType.NONE; |
| | | public IoModeType ioModeOf1F4 = IoModeType.NONE; |
| | | public IoModeType ioModeOf1F5 = IoModeType.NONE; |
| | | |
| | | public IoModeType ioModeOf2F1 = IoModeType.NONE; |
| | | public IoModeType ioModeOf2F2 = IoModeType.NONE; |
| | | public IoModeType ioModeOf2F3 = IoModeType.NONE; |
| | | |
| | | private DevpSlave slave; |
| | | private SiemensS7Net siemensS7Net; |
| | | private Map<Integer, StaProtocol> station = new ConcurrentHashMap<>(); |
| | | /*public static final ArrayList<Integer> staNos2 = new ArrayList<Integer>() {{ |
| | | add(200);add(201);add(202);add(203); |
| | | add(204);add(205);add(206);add(207); |
| | | add(208);add(209);add(210);add(211); |
| | | add(212);add(213);add(214);add(215); |
| | | add(216);add(217);add(218);add(219); |
| | | add(220);add(221);add(222);add(223); |
| | | add(224);add(225);add(226);add(227); |
| | | add(228);add(229);add(230);add(231); |
| | | add(232);add(233);add(234);add(235); |
| | | }}; |
| | | public static final ArrayList<Integer> staNos3 = new ArrayList<Integer>() {{ |
| | | add(300);add(301);add(302);add(303); |
| | | add(304);add(305);add(306);add(307); |
| | | }}; |
| | | public static final ArrayList<Integer> staNos4 = new ArrayList<Integer>() {{ |
| | | add(400);add(401);add(402);add(403); |
| | | add(404);add(405);add(406);add(407); |
| | | }};*/ |
| | | private short heartBeatVal = 1; |
| | | |
| | | /** |
| | | * 条码数量 |
| | | */ |
| | | private int barcodeSize = 1; |
| | | private int barcodeSize = 8; |
| | | |
| | | public SiemensDevpThread(DevpSlave slave) { |
| | | this.slave = slave; |
| | | } |
| | | |
| | | public static void main(String[] args) { |
| | | ArrayList<Integer> staNos = staNos1; |
| | | System.out.println(staNos.indexOf(129)); |
| | | System.out.println(staNos.size()); |
| | | for (int i = 0; i < staNos.size(); i++) { |
| | | // System.out.println(i*2); |
| | | // System.out.println(i*2 + 200); |
| | | // System.out.println(i); |
| | | } |
| | | int index = staNos.indexOf(128); |
| | | System.out.println(index * 2); |
| | | System.out.println(index * 2 + 200); |
| | | } |
| | | |
| | | // public IoModeType ioMode = IoModeType.NONE; |
| | | private ArrayList<Integer> getStaNo() { |
| | | switch (slave.getId()) { |
| | | case 1: |
| | | return staNos1; |
| | | /*case 2: |
| | | case 2: |
| | | return staNos2; |
| | | case 3: |
| | | return staNos3; |
| | | case 4: |
| | | return staNos4;*/ |
| | | default: |
| | | throw new CoolException("服务器异常"); |
| | | } |
| | |
| | | write((StaProtocol) task.getData()); |
| | | read(); |
| | | break; |
| | | // 写数据 ID+目标站 |
| | | case 4: |
| | | writeAgvOk((StaProtocol) task.getData()); |
| | | read(); |
| | | break; |
| | | /* case 3: |
| | | write2((StaProtocol)task.getData()); |
| | | read(); |
| | | break;*/ |
| | | default: |
| | | break; |
| | | } |
| | | // 心跳 |
| | | // heartbeat(); |
| | | Thread.sleep(400); |
| | | } catch (Exception e) { |
| | | e.printStackTrace(); |
| | |
| | | * 读取状态 ====> 整块plc |
| | | */ |
| | | private void read() throws InterruptedException { |
| | | // // 更新入出库模式 |
| | | // updateIoMode(); |
| | | |
| | | ArrayList<Integer> staNos = getStaNo(); |
| | | int staNoSize = staNos.size(); |
| | | OperateResultExOne<byte[]> result = siemensS7Net.Read("DB101.0", (short) (staNoSize * 8)); |
| | | if (result.IsSuccess) { |
| | | for (int i = 0; i < staNoSize; i++) { |
| | | Integer siteId = staNos.get(i); // 站点编号 |
| | | StaProtocol staProtocol = station.get(siteId); |
| | | if (null == staProtocol) { |
| | | staProtocol = new StaProtocol(); |
| | | staProtocol.setSiteId(siteId); |
| | | station.put(siteId, staProtocol); |
| | | } |
| | | staProtocol.setWorkNo((short) siemensS7Net.getByteTransform().TransInt32(result.Content, i * 8)); // 工作号 |
