| | |
| | | package com.zy.asrs.service.impl; |
| | | |
| | | import com.alibaba.fastjson.JSON; |
| | | import com.alibaba.fastjson.JSONArray; |
| | | import com.alibaba.fastjson.JSONObject; |
| | | import com.baomidou.mybatisplus.mapper.EntityWrapper; |
| | | import com.core.common.Cools; |
| | | import com.core.exception.CoolException; |
| | | import com.zy.asrs.domain.enums.NotifyMsgType; |
| | | import com.zy.asrs.entity.*; |
| | | import com.zy.asrs.mapper.*; |
| | | import com.zy.asrs.service.*; |
| | | import com.zy.asrs.utils.NotifyUtils; |
| | | import com.zy.asrs.utils.Utils; |
| | | import com.zy.common.model.LocTypeDto; |
| | | import com.zy.common.model.MatDto; |
| | | import com.zy.common.model.MapNode; |
| | | import com.zy.common.model.SearchLocParam; |
| | | import com.zy.common.model.StartupDto; |
| | | import com.zy.common.model.enums.WrkChargeType; |
| | | import com.zy.common.model.enums.NavigationMapType; |
| | | import com.zy.common.service.CommonService; |
| | | import com.zy.common.service.erp.ErpService; |
| | | import com.zy.common.utils.CollectionUtils; |
| | | import com.zy.common.utils.HttpHandler; |
| | | import com.zy.core.CrnThread; |
| | | import com.zy.core.DevpThread; |
| | | import com.zy.common.utils.*; |
| | | import com.zy.core.News; |
| | | import com.zy.core.action.LiftAction; |
| | | import com.zy.core.action.ShuttleAction; |
| | | import com.zy.core.cache.MessageQueue; |
| | | import com.zy.core.cache.SlaveConnection; |
| | | import com.zy.core.dispatcher.ShuttleDispatchUtils; |
| | | import com.zy.core.enums.*; |
| | | import com.zy.core.model.*; |
| | | import com.zy.core.model.command.CrnCommand; |
| | | import com.zy.core.model.command.LedCommand; |
| | | import com.zy.core.model.command.SteCommand; |
| | | import com.zy.core.model.protocol.CrnProtocol; |
| | | import com.zy.core.model.command.*; |
| | | import com.zy.core.model.protocol.ForkLiftStaProtocol; |
| | | import com.zy.core.model.protocol.LiftProtocol; |
| | | import com.zy.core.model.protocol.ShuttleProtocol; |
| | | import com.zy.core.model.protocol.StaProtocol; |
| | | import com.zy.core.model.protocol.SteProtocol; |
| | | import com.zy.core.properties.SlaveProperties; |
| | | import com.zy.core.thread.BarcodeThread; |
| | | import com.zy.core.thread.DevpThread; |
| | | import com.zy.core.thread.LedThread; |
| | | import com.zy.core.thread.SiemensDevpThread; |
| | | import com.zy.core.thread.SteThread; |
| | | import com.zy.core.thread.LiftThread; |
| | | import com.zy.core.thread.ShuttleThread; |
| | | import com.zy.core.thread.impl.FyDevpThread; |
| | | import com.zy.core.thread.impl.NormalLedThread; |
| | | import com.zy.system.service.ConfigService; |
| | | import io.swagger.models.auth.In; |
| | | import lombok.extern.slf4j.Slf4j; |
| | | import org.springframework.beans.factory.annotation.Autowired; |
| | | import org.springframework.beans.factory.annotation.Value; |
| | | import org.springframework.stereotype.Service; |
| | | import org.springframework.transaction.annotation.Transactional; |
| | | import org.springframework.transaction.interceptor.TransactionAspectSupport; |
| | | |
| | | import java.io.IOException; |
| | | import java.util.*; |
| | | import java.util.stream.Collectors; |
| | | |
| | | /** |
| | | * 立体仓库WCS系统主流程业务 |
| | |
| | | */ |
| | | @Slf4j |
| | | @Service("mainService") |
| | | @Transactional |
| | | public class MainServiceImpl { |
| | | |
| | | @Value("${wms.url}") |
| | | private String wmsUrl; |
| | | @Autowired |
| | | private SlaveProperties slaveProperties; |
| | | @Autowired |
| | | private WrkMastMapper wrkMastMapper; |
| | | private WrkMastService wrkMastService; |
| | | @Autowired |
| | | private WrkDetlService wrkDetlService; |
| | | private BasShuttleErrLogService basShuttleErrLogService; |
| | | @Autowired |
| | | private LocMastService locMastService; |
| | | private BasLiftErrLogService basLiftErrLogService; |
| | | @Autowired |
| | | private LocDetlService locDetlService; |
| | | private BasShuttleErrService basShuttleErrService; |
| | | @Autowired |
| | | private StaDescService staDescService; |
| | | @Autowired |
| | | private BasCrnpService basCrnpService; |
| | | @Autowired |
| | | private BasDevpService basDevpService; |
| | | @Autowired |
| | | private BasErrLogService basErrLogService; |
| | | @Autowired |
| | | private BasSteErrLogService basSteErrLogService; |
| | | @Autowired |
| | | private BasCrnErrorMapper basCrnErrorMapper; |
| | | @Autowired |
| | | private BasSteService basSteService; |
| | | @Autowired |
| | | private WrkChargeService wrkChargeService; |
| | | @Autowired |
| | | private BasSteErrService basSteErrService; |
| | | private BasLiftErrService basLiftErrService; |
| | | @Autowired |
| | | private CommonService commonService; |
| | | @Autowired |
| | | private WrkChargeMapper wrkChargeMapper; |
| | | private BasMapService basMapService; |
| | | @Autowired |
| | | private ErpService erpService; |
| | | private ShuttleDispatchUtils shuttleDispatchUtils; |
| | | @Autowired |
| | | private OrderMapper orderMapper; |
| | | private RedisUtil redisUtil; |
| | | @Autowired |
| | | private OrderDetlMapper orderDetlMapper; |
| | | private ConfigService configService; |
| | | @Autowired |
| | | private NavigateMapData navigateMapData; |
| | | @Autowired |
| | | private ShuttleOperaUtils shuttleOperaUtils; |
| | | @Autowired |
| | | private ShuttleAction shuttleAction; |
| | | @Autowired |
| | | private NotifyUtils notifyUtils; |
| | | @Autowired |
| | | private BasShuttleChargeService basShuttleChargeService; |
| | | @Autowired |
| | | private TransportLiftInServiceImpl transportLiftInService; |
| | | @Autowired |
| | | private TransportLiftOutServiceImpl transportLiftOutService; |
| | | @Autowired |
| | | private ShuttleMoveServiceImpl shuttleMoveService; |
| | | @Autowired |
| | | private NoLiftInServiceImpl noLiftInService; |
| | | @Autowired |
| | | private NoLiftOutServiceImpl noLiftOutService; |
| | | @Autowired |
| | | private LiftAction liftAction; |
| | | @Autowired |
| | | private BasWrkStatusService wrkStatusService; |
| | | @Value("${asrs.wmsUrl}") |
| | | private String wmsUrl; |
| | | |
| | | |
| | | public boolean isInEnable(DevpThread devpThread, Integer staNo) { |
| | | if (staNo == null) { |
| | | return false; |
| | | } |
| | | // 获取入库站信息 |
| | | switch (staNo) { |
| | | case 1011: |
| | | case 1012: |
| | | return devpThread.getStation().get(1012).isInEnable(); |
| | | case 1021: |
| | | case 1022: |
| | | case 1023: |
| | | return devpThread.getStation().get(1022).isInEnable(); |
| | | case 1031: |
| | | case 1032: |
| | | return devpThread.getStation().get(1032).isInEnable(); |
| | | case 1024: |
| | | case 1025: |
| | | case 1026: |
| | | return devpThread.getStation().get(1025).isInEnable(); |
| | | case 1013: |
| | | case 1014: |
| | | case 1015: |
| | | return devpThread.getStation().get(1014).isInEnable(); |
| | | } |
| | | return false; |
| | | } |
| | | |
| | | public boolean isOutEnable(DevpThread devpThread, Integer staNo) { |
| | | if (staNo == null) { |
| | | return false; |
| | | } |
| | | // 获取入库站信息 |
| | | switch (staNo) { |
| | | case 1011: |
| | | case 1012: |
| | | return devpThread.getStation().get(1012).isOutEnable(); |
| | | case 1021: |
| | | case 1022: |
| | | case 1023: |
| | | return devpThread.getStation().get(1022).isOutEnable(); |
| | | case 1024: |
| | | case 1025: |
| | | case 1026: |
| | | return devpThread.getStation().get(1025).isOutEnable(); |
| | | case 1013: |
| | | case 1014: |
| | | case 1015: |
| | | return devpThread.getStation().get(1014).isOutEnable(); |
| | | case 1031: |
| | | case 1032: |
| | | return devpThread.getStation().get(1032).isOutEnable(); |
| | | } |
| | | return false; |
| | | } |
| | | |
| | | /** |
| | | * 组托 |
| | | * 入库站,根据条码扫描生成入库工作档,工作状态 2 |
| | | */ |
| | | public void generateStoreWrkFile() { |
| | | // 根据输送线plc遍历 |
| | | for (DevpSlave devp : slaveProperties.getDevp()) { |
| | | public synchronized void generateInboundWrk() { |
| | | try { |
| | | // 遍历入库口 |
| | | for (DevpSlave.Sta inSta : devp.getInSta()) { |
| | | // 获取入库站信息 |
| | | DevpThread devpThread = (DevpThread) SlaveConnection.get(SlaveType.Devp, devp.getId()); |
| | | StaProtocol staProtocol = devpThread.getStation().get(inSta.getStaNo()); |
| | | if (staProtocol == null) { |
| | | continue; |
| | | } else { |
| | | staProtocol = staProtocol.clone(); |
| | | } |
| | | Short workNo = staProtocol.getWorkNo(); |
| | | // 判断是否满足入库条件 |
| | | if (staProtocol.isAutoing() && staProtocol.isLoading() |
| | | && staProtocol.isInEnable() |
| | | && !staProtocol.isEmptyMk() && (workNo == 0 || (workNo >= 9990 && workNo <= 9999)) |
| | | && staProtocol.isPakMk()) { |
| | | |
| | | for (DevpSlave.Sta inSta : slaveProperties.getDevp().get(0).getInSta()) { |
| | | if (inSta.getStaNo() == 1014 || inSta.getStaNo() == 1025) { |
| | | // 获取入库站信息 |
| | | DevpThread devpThread = (DevpThread) SlaveConnection.get(SlaveType.Devp, 1); |
| | | StaProtocol staProtocol = devpThread.getStation().get(inSta.getStaNo()); |
| | | if (staProtocol == null) { |
| | | continue; |
| | | } else { |
| | | staProtocol = staProtocol.clone(); |
| | | } |
| | | Short workNo = staProtocol.getWorkNo(); |
| | | // 尺寸检测异常 |
| | | boolean back = false; |
| | | LedThread ledThread = (LedThread) SlaveConnection.get(SlaveType.Led, inSta.getLed()); |
| | | String errMsg = ""; |
| | | if (staProtocol.isFrontErr()) { |
| | | errMsg = "前超限"; |
| | | back = true; |
| | | } |
| | | if (!back && staProtocol.isBackErr()) { |
| | | errMsg = "后超限"; |
| | | back = true; |
| | | } |
| | | if (!back && staProtocol.isHighErr()) { |
| | | errMsg = "高超限"; |
| | | errMsg = "超高异常"; |
| | | back = true; |
| | | } |
| | | if (!back && staProtocol.isLeftErr()) { |
| | | errMsg = "左超限"; |
| | | if (!back && staProtocol.isWeightErr()) { |
| | | errMsg = "超重异常"; |
| | | back = true; |
| | | } |
| | | if (!back && staProtocol.isRightErr()) { |
| | | errMsg = "右超限"; |
| | | back = true; |
| | | } |
| | | if (!back && staProtocol.isWeightErr()) { |
| | | errMsg = "超重"; |
| | | back = true; |
| | | } |
| | | if (!back && staProtocol.isBarcodeErr()) { |
| | | errMsg = "扫码失败"; |
| | | back = true; |
| | | } |
| | | |
| | | // 退回 |
| | | if (back) { |
| | | News.warn("扫码入库失败,{}入库站因{}异常,托盘已被退回", inSta.getStaNo(), errMsg); |
| | | staProtocol.setWorkNo((short) 32002); |
| | | staProtocol.setStaNo(inSta.getBackSta().shortValue()); |
| | | devpThread.setPakMk(staProtocol.getSiteId(), false); |
| | | MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol)); |
| | | |
| | | // led 异常显示 |
| | | LedThread ledThread = (LedThread) SlaveConnection.get(SlaveType.Led, inSta.getLed()); |
| | | if (ledThread != null) { |
| | | MessageQueue.offer(SlaveType.Led, inSta.getLed(), new Task(3, errMsg)); |
| | | } |
| | | continue; |
| | | } |
| | | |
| | | // 获取条码扫描仪信息 |
| | | BarcodeThread barcodeThread = (BarcodeThread) SlaveConnection.get(SlaveType.Barcode, inSta.getBarcode()); |
| | | if (barcodeThread == null) { |
| | | continue; |
| | | } |
| | | String barcode = barcodeThread.getBarcode(); |
| | | if(!Cools.isEmpty(barcode)) { |
| | | // News.info("{}号条码扫描器检测条码信息:{}", inSta.getBarcode(), barcode); |
| | | if("NG".endsWith(barcode) || "NoRead".equals(barcode) || "empty".equals(barcode)) { |
| | | staProtocol.setWorkNo((short) 32002); |
| | | staProtocol.setStaNo(inSta.getBackSta().shortValue()); |
| | | devpThread.setPakMk(staProtocol.getSiteId(), false); |
| | | MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol)); |
| | | |
| | | // led 异常显示 |
| | | LedThread ledThread = (LedThread) SlaveConnection.get(SlaveType.Led, inSta.getLed()); |
| | | if (ledThread != null) { |
| | | String errorMsg = "扫码失败,请重试"; |
| | | MessageQueue.offer(SlaveType.Led, inSta.getLed(), new Task(3, errorMsg)); |
| | | } |
| | | continue; |
| | | } |
| | | } else { |
| | | staProtocol.setWorkNo((short) 32002); |
| | | staProtocol.setStaNo(inSta.getBackSta().shortValue()); |
| | | devpThread.setPakMk(staProtocol.getSiteId(), false); |
| | | MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol)); |
| | | |
| | | // led 异常显示 |
| | | LedThread ledThread = (LedThread) SlaveConnection.get(SlaveType.Led, inSta.getLed()); |
| | | if (ledThread != null) { |
| | | String errorMsg = "扫码失败,请重试"; |
| | | MessageQueue.offer(SlaveType.Led, inSta.getLed(), new Task(3, errorMsg)); |
| | | } |
| | | continue; |
| | | } |
| | | |
| | | // 过滤盘点/拣料/并板任务 |
| | | // if (null != wrkMastMapper.selectPickStepByBarcode(barcode)) { |
| | | // continue; |
| | | // } |
| | | |
| | | // 判断重复工作档 |
| | | // WrkMast wrkMast = wrkMastMapper.selectPakInStep1(inSta.getStaNo(), barcode); |
| | | // if (wrkMast != null) { |
| | | // News.error("工作档中已存在该站状态为( 2.设备上走 )的数据,工作号={}", wrkMast.getWrkNo()); |
| | | // continue; |
| | | // } |
| | | |
| | | try { |
| | | LocTypeDto locTypeDto = new LocTypeDto(staProtocol); |
| | | SearchLocParam param = new SearchLocParam(); |
| | | param.setBarcode(barcode); |
| | | param.setIoType(1); |
| | | param.setSourceStaNo(inSta.getStaNo()); |
| | | // param.setLocType1(locTypeDto.getLocType1()); |
| | | String response = new HttpHandler.Builder() |
| | | .setUri(wmsUrl) |
| | | .setPath("/rpc/pakin/loc/v1") |
| | | .setJson(JSON.toJSONString(param)) |
| | | .build() |
| | | .doPost(); |
| | | JSONObject jsonObject = JSON.parseObject(response); |
| | | LedThread ledThread = (LedThread) SlaveConnection.get(SlaveType.Led, inSta.getLed()); |
| | | Integer code = jsonObject.getInteger("code"); |
| | | if (code.equals(200)) { |
| | | StartupDto dto = jsonObject.getObject("data", StartupDto.class); |
| | | // plc 处理 |
| | | barcodeThread.setBarcode(""); |
| | | staProtocol.setWorkNo(dto.getWorkNo().shortValue()); |
| | | staProtocol.setStaNo(dto.getStaNo().shortValue()); |
| | | devpThread.setPakMk(staProtocol.getSiteId(), false); |
| | | |
| | | boolean result = MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol)); |
| | | if (!result) { |
| | | throw new CoolException("更新plc站点信息失败"); |
| | | } |
| | | } else if (code == 500){ |
| | | if (ledThread != null) { |
| | | String errorMsg = jsonObject.getString("msg"); |
