| | |
| | | import com.core.common.Cools; |
| | | import com.core.common.DateUtils; |
| | | import com.core.common.SpringUtils; |
| | | import com.core.exception.CoolException; |
| | | import com.zy.asrs.entity.BasDevp; |
| | | import com.zy.asrs.service.BasDevpService; |
| | | import com.zy.asrs.service.*; |
| | | import com.zy.core.DevpThread; |
| | | import com.zy.core.cache.MessageQueue; |
| | | import com.zy.core.cache.OutputQueue; |
| | |
| | | import com.zy.core.enums.SlaveType; |
| | | import com.zy.core.model.DevpSlave; |
| | | import com.zy.core.model.Task; |
| | | import com.zy.core.model.protocol.Cycle; |
| | | import com.zy.core.model.protocol.StaProtocol; |
| | | import lombok.Data; |
| | | import lombok.extern.slf4j.Slf4j; |
| | |
| | | private SiemensS7Net siemensS7Net; |
| | | private Map<Integer, StaProtocol> station = new ConcurrentHashMap<>(); |
| | | private short heartBeatVal = 1; |
| | | public static final ArrayList<Integer> staNos = new ArrayList<Integer>() {{ |
| | | add(101);add(102);add(103);add(104);add(105);add(106);add(107);add(108);add(109);add(110);add(111);add(112); |
| | | add(201);add(202);add(203);add(204);add(205);add(206);add(207);add(208);add(209);add(210);add(211);add(212); |
| | | public static final ArrayList<Integer> staNos1 = new ArrayList<Integer>() {{ |
| | | add(101);add(102);add(103);add(104); |
| | | add(105);add(106);add(107);add(108); |
| | | add(201);add(202);add(203);add(204);add(205); |
| | | add(206);add(207);add(208);add(209);add(210); |
| | | add(211);add(212); |
| | | }}; |
| | | /*public static final ArrayList<Integer> staNos2 = new ArrayList<Integer>() {{ |
| | | add(200);add(201);add(202);add(203); |
| | | add(204);add(205);add(206);add(207); |
| | | add(208);add(209);add(210);add(211); |
| | | add(212);add(213);add(214);add(215); |
| | | add(216);add(217);add(218);add(219); |
| | | add(220);add(221);add(222);add(223); |
| | | add(224);add(225);add(226);add(227); |
| | | add(228);add(229);add(230);add(231); |
| | | add(232);add(233);add(234);add(235); |
| | | }}; |
| | | public static final ArrayList<Integer> staNos3 = new ArrayList<Integer>() {{ |
| | | add(300);add(301);add(302);add(303); |
| | | add(304);add(305);add(306);add(307); |
| | | }}; |
| | | public static final ArrayList<Integer> staNos4 = new ArrayList<Integer>() {{ |
| | | add(400);add(401);add(402);add(403); |
| | | add(404);add(405);add(406);add(407); |
| | | }};*/ |
| | | |
| | | /** |
| | | * 条码数量 |
| | | */ |
| | | private int barcodeSize = 3; |
| | | private int barcodeSize = 1; |
| | | |
| | | /** |
| | | * 入出库模式 |
| | |
| | | */ |
| | | public IoModeType ioModeOf2F = IoModeType.NONE; |
| | | // public IoModeType ioMode = IoModeType.NONE; |
| | | private ArrayList<Integer> getStaNo() { |
| | | switch (slave.getId()) { |
| | | case 1: |
| | | return staNos1; |
| | | /*case 2: |
| | | return staNos2; |
| | | case 3: |
| | | return staNos3; |
| | | case 4: |
| | | return staNos4;*/ |
| | | default: |
| | | throw new CoolException("服务器异常"); |
| | | } |
| | | } |
| | | |
| | | public SiemensDevpThread(DevpSlave slave) { |
| | | this.slave = slave; |
| | |
| | | // 写数据 ID+目标站 |
| | | case 2: |
| | | write((StaProtocol)task.getData()); |
| | | read(); |
| | | break; |
| | | // 写数据 ID+目标站 |
| | | case 4: |
| | | writeCycle((StaProtocol)task.getData()); |
| | | read(); |
| | | break; |
| | | /* case 3: |
| | | write2((StaProtocol)task.getData()); |
| | | read(); |
| | | break;*/ |
| | | default: |
| | | break; |
| | | } |
| | |
| | | e.printStackTrace(); |
| | | } |
| | | |
| | | } |
| | | } |
| | | |
| | | /** |
| | | * 初始化站点状态 |
| | | */ |
| | | private void initSite() { |
| | | ArrayList<Integer> staNos = getStaNo(); |
| | | // 站点编号 |
| | | for (Integer siteId : staNos) { |
| | | StaProtocol staProtocol = station.get(siteId); |
| | | if (null == staProtocol) { |
| | | staProtocol = new StaProtocol(); |
| | | staProtocol.setSiteId(siteId); |