| | | OperateResultExOne<byte[]> result; |
| | | if (slave.getId() == 1) { |
| | | // 读正面货位信息反馈 |
| | | result = siemensS7Net.Read("DB101.0", (short) (16 * 8)); |
| | | if (result.IsSuccess) { |
| | | for (int i = 0; i < 16; i++) { |
| | | Integer siteId = staNos.get(i); // 站点编号 |
| | | StaProtocol staProtocol = station.get(siteId); |
| | | if (null == staProtocol) { |
| | | staProtocol = new StaProtocol(); |
| | | staProtocol.setSiteId(siteId); |
| | | station.put(siteId, staProtocol); |
| | | } |
| | | staProtocol.setWorkNo((short) siemensS7Net.getByteTransform().TransInt32(result.Content, i * 8)); // 工作号 |
| | | |
| | | staProtocol.setStaNo(siemensS7Net.getByteTransform().TransInt16(result.Content, i * 8 + 4)); // 目标站 |
| | | staProtocol.setStaNo(siemensS7Net.getByteTransform().TransInt16(result.Content, i * 8 + 4)); // 目标站 |
| | | |
| | | boolean[] status = siemensS7Net.getByteTransform().TransBool(result.Content, i * 8 + 6, 2); |
| | | staProtocol.setAutoing(status[0]); // 自动 |
| | | staProtocol.setLoading(status[1]); // 有物 |
| | | staProtocol.setInEnable(status[2]); // 可入 |
| | | staProtocol.setOutEnable(status[3]);// 可出 |
| | | staProtocol.setEmptyMk(status[4]); // 空板信号 |
| | | staProtocol.setFullPlt(status[5]); // 满托盘 |
| | | staProtocol.setHigh(status[6]); // 高库位 |
| | | staProtocol.setLow(status[7]); // 低库位 |
| | | boolean[] status = siemensS7Net.getByteTransform().TransBool(result.Content, i * 8 + 6, 2); |
| | | staProtocol.setAutoing(status[0]); // 自动 |
| | | staProtocol.setLoading(status[1]); // 有物 |
| | | staProtocol.setInEnable(status[2]); // 可入 |
| | | staProtocol.setOutEnable(status[3]);// 可出 |
| | | staProtocol.setEmptyMk(status[4]); // 空板信号 |
| | | staProtocol.setFullPlt(status[5]); // 满托盘 |
| | | staProtocol.setHigh(status[6]); // 高库位 |
| | | staProtocol.setLow(status[7]); // 低库位 |
| | | |
| | | if (!staProtocol.isPakMk() && !staProtocol.isLoading()) { |
| | | staProtocol.setPakMk(true); |
| | | if (!staProtocol.isPakMk() && !staProtocol.isLoading()) { |
| | | staProtocol.setPakMk(true); |
| | | } |
| | | } |
| | | } |
| | | } |
| | | // 读侧面货位信息反馈 |
| | | OperateResultExOne<byte[]> resultCm = siemensS7Net.Read("DB101.800", (short) (12 * 8)); |
| | | if (resultCm.IsSuccess) { |
| | | for (int i = 16; i < staNoSize; i++) { |
| | | Integer siteId = staNos.get(i); // 站点编号 |
| | | StaProtocol staProtocol = station.get(siteId); |
| | | if (null == staProtocol) { |
| | | staProtocol = new StaProtocol(); |
| | | staProtocol.setSiteId(siteId); |
| | | station.put(siteId, staProtocol); |
| | | } |
| | | staProtocol.setWorkNo((short) siemensS7Net.getByteTransform().TransInt32(resultCm.Content, (i - 16) * 8)); // 工作号 |
| | | |
| | | // OperateResultExOne<byte[]> resultAgvAndPlc = siemensS7Net.Read("DB102.0", (short) 30); |
| | | // if (resultAgvAndPlc.IsSuccess) { |
| | | // for (int i = 0; i < staNoSize; i++) { |
| | | // int sign =(i+2)/2-1; |
| | | // if ((i+2)%2!=0){ |
| | | // Integer siteId = staNos.get(i); // 站点编号 |
| | | // StaProtocol staProtocol = station.get(siteId); |
| | | // if (null == staProtocol) { |
| | | // staProtocol = new StaProtocol(); |
| | | // staProtocol.setSiteId(siteId); |
| | | // station.put(siteId, staProtocol); |
| | | // } |
| | | // staProtocol.setAgvStartPick(siemensS7Net.getByteTransform().TransInt16(resultAgvAndPlc.Content, sign*6+4)); // 允许取货 |
| | | // staProtocol.setAgvStartPlace((short)0); // 允许放货 |
| | | // continue; |
| | | // } |
| | | // Integer siteId = staNos.get(i); // 站点编号 |
| | | // StaProtocol staProtocol = station.get(siteId); |
| | | // if (null == staProtocol) { |
| | | // staProtocol = new StaProtocol(); |
| | | // staProtocol.setSiteId(siteId); |
| | | // station.put(siteId, staProtocol); |
| | | // } |