| | | if (!Cools.isEmpty(errorMsg)) { |
| | | MessageQueue.offer(SlaveType.Led, inSta.getLed(), new Task(3, errorMsg)); |
| | | } |
| | | } |
| | | News.error("请求接口失败!!!url:{};request:{};response:{}", wmsUrl + "/rpc/pakin/loc/v1", JSON.toJSONString(param), response); |
| | | } else if (code == 700) { |
| | | staProtocol.setWorkNo((short) 32002); |
| | | staProtocol.setStaNo(inSta.getBackSta().shortValue()); |
| | | devpThread.setPakMk(staProtocol.getSiteId(), false); |
| | | MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol)); |
| | | |
| | | // led 异常显示 |
| | | if (ledThread != null) { |
| | | String errorMsg = barcode + "托盘识别异常,请先进行组托!"; |
| | | MessageQueue.offer(SlaveType.Led, inSta.getLed(), new Task(3, errorMsg)); |
| | | } |
| | | } |
| | | } catch (Exception e) { |
| | | e.printStackTrace(); |
| | | TransactionAspectSupport.currentTransactionStatus().setRollbackOnly(); |
| | | } |
| | | } |
| | | } |
| | | } |
| | | } |
| | | |
| | | /** |
| | | * wms入库 |
| | | * 入库站,根据条码扫描生成入库工作档,工作状态 1 ==>> 2 |
| | | */ |
| | | @Deprecated |
| | | public void generateStoreWrkFile0() { |
| | | // 根据输送线plc遍历 |
| | | for (DevpSlave devp : slaveProperties.getDevp()) { |
| | | // 遍历入库口 |
| | | for (DevpSlave.Sta inSta : devp.getInSta()) { |
| | | // 获取入库站信息 |
| | | DevpThread devpThread = (DevpThread) SlaveConnection.get(SlaveType.Devp, devp.getId()); |
| | | StaProtocol staProtocol = devpThread.getStation().get(inSta.getStaNo()); |
| | | if (staProtocol == null) { |
| | | continue; |
| | | } else { |
| | | staProtocol = staProtocol.clone(); |
| | | } |
| | | Short workNo = staProtocol.getWorkNo(); |
| | | // 判断是否满足入库条件 |
| | | if (staProtocol.isAutoing() && staProtocol.isLoading() |
| | | && staProtocol.isInEnable() |
| | | && !staProtocol.isEmptyMk() && (workNo == 0 || (workNo >= 9990 && workNo <= 9999)) |
| | | && staProtocol.isPakMk()) { |
| | | |
| | | // 尺寸检测异常 |
| | | boolean back = false; |
| | | String errMsg = ""; |
| | | if (staProtocol.isFrontErr()) { |
| | | errMsg = "前超限"; |
| | | back = true; |
| | | } |
| | | if (!back && staProtocol.isBackErr()) { |
| | | errMsg = "后超限"; |
| | | back = true; |
| | | } |
| | | if (!back && staProtocol.isHighErr()) { |
| | | errMsg = "高超限"; |
| | | back = true; |
| | | } |
| | | if (!back && staProtocol.isLeftErr()) { |
| | | errMsg = "左超限"; |
| | | back = true; |
| | | } |
| | | if (!back && staProtocol.isRightErr()) { |
| | | errMsg = "右超限"; |
| | | back = true; |
| | | } |
| | | if (!back && staProtocol.isWeightErr()) { |
| | | errMsg = "超重"; |
| | | back = true; |
| | | } |
| | | if (!back && staProtocol.isBarcodeErr()) { |
| | | errMsg = "扫码失败"; |
| | | errMsg = "扫码异常"; |
| | | back = true; |
| | | } |
| | | |
| | | // 退回 |
| | | if (back) { |
| | | News.warn("扫码入库失败,{}入库站因{}异常,托盘已被退回", inSta.getStaNo(), errMsg); |
| | | staProtocol.setWorkNo((short) 32002); |
| | | staProtocol.setStaNo(inSta.getBackSta().shortValue()); |
| | | devpThread.setPakMk(staProtocol.getSiteId(), false); |
| | | MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol)); |
| | | |
| | | // led 异常显示 |
| | | LedThread ledThread = (LedThread) SlaveConnection.get(SlaveType.Led, inSta.getLed()); |
| | | if (ledThread != null) { |
| | | MessageQueue.offer(SlaveType.Led, inSta.getLed(), new Task(3, errMsg)); |
| | | ledThread.error(errMsg); |
| | | } |
| | | continue; |
| | | } |
| | | |
| | | // 判断重复工作档 |
| | | WrkMast wrkMast = wrkMastMapper.selectPakInStep11(inSta.getStaNo()); |
| | | if (wrkMast == null) { continue; } |
| | | |
| | | // 命令下发区 -------------------------------------------------------------------------- |
| | | |
| | | // 更新站点信息 且 下发plc命令 |
| | | staProtocol.setWorkNo(wrkMast.getWrkNo().shortValue()); |
| | | staProtocol.setStaNo(wrkMast.getStaNo().shortValue()); |
| | | devpThread.setPakMk(staProtocol.getSiteId(), false); |
| | | boolean result = MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol)); |
| | | if (result) { |
| | | // 更新工作主档 |
| | | wrkMast.setWrkSts(2L); // 工作状态:2.设备上走 |
| | | wrkMast.setModiTime(new Date()); |
| | | if (wrkMastMapper.updateById(wrkMast) == 0) { |
| | | News.error("更新工作档失败!!! [工作号:{}]", wrkMast.getWrkNo()); |
| | | } |
| | | } else { |
| | | News.error("发布命令至输送线队列失败!!! [plc编号:{}]", devp.getId()); |
| | | } |
| | | } |
| | | } |
| | | } |
| | | } |
| | | |
| | | /** |
| | | * 拣料、并板、盘点再入库 |
| | | */ |
| | | public synchronized void stnToCrnStnPick(){ |
| | | for (DevpSlave devp : slaveProperties.getDevp()) { |
| | | // 遍历拣料入库口 |
| | | for (DevpSlave.Sta pickSta : devp.getPickInSta()) { |
| | | |
| | | // 获取拣料入库站信息 |
| | | DevpThread devpThread = (DevpThread) SlaveConnection.get(SlaveType.Devp, devp.getId()); |
| | | StaProtocol staProtocol = devpThread.getStation().get(pickSta.getStaNo()); |
| | | if (staProtocol == null) { |
| | | continue; |
| | | } else { |
| | | staProtocol = staProtocol.clone(); |
| | | } |
| | | if (staProtocol.isAutoing() |
| | | && staProtocol.isLoading() |
| | | && staProtocol.isInEnable() |
| | | // 0 - 9990 或者 9996 |
| | | && (staProtocol.getWorkNo() > 0 && staProtocol.getWorkNo() < 9990) |
| | | && staProtocol.getStaNo().equals(staProtocol.getSiteId().shortValue()) |
| | | && staProtocol.isPakMk()){ |
| | | |
| | | // 获取条码扫描仪信息 |
| | | // BarcodeThread barcodeThread = (BarcodeThread) SlaveConnection.get(SlaveType.Barcode, pickSta.getBarcode()); |
| | | // if (barcodeThread == null) { |
| | | // continue; |
| | | // } |
| | | |
| | | WrkMast wrkMast = null; |
| | | if (staProtocol.getWorkNo() > 0 && staProtocol.getWorkNo() < 9990) { |
| | | wrkMast = wrkMastMapper.selectPickStep(staProtocol.getWorkNo()); |
| | | if (null == wrkMast) { |
| | | News.error("{}任务号错误,暂无拣料任务!", staProtocol.getWorkNo()); |
| | | // 判断是否满足入库条件 |
| | | if (staProtocol.isAutoing() && staProtocol.isLoading() && isInEnable(devpThread, inSta.getStaNo()) && !staProtocol.isEmptyMk() && (workNo == 0 || (workNo >= 9990 && workNo <= 9999)) && staProtocol.isPakMk()) { |
| | | String barcode = staProtocol.getBarcode(); |
| | | if (Cools.isEmpty(barcode) || "?".endsWith(barcode) || "NG".endsWith(barcode) || "NoRead".equals(barcode) || "00000000".equals(barcode)) { |
| | | continue; |
| | | } |
| | | } else { |
| | | continue; |
| | | } |
| | | // if (staProtocol.getWorkNo() == 9996) { |
| | | // String barcode = barcodeThread.getBarcode(); |
| | | // if(!Cools.isEmpty(barcode)) { |
| | | // News.info("{}号条码扫描器检测条码信息:{}", pickSta.getBarcode(), barcode); |
| | | // if("NG".endsWith(barcode) || "NoRead".equals(barcode) || "empty".equals(barcode)) { |
| | | // staProtocol.setWorkNo((short) 32002); |
| | | // staProtocol.setStaNo(pickSta.getBackSta().shortValue()); |
| | | // devpThread.setPakMk(staProtocol.getSiteId(), false); |
| | | // MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol)); |
| | | // |
| | | // // led 异常显示 |
| | | // LedThread ledThread = (LedThread) SlaveConnection.get(SlaveType.Led, pickSta.getLed()); |
| | | // if (ledThread != null) { |
| | | // String errorMsg = "扫码失败,请重试"; |
| | | // MessageQueue.offer(SlaveType.Led, pickSta.getLed(), new Task(3, errorMsg)); |
| | | // } |
| | | // continue; |
| | | // } |
| | | // } else { |
| | | // staProtocol.setWorkNo((short) 32002); |
| | | // staProtocol.setStaNo(pickSta.getBackSta().shortValue()); |
| | | // devpThread.setPakMk(staProtocol.getSiteId(), false); |
| | | // MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol)); |
| | | // |
| | | // // led 异常显示 |
| | | // LedThread ledThread = (LedThread) SlaveConnection.get(SlaveType.Led, pickSta.getLed()); |
| | | // if (ledThread != null) { |
| | | // String errorMsg = "扫码失败,请重试"; |
| | | // MessageQueue.offer(SlaveType.Led, pickSta.getLed(), new Task(3, errorMsg)); |
| | | // } |
| | | // continue; |
| | | // } |
| | | // wrkMast = wrkMastMapper.selectPickStepByBarcode(barcode); |
| | | // if (null == wrkMast) { |
| | | // News.error("{}条码错误,暂无拣料任务!", barcode); |
| | | // } |
| | | // } |
| | | if ((wrkMast.getIoType() != 103 && wrkMast.getIoType() != 104 && wrkMast.getIoType() != 107) |
| | | || Cools.isEmpty(wrkMast.getStaNo()) || Cools.isEmpty(wrkMast.getSourceStaNo()) ) { |
| | | continue; |
| | | } |
| | | |
| | | try { |
| | | // 访问 WMS 获取入库库位 |
| | | LocTypeDto locTypeDto = new LocTypeDto(staProtocol); |
| | | SearchLocParam param = new SearchLocParam(); |
| | | param.setWrkNo(wrkMast.getWrkNo()); |
| | | param.setIoType(wrkMast.getIoType()); |
| | | param.setSourceStaNo(pickSta.getStaNo()); |
| | | // param.setLocType1(locTypeDto.getLocType1()); |
| | | String response = new HttpHandler.Builder() |
| | | .setUri(wmsUrl) |
| | | .setPath("/rpc/pakin/loc/v1") |
| | | .setJson(JSON.toJSONString(param)) |
| | | .build() |
| | | .doPost(); |
| | | JSONObject jsonObject = JSON.parseObject(response); |
| | | LedThread ledThread = (LedThread) SlaveConnection.get(SlaveType.Led, pickSta.getLed()); |
| | | Integer code = jsonObject.getInteger("code"); |
| | | if (code.equals(200)) { |
| | | StartupDto dto = jsonObject.getObject("data", StartupDto.class); |
| | | |
| | | // // 获取目标站 |
| | | // Wrapper<StaDesc> wrapper = new EntityWrapper<StaDesc>() |
| | | // .eq("type_no", wrkMast.getIoType() - 50) |
| | | // .eq("stn_no", pickSta.getStaNo()) // 作业站点 = 拣料出库的目标站 |
| | | // .eq("crn_no", dto.getCrnNo()); // 堆垛机号 |
| | | // StaDesc staDesc = staDescService.selectOne(wrapper); |
| | | // if (Cools.isEmpty(staDesc)) { |
| | | // News.error("入库路径不存在!type_no={},stn_no={},crn_no={}", wrkMast.getIoType(), pickSta.getStaNo(), wrkMast.getCrnNo()); |
| | | // continue; |
| | | // } |
| | | // // 堆垛机站点(目标站) |
| | | // Integer staNo = staDesc.getCrnStn(); |
| | | |
| | | // 保存工作明细档历史档 |
| | | // if (wrkMastMapper.saveWrkDetlLog(wrkMast.getWrkNo()) == 0) { |
| | | // throw new CoolException("保存工作明细档历史档失败"); |
| | | // } |
| | | // 保存工作主档历史档 |
| | | if (wrkMastMapper.saveWrkMastLog(wrkMast.getWrkNo()) == 0) { |
| | | throw new CoolException(wrkMast.getWrkNo() + "保存工作主档历史档失败"); |
| | | } |
| | | |
| | | String sourceLocNo = wrkMast.getSourceLocNo().trim(); |
| | | // 更新工作档数据状态 |
| | | wrkMast.setIoType(wrkMast.getIoType() - 50); // 入出库类型: 103->53,104->54,107->57 |
| | | wrkMast.setWrkSts(2L); // 工作状态: 2.设备上走 |
| | | wrkMast.setSourceStaNo(pickSta.getStaNo()); // 源站 |
| | | wrkMast.setStaNo(dto.getStaNo()); // 目标站 |
| | | wrkMast.setCrnNo(dto.getCrnNo()); |
| | | wrkMast.setLocNo(dto.getLocNo()); // 目标库位 = 出库时的源库位 |
| | | wrkMast.setSourceLocNo(""); // 源库位清空 |
| | | // 判断重复工作档 |
| | | WrkMast wrkMast = wrkMastService.selectOne(new EntityWrapper<WrkMast>().eq("source_sta_no", inSta.getStaNo()).eq("barcode", barcode)); |
| | | if (wrkMast != null && wrkMast.getWrkSts() == WrkStsType.NEW_INBOUND.sts) { |
| | | News.error("工作档已存在,工作号={}", wrkMast.getWrkNo()); |
| | | //判断时提升机侧,还是无提升机测 |
| | | staProtocol.setWorkNo(Short.parseShort(String.valueOf(wrkMast.getWrkNo()))); |
| | | staProtocol.setStaNo(Short.parseShort(String.valueOf(inSta.getStaNo() + 1))); |
| | | MessageQueue.offer(SlaveType.Devp, 1, new Task(2, staProtocol)); |
| | | News.info("输送线入库命令下发,任务数据={}", JSON.toJSON(wrkMast)); |
| | | wrkMast.setWrkSts(WrkStsType.INBOUND_DEVICE_RUN.sts); |
| | | wrkMast.setModiTime(new Date()); |
| | | if (wrkMastMapper.updateById(wrkMast) == 0) { |
| | | throw new CoolException(wrkMast.getWrkNo() + "更新工作档数据状态失败"); |
| | | } |
| | | if (wrkMastMapper.setSteEmpty(wrkMast.getWrkNo()) == 0) { |
| | | throw new CoolException(wrkMast.getWrkNo() + "更新工作档数据状态失败"); |
| | | } |
| | | |
| | | // 更新站点信息 且 下发plc命令 |
| | | staProtocol.setWorkNo(wrkMast.getWrkNo().shortValue()); |
| | | staProtocol.setStaNo(wrkMast.getStaNo().shortValue()); |
| | | devpThread.setPakMk(staProtocol.getSiteId(), false); |
| | | boolean result = MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol)); |
| | | if (!result) { |
| | | News.error("发布命令至输送线队列失败!!! [plc编号:{}]", devp.getId()); |
| | | } |
| | | |
| | | } else if (code == 500){ |
| | | if (ledThread != null) { |
| | | String errorMsg = jsonObject.getString("msg"); |
| | | if (!Cools.isEmpty(errorMsg)) { |
| | | MessageQueue.offer(SlaveType.Led, pickSta.getLed(), new Task(3, errorMsg)); |
| | | } |
| | | } |
| | | News.error("请求接口失败!!!url:{};request:{};response:{}", wmsUrl + "/rpc/pakin/loc/v1", JSON.toJSONString(param), response); |
| | | } else { |
| | | staProtocol.setWorkNo((short) 32002); |
| | | staProtocol.setStaNo(pickSta.getBackSta().shortValue()); |
| | | devpThread.setPakMk(staProtocol.getSiteId(), false); |
| | | MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol)); |
| | | |
| | | // led 异常显示 |
| | | if (ledThread != null) { |
| | | String errorMsg = jsonObject.getString("msg"); |
| | | // String errorMsg = barcode + "托盘识别异常,请先进行组托!"; |
| | | MessageQueue.offer(SlaveType.Led, pickSta.getLed(), new Task(3, errorMsg)); |
| | | } |
| | | wrkMastService.updateById(wrkMast); |
| | | } else if (wrkMast != null && wrkMast.getWrkSts() != WrkStsType.NEW_INBOUND.sts) { |
| | | continue; |
| | | } |
| | | try { |
| | | SearchLocParam param = new SearchLocParam(); |
| | | param.setBarcode(barcode); |
| | | param.setIoType(1); |
| | | param.setSourceStaNo(inSta.getStaNo()); |
| | | param.setLocType1((short) 1); |
| | | String response = new HttpHandler.Builder() |
| | | .setUri(wmsUrl) |
| | | .setPath("/rpc/pakin/loc/v1") |
| | | .setJson(JSON.toJSONString(param)) |
| | | .build() |
| | | .doPost(); |
| | | JSONObject jsonObject = JSON.parseObject(response); |
| | | Integer code = jsonObject.getInteger("code"); |
| | | if (code.equals(200)) { |
| | | //StartupDto dto = jsonObject.getObject("data", StartupDto.class); |
| | | // String wmsLocNo = dto.getLocNo(); |
| | | // int row = Integer.parseInt(wmsLocNo.substring(0, 2)); |
| | | // int bay = Integer.parseInt(wmsLocNo.substring(2, 5)); |
| | | // int lev = Integer.parseInt(wmsLocNo.substring(5, 7)); |
| | | // String wcsLocNo = Utils.getLocNo(row, bay, lev); |
| | | // |
| | | // CreateInTaskParam createInTaskParam = new CreateInTaskParam(); |
| | | // createInTaskParam.setTaskNo(String.valueOf(dto.getWorkNo())); |
| | | // createInTaskParam.setDestLoc(wcsLocNo); |
| | | // createInTaskParam.setOriginSite(dto.getSourceStaNo().toString()); |
| | | // createInTaskParam.setDestSite(dto.getStaNo().toString()); |