| | | station.put(siteId, staProtocol); |
| | | } |
| | | staProtocol.setWorkNo((short) 0); // ID |
| | | staProtocol.setAutoing(false); // 自动 |
| | | staProtocol.setLoading(false); // 有物 |
| | | staProtocol.setInEnable(false); // 可入 |
| | | staProtocol.setOutEnable(false); // 可出 |
| | | staProtocol.setEmptyMk(false); // 空板信号 |
| | | staProtocol.setStaNo((short) 0); // 目标站 |
| | | |
| | | if (!staProtocol.isPakMk() && !staProtocol.isLoading()) { |
| | | staProtocol.setPakMk(true); |
| | | } |
| | | } |
| | | } |
| | | |
| | |
| | | } else { |
| | | OutputQueue.DEVP.offer(MessageFormat.format( "【{0}】输送线plc连接失败!!! ===>> [id:{1}] [ip:{2}] [port:{3}] [rack:{4}] [slot:{5}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot())); |
| | | log.error("输送线plc连接失败!!! ===>> [id:{}] [ip:{}] [port:{}]", slave.getId(), slave.getIp(), slave.getPort()); |
| | | // DeviceErrorService deviceErrorService = SpringUtils.getBean(DeviceErrorService.class); |
| | | // deviceErrorService.addDeviceError("devp", slave.getId(), "输送线plc连接失败"); |
| | | initSite(); |
| | | } |
| | | siemensS7Net.ConnectClose(); |
| | | return result; |
| | |
| | | private void read() throws InterruptedException { |
| | | // // 更新入出库模式 |
| | | // updateIoMode(); |
| | | ArrayList<Integer> staNos = getStaNo(); |
| | | int staNoSize = staNos.size(); |
| | | OperateResultExOne<byte[]> result = siemensS7Net.Read("DB100.0", (short) (staNoSize*4)); |
| | | OperateResultExOne<byte[]> result = siemensS7Net.Read("DB101.0", (short) (staNoSize*8)); |
| | | if (result.IsSuccess) { |
| | | for (int i = 0; i < staNoSize; i++) { |
| | | Integer siteId = staNos.get(i); // 站点编号 |
| | |
| | | staProtocol.setSiteId(siteId); |
| | | station.put(siteId, staProtocol); |
| | | } |
| | | staProtocol.setWorkNo(siemensS7Net.getByteTransform().TransInt16(result.Content, i*4)); // 工作号 |
| | | staProtocol.setWorkNo((short)siemensS7Net.getByteTransform().TransInt32(result.Content, i*8)); // 工作号 |
| | | |
| | | staProtocol.setStaNo(siemensS7Net.getByteTransform().TransInt16(result.Content, i*4 + 2)); // 目标站 |
| | | } |
| | | } |
| | | staProtocol.setStaNo(siemensS7Net.getByteTransform().TransInt16(result.Content, i*8 + 4)); // 目标站 |
| | | |
| | | Thread.sleep(200); |
| | | OperateResultExOne<byte[]> result1 = siemensS7Net.Read("DB100.100", (short) (staNoSize*2)); |
| | | if (result1.IsSuccess) { |
| | | for (int i = 0; i < staNoSize; i++) { |
| | | Integer siteId = staNos.get(i); // 站点编号 |
| | | boolean[] status = siemensS7Net.getByteTransform().TransBool(result1.Content, i*2, 1); |
| | | StaProtocol staProtocol = station.get(siteId); |
| | | boolean[] status = siemensS7Net.getByteTransform().TransBool(result.Content, i*8 + 6, 2); |
| | | staProtocol.setAutoing(status[0]); // 自动 |
| | | staProtocol.setLoading(status[1]); // 有物 |
| | | staProtocol.setInEnable(status[2]); // 可入 |
| | |
| | | } |
| | | } |
| | | |
| | | // //条码 |
| | | // Thread.sleep(200); |
| | | // OperateResultExOne<byte[]> result2 = siemensS7Net.Read("DB100.160",(short)4); |
| | | // if (result2.IsSuccess) { |
| | | // for (int i = 0; i < barcodeSize; i++) { |
| | | // String barcode = siemensS7Net.getByteTransform().TransString(result2.Content,i*8,8, "UTF-8"); |
| | | // BarcodeThread barcodeThread = (BarcodeThread) SlaveConnection.get(SlaveType.Barcode, i + 1); |
| | | // if(!Cools.isEmpty(barcodeThread) && !barcodeThread.getBarcode().equals(barcode)) { |
| | | // barcodeThread.setBarcode(barcode); |
| | | // OperateResultExOne<byte[]> resultAgvAndPlc = siemensS7Net.Read("DB102.0", (short) 30); |
| | | // if (resultAgvAndPlc.IsSuccess) { |
| | | // for (int i = 0; i < staNoSize; i++) { |
| | | // int sign =(i+2)/2-1; |
| | | // if ((i+2)%2!=0){ |
| | | // Integer siteId = staNos.get(i); // 站点编号 |
| | | // StaProtocol staProtocol = station.get(siteId); |
| | | // if (null == staProtocol) { |
| | | // staProtocol = new StaProtocol(); |
| | | // staProtocol.setSiteId(siteId); |