| | | // staProtocol.setAgvStartPick(siemensS7Net.getByteTransform().TransInt16(resultAgvAndPlc.Content, sign*6)); // 允许取货 |
| | | // staProtocol.setAgvStartPlace(siemensS7Net.getByteTransform().TransInt16(resultAgvAndPlc.Content, sign*6 + 2)); // 允许放货 |
| | | // } |
| | | // } |
| | | staProtocol.setStaNo(siemensS7Net.getByteTransform().TransInt16(resultCm.Content, (i - 16) * 8 + 4)); // 目标站 |
| | | |
| | | // OperateResultExOne<byte[]> resultAgvAndPlcOk = siemensS7Net.Read("DB132.0", (short) 30); |
| | | // if (resultAgvAndPlcOk.IsSuccess) { |
| | | // for (int i = 0; i < staNoSize; i++) { |
| | | // int sign =(i+2)/2-1; |
| | | // if ((i+2)%2!=0){ |
| | | // Integer siteId = staNos.get(i); // 站点编号 |
| | | // StaProtocol staProtocol = station.get(siteId); |
| | | // if (null == staProtocol) { |
| | | // staProtocol = new StaProtocol(); |
| | | // staProtocol.setSiteId(siteId); |
| | | // station.put(siteId, staProtocol); |
| | | // } |
| | | // staProtocol.setAgvTargetPick(siemensS7Net.getByteTransform().TransInt16(resultAgvAndPlcOk.Content, sign*6+4)); // 允许取货 |
| | | // staProtocol.setAgvTargetPlace((short)0); // 允许放货 |
| | | // continue; |
| | | // } |
| | | // Integer siteId = staNos.get(i); // 站点编号 |
| | | // StaProtocol staProtocol = station.get(siteId); |
| | | // if (null == staProtocol) { |
| | | // staProtocol = new StaProtocol(); |
| | | // staProtocol.setSiteId(siteId); |
| | | // station.put(siteId, staProtocol); |
| | | // } |
| | | // try{ |
| | | // staProtocol.setAgvTargetPick(siemensS7Net.getByteTransform().TransInt16(resultAgvAndPlcOk.Content, sign*6)); // 取货完成 |
| | | // if (staProtocol.getAgvTargetPick()!=0){ |
| | | // System.out.println(staProtocol.getAgvTargetPick()); |
| | | // } |
| | | // staProtocol.setAgvTargetPlace(siemensS7Net.getByteTransform().TransInt16(resultAgvAndPlcOk.Content, sign*6 + 2)); // 放货完成 |
| | | // if (staProtocol.getAgvTargetPlace()!=0){ |
| | | // System.out.println(staProtocol.getAgvTargetPlace()); |
| | | // } |
| | | // }catch (Exception e){ |
| | | // log.error(""+e); |
| | | // } |
| | | // } |
| | | // } |
| | | boolean[] status = siemensS7Net.getByteTransform().TransBool(resultCm.Content, (i - 16) * 8 + 6, 2); |
| | | staProtocol.setAutoing(status[0]); // 自动 |
| | | staProtocol.setLoading(status[1]); // 有物 |
| | | staProtocol.setInEnable(status[2]); // 可入 |
| | | staProtocol.setOutEnable(status[3]);// 可出 |
| | | staProtocol.setEmptyMk(status[4]); // 空板信号 |
| | | staProtocol.setFullPlt(status[5]); // 满托盘 |
| | | staProtocol.setHigh(status[6]); // 高库位 |
| | | staProtocol.setLow(status[7]); // 低库位 |
| | | |
| | | if (!staProtocol.isPakMk() && !staProtocol.isLoading()) { |
| | | staProtocol.setPakMk(true); |
| | | } |
| | | } |
| | | } |
| | | |
| | | if (slave.getId() == 1) { |
| | | //条码 |
| | | //Thread.sleep(200); |
| | | OperateResultExOne<byte[]> result2 = siemensS7Net.Read("DB101.848.0", (short) 8); |
| | | if (result2.IsSuccess) { |
| | | for (int i = 0; i < 1; i++) { |
| | | String barcode = siemensS7Net.getByteTransform().TransString(result2.Content, i * 8, 8, "UTF-8"); |
| | | // 读取正面条码 |
| | | OperateResultExOne<byte[]> result3 = siemensS7Net.Read("DB103.0", (short) (5 * 40)); |
| | | if (result3.IsSuccess) { |
| | | for (int i = 0; i < 5; i++) { |
| | | String barcode = siemensS7Net.getByteTransform().TransString(result3.Content, i * 40, 40, "UTF-8"); |
| | | if (!Cools.isEmpty()) { |
| | | barcode = barcode.trim(); |
| | | } |
| | | List<String> barcodeList = Arrays.stream(barcode.split(";")).collect(Collectors.toList()); |
| | | Iterator<String> iterator = barcodeList.iterator(); |
| | | while (iterator.hasNext()) { |
| | | String next = iterator.next(); |
| | | if (next.length() == 6) { |
| | | barcode = next; |
| | | iterator.remove(); |
| | | break; |
| | | } |
| | | } |
| | | |
