| | |
| | | package com.zy.asrs.service.impl; |
| | | |
| | | import com.alibaba.fastjson.JSON; |
| | | import com.alibaba.fastjson.JSONArray; |
| | | import com.alibaba.fastjson.JSONObject; |
| | | import com.baomidou.mybatisplus.mapper.EntityWrapper; |
| | | import com.core.common.Cools; |
| | | import com.zy.asrs.domain.enums.NotifyMsgType; |
| | |
| | | import com.zy.asrs.utils.NotifyUtils; |
| | | import com.zy.asrs.utils.Utils; |
| | | import com.zy.common.model.MapNode; |
| | | import com.zy.common.model.SearchLocParam; |
| | | import com.zy.common.model.enums.NavigationMapType; |
| | | import com.zy.common.service.CommonService; |
| | | import com.zy.common.utils.*; |
| | |
| | | import com.zy.core.cache.SlaveConnection; |
| | | import com.zy.core.dispatcher.ShuttleDispatchUtils; |
| | | import com.zy.core.enums.*; |
| | | import com.zy.core.model.DevpSlave; |
| | | import com.zy.core.model.LiftSlave; |
| | | import com.zy.core.model.ShuttleSlave; |
| | | import com.zy.core.model.Task; |
| | | import com.zy.core.model.command.LiftAssignCommand; |
| | | import com.zy.core.model.command.LiftCommand; |
| | | import com.zy.core.model.command.ShuttleAssignCommand; |
| | | import com.zy.core.model.command.ShuttleCommand; |
| | | import com.zy.core.model.protocol.*; |
| | | import com.zy.core.model.*; |
| | | import com.zy.core.model.command.*; |
| | | import com.zy.core.model.protocol.ForkLiftStaProtocol; |
| | | import com.zy.core.model.protocol.LiftProtocol; |
| | | import com.zy.core.model.protocol.ShuttleProtocol; |
| | | import com.zy.core.model.protocol.StaProtocol; |
| | | import com.zy.core.properties.SlaveProperties; |
| | | import com.zy.core.thread.*; |
| | | import com.zy.core.thread.DevpThread; |
| | | import com.zy.core.thread.LedThread; |
| | | import com.zy.core.thread.LiftThread; |
| | | import com.zy.core.thread.ShuttleThread; |
| | | import com.zy.core.thread.impl.FyDevpThread; |
| | | import com.zy.system.entity.Config; |
| | | import com.zy.core.thread.impl.NormalLedThread; |
| | | import com.zy.system.service.ConfigService; |
| | | import io.swagger.models.auth.In; |
| | | import lombok.extern.slf4j.Slf4j; |
| | | import org.springframework.beans.factory.annotation.Autowired; |
| | | import org.springframework.beans.factory.annotation.Value; |
| | | import org.springframework.stereotype.Service; |
| | | |
| | | import java.util.ArrayList; |
| | | import java.util.Date; |
| | | import java.util.List; |
| | | import java.util.Map; |
| | | import java.io.IOException; |
| | | import java.util.*; |
| | | |
| | | /** |
| | | * 立体仓库WCS系统主流程业务 |
| | |
| | | private NoLiftOutServiceImpl noLiftOutService; |
| | | @Autowired |
| | | private LiftAction liftAction; |
| | | @Autowired |
| | | private BasWrkStatusService wrkStatusService; |
| | | @Value("${asrs.wmsUrl}") |
| | | private String wmsUrl; |
| | | |
| | | |
| | | public static List<Integer> staNosIn = new ArrayList<Integer>() {{ |
| | | add(1015); |
| | | add(1026); |
| | | }}; |
| | | |
| | | private boolean isInEnable(DevpThread devpThread, Integer staNo) { |
| | | public boolean isInEnable(DevpThread devpThread, Integer staNo) { |
| | | if (staNo == null) { |
| | | return false; |
| | | } |
| | |
| | | switch (staNo) { |
| | | case 1011: |
| | | case 1012: |
| | | devpThread.getStation().get(1012).isInEnable(); |
| | | break; |
| | | return devpThread.getStation().get(1012).isInEnable(); |
| | | case 1021: |
| | | case 1022: |
| | | case 1023: |
| | | devpThread.getStation().get(1022).isInEnable(); |
| | | break; |
| | | return devpThread.getStation().get(1022).isInEnable(); |
| | | case 1031: |
| | | case 1032: |
| | | devpThread.getStation().get(1032).isInEnable(); |
| | | break; |
| | | return devpThread.getStation().get(1032).isInEnable(); |
| | | case 1024: |
| | | case 1025: |
| | | case 1026: |
| | | devpThread.getStation().get(1025).isInEnable(); |
| | | break; |
| | | return devpThread.getStation().get(1025).isInEnable(); |
| | | case 1013: |
| | | case 1014: |
| | | case 1015: |
| | | devpThread.getStation().get(1014).isInEnable(); |
| | | break; |
| | | return devpThread.getStation().get(1014).isInEnable(); |
| | | } |
| | | return false; |
| | | } |
| | | |
| | | private boolean isOutEnable(DevpThread devpThread, Integer staNo) { |
| | | public boolean isOutEnable(DevpThread devpThread, Integer staNo) { |
| | | if (staNo == null) { |
| | | return false; |
| | | } |
| | |
| | | switch (staNo) { |
| | | case 1011: |
| | | case 1012: |
| | | devpThread.getStation().get(1012).isOutEnable(); |
| | | break; |
| | | return devpThread.getStation().get(1012).isOutEnable(); |
| | | case 1021: |
| | | case 1022: |
| | | case 1023: |
| | | devpThread.getStation().get(1022).isOutEnable(); |
| | | break; |
| | | case 1031: |
| | | case 1032: |
| | | devpThread.getStation().get(1032).isOutEnable(); |
| | | break; |
| | | return devpThread.getStation().get(1022).isOutEnable(); |
| | | case 1024: |
| | | case 1025: |
| | | case 1026: |
| | | devpThread.getStation().get(1025).isOutEnable(); |
| | | break; |
| | | return devpThread.getStation().get(1025).isOutEnable(); |
| | | case 1013: |
| | | case 1014: |
| | | case 1015: |
| | | devpThread.getStation().get(1014).isOutEnable(); |
| | | break; |
| | | return devpThread.getStation().get(1014).isOutEnable(); |
| | | case 1031: |
| | | case 1032: |
| | | return devpThread.getStation().get(1032).isOutEnable(); |
| | | } |
| | | return false; |
| | | } |
| | |
| | | */ |
| | | public synchronized void generateInboundWrk() { |
| | | try { |
| | | DevpSlave devpSlave = slaveProperties.getDevp().get(0); |
| | | // 遍历入库口 |
| | | for (DevpSlave.Sta inSta : devpSlave.getInSta()) { |
| | | // 获取入库站信息 |
| | | DevpThread devpThread = (DevpThread) SlaveConnection.get(SlaveType.Devp, devpSlave.getId()); |
| | | StaProtocol staProtocol = devpThread.getStation().get(inSta.getStaNo()); |
| | | if (staProtocol == null) { |
| | | continue; |
| | | } else { |
| | | staProtocol = staProtocol.clone(); |
| | | } |
| | | Short workNo = staProtocol.getWorkNo(); |
| | | // 尺寸检测异常 |
| | | boolean back = false; |
| | | String errMsg = "异常:"; |
| | | if (staProtocol.isFrontErr()) { |
| | | errMsg = errMsg + "前超限;"; |
| | | back = true; |
| | | } |
| | | if (staProtocol.isBackErr()) { |
| | | errMsg = errMsg + "后超限"; |
| | | back = true; |
| | | } |
| | | if (staProtocol.isHighErr()) { |
| | | errMsg = errMsg + "高超限"; |
| | | back = true; |
| | | } |
| | | if (staProtocol.isLeftErr()) { |
| | | errMsg = errMsg + "左超限"; |
| | | back = true; |
| | | } |
| | | if (staProtocol.isRightErr()) { |
| | | errMsg = errMsg + "右超限"; |
| | | back = true; |
| | | } |
| | | if (staProtocol.isWeightErr()) { |
| | | errMsg = errMsg + "超重"; |
| | | back = true; |
| | | } |
| | | if (staProtocol.isBarcodeErr()) { |
| | | errMsg = errMsg + "扫码失败"; |
| | | back = true; |
| | | } |
| | | // 退回 |
| | | if (back) { |
| | | // led 异常显示 |
| | | LedThread ledThread = (LedThread) SlaveConnection.get(SlaveType.Led, inSta.getLed()); |
| | | if (ledThread != null) { |
| | | ledThread.error(errMsg); |
| | | } |
| | | continue; |
| | | } |
| | | // 判断是否满足入库条件 |
| | | if (staProtocol.isAutoing() && staProtocol.isLoading() && isInEnable(devpThread, inSta.getStaNo()) && !staProtocol.isEmptyMk() && (workNo == 0 || (workNo >= 9990 && workNo <= 9999)) && staProtocol.isPakMk()) { |
| | | String barcode = staProtocol.getBarcode(); |
| | | if (!Cools.isEmpty(barcode)) { |
| | | News.info("条码扫描器检测条码信息:{}", barcode); |
| | | } |
| | | // 判断重复工作档 |
| | | WrkMast wrkMast = wrkMastService.selectOne(new EntityWrapper<WrkMast>().eq("source_sta_no", inSta.getStaNo()).eq("wrk_sts", WrkStsType.NEW_INBOUND).eq("barcode", barcode)); |
| | | if (wrkMast != null) { |
| | | News.error("工作档已存在,工作号={}", wrkMast.getWrkNo()); |
| | | if (staProtocol.getWorkNo().intValue() != wrkMast.getWrkNo()) { |
| | | //判断时提升机侧,还是无提升机测 |
| | | if (inSta.getStaNo() == 1014 || inSta.getStaNo() == 1025) { |
| | | staProtocol.setWorkNo(Short.parseShort(String.valueOf(wrkMast.getWrkNo()))); |
| | | staProtocol.setStaNo(Short.parseShort(String.valueOf(wrkMast.getStaNo()))); |
