#

LSH

2023-11-21 67a8ef2767b1980487091e1bfcd3bd17502140e6

 src/main/java/com/zy/core/thread/SiemensCrnThread.java

@@ -7,23 +7,24 @@
import com.alibaba.fastjson.JSON;
import com.core.common.DateUtils;
import com.core.common.SpringUtils;
import com.zy.asrs.entity.BasCrnOpt;
import com.zy.asrs.entity.BasCrnp;
import com.zy.asrs.service.BasCrnOptService;
import com.zy.asrs.service.BasCrnpService;
import com.zy.asrs.entity.*;
import com.zy.asrs.service.*;
import com.zy.core.CrnThread;
import com.zy.core.cache.MessageQueue;
import com.zy.core.cache.OutputQueue;
import com.zy.core.enums.*;
import com.zy.core.model.CrnSlave;
import com.zy.core.model.Task;
import com.zy.core.model.command.CommandPackage;
import com.zy.core.model.command.CrnCommand;
import com.zy.core.model.protocol.CrnProtocol;
import lombok.Data;
import lombok.extern.slf4j.Slf4j;

import java.text.MessageFormat;
import java.util.ArrayList;
import java.util.Date;
import java.util.List;

/**
 * 堆垛机线程
@@ -37,6 +38,19 @@
    private CrnSlave slave;
    private CrnProtocol crnProtocol;
    private boolean resetFlag = false;
    public static final List<Short> rowOne = new ArrayList<Short>() {{
        add((short) 1);add((short) 5);add((short) 7);add((short) 11);add((short) 15);add((short) 19);
    }};
    public static final List<Short> rowTwo = new ArrayList<Short>() {{
        add((short) 2);add((short) 6);add((short) 8);add((short) 12);add((short) 16);add((short) 20);
    }};
    public static final List<Short> rowThree = new ArrayList<Short>() {{
        add((short) 3);add((short) 9);add((short) 13);add((short) 17);add((short) 21);
    }};
    public static final List<Short> rowFour = new ArrayList<Short>() {{
        add((short) 4);add((short) 10);add((short) 14);add((short) 18);
    }};


    public SiemensCrnThread(CrnSlave slave) {
        this.slave = slave;
@@ -45,6 +59,7 @@
    @Override
    @SuppressWarnings("InfiniteLoopStatement")
    public void run() {
        initCrnProtocol();
        this.connect();
        while (true) {
            try {
@@ -91,6 +106,22 @@
        }
    }

    /**
     * 初始化堆垛机
     */
    private void initCrnProtocol(){
        crnProtocol = new CrnProtocol();
        crnProtocol.setMode((short) 0);
        crnProtocol.setStatus((short) 0);
        crnProtocol.setTaskNo((short) 0);
        crnProtocol.setTaskFinish((short) 0);
        crnProtocol.setValid((short) 0);
        crnProtocol.setBay((short) 0);
        crnProtocol.setLevel((short) 0);
        crnProtocol.setRow((short) 0);
        crnProtocol.setLane((short) 0);
    }

    @Override
    public boolean connect() {
        boolean result = false;
@@ -105,6 +136,9 @@
        } else {
            OutputQueue.CRN.offer(MessageFormat.format("【{0}】堆垛机plc连接失败！！！ ===>> [id:{1}] [ip:{2}] [port:{3}] [rack:{4}] [slot:{5}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot()));
            log.error("堆垛机plc连接失败！！！ ===>> [id:{}] [ip:{}] [port:{}] [rack:{}] [slot:{}]", slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot());
//            DeviceErrorService deviceErrorService = SpringUtils.getBean(DeviceErrorService.class);
//            deviceErrorService.addDeviceError("crn", slave.getId(), "堆垛机plc连接失败");
            initCrnProtocol();
        }
        siemensNet.ConnectClose();
        return result;
@@ -114,21 +148,33 @@
     * 读取状态
     */
    private void readStatus(){
        OperateResultExOne<byte[]> result = siemensNet.Read("DB11.2", (short) 104);