| | | // createInTaskParam.setPriority(11); |
| | | // createInTaskParam.setBarcode(barcode); |
| | | // |
| | | // R result = openUtils.createInTask(createInTaskParam); |
| | | // News.info("创建入库任务,任务数据={},WMS响应={},请求响应={}", JSON.toJSON(param), JSON.toJSON(jsonObject), JSON.toJSON(result)); |
| | | // try{ |
| | | // String msg = ""; |
| | | // HashMap<String, String> hashMap = new HashMap<>(); |
| | | // hashMap.put("msg", msg); |
| | | // hashMap.put("sta", inSta.getStaNo().toString()); |
| | | // new HttpHandler.Builder() |
| | | // .setUri(wmsUrl) |
| | | // .setPath("/rpc/led/getError") |
| | | // .setJson(JSON.toJSONString(hashMap)) |
| | | // .build() |
| | | // .doPost(); |
| | | // }catch (Exception e){ |
| | | // |
| | | // } |
| | | } else { |
| | | String msg = jsonObject.getString("msg"); |
| | | HashMap<String, String> hashMap = new HashMap<>(); |
| | | hashMap.put("msg", msg); |
| | | hashMap.put("sta", inSta.getStaNo().toString()); |
| | | new HttpHandler.Builder() |
| | | .setUri(wmsUrl) |
| | | .setPath("/rpc/led/getError") |
| | | .setJson(JSON.toJSONString(hashMap)) |
| | | .build() |
| | | .doPost(); |
| | | News.error("入库申请失败,任务数据={},请求响应={}", JSON.toJSON(param), JSON.toJSON(jsonObject)); |
| | | } |
| | | } catch (Exception e) { |
| | | log.error("调用wms报错1,{}", e.getMessage()); |
| | | } |
| | | } |
| | | } else if (inSta.getStaNo() == 1012 || inSta.getStaNo() == 1022) { |
| | | // 获取入库站信息 |
| | | DevpThread devpThread = (DevpThread) SlaveConnection.get(SlaveType.Devp, 1); |
| | | StaProtocol staProtocol = devpThread.getStation().get(inSta.getStaNo()); |
| | | if (staProtocol == null) { |
| | | continue; |
| | | } else { |
| | | staProtocol = staProtocol.clone(); |
| | | } |
| | | LedThread ledThread = (LedThread) SlaveConnection.get(SlaveType.Led, inSta.getLed()); |
| | | String errMsg = ""; |
| | | boolean back = false; |
| | | if (!back && staProtocol.isBackErr()) { |
| | | errMsg = "后超限"; |
| | | back = true; |
| | | } |
| | | if (!back && staProtocol.isHighErr()) { |
| | | errMsg = "超高异常"; |
| | | back = true; |
| | | } |
| | | if (!back && staProtocol.isWeightErr()) { |
| | | errMsg = "超重异常"; |
| | | back = true; |
| | | } |
| | | if (!back && staProtocol.isRightErr()) { |
| | | errMsg = "右超限"; |
| | | back = true; |
| | | } |
| | | if (!back && staProtocol.isLeftErr()) { |
| | | errMsg = "左超限"; |
| | | back = true; |
| | | } |
| | | if (!back && staProtocol.isBarcodeErr()) { |
| | | errMsg = "扫码异常"; |
| | | back = true; |
| | | } |
| | | // 退回 |
| | | if (back) { |
| | | |
| | | } catch (Exception e) { |
| | | e.printStackTrace(); |
| | | TransactionAspectSupport.currentTransactionStatus().setRollbackOnly(); |
| | | // led 异常显示 |
| | | if (ledThread != null) { |
| | | ledThread.error(errMsg); |
| | | } |
| | | } |
| | | |
| | | Short workNo = staProtocol.getWorkNo(); |
| | | if (staProtocol.isAutoing() && staProtocol.isLoading() && isInEnable(devpThread, inSta.getStaNo()) && !staProtocol.isEmptyMk() && (workNo == 0 || (workNo >= 9990 && workNo <= 9999)) && staProtocol.isPakMk()) { |
| | | String barcode = staProtocol.getBarcode(); |
| | | // 判断重复工作档 |
| | | WrkMast wrkMast = wrkMastService.selectOne(new EntityWrapper<WrkMast>().eq("source_sta_no", inSta.getStaNo()).eq("barcode", barcode)); |
| | | if (wrkMast == null) { |
| | | try { |
| | | SearchLocParam param = new SearchLocParam(); |
| | | param.setBarcode(barcode); |
| | | param.setIoType(1); |
| | | param.setSourceStaNo(inSta.getStaNo()); |
| | | param.setLocType1((short) 1); |
| | | String response = new HttpHandler.Builder() |
| | | .setUri(wmsUrl) |
| | | .setPath("/rpc/pakin/loc/v1") |
| | | .setJson(JSON.toJSONString(param)) |
| | | .build() |
| | | .doPost(); |
| | | JSONObject jsonObject = JSON.parseObject(response); |
| | | Integer code = jsonObject.getInteger("code"); |
| | | if (code.equals(200)) { |
| | | |
| | | } else { |
| | | String msg = jsonObject.getString("msg"); |
| | | HashMap<String, String> hashMap = new HashMap<>(); |
| | | hashMap.put("msg", msg); |
| | | hashMap.put("sta", inSta.getStaNo().toString()); |
| | | new HttpHandler.Builder() |
| | | .setUri(wmsUrl) |
| | | .setPath("/rpc/led/getError") |
| | | .setJson(JSON.toJSONString(hashMap)) |
| | | .build() |
| | | .doPost(); |
| | | News.error("入库申请失败,任务数据={},请求响应={}", JSON.toJSON(param), JSON.toJSON(jsonObject)); |
| | | } |
| | | } catch (Exception e) { |
| | | log.error("调用wms报错2,{}", e.getMessage()); |
| | | } |
| | | } |
| | | } |
| | | } |
| | | } |
| | | |
| | | } catch (Exception e) { |
| | | e.printStackTrace(); |
| | | } |
| | | } |
| | | |
| | | /** |
| | | * 堆垛机站出库到出库站 |
| | | */ |
| | | public void crnStnToOutStn() { |
| | | for (CrnSlave crnSlave : slaveProperties.getCrn()) { |
| | | // 遍历堆垛机出库站 |
| | | for (CrnSlave.CrnStn crnStn : crnSlave.getCrnOutStn()) { |
| | | // 获取堆垛机出库站信息 |
| | | DevpThread devpThread = (DevpThread) SlaveConnection.get(SlaveType.Devp, crnStn.getDevpPlcId()); |
| | | StaProtocol staProtocol = devpThread.getStation().get(crnStn.getStaNo()); |
| | | public synchronized void noLiftIn() { |
| | | List<WrkMast> wrkMasts = wrkMastService.selectList(new EntityWrapper<WrkMast>().eq("wrk_sts", WrkStsType.INBOUND_DEVICE_RUN.sts).in("source_sta_no", 1014, 1025)); |
| | | for (WrkMast wrkMast : wrkMasts) { |
| | | if (wrkMast.getWrkSts() == WrkStsType.INBOUND_DEVICE_RUN.sts) { |
| | | DevpThread devpThread = (DevpThread) SlaveConnection.get(SlaveType.Devp, 1); |
| | | StaProtocol staProtocol = devpThread.getStation().get(wrkMast.getSourceStaNo() + 1); |
| | | if (staProtocol == null) { |
| | | continue; |
| | | } else { |
| | | staProtocol = staProtocol.clone(); |
| | | } |
| | | if (staProtocol.isAutoing() && staProtocol.isLoading() && (staProtocol.getWorkNo() == 0 || staProtocol.getStaNo() == null)) { |
| | | // 查询工作档 |
| | | WrkMast wrkMast = wrkMastMapper.selectPakOutStep16(staProtocol.getSiteId()); |
| | | if (wrkMast == null) { |
| | | continue; |
| | | } |
| | | // 判断工作档条件 |
| | | if (wrkMast.getIoType() < 100 || wrkMast.getStaNo() == null || wrkMast.getSourceStaNo() == null) { |
| | | continue; |
| | | } |
| | | // 判断吊车是否实际已完成,且电脑状态在move中,以备电脑进行更新工作档 |
| | | CrnThread crnThread = (CrnThread) SlaveConnection.get(SlaveType.Crn, wrkMast.getCrnNo()); |
| | | CrnProtocol crnProtocol = crnThread.getCrnProtocol(); |
| | | if (crnProtocol.statusType == CrnStatusType.FETCHING || crnProtocol.statusType == CrnStatusType.PUTTING) { |
| | | // 移动中 |
| | | continue; |
| | | } |
| | | // 判断堆垛机状态等待确认 |
| | | if (crnProtocol.modeType == CrnModeType.AUTO && crnProtocol.getTaskNo().equals(wrkMast.getWrkNo().shortValue()) |
| | | && crnProtocol.statusType == CrnStatusType.WAITING |
| | | && crnProtocol.forkPosType == CrnForkPosType.HOME) { |
| | | |
| | | // 命令下发区 -------------------------------------------------------------------------- |
| | | |
| | | // 下发站点信息 |
| | | staProtocol.setWorkNo(wrkMast.getWrkNo().shortValue()); |
| | | staProtocol.setStaNo(wrkMast.getStaNo().shortValue()); |
| | | if (!MessageQueue.offer(SlaveType.Devp, crnStn.getDevpPlcId(), new Task(2, staProtocol))) { |
| | | if ((Utils.getLev(wrkMast.getLocNo()) != 1 && wrkMast.getSourceStaNo() == 1014) || (Utils.getLev(wrkMast.getLocNo()) != 5 && wrkMast.getSourceStaNo() == 1025)) { |
| | | //判断提升机是否有其他任务 |
| | | WrkMast liftWrkMast = wrkMastService.selectLiftWrkMastAndWrkNo(1, wrkMast.getWrkNo(), wrkMast.getMainWrkNo()); |
| | | if (liftWrkMast != null) { |
| | | if (!liftWrkMast.getWrkNo().equals(wrkMast.getWrkNo())) {//提升机任务和当前任务不相同 |
| | | News.taskInfo(wrkMast.getWrkNo(), "{}任务,{}号提升机,提升机存在未完成任务,禁止派发", wrkMast.getWrkNo(), 1); |
| | | continue; |
| | | } |
| | | |
| | | // 更新工作档状态为 17.出库完成 |
| | | wrkMast.setWrkSts(17L); |
| | | wrkMast.setCrnEndTime(new Date()); |
| | | if (wrkMastMapper.updateById(wrkMast) != 0) { |
| | | // 复位堆垛机 |
| | | crnThread.setResetFlag(true); |
| | | } else { |
| | | News.error("更新工作档的工作状态为 17.出库完成 失败!!! [工作号:{}]", wrkMast.getWrkNo()); |
| | | } |
| | | |
| | | } |
| | | |
| | | wrkMast.setLiftNo(1); |
| | | } |
| | | } |
| | | } |
| | | } |
| | | |
| | | /** |
| | | * 入出库 ===>> 堆垛机入出库作业下发 |
| | | */ |
| | | public synchronized void crnIoExecute(){ |
| | | for (CrnSlave crn : slaveProperties.getCrn()) { |
| | | // 获取堆垛机信息 |
| | | CrnThread crnThread = (CrnThread) SlaveConnection.get(SlaveType.Crn, crn.getId()); |
| | | CrnProtocol crnProtocol = crnThread.getCrnProtocol(); |
| | | if (crnProtocol == null) { continue; } |
| | | BasCrnp basCrnp = basCrnpService.selectById(crn.getId()); |
| | | if (basCrnp == null) { |
| | | News.error("{}号堆垛机尚未在数据库进行维护!", crn.getId()); |
| | | continue; |
| | | } |
| | | // 只有当堆垛机空闲 并且 无任务时才继续执行 |
| | | if (crnProtocol.getStatusType() == CrnStatusType.IDLE && crnProtocol.getTaskNo() == 0 && crnProtocol.getModeType() == CrnModeType.AUTO) { |
| | | // 如果最近一次是入库模式 |
| | | if (crnProtocol.getLastIo().equals("I")) { |
| | | if (basCrnp.getInEnable().equals("Y")) { |
| | | // 入库 |
| | | if (this.crnStnToLoc(crn, crnProtocol)) { |
| | | } |
| | | crnProtocol.setLastIo("O"); |
| | | } else if (basCrnp.getOutEnable().equals("Y")) { |
| | | // 出库 |
| | | if (this.locToCrnStn(crn, crnProtocol)) { |
| | | } |
| | | crnProtocol.setLastIo("I"); |
| | | } |
| | | } |
| | | // 如果最近一次是出库模式 |
| | | else if (crnProtocol.getLastIo().equals("O")) { |
| | | if (basCrnp.getOutEnable().equals("Y")) { |
| | | // 出库 |
| | | if (this.locToCrnStn(crn, crnProtocol)) { |
| | | } |
| | | crnProtocol.setLastIo("I"); |
| | | } else if (basCrnp.getInEnable().equals("Y")) { |
| | | // 入库 |
| | | if (this.crnStnToLoc(crn, crnProtocol)) { |
| | | } |
| | | crnProtocol.setLastIo("O"); |
| | | } |
| | | } |
| | | // 库位移转 |
| | | // this.locToLoc(crn, crnProtocol); |
| | | // 演示 |
| | | this.steMoveDemo(crn, crnProtocol); |
| | | } |
| | | } |
| | | } |
| | | |
| | | /** |
| | | * 入库 ===>> 堆垛机站到库位 |
| | | */ |
| | | public boolean crnStnToLoc(CrnSlave slave, CrnProtocol crnProtocol){ |
| | | for (CrnSlave.CrnStn crnStn : slave.getCrnInStn()) { |
| | | boolean flag = false; |
| | | // 获取堆垛机入库站信息 |
| | | DevpThread devpThread = (DevpThread) SlaveConnection.get(SlaveType.Devp, crnStn.getDevpPlcId()); |
| | | StaProtocol staProtocol = devpThread.getStation().get(crnStn.getStaNo()); |
| | | if (staProtocol == null) { |
| | | continue; |
| | | } else { |
| | | staProtocol = staProtocol.clone(); |
| | | } |
| | | // 查询站点详细信息 |
| | | BasDevp staDetl = basDevpService.selectById(crnStn.getStaNo()); |
| | | if (staDetl == null) { |
| | | News.error("入库 ===>> 堆垛机站点在数据库不存在, 站点编号={}", crnStn.getStaNo()); |
| | | continue; |
| | | } |
| | | // 获取工作状态为 2,3,4,5,6 的入库工作档 |
| | | WrkMast wrkMast = wrkMastMapper.selectPakInStep23456(slave.getId(), staProtocol.getWorkNo().intValue(), crnStn.getStaNo()); |
| | | if(null == wrkMast) { |
| | | // News.error("{}站点查询无待入库数据 工作号={}", crnStn.getStaNo(), staProtocol.getWorkNo()); |
| | | continue; |
| | | } |
| | | |
| | | // 同库位组进行校验 |
| | | List<String> groupLocNo = Utils.getGroupLocNo(wrkMast.getLocNo()); |
| | | if (!Cools.isEmpty(groupLocNo)) { |
| | | if (null != wrkMastMapper.selectPakoutWorkingByGroupLoc(groupLocNo)) { |
| | | Short finishWorkNo = staProtocol.getFinishWorkNo(); |
| | | if (finishWorkNo == null) { |
| | | continue; |
| | | } |
| | | } |
| | | |
| | | if (wrkMast.getWrkSts() < 3) { |
| | | if (staProtocol.isAutoing() && staProtocol.isLoading() && staProtocol.getWorkNo() > 0 && staProtocol.isInEnable() |
| | | && staDetl.getCanining()!=null && staDetl.getCanining().equals("Y")) { |
| | | flag = true; |
| | | |
| | | String locNo = "1200301"; |
| | | if (wrkMast.getStaNo() == 1026) { |
| | | locNo = "1200305"; |
| | | } |
| | | if (!flag) { |
| | | //获取提升机信息 |
| | | LiftThread liftThread = (LiftThread) SlaveConnection.get(SlaveType.Lift, 1); |
| | | if (liftThread == null) { |
| | | continue; |
| | | } |
| | | } |
| | | // 获取库位信息 |
| | | LocMast locMast = locMastService.selectById(wrkMast.getLocNo()); |
| | | if (locMast == null) { |
| | | News.error("查询库存无数据--库位号{}", wrkMast.getLocNo()); |
| | | continue; |
| | | } |
| | | if (!locMast.getLocSts().equals("S") && !locMast.getLocSts().equals("Q")) { |
| | | News.error("入库操作库位状态不符合--状态, 库位号={},库位状态={}", wrkMast.getLocNo(), locMast.getLocSts()); |
| | | continue; |
| | | } |
| | | |
| | | // 检测是否存在出库任务 |
| | | if (null != wrkMastMapper.selectPakout(slave.getId(), null)) { |
| | | News.error("{}入库任务无法作业,因存在出库中任务!", wrkMast.getWrkNo()); |
| | | continue; |
| | | } |
| | | LiftProtocol liftProtocol = liftThread.getStatus(); |
| | | if (liftProtocol == null) { |
| | | continue; |
| | | } |
| | | |
| | | // 置顶任务 |
| | | wrkMast.setIoPri((double) 9999); |
| | | wrkMastMapper.updateById(wrkMast); |
| | | if (!liftThread.isIdle()) { |
| | | continue; |
| | | } |
| | | |
| | | // 目标库位 ===>> 最外层库位 |
| | | if (locMastService.isOutMost(wrkMast.getLocNo(), true)) { |
| | | // 判断小车是否在最外层库位,如果是则搬走,如果不是,则直接堆垛机入库 |
| | | Integer steNo = this.hasCar(wrkMast.getLocNo()); |
| | | // 有小车 |
| | | if (steNo != null) { |
| | | // 小车行走到堆垛机待搬移点 |
| | | if (wrkMast.getWrkSts() == 2L && wrkMast.getSteNo() == null) { |
| | | // 没有其他任务 |
| | | if (null == wrkMastMapper.selectPakin(slave.getId(), steNo)) { |
| | | this.letCarBeReady(wrkMast, steNo, wrkMast.getLocNo()); |
| | | return true; |
| | | } |
| | | } |
| | | // 小车搬走 |
| | | if (wrkMast.getWrkSts() == 3L) { |
| | | this.carMoveOut(wrkMast, steNo, crnProtocol); |
| | | return true; |
| | | } |
| | | // 没有小车 |
| | | |
| | | //判断提升机内是否有托盘 |
| | | if (liftProtocol.getHasTray()) { |
| | | News.info("{}任务,{}号提升机,提升机内无托盘,禁止派发", wrkMast.getWrkNo(), liftProtocol.getLiftNo()); |
| | | continue; |
| | | } |
| | | |
| | | |
| | | boolean dispatchShuttle = shuttleDispatchUtils.searchDispatchShuttleNoLift(wrkMast.getWrkNo(), locNo, wrkMast.getLocNo(), "TRANSPORT_DEVP"); |
| | | if (!dispatchShuttle) { |
| | | News.info("{}任务,调度小车失败", wrkMast.getWrkNo()); |
| | | continue; |
| | | } else { |
| | | |
| | | // 当前入库库位组没有小车 堆垛机则去站点取货入库 |
| | | // case 1:从始至终库位组都没有小车,没有迁出小车动作,所以工作状态 = 2 |
| | | // case 2:堆垛机已经搬出小车,有迁出小车动作,所以工作状态 = 6 |
| | | if ((wrkMast.getWrkSts() == 2L && wrkMast.getSteNo() == null) || wrkMast.getWrkSts() == 6L) { |
| | | |
| | | // 已经存在吊车执行任务时,则过滤 |