| | | MessageQueue.offer(SlaveType.Devp, devpSlave.getId(), new Task(2, staProtocol)); |
| | | News.info("输送线入库命令下发,任务数据={}", JSON.toJSON(wrkMast)); |
| | | wrkMast.setWrkSts(WrkStsType.INBOUND_DEVICE_RUN.sts); |
| | | wrkMast.setModiTime(new Date()); |
| | | wrkMastService.updateById(wrkMast); |
| | | } else { |
| | | |
| | | } |
| | | } |
| | | for (DevpSlave.Sta inSta : slaveProperties.getDevp().get(0).getInSta()) { |
| | | if (inSta.getStaNo() == 1014 || inSta.getStaNo() == 1025) { |
| | | // 获取入库站信息 |
| | | DevpThread devpThread = (DevpThread) SlaveConnection.get(SlaveType.Devp, 1); |
| | | StaProtocol staProtocol = devpThread.getStation().get(inSta.getStaNo()); |
| | | if (staProtocol == null) { |
| | | continue; |
| | | } else { |
| | | staProtocol = staProtocol.clone(); |
| | | } |
| | | try { |
| | | /*String wmsUrl = "127.0.0.1:8080/fyxcwms"; |
| | | SearchLocParam param = new SearchLocParam(); |
| | | param.setBarcode(barcode); |
| | | param.setIoType(1); |
| | | param.setSourceStaNo(inSta.getStaNo()); |
| | | param.setLocType1(staProtocol.getLocType1().shortValue()); |
| | | String response = new HttpHandler.Builder() |
| | | .setUri(wmsUrl) |
| | | .setPath("/rpc/pakin/loc/v1") |
| | | .setJson(JSON.toJSONString(param)) |
| | | .build() |
| | | .doPost(); |
| | | JSONObject jsonObject = JSON.parseObject(response); |
| | | Integer code = jsonObject.getInteger("code"); |
| | | if (code.equals(200)) { |
| | | StartupDto dto = jsonObject.getObject("data", StartupDto.class); |
| | | Short workNo = staProtocol.getWorkNo(); |
| | | // 尺寸检测异常 |
| | | boolean back = false; |
| | | LedThread ledThread = (LedThread) SlaveConnection.get(SlaveType.Led, inSta.getLed()); |
| | | String errMsg = ""; |
| | | if (!back && staProtocol.isBackErr()) { |
| | | errMsg = "后超限"; |
| | | back = true; |
| | | } |
| | | if (!back && staProtocol.isHighErr()) { |
| | | errMsg = "超高异常"; |
| | | back = true; |
| | | } |
| | | if (!back && staProtocol.isWeightErr()) { |
| | | errMsg = "超重异常"; |
| | | back = true; |
| | | } |
| | | if (!back && staProtocol.isRightErr()) { |
| | | errMsg = "右超限"; |
| | | back = true; |
| | | } |
| | | if (!back && staProtocol.isLeftErr()) { |
| | | errMsg = "左超限"; |
| | | back = true; |
| | | } |
| | | if (!back && staProtocol.isBarcodeErr()) { |
| | | errMsg = "扫码异常"; |
| | | back = true; |
| | | } |
| | | // 退回 |
| | | if (back) { |
| | | // led 异常显示 |
| | | if (ledThread != null) { |
| | | ledThread.error(errMsg); |
| | | } |
| | | } |
| | | |
| | | // 判断是否满足入库条件 |
| | | if (staProtocol.isAutoing() && staProtocol.isLoading() && isInEnable(devpThread, inSta.getStaNo()) && !staProtocol.isEmptyMk() && (workNo == 0 || (workNo >= 9990 && workNo <= 9999)) && staProtocol.isPakMk()) { |
| | | String barcode = staProtocol.getBarcode(); |
| | | if (Cools.isEmpty(barcode) || "?".endsWith(barcode) || "NG".endsWith(barcode) || "NoRead".equals(barcode) || "00000000".equals(barcode)) { |
| | | continue; |
| | | } |
| | | // 判断重复工作档 |
| | | WrkMast wrkMast = wrkMastService.selectOne(new EntityWrapper<WrkMast>().eq("source_sta_no", inSta.getStaNo()).eq("barcode", barcode)); |
| | | if (wrkMast != null && wrkMast.getWrkSts() == WrkStsType.NEW_INBOUND.sts) { |
| | | News.error("工作档已存在,工作号={}", wrkMast.getWrkNo()); |
| | | //判断时提升机侧,还是无提升机测 |
| | | staProtocol.setWorkNo(Short.parseShort(String.valueOf(wrkMast.getWrkNo()))); |
| | | staProtocol.setStaNo(Short.parseShort(String.valueOf(inSta.getStaNo() + 1))); |
| | | MessageQueue.offer(SlaveType.Devp, 1, new Task(2, staProtocol)); |
| | | News.info("输送线入库命令下发,任务数据={}", JSON.toJSON(wrkMast)); |
| | | wrkMast.setWrkSts(WrkStsType.INBOUND_DEVICE_RUN.sts); |
| | | wrkMast.setModiTime(new Date()); |
| | | wrkMastService.updateById(wrkMast); |
| | | } else if (wrkMast != null && wrkMast.getWrkSts() != WrkStsType.NEW_INBOUND.sts) { |
| | | continue; |
| | | } |
| | | try { |
| | | SearchLocParam param = new SearchLocParam(); |
| | | param.setBarcode(barcode); |
| | | param.setIoType(1); |
| | | param.setSourceStaNo(inSta.getStaNo()); |
| | | param.setLocType1((short) 1); |
| | | String response = new HttpHandler.Builder() |
| | | .setUri(wmsUrl) |
| | | .setPath("/rpc/pakin/loc/v1") |
| | | .setJson(JSON.toJSONString(param)) |
| | | .build() |
| | | .doPost(); |
| | | JSONObject jsonObject = JSON.parseObject(response); |
| | | Integer code = jsonObject.getInteger("code"); |
| | | if (code.equals(200)) { |
| | | //StartupDto dto = jsonObject.getObject("data", StartupDto.class); |
| | | // String wmsLocNo = dto.getLocNo(); |
| | | // int row = Integer.parseInt(wmsLocNo.substring(0, 2)); |
| | | // int bay = Integer.parseInt(wmsLocNo.substring(2, 5)); |
| | |
| | | // }catch (Exception e){ |
| | | // |
| | | // } |
| | | } else { |
| | | String msg = jsonObject.getString("msg"); |
| | | HashMap<String, String> hashMap = new HashMap<>(); |
| | | hashMap.put("msg", msg); |
| | | hashMap.put("sta", inSta.getStaNo().toString()); |
| | | new HttpHandler.Builder() |
| | | .setUri(wmsUrl) |
| | | .setPath("/rpc/led/getError") |
| | | .setJson(JSON.toJSONString(hashMap)) |
| | | .build() |
| | | .doPost(); |
| | | News.error("入库申请失败,任务数据={},请求响应={}", JSON.toJSON(param), JSON.toJSON(jsonObject)); |
| | | }*/ |
| | | } catch (Exception e) { |
| | | e.printStackTrace(); |
| | | } else { |
| | | String msg = jsonObject.getString("msg"); |
| | | HashMap<String, String> hashMap = new HashMap<>(); |
| | | hashMap.put("msg", msg); |
| | | hashMap.put("sta", inSta.getStaNo().toString()); |
| | | new HttpHandler.Builder() |
| | | .setUri(wmsUrl) |
| | | .setPath("/rpc/led/getError") |
| | | .setJson(JSON.toJSONString(hashMap)) |
| | | .build() |
| | | .doPost(); |
| | | News.error("入库申请失败,任务数据={},请求响应={}", JSON.toJSON(param), JSON.toJSON(jsonObject)); |
| | | } |
| | | } catch (Exception e) { |
| | | log.error("调用wms报错1,{}", e.getMessage()); |
| | | } |
| | | } |
| | | } else if (inSta.getStaNo() == 1012 || inSta.getStaNo() == 1022) { |
| | | // 获取入库站信息 |
| | | DevpThread devpThread = (DevpThread) SlaveConnection.get(SlaveType.Devp, 1); |
| | | StaProtocol staProtocol = devpThread.getStation().get(inSta.getStaNo()); |
| | | if (staProtocol == null) { |
| | | continue; |
| | | } else { |
| | | staProtocol = staProtocol.clone(); |
| | | } |
| | | LedThread ledThread = (LedThread) SlaveConnection.get(SlaveType.Led, inSta.getLed()); |
| | | String errMsg = ""; |
| | | boolean back = false; |
| | | if (!back && staProtocol.isBackErr()) { |
| | | errMsg = "后超限"; |
| | | back = true; |
| | | } |
| | | if (!back && staProtocol.isHighErr()) { |
| | | errMsg = "超高异常"; |
| | | back = true; |
| | | } |
| | | if (!back && staProtocol.isWeightErr()) { |
| | | errMsg = "超重异常"; |
| | | back = true; |
| | | } |
| | | if (!back && staProtocol.isRightErr()) { |
| | | errMsg = "右超限"; |
| | | back = true; |
| | | } |
| | | if (!back && staProtocol.isLeftErr()) { |
| | | errMsg = "左超限"; |
| | | back = true; |
| | | } |
| | | if (!back && staProtocol.isBarcodeErr()) { |
| | | errMsg = "扫码异常"; |
| | | back = true; |
| | | } |
| | | // 退回 |
| | | if (back) { |
| | | |
| | | // led 异常显示 |
| | | if (ledThread != null) { |
| | | ledThread.error(errMsg); |
| | | } |
| | | } |
| | | |
| | | Short workNo = staProtocol.getWorkNo(); |
| | | if (staProtocol.isAutoing() && staProtocol.isLoading() && isInEnable(devpThread, inSta.getStaNo()) && !staProtocol.isEmptyMk() && (workNo == 0 || (workNo >= 9990 && workNo <= 9999)) && staProtocol.isPakMk()) { |
| | | String barcode = staProtocol.getBarcode(); |
| | | // 判断重复工作档 |
| | | WrkMast wrkMast = wrkMastService.selectOne(new EntityWrapper<WrkMast>().eq("source_sta_no", inSta.getStaNo()).eq("barcode", barcode)); |
| | | if (wrkMast == null) { |
| | | try { |
| | | SearchLocParam param = new SearchLocParam(); |
| | | param.setBarcode(barcode); |
| | | param.setIoType(1); |
| | | param.setSourceStaNo(inSta.getStaNo()); |
| | | param.setLocType1((short) 1); |
| | | String response = new HttpHandler.Builder() |
| | | .setUri(wmsUrl) |
| | | .setPath("/rpc/pakin/loc/v1") |
| | | .setJson(JSON.toJSONString(param)) |
| | | .build() |
| | | .doPost(); |
| | | JSONObject jsonObject = JSON.parseObject(response); |