        OperateResultExOne<byte[]> result = siemensNet.Read("DB101.0", (short) 56);
        if (result.IsSuccess) {
            if (null == crnProtocol) {
                crnProtocol = new CrnProtocol();
            }
            crnProtocol.setMode(siemensNet.getByteTransform().TransInt16(result.Content, 0));   // 2
            crnProtocol.setStatus(siemensNet.getByteTransform().TransInt16(result.Content, 2)); // 4
            crnProtocol.setTaskNo(siemensNet.getByteTransform().TransInt16(result.Content, 4)); // 6
            crnProtocol.setTaskFinish(siemensNet.getByteTransform().TransInt16(result.Content, 6)); // 8
            crnProtocol.setValid(siemensNet.getByteTransform().TransInt16(result.Content, 8));  // 10

            crnProtocol.setLevel(siemensNet.getByteTransform().TransInt16(result.Content, 14)); // 16
            crnProtocol.setBay(siemensNet.getByteTransform().TransInt16(result.Content, 16));   // 18
            crnProtocol.setRow(siemensNet.getByteTransform().TransInt16(result.Content, 18));   // 20
            crnProtocol.setLane(siemensNet.getByteTransform().TransInt16(result.Content, 20));  // 22
            crnProtocol.setMode(siemensNet.getByteTransform().TransInt16(result.Content, 0));
            crnProtocol.setTaskNo(siemensNet.getByteTransform().TransInt16(result.Content, 2));
            crnProtocol.setStatus(siemensNet.getByteTransform().TransInt16(result.Content, 4));
            crnProtocol.setBay(siemensNet.getByteTransform().TransInt16(result.Content, 6));
            crnProtocol.setLevel(siemensNet.getByteTransform().TransInt16(result.Content, 8));
            crnProtocol.setForkPos(siemensNet.getByteTransform().TransInt16(result.Content, 10));
            crnProtocol.setLiftPos(siemensNet.getByteTransform().TransInt16(result.Content, 12));
            crnProtocol.setWalkPos(siemensNet.getByteTransform().TransInt16(result.Content, 14));
            crnProtocol.setLoaded(siemensNet.getByteTransform().TransInt16(result.Content, 16));
//            crnProtocol.setAlarm(siemensNet.getByteTransform().TransInt16(result.Content, 18));
//            crnProtocol.setTemp1(siemensNet.getByteTransform().TransInt16(result.Content, 20));
//            crnProtocol.setTemp2(siemensNet.getByteTransform().TransInt16(result.Content, 22));
//            crnProtocol.setTemp3(siemensNet.getByteTransform().TransInt16(result.Content, 24));
//            crnProtocol.setTemp4(siemensNet.getByteTransform().TransInt16(result.Content, 26));
            crnProtocol.setXSpeed(siemensNet.getByteTransform().TransSingle(result.Content, 28));
            crnProtocol.setYSpeed(siemensNet.getByteTransform().TransSingle(result.Content, 32));
            crnProtocol.setZSpeed(siemensNet.getByteTransform().TransSingle(result.Content, 36));
            crnProtocol.setXDistance(siemensNet.getByteTransform().TransSingle(result.Content, 40));
            crnProtocol.setYDistance(siemensNet.getByteTransform().TransSingle(result.Content, 44));
            crnProtocol.setXDuration(siemensNet.getByteTransform().TransSingle(result.Content, 48));
            crnProtocol.setYDuration(siemensNet.getByteTransform().TransSingle(result.Content, 52));

            // 异常
            crnProtocol.setAlarm1(0);
@@ -313,14 +359,19 @@
                BasCrnpService basCrnpService = SpringUtils.getBean(BasCrnpService.class);
                BasCrnp basCrnp = new BasCrnp();
                basCrnp.setCrnNo(slave.getId());
                basCrnp.setCrnSts((int)crnProtocol.getMode());
                if (!basCrnpService.updateById(crnProtocol.toSqlModel(basCrnp))){
                    log.error("堆垛机plc数据库更新失败 ===>> [id:{}] [ip:{}] [port:{}] [rack:{}] [slot:{}]", slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot());
                }
            } catch (Exception ignore){}

            DeviceErrorService deviceErrorService = SpringUtils.getBean(DeviceErrorService.class);
            deviceErrorService.deleteDeviceError("crn", slave.getId());
        } else {
            OutputQueue.CRN.offer(MessageFormat.format("【{0}】读取堆垛机plc状态信息失败 ===>> [id:{1}] [ip:{2}] [port:{3}] [rack:{4}] [slot:{5}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot()));
            log.error("读取堆垛机plc状态信息失败 ===>> [id:{}] [ip:{}] [port:{}] [rack:{}] [slot:{}]", slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot());
            DeviceErrorService deviceErrorService = SpringUtils.getBean(DeviceErrorService.class);
            deviceErrorService.addDeviceError("crn", slave.getId(), "读取堆垛机plc状态信息失败");
        }
    }

