| | |
| | | package com.zy.asrs.service.impl; |
| | | |
| | | import com.alibaba.fastjson.JSON; |
| | | import com.baomidou.mybatisplus.mapper.EntityWrapper; |
| | | import com.baomidou.mybatisplus.mapper.Wrapper; |
| | | import com.core.common.Cools; |
| | | import com.core.exception.CoolException; |
| | | import com.zy.asrs.entity.*; |
| | | import com.zy.asrs.mapper.WaitPakinMapper; |
| | | import com.zy.asrs.mapper.WrkMastMapper; |
| | | import com.zy.asrs.service.BasCrnpService; |
| | | import com.zy.asrs.service.LocMastService; |
| | | import com.zy.asrs.service.StaDescService; |
| | | import com.zy.asrs.service.WrkDetlService; |
| | | import com.zy.common.model.StartupDto; |
| | | import com.zy.asrs.service.BasCircularShuttleService; |
| | | import com.zy.asrs.service.BasDevpPositionService; |
| | | import com.zy.asrs.service.BasDevpService; |
| | | import com.zy.asrs.service.WrkMastService; |
| | | import com.zy.asrs.utils.SortTheExecutionOfTheCarUtil; |
| | | import com.zy.core.cache.MessageQueue; |
| | | import com.zy.core.cache.SlaveConnection; |
| | | import com.zy.core.enums.CrnStatusType; |
| | | import com.zy.core.enums.SlaveType; |
| | | import com.zy.core.model.CrnSlave; |
| | | import com.zy.core.model.DevpSlave; |
| | | import com.zy.core.enums.*; |
| | | import com.zy.core.model.RgvSlave; |
| | | import com.zy.core.model.Task; |
| | | import com.zy.core.model.protocol.CrnProtocol; |
| | | import com.zy.core.model.protocol.StaProtocol; |
| | | import com.zy.core.model.command.RgvCommand; |
| | | import com.zy.core.model.protocol.RgvProtocol; |
| | | import com.zy.core.properties.SlaveProperties; |
| | | import com.zy.core.thread.BarcodeThread; |
| | | import com.zy.core.thread.CrnThread; |
| | | import com.zy.core.thread.DevpThread; |
| | | import com.zy.core.thread.RgvThread; |
| | | import lombok.extern.slf4j.Slf4j; |
| | | import org.springframework.beans.factory.annotation.Autowired; |
| | | import org.springframework.jdbc.core.JdbcTemplate; |
| | | import org.springframework.stereotype.Service; |
| | | import org.springframework.transaction.annotation.Transactional; |
| | | |
| | | import java.util.Date; |
| | | import java.util.List; |
| | | import java.util.stream.Collectors; |
| | | import java.util.*; |
| | | |
| | | /** |
| | | * 立体仓库WCS系统主流程业务 |
| | | * Created by vincent on 2020/8/6 |
| | | */ |
| | | @Slf4j |
| | | @Service("mainService") |
| | | @Transactional |
| | | public class MainServiceImpl { |
| | | |
| | | @Autowired |
| | | private CommonService commonService; |
| | | @Autowired |
| | | private SlaveProperties slaveProperties; |
| | | @Autowired |
| | | private WrkMastMapper wrkMastMapper; |
| | | private BasDevpService basDevpService; |
| | | @Autowired |
| | | private WrkDetlService wrkDetlService; |
| | | private BasRgvServiceImpl basRgvService; |
| | | @Autowired |
| | | private WaitPakinMapper waitPakinMapper; |
| | | private BasDevpPositionService basDevpPositionService; |
| | | @Autowired |
| | | private LocMastService locMastService; |