| | | // station.put(siteId, staProtocol); |
| | | // } |
| | | // staProtocol.setAgvStartPick(siemensS7Net.getByteTransform().TransInt16(resultAgvAndPlc.Content, sign*6+4)); // 允许取货 |
| | | // staProtocol.setAgvStartPlace((short)0); // 允许放货 |
| | | // continue; |
| | | // } |
| | | // |
| | | // Integer siteId = staNos.get(i); // 站点编号 |
| | | // StaProtocol staProtocol = station.get(siteId); |
| | | // if (null == staProtocol) { |
| | | // staProtocol = new StaProtocol(); |
| | | // staProtocol.setSiteId(siteId); |
| | | // station.put(siteId, staProtocol); |
| | | // } |
| | | // staProtocol.setAgvStartPick(siemensS7Net.getByteTransform().TransInt16(resultAgvAndPlc.Content, sign*6)); // 允许取货 |
| | | // staProtocol.setAgvStartPlace(siemensS7Net.getByteTransform().TransInt16(resultAgvAndPlc.Content, sign*6 + 2)); // 允许放货 |
| | | // } |
| | | // } |
| | | |
| | | //RGV台车位置 |
| | | Thread.sleep(200); |
| | | OperateResultExOne<byte[]> result3 = siemensS7Net.Read("DB100.160",(short)4); |
| | | if (result3.IsSuccess) { |
| | | for (int i = 0; i < 2; i++) { |
| | | Integer siteId = i==0 ? 112 : 212; // 站点编号 |
| | | StaProtocol staProtocol = station.get(siteId); |
| | | if (null == staProtocol) { |
| | | staProtocol = new StaProtocol(); |
| | | staProtocol.setSiteId(siteId); |
| | | station.put(siteId, staProtocol); |
| | | // OperateResultExOne<byte[]> resultAgvAndPlcOk = siemensS7Net.Read("DB132.0", (short) 30); |
| | | // if (resultAgvAndPlcOk.IsSuccess) { |
| | | // for (int i = 0; i < staNoSize; i++) { |
| | | // int sign =(i+2)/2-1; |
| | | // if ((i+2)%2!=0){ |
| | | // Integer siteId = staNos.get(i); // 站点编号 |
| | | // StaProtocol staProtocol = station.get(siteId); |
| | | // if (null == staProtocol) { |
| | | // staProtocol = new StaProtocol(); |
| | | // staProtocol.setSiteId(siteId); |
| | | // station.put(siteId, staProtocol); |
| | | // } |
| | | // staProtocol.setAgvTargetPick(siemensS7Net.getByteTransform().TransInt16(resultAgvAndPlcOk.Content, sign*6+4)); // 允许取货 |
| | | // staProtocol.setAgvTargetPlace((short)0); // 允许放货 |
| | | // continue; |
| | | // } |
| | | // Integer siteId = staNos.get(i); // 站点编号 |
| | | // StaProtocol staProtocol = station.get(siteId); |
| | | // if (null == staProtocol) { |
| | | // staProtocol = new StaProtocol(); |
| | | // staProtocol.setSiteId(siteId); |
| | | // station.put(siteId, staProtocol); |
| | | // } |
| | | // try{ |
| | | // staProtocol.setAgvTargetPick(siemensS7Net.getByteTransform().TransInt16(resultAgvAndPlcOk.Content, sign*6)); // 取货完成 |
| | | // if (staProtocol.getAgvTargetPick()!=0){ |
| | | // System.out.println(staProtocol.getAgvTargetPick()); |
| | | // } |
| | | // staProtocol.setAgvTargetPlace(siemensS7Net.getByteTransform().TransInt16(resultAgvAndPlcOk.Content, sign*6 + 2)); // 放货完成 |
| | | // if (staProtocol.getAgvTargetPlace()!=0){ |
| | | // System.out.println(staProtocol.getAgvTargetPlace()); |
| | | // } |
| | | // }catch (Exception e){ |
| | | // log.error(""+e); |
| | | // } |
| | | // } |
| | | // } |
| | | |
| | | |
| | | if (slave.getId() == 1) { |
| | | //条码 |
| | | //Thread.sleep(200); |
| | | OperateResultExOne<byte[]> result2 = siemensS7Net.Read("DB101.848.0", (short) 8); |
| | | if (result2.IsSuccess) { |
| | | for (int i = 0; i < 1; i++) { |
| | | String barcode = siemensS7Net.getByteTransform().TransString(result2.Content, i * 8, 8, "UTF-8"); |
| | | BarcodeThread barcodeThread = (BarcodeThread) SlaveConnection.get(SlaveType.Barcode, i + 1); |
| | | if (!Cools.isEmpty(barcodeThread) && !barcodeThread.getBarcode().equals(barcode)) { |
| | | barcodeThread.setBarcode(barcode); |
| | | } |
| | | } |
| | | staProtocol.setNearbySta(String.valueOf(siemensS7Net.getByteTransform().TransInt16(result3.Content, i*2))); |
| | | // String aa = staProtocol.getNearbySta(); |
| | | // System.out.println(siteId + "===>>" + staProtocol.getNearbySta()); |
| | | } |
| | | |
| | | //外形检测 |
