#

TQS

2023-10-04 64ac1b49764b8242fde0fb3626090a9c51c18988

 src/main/java/com/zy/asrs/service/impl/MainServiceImpl.java

@@ -241,6 +241,22 @@
                                String errorMsg = barcode + "托盘识别异常，请先进行组托！";
                                MessageQueue.offer(SlaveType.Led, inSta.getLed(), new Task(3, errorMsg));
                            }
                        } else if (code == 1000){
                            if (inSta.getStaNo().equals(103)){
                                staProtocol.setWorkNo((short)9996);
                                staProtocol.setStaNo((short)203);
                            }else {
                                staProtocol.setWorkNo((short)9996);
                                staProtocol.setStaNo((short)103);
                            }
                            devpThread.setPakMk(staProtocol.getSiteId(), false);
                            MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol));

                            // led 异常显示
                            if (ledThread != null) {
                                String errorMsg = barcode + "需要换入库站。目标站："+staProtocol.getStaNo();
                                MessageQueue.offer(SlaveType.Led, inSta.getLed(), new Task(3, errorMsg));
                            }
                        }
                    } catch (Exception e) {
                        e.printStackTrace();
@@ -336,8 +352,6 @@
                            staNo = 103;
                            if (basDevps1.size()!=0 && basDevps2.size()!=0){
                                continue;
                            } else if (basDevps1.size()!=0){
                                staNo = 203;
                            }

                            List<WrkMast> wrkMasts1 = wrkMastMapper.selectWrkStsAndIoType((int)staNo);
@@ -360,8 +374,6 @@
                            staNo = 203;
                            if (basDevps1.size()!=0 && basDevps2.size()!=0){
                                continue;
                            } else if (basDevps2.size()!=0){
                                staNo = 103;
                            }

//                            if (basDevps2.size()!=0){
@@ -391,9 +403,17 @@
                    staProtocol.setWorkNo(wrkMast.getWrkNo().shortValue());
                    staProtocol.setStaNo(staNo);
                    devpThread.setPakMk(staProtocol.getSiteId(), false);
                    if (staProtocol.getStaNo().equals(300)){
                        BasDevp basDevp = basDevpMapper.selectByDevNo(300);
                        basDevp.setWrkNo1(wrkMast.getWrkNo());
                        basDevpService.selectById(basDevp);
                        News.info("300站去入库站任务下发，更新站点表，[任务号:{}，站点号:{}]", wrkMast.getWrkNo().shortValue(), staNo);
                    }
                    boolean result = MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol));
                    if (!result) {
                        News.error("发布命令至输送线队列失败！！！ [plc编号：{}]", devp.getId());
                    } else {
                        News.info("300站去入库站任务已下发，[任务号:{}，站点号:{}]", wrkMast.getWrkNo().shortValue(), staNo);
                    }
                }
            }
@@ -492,6 +512,15 @@
                            .eq("crn_no", wrkMast.getCrnNo()); // 堆垛机号
                    StaDesc staDesc = staDescService.selectOne(wrapper);
                    if (Cools.isEmpty(staDesc)) {
                        // led 异常显示
                        String errorMsg = "";
                        LedThread ledThread = (LedThread) SlaveConnection.get(SlaveType.Led, pickSta.getLed());
                        if (wrkMast.getIoType() == 103) {
                            errorMsg = "当前拣料任务请移动至203站";
                        } else {
                            errorMsg = "当前拣料任务请移动至103站";
                        }
                        if (ledThread != null) {MessageQueue.offer(SlaveType.Led, pickSta.getLed(), new Task(3, errorMsg));}
                        News.error("入库路径不存在！type_no={},stn_no={},crn_no={}", wrkMast.getIoType(), pickSta.getStaNo(), wrkMast.getCrnNo());
                        continue;
                    }
@@ -561,6 +590,11 @@
                    staProtocol.setWorkNo(wrkMast.getWrkNo().shortValue());
                    staProtocol.setStaNo(wrkMast.getStaNo().shortValue());
                    devpThread.setPakMk(staProtocol.getSiteId(), false);
                    if (staProtocol.getStaNo().equals(300)){
                        BasDevp basDevp = basDevpMapper.selectByDevNo(300);
                        basDevp.setWrkNo1(wrkMast.getWrkNo());
                        basDevpService.selectById(basDevp);
                    }
                    boolean result = MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol));
                    if (!result) {
                        News.error("发布命令至输送线队列失败！！！ [plc编号：{}]", devp.getId());
@@ -940,10 +974,16 @@
                continue;
            }