| | | private BasCircularShuttleService basCircularShuttleService; |
| | | @Autowired |
| | | private StaDescService staDescService; |
| | | @Autowired |
| | | private BasCrnpService basCrnpService; |
| | | @Autowired |
| | | private JdbcTemplate jdbcTemplate; |
| | | |
| | | private WrkMastService wrkMastService; |
| | | /** |
| | | * 入库站,根据条码扫描生成入库工作档,工作状态 2 |
| | | * 站点任务检测 更新小车位置信息 |
| | | */ |
| | | @Transactional |
| | | public void generateStoreWrkFile() { |
| | | // 根据输送线plc遍历 |
| | | for (DevpSlave devp : slaveProperties.getDevp()) { |
| | | // 遍历入库口 |
| | | for (DevpSlave.Sta inSta : devp.getInSta()) { |
| | | // 获取条码 |
| | | BarcodeThread barcodeThread = (BarcodeThread) SlaveConnection.get(SlaveType.Barcode, inSta.getBarcode()); |
| | | String barcode = barcodeThread.getBarcode(); |
| | | // 获取入库站信息 |
| | | DevpThread devpThread = (DevpThread) SlaveConnection.get(SlaveType.Devp, devp.getId()); |
| | | StaProtocol staProtocol = devpThread.getStation().get(inSta.getStaNo()); |
| | | // 判断是否满足入库条件 |
| | | if (staProtocol.isAutoing() && staProtocol.isLoading() && staProtocol.isInreq1() |
| | | && !staProtocol.isEmptyMk() && staProtocol.isInreq1() && staProtocol.getWorkNo() ==0 |
| | | && staProtocol.isPakMk() && !Cools.isEmpty(barcode)) { |
| | | // 判断重复工作档 |
| | | WrkMast wrkMast = wrkMastMapper.selectPakInStep1(inSta.getStaNo(), barcode); |
| | | if (wrkMast != null) { |
| | | log.warn("工作档中已存在该站状态为1的数据,工作号-{}", wrkMast.getWrkNo()); |
| | | continue; |
| | | } |
| | | // 获取入库通知档 |
| | | List<WaitPakin> waitPakins = waitPakinMapper.selectList(new EntityWrapper<WaitPakin>().eq("barcode", barcode)); |
| | | // 工作号 |
| | | int workNo = commonService.getWorkNo(0); |
| | | // 检索库位 |
| | | List<String> matNos = waitPakins.stream().map(WaitPakin::getMatnr).distinct().collect(Collectors.toList()); |
| | | StartupDto startupDto = commonService.getLocNo(1, 1, inSta.getStaNo(), matNos); |
| | | String locNo = startupDto.getLocNo(); |
| | | if (!waitPakins.isEmpty()) { |
| | | // 插入工作明细档 |
| | | wrkDetlService.createWorkDetail(workNo, waitPakins, barcode); |
| | | } else { |
| | | log.warn("无此入库条码数据---{}", barcode); |
| | | continue; |
| | | } |
| | | |
| | | // 插入工作主档 |
| | | wrkMast = new WrkMast(); |
| | | wrkMast.setWrkNo(workNo); |
| | | wrkMast.setIoTime(new Date()); |
| | | wrkMast.setWrkSts(2L); // 工作状态:2.设备上走 |
| | | wrkMast.setIoType(1); // 入出库状态:1.入库 |
| | | wrkMast.setIoPri(10D); // 优先级:10 |
| | | wrkMast.setCrnNo(startupDto.getCrnNo()); |
| | | wrkMast.setSourceStaNo(startupDto.getSourceStaNo()); |
| | | wrkMast.setStaNo(startupDto.getStaNo()); |
| | | wrkMast.setLocNo(startupDto.getLocNo()); |
| | | wrkMast.setBarcode(barcode); // 托盘码 |
| | | wrkMast.setFullPlt("Y"); // 满板:Y |
| | | wrkMast.setPicking("N"); // 拣料 |
| | | wrkMast.setExitMk("N"); // 退出 |
| | | wrkMast.setEmptyMk("N"); // 空板 |
| | | wrkMast.setLinkMis("N"); |
| | | // wrkMast.setCtnType(sourceStaNo.getCtnType()); // 容器类型 |
| | | // 操作人员数据 |
| | | wrkMast.setAppeTime(new Date()); |