| | | Integer code = jsonObject.getInteger("code"); |
| | | if (code.equals(200)) { |
| | | |
| | | } else { |
| | | String msg = jsonObject.getString("msg"); |
| | | HashMap<String, String> hashMap = new HashMap<>(); |
| | | hashMap.put("msg", msg); |
| | | hashMap.put("sta", inSta.getStaNo().toString()); |
| | | new HttpHandler.Builder() |
| | | .setUri(wmsUrl) |
| | | .setPath("/rpc/led/getError") |
| | | .setJson(JSON.toJSONString(hashMap)) |
| | | .build() |
| | | .doPost(); |
| | | News.error("入库申请失败,任务数据={},请求响应={}", JSON.toJSON(param), JSON.toJSON(jsonObject)); |
| | | } |
| | | } catch (Exception e) { |
| | | log.error("调用wms报错2,{}", e.getMessage()); |
| | | } |
| | | } |
| | | } |
| | | } |
| | | } |
| | |
| | | } |
| | | } |
| | | |
| | | public synchronized void generateInboundWrk2() { |
| | | DevpSlave devpSlave = slaveProperties.getDevp().get(0); |
| | | // 遍历堆垛机出库站 |
| | | for (DevpSlave.Sta inSta : devpSlave.getInSta()) { |
| | | DevpThread devpThread = (DevpThread) SlaveConnection.get(SlaveType.Devp, 1); |
| | | StaProtocol staProtocol = devpThread.getStation().get(inSta); |
| | | if (staProtocol == null) { |
| | | return; |
| | | } else { |
| | | staProtocol = staProtocol.clone(); |
| | | } |
| | | Short finishWorkNo = staProtocol.getFinishWorkNo(); |
| | | WrkMast wrkMast = wrkMastService.selectByWorkNo(Integer.valueOf(finishWorkNo)); |
| | | if (wrkMast != null) { |
| | | if (wrkMast.getSourceStaNo() == 1015 || wrkMast.getSourceStaNo() == 1026) { |
| | | |
| | | //调度车辆 |
| | | // boolean dispatchShuttle = shuttleDispatchUtils.dispatchShuttle(null, staProtocol.getLocNo(), wrkMast.getLocNo(), param.getShuttleNo(), "TRANSPORT_DEVP"); |
| | | // if (!dispatchShuttle) { |
| | | // News.taskInfo(wrkMast.getWrkNo(), "{}任务,{}小车,调度至取货点失败", wrkMast.getWrkNo(), shuttleProtocol.getShuttleNo()); |
| | | // return; |
| | | // } |
| | | public synchronized void noLiftIn() { |
| | | List<WrkMast> wrkMasts = wrkMastService.selectList(new EntityWrapper<WrkMast>().eq("wrk_sts", WrkStsType.INBOUND_DEVICE_RUN.sts).in("source_sta_no", 1014, 1025)); |
| | | for (WrkMast wrkMast : wrkMasts) { |
| | | if (wrkMast.getWrkSts() == WrkStsType.INBOUND_DEVICE_RUN.sts) { |
| | | DevpThread devpThread = (DevpThread) SlaveConnection.get(SlaveType.Devp, 1); |
| | | StaProtocol staProtocol = devpThread.getStation().get(wrkMast.getSourceStaNo() + 1); |
| | | if (staProtocol == null) { |
| | | continue; |
| | | } else { |
| | | //判断提升机 |
| | | staProtocol = staProtocol.clone(); |
| | | } |
| | | if ((Utils.getLev(wrkMast.getLocNo()) != 1 && wrkMast.getSourceStaNo() == 1014) || (Utils.getLev(wrkMast.getLocNo()) != 5 && wrkMast.getSourceStaNo() == 1025)) { |
| | | //判断提升机是否有其他任务 |
| | | WrkMast liftWrkMast = wrkMastService.selectLiftWrkMastAndWrkNo(1, wrkMast.getWrkNo(), wrkMast.getMainWrkNo()); |
| | | if (liftWrkMast != null) { |
| | | if (!liftWrkMast.getWrkNo().equals(wrkMast.getWrkNo())) {//提升机任务和当前任务不相同 |
| | | News.taskInfo(wrkMast.getWrkNo(), "{}任务,{}号提升机,提升机存在未完成任务,禁止派发", wrkMast.getWrkNo(), 1); |
| | | continue; |
| | | } |
| | | } |
| | | wrkMast.setLiftNo(1); |
| | | } |
| | | Short finishWorkNo = staProtocol.getFinishWorkNo(); |
| | | if (finishWorkNo == null) { |
| | | continue; |
| | | } |
| | | |
| | | |
| | | String locNo = "1200301"; |
| | | if (wrkMast.getStaNo() == 1026) { |
| | | locNo = "1200305"; |
| | | } |
| | | //获取提升机信息 |
| | | LiftThread liftThread = (LiftThread) SlaveConnection.get(SlaveType.Lift, 1); |
| | | if (liftThread == null) { |
| | | continue; |
| | | } |
| | | |
| | | LiftProtocol liftProtocol = liftThread.getStatus(); |
| | | if (liftProtocol == null) { |
| | | continue; |
| | | } |
| | | |
| | | if (!liftThread.isIdle()) { |
| | | continue; |
| | | } |
| | | |
| | | |
| | | //判断提升机内是否有托盘 |
| | | if (liftProtocol.getHasTray()) { |
| | | News.info("{}任务,{}号提升机,提升机内无托盘,禁止派发", wrkMast.getWrkNo(), liftProtocol.getLiftNo()); |
| | | continue; |
| | | } |
| | | |
| | | |
| | | boolean dispatchShuttle = shuttleDispatchUtils.searchDispatchShuttleNoLift(wrkMast.getWrkNo(), locNo, wrkMast.getLocNo(), "TRANSPORT_DEVP"); |
| | | if (!dispatchShuttle) { |
| | | News.info("{}任务,调度小车失败", wrkMast.getWrkNo()); |
| | | continue; |
| | | } else { |
| | | News.info("{}任务,调度小车失成功", wrkMast.getWrkNo()); |
| | | } |
| | | wrkMast.setWrkSts(WrkStsType.INBOUND_SHUTTLE_RUN.sts); |
| | | wrkMast.setLiftNo(null); |
| | | wrkMast.setSystemMsg("");//清空消息 |
| | | wrkMast.setModiTime(new Date()); |
| | | if (!wrkMastService.updateById(wrkMast)) { |
| | | News.info("{}任务,更新工作档失败", wrkMast.getWrkNo()); |
| | | } else { |
| | | setLedData(Integer.parseInt(wrkMast.getWmsWrkNo()), wrkMast.getStaNo()); |
| | | } |
| | | } |
| | | } |
| | | |
| | | } |
| | | |
| | | |
| | | public void outFirst() { |
| | | DevpSlave devpSlave = slaveProperties.getDevp().get(0); |
| | | // 遍历堆垛机出库站 |
| | | Date now = new Date(); |
| | | DevpThread devpThread = (DevpThread) SlaveConnection.get(SlaveType.Devp, devpSlave.getId()); |
| | | List<WrkMast> wrkSts = wrkMastService.selectList(new EntityWrapper<WrkMast>().eq("wrk_sts", WrkStsType.NEW_OUTBOUND.sts).in("sta_no", 1013, 1024)); |
| | | for (WrkMast wrkMast : wrkSts) { |
| | | if (devpThread == null) { |
| | | continue; |
| | | } |
| | | Map<Integer, StaProtocol> station = devpThread.getStation(); |
| | | StaProtocol staProtocol = station.get(wrkMast.getStaNo()); |
| | | if (staProtocol == null) { |
| | | continue; |
| | | } |
| | | |
| | | if (!staProtocol.isAutoing()) { |
| | | News.info("{}任务,{}站点,不在自动状态", wrkMast.getWrkNo(), staProtocol.getSiteId()); |
| | | continue; |
| | | } |
| | | if (!isOutEnable(devpThread, wrkMast.getStaNo())) { |
| | | News.info("{}任务,{}站点,没有可出信号", wrkMast.getWrkNo(), staProtocol.getSiteId()); |
| | | continue; |
| | | } |
| | | String locNo = "1200301"; |
| | | if (wrkMast.getStaNo() == 1024) { |
| | | locNo = "1200305"; |
| | | } |
| | | |
| | | boolean dispatchShuttle = shuttleDispatchUtils.searchDispatchShuttleNoLift(wrkMast.getWrkNo(), wrkMast.getSourceLocNo(), locNo, "TRANSPORT_DEVP"); |
| | | if (!dispatchShuttle) { |
| | | News.info("{}任务,调度小车失败", wrkMast.getWrkNo()); |
| | | continue; |
| | | } |
| | | WrkMast wrkMast2 = wrkMastService.selectByMainWrkNo(wrkMast.getWrkNo()); |
| | | wrkMast.setWrkSts(WrkStsType.OUTBOUND_SHUTTLE_RUN.sts); |
| | | wrkMast.setSystemMsg("");//清空消息 |
| | | wrkMast.setModiTime(now); |
| | | if (wrkMast2 != null) { |
| | | wrkMast.setShuttleNo(wrkMast2.getShuttleNo()); |
| | | } |
| | | if (!wrkMastService.updateById(wrkMast)) { |
| | | News.info("{}任务,更新工作档失败", wrkMast.getWrkNo()); |
| | | } else { |
| | | WrkMast wrkMast1 = wrkMastService.selectByMainWrkNo(wrkMast.getWrkNo()); |
| | | News.info("{}任务,移动任务生成成功——1", wrkMast1.getWrkNo()); |
| | | } |
| | | } |
| | | } |
| | | |
| | | /** |
| | | * 出库到出库口 |
| | | */ |
| | | public synchronized void stnToOutStn() { |
| | | ShuttleThread shuttleThread1 = (ShuttleThread) SlaveConnection.get(SlaveType.Shuttle, 1); |
| | | ShuttleThread shuttleThread2 = (ShuttleThread) SlaveConnection.get(SlaveType.Shuttle, 2); |
| | | ShuttleProtocol status1 = shuttleThread1.getStatus(); |
| | | ShuttleProtocol status2 = shuttleThread2.getStatus(); |
| | | List<String> loc = new ArrayList<>(); |
| | | if (status1 != null) { |
| | | loc.add(status1.getCurrentLocNo()); |
| | | } |
| | | if (status2 != null) { |
| | | loc.add(status2.getCurrentLocNo()); |
| | | } |
| | | DevpSlave devpSlave = slaveProperties.getDevp().get(0); |
| | | // 遍历堆垛机出库站 |
| | | for (DevpSlave.Sta inSta : devpSlave.getInSta()) { |
| | | if (inSta.getStaNo() == 1014 || inSta.getStaNo() == 1025) { |
| | | DevpThread devpThread = (DevpThread) SlaveConnection.get(SlaveType.Devp, devpSlave.getId()); |
| | | List<WrkMast> wrkSts = wrkMastService.selectList(new EntityWrapper<WrkMast>().eq("wrk_sts", WrkStsType.OUTBOUND_LIFT_RUN_COMPLETE.sts)); |
| | | DevpThread devpThread = (DevpThread) SlaveConnection.get(SlaveType.Devp, devpSlave.getId()); |
| | | for (DevpSlave.Sta outSta : devpSlave.getOutSta()) { |
| | | if (outSta.getStaNo() == 1013 || outSta.getStaNo() == 1024) { |