| | | if (wrkMastMapper.selectWorking(slave.getId()) != null) { |
| | | continue; |
| | | } |
| | | |
| | | // 堆垛机入库 命令下发区 -------------------------------------------------------------------------- |
| | | CrnCommand crnCommand = new CrnCommand(); |
| | | crnCommand.setCrnNo(slave.getId()); // 堆垛机编号 |
| | | crnCommand.setTaskNo(wrkMast.getWrkNo().shortValue()); // 工作号 |
| | | crnCommand.setAckFinish((short) 0); // 任务完成确认位 |
| | | crnCommand.setTaskMode(CrnTaskModeType.LOC_MOVE); // 任务模式: 库位移转 |
| | | crnCommand.setSourcePosX(crnStn.getRow().shortValue()); // 源库位排 |
| | | crnCommand.setSourcePosY(crnStn.getBay().shortValue()); // 源库位列 |
| | | crnCommand.setSourcePosZ(crnStn.getLev().shortValue()); // 源库位层 |
| | | crnCommand.setDestinationPosX(locMast.getRow1().shortValue()); // 目标库位排 |
| | | crnCommand.setDestinationPosY(locMast.getBay1().shortValue()); // 目标库位列 |
| | | crnCommand.setDestinationPosZ(locMast.getLev1().shortValue()); // 目标库位层 |
| | | if (!MessageQueue.offer(SlaveType.Crn, wrkMast.getCrnNo(), new Task(2, crnCommand))) { |
| | | News.error("堆垛机命令下发失败,堆垛机号={},任务数据={}", wrkMast.getCrnNo(), JSON.toJSON(crnCommand)); |
| | | } else { |
| | | // 修改工作档状态 7.吊车入库中 |
| | | Date now = new Date(); |
| | | wrkMast.setWrkSts(7L); |
| | | wrkMast.setCrnStrTime(now); |
| | | wrkMast.setModiTime(now); |
| | | if (wrkMastMapper.updateById(wrkMast) == 0) { |
| | | News.error("修改工作档状态 {} => 7.吊车入库中 失败!!,工作号={}", wrkMast.getWrkSts$(), wrkMast.getWrkNo()); |
| | | } else { |
| | | return true; |
| | | } |
| | | } |
| | | } |
| | | |
| | | News.info("{}任务,调度小车失成功", wrkMast.getWrkNo()); |
| | | } |
| | | |
| | | // 目标库位 ===>> 非最外层库位 |
| | | } else { |
| | | // 判断小车是否在当前组库位,如果是则将穿梭车移至最外层,等待堆垛机放货;如果不是,则堆垛机寻找穿梭车,并放置当前组最外层 |
| | | Integer steNo = this.hasCarOfIdle(wrkMast.getLocNo()); |
| | | // 有小车 |
| | | if (steNo != null) { |
| | | // 小车行走到待机位 |
| | | if (wrkMast.getWrkSts() == 2L && wrkMast.getSteNo() == null) { |
| | | // 没有其他任务 |
| | | if (null == wrkMastMapper.selectPakin(slave.getId(), steNo)) { |
| | | this.letCarBeWaiting(wrkMast, steNo, wrkMast.getLocNo()); |
| | | } else { |
| | | return true; |
| | | } |
| | | } |
| | | // 堆垛机将货放至小车上 3.小车待搬(小车不用搬运,已经在当前组库位) / 6.小车待入 ===>> 7.吊车入库中 |
| | | if (wrkMast.getWrkSts() == 3L || wrkMast.getWrkSts() == 6L) { |
| | | // 小车处于空闲 |
| | | SteThread steThread = (SteThread) SlaveConnection.get(SlaveType.Ste, steNo); |
| | | SteProtocol steProtocol = steThread.getSteProtocol(); |
| | | if (steProtocol == null) { continue; } |
| | | if (steProtocol.isIdle()) { |
| | | |
| | | // 已经存在吊车执行任务时,则过滤 |
| | | if (wrkMastMapper.selectWorking(slave.getId()) != null) { |
| | | continue; |
| | | } |
| | | // 堆垛机入库 命令下发区 -------------------------------------------------------------------------- |
| | | CrnCommand crnCommand = new CrnCommand(); |
| | | crnCommand.setCrnNo(slave.getId()); // 堆垛机编号 |
| | | crnCommand.setTaskNo(wrkMast.getWrkNo().shortValue()); // 工作号 |
| | | crnCommand.setAckFinish((short) 0); // 任务完成确认位 |
| | | crnCommand.setTaskMode(CrnTaskModeType.LOC_MOVE); // 任务模式: 库位移转 |
| | | crnCommand.setSourcePosX(crnStn.getRow().shortValue()); // 源库位排 |
| | | crnCommand.setSourcePosY(crnStn.getBay().shortValue()); // 源库位列 |
| | | crnCommand.setSourcePosZ(crnStn.getLev().shortValue()); // 源库位层 |
| | | crnCommand.setDestinationPosX(Utils.getGroupRow(locMast.getLocNo(), true).shortValue()); // 目标库位排 |
| | | crnCommand.setDestinationPosY(locMast.getBay1().shortValue()); // 目标库位列 |
| | | crnCommand.setDestinationPosZ(locMast.getLev1().shortValue()); // 目标库位层 |
| | | if (!MessageQueue.offer(SlaveType.Crn, wrkMast.getCrnNo(), new Task(2, crnCommand))) { |
| | | News.error("堆垛机命令下发失败,堆垛机号={},任务数据={}", wrkMast.getCrnNo(), JSON.toJSON(crnCommand)); |
| | | } else { |
| | | // 修改工作档状态 3.小车待搬 ===>> 7.吊车入库中 |
| | | Date now = new Date(); |
| | | wrkMast.setWrkSts(7L); |
| | | wrkMast.setCrnStrTime(now); |
| | | wrkMast.setModiTime(now); |
| | | if (wrkMastMapper.updateById(wrkMast) == 0) { |
| | | News.error("修改工作档状态 3.小车待搬/6.小车待入 => 7.吊车入库中 失败!!,工作号={}", wrkMast.getWrkNo()); |
| | | } else { |
| | | return true; |
| | | } |
| | | } |
| | | } |
| | | } |
| | | // 没有小车 |
| | | } else { |
| | | if (wrkMast.getWrkSts() == 2L && wrkMast.getSteNo() == null) { |
| | | // 寻找当前堆垛机对应的小车 |
| | | SteThread steThread = queryIdleCar(wrkMast); |
| | | if (steThread != null) { |
| | | // 没有其他任务 |
| | | if (null == wrkMastMapper.selectPakin(slave.getId(), steNo)) { |
| | | // 让小车等待搬运待续 |
| | | this.letCarBeReady(wrkMast, steThread.getSlave().getId(), wrkMast.getLocNo()); |
| | | return true; |
| | | } |
| | | } |
| | | } |
| | | // 堆垛机搬运小车 |
| | | if (wrkMast.getWrkSts() == 3L) { |
| | | this.carMoveIn(wrkMast, wrkMast.getSteNo(), crnProtocol); |
| | | return true; |
| | | } |
| | | } |
| | | } |
| | | } |
| | | return false; |
| | | } |
| | | |
| | | /** |
| | | * 出库 ===>> 库位到堆垛机站 |
| | | */ |
| | | public synchronized boolean locToCrnStn(CrnSlave slave, CrnProtocol crnProtocol){ |
| | | for (CrnSlave.CrnStn crnStn : slave.getCrnOutStn()) { |
| | | // 获取工作状态为11(生成出库ID)的出库工作档 |
| | | WrkMast wrkMast = wrkMastMapper.selectPakOutStep111215(slave.getId(), crnStn.getStaNo()); |
| | | if (wrkMast == null) { |
| | | continue; |
| | | } |
| | | // 工作档状态判断 |
| | | if (wrkMast.getIoType() < 100 || wrkMast.getSourceStaNo() == null){ |
| | | News.error("查询工作档数据不符合条件--入出类型/站点, 工作号={},源库位={},入出类型={}", wrkMast.getWrkNo(), wrkMast.getSourceLocNo(), wrkMast.getIoType()); |
| | | continue; |
| | | } |
| | | // 获取源库位信息 |
| | | LocMast sourceSta = locMastService.selectById(wrkMast.getSourceLocNo()); |
| | | if (!sourceSta.getLocSts().equals("R") &&!sourceSta.getLocSts().equals("P")) { |
| | | News.error("出库操作库位状态不符合--状态, 库位号={},库位状态={}", wrkMast.getLocNo(), sourceSta.getLocSts()); |
| | | continue; |
| | | } |
| | | |
| | | // 同库位组进行校验 |
| | | List<String> groupLocNo = Utils.getGroupLocNo(wrkMast.getSourceLocNo()); |
| | | if (!Cools.isEmpty(groupLocNo)) { |
| | | if (null != wrkMastMapper.selectPakinWorkingByGroupLoc(groupLocNo)) { |
| | | continue; |
| | | } |
| | | } |
| | | |
| | | // 判断是否有同库位组的出库任务,如果有,则暂停 |
| | | List<String> outsideLoc = Utils.getGroupOutsideLoc(wrkMast.getSourceLocNo()); |
| | | if (!Cools.isEmpty(outsideLoc)) { |
| | | if (!Cools.isEmpty(wrkMastMapper.selectWorkingOfPakOutBySource(outsideLoc))) { |
| | | // News.warn("{}工作档出库失败,原因:外层库位{}正在执行出库任务!", wrkMast.getWrkNo(), JSON.toJSONString(outsideLoc)); |
| | | continue; |
| | | } |
| | | } |
| | | |
| | | // 获取堆垛机出库站信息 |
| | | DevpThread devpThread = (DevpThread) SlaveConnection.get(SlaveType.Devp, crnStn.getDevpPlcId()); |
| | | StaProtocol staProtocol = devpThread.getStation().get(crnStn.getStaNo()); |
| | | if (staProtocol == null) { |
| | | continue; |
| | | } else { |
| | | staProtocol = staProtocol.clone(); |
| | | } |
| | | // 查询站点详细信息 |
| | | BasDevp staDetl = basDevpService.selectById(crnStn.getStaNo()); |
| | | if (staDetl == null) { |
| | | News.error("出库 ===>> 堆垛机站点在数据库不存在, 站点编号={}", crnStn.getStaNo()); |
| | | continue; |
| | | } |
| | | // 判断堆垛机出库站状态 |
| | | if (staProtocol.isAutoing() && !staProtocol.isLoading() && staDetl.getCanouting() !=null && staDetl.getCanouting().equals("Y") |
| | | && staProtocol.getWorkNo() == 0 && staProtocol.isOutEnable()) { |
| | | // 命令下发区 -------------------------------------------------------------------------- |
| | | |
| | | // 堆垛机控制过滤 |
| | | if (!crnProtocol.getStatusType().equals(CrnStatusType.IDLE) || crnProtocol.getTaskNo() != 0) { |
| | | continue; |
| | | } |
| | | |
| | | // 过滤 |
| | | if (null != wrkMastMapper.selectPakin(slave.getId(), null)) { |
| | | News.error("{}出库任务无法作业,因存在入库中任务!", wrkMast.getWrkNo()); |
| | | continue; |
| | | } |
| | | |
| | | // 置顶任务 |
| | | wrkMast.setIoPri((double) 9998); |
| | | wrkMastMapper.updateById(wrkMast); |
| | | |
| | | // 最外层库位,直接堆垛机出库 |
| | | if (locMastService.isOutMost(wrkMast.getSourceLocNo(), false)) { |
| | | // 已经存在吊车执行任务时,则过滤 |
| | | if (wrkMastMapper.selectWorking(slave.getId()) != null) { |
| | | continue; |
| | | } |
| | | |
| | | // 堆垛机出库 命令下发区 -------------------------------------------------------------------------- |
| | | CrnCommand crnCommand = new CrnCommand(); |
| | | crnCommand.setCrnNo(slave.getId()); // 堆垛机编号 |
| | | crnCommand.setTaskNo(wrkMast.getWrkNo().shortValue()); // 工作号 |
| | | crnCommand.setAckFinish((short) 0); // 任务完成确认位 |
| | | crnCommand.setTaskMode(CrnTaskModeType.LOC_MOVE); // 任务模式: 库位移转 |
| | | crnCommand.setSourcePosX(sourceSta.getRow1().shortValue()); // 源库位排 |
| | | crnCommand.setSourcePosY(sourceSta.getBay1().shortValue()); // 源库位列 |
| | | crnCommand.setSourcePosZ(sourceSta.getLev1().shortValue()); // 源库位层 |
| | | crnCommand.setDestinationPosX(crnStn.getRow().shortValue()); // 目标库位排 |
| | | crnCommand.setDestinationPosY(crnStn.getBay().shortValue()); // 目标库位列 |
| | | crnCommand.setDestinationPosZ(crnStn.getLev().shortValue()); // 目标库位层 |
| | | if (!MessageQueue.offer(SlaveType.Crn, wrkMast.getCrnNo(), new Task(2, crnCommand))) { |
| | | News.error("堆垛机命令下发失败,堆垛机号={},任务数据={}", wrkMast.getCrnNo(), JSON.toJSON(crnCommand)); |
| | | } else { |
| | | // 修改工作档状态 11.生成出库ID => 16.吊车出库中 |
| | | Date now = new Date(); |
| | | wrkMast.setWrkSts(16L); |
| | | wrkMast.setCrnStrTime(now); |
| | | wrkMast.setModiTime(now); |
| | | if (wrkMastMapper.updateById(wrkMast) == 0) { |
| | | News.error("修改工作档状态 11.生成出库ID => 16.吊车出库中 失败!!,工作号={}", wrkMast.getWrkNo()); |
| | | } else { |
| | | return true; |
| | | } |
| | | } |
| | | // 不是最外层库位,需要使用穿梭车搬运后,再堆垛机出库 |
| | | } else { |
| | | // 当前组库位是否有穿梭车 |
| | | Integer steNo = this.hasCarOfIdle(wrkMast.getSourceLocNo()); |
| | | // 有小车 |
| | | if (steNo != null) { |
| | | if (wrkMast.getWrkSts() == 11L && wrkMast.getSteNo() == null) { |
| | | |
| | | // 给穿梭车下发命令 让其将货物挪至堆垛机搬运点 |
| | | SteThread steThread = (SteThread) SlaveConnection.get(SlaveType.Ste, steNo); |
| | | SteProtocol steProtocol = steThread.getSteProtocol(); |
| | | if (steProtocol == null) { continue; } |
| | | if (steProtocol.isIdle()) { |
| | | |
| | | // 命令下发区 -------------------------------------------------------------------------- |
| | | SteCommand steCommand = new SteCommand(); |
| | | steCommand.setSteNo(steNo); // 穿梭车编号 |
| | | steCommand.setTaskNo(wrkMast.getWrkNo()); // 工作号 |
| | | steCommand.setTaskMode(SteTaskModeType.findOutByLoc(wrkMast.getSourceLocNo())); // 任务模式: 去近点 等待堆垛机叉取 |
| | | |
| | | steCommand.setRow(Utils.getGroupRow(steProtocol.getRow().intValue(), false).shortValue()); |
| | | steCommand.setBay(steProtocol.getBay()); |
| | | steCommand.setLev(steProtocol.getLev()); |
| | | |
| | | if (!MessageQueue.offer(SlaveType.Ste, steNo, new Task(2, steCommand))) { |
| | | News.error("穿梭车命令下发失败,穿梭车号={},任务数据={}", steNo, JSON.toJSON(steCommand)); |
| | | } else { |
| | | // 修改工作档状态 11.生成出库ID => 14.小车搬出库 |
| | | Date now = new Date(); |
| | | wrkMast.setWrkSts(14L); |
| | | wrkMast.setSteNo(steNo); |
| | | wrkMast.setCrnStrTime(now); |
| | | wrkMast.setModiTime(now); |
| | | LocMast locMast = locMastService.selectById(wrkMast.getSourceLocNo()); |
| | | Integer outCrnNo = locMastService.getOutCrnNo(locMast); |
| | | wrkMast.setCrnNo(outCrnNo); |
| | | if (wrkMastMapper.updateById(wrkMast) == 0) { |
| | | News.error("修改工作档状态 11.生成出库ID => 14.小车搬出库 失败!!,工作号={}", wrkMast.getWrkNo()); |
| | | } else { |
| | | return true; |
| | | } |
| | | } |
| | | } |
| | | } |
| | | if (wrkMast.getWrkSts() == 15L) { |
| | | // 已经存在吊车执行任务时,则过滤 |
| | | if (wrkMastMapper.selectWorking(slave.getId()) != null) { |
| | | continue; |
| | | } |
| | | |
| | | // 堆垛机出库 命令下发区 -------------------------------------------------------------------------- |
| | | CrnCommand crnCommand = new CrnCommand(); |
| | | crnCommand.setCrnNo(slave.getId()); // 堆垛机编号 |
| | | crnCommand.setTaskNo(wrkMast.getWrkNo().shortValue()); // 工作号 |
| | | crnCommand.setAckFinish((short) 0); // 任务完成确认位 |
| | | crnCommand.setTaskMode(CrnTaskModeType.LOC_MOVE); // 任务模式: 库位移转 |
| | | crnCommand.setSourcePosX(Utils.getGroupRow(sourceSta.getRow1(), false).shortValue()); // 源库位排 |
| | | crnCommand.setSourcePosY(sourceSta.getBay1().shortValue()); // 源库位列 |
| | | crnCommand.setSourcePosZ(sourceSta.getLev1().shortValue()); // 源库位层 |
| | | crnCommand.setDestinationPosX(crnStn.getRow().shortValue()); // 目标库位排 |
| | | crnCommand.setDestinationPosY(crnStn.getBay().shortValue()); // 目标库位列 |
| | | crnCommand.setDestinationPosZ(crnStn.getLev().shortValue()); // 目标库位层 |
| | | if (!MessageQueue.offer(SlaveType.Crn, wrkMast.getCrnNo(), new Task(2, crnCommand))) { |
| | | News.error("堆垛机命令下发失败,堆垛机号={},任务数据={}", wrkMast.getCrnNo(), JSON.toJSON(crnCommand)); |
| | | } else { |
| | | // 修改工作档状态 15.等待吊车 => 16.吊车出库中 |
| | | Date now = new Date(); |
| | | wrkMast.setWrkSts(16L); |
| | | wrkMast.setCrnStrTime(now); |
| | | wrkMast.setModiTime(now); |
| | | if (wrkMastMapper.updateById(wrkMast) == 0) { |
| | | News.error("修改工作档状态 15.等待吊车 => 16.吊车出库中 失败!!,工作号={}", wrkMast.getWrkNo()); |
| | | } else { |
| | | return true; |
| | | } |
| | | } |
| | | } |
| | | |
| | | // 没有小车 |
| | | } else { |
| | | if (wrkMast.getWrkSts() == 11L && wrkMast.getSteNo() == null) { |
| | | // 寻找最近的小车 |
| | | SteThread steThread = queryIdleCar(wrkMast); |
| | | if (steThread != null) { |
| | | // 没有其他任务 |
| | | if (null == wrkMastMapper.selectPakout(slave.getId(), steNo)) { |
| | | // 让小车等待搬运待续 |
| | | this.letCarBeReady(wrkMast, steThread.getSlave().getId(), wrkMast.getSourceLocNo()); |
| | | return true; |
| | | } |
| | | } |
| | | } |
| | | // 堆垛机搬运小车 |
| | | if (wrkMast.getWrkSts() == 12L) { |
| | | this.carMoveIn(wrkMast, wrkMast.getSteNo(), crnProtocol); |
| | | return true; |
| | | } |
| | | } |
| | | } |
| | | } |
| | | } |
| | | return false; |
| | | } |
| | | |
| | | /** |
| | | * 库位移转 |
| | | */ |
| | | @Deprecated |
| | | public void locToLoc(CrnSlave slave, CrnProtocol crnProtocol){ |
| | | // 获取工作档信息 |
| | | WrkMast wrkMast = wrkMastMapper.selectLocMove(slave.getId()); |
| | | if (null == wrkMast) { |
| | | return; |
| | | } |
| | | // 获取源库位信息 |
| | | LocMast sourceLoc = locMastService.selectById(wrkMast.getSourceLocNo()); |
| | | if (null == sourceLoc) { |
| | | News.error("工作档库位移转失败,原因:检索源库位失败!工作号={},源库位={}", wrkMast.getWrkNo(), wrkMast.getSourceLocNo()); |