| | | OperateResultExOne<byte[]> resultErr1 = siemensS7Net.Read("DB101.810.0", (short) (barcodeSize*1)); |
| | | StaProtocol staProtocol1 = station.get(116); |
| | | boolean[] status1 = siemensS7Net.getByteTransform().TransBool(resultErr1.Content, 0, 1); |
| | | staProtocol1.setFrontErr(status1[0]); |
| | | staProtocol1.setBackErr(status1[1]); |
| | | staProtocol1.setHighErr(status1[2]); |
| | | staProtocol1.setLeftErr(status1[3]); |
| | | staProtocol1.setRightErr(status1[4]); |
| | | staProtocol1.setWeightErr(status1[5]); |
| | | staProtocol1.setBarcodeErr(status1[6]); |
| | | |
| | | OperateResultExOne<byte[]> resultErr = siemensS7Net.Read("DB101.922.0", (short) (staNoSize * 4)); |
| | | if (resultErr.IsSuccess) { |
| | | for (int i = 0; i < staNoSize; i++) { |
| | | Integer siteId = staNos.get(i); // 站点编号 |
| | | boolean[] status = siemensS7Net.getByteTransform().TransBool(resultErr.Content, i * 4, 1); |
| | | StaProtocol staProtocol = station.get(siteId); |
| | | staProtocol.setBreakerErr(status[0]); |
| | | staProtocol.setInfraredErr(status[1]); |
| | | staProtocol.setOutTimeErr(status[2]); |
| | | staProtocol.setSeizeSeatErr(status[3]); |
| | | staProtocol.setWrkYgoodsN(status[4]); |
| | | staProtocol.setInverterErr(status[5]); |
| | | staProtocol.setContactErr(status[6]); |
| | | staProtocol.setUpcontactErr(status[7]); |
| | | |
| | | } |
| | | } |
| | | |
| | | } |
| | | |
| | | |
| | | // //RGV台车位置 |
| | | // Thread.sleep(200); |
| | | // OperateResultExOne<byte[]> result3 = siemensS7Net.Read("DB100.0",(short)4); |
| | | // if (result3.IsSuccess) { |
| | | // for (int i = 0; i < 2; i++) { |
| | | // Integer siteId = i==0 ? 1 : 2; // 站点编号 |
| | | // StaProtocol staProtocol = station.get(siteId); |
| | | // if (null == staProtocol) { |
| | | // staProtocol = new StaProtocol(); |
| | | // staProtocol.setSiteId(siteId); |
| | | // station.put(siteId, staProtocol); |
| | | // } |
| | | // staProtocol.setNearbySta(String.valueOf(siemensS7Net.getByteTransform().TransInt16(result3.Content, i*2))); |
| | | //// String aa = staProtocol.getNearbySta(); |
| | | //// System.out.println(siteId + "===>>" + staProtocol.getNearbySta()); |
| | | // } |
| | | // } |
| | | |
| | | // OperateResultExOne<Short> result2 = siemensS7Net.ReadInt16("DB200.0"); |
| | | // if (result2.IsSuccess) { |
| | | // this.ioMode = IoModeType.get(result2.Content); |
| | | // } |
| | | |
| | | if (result.IsSuccess && result1.IsSuccess) { |
| | | if (result.IsSuccess ) { |
| | | |
| | | OutputQueue.DEVP.offer(MessageFormat.format("【{0}】[id:{1}] <<<<< 实时数据更新成功",DateUtils.convert(new Date()), slave.getId())); |
| | | |
| | |
| | | log.error("更新数据库数据失败 ===>> [id:{}] [ip:{}] [port:{}] [rack:{}] [slot:{}]", slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot()); |
| | | } |
| | | |
| | | DeviceErrorService deviceErrorService = SpringUtils.getBean(DeviceErrorService.class); |
| | | deviceErrorService.deleteDeviceError("devp", slave.getId()); |
| | | } else { |
| | | OutputQueue.DEVP.offer(MessageFormat.format("【{0}】读取输送线plc状态信息失败 ===>> [id:{1}] [ip:{2}] [port:{3}] [rack:{4}] [slot:{5}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot())); |
| | | // log.error("读取输送线plc状态信息失败 ===>> [id:{}] [ip:{}] [port:{}] [rack:{}] [slot:{}]", slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot()); |
| | | DeviceErrorService deviceErrorService = SpringUtils.getBean(DeviceErrorService.class); |
| | | deviceErrorService.addDeviceError("devp", slave.getId(), "读取输送线plc状态信息失败"); |
| | | } |
| | | } |
| | | |
| | | /** |
| | | * 写入 ID+目标站 =====> 单站点写入 |
| | | */ |
| | | private void write(StaProtocol staProtocol) throws InterruptedException { |
| | | private void writeAgvOk(StaProtocol staProtocol) throws InterruptedException { |
| | | if (null == staProtocol) { |
| | | return; |
| | | } |
| | | ArrayList<Integer> staNos = getStaNo(); |
| | | int index = staNos.indexOf(staProtocol.getSiteId()); |
| | | if (staProtocol.getAgvTypeSign()==0 || staProtocol.getAgvTypeSign()==2 ){ //0取货 |