| | | wrkMast.setModiTime(new Date()); |
| | | Integer insert = wrkMastMapper.insert(wrkMast); |
| | | if (insert == 0) { |
| | | throw new CoolException("保存工作档失败"); |
| | | } |
| | | // 更新目标库位状态 |
| | | LocMast locMast = locMastService.selectById(startupDto.getLocNo()); |
| | | locMast.setLocSts("S"); // S.入库预约 |
| | | locMast.setModiTime(new Date()); |
| | | if (!locMastService.updateById(locMast)){ |
| | | throw new CoolException("改变库位状态失败"); |
| | | } |
| | | |
| | | // 更新站点信息 且 下发plc命令 |
| | | barcodeThread.setBarcode(""); |
| | | staProtocol.setWorkNo(workNo); |
| | | staProtocol.setStaNo(startupDto.getStaNo()); |
| | | staProtocol.setPakMk(false); |
| | | staProtocol.setInreq1(false); |
| | | boolean result = MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task<>(4, staProtocol)); |
| | | if (!result) { |
| | | throw new CoolException("更新plc站点信息失败"); |
| | | } |
| | | |
| | | public synchronized void updateStePosition() { |
| | | try{ |
| | | boolean sign = false; |
| | | Integer rgvNo = 0; |
| | | List<BasCircularShuttle> basCircularShuttleList = basCircularShuttleService.selectList(new EntityWrapper<BasCircularShuttle>().orderBy("rgv_id", true)); |
| | | for (BasCircularShuttle basCircularShuttle : basCircularShuttleList){ |
| | | RgvThread rgvThread = (RgvThread) SlaveConnection.get(SlaveType.Rgv, basCircularShuttle.getRgvNo()); |
| | | RgvProtocol rgvProtocol = rgvThread.getRgvProtocol(); |
| | | if (rgvProtocol == null) { |
| | | sign = true; |
| | | } else if (rgvProtocol.modeType != RgvModeType.AUTO || (rgvProtocol.getStatusType() != RgvStatusType.IDLE && rgvProtocol.getStatusType() != RgvStatusType.ROAM) ){ |
| | | sign = true; |
| | | } else { |
| | | rgvNo = basCircularShuttle.getRgvNo(); |
| | | break; |
| | | } |
| | | } |
| | | if (sign && rgvNo!=0){ |
| | | int[][] ints = new int[basCircularShuttleList.size()][2]; |
| | | for (BasCircularShuttle basCircularShuttle : basCircularShuttleList){ |
| | | ints[basCircularShuttle.getRgvNo()-1] = new int[]{basCircularShuttle.getRgvNo(),basCircularShuttle.getRgvId()}; |
| | | } |
| | | String[] oldList = new String[ints.length]; |
| | | for (int[] rgv : ints){ |
| | | oldList[rgv[0]-1] = Arrays.toString(rgv); |
| | | } |
| | | int[][] rgvList = SortTheExecutionOfTheCarUtil.ReorderSteId(ints, rgvNo); |
| | | String[] newList = new String[rgvList.length]; |
| | | for (int[] rgv : rgvList){ |
| | | newList[rgv[0]-1] = Arrays.toString(rgv); |
| | | } |
| | | |
| | | |
| | | } |
| | | } |
| | | |
| | | } |
| | | |
| | | |
| | | /** |
| | | * 拣料、并板、盘点再入库 |
| | | */ |
| | | public void stnToCrnStnPick(){ |
| | | for (DevpSlave devp : slaveProperties.getDevp()) { |
| | | // 遍历拣料入库口 |
| | | for (DevpSlave.Sta pickSta : devp.getPickSta()) { |
| | | // 获取拣料入库站信息 |
| | | DevpThread devpThread = (DevpThread) SlaveConnection.get(SlaveType.Devp, devp.getId()); |
| | | StaProtocol staProtocol = devpThread.getStation().get(pickSta.getStaNo()); |
| | | |
| | | if (staProtocol.isAutoing() && staProtocol.isLoading() && staProtocol.isInreq1() |