| | | return; |
| | | } |
| | | // 源库位 库位状态判断 |
| | | if (!sourceLoc.getLocSts().equals("R") && !sourceLoc.getLocSts().equals("S")) { |
| | | return; |
| | | } |
| | | // 获取目标库位信息 |
| | | LocMast loc = locMastService.selectById(wrkMast.getLocNo()); |
| | | if (null == loc) { |
| | | News.error("工作档库位移转失败,原因:检索目标库位失败!工作号={},源库位={}", wrkMast.getWrkNo(), wrkMast.getLocNo()); |
| | | return; |
| | | } |
| | | // 获取堆垛机信息 并 判断是否可入出 |
| | | BasCrnp basCrnp = basCrnpService.selectById(slave.getId()); |
| | | if (!basCrnp.getInEnable().equals("Y") && !basCrnp.getOutEnable().equals("Y")) { |
| | | return; |
| | | } |
| | | |
| | | // 堆垛机控制过滤 |
| | | if (!crnProtocol.getStatusType().equals(CrnStatusType.IDLE) || crnProtocol.getTaskNo() != 0) { |
| | | return; |
| | | } |
| | | |
| | | // 已经存在吊车执行任务时,则过滤 |
| | | if (wrkMastMapper.selectWorking(slave.getId()) != null) { |
| | | return; |
| | | } |
| | | |
| | | // 置顶任务 |
| | | wrkMast.setIoPri((double) 9999); |
| | | wrkMastMapper.updateById(wrkMast); |
| | | |
| | | // 命令下发区 -------------------------------------------------------------------------- |
| | | CrnCommand crnCommand = new CrnCommand(); |
| | | crnCommand.setCrnNo(slave.getId()); // 堆垛机编号 |
| | | crnCommand.setTaskNo(wrkMast.getWrkNo().shortValue()); // 工作号 |
| | | crnCommand.setAckFinish((short) 0); // 任务完成确认位 |
| | | crnCommand.setTaskMode(CrnTaskModeType.LOC_MOVE); // 任务模式: 库位移转 |
| | | crnCommand.setSourcePosX(sourceLoc.getRow1().shortValue()); // 源库位排 |
| | | crnCommand.setSourcePosY(sourceLoc.getBay1().shortValue()); // 源库位列 |
| | | crnCommand.setSourcePosZ(sourceLoc.getLev1().shortValue()); // 源库位层 |
| | | crnCommand.setDestinationPosX(loc.getRow1().shortValue()); // 目标库位排 |
| | | crnCommand.setDestinationPosY(loc.getBay1().shortValue()); // 目标库位列 |
| | | crnCommand.setDestinationPosZ(loc.getLev1().shortValue()); // 目标库位层 |
| | | if (!MessageQueue.offer(SlaveType.Crn, wrkMast.getCrnNo(), new Task(2, crnCommand))) { |
| | | News.error("堆垛机命令下发失败,堆垛机号={},任务数据={}", wrkMast.getCrnNo(), JSON.toJSON(crnCommand)); |
| | | } else { |
| | | // 修改工作档状态 11.生成出库ID => 16.吊车出库中 |
| | | Date now = new Date(); |
| | | wrkMast.setWrkSts(16L); |
| | | wrkMast.setCrnStrTime(now); |
| | | wrkMast.setModiTime(now); |
| | | if (wrkMastMapper.updateById(wrkMast) == 0) { |
| | | News.error("【库位移转】 修改工作档状态 11.生成出库ID => 16.吊车出库中 失败!!,工作号={}", wrkMast.getWrkNo()); |
| | | } |
| | | } |
| | | |
| | | } |
| | | |
| | | /** |
| | | * 当前库位组是否存在空闲小车 |
| | | */ |
| | | public Integer hasCar(String locNo) { |
| | | for (SteSlave ste : slaveProperties.getSte()) { |
| | | // 获取堆垛机信息 |
| | | SteThread steThread = (SteThread) SlaveConnection.get(SlaveType.Ste, ste.getId()); |
| | | SteProtocol steProtocol = steThread.getSteProtocol(); |
| | | BasSte basSte = basSteService.selectById(ste.getId()); |
| | | if (Cools.isEmpty(steProtocol, basSte)) { continue; } |
| | | if (Utils.getGroupRow(locNo, true).equals(Utils.getGroupRow(basSte.getRow(), true)) |
| | | && basSte.getBay() == Utils.getBay(locNo) |
| | | && basSte.getLev() == Utils.getLev(locNo)) { |
| | | return ste.getId(); |
| | | } |
| | | } |
| | | return null; |
| | | } |
| | | |
| | | /** |
| | | * 当前库位组是否存在其他小车 |
| | | */ |
| | | public Integer existOtherSte(String locNo, Integer steNo) { |
| | | Integer otherSteNo = null; |
| | | for (SteSlave ste : slaveProperties.getSte()) { |
| | | if (ste.getId().equals(steNo)) { continue; } |
| | | // 获取堆垛机信息 |
| | | SteThread steThread = (SteThread) SlaveConnection.get(SlaveType.Ste, ste.getId()); |
| | | SteProtocol steProtocol = steThread.getSteProtocol(); |
| | | if (steProtocol == null) { continue; } |
| | | if (steProtocol.isEnable()) { |
| | | BasSte basSte = basSteService.selectById(ste.getId()); |
| | | if (basSte != null) { |
| | | if ((Utils.getGroupRow(locNo, true).equals(Utils.getGroupRow(basSte.getRow(), true)) |
| | | && basSte.getBay() == Utils.getBay(locNo) |
| | | && basSte.getLev() == Utils.getLev(locNo)) |
| | | || |
| | | (Utils.getGroupRow(locNo, true).equals(Utils.getGroupRow(steProtocol.getRow().intValue(), true)) |
| | | && steProtocol.getBay() == Utils.getBay(locNo) |
| | | && steProtocol.getLev() == Utils.getLev(locNo)) |
| | | ) { |
| | | otherSteNo = ste.getId(); |
| | | break; |
| | | } |
| | | } |
| | | } |
| | | } |
| | | return otherSteNo; |
| | | } |
| | | |
| | | /** |
| | | * 当前库位组是否存在空闲小车 |
| | | */ |
| | | public Integer hasCarOfIdle(String locNo) { |
| | | for (SteSlave ste : slaveProperties.getSte()) { |
| | | // 获取堆垛机信息 |
| | | SteThread steThread = (SteThread) SlaveConnection.get(SlaveType.Ste, ste.getId()); |
| | | SteProtocol steProtocol = steThread.getSteProtocol(); |
| | | if (steProtocol == null) { continue; } |
| | | if (steProtocol.isIdle()) { |
| | | if (Utils.getGroupRow(locNo, true).equals(Utils.getGroupRow(steProtocol.getRow().intValue(), true)) |
| | | && steProtocol.getBay() == Utils.getBay(locNo) |
| | | && steProtocol.getLev() == Utils.getLev(locNo)) { |
| | | return steProtocol.getSteNo().intValue(); |
| | | } |
| | | } |
| | | } |
| | | return null; |
| | | } |
| | | |
| | | /** |
| | | * 查找当前库位最适合的穿梭车来作业 |
| | | */ |
| | | public SteThread queryIdleCar(WrkMast wrkMast) { |
| | | List<BasSte> basStes = basSteService.selectList(new EntityWrapper<>()); |
| | | int val = 0; |
| | | SteThread result = null; |
| | | for (BasSte basSte : basStes) { |
| | | // 获取穿梭车信息 |
| | | SteThread steThread = (SteThread) SlaveConnection.get(SlaveType.Ste, basSte.getSteNo()); |
| | | SteProtocol steProtocol = steThread.getSteProtocol(); |
| | | if (steProtocol == null) { continue; } |
| | | if (!steProtocol.isIdle()) { continue; } |
| | | if (steProtocol.getRow() == 1) { continue; } |
| | | String locNo = wrkMast.getWrkSts() < 10 ? wrkMast.getLocNo() : wrkMast.getSourceLocNo(); |
| | | // 如果在同一个库位组 |
| | | if (Utils.getGroupRow(locNo, true).equals(Utils.getGroupRow(steProtocol.getRow().intValue(), true)) |
| | | && steProtocol.getBay().intValue() == Utils.getBay(locNo) |
| | | && steProtocol.getLev().intValue() == Utils.getLev(locNo)) { |
| | | return steThread; |
| | | } |
| | | LocMast locMast = locMastService.selectById(locNo); |
| | | int lev = locMast.getLev1(); |
| | | int bay = locMast.getBay1(); |
| | | int levAbs = Math.abs(lev - steProtocol.getLev()); |
| | | int bayAbs = Math.abs(bay - steProtocol.getBay()); |
| | | if (val == 0) { |
| | | val = levAbs + bayAbs; |
| | | result = steThread; |
| | | } else { |
| | | if ((levAbs + bayAbs) < val) { |
| | | val = levAbs + bayAbs; |
| | | result = steThread; |
| | | } |
| | | } |
| | | } |
| | | return result; |
| | | } |
| | | |
| | | public SteThread queryIdleCar(CrnProtocol crnProtocol) { |
| | | List<BasSte> basStes = basSteService.selectList(new EntityWrapper<>()); |
| | | int val = 0; |
| | | SteThread result = null; |
| | | for (BasSte basSte : basStes) { |
| | | // 获取穿梭车信息 |
| | | SteThread steThread = (SteThread) SlaveConnection.get(SlaveType.Ste, basSte.getSteNo()); |
| | | SteProtocol steProtocol = steThread.getSteProtocol(); |
| | | if (steProtocol == null) { continue; } |
| | | if (!steProtocol.isIdle()) { continue; } |
| | | if (steProtocol.getRow() == 1) { continue;} |
| | | int lev = crnProtocol.getLevel(); |
| | | int bay = crnProtocol.getBay(); |
| | | int levAbs = Math.abs(lev - steProtocol.getLev()); |
| | | int bayAbs = Math.abs(bay - steProtocol.getBay()); |
| | | if (val == 0) { |
| | | val = levAbs + bayAbs; |
| | | result = steThread; |
| | | } else { |
| | | if ((levAbs + bayAbs) < val) { |
| | | val = levAbs + bayAbs; |
| | | result = steThread; |
| | | } |
| | | } |
| | | } |
| | | return result; |
| | | } |
| | | |
| | | /** |
| | | * 让小车行走至待机位 |
| | | */ |
| | | public void letCarBeWaiting(WrkMast wrkMast, Integer steNo, String locNo) { |
| | | // 获取穿梭车信息 |
| | | SteThread steThread = (SteThread) SlaveConnection.get(SlaveType.Ste, steNo); |
| | | SteProtocol steProtocol = steThread.getSteProtocol(); |
| | | if (steProtocol == null) { return; } |
| | | if (steProtocol.isIdle()) { |
| | | |
| | | // 如果处于待机位 |
| | | if (steProtocol.locaType.equals(SteLocaType.A_WAITING) || steProtocol.locaType.equals(SteLocaType.B_WAITING)) { |
| | | // 修改工作档状态 绑定穿梭车 |
| | | wrkMast.setWrkSts(3L); |
| | | wrkMast.setSteNo(steNo); |
| | | wrkMast.setWrkSts(WrkStsType.INBOUND_SHUTTLE_RUN.sts); |
| | | wrkMast.setLiftNo(null); |
| | | wrkMast.setSystemMsg("");//清空消息 |
| | | wrkMast.setModiTime(new Date()); |
| | | if (wrkMastMapper.updateById(wrkMast) == 0) { |
| | | News.error("修改工作档状态 绑定穿梭车 失败!!,工作号={}", wrkMast.getWrkNo()); |
| | | } |
| | | } else { |
| | | // 命令下发区 -------------------------------------------------------------------------- |
| | | SteCommand steCommand = new SteCommand(); |
| | | steCommand.setSteNo(steNo); // 穿梭车编号 |
| | | steCommand.setTaskNo(wrkMast.getWrkNo()); // 工作号 |
| | | steCommand.setTaskMode(SteTaskModeType.findWaiting(steProtocol.getRow().intValue())); // 任务模式: 行走至待机位 |
| | | |
| | | steCommand.setRow(Utils.getGroupRow(steProtocol.getRow().intValue(), true).shortValue()); |
| | | steCommand.setBay(steProtocol.getBay()); |
| | | steCommand.setLev(steProtocol.getLev()); |
| | | |
| | | if (!MessageQueue.offer(SlaveType.Ste, steNo, new Task(2, steCommand))) { |
| | | News.error("穿梭车命令下发失败,穿梭车号={},任务数据={}", steNo, JSON.toJSON(steCommand)); |
| | | if (!wrkMastService.updateById(wrkMast)) { |
| | | News.info("{}任务,更新工作档失败", wrkMast.getWrkNo()); |
| | | } else { |
| | | // 修改工作档状态 绑定穿梭车 |
| | | wrkMast.setSteNo(steNo); |
| | | wrkMast.setModiTime(new Date()); |
| | | if (wrkMastMapper.updateById(wrkMast) == 0) { |
| | | News.error("修改工作档状态 绑定穿梭车 失败!!,工作号={}", wrkMast.getWrkNo()); |
| | | } |
| | | } |
| | | } |
| | | } |
| | | } |
| | | |
| | | public void letCarBeWaiting(WrkCharge wrkCharge, Integer steNo) { |
| | | // 获取穿梭车信息 |
| | | SteThread steThread = (SteThread) SlaveConnection.get(SlaveType.Ste, steNo); |
| | | SteProtocol steProtocol = steThread.getSteProtocol(); |
| | | if (steProtocol == null) { return; } |
| | | |
| | | if (!basSteService.updatePakMk(steNo, "Y")) { |
| | | News.error("修改穿梭车作业状态 失败!!,穿梭车={}", steNo); |
| | | return; |
| | | } |
| | | |
| | | // 命令下发区 -------------------------------------------------------------------------- |
| | | SteCommand steCommand = new SteCommand(); |
| | | steCommand.setSteNo(steNo); // 穿梭车编号 |
| | | steCommand.setTaskNo(wrkCharge.getWrkNo()); // 工作号 |
| | | steCommand.setTaskMode(SteTaskModeType.findOriginByLoc(steProtocol.getRow().intValue())); // 任务模式: 去近点 等待堆垛机叉取 |
| | | |
| | | steCommand.setRow(Utils.getGroupRow(steProtocol.getRow().intValue(), true).shortValue()); |
| | | steCommand.setBay(steProtocol.getBay()); |
| | | steCommand.setLev(steProtocol.getLev()); |
| | | |
| | | if (!MessageQueue.offer(SlaveType.Ste, steNo, new Task(2, steCommand))) { |
| | | News.error("穿梭车命令下发失败,穿梭车号={},任务数据={}", steNo, JSON.toJSON(steCommand)); |
| | | } else { |
| | | // 修改工作档状态 绑定穿梭车 |
| | | wrkCharge.setSteNo(steNo); |
| | | wrkCharge.setModiTime(new Date()); |
| | | if (!wrkChargeService.updateById(wrkCharge)) { |
| | | News.error("修改工作档状态 绑定穿梭车 失败!!,工作号={}", wrkCharge.getWrkNo()); |
| | | } |
| | | } |
| | | } |
| | | |
| | | /** |
| | | * 让小车从 远点 ====>> 移动到近点 |
| | | * 等待堆垛机搬运 |
| | | */ |
| | | public void letCarBeReady(WrkMast wrkMast, Integer steNo, String locNo) { |
| | | // 获取穿梭车信息 |
| | | SteThread steThread = (SteThread) SlaveConnection.get(SlaveType.Ste, steNo); |
| | | SteProtocol steProtocol = steThread.getSteProtocol(); |
| | | if (steProtocol == null) { return; } |
| | | if (steProtocol.isIdle()) { |
| | | |
| | | // 命令下发区 -------------------------------------------------------------------------- |
| | | SteCommand steCommand = new SteCommand(); |
| | | steCommand.setSteNo(steNo); // 穿梭车编号 |
| | | steCommand.setTaskNo(wrkMast.getWrkNo()); // 工作号 |
| | | steCommand.setTaskMode(SteTaskModeType.findOriginByLoc(steProtocol)); // 任务模式: 去近点 等待堆垛机叉取 |
| | | |
| | | steCommand.setRow(Utils.getGroupRow(steProtocol.getRow().intValue(), true).shortValue()); |
| | | steCommand.setBay(steProtocol.getBay()); |
| | | steCommand.setLev(steProtocol.getLev()); |
| | | |
| | | if (!MessageQueue.offer(SlaveType.Ste, steNo, new Task(2, steCommand))) { |
| | | News.error("穿梭车命令下发失败,穿梭车号={},任务数据={}", steNo, JSON.toJSON(steCommand)); |
| | | } else { |
| | | // 修改工作档状态 绑定穿梭车 |
| | | wrkMast.setSteNo(steNo); |
| | | wrkMast.setModiTime(new Date()); |
| | | if (wrkMastMapper.updateById(wrkMast) == 0) { |
| | | News.error("修改工作档状态 绑定穿梭车 失败!!,工作号={}", wrkMast.getWrkNo()); |
| | | } |
| | | } |
| | | } |
| | | } |
| | | |
| | | /** |
| | | * 让小车从 远点 ====>> 移动到近点 |
| | | * 等待堆垛机搬运 |
| | | */ |
| | | public void letCarBeReady(WrkCharge wrkCharge, Integer steNo) { |
| | | // 获取穿梭车信息 |
| | | SteThread steThread = (SteThread) SlaveConnection.get(SlaveType.Ste, steNo); |
| | | SteProtocol steProtocol = steThread.getSteProtocol(); |
| | | if (steProtocol == null) { return; } |
| | | if (steProtocol.isIdle()) { |
| | | |
| | | // 命令下发区 -------------------------------------------------------------------------- |
| | | SteCommand steCommand = new SteCommand(); |
| | | steCommand.setSteNo(steNo); // 穿梭车编号 |
| | | steCommand.setTaskNo(wrkCharge.getWrkNo()); // 工作号 |
| | | steCommand.setTaskMode(SteTaskModeType.findOriginByLoc(steProtocol)); // 任务模式: 去近点 等待堆垛机叉取 |
| | | |
| | | steCommand.setRow(Utils.getGroupRow(steProtocol.getRow().intValue(), true).shortValue()); |
| | | steCommand.setBay(steProtocol.getBay()); |
| | | steCommand.setLev(steProtocol.getLev()); |
| | | |
| | | if (!MessageQueue.offer(SlaveType.Ste, steNo, new Task(2, steCommand))) { |
| | | News.error("穿梭车命令下发失败,穿梭车号={},任务数据={}", steNo, JSON.toJSON(steCommand)); |
| | | } else { |
| | | // 修改工作档状态 绑定穿梭车 |
| | | wrkCharge.setSteNo(steNo); |
| | | wrkCharge.setModiTime(new Date()); |
| | | if (!wrkChargeService.updateById(wrkCharge)) { |
| | | News.error("修改工作档状态 绑定穿梭车 失败!!,工作号={}", wrkCharge.getWrkNo()); |
| | | } |
| | | } |
| | | } |
| | | } |
| | | |
| | | /** |
| | | * 入出库 ===>> 堆垛机搬入小车 |
| | | */ |
| | | public void carMoveIn(WrkMast wrkMast, Integer steNo, CrnProtocol crnProtocol) { |
| | | // 获取堆垛机信息 |