            // 入库深库位是否有非F、D、X库位进行校验
            // 入库深库位是否有非F、D、X库位进行校验 （ Q、P、R、S）
            if (wrkMastMapper.selectShallowLoc(Integer.parseInt(wrkMast.getLocNo().substring(0, 2)),Integer.parseInt(wrkMast.getLocNo().substring(2, 5)),Integer.parseInt(wrkMast.getLocNo().substring(5, 7)))!=null){
                continue;
                //检查入库库位是否是在堆垛机边库位
                ArrayList<Integer> outLoc = new ArrayList<>();
                outLoc.add(3);outLoc.add(4);outLoc.add(11);outLoc.add(12);outLoc.add(18);outLoc.add(19);
                if (!outLoc.contains(Integer.parseInt(wrkMast.getLocNo().substring(0, 2)))) {
                    continue;
                }
            }


            //加强判断，只要存在移库任务，说明出库任务未完全结束，不执行入库任务
            WrkMast one = wrkMastMapper.selectLocMoveData(slave.getId());
@@ -1223,6 +1263,17 @@
                continue;
            }

            /*
             * 100、200存在进行中的盘点任务，则不执行盘点任务
             * */
            if (wrkMast.getIoType().equals(107)){
                Integer countPan = wrkMastMapper.selectWrkStsAndIoType107Count(wrkMast.getSourceStaNo());
                if (countPan > 1){
                    News.error("MainServiceImpl  locToCrnStn 1271行"+"盘点出库跳过，存在进行中可能堵塞任务数{}个",countPan);
                    continue;
                }
            }

            // 获取堆垛机出库站信息
            SiemensDevpThread devpThread = (SiemensDevpThread) SlaveConnection.get(SlaveType.Devp, crnStn.getDevpPlcId());
            StaProtocol staProtocol = devpThread.getStation().get(crnStn.getStaNo());
@@ -1329,13 +1380,11 @@
                                        }else {
                                            waitWrkMast.setIoPri(9999d);
                                        }
                                        if(wrkMast.getIoPri()>=9000.0){
                                            wrkMast.setIoPri(9999d);
                                        }else if (wrkMast.getIoPri()>20.0){
                                            wrkMast.setIoPri(wrkMast.getIoPri()-10.0);
                                        }else {
                                            wrkMast.setIoPri(13.0d);
                                        }
//                                        if (wrkMast.getIoPri()>23.0){
//                                            wrkMast.setIoPri(wrkMast.getIoPri()-10.0);
//                                        }else {
                                            wrkMast.setIoPri(15.0d);
//                                        }
                                        if (wrkMastMapper.updateById(wrkMast)==0){
                                            News.error("调整优先级失败");
                                        }
@@ -3908,18 +3957,24 @@
                ledCommand.setBarcode(wrkMast.getBarcode());
                if (wrkMast.getIoType() != 110) {
                    List<WrkDetl> wrkDetls = wrkDetlService.findByWorkNo(wrkMast.getWrkNo());
                    EntityWrapper<LocDetl> wrapper = new EntityWrapper<>();
                    wrkDetls.forEach(wrkDetl -> {