| | | && staProtocol.getWorkNo() > 0 && staProtocol.isPakMk()){ |
| | | WrkMast wrkMast = wrkMastMapper.selectPickStep(staProtocol.getWorkNo()); |
| | | if (wrkMast == null) { |
| | | // 无拣料数据 |
| | | continue; |
| | | } |
| | | if ((wrkMast.getIoType() != 103 && wrkMast.getIoType() != 104 && wrkMast.getIoType() != 1070) |
| | | || Cools.isEmpty(wrkMast.getStaNo()) || Cools.isEmpty(wrkMast.getSourceStaNo()) ) { |
| | | continue; |
| | | } |
| | | // 保存工作明细档历史档 |
| | | if (wrkMastMapper.saveWrkDetlLog(wrkMast.getWrkNo()) == 0) { |
| | | throw new CoolException("保存工作明细档历史档失败"); |
| | | } |
| | | // 保存工作主档历史档 |
| | | if (wrkMastMapper.saveWrkMastLog(wrkMast.getWrkNo()) == 0) { |
| | | throw new CoolException("保存工作主档历史档失败"); |
| | | } |
| | | // 获取目标站 |
| | | Wrapper<StaDesc> wrapper = new EntityWrapper<StaDesc>() |
| | | .eq("type_no", wrkMast.getIoType() - 50) |
| | | .eq("stn_no", wrkMast.getStaNo()) // 作业站点 = 拣料出库的目标站 |
| | | .eq("crn_no", wrkMast.getCrnNo()); // 堆垛机号 |
| | | StaDesc staDesc = staDescService.selectOne(wrapper); |
| | | if (Cools.isEmpty(staDesc)) { |
| | | throw new CoolException("入库路径不存在"); |
| | | } |
| | | // 堆垛机站点(目标站) |
| | | Integer staNo = staDesc.getCrnStn(); |
| | | // 更新工作档数据状态 |
| | | wrkMast.setIoType(wrkMast.getIoType() - 50); // 入出库类型: 103->53,104->54,107->57 |
| | | wrkMast.setWrkSts(2L); // 工作状态: 2.设备上走 |
| | | wrkMast.setSourceStaNo(wrkMast.getStaNo()); // 源站 |
| | | wrkMast.setStaNo(staNo); // 目标站 |
| | | wrkMast.setLocNo(wrkMast.getSourceLocNo()); // 目标库位 = 出库时的源库位 |
| | | wrkMast.setSourceLocNo(""); // 源库位清空 |
| | | wrkMast.setModiTime(new Date()); |
| | | if (wrkMastMapper.updateById(wrkMast) == 0) { |
| | | throw new CoolException("更新工作档数据状态失败"); |
| | | } |
| | | // 修改库位状态 Q.拣料/盘点/并板再入库 |
| | | LocMast locMast = locMastService.selectById(wrkMast.getLocNo()); |
| | | locMast.setLocSts("Q"); |
| | | locMast.setModiTime(new Date()); |
| | | if (!locMastService.updateById(locMast)) { |
| | | throw new CoolException("修改库位状态失败"); |
| | | } |
| | | |
| | | // 更新站点信息 且 下发plc命令 |
| | | staProtocol.setWorkNo(wrkMast.getWrkNo()); |
| | | staProtocol.setStaNo(wrkMast.getStaNo()); |
| | | staProtocol.setPakMk(false); |
| | | staProtocol.setInreq1(false); |
| | | boolean result = MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task<>(4, staProtocol)); |
| | | if (!result) { |
| | | throw new CoolException("更新plc站点信息失败"); |
| | | } |
| | | |
| | | log.info("更新小车排序信息:原始小车号rgvNo={},小车重新排序信息={},小车原始排序信息={}",rgvNo,Arrays.toString(newList),Arrays.toString(oldList)); |
| | | for (BasCircularShuttle basCircularShuttle : basCircularShuttleList){ |
| | | int[] rgv = rgvList[basCircularShuttle.getRgvNo() - 1]; |
| | | basCircularShuttle.setRgvId(rgv[1]); |
| | | basCircularShuttleService.updateById(basCircularShuttle); |
| | | } |
| | | |
| | | } |
| | | |
| | | } catch (Exception e) { |
| | | log.error("自动更新小车排序信息失败,异常:"+e); |
| | | } |
| | | } |
| | | |
| | | /** |
| | | * 堆垛机站出库到出库站 |
| | | * 站点任务检测 下发小车取放任务 |
| | | */ |
| | | public void crnStnToOutStn() { |