| | | SteThread steThread = (SteThread) SlaveConnection.get(SlaveType.Ste, steNo); |
| | | SteProtocol steProtocol = steThread.getSteProtocol(); |
| | | if (steProtocol == null) { return; } |
| | | if (steProtocol.isIdle()) { |
| | | // 堆垛机空闲 |
| | | if (crnProtocol.getStatusType().equals(CrnStatusType.IDLE) && crnProtocol.getTaskNo() == 0) { |
| | | LocMast locMast; |
| | | // 入库搬 |
| | | if (wrkMast.getWrkSts() <= 10) { |
| | | |
| | | // 判断被移库位是否存在其他小车 |
| | | Integer otherSte = existOtherSte(wrkMast.getLocNo(), steNo); |
| | | if (otherSte != null) { |
| | | News.warn("{}号小车移入{}库位组失败,原因:存在{}号穿梭车!", steNo, wrkMast.getLocNo(), otherSte); |
| | | return; |
| | | } |
| | | |
| | | locMast = locMastService.selectById(wrkMast.getLocNo()); |
| | | // 堆垛机命令下发区 -------------------------------------------------------------------------- |
| | | CrnCommand crnCommand = new CrnCommand(); |
| | | crnCommand.setCrnNo(crnProtocol.getCrnNo()); // 堆垛机编号 |
| | | crnCommand.setTaskNo(wrkMast.getWrkNo().shortValue()); // 工作号 |
| | | crnCommand.setAckFinish((short) 0); // 任务完成确认位 |
| | | crnCommand.setTaskMode(CrnTaskModeType.STE_MOVE); // 任务模式: 库位移转 |
| | | crnCommand.setSourcePosX(Utils.getGroupRow(steProtocol.getRow().intValue(), true).shortValue()); // 源库位排 |
| | | crnCommand.setSourcePosY(steProtocol.getBay()); // 源库位列 |
| | | crnCommand.setSourcePosZ(steProtocol.getLev()); // 源库位层 |
| | | crnCommand.setDestinationPosX(Utils.getGroupRow(locMast.getLocNo(), true).shortValue()); // 目标库位排 |
| | | crnCommand.setDestinationPosY(locMast.getBay1().shortValue()); // 目标库位列 |
| | | crnCommand.setDestinationPosZ(locMast.getLev1().shortValue()); // 目标库位层 |
| | | if (!MessageQueue.offer(SlaveType.Crn, wrkMast.getCrnNo(), new Task(2, crnCommand))) { |
| | | News.error("堆垛机命令下发失败,堆垛机号={},任务数据={}", wrkMast.getCrnNo(), JSON.toJSON(crnCommand)); |
| | | } else { |
| | | // 修改穿梭车运行中排列层 |
| | | steThread.modifyPos(Utils.getGroupRow(locMast.getLocNo(), true), locMast.getBay1(), locMast.getLev1()); |
| | | // 修改工作档状态 3.小车待搬 => 4.迁入小车 |
| | | Date now = new Date(); |
| | | wrkMast.setWrkSts(4L); |
| | | wrkMast.setCrnStrTime(now); |
| | | wrkMast.setModiTime(now); |
| | | if (wrkMastMapper.updateById(wrkMast) == 0) { |
| | | News.error("修改工作档状态 3.小车待搬 => 4.迁入小车 失败!!,工作号={}", wrkMast.getWrkNo()); |
| | | } |
| | | } |
| | | // 出库搬 |
| | | } else { |
| | | // 判断被移库位是否存在其他小车 |
| | | Integer otherSte = existOtherSte(wrkMast.getSourceLocNo(), steNo); |
| | | if (otherSte != null) { |
| | | News.warn("{}号小车移入{}库位组失败,原因:存在{}号穿梭车!", steNo, wrkMast.getSourceLocNo(), otherSte); |
| | | return; |
| | | } |
| | | |
| | | locMast = locMastService.selectById(wrkMast.getSourceLocNo()); |
| | | // 堆垛机命令下发区 -------------------------------------------------------------------------- |
| | | CrnCommand crnCommand = new CrnCommand(); |
| | | crnCommand.setCrnNo(crnProtocol.getCrnNo()); // 堆垛机编号 |
| | | crnCommand.setTaskNo(wrkMast.getWrkNo().shortValue()); // 工作号 |
| | | crnCommand.setAckFinish((short) 0); // 任务完成确认位 |
| | | crnCommand.setTaskMode(CrnTaskModeType.STE_MOVE); // 任务模式: 库位移转 |
| | | crnCommand.setSourcePosX(Utils.getGroupRow(steProtocol.getRow().intValue(), true).shortValue()); // 源库位排 |
| | | crnCommand.setSourcePosY(steProtocol.getBay()); // 源库位列 |
| | | crnCommand.setSourcePosZ(steProtocol.getLev()); // 源库位层 |
| | | crnCommand.setDestinationPosX(Utils.getGroupRow(locMast.getLocNo(), true).shortValue()); // 目标库位排 |
| | | crnCommand.setDestinationPosY(locMast.getBay1().shortValue()); // 目标库位列 |
| | | crnCommand.setDestinationPosZ(locMast.getLev1().shortValue()); // 目标库位层 |
| | | if (!MessageQueue.offer(SlaveType.Crn, wrkMast.getCrnNo(), new Task(2, crnCommand))) { |
| | | News.error("堆垛机命令下发失败,堆垛机号={},任务数据={}", wrkMast.getCrnNo(), JSON.toJSON(crnCommand)); |
| | | } else { |
| | | // 修改穿梭车运行中排列层 |
| | | steThread.modifyPos(Utils.getGroupRow(locMast.getLocNo(), true), locMast.getBay1(), locMast.getLev1()); |
| | | // 修改工作档状态 12.小车待搬 => 13.迁入小车 |
| | | Date now = new Date(); |
| | | wrkMast.setWrkSts(13L); |
| | | wrkMast.setCrnStrTime(now); |
| | | wrkMast.setModiTime(now); |
| | | if (wrkMastMapper.updateById(wrkMast) == 0) { |
| | | News.error("修改工作档状态 12.小车待搬 => 13.迁入小车 失败!!,工作号={}", wrkMast.getWrkNo()); |
| | | } |
| | | } |
| | | } |
| | | } |
| | | |
| | | } |
| | | } |
| | | |
| | | /** |
| | | * 入库 ===>> 堆垛机搬出小车 |
| | | */ |
| | | public void carMoveOut(WrkMast wrkMast, Integer steNo, CrnProtocol crnProtocol) { |
| | | // 获取穿梭车信息 |
| | | SteThread steThread = (SteThread) SlaveConnection.get(SlaveType.Ste, steNo); |
| | | SteProtocol steProtocol = steThread.getSteProtocol(); |
| | | if (steProtocol == null) { return; } |
| | | // 穿梭车空闲 |
| | | if (steProtocol.isIdle()) { |
| | | // 堆垛机空闲 |
| | | if (crnProtocol.getStatusType().equals(CrnStatusType.IDLE) && crnProtocol.getTaskNo() == 0) { |
| | | |
| | | BasSte basSte = basSteService.selectById(steNo); |
| | | if (basSte == null) { |
| | | News.error("{}号穿梭车在数据库不存在!!!", steNo); |
| | | return; |
| | | } |
| | | |
| | | String idleLocNo = basSte.getIdleLoc(); |
| | | |
| | | // 判断被移库位是否存在其他小车 |
| | | Integer otherSte = existOtherSte(idleLocNo, steNo); |
| | | if (otherSte != null) { |
| | | News.warn("{}号小车移入{}库位组失败,原因:存在{}号穿梭车!", steNo, idleLocNo, otherSte); |
| | | return; |
| | | } |
| | | |
| | | // 堆垛机命令下发区 -------------------------------------------------------------------------- |
| | | CrnCommand crnCommand = new CrnCommand(); |
| | | crnCommand.setCrnNo(crnProtocol.getCrnNo()); // 堆垛机编号 |
| | | crnCommand.setTaskNo(wrkMast.getWrkNo().shortValue()); // 工作号 |
| | | crnCommand.setAckFinish((short) 0); // 任务完成确认位 |
| | | crnCommand.setTaskMode(CrnTaskModeType.STE_MOVE); // 任务模式: 库位移转 |
| | | crnCommand.setSourcePosX(Utils.getGroupRow(steProtocol.getRow().intValue(), true).shortValue()); // 源库位排 |
| | | crnCommand.setSourcePosY(steProtocol.getBay()); // 源库位列 |
| | | crnCommand.setSourcePosZ(steProtocol.getLev()); // 源库位层 |
| | | crnCommand.setDestinationPosX(Utils.getGroupRow(idleLocNo, true).shortValue()); // 目标库位排 |
| | | crnCommand.setDestinationPosY((short) Utils.getBay(idleLocNo)); // 目标库位列 |
| | | crnCommand.setDestinationPosZ((short) Utils.getLev(idleLocNo)); // 目标库位层 |
| | | if (!MessageQueue.offer(SlaveType.Crn, wrkMast.getCrnNo(), new Task(2, crnCommand))) { |
| | | News.error("堆垛机命令下发失败,堆垛机号={},任务数据={}", wrkMast.getCrnNo(), JSON.toJSON(crnCommand)); |
| | | } else { |
| | | // 修改穿梭车运行中排列层 |
| | | steThread.modifyPos(Utils.getGroupRow(idleLocNo, true), Utils.getBay(idleLocNo), Utils.getLev(idleLocNo)); |
| | | // 修改工作档状态 3.小车待搬 => 5.迁出小车 |
| | | Date now = new Date(); |
| | | wrkMast.setWrkSts(5L); |
| | | wrkMast.setCrnStrTime(now); |
| | | wrkMast.setModiTime(now); |
| | | if (wrkMastMapper.updateById(wrkMast) == 0) { |
| | | News.error("修改工作档状态 3.小车待搬 => 5.迁出小车 失败!!,工作号={}", wrkMast.getWrkNo()); |
| | | } |
| | | setLedData(Integer.parseInt(wrkMast.getWmsWrkNo()), wrkMast.getStaNo()); |
| | | } |
| | | } |
| | | } |
| | | } |
| | | |
| | | |
| | | /** |
| | | * 执行对工作档的完成操作 |
| | | */ |
| | | @Transactional |
| | | public void storeFinished() { |
| | | for (CrnSlave crn : slaveProperties.getCrn()) { |
| | | // 获取堆垛机信息 |
| | | CrnThread crnThread = (CrnThread) SlaveConnection.get(SlaveType.Crn, crn.getId()); |
| | | CrnProtocol crnProtocol = crnThread.getCrnProtocol(); |
| | | if (crnProtocol == null) { continue; } |
| | | // 状态:等待确认 并且 任务完成位 = 1 |
| | | if (crnProtocol.statusType == CrnStatusType.WAITING && crnProtocol.getTaskNo() != 0) { |
| | | // 获取入库待确认工作档 |
| | | WrkMast wrkMast = wrkMastMapper.selectCrnWaiting(crnProtocol.getTaskNo().intValue()); |
| | | if (wrkMast == null) { |
| | | |
| | | // 充电任务 |
| | | WrkCharge wrkCharge = wrkChargeService.selectById(crnProtocol.getTaskNo()); |
| | | if (wrkCharge == null) { |
| | | News.error("堆垛机处于等待确认且任务完成状态,但未找到工作档。堆垛机号={},工作号={}", crn.getId(), crnProtocol.getTaskNo()); |
| | | continue; |
| | | } else { |
| | | // 小车搬至指定库位完成 |
| | | if (wrkCharge.getWrkSts() == 23) { |
| | | // 23.吊车搬运 ===>> 24.小车到达 |
| | | wrkCharge.setWrkSts(24L); |
| | | if (!wrkChargeService.updateById(wrkCharge)) { |
| | | News.error("修改充电任务状态 23.吊车搬运 ===>> 24.小车到达 失败!!,工作号={}", wrkCharge.getWrkNo()); |
| | | } else { |
| | | // 堆垛机复位 |
| | | crnThread.setResetFlag(true); |
| | | // 穿梭车重新定位排列层 |
| | | SteThread steThread = (SteThread) SlaveConnection.get(SlaveType.Ste, wrkCharge.getSteNo()); |
| | | if (!steThread.confirmPos()) { |
| | | News.error("{}号穿梭车重新定位失败!作业充电任务号:{}", wrkCharge.getSteNo(), wrkCharge.getWrkNo()); |
| | | } |
| | | } |
| | | } else if (wrkCharge.getWrkSts() == 27) { |
| | | // 堆垛机复位 |
| | | crnThread.setResetFlag(true); |
| | | // 穿梭车重新定位排列层 |
| | | SteThread steThread = (SteThread) SlaveConnection.get(SlaveType.Ste, wrkCharge.getSteNo()); |
| | | if (steThread.confirmPos()) { |
| | | // 27.放至充电位 ===>> 28.充电就绪 |
| | | wrkCharge.setWrkSts(28L); |
| | | if (!wrkChargeService.updateById(wrkCharge)) { |
| | | News.error("修改充电任务状态 27.放至充电位 ===>> 28.充电就绪 失败!!,工作号={}", wrkCharge.getWrkNo()); |
| | | } |
| | | } else { |
| | | News.error("{}号穿梭车重新定位失败!作业充电任务号:{}", wrkCharge.getSteNo(), wrkCharge.getWrkNo()); |
| | | } |
| | | } else if (wrkCharge.getWrkSts() == 34) { |
| | | // 34.吊车搬运 ===>> 35.小车就绪 |
| | | wrkCharge.setWrkSts(35L); |
| | | if (!wrkChargeService.updateById(wrkCharge)) { |
| | | News.error("修改充电任务状态 34.吊车搬运 ===>> 35.小车就绪 失败!!,工作号={}", wrkCharge.getWrkNo()); |
| | | } else { |
| | | // 堆垛机复位 |
| | | crnThread.setResetFlag(true); |
| | | // 穿梭车重新定位排列层 |
| | | SteThread steThread = (SteThread) SlaveConnection.get(SlaveType.Ste, wrkCharge.getSteNo()); |
| | | if (!steThread.confirmPos()) { |
| | | News.error("{}号穿梭车重新定位失败!作业充电任务号:{}", wrkCharge.getSteNo(), wrkCharge.getWrkNo()); |
| | | } |
| | | } |
| | | } else if (wrkCharge.getWrkSts() == 42) { |
| | | // 42.吊车搬运 ===>> 43.小车到达 |
| | | wrkCharge.setWrkSts(43L); |
| | | if (!wrkChargeService.updateById(wrkCharge)) { |
| | | News.error("修改复位任务状态 42.吊车搬运 ===>> 43.小车到达 失败!!,工作号={}", wrkCharge.getWrkNo()); |
| | | } else { |
| | | // 堆垛机复位 |
| | | crnThread.setResetFlag(true); |
| | | // 穿梭车重新定位排列层 |
| | | SteThread steThread = (SteThread) SlaveConnection.get(SlaveType.Ste, wrkCharge.getSteNo()); |
| | | if (!steThread.confirmPos()) { |
| | | News.error("{}号穿梭车重新定位失败!作业复位任务号:{}", wrkCharge.getSteNo(), wrkCharge.getWrkNo()); |
| | | } |
| | | } |
| | | } else if (wrkCharge.getWrkSts() == 46) { |
| | | // 46.放至待机位 ===>> 47.复位成功 |
| | | wrkCharge.setWrkSts(47L); |
| | | if (!wrkChargeService.updateById(wrkCharge)) { |
| | | News.error("修改复位任务状态 46.放至待机位 ===>> 47.复位成功 失败!!,工作号={}", wrkCharge.getWrkNo()); |
| | | } else { |
| | | // 堆垛机复位 |
| | | crnThread.setResetFlag(true); |
| | | // 穿梭车重新定位排列层 |
| | | SteThread steThread = (SteThread) SlaveConnection.get(SlaveType.Ste, wrkCharge.getSteNo()); |
| | | if (!steThread.confirmPos()) { |
| | | News.error("{}号穿梭车重新定位失败!作业复位任务号:{}", wrkCharge.getSteNo(), wrkCharge.getWrkNo()); |
| | | } |
| | | } |
| | | } |
| | | } |
| | | |
| | | } |
| | | if (wrkMast == null) { continue; } |
| | | if (wrkMast.getIoType() != 11) { |
| | | // 入库 ==>> 货物搬入库 |
| | | if (wrkMast.getWrkSts() == 7){ |
| | | // 判断是否需要小车入库 |
| | | if (locMastService.isOutMost(wrkMast.getLocNo(), true)) { |
| | | // ==> 9.入库完成 |
| | | wrkMast.setWrkSts(9L); |
| | | Date now = new Date(); |
| | | wrkMast.setCrnEndTime(now); |
| | | wrkMast.setModiTime(now); |
| | | // 修改成功后复位堆垛机 |
| | | if (wrkMastMapper.updateById(wrkMast) > 0) { |
| | | // 堆垛机复位 |
| | | crnThread.setResetFlag(true); |
| | | } else { |
| | | News.error("修改工作档状态 7.吊车入库中 => 9.入库完成 失败!!,工作号={}", wrkMast.getWrkNo()); |
| | | } |
| | | } else { |
| | | // 给穿梭车下发命令 |
| | | Integer steNo = wrkMast.getSteNo(); |
| | | SteThread steThread = (SteThread) SlaveConnection.get(SlaveType.Ste, steNo); |
| | | SteProtocol steProtocol = steThread.getSteProtocol(); |
| | | if (steProtocol == null) { continue; } |
| | | if (steProtocol.isIdle()) { |
| | | // 命令下发区 -------------------------------------------------------------------------- |
| | | SteCommand steCommand = new SteCommand(); |
| | | steCommand.setSteNo(steNo); // 穿梭车编号 |
| | | steCommand.setTaskNo(wrkMast.getWrkNo()); // 工作号 |
| | | steCommand.setTaskMode(SteTaskModeType.findInByLoc(wrkMast.getLocNo())); // 任务模式: 搬入库 |
| | | if (!MessageQueue.offer(SlaveType.Ste, steNo, new Task(2, steCommand))) { |
| | | News.error("穿梭车命令下发失败,穿梭车号={},任务数据={}", steNo, JSON.toJSON(steCommand)); |
| | | } else { |
| | | // 修改工作档状态 7.吊车入库中 => 8.小车搬入库 |
| | | wrkMast.setWrkSts(8L); |
| | | Date now = new Date(); |
| | | wrkMast.setCrnEndTime(now); |
| | | wrkMast.setModiTime(now); |
| | | if (wrkMastMapper.updateById(wrkMast) > 0) { |
| | | // 堆垛机复位 |
| | | crnThread.setResetFlag(true); |
| | | } else { |
| | | News.error("修改工作档状态 7.吊车入库中 => 8.小车搬入库 失败!!,工作号={}", wrkMast.getWrkNo()); |
| | | } |
| | | } |
| | | } |
| | | } |
| | | // 入库 ===>> 迁入小车 完成 |
| | | } else if (wrkMast.getWrkSts() == 4) { |
| | | // 4.迁入小车 ==> 6.小车待入 |
| | | wrkMast.setWrkSts(6L); |
| | | Date now = new Date(); |
| | | wrkMast.setCrnEndTime(now); |
| | | wrkMast.setModiTime(now); |
| | | // 修改成功后复位堆垛机 |
| | | if (wrkMastMapper.updateById(wrkMast) > 0) { |
| | | // 堆垛机复位 |
| | | crnThread.setResetFlag(true); |
| | | // 穿梭车重新定位排列层 |
| | | SteThread steThread = (SteThread) SlaveConnection.get(SlaveType.Ste, wrkMast.getSteNo()); |
| | | if (!steThread.confirmPos()) { |
| | | News.error("{}号穿梭车重新定位失败!作业工作档任务号:{}", wrkMast.getSteNo(), wrkMast.getWrkNo()); |
| | | } |
| | | // 穿梭车去待机位 |
| | | BasSte basSte = basSteService.selectById(wrkMast.getSteNo()); |
| | | SteCommand steCommand = new SteCommand(); |
| | | steCommand.setSteNo(wrkMast.getSteNo()); // 穿梭车编号 |
| | | steCommand.setTaskNo(9999); // 工作号 |
| | | steCommand.setTaskMode(SteTaskModeType.findWaiting(basSte.getRow())); // 任务模式: 去近点 等待堆垛机叉取 |
| | | // steCommand.setRow(Utils.getGroupRow(steProtocol.getRow().intValue()).shortValue()); |
| | | // steCommand.setBay(steProtocol.getBay()); |
| | | // steCommand.setLev(steProtocol.getLev()); |
| | | if (!MessageQueue.offer(SlaveType.Ste, wrkMast.getSteNo(), new Task(2, steCommand))) { |
| | | News.error("穿梭车待机位命令下发失败,穿梭车号={},任务数据={}", wrkMast.getSteNo(), JSON.toJSON(steCommand)); |