| | | List<WrkMast> wrkSts = wrkMastService.selectList(new EntityWrapper<WrkMast>().eq("wrk_sts", WrkStsType.OUTBOUND_SHUTTLE_RUN_COMPLETE.sts).eq("sta_no", outSta.getStaNo())); |
| | | for (WrkMast wrkMast : wrkSts) { |
| | | StaProtocol staProtocol = devpThread.getStation().get(inSta.getStaNo()); |
| | | StaProtocol staProtocol = devpThread.getStation().get(outSta.getStaNo() + 2); |
| | | if (staProtocol == null) { |
| | | continue; |
| | | } else { |
| | | staProtocol = staProtocol.clone(); |
| | | } |
| | | if (staProtocol.isAutoing() && !staProtocol.isLoading() && (staProtocol.getWorkNo() == 0 || staProtocol.getStaNo() == null)) { |
| | | |
| | | if (staProtocol.isAutoing() && staProtocol.isLoading()) { |
| | | // 查询工作档 |
| | | if (wrkMast == null) { |
| | | continue; |
| | | } |
| | | |
| | | String sourceLocNo = "1200305"; |
| | | String locNo = "1300105"; |
| | | if (wrkMast.getStaNo() == 1013) { |
| | | sourceLocNo = "1200301"; |
| | | locNo = "1300101"; |
| | | if (loc.contains(locNo)) { |
| | | locNo = "1100101"; |
| | | } |
| | | } else { |
| | | if (loc.contains(locNo)) { |
| | | locNo = "1100105"; |
| | | } |
| | | } |
| | | |
| | | boolean dispatchShuttle = shuttleDispatchUtils.shuttleMoveGenerate(wrkMast.getWrkNo(), sourceLocNo, locNo, wrkMast.getShuttleNo(), null, false); |
| | | if (!dispatchShuttle) { |
| | | News.taskInfo(wrkMast.getWrkNo(), "{}小车,挪车调度至取货点失败", wrkMast.getShuttleNo()); |
| | | continue; |
| | | } |
| | | |
| | | staProtocol.setWorkNo(Short.parseShort(String.valueOf(wrkMast.getWrkNo()))); |
| | | staProtocol.setStaNo(Short.parseShort(String.valueOf(wrkMast.getStaNo()))); |
| | | MessageQueue.offer(SlaveType.Devp, devpSlave.getId(), new Task(2, staProtocol)); |
| | | News.info("输送线入库命令下发,任务数据={}", JSON.toJSON(wrkMast)); |
| | | wrkMast.setWrkSts(WrkStsType.COMPLETE_OUTBOUND.sts); |
| | | wrkMast.setWrkSts(WrkStsType.OUTBOUND_DEVP_RUN.sts); |
| | | wrkMast.setModiTime(new Date()); |
| | | wrkMast.setShuttleNo(null); |
| | | wrkMastService.updateById(wrkMast); |
| | | |
| | | setLedData(Integer.parseInt(wrkMast.getWmsWrkNo()), wrkMast.getStaNo()); |
| | | } |
| | | } |
| | | } else { |
| | | |
| | | } |
| | | } |
| | | } |
| | | |
| | | |
| | | private void setLedData(Integer wrkNo, Integer staNo) { |
| | | try { |
| | | Map<String, Object> param = new HashMap<>(); |
| | | param.put("taskNo", wrkNo); |
| | | String response = null; |
| | | response = new HttpHandler.Builder() |
| | | .setUri(wmsUrl) |
| | | .setPath("/rpc/led/getTask2") |
| | | .setJson(JSON.toJSONString(param)) |
| | | .build() |
| | | .doPost(); |
| | | JSONObject jsonObject = JSON.parseObject(response); |
| | | Integer code = jsonObject.getInteger("code"); |
| | | if (code.equals(200)) { |
| | | String data = jsonObject.getString("data"); |
| | | List<LedCommand> wrkDetls = JSONArray.parseArray(data, LedCommand.class); |
| | | redisUtil.set("LED_" + staNo, wrkDetls, 30); |
| | | log.info("电视机数据设置:{},{}", staNo, data); |
| | | } else { |
| | | log.info("电视机数据设置异常:{},{}", wrkNo, response); |
| | | } |
| | | } catch (Exception e) { |
| | | e.printStackTrace(); |
| | | } |
| | | } |
| | | |
| | | /** |
| | | * 初始化实时地图 |
| | | */ |
| | | public synchronized void initRealtimeBasMap() { |
| | | //初始化配置 |
| | | // WrkStsType[] values = WrkStsType.values(); |
| | | // for (int i = 0; i < values.length; i++) { |
| | | // BasWrkStatus basWrkStatus = wrkStatusService.selectById(values[i].sts); |
| | | // if (basWrkStatus == null) { |
| | | // basWrkStatus = new BasWrkStatus(); |
| | | // basWrkStatus.setWrkDesc(values[i].sts+"."+values[i].desc); |
| | | // basWrkStatus.setWrkSts(values[i].sts); |
| | | // basWrkStatus.setModiTime(new Date()); |
| | | // basWrkStatus.setAppeTime(new Date()); |
| | | // basWrkStatus.setAppeUser(9527L); |
| | | // basWrkStatus.setModiUser(9527L); |
| | | // wrkStatusService.insert(basWrkStatus); |
| | | // } |
| | | // } |
| | | try { |
| | | |
| | | List<BasMap> basMaps = basMapService.selectList(new EntityWrapper<BasMap>().orderBy("lev", true)); |
| | | for (BasMap basMap : basMaps) { |
| | | Integer lev = basMap.getLev(); |
| | |
| | | /** |
| | | * 出库 ===>> 四向穿梭车出库作业下发 |
| | | */ |
| | | public synchronized void shuttleOutExecute() { |
| | | try { |
| | | List<WrkMast> wrkMasts = wrkMastService.selectList(new EntityWrapper<WrkMast>().in("wrk_sts", WrkStsType.NEW_OUTBOUND.sts)); |
| | | for (WrkMast wrkMast : wrkMasts) { |
| | | boolean step1 = this.shuttleOutExecuteStep1(wrkMast);//小车搬出库中 |
| | | if (!step1) { |
| | | continue; |
| | | } |
| | | } |
| | | } catch (Exception e) { |
| | | e.printStackTrace(); |
| | | } |
| | | } |
| | | // public synchronized void shuttleOutExecute() { |
| | | // try { |
| | | // List<WrkMast> wrkMasts = wrkMastService.selectList(new EntityWrapper<WrkMast>().in("wrk_sts", WrkStsType.NEW_OUTBOUND.sts)); |
| | | // for (WrkMast wrkMast : wrkMasts) { |
| | | // boolean step1 = this.shuttleOutExecuteStep1(wrkMast);//小车搬出库中 |
| | | // if (!step1) { |
| | | // continue; |
| | | // } |
| | | // } |
| | | // } catch (Exception e) { |
| | | // e.printStackTrace(); |
| | | // } |
| | | // } |
| | | |
| | | /** |
| | | * 出库-小车搬出库中 |
| | | * 如需主方法执行continue,请返回false |
| | | * ps:返回值true并不代表该方法执行成功,返回值仅做标记用于主方法是否执行continue |
| | | */ |
| | | public boolean shuttleOutExecuteStep1(WrkMast wrkMast) { |
| | | //101.生成出库任务 => 102.小车搬运中 |
| | | if (wrkMast.getWrkSts() == WrkStsType.NEW_OUTBOUND.sts) { |
| | | Integer liftNo = wrkMast.getLiftNo(); |
| | | if (liftNo == null) { |
| | | //通过输送线站号获取提升机号 |
| | | liftNo = ForkLiftUtils.getConveyorBindLiftNo(wrkMast.getStaNo()); |
| | | if (liftNo == null) { |
| | | News.taskInfo(wrkMast.getWrkNo(), "{}任务,未找到匹配的提升机", wrkMast.getWrkNo()); |
| | | return false; |
| | | } |
| | | |
| | | //判断提升机是否有其他任务 |
| | | WrkMast liftWrkMast = wrkMastService.selectLiftWrkMast(liftNo); |
| | | if (liftWrkMast != null) { |
| | | if (!liftWrkMast.getWrkNo().equals(wrkMast.getWrkNo())) {//提升机任务和当前任务不相同 |
| | | News.taskInfo(wrkMast.getWrkNo(), "{}任务,{}号提升机,提升机存在未完成任务,禁止派发", wrkMast.getWrkNo(), liftNo); |
| | | return false; |
| | | } |
| | | } |
| | | |
| | | wrkMast.setLiftNo(liftNo); |
| | | wrkMast.setModiTime(new Date()); |
| | | wrkMastService.updateById(wrkMast); |
| | | return false; |
| | | } |
| | | |
| | | ForkLiftThread forkLiftThread = (ForkLiftThread) SlaveConnection.get(SlaveType.ForkLift, liftNo); |
| | | if (forkLiftThread == null) { |
| | | return false; |
| | | } |
| | | ForkLiftProtocol forkLiftProtocol = forkLiftThread.getStatus(); |
| | | if (forkLiftProtocol == null) { |
| | | return false; |
| | | } |
| | | |
| | | //判断提升机是否处于出库模式 |
| | | if (!forkLiftProtocol.getIOModeType().equals(ForkLiftIoModeType.OUT)) { |
| | | News.taskInfo(wrkMast.getWrkNo(), "{}任务,提升机不处于出库模式,禁止出库", wrkMast.getWrkNo()); |
| | | return false; |
| | | } |
| | | |
| | | //获取源站 |
| | | ForkLiftStaProtocol liftSta = ForkLiftUtils.getLiftStaByLev(liftNo, Utils.getLev(wrkMast.getSourceLocNo())); |
| | | if (liftSta == null) { |
| | | News.taskInfo(wrkMast.getWrkNo(), "{}任务,缺少站点信息,禁止派发", wrkMast.getWrkNo()); |
| | | return false; |
| | | } |
| | | |
| | | if (liftSta.getHasCar()) { |
| | | News.taskInfo(wrkMast.getWrkNo(), "{}任务,{}站点存在小车,禁止派发", wrkMast.getWrkNo(), liftSta.getStaNo()); |
| | | return false; |
| | | } |
| | | |
| | | if (liftSta.getHasTray()) { |
| | | News.taskInfo(wrkMast.getWrkNo(), "{}任务,{}站点有托盘,禁止派发", wrkMast.getWrkNo(), liftSta.getStaNo()); |
| | | return false; |
| | | } |
| | | |
| | | if (wrkMast.getShuttleNo() == null) {//没有绑定小车,进行调度 |
| | | //强制预留一台小车给入库任务 |
| | | int lev = Utils.getLev(wrkMast.getSourceLocNo()); |
| | | //获取当前楼层有几台可用小车 |
| | | int shuttleCount = shuttleDispatchUtils.getShuttleCountByLev(lev); |
| | | if (shuttleCount >= 2) {//只有可用小车数量大于2,才进行入库任务预留小车 |
| | | int shuttleWrkInObligateCount = 1;//预留小车数量 |
| | | Config config = configService.selectOne(new EntityWrapper<Config>().eq("code", "shuttleWrkInObligateCount").eq("status", 1)); |
| | | if (config != null) { |
| | | shuttleWrkInObligateCount = Integer.parseInt(config.getValue()); |
| | | } |
| | | //可用出库小车数量(给入库任务预留一台车) |
| | | int useShuttleCount = shuttleCount - shuttleWrkInObligateCount; |
| | | //查询楼层已分配车辆的出库任务数量 |