| | | for (DevpSlave devp : slaveProperties.getDevp()) { |
| | | // 遍历拣料入库口 |
| | | for (DevpSlave.Sta outSta : devp.getOutSta()) { |
| | | // 获取堆垛机出库站信息 |
| | | DevpThread devpThread = (DevpThread) SlaveConnection.get(SlaveType.Devp, devp.getId()); |
| | | StaProtocol staProtocol = devpThread.getStation().get(outSta.getStaNo()); |
| | | if (staProtocol.isAutoing() && staProtocol.isLoading() && (staProtocol.getWorkNo() == 0 || staProtocol.getStaNo() == null)) { |
| | | // 查询工作档 |
| | | WrkMast wrkMast = wrkMastMapper.selectPakOutStep1(staProtocol.getSiteId()); |
| | | if (wrkMast == null) { |
| | | continue; |
| | | } |
| | | // 判断工作档条件 |
| | | if (wrkMast.getIoType() < 100 || wrkMast.getStaNo() == null || wrkMast.getSourceStaNo() == null) { |
| | | continue; |
| | | } |
| | | // 判断吊车是否实际已完成,且电脑状态在move中,以备电脑进行更新工作档 |
| | | CrnThread crnThread = (CrnThread) SlaveConnection.get(SlaveType.Crn, wrkMast.getCrnNo()); |
| | | CrnProtocol crnProtocol = crnThread.getCrnProtocol(); |
| | | if (crnProtocol.statusType == CrnStatusType.FETCHING || crnProtocol.statusType == CrnStatusType.PUTTING) { |
| | | // 移动中 |
| | | continue; |
| | | } |
| | | // 更新工作档状态为14失败 todo:luxiaotao |
| | | if (crnProtocol.mode == 3 && crnProtocol.getTaskNo() == wrkMast.getWrkNo() |
| | | && crnProtocol.statusType == CrnStatusType.IDLE |
| | | && crnProtocol.forkPos==0) { |
| | | wrkMast.setWrkSts(14L); |
| | | wrkMast.setCrnEndTime(new Date()); |
| | | if (wrkMastMapper.updateById(wrkMast) == 0) { |
| | | throw new CoolException("更新工作档的工作状态为14失败,工作号"+wrkMast.getWrkNo()); |
| | | } |
| | | } |
| | | |
| | | // 命令下发区 -------------------------------------------------------------------------- |
| | | |
| | | // 1.复位堆垛机 更新堆垛机信息 且 下发plc命令 todo:luxiaotao |
| | | crnProtocol.setStatus(CrnStatusType.IDLE); |
| | | crnProtocol.setTaskNo((short)0); |
| | | if (!MessageQueue.offer(SlaveType.Crn, wrkMast.getCrnNo(), new Task<>(4, crnProtocol))) { |
| | | throw new CoolException("更新堆垛机信息失败"); |
| | | } |
| | | |
| | | // 2.下发站点信息 |
| | | staProtocol.setWorkNo(wrkMast.getWrkNo()); |
| | | staProtocol.setStaNo(wrkMast.getStaNo()); |
| | | if (!MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task<>(4, staProtocol))) { |
| | | throw new CoolException("更新plc站点信息失败"); |
| | | } |
| | | } |
| | | } |
| | | } |
| | | } |
| | | |
| | | /** |
| | | * 入出库 ===>> 堆垛机站到库位 堆垛机入出库作业下发 |
| | | */ |
| | | public void crnIoExecute(){ |
| | | for (CrnSlave crn : slaveProperties.getCrn()) { |
| | | // 获取堆垛机信息 |
| | | CrnThread crnThread = (CrnThread) SlaveConnection.get(SlaveType.Crn, crn.getId()); |
| | | CrnProtocol crnProtocol = crnThread.getCrnProtocol(); |
| | | BasCrnp basCrnp = basCrnpService.selectById(crn.getId()); |
| | | if (basCrnp == null) { |
| | | continue; |
| | | } |
| | | // 只有当堆垛机空闲 或者 无任务时才继续执行 |
| | | if (crnProtocol.getStatusType() == CrnStatusType.IDLE || crnProtocol.getTaskNo() == 0) { |
| | | // 如果最近一次是入库模式 |
| | | if (crnProtocol.getLastIo().equals("I")) { |
| | | if (basCrnp.getInEnable().equals("Y")) { |