| | | switch (staProtocol.getSiteId()){ |
| | | case 100: |
| | | index=32; |
| | | break; |
| | | case 101: |
| | | index=34; |
| | | break; |
| | | case 102: |
| | | index=38; |
| | | break; |
| | | case 103: |
| | | index=40; |
| | | break; |
| | | case 104: |
| | | index=44; |
| | | break; |
| | | case 105: |
| | | index=46; |
| | | break; |
| | | case 106: |
| | | index=50; |
| | | break; |
| | | case 107: |
| | | index=52; |
| | | break; |
| | | default: |
| | | return; |
| | | } |
| | | }else { |
| | | switch (staProtocol.getSiteId()){ |
| | | case 100: |
| | | index=30; |
| | | break; |
| | | case 102: |
| | | index=36; |
| | | break; |
| | | case 104: |
| | | index=42; |
| | | break; |
| | | case 106: |
| | | index=48; |
| | | break; |
| | | default: |
| | | return; |
| | | } |
| | | } |
| | | |
| | | OperateResult write = null; |
| | | //任务下发次数 |
| | | int writeCount = 0; |
| | | do { |
| | | short textWrite = 1;// 任务完成 |
| | | if (staProtocol.getAgvTypeSign()>1){ |
| | | textWrite = 0;// 任务复位 |
| | | } |
| | | write = siemensS7Net.Write("DB102." + index, textWrite); |
| | | if(write.IsSuccess){ |
| | | writeCount=6; |
| | | }else { |
| | | writeCount++; |
| | | log.error("写入输送线取放货完成命令后读取失败。输送线plc编号={},站点数据={},写入次数={}", slave.getId(), JSON.toJSON(staProtocol), writeCount); |
| | | } |
| | | }while (writeCount<5); |
| | | |
| | | if (!write.IsSuccess) { |
| | | OutputQueue.DEVP.offer(MessageFormat.format("【{0}】写入输送线站点数据失败。输送线plc编号={1},站点数据={2}", slave.getId(), JSON.toJSON(staProtocol))); |
| | | log.error("写入输送线取放货完成站点数据失败。输送线plc编号={},站点数据={}", slave.getId(), JSON.toJSON(staProtocol)); |
| | | } else { |
| | | OutputQueue.DEVP.offer(MessageFormat.format("【{0}】 输送线命令下发 [id:{1}] >>>>> {2}", DateUtils.convert(new Date()), slave.getId(), JSON.toJSON(staProtocol))); |
| | | log.info("输送线取放货完成命令下发码垛完成 给输送线写任务完成 [id:{}] >>>>> 命令下发: {}", slave.getId(), JSON.toJSON(staProtocol)); |
| | | } |
| | | |
| | | |
| | | } |
| | | private void write(StaProtocol staProtocol) throws InterruptedException { |
| | | if (staProtocol == null) { |
| | | return; |
| | | } |
| | | |
| | | ArrayList<Integer> staNos = getStaNo(); |
| | | int index = staNos.indexOf(staProtocol.getSiteId()); |
| | | |
| | | if (index == -1) { |
| | | log.error("站点编号 {} 不在已知列表中,无法写入任务!", staProtocol.getSiteId()); |
| | | return; |
| | | } |
| | | |
| | | int writeCount = 0; // 任务下发尝试次数 |
| | | boolean writeFlag = false; // 任务下发成功标记 |
| | | String plcAddressWorkNo = "DB100." + index * 6; |
| | | String plcAddressStaNo = "DB100." + (index * 6 + 4); |
| | | |
| | | while (writeCount < 5) { |
| | | // **读取当前PLC状态,避免不必要的写入** |
| | | OperateResultExOne<byte[]> readResult = siemensS7Net.Read(plcAddressWorkNo, (short) 6); |
| | | if (readResult.IsSuccess) { |
| | | int currentWorkNo = siemensS7Net.getByteTransform().TransInt32(readResult.Content, 0); |
| | | short currentStaNo = siemensS7Net.getByteTransform().TransInt16(readResult.Content, 4); |
| | | |
| | | if (currentWorkNo == staProtocol.getWorkNo().intValue() && currentStaNo == staProtocol.getStaNo()) { |
| | | log.info("站点 {} 当前状态已匹配,无需重复写入", staProtocol.getSiteId()); |
| | | return; |
| | | } |
| | | } |
| | | |
| | | // **清零并确认** |
| | | if (!clearPLCData(plcAddressWorkNo, plcAddressStaNo, staProtocol.getSiteId())) { |
| | | writeCount++; |
| | | continue; // 重新尝试清零 |
| | | } |
| | | |
| | | // **写入新任务** |
| | | if (writeTaskToPLC(plcAddressWorkNo, plcAddressStaNo, staProtocol)) { |
| | | writeFlag = true; |
| | | log.info("输送线命令写入成功,PLC编号={},站点数据={},尝试次数={}", slave.getId(), JSON.toJSON(staProtocol), writeCount); |
| | | break; |
| | | } |
| | | |
| | | log.warn("输送线命令写入失败,PLC编号={},站点数据={},尝试次数={}", slave.getId(), JSON.toJSON(staProtocol), writeCount); |
| | | writeCount++; |
| | | } |
| | | |
| | | // **写入失败处理** |
| | | handleWriteFailure(staProtocol, writeFlag); |
| | | } |
| | | |
| | | private void writeCycle(StaProtocol staProtocol) throws InterruptedException { |