| | | BarcodeThread barcodeThread = (BarcodeThread) SlaveConnection.get(SlaveType.Barcode, i + 1); |
| | | if (!Cools.isEmpty(barcodeThread) && !barcodeThread.getBarcode().equals(barcode)) { |
| | | barcodeThread.setBarcode(barcode); |
| | | } |
| | | StaProtocol staProtocol = station.get(barcodeSite2.get(i)); |
| | | if (staProtocol != null) { |
| | | staProtocol.setMatIdList(barcodeList); |
| | | } |
| | | } |
| | | } |
| | | |
| | | // 读取正面条码 |
| | | // OperateResultExOne<byte[]> result2 = siemensS7Net.Read("DB101.1404", (short) (16 * 8)); |
| | | // if (result2.IsSuccess) { |
| | | // for (int i = 0; i < 16; i++) { |
| | | // int barcodeId = 0; |
| | | // switch (i) { |
| | | // case 1: |
| | | // barcodeId = 1; |
| | | // break; |
| | | // case 4: |
| | | // barcodeId = 2; |
| | | // break; |
| | | // case 7: |
| | | // barcodeId = 3; |
| | | // break; |
| | | // case 10: |
| | | // barcodeId = 4; |
| | | // break; |
| | | // case 13: |
| | | // barcodeId = 5; |
| | | // break; |
| | | // default: |
| | | // } |
| | | // if (barcodeId != 0) { |
| | | // String barcode = siemensS7Net.getByteTransform().TransString(result2.Content, i * 8, 6, "UTF-8"); |
| | | // BarcodeThread barcodeThread = (BarcodeThread) SlaveConnection.get(SlaveType.Barcode, barcodeId); |
| | | // if (!Cools.isEmpty(barcodeThread) && !barcodeThread.getBarcode().equals(barcode)) { |
| | | // barcodeThread.setBarcode(barcode); |
| | | // } |
| | | // } |
| | | // } |
| | | // } |
| | | |
| | | // 读取侧面条码 |
| | | OperateResultExOne<byte[]> resultCM2 = siemensS7Net.Read("DB101.2574", (short) (3 * 4 * 6)); |
| | | if (resultCM2.IsSuccess) { |
| | | for (int i = 8; i >= 6; i--) { |
| | | BarcodeThread barcodeThread = (BarcodeThread) SlaveConnection.get(SlaveType.Barcode, i); |
| | | List<String> barcodes = new ArrayList<>(); |
| | | for (int j = 0; j < 4; j++) { |
| | | String barcode1 = siemensS7Net.getByteTransform().TransString(resultCM2.Content, (8 - i) * 24 + j * 6, 6, "UTF-8"); |
| | | if (!Cools.isEmpty(barcode1) && !barcode1.equals("000000") && !barcode1.equals("NoRead")) { |
| | | barcodes.add(barcode1); |
| | | } |
| | | } |
| | | String barcode = String.join("#", barcodes); |
| | | if (!Cools.isEmpty(barcodeThread) && !barcodeThread.getBarcode().equals(barcode)) { |
| | | barcodeThread.setBarcode(barcode); |
| | | } |
| | | } |
| | | } |
| | | |
| | | //外形检测 |
| | | OperateResultExOne<byte[]> resultErr1 = siemensS7Net.Read("DB101.810.0", (short) (barcodeSize * 1)); |
| | | StaProtocol staProtocol1 = station.get(116); |
| | | boolean[] status1 = siemensS7Net.getByteTransform().TransBool(resultErr1.Content, 0, 1); |
| | | staProtocol1.setFrontErr(status1[0]); |
| | | staProtocol1.setBackErr(status1[1]); |
| | | staProtocol1.setHighErr(status1[2]); |
| | | staProtocol1.setLeftErr(status1[3]); |
| | | staProtocol1.setRightErr(status1[4]); |
| | | staProtocol1.setWeightErr(status1[5]); |
| | | staProtocol1.setBarcodeErr(status1[6]); |
| | | // 读取正面外形检测 |
| | | OperateResultExOne<byte[]> resultErr1 = siemensS7Net.Read("DB101.936", (short) (16 * 8)); |
| | | if (resultErr1.IsSuccess) { |
| | | for (int i = 0; i < 16; i++) { |
| | | Integer siteId = staNos.get(i); // 站点编号 |
| | | StaProtocol staProtocol = station.get(siteId); |
| | | boolean[] status1 = siemensS7Net.getByteTransform().TransBool(resultErr1.Content, i * 2, 1); |
| | | staProtocol.setFrontErr(status1[0]); |
| | | staProtocol.setBackErr(status1[1]); |
| | | staProtocol.setHighErr(status1[2]); |
| | | staProtocol.setLeftErr(status1[3]); |
| | | staProtocol.setRightErr(status1[4]); |
| | | staProtocol.setWeightErr(status1[5]); |
| | | staProtocol.setBarcodeErr(status1[6]); |
| | | } |
| | | } |
| | | |
| | | OperateResultExOne<byte[]> resultErr = siemensS7Net.Read("DB101.922.0", (short) (staNoSize * 4)); |