                    wrkDetls.forEach(wrkDetl -> {
                        Double total = 0.0;
                        EntityWrapper<LocDetl> wrapper = new EntityWrapper<>();
                        LocDetl locDetl = locDetlService.selectOne(wrapper.eq("zpallet", wrkDetl.getZpallet()).eq("matnr", wrkDetl.getMatnr()));
                        if (Cools.isEmpty(locDetl)) {
                            total = wrkDetl.getAnfme();
                        } else {
                            total = locDetl.getAnfme();
                        }
                        if (wrkMast.getIoType() == 101) {
                            ledCommand.getMatDtos().add(new MatDto(wrkDetl.getMatnr(), wrkDetl.getMaktx(), wrkDetl.getBatch(), wrkDetl.getSpecs(), wrkDetl.getManu(), wrkDetl.getMemo(), wrkDetl.getAnfme(),locDetl.getAnfme()));
                            ledCommand.getMatDtos().add(new MatDto(wrkDetl.getMatnr(), wrkDetl.getMaktx(), wrkDetl.getBatch(), wrkDetl.getSpecs(), wrkDetl.getManu(), wrkDetl.getMemo(), wrkDetl.getAnfme(),total));
                        }
                        if (wrkMast.getIoType() == 103 && (null == wrkDetl.getInspect() || 0 == wrkDetl.getInspect())) {
                            ledCommand.getMatDtos().add(new MatDto(wrkDetl.getMatnr(), wrkDetl.getMaktx(), wrkDetl.getBatch(), wrkDetl.getSpecs(), wrkDetl.getManu(), wrkDetl.getMemo(), wrkDetl.getAnfme(),locDetl.getAnfme()));
                            ledCommand.getMatDtos().add(new MatDto(wrkDetl.getMatnr(), wrkDetl.getMaktx(), wrkDetl.getBatch(), wrkDetl.getSpecs(), wrkDetl.getManu(), wrkDetl.getMemo(), wrkDetl.getAnfme(),total));
                        }
                        if (wrkMast.getIoType() == 107) {
                            ledCommand.getMatDtos().add(new MatDto(wrkDetl.getMatnr(), wrkDetl.getMaktx(), wrkDetl.getBatch(), wrkDetl.getSpecs(), wrkDetl.getManu(), wrkDetl.getMemo(), wrkDetl.getAnfme(),locDetl.getAnfme()));
                            ledCommand.getMatDtos().add(new MatDto(wrkDetl.getMatnr(), wrkDetl.getMaktx(), wrkDetl.getBatch(), wrkDetl.getSpecs(), wrkDetl.getManu(), wrkDetl.getMemo(), wrkDetl.getAnfme(),total));
                        }
                    });
                }
@@ -4351,6 +4406,75 @@
                    break;
            }
            LocMast loc = null;

            if(shallowLoc.getLocType2() == 3){ //低频混直接出库
                // 获取工作号
                int workNo = commonService.getWorkNo(0);
                Date now = new Date();
                // 保存工作档
                WrkMast wrkMast = new WrkMast();
                wrkMast.setWrkNo(workNo);
                wrkMast.setIoTime(now);
                wrkMast.setWrkSts(11L); // 工作状态：11.生成出库ID
                wrkMast.setIoType(101); // 入出库状态： 101.全板出库
                wrkMast.setIoPri((double) 9999);
                wrkMast.setCrnNo(crn.getId());
                wrkMast.setSourceLocNo(shallowLoc.getLocNo()); // 源库位
                if (shallowLoc.getCrnNo()==1){
                    wrkMast.setStaNo(100);
                    wrkMast.setSourceStaNo(108);
                }else if (shallowLoc.getCrnNo()==2){
                    wrkMast.setStaNo(100);
                    wrkMast.setSourceStaNo(104);
                }else {
                    wrkMast.setStaNo(200);
                    wrkMast.setSourceStaNo(208);
                }


//                wrkMast.setLocNo(loc.getLocNo()); // 目标库位
                wrkMast.setFullPlt("Y"); // 满板
                wrkMast.setPicking("N"); // 拣料
                wrkMast.setExitMk("N"); // 退出
                wrkMast.setEmptyMk(shallowLoc.getLocSts().equals("D") ? "Y" : "N"); // 空板
                wrkMast.setBarcode(shallowLoc.getBarcode()); // 托盘码
                wrkMast.setLinkMis("N");
                wrkMast.setAppeTime(now);
                wrkMast.setModiTime(now);
                int res = wrkMastMapper.insert(wrkMast);
                if (res == 0) {
                    throw new CoolException("保存工作档失败");
                }
                // 工作档明细保存
                if (shallowLoc.getLocSts().equals("F")) {
                    List<LocDetl> locDetls = locDetlService.selectList(new EntityWrapper<LocDetl>().eq("loc_no", shallowLoc.getLocNo()));
                    for (LocDetl locDetl : locDetls) {
                        WrkDetl wrkDetl = new WrkDetl();
                        wrkDetl.sync(locDetl);
                        wrkDetl.setWrkNo(workNo);
                        wrkDetl.setIoTime(new Date());
                        wrkDetl.setAnfme(locDetl.getAnfme());
                        wrkDetl.setAppeTime(new Date());
                        wrkDetl.setModiTime(new Date());
                        if (!wrkDetlService.insert(wrkDetl)) {
                            throw new CoolException("保存工作档明细失败");
                        }
                    }
                }
                // 修改源库位状态
                if (shallowLoc.getLocSts().equals("D") || shallowLoc.getLocSts().equals("F")) {
                    shallowLoc.setLocSts("R"); // R.出库预约
                    shallowLoc.setModiTime(now);
                    if (!locMastService.updateById(shallowLoc)) {
                        throw new CoolException("更新源库位状态失败");
                    }
                } else {
                    throw new CoolException("源库位出库失败");
                }