| | | } |
| | | } else { |
| | | News.error("修改工作档状态 4.迁入小车 => 6.小车待入 失败!!,工作号={}", wrkMast.getWrkNo()); |
| | | } |
| | | // 入库 ===>> 迁出小车 完成 |
| | | } else if (wrkMast.getWrkSts() == 5) { |
| | | // 5.迁出小车 ==> 6.小车待入 |
| | | wrkMast.setWrkSts(6L); |
| | | Date now = new Date(); |
| | | wrkMast.setCrnEndTime(now); |
| | | wrkMast.setModiTime(now); |
| | | // 修改成功后复位堆垛机 |
| | | if (wrkMastMapper.updateById(wrkMast) > 0) { |
| | | // 堆垛机复位 |
| | | crnThread.setResetFlag(true); |
| | | // 穿梭车重新定位排列层 |
| | | SteThread steThread = (SteThread) SlaveConnection.get(SlaveType.Ste, wrkMast.getSteNo()); |
| | | if (!steThread.confirmPos()) { |
| | | News.error("{}号穿梭车重新定位失败!作业工作档任务号:{}", wrkMast.getSteNo(), wrkMast.getWrkNo()); |
| | | } |
| | | // 穿梭车去待机位 |
| | | BasSte basSte = basSteService.selectById(wrkMast.getSteNo()); |
| | | SteCommand steCommand = new SteCommand(); |
| | | steCommand.setSteNo(wrkMast.getSteNo()); // 穿梭车编号 |
| | | steCommand.setTaskNo(9999); // 工作号 |
| | | steCommand.setTaskMode(SteTaskModeType.findWaiting(basSte.getRow())); // 任务模式: 去近点 等待堆垛机叉取 |
| | | // steCommand.setRow(Utils.getGroupRow(steProtocol.getRow().intValue()).shortValue()); |
| | | // steCommand.setBay(steProtocol.getBay()); |
| | | // steCommand.setLev(steProtocol.getLev()); |
| | | if (!MessageQueue.offer(SlaveType.Ste, wrkMast.getSteNo(), new Task(2, steCommand))) { |
| | | News.error("穿梭车待机位命令下发失败,穿梭车号={},任务数据={}", wrkMast.getSteNo(), JSON.toJSON(steCommand)); |
| | | } |
| | | } else { |
| | | News.error("修改工作档状态 5.迁出小车 => 6.小车待入 失败!!,工作号={}", wrkMast.getWrkNo()); |
| | | } |
| | | // 出库 ===>> 迁入小车 完成 |
| | | } else if (wrkMast.getWrkSts() == 13) { |
| | | // 给穿梭车下发命令 |
| | | Integer steNo = wrkMast.getSteNo(); |
| | | SteThread steThread = (SteThread) SlaveConnection.get(SlaveType.Ste, steNo); |
| | | SteProtocol steProtocol = steThread.getSteProtocol(); |
| | | if (steProtocol == null) { continue; } |
| | | // 穿梭车重新定位排列层 |
| | | if (!steThread.confirmPos()) { |
| | | News.error("{}号穿梭车重新定位失败!作业工作档任务号:{}", wrkMast.getSteNo(), wrkMast.getWrkNo()); |
| | | } |
| | | // 命令下发区 -------------------------------------------------------------------------- |
| | | SteCommand steCommand = new SteCommand(); |
| | | steCommand.setSteNo(steNo); // 穿梭车编号 |
| | | steCommand.setTaskNo(wrkMast.getWrkNo()); // 工作号 |
| | | steCommand.setTaskMode(SteTaskModeType.findOutByLoc(wrkMast.getSourceLocNo())); // 任务模式: 搬出库 |
| | | if (!MessageQueue.offer(SlaveType.Ste, steNo, new Task(2, steCommand))) { |
| | | News.error("穿梭车命令下发失败,穿梭车号={},任务数据={}", steNo, JSON.toJSON(steCommand)); |
| | | } else { |
| | | // 13.迁入小车 ==> 14.小车搬出库 |
| | | wrkMast.setWrkSts(14L); |
| | | Date now = new Date(); |
| | | wrkMast.setCrnEndTime(now); |
| | | wrkMast.setModiTime(now); |
| | | LocMast locMast = locMastService.selectById(wrkMast.getSourceLocNo()); |
| | | Integer outCrnNo = locMastService.getOutCrnNo(locMast); |
| | | wrkMast.setCrnNo(outCrnNo); |
| | | // 修改成功后复位堆垛机 |
| | | if (wrkMastMapper.updateById(wrkMast) > 0) { |
| | | // 堆垛机复位 |
| | | crnThread.setResetFlag(true); |
| | | } else { |
| | | News.error("修改工作档状态 13.迁入小车 ==> 14.小车搬出库 失败!!,工作号={}", wrkMast.getWrkNo()); |
| | | } |
| | | } |
| | | // 移库 ===>> 堆垛机搬至目标库位组 完成 |
| | | } |
| | | } |
| | | } |
| | | } |
| | | } |
| | | |
| | | /** |
| | | * 执行对工作档的完成操作 |
| | | */ |
| | | public synchronized void carGenerateStore() { |
| | | public void outFirst() { |
| | | DevpSlave devpSlave = slaveProperties.getDevp().get(0); |
| | | // 遍历堆垛机出库站 |
| | | Date now = new Date(); |
| | | for (SteSlave ste : slaveProperties.getSte()) { |
| | | // 获取穿梭车信息 |
| | | SteThread steThread = (SteThread) SlaveConnection.get(SlaveType.Ste, ste.getId()); |
| | | SteProtocol steProtocol = steThread.getSteProtocol(); |
| | | if (steProtocol == null) { continue; } |
| | | if (steProtocol.getWaiting() && steProtocol.getTaskNo() != 0) { |
| | | if (steProtocol.getTaskNo() == 9999) { |
| | | steThread.setResetFlag(true); |
| | | } else { |
| | | // 查询是否有待入库的任务 |
| | | WrkMast wrkMast = wrkMastMapper.selectCarWaiting(steProtocol.getTaskNo().intValue()); |
| | | if (wrkMast == null) { |
| | | // 充电任务 |
| | | WrkCharge wrkCharge = wrkChargeService.selectById(steProtocol.getTaskNo()); |
| | | if (wrkCharge == null) { |
| | | continue; |
| | | } else { |
| | | if (wrkCharge.getWrkSts() == 21) { |
| | | // 21.准备充电 ===>> 22.小车待搬 |
| | | wrkCharge.setWrkSts(22L); |
| | | if (!wrkChargeService.updateById(wrkCharge)) { |
| | | News.error("修改充电任务状态 21.准备充电 ===>> 22.小车待搬 失败!!,工作号={}", wrkCharge.getWrkNo()); |
| | | } else { |
| | | steThread.setResetFlag(true); |
| | | } |
| | | } else if (wrkCharge.getWrkSts() == 25) { |
| | | // 25.小车走行 ===>> 26.等待充电 |
| | | wrkCharge.setWrkSts(26L); |
| | | if (!wrkChargeService.updateById(wrkCharge)) { |
| | | News.error("修改充电任务状态 25.小车走行 ===>> 26.等待充电 失败!!,工作号={}", wrkCharge.getWrkNo()); |
| | | } else { |
| | | steThread.setResetFlag(true); |
| | | } |
| | | } else if (wrkCharge.getWrkSts() == 29) { |
| | | // 29.开始充电 ===>> 30.完成充电 |
| | | wrkCharge.setWrkSts(30L); |
| | | if (!wrkChargeService.updateById(wrkCharge)) { |
| | | News.error("修改充电任务状态 29.开始充电 ===>> 30.完成充电 失败!!,工作号={}", wrkCharge.getWrkNo()); |
| | | } else { |
| | | steThread.setResetFlag(true); |
| | | } |
| | | } else if (wrkCharge.getWrkSts() == 32) { |
| | | // 32.小车走行 ===>> 33.小车待搬 |
| | | wrkCharge.setWrkSts(33L); |
| | | if (!wrkChargeService.updateById(wrkCharge)) { |
| | | News.error("修改演示任务状态 32.小车走行 ===>> 33.小车待搬 失败!!,工作号={}", wrkCharge.getWrkNo()); |
| | | } else { |
| | | steThread.setResetFlag(true); |
| | | } |
| | | } else if (wrkCharge.getWrkSts() == 36) { |
| | | // 36.小车走行 ===>> 37.演示完成 |
| | | wrkCharge.setWrkSts(37L); |
| | | if (!wrkChargeService.updateById(wrkCharge)) { |
| | | News.error("修改演示任务状态 36.小车走行 ===>> 37.演示完成 失败!!,工作号={}", wrkCharge.getWrkNo()); |
| | | } else { |
| | | steThread.setResetFlag(true); |
| | | } |
| | | } else if (wrkCharge.getWrkSts() == 44) { |
| | | // 44.小车走行 ===>> 45.小车待搬 |
| | | wrkCharge.setWrkSts(45L); |
| | | if (!wrkChargeService.updateById(wrkCharge)) { |
| | | News.error("修改演示任务状态 44.小车走行 ===>> 45.小车待搬 失败!!,工作号={}", wrkCharge.getWrkNo()); |
| | | } else { |
| | | steThread.setResetFlag(true); |
| | | } |
| | | } |
| | | } |
| | | DevpThread devpThread = (DevpThread) SlaveConnection.get(SlaveType.Devp, devpSlave.getId()); |
| | | List<WrkMast> wrkSts = wrkMastService.selectList(new EntityWrapper<WrkMast>().eq("wrk_sts", WrkStsType.NEW_OUTBOUND.sts).in("sta_no", 1013, 1024)); |
| | | for (WrkMast wrkMast : wrkSts) { |
| | | if (devpThread == null) { |
| | | continue; |
| | | } |
| | | Map<Integer, StaProtocol> station = devpThread.getStation(); |
| | | StaProtocol staProtocol = station.get(wrkMast.getStaNo()); |
| | | if (staProtocol == null) { |
| | | continue; |
| | | } |
| | | |
| | | if (!staProtocol.isAutoing()) { |
| | | News.info("{}任务,{}站点,不在自动状态", wrkMast.getWrkNo(), staProtocol.getSiteId()); |
| | | continue; |
| | | } |
| | | if (!isOutEnable(devpThread, wrkMast.getStaNo())) { |
| | | News.info("{}任务,{}站点,没有可出信号", wrkMast.getWrkNo(), staProtocol.getSiteId()); |
| | | continue; |
| | | } |
| | | String locNo = "1200301"; |
| | | if (wrkMast.getStaNo() == 1024) { |
| | | locNo = "1200305"; |
| | | } |
| | | |
| | | boolean dispatchShuttle = shuttleDispatchUtils.searchDispatchShuttleNoLift(wrkMast.getWrkNo(), wrkMast.getSourceLocNo(), locNo, "TRANSPORT_DEVP"); |
| | | if (!dispatchShuttle) { |
| | | News.info("{}任务,调度小车失败", wrkMast.getWrkNo()); |
| | | continue; |
| | | } |
| | | WrkMast wrkMast2 = wrkMastService.selectByMainWrkNo(wrkMast.getWrkNo()); |
| | | wrkMast.setWrkSts(WrkStsType.OUTBOUND_SHUTTLE_RUN.sts); |
| | | wrkMast.setSystemMsg("");//清空消息 |
| | | wrkMast.setModiTime(now); |
| | | if (wrkMast2 != null) { |
| | | wrkMast.setShuttleNo(wrkMast2.getShuttleNo()); |
| | | } |
| | | if (!wrkMastService.updateById(wrkMast)) { |
| | | News.info("{}任务,更新工作档失败", wrkMast.getWrkNo()); |
| | | } else { |
| | | WrkMast wrkMast1 = wrkMastService.selectByMainWrkNo(wrkMast.getWrkNo()); |
| | | News.info("{}任务,移动任务生成成功——1", wrkMast1.getWrkNo()); |
| | | } |
| | | } |
| | | } |
| | | |
| | | /** |
| | | * 出库到出库口 |
| | | */ |
| | | public synchronized void stnToOutStn() { |
| | | ShuttleThread shuttleThread1 = (ShuttleThread) SlaveConnection.get(SlaveType.Shuttle, 1); |
| | | ShuttleThread shuttleThread2 = (ShuttleThread) SlaveConnection.get(SlaveType.Shuttle, 2); |
| | | ShuttleProtocol status1 = shuttleThread1.getStatus(); |
| | | ShuttleProtocol status2 = shuttleThread2.getStatus(); |
| | | List<String> loc = new ArrayList<>(); |
| | | if (status1 != null) { |
| | | loc.add(status1.getCurrentLocNo()); |
| | | } |
| | | if (status2 != null) { |
| | | loc.add(status2.getCurrentLocNo()); |
| | | } |
| | | DevpSlave devpSlave = slaveProperties.getDevp().get(0); |
| | | // 遍历堆垛机出库站 |
| | | DevpThread devpThread = (DevpThread) SlaveConnection.get(SlaveType.Devp, devpSlave.getId()); |
| | | for (DevpSlave.Sta outSta : devpSlave.getOutSta()) { |
| | | if (outSta.getStaNo() == 1013 || outSta.getStaNo() == 1024) { |
| | | List<WrkMast> wrkSts = wrkMastService.selectList(new EntityWrapper<WrkMast>().eq("wrk_sts", WrkStsType.OUTBOUND_SHUTTLE_RUN_COMPLETE.sts).eq("sta_no", outSta.getStaNo())); |
| | | for (WrkMast wrkMast : wrkSts) { |
| | | StaProtocol staProtocol = devpThread.getStation().get(outSta.getStaNo() + 2); |
| | | if (staProtocol == null) { |
| | | continue; |
| | | } else { |
| | | staProtocol = staProtocol.clone(); |
| | | } |
| | | |
| | | if (wrkMast == null) { continue; } |
| | | switch (wrkMast.getWrkSts().intValue()) { |
| | | case 2: |
| | | // 修改工作档状态 2.设备上走 => 3.小车待搬 |
| | | wrkMast.setWrkSts(3L); |
| | | wrkMast.setModiTime(now); |
| | | if (wrkMastMapper.updateById(wrkMast) == 0) { |
| | | News.error("修改工作档状态 2.设备上走 => 3.小车待搬 失败!!,工作号={}", wrkMast.getWrkNo()); |
| | | } else { |
| | | steThread.setResetFlag(true); |
| | | if (staProtocol.isAutoing() && staProtocol.isLoading()) { |
| | | // 查询工作档 |
| | | if (wrkMast == null) { |
| | | continue; |
| | | } |
| | | |
| | | String sourceLocNo = "1200305"; |
| | | String locNo = "1300105"; |
| | | if (wrkMast.getStaNo() == 1013) { |
| | | sourceLocNo = "1200301"; |
| | | locNo = "1300101"; |
| | | if (loc.contains(locNo)) { |
| | | locNo = "1100101"; |
| | | } |
| | | break; |
| | | case 8: |
| | | // 修改工作档状态 8.小车搬入库 => 9.入库完成 |
| | | wrkMast.setWrkSts(9L); |
| | | wrkMast.setModiTime(now); |
| | | if (wrkMastMapper.updateById(wrkMast) == 0) { |
| | | News.error("修改工作档状态 8.小车搬入库 => 9.入库完成 失败!!,工作号={}", wrkMast.getWrkNo()); |
| | | } else { |
| | | steThread.setResetFlag(true); |
| | | } else { |
| | | if (loc.contains(locNo)) { |
| | | locNo = "1100105"; |
| | | } |
| | | break; |
| | | case 11: |
| | | if (wrkMast.getIoType() != 11) { |
| | | // 修改工作档状态 11.生成出库ID => 12.小车待搬 |
| | | wrkMast.setWrkSts(12L); |
| | | } else { |
| | | if (Cools.isEmpty(wrkMast.getMk())) { |
| | | News.error("移库工作档没有流程标记!!,工作号={}", wrkMast.getWrkNo()); |
| | | } else { |
| | | if (wrkMast.getMk().equals("I")) { |
| | | String locNo = wrkMast.getLocNo(); |
| | | if (Utils.getGroupRow(locNo, false).equals(Utils.getGroupRow(steProtocol.getRow().intValue(), false)) |
| | | && steProtocol.getBay() == Utils.getBay(locNo) |
| | | && steProtocol.getLev() == Utils.getLev(locNo)) { |
| | | // 修改工作档状态 11.生成出库ID => 6.小车待入 |
| | | wrkMast.setWrkSts(6L); |
| | | } else { |
| | | // 修改工作档状态 11.生成出库ID => 3.小车待搬 |
| | | wrkMast.setWrkSts(3L); |
| | | } |
| | | } else if (wrkMast.getMk().equals("O")) { |
| | | // 修改工作档状态 11.生成出库ID => 12.小车待搬 |
| | | wrkMast.setWrkSts(12L); |
| | | } |
| | | } |
| | | } |
| | | wrkMast.setModiTime(now); |
| | | if (wrkMastMapper.updateById(wrkMast) == 0) { |
| | | News.error("修改工作档状态 11.生成出库ID => 12.小车待搬 失败!!,工作号={}", wrkMast.getWrkNo()); |
| | | } else { |
| | | steThread.setResetFlag(true); |
| | | } |
| | | break; |
| | | case 14: |
| | | // 修改工作档状态 14.小车搬出库 => 15.等待吊车 |
| | | wrkMast.setWrkSts(15L); |
| | | wrkMast.setModiTime(now); |
| | | if (wrkMastMapper.updateById(wrkMast) == 0) { |
| | | News.error("修改工作档状态 14.小车搬出库 => 15.等待吊车 失败!!,工作号={}", wrkMast.getWrkNo()); |
| | | } else { |
| | | steThread.setResetFlag(true); |
| | | } |
| | | break; |
| | | } |
| | | |
| | | boolean dispatchShuttle = shuttleDispatchUtils.shuttleMoveGenerate(wrkMast.getWrkNo(), sourceLocNo, locNo, wrkMast.getShuttleNo(), null, false); |
| | | if (!dispatchShuttle) { |
| | | News.taskInfo(wrkMast.getWrkNo(), "{}小车,挪车调度至取货点失败", wrkMast.getShuttleNo()); |
| | | continue; |
| | | } |
| | | |
| | | staProtocol.setWorkNo(Short.parseShort(String.valueOf(wrkMast.getWrkNo()))); |
| | | staProtocol.setStaNo(Short.parseShort(String.valueOf(wrkMast.getStaNo()))); |
| | | MessageQueue.offer(SlaveType.Devp, devpSlave.getId(), new Task(2, staProtocol)); |
| | | News.info("输送线入库命令下发,任务数据={}", JSON.toJSON(wrkMast)); |
| | | wrkMast.setWrkSts(WrkStsType.OUTBOUND_DEVP_RUN.sts); |
| | | wrkMast.setModiTime(new Date()); |
| | | wrkMast.setShuttleNo(null); |
| | | wrkMastService.updateById(wrkMast); |
| | | setLedData(Integer.parseInt(wrkMast.getWmsWrkNo()), wrkMast.getStaNo()); |
| | | } |
| | | } |
| | | } |
| | | } |
| | | } |
| | | |
| | | |
| | | private void setLedData(Integer wrkNo, Integer staNo) { |
| | | try { |
| | | Map<String, Object> param = new HashMap<>(); |
| | | param.put("taskNo", wrkNo); |
| | | String response = null; |
| | | response = new HttpHandler.Builder() |
| | | .setUri(wmsUrl) |
| | | .setPath("/rpc/led/getTask2") |
| | | .setJson(JSON.toJSONString(param)) |
| | | .build() |
| | | .doPost(); |
| | | JSONObject jsonObject = JSON.parseObject(response); |
| | | Integer code = jsonObject.getInteger("code"); |
| | | if (code.equals(200)) { |
| | | String data = jsonObject.getString("data"); |
| | | List<LedCommand> wrkDetls = JSONArray.parseArray(data, LedCommand.class); |
| | | redisUtil.set("LED_" + staNo, wrkDetls, 30); |
| | | log.info("电视机数据设置:{},{}", staNo, data); |
| | | } else { |
| | | log.info("电视机数据设置异常:{},{}", wrkNo, response); |
| | | } |
| | | } catch (Exception e) { |
| | | e.printStackTrace(); |
| | | } |
| | | } |
| | | |