| | | // 读取侧面外形检测 |
| | | OperateResultExOne<byte[]> resultErrCM1 = siemensS7Net.Read("DB101.1336", (short) (12 * 8)); |
| | | if (resultErrCM1.IsSuccess) { |
| | | for (int i = 16; i < staNoSize; i++) { |
| | | Integer siteId = staNos.get(i); // 站点编号 |
| | | StaProtocol staProtocol = station.get(siteId); |
| | | boolean[] status1 = siemensS7Net.getByteTransform().TransBool(resultErrCM1.Content, (i - 16) * 2, 1); |
| | | staProtocol.setFrontErr(status1[0]); |
| | | staProtocol.setBackErr(status1[1]); |
| | | staProtocol.setHighErr(status1[2]); |
| | | staProtocol.setLeftErr(status1[3]); |
| | | staProtocol.setRightErr(status1[4]); |
| | | staProtocol.setWeightErr(status1[5]); |
| | | staProtocol.setBarcodeErr(status1[6]); |
| | | } |
| | | } |
| | | |
| | | // 读正面故障反馈 |
| | | OperateResultExOne<byte[]> resultErr = siemensS7Net.Read("DB101.922.0", (short) (16 * 4)); |
| | | if (resultErr.IsSuccess) { |
| | | for (int i = 0; i < staNoSize; i++) { |
| | | for (int i = 0; i < 16; i++) { |
| | | Integer siteId = staNos.get(i); // 站点编号 |
| | | boolean[] status = siemensS7Net.getByteTransform().TransBool(resultErr.Content, i * 4, 1); |
| | | StaProtocol staProtocol = station.get(siteId); |
| | |
| | | } |
| | | } |
| | | |
| | | // 读侧面故障反馈 |
| | | OperateResultExOne<byte[]> resultErrCM = siemensS7Net.Read("DB101.2540.0", (short) (12 * 4)); |
| | | if (resultErrCM.IsSuccess) { |
| | | for (int i = 16; i < staNoSize; i++) { |
| | | Integer siteId = staNos.get(i); // 站点编号 |
| | | boolean[] status = siemensS7Net.getByteTransform().TransBool(resultErrCM.Content, (i - 16) * 4, 1); |
| | | StaProtocol staProtocol = station.get(siteId); |
| | | staProtocol.setBreakerErr(status[0]); |
| | | staProtocol.setInfraredErr(status[1]); |
| | | staProtocol.setOutTimeErr(status[2]); |
| | | staProtocol.setSeizeSeatErr(status[3]); |
| | | staProtocol.setWrkYgoodsN(status[4]); |
| | | staProtocol.setInverterErr(status[5]); |
| | | staProtocol.setContactErr(status[6]); |
| | | staProtocol.setUpcontactErr(status[7]); |
| | | |
| | | } |
| | | } |
| | | } else { |
| | | // 读外置输送线货位信息反馈 |
| | | result = siemensS7Net.Read("DB101.0", (short) (staNoSize * 8)); |
| | | if (result.IsSuccess) { |
| | | for (int i = 0; i < staNoSize; i++) { |
| | | Integer siteId = staNos.get(i); // 站点编号 |
| | | StaProtocol staProtocol = station.get(siteId); |
| | | if (null == staProtocol) { |
| | | staProtocol = new StaProtocol(); |
| | | staProtocol.setSiteId(siteId); |
| | | station.put(siteId, staProtocol); |
| | | } |
| | | staProtocol.setWorkNo((short) siemensS7Net.getByteTransform().TransInt32(result.Content, i * 8)); // 工作号 |
| | | |
| | | staProtocol.setStaNo(siemensS7Net.getByteTransform().TransInt16(result.Content, i * 8 + 4)); // 目标站 |
| | | |
| | | boolean[] status = siemensS7Net.getByteTransform().TransBool(result.Content, i * 8 + 6, 2); |
| | | staProtocol.setAutoing(status[0]); // 自动 |
| | | staProtocol.setLoading(status[1]); // 有物 |
| | | staProtocol.setInEnable(status[2]); // 可入 |
| | | staProtocol.setOutEnable(status[3]);// 可出 |
| | | staProtocol.setEmptyMk(status[4]); // 空板信号 |
| | | staProtocol.setFullPlt(status[5]); // 满托盘 |
| | | staProtocol.setHigh(status[6]); // 高库位 |
| | | staProtocol.setLow(status[7]); // 低库位 |
| | | |
| | | if (!staProtocol.isPakMk() && !staProtocol.isLoading()) { |
| | | staProtocol.setPakMk(true); |
| | | } |
| | | } |
| | | } |
| | | } |
| | | |
| | | |
| | | // //RGV台车位置 |
| | | // Thread.sleep(200); |
| | | // OperateResultExOne<byte[]> result3 = siemensS7Net.Read("DB100.0",(short)4); |
| | | // if (result3.IsSuccess) { |
| | | // for (int i = 0; i < 2; i++) { |
| | | // Integer siteId = i==0 ? 1 : 2; // 站点编号 |
| | | // StaProtocol staProtocol = station.get(siteId); |