| | | List<WrkMast> wrkMasts = wrkMastService.selectShuttleOutWrkByLev(lev); |
| | | if (wrkMasts.size() >= useShuttleCount) { |
| | | News.taskInfo(wrkMast.getWrkNo(), "{}任务,当前楼层可用小车{}台,出库任务已分配{}台,系统等待中。", wrkMast.getWrkNo(), useShuttleCount, wrkMasts.size()); |
| | | return false; |
| | | } |
| | | } |
| | | boolean result = shuttleDispatchUtils.searchDispatchShuttle(wrkMast.getWrkNo(), null, wrkMast.getSourceLocNo(), null);//调度小车到货物所在库位进行取货 |
| | | News.taskInfo(wrkMast.getWrkNo(), "{}任务,调度小车{}系统等待中。", wrkMast.getWrkNo(), result ? "成功" : "失败"); |
| | | return false; |
| | | } |
| | | |
| | | //获取四向穿梭车线程 |
| | | ShuttleThread shuttleThread = (ShuttleThread) SlaveConnection.get(SlaveType.Shuttle, wrkMast.getShuttleNo()); |
| | | if (shuttleThread == null) { |
| | | return false; |
| | | } |
| | | ShuttleProtocol shuttleProtocol = shuttleThread.getStatus(); |
| | | if (shuttleProtocol == null) { |
| | | return false; |
| | | } |
| | | if (!shuttleThread.isIdle()) { |
| | | News.taskInfo(wrkMast.getWrkNo(), "{}任务,{}小车,忙碌中", wrkMast.getWrkNo(), shuttleProtocol.getShuttleNo()); |
| | | return false; |
| | | } |
| | | |
| | | //判断小车是否到达货物库位 |
| | | if (!shuttleProtocol.getCurrentLocNo().equals(wrkMast.getSourceLocNo())) { |
| | | //小车不在输送站点位置 |
| | | shuttleDispatchUtils.dispatchShuttle(wrkMast.getWrkNo(), wrkMast.getSourceLocNo(), wrkMast.getShuttleNo());//调度小车到货物所在库位进行取货 |
| | | News.taskInfo(wrkMast.getWrkNo(), "{}任务,{}小车,未到达输送站点,系统等待中", wrkMast.getWrkNo(), shuttleProtocol.getShuttleNo()); |
| | | return false; |
| | | } |
| | | |
| | | ShuttleAssignCommand assignCommand = new ShuttleAssignCommand(); |
| | | assignCommand.setShuttleNo(shuttleProtocol.getShuttleNo()); // 四向穿梭车编号 |
| | | assignCommand.setTaskMode(ShuttleTaskModeType.TRANSPORT.id);//小车移库任务 |
| | | assignCommand.setTaskNo(wrkMast.getWrkNo());//任务号 |
| | | assignCommand.setAuto(true);//自动模式 |
| | | |
| | | //获取小车到输送站点行走命令 |
| | | List<ShuttleCommand> commands = shuttleOperaUtils.getStartToTargetCommands(wrkMast.getSourceLocNo(), liftSta.getLocNo(), NavigationMapType.DFX.id, assignCommand, shuttleThread); |
| | | if (commands == null) { |
| | | News.taskInfo(wrkMast.getWrkNo(), "{}任务,{}小车,路径计算失败", wrkMast.getWrkNo(), shuttleProtocol.getShuttleNo()); |
| | | return false; |
| | | } |
| | | |
| | | List<ShuttleCommand> liftCommand = shuttleOperaUtils.getShuttleLiftCommand(assignCommand, shuttleThread, true); |
| | | if (liftCommand == null) { |
| | | News.taskInfo(wrkMast.getWrkNo(), "{}任务,{}小车获取顶升命令失败", wrkMast.getWrkNo(), shuttleProtocol.getShuttleNo()); |
| | | return false; |
| | | } |
| | | |
| | | List<ShuttleCommand> liftCommand2 = shuttleOperaUtils.getShuttleLiftCommand(assignCommand, shuttleThread, false); |
| | | if (liftCommand2 == null) { |
| | | News.taskInfo(wrkMast.getWrkNo(), "{}任务,{}小车获取下降命令失败", wrkMast.getWrkNo(), shuttleProtocol.getShuttleNo()); |
| | | return false; |
| | | } |
| | | |
| | | commands.add(0, liftCommand.get(0)); |
| | | commands.add(liftCommand2.get(0)); |
| | | assignCommand.setCommands(commands); |
| | | |
| | | wrkMast.setWrkSts(WrkStsType.OUTBOUND_SHUTTLE_RUN.sts);//小车搬运中 101.生成出库任务 ==> 102.小车搬运中 |
| | | wrkMast.setSourceStaNo(liftSta.getStaNo()); |
| | | wrkMast.setModiTime(new Date()); |
| | | wrkMast.setSystemMsg("");//清空消息 |
| | | if (wrkMastService.updateById(wrkMast)) { |
| | | //下发任务 |
| | | shuttleAction.assignWork(shuttleProtocol.getShuttleNo(), assignCommand); |
| | | //触发通知 |
| | | notifyUtils.notify(String.valueOf(SlaveType.Shuttle), shuttleProtocol.getShuttleNo(), String.valueOf(wrkMast.getWrkNo()), wrkMast.getWmsWrkNo(), NotifyMsgType.SHUTTLE_TRANSPORT); |
| | | return false; |
| | | } |
| | | return false; |
| | | } |
| | | return true; |
| | | } |
| | | |
| | | // public boolean shuttleOutExecuteStep1(WrkMast wrkMast) { |
| | | // //101.生成出库任务 => 102.小车搬运中 |
| | | // if (wrkMast.getWrkSts() == WrkStsType.NEW_OUTBOUND.sts) { |
| | | // Integer liftNo = wrkMast.getLiftNo(); |
| | | // if (liftNo == null) { |
| | | // //通过输送线站号获取提升机号 |
| | | // liftNo = ForkLiftUtils.getConveyorBindLiftNo(wrkMast.getStaNo()); |
| | | // if (liftNo == null) { |
| | | // News.taskInfo(wrkMast.getWrkNo(), "{}任务,未找到匹配的提升机", wrkMast.getWrkNo()); |
| | | // return false; |
| | | // } |
| | | // |
| | | // //判断提升机是否有其他任务 |
| | | // WrkMast liftWrkMast = wrkMastService.selectLiftWrkMast(liftNo); |
| | | // if (liftWrkMast != null) { |
| | | // if (!liftWrkMast.getWrkNo().equals(wrkMast.getWrkNo())) {//提升机任务和当前任务不相同 |
| | | // News.taskInfo(wrkMast.getWrkNo(), "{}任务,{}号提升机,提升机存在未完成任务,禁止派发", wrkMast.getWrkNo(), liftNo); |
| | | // return false; |
| | | // } |
| | | // } |
| | | // |
| | | // wrkMast.setLiftNo(liftNo); |
| | | // wrkMast.setModiTime(new Date()); |
| | | // wrkMastService.updateById(wrkMast); |
| | | // return false; |
| | | // } |
| | | // |
| | | // ForkLiftThread forkLiftThread = (ForkLiftThread) SlaveConnection.get(SlaveType.ForkLift, liftNo); |
| | | // if (forkLiftThread == null) { |
| | | // return false; |
| | | // } |
| | | // ForkLiftProtocol forkLiftProtocol = forkLiftThread.getStatus(); |
| | | // if (forkLiftProtocol == null) { |
| | | // return false; |
| | | // } |
| | | // |
| | | // //判断提升机是否处于出库模式 |
| | | // if (!forkLiftProtocol.getIOModeType().equals(ForkLiftIoModeType.OUT)) { |
| | | // News.taskInfo(wrkMast.getWrkNo(), "{}任务,提升机不处于出库模式,禁止出库", wrkMast.getWrkNo()); |
| | | // return false; |
| | | // } |
| | | // |
| | | // //获取源站 |
| | | // ForkLiftStaProtocol liftSta = ForkLiftUtils.getLiftStaByLev(liftNo, Utils.getLev(wrkMast.getSourceLocNo())); |
| | | // if (liftSta == null) { |
| | | // News.taskInfo(wrkMast.getWrkNo(), "{}任务,缺少站点信息,禁止派发", wrkMast.getWrkNo()); |
| | | // return false; |
| | | // } |
| | | // |
| | | // if (liftSta.getHasCar()) { |
| | | // News.taskInfo(wrkMast.getWrkNo(), "{}任务,{}站点存在小车,禁止派发", wrkMast.getWrkNo(), liftSta.getStaNo()); |
| | | // return false; |
| | | // } |
| | | // |
| | | // if (liftSta.getHasTray()) { |
| | | // News.taskInfo(wrkMast.getWrkNo(), "{}任务,{}站点有托盘,禁止派发", wrkMast.getWrkNo(), liftSta.getStaNo()); |
| | | // return false; |
| | | // } |
| | | // |
| | | // if (wrkMast.getShuttleNo() == null) {//没有绑定小车,进行调度 |
| | | // //强制预留一台小车给入库任务 |
| | | // int lev = Utils.getLev(wrkMast.getSourceLocNo()); |
| | | // //获取当前楼层有几台可用小车 |
| | | // int shuttleCount = shuttleDispatchUtils.getShuttleCountByLev(lev); |
| | | // if (shuttleCount >= 2) {//只有可用小车数量大于2,才进行入库任务预留小车 |
| | | // int shuttleWrkInObligateCount = 1;//预留小车数量 |
| | | // Config config = configService.selectOne(new EntityWrapper<Config>().eq("code", "shuttleWrkInObligateCount").eq("status", 1)); |
| | | // if (config != null) { |
| | | // shuttleWrkInObligateCount = Integer.parseInt(config.getValue()); |
| | | // } |
| | | // //可用出库小车数量(给入库任务预留一台车) |
| | | // int useShuttleCount = shuttleCount - shuttleWrkInObligateCount; |
| | | // //查询楼层已分配车辆的出库任务数量 |
| | | // List<WrkMast> wrkMasts = wrkMastService.selectShuttleOutWrkByLev(lev); |
| | | // if (wrkMasts.size() >= useShuttleCount) { |
| | | // News.taskInfo(wrkMast.getWrkNo(), "{}任务,当前楼层可用小车{}台,出库任务已分配{}台,系统等待中。", wrkMast.getWrkNo(), useShuttleCount, wrkMasts.size()); |
| | | // return false; |
| | | // } |
| | | // } |
| | | // boolean result = shuttleDispatchUtils.searchDispatchShuttle(wrkMast.getWrkNo(), null, wrkMast.getSourceLocNo(), null);//调度小车到货物所在库位进行取货 |
| | | // News.taskInfo(wrkMast.getWrkNo(), "{}任务,调度小车{}系统等待中。", wrkMast.getWrkNo(), result ? "成功" : "失败"); |
| | | // return false; |
| | | // } |
| | | // |
| | | // //获取四向穿梭车线程 |
| | | // ShuttleThread shuttleThread = (ShuttleThread) SlaveConnection.get(SlaveType.Shuttle, wrkMast.getShuttleNo()); |
| | | // if (shuttleThread == null) { |
| | | // return false; |
| | | // } |
| | | // ShuttleProtocol shuttleProtocol = shuttleThread.getStatus(); |
| | | // if (shuttleProtocol == null) { |
| | | // return false; |
| | | // } |
| | | // if (!shuttleThread.isIdle()) { |
| | | // News.taskInfo(wrkMast.getWrkNo(), "{}任务,{}小车,忙碌中", wrkMast.getWrkNo(), shuttleProtocol.getShuttleNo()); |
| | | // return false; |
| | | // } |
| | | // |
| | | // //判断小车是否到达货物库位 |
| | | // if (!shuttleProtocol.getCurrentLocNo().equals(wrkMast.getSourceLocNo())) { |
