123

Administrator

2025-06-07 663eb6fc29d8de34b6c6a503e2c0013bb93c331d

 src/main/java/com/zy/asrs/service/impl/MainServiceImpl.java

@@ -164,7 +164,7 @@
                        }
                        String BoxNo = barcodeThread.getBarcode();
                        if (Cools.isEmpty(BoxNo)) {
                            log.error("{}号条码扫描失败，值：{}",inSta.getBarcode(),BoxNo);
                            log.error("{}号条码扫描失败，值：{}", inSta.getBarcode(), BoxNo);
                            continue;
                        }
                        TaskWrk taskWrk1 = taskWrkService.selectOne(new EntityWrapper<TaskWrk>().eq("barcode", BoxNo));
@@ -177,23 +177,29 @@
                            storageEscalationParam.setWCSErrorMessage(storageEscalationParam.getWCSErrorMessage() + errMsg);
                        }
                        storageEscalationParam.setBarcode(BoxNo);
                        storageEscalationParam.setMatIdList(staProtocol.getMatIdList());
                        log.info("组托入库={}", storageEscalationParam);
                        TaskWrk taskWrk = toWmsService.getLocNoFromWms(storageEscalationParam);
                        if (taskWrk == null) {
                            log.error("入库请求wms创建任务工作档为空：{}",storageEscalationParam);
                            log.error("入库请求wms创建任务工作档为空：{}", storageEscalationParam);
                            continue;
                        }
                        if (back) {
                            log.info("托盘退回==>{}，{}", BoxNo, errMsg);
                            staProtocol.setStaNo(inSta.getBackSta().shortValue());
                            devpThread.setPakMk(staProtocol.getSiteId(), false);
                            MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol));
                            log.info("组托入库托盘退回命令推送输送线队列成功==>{}，{}", BoxNo, errMsg);
                        } else {
                            StaDesc staDesc = staDescService.selectOne(new EntityWrapper<StaDesc>()
                                    .eq("crn_no", taskWrk.getCrnNo()).eq("type_no", 1).eq("stn_no", staProtocol.getSiteId()));
                            if (staDesc == null) {
                                log.error("组托入库路径不存在，wrkNo={},crn={},stn_no={}", taskWrk.getWrkNo(), taskWrk.getCrnNo(), staProtocol.getSiteId());
                                continue;
                            }
                            staProtocol.setWorkNo(taskWrk.getWrkNo().shortValue());
                            staProtocol.setStaNo(staDesc.getCrnStn().shortValue());
                            MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol));
                            log.info("组托入库命令推送输送线队列成功:{}", staProtocol);
                        }

                    }
@@ -213,46 +219,49 @@
        for (CrnSlave crnSlave : slaveProperties.getCrn()) {
            // 遍历堆垛机出库站
            for (CrnSlave.CrnStn crnStn : crnSlave.getCrnOutStn()) {
                    try {
                        // 获取堆垛机出库站信息
                        DevpThread devpThread = (DevpThread) SlaveConnection.get(SlaveType.Devp, crnStn.getDevpPlcId());
                        StaProtocol staProtocol = devpThread.getStation().get(crnStn.getStaNo());
                        if (staProtocol == null) {
                            continue;
                        } else {
                            staProtocol = staProtocol.clone();
                        }
                        if (staProtocol.isAutoing() && staProtocol.isLoading() && (staProtocol.getWorkNo() == 0 || staProtocol.getStaNo() == 0)) {
                            // 查询工作档
                            TaskWrk taskWrk = taskWrkMapper.selectCrnStaWorking(crnSlave.getId(), String.valueOf(crnStn.getStaNo()-1));
                            if (taskWrk == null) {
                                continue;
                            }
                                log.info("下发输送线任务：taskWrk:" + JSON.toJSONString(taskWrk));
                                staProtocol.setWorkNo(taskWrk.getWrkNo().shortValue());
                                staProtocol.setStaNo(Short.valueOf(taskWrk.getTargetPoint()));
                                boolean offer = false;
                                try {
                                    offer = MessageQueue.offer(SlaveType.Devp, 1, new Task(2, staProtocol));
                                } catch (Exception e) {
                                    log.error("下发输送线任务失败：异常:" + e);
                                    log.error("下发输送线任务失败：异常:offer:" + offer);
                                }
                                if (offer) {
                                    log.info("下发输送线任务成功：taskWrk:" + JSON.toJSONString(taskWrk));
                                    taskWrk.setStatus(5);
                                    taskWrk.setWrkSts(14);
                                    taskWrk.setCompleteTime(new Date());
                                    taskWrkService.updateById(taskWrk);