| | | // if (null == staProtocol) { |
| | | // staProtocol = new StaProtocol(); |
| | | // staProtocol.setSiteId(siteId); |
| | | // station.put(siteId, staProtocol); |
| | | // } |
| | | // staProtocol.setNearbySta(String.valueOf(siemensS7Net.getByteTransform().TransInt16(result3.Content, i*2))); |
| | | //// String aa = staProtocol.getNearbySta(); |
| | | //// System.out.println(siteId + "===>>" + staProtocol.getNearbySta()); |
| | | // } |
| | | // } |
| | | |
| | | // OperateResultExOne<Short> result2 = siemensS7Net.ReadInt16("DB200.0"); |
| | | // if (result2.IsSuccess) { |
| | | // this.ioMode = IoModeType.get(result2.Content); |
| | | // } |
| | | |
| | | if (result.IsSuccess) { |
| | | |
| | |
| | | } |
| | | } |
| | | |
| | | /** |
| | | * 写入 ID+目标站 =====> 单站点写入 |
| | | */ |
| | | private void writeAgvOk(StaProtocol staProtocol) throws InterruptedException { |
| | | if (null == staProtocol) { |
| | | return; |
| | | } |
| | | ArrayList<Integer> staNos = getStaNo(); |
| | | int index = staNos.indexOf(staProtocol.getSiteId()); |
| | | if (staProtocol.getAgvTypeSign() == 0 || staProtocol.getAgvTypeSign() == 2) { //0取货 |
| | | switch (staProtocol.getSiteId()) { |
| | | case 100: |
| | | index = 32; |
| | | break; |
| | | case 101: |
| | | index = 34; |
| | | break; |
| | | case 102: |
| | | index = 38; |
| | | break; |
| | | case 103: |
| | | index = 40; |
| | | break; |
| | | case 104: |
| | | index = 44; |
| | | break; |
| | | case 105: |
| | | index = 46; |
| | | break; |
| | | case 106: |
| | | index = 50; |
| | | break; |
| | | case 107: |
| | | index = 52; |
| | | break; |
| | | default: |
| | | return; |
| | | } |
| | | } else { |
| | | switch (staProtocol.getSiteId()) { |
| | | case 100: |
| | | index = 30; |
| | | break; |
| | | case 102: |
| | | index = 36; |
| | | break; |
| | | case 104: |
| | | index = 42; |
| | | break; |
| | | case 106: |
| | | index = 48; |
| | | break; |
| | | default: |
| | | return; |
| | | } |
| | | } |
| | | |
| | | OperateResult write = null; |
| | | //任务下发次数 |
| | | int writeCount = 0; |
| | | do { |
| | | short textWrite = 1;// 任务完成 |
| | | if (staProtocol.getAgvTypeSign() > 1) { |
| | | textWrite = 0;// 任务复位 |
| | | } |
| | | write = siemensS7Net.Write("DB102." + index, textWrite); |
| | | if (write.IsSuccess) { |
| | | writeCount = 6; |
| | | } else { |
| | | writeCount++; |
| | | log.error("写入输送线取放货完成命令后读取失败。输送线plc编号={},站点数据={},写入次数={}", slave.getId(), JSON.toJSON(staProtocol), writeCount); |
| | | } |
| | | } while (writeCount < 5); |
| | | |
| | | if (!write.IsSuccess) { |
| | | OutputQueue.DEVP.offer(MessageFormat.format("【{0}】写入输送线站点数据失败。输送线plc编号={1},站点数据={2}", slave.getId(), JSON.toJSON(staProtocol))); |
| | | log.error("写入输送线取放货完成站点数据失败。输送线plc编号={},站点数据={}", slave.getId(), JSON.toJSON(staProtocol)); |
| | | } else { |
| | | OutputQueue.DEVP.offer(MessageFormat.format("【{0}】 输送线命令下发 [id:{1}] >>>>> {2}", DateUtils.convert(new Date()), slave.getId(), JSON.toJSON(staProtocol))); |
| | | log.info("输送线取放货完成命令下发码垛完成 给输送线写任务完成 [id:{}] >>>>> 命令下发: {}", slave.getId(), JSON.toJSON(staProtocol)); |
| | | } |
| | | |
| | | |
| | | } |
| | | |
| | | private void write(StaProtocol staProtocol) throws InterruptedException { |
| | | if (null == staProtocol) { |
| | |
| | | ArrayList<Integer> staNos = getStaNo(); |
| | | |
| | | int index = staNos.indexOf(staProtocol.getSiteId()); |
| | | // 任务号地址 |
| | | String workNoAddress; |
| | | // 目标站地址 |
| | | String staNoAddress; |
| | | // 目标站地址 |
| | | String heightAddress = null; |
| | | if (index < 16) { |
| | | workNoAddress = "DB100." + index * 4; |
| | | staNoAddress = "DB100." + (index * 4 + 2); |
| | | } else { |
| | | workNoAddress = "DB100." + (400 + (index - 16) * 4); |
| | | staNoAddress = "DB100." + (400 + (index - 16) * 4 + 2); |