| | | if (staProtocol == null) { |
| | | return; |
| | | } |
| | | |
| | | ArrayList<Integer> staNos = getStaNo(); |
| | | int index = staNos.indexOf(staProtocol.getSiteId()); |
| | | |
| | | if (index == -1) { |
| | | log.error("站点编号 {} 不在已知列表中,无法写入任务!", staProtocol.getSiteId()); |
| | | return; |
| | | } |
| | | |
| | | int writeCount = 0; // 任务下发尝试次数 |
| | | boolean writeFlag = false; // 任务下发成功标记 |
| | | String plcAddressWorkNo = ""; |
| | | String plcAddressStaNo = "" ; |
| | | switch (staProtocol.getSiteId()){ |
| | | case 105: |
| | | plcAddressWorkNo = "DB73." + 0; |
| | | plcAddressStaNo = "DB73." + 4; |
| | | break; |
| | | case 106: |
| | | plcAddressWorkNo = "DB73." + 6; |
| | | plcAddressStaNo = "DB73." + (6 + 4); |
| | | break; |
| | | case 108: |
| | | plcAddressWorkNo = "DB73." + 2 * 6; |
| | | plcAddressStaNo = "DB73." + (2 * 6 + 4); |
| | | break; |
| | | case 110: |
| | | plcAddressWorkNo = "DB73." + 3 * 6; |
| | | plcAddressStaNo = "DB73." + (3 * 6 + 4); |
| | | break; |
| | | case 112: |
| | | plcAddressWorkNo = "DB73." + 4 * 6; |
| | | plcAddressStaNo = "DB73." + (4 * 6 + 4); |
| | | break; |
| | | } |
| | | |
| | | |
| | | // **写入新任务** |
| | | if (writeTaskToPLC(plcAddressWorkNo, plcAddressStaNo, staProtocol)) { |
| | | writeFlag = true; |
| | | log.info("输送线命令写入成功,PLC编号={},站点数据={},尝试次数={}", slave.getId(), JSON.toJSON(staProtocol), writeCount); |
| | | } |
| | | |
| | | // **写入失败处理** |
| | | handleWriteFailure(staProtocol, writeFlag); |
| | | } |
| | | |
| | | /** |
| | | * 清零 PLC 数据并验证清零是否成功 |
| | | */ |
| | | private boolean clearPLCData(String plcAddressWorkNo, String plcAddressStaNo, int siteId) throws InterruptedException { |
| | | siemensS7Net.Write(plcAddressWorkNo, 0); |
| | | siemensS7Net.Write(plcAddressStaNo, (short) 0); |
| | | Thread.sleep(100); // 等待PLC识别 |
| | | |
| | | OperateResultExOne<byte[]> readResult = siemensS7Net.Read(plcAddressWorkNo, (short) 6); |
| | | if (readResult.IsSuccess) { |
| | | int readWorkNo = siemensS7Net.getByteTransform().TransInt32(readResult.Content, 0); |
| | | short readStaNo = siemensS7Net.getByteTransform().TransInt16(readResult.Content, 4); |
| | | if (readWorkNo == 0 && readStaNo == 0) { |
| | | return true; // 清零成功 |
| | | } |
| | | } |
| | | |
| | | log.warn("站点 {} 清零失败,尝试重新清零...", siteId); |
| | | return false; |
| | | } |
| | | |
| | | /** |
| | | * 写入新任务到 PLC 并验证是否成功 |
| | | */ |
| | | private boolean writeTaskToPLC(String plcAddressWorkNo, String plcAddressStaNo, StaProtocol staProtocol) throws InterruptedException { |
| | | OperateResult writeResult2 = siemensS7Net.Write(plcAddressStaNo, staProtocol.getStaNo()); |
| | | |
| | | OperateResult writeResult1 = siemensS7Net.Write(plcAddressWorkNo, staProtocol.getWorkNo().intValue()); |
| | | |
| | | if (writeResult1.IsSuccess && writeResult2.IsSuccess) { |
| | | Thread.sleep(200); // 等待 PLC 识别新值 |
| | | OperateResultExOne<byte[]> readResult = siemensS7Net.Read(plcAddressWorkNo, (short) 6); |
| | | if (readResult.IsSuccess) { |
| | | int workNo = siemensS7Net.getByteTransform().TransInt32(readResult.Content, 0); |
| | | short staNo = siemensS7Net.getByteTransform().TransInt16(readResult.Content, 4); |
| | | return workNo == staProtocol.getWorkNo().intValue() && staNo == staProtocol.getStaNo(); |
| | | } |
| | | } |
| | | return false; |
| | | } |
| | | |
| | | private boolean writeTaskToPLC(String plcAddressWorkNo, String plcAddressStaNo, Cycle cycle) throws InterruptedException { |
| | | OperateResult writeResult1 = siemensS7Net.Write(plcAddressWorkNo, cycle.getWorkNo().intValue()); |
| | | OperateResult writeResult2 = siemensS7Net.Write(plcAddressStaNo, cycle.getStaNo()); |
| | | |
| | | if (writeResult1.IsSuccess && writeResult2.IsSuccess) { |
| | | Thread.sleep(200); // 等待 PLC 识别新值 |
| | | OperateResultExOne<byte[]> readResult = siemensS7Net.Read(plcAddressWorkNo, (short) 6); |
| | | if (readResult.IsSuccess) { |