                                } else {
                                    log.error("下发输送线任务失败：taskWrk:" + JSON.toJSONString(taskWrk));
                                }
//                            }
                        }
                    } catch (Exception e) {
                        log.error("出库到出库站异常:异常信息：" + e);
                try {
                    // 获取堆垛机出库站信息
                    DevpThread devpThread = (DevpThread) SlaveConnection.get(SlaveType.Devp, crnStn.getDevpPlcId());
                    StaProtocol staProtocol = devpThread.getStation().get(crnStn.getStaNo());
                    if (staProtocol == null) {
                        continue;
                    } else {
                        staProtocol = staProtocol.clone();
                    }
                    if (staProtocol.isAutoing() && staProtocol.isLoading() && (staProtocol.getWorkNo() == 0 || staProtocol.getStaNo() == 0)) {
                        // 查询工作档
                        TaskWrk taskWrk = taskWrkMapper.selectCrnStaWorking(crnSlave.getId(), String.valueOf(crnStn.getStaNo() - 1));
                        if (taskWrk == null) {
                            continue;
                        }
                        log.info("下发输送线任务：taskWrk:" + JSON.toJSONString(taskWrk));
                        staProtocol.setWorkNo(taskWrk.getWrkNo().shortValue());
                        staProtocol.setStaNo(Short.valueOf(taskWrk.getTargetPoint()));
                        if (!Cools.isEmpty(taskWrk.getType())) {
                            staProtocol.setHeight(taskWrk.getType());
                        }
                        boolean offer = false;
                        try {
                            offer = MessageQueue.offer(SlaveType.Devp, 1, new Task(2, staProtocol));
                        } catch (Exception e) {
                            log.error("下发输送线任务失败：异常:" + e);
                            log.error("下发输送线任务失败：异常:offer:" + offer);
                        }
                        if (offer) {
                            log.info("下发输送线任务成功：taskWrk:" + JSON.toJSONString(taskWrk));
                            taskWrk.setStatus(5);
                            taskWrk.setWrkSts(14);
                            taskWrk.setCompleteTime(new Date());
                            taskWrkService.updateById(taskWrk);

                        } else {
                            log.error("下发输送线任务失败：taskWrk:" + JSON.toJSONString(taskWrk));
                        }
//                            }
                    }
                } catch (Exception e) {
                    log.error("出库到出库站异常:异常信息：" + e);
                }
//                }

            }
@@ -339,6 +348,15 @@
                // 获取工作状态为2（设备上走）的入库工作档
                TaskWrk taskWrk = taskWrkMapper.selectPakIn(slave.getId(), staProtocol.getWorkNo().intValue(), staDesc.getStnNo().toString());
                if (null == taskWrk) {
                    continue;
                }

                LocMast locMast = locMastService.selectByLocNo(taskWrk.getTargetPoint());
                if (!locMast.getLocSts().equals("O") && taskWrk.getWrkSts() == 2) {
                    log.error("入库WMS分配库位{}有误，库位状态为{}", locMast.getLocNo(), locMast.getLocSts());
                    taskWrk.setWrkSts(5);
                    taskWrk.setMemo("WMS分配库位有误");
                    taskWrkService.updateById(taskWrk);
                    continue;
                }