| | | } |
| | | int i = barcodeSite2.indexOf(staProtocol.getSiteId()); |
| | | if (i != -1) { |
| | | heightAddress = "DB104." + (i * 4); |
| | | } |
| | | |
| | | OperateResult writeResult; |
| | | //任务下发次数 |
| | |
| | | //任务下发成功标识 |
| | | boolean writeFlag = false; |
| | | while (writeCount < 5) { |
| | | OperateResult writeResult1 = siemensS7Net.Write("DB100." + index * 6, staProtocol.getWorkNo().intValue()); // 工作号 |
| | | OperateResult writeResult2 = siemensS7Net.Write("DB100." + (index * 6 + 4), staProtocol.getStaNo()); // 目标站 |
| | | OperateResult writeResult1 = siemensS7Net.Write(workNoAddress, staProtocol.getWorkNo()); // 工作号 |
| | | OperateResult writeResult2 = siemensS7Net.Write(staNoAddress, staProtocol.getStaNo()); // 目标站 |
| | | if (!Cools.isEmpty(staProtocol.getHeight()) && heightAddress != null) { |
| | | OperateResult writeResult3 = siemensS7Net.Write(heightAddress, Short.parseShort(staProtocol.getHeight())); // 目标站 |
| | | log.info("写入高度地址:{},{}", heightAddress, writeResult3); |
| | | if (!writeResult3.IsSuccess) { |
| | | //fangzhi xierukushibai,jiu duoxiejici,meixunhuan |
| | | writeResult3 = siemensS7Net.Write(heightAddress, Short.parseShort(staProtocol.getHeight())); |
| | | if (!writeResult3.IsSuccess) { |
| | | writeResult3 = siemensS7Net.Write(heightAddress, Short.parseShort(staProtocol.getHeight())); // 目标站 |
| | | } |
| | | } |
| | | } |
| | | if (writeResult1.IsSuccess && writeResult2.IsSuccess) { |
| | | Thread.sleep(200); |
| | | OperateResultExOne<byte[]> readResult = siemensS7Net.Read("DB100." + index * 6, (short) 6); |
| | | OperateResultExOne<byte[]> readResult = siemensS7Net.Read("DB100." + index * 4, (short) 2); |
| | | if (readResult.IsSuccess) { |
| | | Integer workNo = siemensS7Net.getByteTransform().TransInt32(readResult.Content, 0); |
| | | short staNo = siemensS7Net.getByteTransform().TransInt16(readResult.Content, 4); |
| | | if (workNo.equals(staProtocol.getWorkNo().intValue()) && staProtocol.getStaNo().equals(staNo)) { |
| | | //任务命令写入成功 |
| | | writeFlag = true; |
| | | log.info("写入输送线命令后返回成功,并且回读成功。输送线plc编号={},{},写入次数={}", slave.getId(), JSON.toJSON(staProtocol), writeCount); |
| | | break; |
| | | } else {//返回结果是成功了,但是真实值不相同 |
| | | writeCount++; |
| | | OutputQueue.DEVP.offer(MessageFormat.format("【{0}】写入输送线命令后返回成功,但是读取任务值不一致。输送线plc编号={1},站点数据={2},写入次数={3}", |
| | | slave.getId(), JSON.toJSON(staProtocol), writeCount)); |
| | | log.error("写入输送线命令后返回成功,但是读取任务值不一致。输送线plc编号={},{},写入次数={}", slave.getId(), JSON.toJSON(staProtocol), writeCount); |
| | | } |
| | | // short workNo = siemensS7Net.getByteTransform().TransInt16(readResult.Content, 0); |
| | | // short staNo = siemensS7Net.getByteTransform().TransInt16(readResult.Content, 2); |
| | | // if (staProtocol.getWorkNo().equals(workNo) && staProtocol.getStaNo().equals(staNo)) { |
| | | // //任务命令写入成功 |
| | | writeFlag = true; |
| | | log.info("写入输送线命令后返回成功,并且回读成功。输送线plc编号={},{},写入次数={}", slave.getId(), JSON.toJSON(staProtocol), writeCount); |
| | | break; |
| | | // } else {//返回结果是成功了,但是真实值不相同 |
| | | // writeCount++; |
| | | // OutputQueue.DEVP.offer(MessageFormat.format("【{0}】写入输送线命令后返回成功,但是读取任务值不一致。输送线plc编号={1},站点数据={2},写入次数={3}", |
| | | // slave.getId(), JSON.toJSON(staProtocol), writeCount)); |
| | | // log.error("写入输送线命令后返回成功,但是读取任务值不一致。输送线plc编号={},{},写入次数={}", slave.getId(), JSON.toJSON(staProtocol), writeCount); |
| | | // } |
| | | } else { |
| | | writeCount++; |
| | | OutputQueue.DEVP.offer(MessageFormat.format("【{0}】写入输送线命令后读取失败。输送线plc编号={1},站点数据={2},写入次数={3}", |
| | |
| | | // array[1] = staProtocol.getStaNo(); |
| | | // OperateResult write = siemensS7Net.Write("DB100." + index*4, array); |
| | | // |
| | | //// OperateResult write = siemensS7Net.Write("DB100." + index*2, staProtocol.getWorkNo()); // 工作号 |