| | | // //小车不在输送站点位置 |
| | | // shuttleDispatchUtils.dispatchShuttle(wrkMast.getWrkNo(), wrkMast.getSourceLocNo(), wrkMast.getShuttleNo());//调度小车到货物所在库位进行取货 |
| | | // News.taskInfo(wrkMast.getWrkNo(), "{}任务,{}小车,未到达输送站点,系统等待中", wrkMast.getWrkNo(), shuttleProtocol.getShuttleNo()); |
| | | // return false; |
| | | // } |
| | | // |
| | | // ShuttleAssignCommand assignCommand = new ShuttleAssignCommand(); |
| | | // assignCommand.setShuttleNo(shuttleProtocol.getShuttleNo()); // 四向穿梭车编号 |
| | | // assignCommand.setTaskMode(ShuttleTaskModeType.TRANSPORT.id);//小车移库任务 |
| | | // assignCommand.setTaskNo(wrkMast.getWrkNo());//任务号 |
| | | // assignCommand.setAuto(true);//自动模式 |
| | | // |
| | | // //获取小车到输送站点行走命令 |
| | | // List<ShuttleCommand> commands = shuttleOperaUtils.getStartToTargetCommands(wrkMast.getSourceLocNo(), liftSta.getLocNo(), NavigationMapType.DFX.id, assignCommand, shuttleThread); |
| | | // if (commands == null) { |
| | | // News.taskInfo(wrkMast.getWrkNo(), "{}任务,{}小车,路径计算失败", wrkMast.getWrkNo(), shuttleProtocol.getShuttleNo()); |
| | | // return false; |
| | | // } |
| | | // |
| | | // List<ShuttleCommand> liftCommand = shuttleOperaUtils.getShuttleLiftCommand(assignCommand, shuttleThread, true); |
| | | // if (liftCommand == null) { |
| | | // News.taskInfo(wrkMast.getWrkNo(), "{}任务,{}小车获取顶升命令失败", wrkMast.getWrkNo(), shuttleProtocol.getShuttleNo()); |
| | | // return false; |
| | | // } |
| | | // |
| | | // List<ShuttleCommand> liftCommand2 = shuttleOperaUtils.getShuttleLiftCommand(assignCommand, shuttleThread, false); |
| | | // if (liftCommand2 == null) { |
| | | // News.taskInfo(wrkMast.getWrkNo(), "{}任务,{}小车获取下降命令失败", wrkMast.getWrkNo(), shuttleProtocol.getShuttleNo()); |
| | | // return false; |
| | | // } |
| | | // |
| | | // commands.add(0, liftCommand.get(0)); |
| | | // commands.add(liftCommand2.get(0)); |
| | | // assignCommand.setCommands(commands); |
| | | // |
| | | // wrkMast.setWrkSts(WrkStsType.OUTBOUND_SHUTTLE_RUN.sts);//小车搬运中 101.生成出库任务 ==> 102.小车搬运中 |
| | | // wrkMast.setSourceStaNo(liftSta.getStaNo()); |
| | | // wrkMast.setModiTime(new Date()); |
| | | // wrkMast.setSystemMsg("");//清空消息 |
| | | // if (wrkMastService.updateById(wrkMast)) { |
| | | // //下发任务 |
| | | // shuttleAction.assignWork(shuttleProtocol.getShuttleNo(), assignCommand); |
| | | // //触发通知 |
| | | // notifyUtils.notify(String.valueOf(SlaveType.Shuttle), shuttleProtocol.getShuttleNo(), String.valueOf(wrkMast.getWrkNo()), wrkMast.getWmsWrkNo(), NotifyMsgType.SHUTTLE_TRANSPORT); |
| | | // return false; |
| | | // } |
| | | // return false; |
| | | // } |
| | | // return true; |
| | | // } |
| | | public synchronized void liftInExecute() { |
| | | try { |
| | | List<WrkMast> wrkMasts = wrkMastService.selectList(new EntityWrapper<WrkMast>() |
| | | .in("wrk_sts", WrkStsType.NEW_INBOUND.sts, WrkStsType.INBOUND_DEVICE_RUN.sts, WrkStsType.INBOUND_LIFT_RUN_COMPLETE.sts) |
| | | .in("source_sta_no", 1012, 1022) |
| | | ); |
| | | List<WrkMast> wrkMasts = wrkMastService.selectList(new EntityWrapper<WrkMast>().in("wrk_sts", WrkStsType.NEW_INBOUND.sts, WrkStsType.INBOUND_DEVICE_RUN.sts, WrkStsType.INBOUND_LIFT_RUN_COMPLETE.sts).in("source_sta_no", 1012, 1022, 1031)); |
| | | for (WrkMast wrkMast : wrkMasts) { |
| | | boolean step0 = this.liftInExecuteStep0(wrkMast);//设备上走 |
| | | if (!step0) { |
| | | return; |
| | | continue; |
| | | } |
| | | |
| | | boolean step1 = this.liftInExecuteStep1(wrkMast);//提升机搬运 |
| | | if (!step1) { |
| | | return; |
| | | continue; |
| | | } |
| | | |
| | | boolean step2 = this.liftInExecuteStep2(wrkMast);//触发搬运任务 |
| | | if (!step2) { |
| | | return; |
| | | continue; |
| | | } |
| | | } |
| | | } catch (Exception e) { |
| | |
| | | Date now = new Date(); |
| | | if (wrkMast.getWrkSts() == WrkStsType.NEW_INBOUND.sts) { |
| | | FyDevpThread devpThread = (FyDevpThread) SlaveConnection.get(SlaveType.Devp, 1); |
| | | if(devpThread == null) { |
| | | if (devpThread == null) { |
| | | return false; |
| | | } |
| | | |
| | |
| | | if (staProtocol == null) { |
| | | return false; |
| | | } |
| | | |
| | | if (!staProtocol.isAutoing()) { |
| | | News.info("{}任务,{}站点,不在自动状态", wrkMast.getWrkNo(), staProtocol.getSiteId()); |
| | | return false; |
| | | int led = 1; |
| | | if (wrkMast.getSourceStaNo() == 1022) { |
| | | led = 3; |
| | | } else if (wrkMast.getSourceStaNo() == 1031) { |
| | | } |
| | | // 尺寸检测异常 |
| | | boolean back = false; |
| | | LedThread ledThread = (LedThread) SlaveConnection.get(SlaveType.Led, led); |
| | | String errMsg = ""; |
| | | if (!back && staProtocol.isBackErr()) { |
| | | errMsg = "后超限"; |
| | | back = true; |
| | | } |
| | | if (!back && staProtocol.isHighErr()) { |
| | | errMsg = "超高异常"; |
| | | back = true; |
| | | } |
| | | if (!back && staProtocol.isWeightErr()) { |
| | | errMsg = "超重异常"; |
| | | back = true; |
| | | } |
| | | if (!back && staProtocol.isRightErr()) { |
| | | errMsg = "右超限"; |
| | | back = true; |
| | | } |
| | | if (!back && staProtocol.isLeftErr()) { |
| | | errMsg = "左超限"; |
| | | back = true; |
| | | } |
| | | if (!back && staProtocol.isBarcodeErr()) { |
| | | errMsg = "扫码异常"; |
| | | back = true; |
| | | } |
| | | // 退回 |
| | | if (back) { |
| | | // led 异常显示 |
| | | if (ledThread != null) { |
| | | MessageQueue.offer(SlaveType.Led, led, new Task(3, errMsg)); |
| | | ledThread.error(errMsg); |
| | | } |
| | | } |
| | | String barcode = staProtocol.getBarcode(); |
| | | |
| | | |
| | | if (!staProtocol.isLoading()) { |
| | | News.info("{}任务,{}站点,无托盘", wrkMast.getWrkNo(), staProtocol.getSiteId()); |
| | | return false; |
| | | } |
| | | if (wrkMast.getSourceStaNo() != 1031) { |
| | | if (!staProtocol.isAutoing()) { |
| | | News.info("{}任务,{}站点,不在自动状态", wrkMast.getWrkNo(), staProtocol.getSiteId()); |
| | | return false; |
| | | } |
| | | if (Cools.isEmpty(barcode) || "?".endsWith(barcode) || "NG".endsWith(barcode) || "NoRead".equals(barcode) || "00000000".equals(barcode)) { |
| | | return false; |
| | | } |
| | | if (!staProtocol.getBarcode().equals(wrkMast.getBarcode())) { |
| | | News.info("{}任务,{}站点,托盘码不匹配,站点托盘码:{},任务托盘码:{}", wrkMast.getWrkNo(), staProtocol.getSiteId(), staProtocol.getBarcode(), wrkMast.getBarcode()); |
| | | return false; |
| | | } |
| | | } |
| | | |
| | | if (!staProtocol.getBarcode().equals(wrkMast.getBarcode())) { |
| | | News.info("{}任务,{}站点,托盘码不匹配,站点托盘码:{},任务托盘码:{}", wrkMast.getWrkNo(), staProtocol.getSiteId(), staProtocol.getBarcode(), wrkMast.getBarcode()); |
| | | return false; |
| | | //判断提升机是否有其他任务 |
| | | WrkMast liftWrkMast = wrkMastService.selectLiftWrkMastAndWrkNo(1, wrkMast.getWrkNo(), wrkMast.getMainWrkNo()); |
| | | if (liftWrkMast != null) { |
| | | if (!liftWrkMast.getWrkNo().equals(wrkMast.getWrkNo())) {//提升机任务和当前任务不相同 |
| | | News.taskInfo(wrkMast.getWrkNo(), "{}任务,{}号提升机,提升机存在未完成任务,禁止派发", wrkMast.getWrkNo(), 1); |
| | | return false; |
| | | } |
| | | } |
| | | |
| | | short staNo = 1012; |
| | | if (wrkMast.getSourceStaNo() == 1022) { |
| | | staNo = 1023; |
| | | } else if (wrkMast.getSourceStaNo() == 1031) { |
| | | staNo = 1032; |
| | | } |
| | | |
| | | staProtocol = staProtocol.clone(); |
| | |
| | | wrkMast.setSystemMsg("");//清空消息 |
| | | wrkMast.setModiTime(now); |
| | | if (wrkMastService.updateById(wrkMast)) { |
| | | setLedData(Integer.parseInt(wrkMast.getWmsWrkNo()), wrkMast.getStaNo()); |
| | | return false; |
| | | } |
| | | return false; |
| | |
| | | } |
| | | |
| | | //判断提升机是否有其他任务(该任务需要换层必须提前独占提升机) |
| | | WrkMast liftWrkMast = wrkMastService.selectLiftWrkMast(liftProtocol.getLiftNo()); |
| | | WrkMast liftWrkMast = wrkMastService.selectLiftWrkMastAndWrkNo(liftProtocol.getLiftNo(), wrkMast.getWrkNo(), wrkMast.getMainWrkNo()); |
| | | if (liftWrkMast != null) { |
| | | News.taskInfo(wrkMast.getWrkNo(), "{}任务,{}号提升机,提升机存在未完成任务,禁止派发", wrkMast.getWrkNo(), liftProtocol.getLiftNo()); |
| | | return false;//当前提升机存在未完成任务,等待下一次轮询 |
| | |
| | | } |
| | | |
| | | FyDevpThread devpThread = (FyDevpThread) SlaveConnection.get(SlaveType.Devp, 1); |
| | | if(devpThread == null) { |
| | | if (devpThread == null) { |
| | | return false; |
| | | } |
| | | |
| | |