| | | this.crnStnToLoc(crn); // 入库 |
| | | crnProtocol.setLastIo("O"); |
| | | } else if (basCrnp.getOutEnable().equals("Y")) { |
| | | this.locToCrnStn(crn); // 出库 |
| | | crnProtocol.setLastIo("I"); |
| | | } |
| | | } |
| | | // 如果最近一次是出库模式 |
| | | else if (crnProtocol.getLastIo().equals("O")) { |
| | | if (basCrnp.getOutEnable().equals("Y")) { |
| | | this.locToCrnStn(crn); // 出库 |
| | | crnProtocol.setLastIo("I"); |
| | | } else if (basCrnp.getInEnable().equals("Y")) { |
| | | this.crnStnToLoc(crn); // 入库 |
| | | crnProtocol.setLastIo("O"); |
| | | } |
| | | } |
| | | } |
| | | // 库位移转 |
| | | this.locToLoc(); |
| | | |
| | | } |
| | | } |
| | | |
| | | /** |
| | | * 入库 ===>> 堆垛机站到库位 |
| | | */ |
| | | private void crnStnToLoc(CrnSlave slave){ |
| | | for (CrnSlave.CrnStn crnStn : slave.getCrnInStn()) { |
| | | boolean flag = false; |
| | | // 获取堆垛机入库站信息 |
| | | DevpThread devpThread = (DevpThread) SlaveConnection.get(SlaveType.Devp, crnStn.getDevpPlcId()); |
| | | StaProtocol staProtocol = devpThread.getStation().get(crnStn.getStaNo()); |
| | | |
| | | // todo:luxiaotao |
| | | if (staProtocol.isAutoing() && staProtocol.isLoading() && staProtocol.getWorkNo() > 0) { |
| | | flag = true; |
| | | } |
| | | if (!flag) { |
| | | public synchronized void DevpTaskNoRun() { |
| | | try{ |
| | | BasCircularShuttle basCircularShuttle = basCircularShuttleService.selectOne(new EntityWrapper<BasCircularShuttle>().eq("rgv_id", 1)); |
| | | RgvThread rgvThread = (RgvThread) SlaveConnection.get(SlaveType.Rgv, basCircularShuttle.getRgvNo()); |
| | | RgvProtocol rgvProtocol = rgvThread.getRgvProtocol(); |
| | | if (rgvProtocol == null) { |
| | | return; |
| | | } |
| | | WrkMast wrkMast = wrkMastMapper.selectById(staProtocol.getWorkNo()); |
| | | |
| | | |
| | | List<BasDevpPosition> basDevpPositions = basDevpPositionService.selectList(new EntityWrapper<BasDevpPosition>().orderBy("plc_position",false)); |
| | | Integer devNo = SortTheExecutionOfTheCarUtil.LatelyAndLessThan(basDevpPositions, rgvProtocol.getRgvPos()); |
| | | BasDevpPosition[] basDevpPositionsList = SortTheExecutionOfTheCarUtil.devpNoSort(basDevpPositions, devNo); |
| | | BasDevpPosition[] basDevpPositionsListUN = SortTheExecutionOfTheCarUtil.devpNoSortUN(basDevpPositionsList); |
| | | List<List<WrkMast>> wrkMastLists = getWrkMastLists(basDevpPositionsListUN); |
| | | //下发任务 |
| | | taskDown(wrkMastLists); |
| | | } catch (Exception e){ |
| | | log.error("自动下发小车取放任务失败,异常:"+e); |
| | | } |
| | | } |
| | | |
| | | /** |
| | | * 出库 ===>> 库位到堆垛机站 |
| | | */ |
| | | private void locToCrnStn(CrnSlave slave){ |
| | | for (CrnSlave.CrnStn crnStn : slave.getCrnOutStn()) { |
| | | // 获取堆垛机出库站信息 |
| | | DevpThread devpThread = (DevpThread) SlaveConnection.get(SlaveType.Devp, crnStn.getDevpPlcId()); |
| | | StaProtocol staProtocol = devpThread.getStation().get(crnStn.getStaNo()); |
| | | |
| | | |
| | | |
| | | } |
| | | } |
| | | |
| | | /** |
| | | * 库位移转 |
| | | */ |
| | | private void locToLoc(){ |
| | | |
| | | } |
| | | |
| | | /** |