                return;
            }

            List<LocMast> locs = locMastService.selectList(new EntityWrapper<LocMast>().eq("crn_no",crn.getId())
                                                .eq("loc_type1",shallowLoc.getLocType1())
                                                .eq("loc_type2",shallowLoc.getLocType2())
@@ -4367,9 +4491,15 @@
                        continue;
                    }

                    //检测当前库位内侧其他库位是否为D、F、X
                    if (Utils.checkInsideLocIsDFX(one.getLocNo())) {
                        //内侧其他库位不是D、F、X。不能选取该库位
//                    //检测当前库位内侧其他库位是否为D、F、X
//                    if (Utils.checkInsideLocIsDFX(one.getLocNo())) {
//                        //内侧其他库位不是D、F、X。不能选取该库位
//                        continue;
//                    }

                    //检测当前库位内侧其他库位是否为D、F、X、O
                    if (Utils.checkInsideLocIsDFXO(one.getLocNo())) {
                        //内侧其他库位不是D、F、X、O。不能选取该库位
                        continue;
                    }

@@ -4380,7 +4510,8 @@

            if (null == loc) {
                News.error("深库位出库 --- 浅库位阻塞异常！ 待移转浅库位：" + shallowLoc.getLocNo());
                throw new CoolException("深库位出库 --- 浅库位阻塞异常！ 待移转浅库位：" + shallowLoc.getLocNo());
                return;
//                throw new CoolException("深库位出库 --- 浅库位阻塞异常！ 待移转浅库位：" + shallowLoc.getLocNo());
            }

            // 获取工作号
@@ -4510,4 +4641,51 @@
        }
    }

    public synchronized void automaticallyTurnOffCharging() {
        // 获取当前时间戳
        long timestamp = System.currentTimeMillis();
        Date date = new Date(timestamp);
        TimeZone timeZone = TimeZone.getTimeZone("Asia/Shanghai");
        java.util.Calendar calendar = java.util.Calendar.getInstance(timeZone);
        calendar.setTime(date);
        int hour = calendar.get(java.util.Calendar.HOUR_OF_DAY);
        if (hour>8 && hour<18){
            for (SteSlave ste : slaveProperties.getSte()) {
                SteThread steThread = (SteThread) SlaveConnection.get(SlaveType.Ste, ste.getId());
                SteProtocol steProtocol = steThread.getSteProtocol();
                BasSte basSte = basSteService.selectById(ste.getId());
                if (Cools.isEmpty(steProtocol, basSte)) { continue; }
                try{
                    // 在线 空闲   无作业标记   不在充电
                    if (steProtocol.getMode() == 0
                            || !steProtocol.statusType.equals(SteStatusType.IDLE)
                            || basSte.getPakMk().equals("Y")
                            || steProtocol.getChargeStatus() == 0
                    ) {
                        continue;
                    }
                    if (!steProtocol.isEnable()) {
                        continue;
                    }
                    if (steProtocol.getCharge() > Float.parseFloat(basSte.getChargeLine())) {
                        WrkCharge wrkCharge = wrkChargeService.selectWorking(steProtocol.getSteNo().intValue());
                        if (wrkCharge == null) {
                            if (steProtocol.getChargeStatus() == 1){
                                SteCommand steCommand = new SteCommand();
                                steCommand.setSteNo(ste.getId()); // 穿梭车编号
                                steCommand.setTaskNo(9999); // 工作号
                                steCommand.setTaskMode(SteTaskModeType.CLOSE_CHARGE);
                                if (!MessageQueue.offer(SlaveType.Ste, ste.getId(), new Task(2, steCommand))) {
                                    News.error("穿梭车命令下发失败，穿梭车号={}，任务数据={}", ste.getId(), JSON.toJSON(steCommand));
                                }
                            }
                        }
                    }
                }catch (Exception e){
                    News.error("自动关闭充电出错，联系管理员！"+hour+"点;"+ste.getId()+"号小车;");
                }
            }
        }
    }

}