| | | Integer sourceStaNo = wrkMast.getSourceStaNo(); |
| | | if (wrkMast.getSourceStaNo() == 1022) { |
| | | sourceStaNo = 1023; |
| | | } else if (wrkMast.getSourceStaNo() == 1031) { |
| | | sourceStaNo = 1032; |
| | | } |
| | | |
| | | StaProtocol staProtocol = station.get(sourceStaNo); |
| | |
| | | News.info("{}任务,{}站点,无托盘", wrkMast.getWrkNo(), staProtocol.getSiteId()); |
| | | return false; |
| | | } |
| | | if (sourceStaNo == 1023) { |
| | | if (staProtocol.getFinishWorkNo().intValue() != wrkMast.getWrkNo()) { |
| | | News.info("{}任务,{}站点,任务号不一致", wrkMast.getWrkNo(), staProtocol.getSiteId()); |
| | | return false; |
| | | } |
| | | } else if (sourceStaNo == 1012) { |
| | | if (staProtocol.getFinishWorkNo().intValue() != wrkMast.getWrkNo()) { |
| | | News.info("{}任务,{}站点,任务号不一致", wrkMast.getWrkNo(), staProtocol.getSiteId()); |
| | | return false; |
| | | } |
| | | } else if (sourceStaNo == 1032) { |
| | | if (staProtocol.getFinishWorkNo().intValue() != wrkMast.getWrkNo()) { |
| | | News.info("{}任务,{}站点,任务号不一致", wrkMast.getWrkNo(), staProtocol.getSiteId()); |
| | | return false; |
| | | } |
| | | } |
| | | |
| | | if (staProtocol.getWorkNo().intValue() != wrkMast.getWrkNo()) { |
| | | News.info("{}任务,{}站点,任务号不一致", wrkMast.getWrkNo(), staProtocol.getSiteId()); |
| | | String locNo = "0200305"; |
| | | if (wrkMast.getSourceStaNo() == 1012) { |
| | | locNo = "0200301"; |
| | | } else if (wrkMast.getSourceStaNo() == 1032) { |
| | | locNo = "0200308"; |
| | | } |
| | | boolean dispatchShuttle = shuttleDispatchUtils.searchDispatchShuttleNoLift(wrkMast.getWrkNo(), locNo, wrkMast.getLocNo(), "TRANSPORT_LIFT"); |
| | | if (!dispatchShuttle) { |
| | | News.info("{}任务,调度小车失败", wrkMast.getWrkNo()); |
| | | return false; |
| | | } |
| | | |
| | | if (!staProtocol.getBarcode().equals(wrkMast.getBarcode())) { |
| | | News.info("{}任务,{}站点,托盘码不匹配,站点托盘码:{},任务托盘码:{}", wrkMast.getWrkNo(), staProtocol.getSiteId(), staProtocol.getBarcode(), wrkMast.getBarcode()); |
| | | return false; |
| | | int lev = 101; |
| | | if (wrkMast.getSourceStaNo() == 1021) { |
| | | lev = 100 + Utils.getLev(wrkMast.getLocNo()); |
| | | } else if (wrkMast.getSourceStaNo() == 1031) { |
| | | lev = 100 + Utils.getLev(wrkMast.getLocNo()); |
| | | } |
| | | |
| | | //获取提升机命令 |
| | | List<LiftCommand> liftCommands = liftThread.getPalletInCommand(wrkMast.getWrkNo(), wrkMast.getSourceStaNo(), 101); |
| | | List<LiftCommand> liftCommands = liftThread.getPalletInCommand(wrkMast.getWrkNo(), sourceStaNo, lev); |
| | | LiftCommand liftCommand = liftCommands.get(0); |
| | | |
| | | int deviceWrk = commonService.getWorkNo(8);//生成提升机设备工作号 |
| | |
| | | News.info("{}任务,{}号提升机,提升机内无托盘,禁止派发", wrkMast.getWrkNo(), liftProtocol.getLiftNo()); |
| | | return false; |
| | | } |
| | | |
| | | boolean dispatchShuttle = shuttleDispatchUtils.searchDispatchShuttle(wrkMast.getWrkNo(), "0200301", wrkMast.getLocNo(), "TRANSPORT_LIFT"); |
| | | if(!dispatchShuttle) { |
| | | News.info("{}任务,调度小车失败", wrkMast.getWrkNo()); |
| | | return false; |
| | | } |
| | | // String locNo = "0200305"; |
| | | // if (wrkMast.getStaNo() == 1011) { |
| | | // locNo = "0200301"; |
| | | // } |
| | | // boolean dispatchShuttle = shuttleDispatchUtils.searchDispatchShuttleS(wrkMast.getWrkNo(), locNo, wrkMast.getLocNo(), "TRANSPORT_LIFT"); |
| | | // if (!dispatchShuttle) { |
| | | // News.info("{}任务,调度小车失败", wrkMast.getWrkNo()); |
| | | // return false; |
| | | // } |
| | | |
| | | wrkMast.setWrkSts(WrkStsType.INBOUND_SHUTTLE_RUN.sts); |
| | | wrkMast.setLiftNo(null); |
| | | // TODO 测试中发现不能解禁,因为提升机里存在托盘,就不能解禁,不然另一辆小车可能会近提升机 |
| | | //wrkMast.setLiftNo(null); |
| | | wrkMast.setSystemMsg("");//清空消息 |
| | | wrkMast.setModiTime(now); |
| | | if (wrkMastService.updateById(wrkMast)) { |
| | |
| | | |
| | | public synchronized void liftOutExecute() { |
| | | try { |
| | | List<WrkMast> wrkMasts = wrkMastService.selectList(new EntityWrapper<WrkMast>() |
| | | .in("wrk_sts", WrkStsType.NEW_OUTBOUND.sts, WrkStsType.OUTBOUND_SHUTTLE_RUN_COMPLETE.sts) |
| | | .in("sta_no", 1011, 1021) |
| | | ); |
| | | List<WrkMast> wrkMasts = wrkMastService.selectList(new EntityWrapper<WrkMast>().in("wrk_sts", WrkStsType.NEW_OUTBOUND.sts, WrkStsType.OUTBOUND_SHUTTLE_RUN_COMPLETE.sts).in("sta_no", 1011, 1021, 1031)); |
| | | for (WrkMast wrkMast : wrkMasts) { |
| | | boolean step1 = this.liftOutExecuteStep1(wrkMast);//触发搬运任务 |
| | | if (!step1) { |
| | | return; |
| | | continue; |
| | | } |
| | | |
| | | boolean step2 = this.liftOutExecuteStep2(wrkMast);//提升机搬运 |
| | | if (!step2) { |
| | | return; |
| | | continue; |
| | | } |
| | | } |
| | | } catch (Exception e) { |
| | |
| | | Date now = new Date(); |
| | | if (wrkMast.getWrkSts() == WrkStsType.NEW_OUTBOUND.sts) { |
| | | FyDevpThread devpThread = (FyDevpThread) SlaveConnection.get(SlaveType.Devp, 1); |
| | | if(devpThread == null) { |
| | | if (devpThread == null) { |
| | | return false; |
| | | } |
| | | |
| | |
| | | News.info("{}任务,{}站点,不在自动状态", wrkMast.getWrkNo(), staProtocol.getSiteId()); |
| | | return false; |
| | | } |
| | | |
| | | if (!staProtocol.isOutEnable()) { |
| | | News.info("{}任务,{}站点,没有可出信号", wrkMast.getWrkNo(), staProtocol.getSiteId()); |
| | | return false; |
| | | if (wrkMast.getStaNo() == 1031) { |
| | | // if (staProtocol.getOutInModel() != 1) { |
| | | // News.info("{}任务,{}站点,没有可出信号", wrkMast.getWrkNo(), staProtocol.getSiteId()); |
| | | // return false; |
| | | // } |
| | | } else { |
| | | if (!isOutEnable(devpThread, wrkMast.getStaNo())) { |
| | | News.info("{}任务,{}站点,没有可出信号", wrkMast.getWrkNo(), staProtocol.getSiteId()); |
| | | return false; |
| | | } |
| | | } |
| | | |
| | | |
| | | boolean dispatchShuttle = shuttleDispatchUtils.searchDispatchShuttle(wrkMast.getWrkNo(), wrkMast.getSourceLocNo(), "0200301", "TRANSPORT_LIFT"); |
| | | if(!dispatchShuttle) { |
| | | String locNo = "0200305"; |
| | | if (wrkMast.getStaNo() == 1011) { |
| | | locNo = "0200301"; |
| | | } else if (wrkMast.getStaNo() == 1031) { |
| | | locNo = "0200308"; |
| | | } |
| | | boolean dispatchShuttle = shuttleDispatchUtils.searchDispatchShuttleS(wrkMast.getWrkNo(), wrkMast.getSourceLocNo(), locNo, "TRANSPORT_LIFT"); |
| | | if (!dispatchShuttle) { |
| | | News.info("{}任务,调度小车失败", wrkMast.getWrkNo()); |
| | | return false; |
| | | } else { |
| | | News.info("{}任务,无提升机处调度小车成功", wrkMast.getWrkNo()); |
| | | } |
| | | |
| | | wrkMast.setWrkSts(WrkStsType.OUTBOUND_SHUTTLE_RUN.sts); |
| | |
| | | } |
| | | |
| | | //判断提升机是否有其他任务(该任务需要换层必须提前独占提升机) |
| | | WrkMast liftWrkMast = wrkMastService.selectLiftWrkMast(liftProtocol.getLiftNo()); |
| | | WrkMast liftWrkMast = wrkMastService.selectLiftWrkMastAndWrkNo(liftProtocol.getLiftNo(), wrkMast.getWrkNo(), wrkMast.getMainWrkNo()); |
| | | if (liftWrkMast != null) { |
| | | News.taskInfo(wrkMast.getWrkNo(), "{}任务,{}号提升机,提升机存在未完成任务,禁止派发", wrkMast.getWrkNo(), liftProtocol.getLiftNo()); |
| | | return false;//当前提升机存在未完成任务,等待下一次轮询 |
| | |
| | | } |
| | | |
| | | FyDevpThread devpThread = (FyDevpThread) SlaveConnection.get(SlaveType.Devp, 1); |
| | | if(devpThread == null) { |
| | | if (devpThread == null) { |
| | | return false; |
| | | } |
| | | |
| | |
| | | //获取提升机命令 |
| | | List<LiftCommand> liftCommands = liftThread.getPalletOutCommand(wrkMast.getWrkNo(), sourceLev, wrkMast.getStaNo()); |
| | | LiftCommand liftCommand = liftCommands.get(0); |
| | | |
| | | int deviceWrk = commonService.getWorkNo(8);//生成提升机设备工作号 |
| | | liftCommand.setTaskNo(deviceWrk);//更换随机任务号 |
| | | // if (wrkMast.getMainWrkNo() != null) { |
| | | liftCommand.setTaskNo(wrkMast.getWrkNo()); |
| | | // } else { |
| | | // int deviceWrk = commonService.getWorkNo(8);//生成提升机设备工作号 |
| | | // liftCommand.setTaskNo(deviceWrk);//更换随机任务号 |
| | | // } |
| | | |
| | | ArrayList<LiftCommand> commands = new ArrayList<>(); |
| | | commands.add(liftCommand); |
| | |
| | | wrkMast.setLiftNo(liftProtocol.getLiftNo());//提前锁定提升机 |
| | | wrkMast.setSystemMsg("");//清空消息 |
| | | wrkMast.setModiTime(now); |
| | | |
| | | if (wrkMastService.updateById(wrkMast)) { |
| | | setLedData(Integer.parseInt(wrkMast.getWmsWrkNo()), wrkMast.getStaNo()); |
| | | //下发任务 |