| | | * 执行对工作档的入库完成 |
| | | */ |
| | | public void storeFinished() { |
| | | for (CrnSlave crn : slaveProperties.getCrn()) { |
| | | // 获取堆垛机信息 |
| | | CrnThread crnThread = (CrnThread) SlaveConnection.get(SlaveType.Crn, crn.getId()); |
| | | CrnProtocol crnProtocol = crnThread.getCrnProtocol(); |
| | | |
| | | } |
| | | } |
| | | |
| | | /** |
| | | * 更新堆垛机移动时工作档状态 |
| | | */ |
| | | public void updateCrnMove() { |
| | | for (CrnSlave crn : slaveProperties.getCrn()) { |
| | | // 获取堆垛机信息 |
| | | CrnThread crnThread = (CrnThread) SlaveConnection.get(SlaveType.Crn, crn.getId()); |
| | | CrnProtocol crnProtocol = crnThread.getCrnProtocol(); |
| | | // todo |
| | | if (crnProtocol.getStatusType() == CrnStatusType.FETCH_POSITION) { |
| | | |
| | | WrkMast wrkMast = wrkMastMapper.selectById(crnProtocol.getTaskNo()); |
| | | |
| | | |
| | | //获取小车取放任务列表失败 |
| | | public synchronized List<List<WrkMast>> getWrkMastLists(BasDevpPosition[] basDevpPositionsListUN) { |
| | | List<List<WrkMast>> wrkMastLists = new ArrayList<>(); |
| | | try{ |
| | | List<WrkMast> wrkMastlistA = new ArrayList<>(); |
| | | List<WrkMast> wrkMastlistB = new ArrayList<>(); |
| | | for (BasDevpPosition basDevpPosition : basDevpPositionsListUN){ |
| | | WrkMast wrkMast = wrkMastService.selectOne(new EntityWrapper<WrkMast>().eq("sta_no", basDevpPosition.getDevNo()).eq("wrk_sts",1L)); |
| | | if (!Cools.isEmpty(wrkMast)){ |
| | | if (SortTheExecutionOfTheCarUtil.devpNoSortbj(basDevpPositionsListUN,wrkMast.getSourceStaNo(),wrkMast.getStaNo())){ |
| | | wrkMastlistA.add(wrkMast); |
| | | } else { |
| | | wrkMastlistB.add(wrkMast); |
| | | } |
| | | } |
| | | } |
| | | wrkMastLists.add(wrkMastlistA); |
| | | wrkMastLists.add(wrkMastlistB); |
| | | return wrkMastLists; |
| | | } catch (Exception e){ |
| | | log.error("获取小车取放任务列表失败,异常:"+e); |
| | | return wrkMastLists; |
| | | } |
| | | } |
| | | |
| | | public synchronized void taskDown(List<List<WrkMast>> wrkMastLists) { |
| | | long rgvId = 0; |
| | | runRgv: |
| | | for (List<WrkMast> wrkMastList : wrkMastLists){ |
| | | for (WrkMast wrkMast: wrkMastList){ |
| | | rgvId++; |
| | | BasCircularShuttle basCircularShuttle = basCircularShuttleService.selectOne(new EntityWrapper<BasCircularShuttle>().eq("rgv_id", 1L)); |
| | | RgvThread rgvThread = (RgvThread) SlaveConnection.get(SlaveType.Rgv, basCircularShuttle.getRgvNo()); |
| | | RgvProtocol rgvProtocol = rgvThread.getRgvProtocol(); |
| | | if (rgvProtocol != null |
| | | && rgvProtocol.modeType == RgvModeType.AUTO |
| | | && (rgvProtocol.getStatusType() == RgvStatusType.IDLE || rgvProtocol.getStatusType() == RgvStatusType.ROAM) |
| | | && rgvProtocol.getTaskNo1()==0 |
| | | && rgvProtocol.getAlarm() == 0){ |
| | | RgvCommand rgvCommand = new RgvCommand(); |
| | | rgvCommand.setRgvNo(rgvProtocol.getRgvNo()); |
| | | rgvCommand.setTaskNo1(wrkMast.getWrkNo().shortValue()); |
| | | rgvCommand.setAckFinish1((short) 0); // 工位1任务完成确认位 |
| | | rgvCommand.setTaskNo1(wrkMast.getWrkNo().shortValue()); |