| | | //// Thread.sleep(500); |
| | | //// OperateResult write1 = siemensS7Net.Write("DB101." + index*2, staProtocol.getStaNo()); // 目标站 |
| | | |
| | | /// / OperateResult write = siemensS7Net.Write("DB100." + index*2, staProtocol.getWorkNo()); // 工作号 |
| | | /// / Thread.sleep(500); |
| | | /// / OperateResult write1 = siemensS7Net.Write("DB101." + index*2, staProtocol.getStaNo()); // 目标站 |
| | | // |
| | | // if (!write.IsSuccess) { |
| | | // staProtocol = station.get(staProtocol.getSiteId()); |
| | |
| | | // } |
| | | // } |
| | | // } |
| | | |
| | | private void write2(StaProtocol staProtocol) throws InterruptedException { |
| | | if (null == staProtocol) { |
| | | return; |
| | |
| | | |
| | | } |
| | | |
| | | |
| | | // 更新入出库模式 |
| | | private void updateIoMode() throws InterruptedException { |
| | | if (this.ioModeOf2F != IoModeType.NONE) { |
| | | if (!siemensS7Net.Write("DB100.180", this.ioModeOf2F.id).IsSuccess) { |
| | | OutputQueue.DEVP.offer(MessageFormat.format("【{0}】写入输送线2F入出库模式失败。输送线plc编号={1}", slave.getId())); |
| | | log.error("写入输送线2F入出库模式失败。输送线plc编号={}", slave.getId()); |
| | | if (slave.getId() == 1 && this.ioModeOf1F1 != null) { |
| | | if (!siemensS7Net.Write("DB4.2", this.ioModeOf1F1.id).IsSuccess) { |
| | | OutputQueue.DEVP.offer(MessageFormat.format("【{0}】写入输送线21F1入出库模式失败。输送线plc编号={2}", slave.getId())); |
| | | log.error("写入输送线2F1入出库模式失败。输送线plc编号={}", slave.getId()); |
| | | } |
| | | } |
| | | if (slave.getId() == 1 && this.ioModeOf1F2 != null) { |
| | | if (!siemensS7Net.Write("DB4.4", this.ioModeOf1F2.id).IsSuccess) { |
| | | OutputQueue.DEVP.offer(MessageFormat.format("【{0}】写入输送线2F2入出库模式失败。输送线plc编号={3}", slave.getId())); |
| | | log.error("写入输送线2F2入出库模式失败。输送线plc编号={}", slave.getId()); |
| | | } |
| | | } |
| | | if (slave.getId() == 1 && this.ioModeOf1F2 != null) { |
| | | if (!siemensS7Net.Write("DB4.2", this.ioModeOf1F2.id).IsSuccess) { |
| | | OutputQueue.DEVP.offer(MessageFormat.format("【{0}】写入输送线3F1入出库模式失败。输送线plc编号={2}", slave.getId())); |
| | | log.error("写入输送线3F1入出库模式失败。输送线plc编号={}", slave.getId()); |
| | | } |
| | | } |
| | | if (slave.getId() == 1 && this.ioModeOf1F2 != null) { |
| | | if (!siemensS7Net.Write("DB4.4", this.ioModeOf1F2.id).IsSuccess) { |
| | | OutputQueue.DEVP.offer(MessageFormat.format("【{0}】写入输送线3F2入出库模式失败。输送线plc编号={3}", slave.getId())); |
| | | log.error("写入输送线3F2入出库模式失败。输送线plc编号={}", slave.getId()); |
| | | } |
| | | } |
| | | } |
| | | |
| | | /** |
| | | * 心跳 |
| | | */ |
| | | private void heartbeat() { |
| | | if (heartBeatVal == 1) { |
| | | heartBeatVal = 2; |
| | | } else { |
| | | heartBeatVal = 1; |
| | | } |
| | | OperateResult write = siemensS7Net.Write("DB100.50", heartBeatVal); |
| | | if (!write.IsSuccess) { |
| | | log.error("输送线plc编号={} 心跳失败", slave.getId()); |
| | | } |
| | | } |
| | | |
| | | /** |
| | | * 设置入库标记 |
| | |
| | | siemensS7Net.ConnectClose(); |
| | | } |
| | | |
| | | // public static void main(String[] args) throws Exception { |
| | | // DevpSlave slave = new DevpSlave(); |
| | | // slave.setIp("192.168.2.125"); |
| | | // SiemensDevpThread devpThread = new SiemensDevpThread(slave); |
| | | // devpThread.connect(); |
| | | // devpThread.read(); |
| | | // // 写 |
| | | // StaProtocol staProtocol = devpThread.getStation().get(1); |
| | | // staProtocol.setWorkNo((short) 232); |
| | | // staProtocol.setStaNo((short) 6); |
| | | // staProtocol.setAutoing(true); |
| | | // staProtocol.setEmptyMk(true); |
| | | // staProtocol.setInEnable(true); |
| | | // devpThread.write(staProtocol); |
| | | // System.out.println("----------------------------------------"); |
| | | // // 读 |
| | | // devpThread.read(); |
| | | // System.out.println(JSON.toJSONString(devpThread.station)); |
| | | // |
| | | // } |
| | | |
| | | } |