@@ -434,7 +452,7 @@
                            log.info(locMast.getLocNo() + "出深库位，浅库位有货");
                            continue;
                        }
                    } else if (flag == 2){
                    } else if (flag == 2) {
                        LocMast locMast1 = locMastService.selectOne(new EntityWrapper<LocMast>()
                                .eq("row1", (locMast.getRow1() - 1))
                                .eq("bay1", locMast.getBay1())
@@ -856,14 +874,14 @@
                }
                SiemensDevpThread devpThread = (SiemensDevpThread) SlaveConnection.get(SlaveType.Devp, devp.getId());
                for (DevpSlave.Sta inSta : devp.getInSta()) {
                    WrkMast pakout = wrkMastMapper.selectWorkingPakout(inSta.getBackSta());
                    TaskWrk taskWrk = taskWrkService.selectByTargetPoint(inSta.getBackSta() + "");
                    switch (inSta.getBackSta()) {
                        case 116:
                            if (pakout != null) {
                        case 101:
                            if (taskWrk != null) {
                                if (devpThread.ioModeOf1F1 != IoModeType.PAKOUT_MODE) {
                                    // 出库切换中
                                    devpThread.ioModeOf1F1 = IoModeType.PAKOUT_BOOTING;
                                    WrkMast pakin = wrkMastMapper.selectWorkingPakin(inSta.getStaNo());
                                    TaskWrk pakin = taskWrkService.selectByStartPoint(inSta.getStaNo() + "");
                                    if (pakin == null && !devpThread.getStation().get(inSta.getStaNo()).isLoading()
                                            && !devpThread.getStation().get(inSta.getBackSta()).isLoading()
                                            && devpThread.getStation().get(inSta.getBackSta()).getWorkNo() == 0) {
@@ -876,12 +894,12 @@
                                devpThread.ioModeOf1F1 = IoModeType.PAKIN_MODE;
                            }
                            break;
                        case 117:
                            if (pakout != null) {
                        case 104:
                            if (taskWrk != null) {
                                if (devpThread.ioModeOf1F2 != IoModeType.PAKOUT_MODE) {
                                    // 出库切换中
                                    devpThread.ioModeOf1F2 = IoModeType.PAKOUT_BOOTING;
                                    WrkMast pakin = wrkMastMapper.selectWorkingPakin(inSta.getStaNo());
                                    TaskWrk pakin = taskWrkService.selectByStartPoint(inSta.getStaNo() + "");
                                    if (pakin == null && !devpThread.getStation().get(inSta.getStaNo()).isLoading()
                                            && !devpThread.getStation().get(inSta.getBackSta()).isLoading()
                                            && devpThread.getStation().get(inSta.getBackSta()).getWorkNo() == 0) {
@@ -894,12 +912,12 @@
                                devpThread.ioModeOf1F2 = IoModeType.PAKIN_MODE;
                            }
                            break;
                        case 118:
                            if (pakout != null) {
                        case 107:
                            if (taskWrk != null) {
                                if (devpThread.ioModeOf1F3 != IoModeType.PAKOUT_MODE) {
                                    // 出库切换中
                                    devpThread.ioModeOf1F3 = IoModeType.PAKOUT_BOOTING;
                                    WrkMast pakin = wrkMastMapper.selectWorkingPakin(inSta.getStaNo());
                                    TaskWrk pakin = taskWrkService.selectByStartPoint(inSta.getStaNo() + "");
                                    if (pakin == null && !devpThread.getStation().get(inSta.getStaNo()).isLoading()
                                            && !devpThread.getStation().get(inSta.getBackSta()).isLoading()
                                            && devpThread.getStation().get(inSta.getBackSta()).getWorkNo() == 0) {
@@ -912,12 +930,12 @@
                                devpThread.ioModeOf1F3 = IoModeType.PAKIN_MODE;
                            }
                            break;
                        case 119:
                            if (pakout != null) {
                        case 110:
                            if (taskWrk != null) {
                                if (devpThread.ioModeOf1F4 != IoModeType.PAKOUT_MODE) {
                                    // 出库切换中
                                    devpThread.ioModeOf1F4 = IoModeType.PAKOUT_BOOTING;
                                    WrkMast pakin = wrkMastMapper.selectWorkingPakin(inSta.getStaNo());
                                    TaskWrk pakin = taskWrkService.selectByStartPoint(inSta.getStaNo() + "");
                                    if (pakin == null && !devpThread.getStation().get(inSta.getStaNo()).isLoading()
                                            && !devpThread.getStation().get(inSta.getBackSta()).isLoading()
                                            && devpThread.getStation().get(inSta.getBackSta()).getWorkNo() == 0) {
@@ -930,12 +948,12 @@
                                devpThread.ioModeOf1F4 = IoModeType.PAKIN_MODE;
                            }
                            break;
                        case 120:
                            if (pakout != null) {
                        case 113:
                            if (taskWrk != null) {
                                if (devpThread.ioModeOf1F5 != IoModeType.PAKOUT_MODE) {
                                    // 出库切换中
                                    devpThread.ioModeOf1F5 = IoModeType.PAKOUT_BOOTING;
                                    WrkMast pakin = wrkMastMapper.selectWorkingPakin(inSta.getStaNo());
                                    TaskWrk pakin = taskWrkService.selectByStartPoint(inSta.getStaNo() + "");
                                    if (pakin == null && !devpThread.getStation().get(inSta.getStaNo()).isLoading()
                                            && !devpThread.getStation().get(inSta.getBackSta()).isLoading()
                                            && devpThread.getStation().get(inSta.getBackSta()).getWorkNo() == 0) {
@@ -949,11 +967,11 @@
                            }
                            break;
                        case 203:
                            if (pakout != null) {
                            if (taskWrk != null) {
                                if (devpThread.ioModeOf2F1 != IoModeType.PAKOUT_MODE) {
                                    // 出库切换中
                                    devpThread.ioModeOf2F1 = IoModeType.PAKOUT_BOOTING;
                                    WrkMast pakin = wrkMastMapper.selectWorkingPakin(inSta.getStaNo());
                                    TaskWrk pakin = taskWrkService.selectByStartPoint(inSta.getStaNo() + "");
                                    if (pakin == null && !devpThread.getStation().get(inSta.getStaNo()).isLoading()
                                            && !devpThread.getStation().get(inSta.getBackSta()).isLoading()
                                            && devpThread.getStation().get(inSta.getBackSta()).getWorkNo() == 0) {
@@ -968,11 +986,11 @@
                            break;