| | | int workNo = siemensS7Net.getByteTransform().TransInt32(readResult.Content, 0); |
| | | short staNo = siemensS7Net.getByteTransform().TransInt16(readResult.Content, 4); |
| | | return workNo == cycle.getWorkNo().intValue() && staNo == cycle.getStaNo(); |
| | | } |
| | | } |
| | | return false; |
| | | } |
| | | |
| | | /** |
| | | * 处理写入失败的情况 |
| | | */ |
| | | private void handleWriteFailure(StaProtocol staProtocol, boolean writeFlag) { |
| | | if (!writeFlag) { |
| | | StaProtocol currentStaProtocol = station.get(staProtocol.getSiteId()); |
| | | if (currentStaProtocol.getWorkNo() == 0 && currentStaProtocol.getStaNo() == 0) { |
| | | currentStaProtocol.setPakMk(true); |
| | | } |
| | | OutputQueue.DEVP.offer(MessageFormat.format("【{0}】输送线命令尝试5次失败。PLC编号={1},站点数据={2}", |
| | | slave.getId(), JSON.toJSON(currentStaProtocol))); |
| | | log.error("输送线命令尝试5次失败,PLC编号={},站点数据={}", slave.getId(), JSON.toJSON(currentStaProtocol)); |
| | | } else { |
| | | OutputQueue.DEVP.offer(MessageFormat.format("【{0}】输送线命令成功 [id:{1}] >>>>> {2}", |
| | | DateUtils.convert(new Date()), slave.getId(), JSON.toJSON(staProtocol))); |
| | | log.info("输送线命令成功 [id:{}] >>>>> {}", slave.getId(), JSON.toJSON(staProtocol)); |
| | | } |
| | | } |
| | | |
| | | |
| | | private void write2(StaProtocol staProtocol) throws InterruptedException { |
| | | if (null == staProtocol) { |
| | | return; |
| | | } |
| | | ArrayList<Integer> staNos = getStaNo(); |
| | | |
| | | int index = staNos.indexOf(staProtocol.getSiteId()); |
| | | short[] array = new short[2]; |
| | | array[0] = staProtocol.getWorkNo(); |
| | | array[1] = staProtocol.getStaNo(); |
| | | OperateResult write = siemensS7Net.Write("DB100." + index*4, array); |
| | | |
| | | // OperateResult write = siemensS7Net.Write("DB100." + index*2, staProtocol.getWorkNo()); // 工作号 |
| | | // Thread.sleep(500); |
| | | // OperateResult write1 = siemensS7Net.Write("DB101." + index*2, staProtocol.getStaNo()); // 目标站 |
| | | OperateResult writeResult; |
| | | //任务下发次数 |
| | | int writeCount = 0; |
| | | //任务下发成功标识 |
| | | boolean writeFlag = false; |
| | | while(writeCount < 5){ |
| | | writeResult = siemensS7Net.Write("DB100." + index*4, array); // 工作号、目标站 |
| | | |
| | | if (!write.IsSuccess) { |
| | | if(writeResult.IsSuccess){ |
| | | Thread.sleep(200); |
| | | OperateResultExOne<byte[]> readResult = siemensS7Net.Read("DB100." + index*4, (short)4); |
| | | if(readResult.IsSuccess){ |
| | | short workNo = siemensS7Net.getByteTransform().TransInt16(readResult.Content, 0); |
| | | short staNo = siemensS7Net.getByteTransform().TransInt16(readResult.Content, 2); |
| | | if(staProtocol.getWorkNo().equals(workNo) && staProtocol.getStaNo().equals(staNo)){ |
| | | //任务命令写入成功 |
| | | writeFlag = true; |
| | | log.info("写入输送线命令后返回成功,并且回读成功。输送线plc编号={},{},写入次数={}", slave.getId(), JSON.toJSON(staProtocol), writeCount); |
| | | |
| | | Date now = new Date(); |
| | | break; |
| | | } else {//返回结果是成功了,但是真实值不相同 |
| | | writeCount++; |
| | | OutputQueue.DEVP.offer(MessageFormat.format("【{0}】写入输送线命令后返回成功,但是读取任务值不一致。输送线plc编号={1},站点数据={2},写入次数={3}", |
| | | slave.getId(), JSON.toJSON(staProtocol),writeCount)); |
| | | log.error("写入输送线命令后返回成功,但是读取任务值不一致。输送线plc编号={},{},写入次数={}", slave.getId(), JSON.toJSON(staProtocol), writeCount); |
| | | |
| | | } |
| | | } else { |
| | | writeCount++; |
| | | OutputQueue.DEVP.offer(MessageFormat.format("【{0}】写入输送线命令后读取失败。输送线plc编号={1},站点数据={2},写入次数={3}", |
| | | slave.getId(), JSON.toJSON(staProtocol), writeCount)); |
| | | log.error("写入输送线命令后读取失败。输送线plc编号={},站点数据={},写入次数={}", slave.getId(), JSON.toJSON(staProtocol), writeCount); |
| | | |
| | | } |
| | | } else { |
| | | writeCount++; |
| | | OutputQueue.DEVP.offer(MessageFormat.format("【{0}】写入输送线命令失败。输送线plc编号={1},站点数据={2},写入次数={3}", |
| | | slave.getId(), JSON.toJSON(staProtocol),writeCount)); |
| | | log.error("写入输送线命令失败。输送线plc编号={},站点数据={},写入次数={}", slave.getId(), JSON.toJSON(staProtocol), writeCount); |