| | | liftAction.assignWork(wrkMast.getLiftNo(), assignCommand); |
| | | return false; |
| | |
| | | notifyUtils.notify(String.valueOf(SlaveType.Shuttle), shuttleProtocol.getShuttleNo(), String.valueOf(wrkMast.getWrkNo()), wrkMast.getWmsWrkNo(), NotifyMsgType.SHUTTLE_POWER_COMPLETE);//触发通知 |
| | | } else if (wrkMast.getWrkSts() == WrkStsType.MOVE_IN_NO_LIFT_11.sts) { |
| | | wrkMast.setWrkSts(WrkStsType.MOVE_IN_NO_LIFT_12.sts); |
| | | wrkMast.setLiftNo(null); |
| | | shuttleThread.setSyncTaskNo(0); |
| | | notifyUtils.notify(String.valueOf(SlaveType.Shuttle), shuttleProtocol.getShuttleNo(), String.valueOf(wrkMast.getWrkNo()), wrkMast.getWmsWrkNo(), NotifyMsgType.SHUTTLE_POWER_COMPLETE);//触发通知 |
| | | } else if (wrkMast.getWrkSts() == WrkStsType.MOVE_IN_NO_LIFT_13.sts) { |
| | |
| | | notifyUtils.notify(String.valueOf(SlaveType.Shuttle), shuttleProtocol.getShuttleNo(), String.valueOf(wrkMast.getWrkNo()), wrkMast.getWmsWrkNo(), NotifyMsgType.SHUTTLE_POWER_COMPLETE);//触发通知 |
| | | } else if (wrkMast.getWrkSts() == WrkStsType.MOVE_OUT_NO_LIFT_10.sts) { |
| | | wrkMast.setWrkSts(WrkStsType.MOVE_OUT_NO_LIFT_11.sts); |
| | | wrkMast.setLiftNo(null); |
| | | shuttleThread.setSyncTaskNo(0); |
| | | notifyUtils.notify(String.valueOf(SlaveType.Shuttle), shuttleProtocol.getShuttleNo(), String.valueOf(wrkMast.getWrkNo()), wrkMast.getWmsWrkNo(), NotifyMsgType.SHUTTLE_POWER_COMPLETE);//触发通知 |
| | | } else if (wrkMast.getWrkSts() == WrkStsType.MOVE_OUT_NO_LIFT_8.sts) { |
| | |
| | | if (wrkMast.getWrkSts() == WrkStsType.INBOUND_LIFT_RUN.sts) { |
| | | //3.提升机搬运中 ==> 4.提升机搬运完成 |
| | | wrkMast.setWrkSts(WrkStsType.INBOUND_LIFT_RUN_COMPLETE.sts); |
| | | wrkMast.setLiftNo(null);//释放提升机 |
| | | } else if (wrkMast.getWrkSts() == WrkStsType.OUTBOUND_LIFT_RUN.sts) { |
| | | //104.提升机搬运中 ==> 109.出库完成 |
| | | wrkMast.setWrkSts(WrkStsType.COMPLETE_OUTBOUND.sts); |
| | | if (wrkMast.getStaNo() == 1031) { |
| | | wrkMast.setWrkSts(WrkStsType.OUTBOUND_DEVP_RUN_2.sts); |
| | | } else { |
| | | wrkMast.setWrkSts(WrkStsType.COMPLETE_OUTBOUND.sts); |
| | | } |
| | | wrkMast.setLiftNo(null);//释放提升机 |
| | | } else if (wrkMast.getWrkSts() == WrkStsType.MOVE_LIFT_RUN.sts) { |
| | | //306.提升机搬运中 ==> 307.提升机搬运完成 |
| | |
| | | //提升机至小车层 ==> 提升机至小车层完成 |
| | | wrkMast.setWrkSts(WrkStsType.MOVE_OUT_NO_LIFT_5.sts); |
| | | } |
| | | |
| | | wrkMast.setModiTime(new Date()); |
| | | if (wrkMastService.updateById(wrkMast)) { |
| | | liftThread.setSyncTaskNo(0); |
| | |
| | | } |
| | | |
| | | /** |
| | | * 输送线任务完成 |
| | | */ |
| | | public synchronized void devpFinished() { |
| | | try { |
| | | DevpThread devpThread = (DevpThread) SlaveConnection.get(SlaveType.Devp, 1); |
| | | Map<Integer, StaProtocol> station = devpThread.getStation(); |
| | | WrkMast wrkMast = null; |
| | | for (StaProtocol staProtocol : station.values()) { |
| | | if ((staProtocol.getSiteId() == 1013 || staProtocol.getSiteId() == 1024) && staProtocol.isLoading()) { |
| | | wrkMast = wrkMastService.selectOne(new EntityWrapper<WrkMast>().eq("wrk_no", staProtocol.getFinishWorkNo()).eq("wrk_sts", WrkStsType.OUTBOUND_DEVP_RUN.sts)); |
| | | if (wrkMast != null) { |
| | | wrkMast.setWrkSts(WrkStsType.COMPLETE_OUTBOUND.sts); |
| | | wrkMast.setModiTime(new Date()); |
| | | if (wrkMastService.updateById(wrkMast)) { |
| | | News.info("输送线已确认且任务完成状态。输送线号={},完结工作号={}", staProtocol.getSiteId(), staProtocol.getFinishWorkNo()); |
| | | } else { |
| | | News.error("输送线已确认且任务完成状态,复位失败,但未找到工作档。输送线号={},完结工作号={}", staProtocol.getSiteId(), staProtocol.getFinishWorkNo()); |
| | | } |
| | | } |
| | | } else if (staProtocol.getSiteId() == 1031 && staProtocol.isLoading()) { |
| | | wrkMast = wrkMastService.selectOne(new EntityWrapper<WrkMast>().eq("wrk_no", staProtocol.getFinishWorkNo()).eq("wrk_sts", WrkStsType.OUTBOUND_DEVP_RUN_2.sts)); |
| | | if (wrkMast != null) { |
| | | staProtocol.setWorkNo(Short.parseShort(String.valueOf(wrkMast.getWrkNo()))); |
| | | staProtocol.setStaNo(Short.parseShort(String.valueOf(1135))); |
| | | MessageQueue.offer(SlaveType.Devp, 1, new Task(2, staProtocol)); |
| | | News.info("输送线入库命令下发,任务数据={}", JSON.toJSON(wrkMast)); |
| | | wrkMast.setWrkSts(WrkStsType.COMPLETE_OUTBOUND.sts); |
| | | wrkMast.setModiTime(new Date()); |
| | | if (wrkMastService.updateById(wrkMast)) { |
| | | News.info("输送线已确认且任务完成状态。输送线号={},完结工作号={}", staProtocol.getSiteId(), staProtocol.getFinishWorkNo()); |
| | | } else { |
| | | News.error("输送线已确认且任务完成状态,复位失败,但未找到工作档。输送线号={},完结工作号={}", staProtocol.getSiteId(), staProtocol.getFinishWorkNo()); |
| | | } |
| | | } |
| | | } |
| | | } |
| | | } catch (Exception e) { |
| | | e.printStackTrace(); |
| | | } |
| | | } |
| | | |
| | | /** |
| | | * 异常信息记录 |
| | | */ |
| | | public void recErr() { |
| | | try { |
| | | this.recShuttleErr(); |
| | | this.recLiftErr(); |
| | | LedThread ledThread = (LedThread) SlaveConnection.get(SlaveType.Led, 1); |
| | | ledThread.errorReset(); |
| | | ledThread = (LedThread) SlaveConnection.get(SlaveType.Led, 2); |
| | | ledThread.errorReset(); |
| | | ledThread = (LedThread) SlaveConnection.get(SlaveType.Led, 3); |
| | | ledThread.errorReset(); |
| | | ledThread = (LedThread) SlaveConnection.get(SlaveType.Led, 4); |
| | | ledThread.errorReset(); |
| | | } catch (Exception e) { |
| | | News.error("recErr fail", e); |
| | | } |
| | |
| | | } |
| | | |
| | | private void shuttleMoveExecuteTransportLift(WrkMast wrkMast) { |
| | | LiftThread liftThread = LiftUtils.getRecentLift(wrkMast.getLocNo()); |
| | | if (liftThread == null) { |
| | | return; |
| | | WrkMast wrkMast1 = wrkMastService.selectByWorkNo(wrkMast.getMainWrkNo()); |
| | | LiftThread liftThread; |
| | | if (wrkMast1 != null && wrkMast1.getLiftNo() != null) { |
| | | liftThread = (LiftThread) SlaveConnection.get(SlaveType.Lift, 1); |
| | | } else { |
| | | liftThread = LiftUtils.getRecentLift(wrkMast.getLocNo()); |
| | | if (liftThread == null) { |
| | | return; |
| | | } |
| | | } |
| | | |
| | | //liftThread = (LiftThread) SlaveConnection.get(SlaveType.Lift, wrkMast1.getLiftNo()); |
| | | String liftLocNo = liftThread.getLiftLocNo(Utils.getLev(wrkMast.getLocNo())); |
| | | if (Utils.getRow(liftLocNo) == Utils.getRow(wrkMast.getSourceLocNo()) && Utils.getBay(liftLocNo) == Utils.getBay(wrkMast.getSourceLocNo())) { |
| | | //取货位置是提升机 |
| | |
| | | } |
| | | |
| | | private void shuttleMoveExecuteTransportNoLift(WrkMast wrkMast) { |
| | | if (12 == Utils.getRow(wrkMast.getSourceLocNo()) && 3 == Utils.getBay(wrkMast.getSourceLocNo())) { |
| | | WrkMast mainWrk = wrkMastService.selectByWorkNo(wrkMast.getMainWrkNo()); |
| | | if (mainWrk != null && mainWrk.getIoType() == 1) { |
| | | //入库 |
| | | noLiftInService.shuttleMoveExecute(wrkMast); |
| | | } else { |
| | | noLiftInService.shuttleMoveExecute(wrkMast, mainWrk.getStaNo(), Utils.getLev(mainWrk.getLocNo())); |
| | | } else if (mainWrk != null && mainWrk.getIoType() == 101) { |
| | | //出库 |
| | | noLiftOutService.shuttleMoveExecute(wrkMast); |
| | | noLiftOutService.shuttleMoveExecute(wrkMast, mainWrk.getStaNo(), Utils.getLev(mainWrk.getSourceLocNo())); |
| | | } |
| | | } |
| | | |
| | | |
| | | /** |
| | | * 入出库模式切换函数 |
| | | */ |
| | | public synchronized void ioConvert() { |
| | | for (LedSlave led : slaveProperties.getLed()) { |
| | | NormalLedThread ledThread = (NormalLedThread) SlaveConnection.get(SlaveType.Led, led.getId()); |
| | | ledThread.reset(); |
| | | } |
| | | try { |
| | | // 根据输送线plc遍历 |
| | | FyDevpThread devpThread = (FyDevpThread) SlaveConnection.get(SlaveType.Devp, 1); |
| | | WrkMast pakout = wrkMastService.selectWorkingPakout(1031); |
| | | if (pakout != null) { |
| | | if (devpThread.ioModeOf2_5 != IoModeType.PAKOUT_MODE) { |
| | | // 出库切换中 |
| | | WrkMast pakin = wrkMastService.selectWorkingPakin(1032); |
| | | if (pakin == null && !devpThread.getStation().get(1031).isLoading() |
| | | && !devpThread.getStation().get(1032).isLoading()) { |
| | | // 出库模式 |
| | | devpThread.ioModeOf2_5 = IoModeType.PAKOUT_MODE; |
| | | } |
| | | } |
| | | } else { |
| | | // 入库模式 |
| | | devpThread.ioModeOf2_5 = IoModeType.PAKIN_MODE; |
| | | } |
| | | } catch (Exception e) { |
| | | e.printStackTrace(); |
| | | } |
| | | } |
| | | |
| | | } |