@@ -335,6 +386,7 @@
        if (command.getTaskNo() == 0 && command.getAckFinish() == 0) {
            command.setTaskNo((short) 9999);
        }

        command.setCrnNo(slave.getId());
        short[] array = new short[9];
        if (command.getAckFinish() == 0) {
@@ -344,23 +396,47 @@
        }
        array[1] = command.getSourcePosZ();
        array[2] = command.getSourcePosY();
        array[3] = command.getSourcePosX();


        if (rowOne.contains(command.getSourcePosX())){
            array[3] = (short)1;
        }else if (rowTwo.contains(command.getSourcePosX())){
            array[3] = (short)2;
        }else if (rowThree.contains(command.getSourcePosX())){
            array[3] = (short)3;
        }else if (rowFour.contains(command.getSourcePosX())){
            array[3] = (short)4;
        }else {
            array[3] = command.getSourcePosX();
        }
        array[4] = command.getDestinationPosZ();
        array[5] = command.getDestinationPosY();
        array[6] = command.getDestinationPosX();

        if (rowOne.contains(command.getDestinationPosX())){
            array[6] = (short)1;
        }else if (rowTwo.contains(command.getDestinationPosX())){
            array[6] = (short)2;
        }else if (rowThree.contains(command.getDestinationPosX())){
            array[6] = (short)3;
        }else if (rowFour.contains(command.getDestinationPosX())){
            array[6] = (short)4;
        }else {
            array[6] = command.getDestinationPosX();
        }
        array[7] = command.getSourceStaNo();
        array[8] = command.getDestinationStaNo();

        // 作业信息
        OperateResult result = siemensNet.Write("DB1000.0", array);
        OperateResult result = siemensNet.Write("DB100.0", array);
        // 任务号 + 完成位
        short[] array2 = new short[2];
        array2[0] = command.getTaskNo();
        array2[1] = command.getAckFinish();
        OperateResult result1 = siemensNet.Write("DB1000.24", array2);
        OperateResult result1 = siemensNet.Write("DB10.24", array2);

        // 结束位
        if (command.getAckFinish() == 0) {
            OperateResult result2 = siemensNet.Write("DB1000.28.1", true);
            OperateResult result2 = siemensNet.Write("DB10.28.1", true);
        }

        // 日志记录
@@ -388,14 +464,37 @@
            }
        } catch (Exception ignore) {}

        if (result.IsSuccess && result1.IsSuccess) {
        //更新命令日志
        CommandInfoLogService commandInfoLogService = SpringUtils.getBean(CommandInfoLogService.class);
        CommandInfoService commandInfoService = SpringUtils.getBean(CommandInfoService.class);
        CommandInfo commandInfo = commandInfoService.selectById(command.getCommandId());
        CommandInfoLog commandInfoLog = JSON.parseObject(JSON.toJSONString(commandInfo), CommandInfoLog.class);
        commandInfoLog.setId(null);

        if (result.IsSuccess && result1.IsSuccess) {
            log.warn("堆垛机命令下发[id:{},时间：{}] >>>>> {}", slave.getId(), DateUtils.convert(new Date(), DateUtils.yyyyMMddHHmmsssss_F), JSON.toJSON(command));
            OutputQueue.CRN.offer(MessageFormat.format("【{0}】[id:{1}] >>>>> 命令下发： {2}", DateUtils.convert(new Date()), slave.getId(), JSON.toJSON(command)));

            //更新指令日志
            commandInfoLog.setDeviceLog("指令下发成功");
            commandInfoLogService.insert(commandInfoLog);

            //更新任务步序
            TaskWrkService taskWrkService = SpringUtils.getBean(TaskWrkService.class);
            TaskWrk taskWrk = taskWrkService.selectByWrkNo(command.getTaskNo().intValue());
            if (taskWrk != null) {
                taskWrk.setCommandStep(taskWrk.getCommandStep() + 1);//更新指令步序
                taskWrkService.updateById(taskWrk);
            }

            return true;
        } else {
            OutputQueue.CRN.offer(MessageFormat.format("【{0}】写入堆垛机plc数据失败 ===>> [id:{1}] [ip:{2}] [port:{3}] [rack:{4}] [slot:{5}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot()));
            log.error("写入堆垛机plc数据失败 ===>> [id:{}] [ip:{}] [port:{}] [rack:{}] [slot:{}]", slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot());

            //更新指令日志
            commandInfoLog.setDeviceLog("指令下发失败");
            commandInfoLogService.insert(commandInfoLog);
            return false;
        }
    }