| | | |
| | | } |
| | | Thread.sleep(200); |
| | | } |
| | | |
| | | //写命令尝试了5次还是失败了 |
| | | if(!writeFlag){ |
| | | staProtocol = station.get(staProtocol.getSiteId()); |
| | | if (staProtocol.getWorkNo() == 0 && staProtocol.getStaNo() ==0) { |
| | | staProtocol.setPakMk(true); |
| | | } |
| | | OutputQueue.DEVP.offer(MessageFormat.format("【{0}】写入输送线站点数据失败。输送线plc编号={1},站点数据={2}", slave.getId(), JSON.toJSON(staProtocol))); |
| | | log.error("写入输送线站点数据失败。输送线plc编号={},站点数据={}", slave.getId(), JSON.toJSON(staProtocol)); |
| | | OutputQueue.DEVP.offer(MessageFormat.format("【{0}】写入输送线命令尝试5次失败。输送线plc编号={1},站点数据={2}", slave.getId(), JSON.toJSON(staProtocol))); |
| | | log.error("写入输送线命令尝试5次失败。输送线plc编号={},站点数据={}", slave.getId(), JSON.toJSON(staProtocol)); |
| | | |
| | | //重新添加数据到任务队列 |
| | | boolean result = MessageQueue.offer(SlaveType.Devp, slave.getId(), new Task(3, staProtocol)); |
| | | read();//读取1次设备状态 |
| | | return; |
| | | } else { |
| | | OutputQueue.DEVP.offer(MessageFormat.format("【{0}】 输送线命令下发 [id:{1}] >>>>> {2}", DateUtils.convert(new Date()), slave.getId(), JSON.toJSON(staProtocol))); |
| | | log.info("输送线命令下发 [id:{}] >>>>> 命令下发: {}", slave.getId(), JSON.toJSON(staProtocol)); |
| | | OutputQueue.DEVP.offer(MessageFormat.format("【{0}】 输送线命令下发成功 [id:{1}] >>>>> {2}", DateUtils.convert(new Date()), slave.getId(), JSON.toJSON(staProtocol))); |
| | | //log.info("输送线命令下发 [id:{}] >>>>> 命令下发成功: {}", slave.getId(), JSON.toJSON(staProtocol)); |
| | | |
| | | Integer siteId = staProtocol.getSiteId(); |
| | | staProtocol = station.get(siteId); |
| | | if ((siteId == 101 || siteId == 201)&&(staProtocol.getWorkNo() == 0 && staProtocol.getStaNo() ==0)) { |
| | | staProtocol.setPakMk(true); |
| | | } |
| | | |
| | | } |
| | | |
| | | } |
| | | |
| | | // /** |
| | | // * 写入 ID+目标站 =====> 单站点写入 |
| | | // */ |
| | | // private void write(StaProtocol staProtocol) throws InterruptedException { |
| | | // if (null == staProtocol) { |
| | | // return; |
| | | // } |
| | | // int index = staNos.indexOf(staProtocol.getSiteId()); |
| | | // short[] array = new short[2]; |
| | | // array[0] = staProtocol.getWorkNo(); |
| | | // array[1] = staProtocol.getStaNo(); |
| | | // OperateResult write = siemensS7Net.Write("DB100." + index*4, array); |
| | | // |
| | | //// OperateResult write = siemensS7Net.Write("DB100." + index*2, staProtocol.getWorkNo()); // 工作号 |
| | | //// Thread.sleep(500); |
| | | //// OperateResult write1 = siemensS7Net.Write("DB101." + index*2, staProtocol.getStaNo()); // 目标站 |
| | | // |
| | | // if (!write.IsSuccess) { |
| | | // staProtocol = station.get(staProtocol.getSiteId()); |
| | | // if (staProtocol.getWorkNo() == 0 && staProtocol.getStaNo() ==0) { |
| | | // staProtocol.setPakMk(true); |
| | | // } |
| | | // OutputQueue.DEVP.offer(MessageFormat.format("【{0}】写入输送线站点数据失败。输送线plc编号={1},站点数据={2}", slave.getId(), JSON.toJSON(staProtocol))); |
| | | // log.error("写入输送线站点数据失败。输送线plc编号={},站点数据={}", slave.getId(), JSON.toJSON(staProtocol)); |
| | | // } else { |
| | | // OutputQueue.DEVP.offer(MessageFormat.format("【{0}】 输送线命令下发 [id:{1}] >>>>> {2}", DateUtils.convert(new Date()), slave.getId(), JSON.toJSON(staProtocol))); |
| | | // log.info("输送线命令下发 [id:{}] >>>>> 命令下发: {}", slave.getId(), JSON.toJSON(staProtocol)); |
| | | // |
| | | // Integer siteId = staProtocol.getSiteId(); |
| | | // staProtocol = station.get(siteId); |
| | | // if ((siteId == 101 || siteId == 201)&&(staProtocol.getWorkNo() == 0 && staProtocol.getStaNo() ==0)) { |
| | | // staProtocol.setPakMk(true); |
| | | // } |
| | | // } |
| | | // } |
| | | |
| | | // 更新入出库模式 |
| | | private void updateIoMode() throws InterruptedException { |
| | |
| | | } |
| | | |
| | | public static void main(String[] args) { |
| | | ArrayList<Integer> staNos = staNos1; |
| | | System.out.println(staNos.indexOf(129)); |
| | | System.out.println(staNos.size()); |
| | | for (int i = 0; i<staNos.size(); i++) { |