| | | rgvCommand.setTaskMode1(RgvTaskModeType.FETCH_PUT); // 工位1任务模式: 取放货 |
| | | rgvCommand.setSourceStaNo1(wrkMast.getSourceStaNo().shortValue()); //工位1起点 |
| | | rgvCommand.setDestinationStaNo1(wrkMast.getStaNo().shortValue()); //工位1目标站点 |
| | | rgvCommand.setCommand((short) 1); //工位1任务确认 |
| | | if (!MessageQueue.offer(SlaveType.Rgv, rgvProtocol.getRgvNo(), new Task(2, rgvCommand))) { |
| | | // |
| | | log.error("RGV命令下发失败,RGV号={},任务数据={}", rgvId, JSON.toJSON(rgvCommand)); |
| | | break runRgv; |
| | | } |
| | | wrkMast.setWrkSts(2L); |
| | | wrkMast.setRgvNo(rgvProtocol.getRgvNo()); |
| | | wrkMast.setAppeTime(new Date()); |
| | | try{ |
| | | wrkMastService.updateById(wrkMast); |
| | | continue ; |
| | | }catch (Exception e){ |
| | | log.error("更新小车任务失败,任务号:"+wrkMast.getWrkNo()); |
| | | } |
| | | break runRgv; |
| | | } else { |
| | | break runRgv; |
| | | } |
| | | } |
| | | } |
| | | } |
| | | |
| | | //任务完成 |
| | | public synchronized void rgvCompleteWrkMastSta() { |
| | | try{ |
| | | for (RgvSlave rgvSlave:slaveProperties.getRgv()) { |
| | | RgvThread rgvThread = (RgvThread) SlaveConnection.get(SlaveType.Rgv, rgvSlave.getId()); |
| | | RgvProtocol rgvProtocol = rgvThread.getRgvProtocol(); |
| | | if (rgvProtocol == null) { |
| | | continue; |
| | | } |
| | | BasRgv basRgv = basRgvService.selectById(rgvSlave.getId()); |
| | | if (basRgv == null) { |
| | | log.error("{}号RGV尚未在数据库进行维护!", rgvSlave.getId()); |
| | | continue; |
| | | } |
| | | |
| | | // 只有当RGV等待WCS确认、自动 |
| | | if (rgvProtocol.getStatusType() == RgvStatusType.WAITING |
| | | && rgvProtocol.getModeType() == RgvModeType.AUTO |
| | | && rgvProtocol.getTaskNo1()!=0 |
| | | ) { |
| | | log.info("{}号小车等待wcs确认,状态{},参数{}",rgvProtocol.getRgvNo(),rgvProtocol.getStatusType(),rgvProtocol); |
| | | WrkMast wrkMast = wrkMastService.selectOne(new EntityWrapper<WrkMast>().eq("wrk_no", rgvProtocol.getTaskNo1().longValue())); |
| | | if (Cools.isEmpty(wrkMast) || !wrkMast.getWrkSts().equals(2L)){ |
| | | log.error("未查到小车执行任务或者执行任务状态不符合!"+wrkMast); |
| | | continue; |
| | | } |
| | | boolean rgvComplete = rgvComplete(rgvProtocol.getRgvNo()); |
| | | if (!rgvComplete){ |
| | | log.error("小车复位失败,小车号{}!",rgvProtocol.getRgvNo()); |
| | | break; |
| | | } |
| | | wrkMast.setWrkSts(3L); |
| | | wrkMast.setAppeTime(new Date()); |
| | | wrkMastService.updateById(wrkMast); |
| | | } |
| | | } |
| | | } catch (Exception e){ |
| | | log.error("小车复位线程报错!"+e); |
| | | } |
| | | } |
| | | |
| | | /* |
| | | * 小车复位 |
| | | * */ |
| | | public synchronized boolean rgvComplete(Integer rgvId){ |
| | | try{ |
| | | // 命令下发区 -------------------------------------------------------------------------- |
| | | if (!MessageQueue.offer(SlaveType.Rgv, rgvId, new Task(3, new RgvCommand()))) { |
| | | log.error("RGV命令下发失败,RGV号={}",rgvId); |
| | | return false; |
| | | } else { |
| | | log.info("RGV命令下发成功,RGV号={}",rgvId); |
| | | return true; |
| | | } |
| | | }catch (Exception e){ |
| | | log.error("RGV命令下发失败,RGV号={}。异常:"+e,rgvId); |
| | | return false; |
| | | } |
| | | } |
| | | } |