                        case 207:
                            if (pakout != null) {
                            if (taskWrk != null) {
                                if (devpThread.ioModeOf2F2 != IoModeType.PAKOUT_MODE) {
                                    // 出库切换中
                                    devpThread.ioModeOf2F2 = IoModeType.PAKOUT_BOOTING;
                                    WrkMast pakin = wrkMastMapper.selectWorkingPakin(inSta.getStaNo());
                                    TaskWrk pakin = taskWrkService.selectByStartPoint(inSta.getStaNo() + "");
                                    if (pakin == null && !devpThread.getStation().get(inSta.getStaNo()).isLoading()
                                            && !devpThread.getStation().get(inSta.getBackSta()).isLoading()
                                            && devpThread.getStation().get(inSta.getBackSta()).getWorkNo() == 0) {
@@ -987,11 +1005,11 @@
                            break;

                        case 212:
                            if (pakout != null) {
                            if (taskWrk != null) {
                                if (devpThread.ioModeOf2F3 != IoModeType.PAKOUT_MODE) {
                                    // 出库切换中
                                    devpThread.ioModeOf2F3 = IoModeType.PAKOUT_BOOTING;
                                    WrkMast pakin = wrkMastMapper.selectWorkingPakin(inSta.getStaNo());
                                    TaskWrk pakin = taskWrkService.selectByStartPoint(inSta.getStaNo() + "");
                                    if (pakin == null && !devpThread.getStation().get(inSta.getStaNo()).isLoading()
                                            && !devpThread.getStation().get(inSta.getBackSta()).isLoading()
                                            && devpThread.getStation().get(inSta.getBackSta()).getWorkNo() == 0) {