| | | /** |
| | | * 初始化实时地图 |
| | | */ |
| | | public synchronized void initRealtimeBasMap() { |
| | | //初始化配置 |
| | | // WrkStsType[] values = WrkStsType.values(); |
| | | // for (int i = 0; i < values.length; i++) { |
| | | // BasWrkStatus basWrkStatus = wrkStatusService.selectById(values[i].sts); |
| | | // if (basWrkStatus == null) { |
| | | // basWrkStatus = new BasWrkStatus(); |
| | | // basWrkStatus.setWrkDesc(values[i].sts+"."+values[i].desc); |
| | | // basWrkStatus.setWrkSts(values[i].sts); |
| | | // basWrkStatus.setModiTime(new Date()); |
| | | // basWrkStatus.setAppeTime(new Date()); |
| | | // basWrkStatus.setAppeUser(9527L); |
| | | // basWrkStatus.setModiUser(9527L); |
| | | // wrkStatusService.insert(basWrkStatus); |
| | | // } |
| | | // } |
| | | try { |
| | | List<BasMap> basMaps = basMapService.selectList(new EntityWrapper<BasMap>().orderBy("lev", true)); |
| | | for (BasMap basMap : basMaps) { |
| | | Integer lev = basMap.getLev(); |
| | | Object data = redisUtil.get(RedisKeyType.MAP.key + lev); |
| | | if (data == null) {//redis地图数据为空 |
| | | //载入地图 |
| | | List<List<MapNode>> lists = navigateMapData.getJsonData(lev, -1, null, null);//获取完整地图(包括入库出库) |
| | | |
| | | //存入数据库 |
| | | basMap.setData(JSON.toJSONString(lists)); |
| | | basMap.setCreateTime(new Date()); |
| | | basMap.setUpdateTime(new Date()); |
| | | if (!basMapService.updateById(basMap)) { |
| | | log.info("地图数据存储失败"); |
| | | } |
| | | |
| | | //将数据库地图数据存入redis |
| | | redisUtil.set(RedisKeyType.MAP.key + lev, JSON.toJSONString(basMap)); |
| | | } |
| | | |
| | | } |
| | | } catch (Exception e) { |
| | | e.printStackTrace(); |
| | | } |
| | | } |
| | | |
| | | /** |
| | | * 入库 ===>> 四向穿梭车入库作业下发 |
| | | */ |
| | | public synchronized void shuttleInExecute() { |
| | | try { |
| | | List<WrkMast> wrkMasts = wrkMastService.selectList(new EntityWrapper<WrkMast>().in("wrk_sts", WrkStsType.INBOUND_LIFT_RUN_COMPLETE.sts)); |
| | | for (WrkMast wrkMast : wrkMasts) { |
| | | boolean step1 = this.shuttleInExecuteStep1(wrkMast);//小车搬入库中 |
| | | if (!step1) { |
| | | continue; |
| | | } |
| | | } |
| | | } catch (Exception e) { |
| | | e.printStackTrace(); |
| | | } |
| | | } |
| | | |
| | | /** |
| | | * 入库-小车搬入库中 |
| | | * 如需主方法执行continue,请返回false |
| | | * ps:返回值true并不代表该方法执行成功,返回值仅做标记用于主方法是否执行continue |
| | | */ |
| | | public boolean shuttleInExecuteStep1(WrkMast wrkMast) { |
| | | if (wrkMast.getWrkSts() == WrkStsType.INBOUND_LIFT_RUN_COMPLETE.sts) { |
| | | //获取目标站 |
| | | ForkLiftStaProtocol liftSta = ForkLiftUtils.getLiftStaByStaNo(wrkMast.getStaNo()); |
| | | if (liftSta == null) { |
| | | News.taskInfo(wrkMast.getWrkNo(), "{}任务,缺少站点信息,禁止派发", wrkMast.getWrkNo()); |
| | | return false; |
| | | } |
| | | |
| | | if (wrkMast.getShuttleNo() == null) {//没有绑定小车,进行调度 |
| | | boolean result = shuttleDispatchUtils.searchDispatchShuttle(wrkMast.getWrkNo(), null, liftSta.getLocNo(), null);//调度小车到货物所在输送站点进行取货 |
| | | News.taskInfo(wrkMast.getWrkNo(), "{}任务,调度小车{}系统等待中", wrkMast.getWrkNo(), result ? "成功" : "失败"); |
| | | return false; |
| | | } |
| | | |
| | | //获取四向穿梭车线程 |
| | | ShuttleThread shuttleThread = (ShuttleThread) SlaveConnection.get(SlaveType.Shuttle, wrkMast.getShuttleNo()); |
| | | if (shuttleThread == null) { |
| | | return false; |
| | | } |
| | | ShuttleProtocol shuttleProtocol = shuttleThread.getStatus(); |
| | | if (shuttleProtocol == null) { |
| | | return false; |
| | | } |
| | | if (!shuttleThread.isIdle()) { |
| | | News.taskInfo(wrkMast.getWrkNo(), "{}任务,{}小车忙碌中", wrkMast.getWrkNo(), shuttleProtocol.getShuttleNo()); |
| | | return false; |
| | | } |
| | | |
| | | //判断小车是否存在移动任务 |
| | | WrkMast hasMoveWorking = wrkMastService.selectShuttleHasMoveWorking(wrkMast.getShuttleNo()); |
| | | if (hasMoveWorking != null) { |
| | | News.taskInfo(wrkMast.getWrkNo(), "{}号小车,存在移动任务,禁止派发任务", wrkMast.getShuttleNo()); |
| | | return false;//存在移动任务,禁止执行入库任务 |
| | | } |
| | | |
| | | //判断小车是否到达输送站点库位 |
| | | if (!shuttleProtocol.getCurrentLocNo().equals(liftSta.getLocNo())) { |
| | | //小车不在输送站点位置 |
| | | shuttleDispatchUtils.dispatchShuttle(wrkMast.getWrkNo(), liftSta.getLocNo(), wrkMast.getShuttleNo());//调度小车到货物所在输送站点进行取货 |
| | | News.info("{}任务,{}小车,未到达输送站点,系统等待中", wrkMast.getWrkNo(), shuttleProtocol.getShuttleNo()); |
| | | return false; |
| | | } |
| | | |
| | | ShuttleAssignCommand assignCommand = new ShuttleAssignCommand(); |
| | | assignCommand.setShuttleNo(shuttleProtocol.getShuttleNo()); // 四向穿梭车编号 |
| | | assignCommand.setTaskMode(ShuttleTaskModeType.TRANSPORT.id);//小车移库任务 |
| | | assignCommand.setTaskNo(wrkMast.getWrkNo());//任务号 |
| | | assignCommand.setAuto(true);//自动模式 |
| | | |
| | | //获取小车到输送站点行走命令 |
| | | List<ShuttleCommand> commands = shuttleOperaUtils.getStartToTargetCommands(liftSta.getLocNo(), wrkMast.getLocNo(), NavigationMapType.DFX.id, assignCommand, shuttleThread); |
| | | if (commands == null) { |
| | | News.taskInfo(wrkMast.getWrkNo(), "{}任务,{}小车,路径计算失败", wrkMast.getWrkNo(), shuttleProtocol.getShuttleNo()); |
| | | return false; |
| | | } |
| | | |
| | | List<ShuttleCommand> liftCommand = shuttleOperaUtils.getShuttleLiftCommand(assignCommand, shuttleThread, true); |
| | | if (liftCommand == null) { |
| | | News.taskInfo(wrkMast.getWrkNo(), "{}任务,{}小车获取顶升命令失败", wrkMast.getWrkNo(), shuttleProtocol.getShuttleNo()); |
| | | return false; |
| | | } |
| | | |
| | | List<ShuttleCommand> liftCommand2 = shuttleOperaUtils.getShuttleLiftCommand(assignCommand, shuttleThread, false); |
| | | if (liftCommand2 == null) { |
| | | News.taskInfo(wrkMast.getWrkNo(), "{}任务,{}小车获取下降命令失败", wrkMast.getWrkNo(), shuttleProtocol.getShuttleNo()); |
| | | return false; |
| | | } |
| | | |
| | | commands.add(0, liftCommand.get(0)); |
| | | commands.add(liftCommand2.get(0)); |
| | | assignCommand.setCommands(commands); |
| | | |
| | | wrkMast.setWrkSts(WrkStsType.INBOUND_SHUTTLE_RUN.sts);//小车搬运中 4.提升机搬运完成 ==> 5.小车搬运中 |
| | | wrkMast.setModiTime(new Date()); |
| | | wrkMast.setSystemMsg("");//清空消息 |
| | | if (wrkMastService.updateById(wrkMast)) { |
| | | //下发任务 |
| | | shuttleAction.assignWork(shuttleProtocol.getShuttleNo(), assignCommand); |
| | | //触发通知 |
| | | notifyUtils.notify(String.valueOf(SlaveType.Shuttle), shuttleProtocol.getShuttleNo(), String.valueOf(wrkMast.getWrkNo()), wrkMast.getWmsWrkNo(), NotifyMsgType.SHUTTLE_TRANSPORT); |
| | | return false; |
| | | } |
| | | return false; |
| | | } |
| | | return true; |
| | | } |
| | | |
| | | /** |
| | | * 出库 ===>> 四向穿梭车出库作业下发 |
| | | */ |
| | | // public synchronized void shuttleOutExecute() { |
| | | // try { |
| | | // List<WrkMast> wrkMasts = wrkMastService.selectList(new EntityWrapper<WrkMast>().in("wrk_sts", WrkStsType.NEW_OUTBOUND.sts)); |
| | | // for (WrkMast wrkMast : wrkMasts) { |
| | | // boolean step1 = this.shuttleOutExecuteStep1(wrkMast);//小车搬出库中 |
| | | // if (!step1) { |
| | | // continue; |
| | | // } |
| | | // } |
| | | // } catch (Exception e) { |
| | | // e.printStackTrace(); |
| | | // } |
| | | // } |
| | | |
| | | /** |
| | | * 出库-小车搬出库中 |
| | | * 如需主方法执行continue,请返回false |
| | | * ps:返回值true并不代表该方法执行成功,返回值仅做标记用于主方法是否执行continue |
| | | */ |
| | | // public boolean shuttleOutExecuteStep1(WrkMast wrkMast) { |
| | | // //101.生成出库任务 => 102.小车搬运中 |
| | | // if (wrkMast.getWrkSts() == WrkStsType.NEW_OUTBOUND.sts) { |
| | | // Integer liftNo = wrkMast.getLiftNo(); |
| | | // if (liftNo == null) { |
| | | // //通过输送线站号获取提升机号 |
| | | // liftNo = ForkLiftUtils.getConveyorBindLiftNo(wrkMast.getStaNo()); |
| | | // if (liftNo == null) { |
| | | // News.taskInfo(wrkMast.getWrkNo(), "{}任务,未找到匹配的提升机", wrkMast.getWrkNo()); |
| | | // return false; |
| | | // } |
| | | // |
| | | // //判断提升机是否有其他任务 |
| | | // WrkMast liftWrkMast = wrkMastService.selectLiftWrkMast(liftNo); |
| | | // if (liftWrkMast != null) { |
| | | // if (!liftWrkMast.getWrkNo().equals(wrkMast.getWrkNo())) {//提升机任务和当前任务不相同 |
| | | // News.taskInfo(wrkMast.getWrkNo(), "{}任务,{}号提升机,提升机存在未完成任务,禁止派发", wrkMast.getWrkNo(), liftNo); |
| | | // return false; |
| | | // } |
| | | // } |
| | | // |
| | | // wrkMast.setLiftNo(liftNo); |
| | | // wrkMast.setModiTime(new Date()); |
| | | // wrkMastService.updateById(wrkMast); |
| | | // return false; |
| | | // } |
| | | // |
| | | // ForkLiftThread forkLiftThread = (ForkLiftThread) SlaveConnection.get(SlaveType.ForkLift, liftNo); |
| | | // if (forkLiftThread == null) { |
| | | // return false; |
| | | // } |
| | | // ForkLiftProtocol forkLiftProtocol = forkLiftThread.getStatus(); |
| | | // if (forkLiftProtocol == null) { |
| | | // return false; |
| | | // } |
| | | // |
| | | // //判断提升机是否处于出库模式 |
| | | // if (!forkLiftProtocol.getIOModeType().equals(ForkLiftIoModeType.OUT)) { |
| | | // News.taskInfo(wrkMast.getWrkNo(), "{}任务,提升机不处于出库模式,禁止出库", wrkMast.getWrkNo()); |
| | | // return false; |
| | | // } |
| | | // |
| | | // //获取源站 |
| | | // ForkLiftStaProtocol liftSta = ForkLiftUtils.getLiftStaByLev(liftNo, Utils.getLev(wrkMast.getSourceLocNo())); |
| | | // if (liftSta == null) { |
| | | // News.taskInfo(wrkMast.getWrkNo(), "{}任务,缺少站点信息,禁止派发", wrkMast.getWrkNo()); |
| | | // return false; |
| | | // } |
| | | // |
| | | // if (liftSta.getHasCar()) { |
| | | // News.taskInfo(wrkMast.getWrkNo(), "{}任务,{}站点存在小车,禁止派发", wrkMast.getWrkNo(), liftSta.getStaNo()); |
| | | // return false; |
| | | // } |
| | | // |
| | | // if (liftSta.getHasTray()) { |
| | | // News.taskInfo(wrkMast.getWrkNo(), "{}任务,{}站点有托盘,禁止派发", wrkMast.getWrkNo(), liftSta.getStaNo()); |
| | | // return false; |
| | | // } |
| | | // |
| | | // if (wrkMast.getShuttleNo() == null) {//没有绑定小车,进行调度 |
| | | // //强制预留一台小车给入库任务 |
| | | // int lev = Utils.getLev(wrkMast.getSourceLocNo()); |
| | | // //获取当前楼层有几台可用小车 |
| | | // int shuttleCount = shuttleDispatchUtils.getShuttleCountByLev(lev); |
| | | // if (shuttleCount >= 2) {//只有可用小车数量大于2,才进行入库任务预留小车 |
| | | // int shuttleWrkInObligateCount = 1;//预留小车数量 |
| | | // Config config = configService.selectOne(new EntityWrapper<Config>().eq("code", "shuttleWrkInObligateCount").eq("status", 1)); |
| | | // if (config != null) { |
| | | // shuttleWrkInObligateCount = Integer.parseInt(config.getValue()); |
| | | // } |
| | | // //可用出库小车数量(给入库任务预留一台车) |
| | | // int useShuttleCount = shuttleCount - shuttleWrkInObligateCount; |
| | | // //查询楼层已分配车辆的出库任务数量 |
| | | // List<WrkMast> wrkMasts = wrkMastService.selectShuttleOutWrkByLev(lev); |
| | | // if (wrkMasts.size() >= useShuttleCount) { |
| | | // News.taskInfo(wrkMast.getWrkNo(), "{}任务,当前楼层可用小车{}台,出库任务已分配{}台,系统等待中。", wrkMast.getWrkNo(), useShuttleCount, wrkMasts.size()); |
| | | // return false; |
| | | // } |
| | | // } |
| | | // boolean result = shuttleDispatchUtils.searchDispatchShuttle(wrkMast.getWrkNo(), null, wrkMast.getSourceLocNo(), null);//调度小车到货物所在库位进行取货 |
| | | // News.taskInfo(wrkMast.getWrkNo(), "{}任务,调度小车{}系统等待中。", wrkMast.getWrkNo(), result ? "成功" : "失败"); |
| | | // return false; |
| | | // } |
| | | // |
| | | // //获取四向穿梭车线程 |
| | | // ShuttleThread shuttleThread = (ShuttleThread) SlaveConnection.get(SlaveType.Shuttle, wrkMast.getShuttleNo()); |
| | | // if (shuttleThread == null) { |
| | | // return false; |
| | | // } |
| | | // ShuttleProtocol shuttleProtocol = shuttleThread.getStatus(); |
| | | // if (shuttleProtocol == null) { |
| | | // return false; |
| | | // } |
| | | // if (!shuttleThread.isIdle()) { |
| | | // News.taskInfo(wrkMast.getWrkNo(), "{}任务,{}小车,忙碌中", wrkMast.getWrkNo(), shuttleProtocol.getShuttleNo()); |
| | | // return false; |
| | | // } |
| | | // |
| | | // //判断小车是否到达货物库位 |
| | | // if (!shuttleProtocol.getCurrentLocNo().equals(wrkMast.getSourceLocNo())) { |
| | | // //小车不在输送站点位置 |
| | | // shuttleDispatchUtils.dispatchShuttle(wrkMast.getWrkNo(), wrkMast.getSourceLocNo(), wrkMast.getShuttleNo());//调度小车到货物所在库位进行取货 |
| | | // News.taskInfo(wrkMast.getWrkNo(), "{}任务,{}小车,未到达输送站点,系统等待中", wrkMast.getWrkNo(), shuttleProtocol.getShuttleNo()); |
| | | // return false; |
| | | // } |
| | | // |
| | | // ShuttleAssignCommand assignCommand = new ShuttleAssignCommand(); |
| | | // assignCommand.setShuttleNo(shuttleProtocol.getShuttleNo()); // 四向穿梭车编号 |
| | | // assignCommand.setTaskMode(ShuttleTaskModeType.TRANSPORT.id);//小车移库任务 |
| | | // assignCommand.setTaskNo(wrkMast.getWrkNo());//任务号 |
| | | // assignCommand.setAuto(true);//自动模式 |
| | | // |
| | | // //获取小车到输送站点行走命令 |
| | | // List<ShuttleCommand> commands = shuttleOperaUtils.getStartToTargetCommands(wrkMast.getSourceLocNo(), liftSta.getLocNo(), NavigationMapType.DFX.id, assignCommand, shuttleThread); |
| | | // if (commands == null) { |
| | | // News.taskInfo(wrkMast.getWrkNo(), "{}任务,{}小车,路径计算失败", wrkMast.getWrkNo(), shuttleProtocol.getShuttleNo()); |
| | | // return false; |
| | | // } |
| | | // |
| | | // List<ShuttleCommand> liftCommand = shuttleOperaUtils.getShuttleLiftCommand(assignCommand, shuttleThread, true); |
| | | // if (liftCommand == null) { |
| | | // News.taskInfo(wrkMast.getWrkNo(), "{}任务,{}小车获取顶升命令失败", wrkMast.getWrkNo(), shuttleProtocol.getShuttleNo()); |
| | | // return false; |
| | | // } |
| | | // |
| | | // List<ShuttleCommand> liftCommand2 = shuttleOperaUtils.getShuttleLiftCommand(assignCommand, shuttleThread, false); |
| | | // if (liftCommand2 == null) { |
| | | // News.taskInfo(wrkMast.getWrkNo(), "{}任务,{}小车获取下降命令失败", wrkMast.getWrkNo(), shuttleProtocol.getShuttleNo()); |
| | | // return false; |
| | | // } |
| | | // |
| | | // commands.add(0, liftCommand.get(0)); |
| | | // commands.add(liftCommand2.get(0)); |
| | | // assignCommand.setCommands(commands); |
| | | // |
| | | // wrkMast.setWrkSts(WrkStsType.OUTBOUND_SHUTTLE_RUN.sts);//小车搬运中 101.生成出库任务 ==> 102.小车搬运中 |
| | | // wrkMast.setSourceStaNo(liftSta.getStaNo()); |
| | | // wrkMast.setModiTime(new Date()); |
| | | // wrkMast.setSystemMsg("");//清空消息 |
| | | // if (wrkMastService.updateById(wrkMast)) { |
| | | // //下发任务 |
| | | // shuttleAction.assignWork(shuttleProtocol.getShuttleNo(), assignCommand); |
| | | // //触发通知 |
| | | // notifyUtils.notify(String.valueOf(SlaveType.Shuttle), shuttleProtocol.getShuttleNo(), String.valueOf(wrkMast.getWrkNo()), wrkMast.getWmsWrkNo(), NotifyMsgType.SHUTTLE_TRANSPORT); |
| | | // return false; |
| | | // } |
| | | // return false; |
| | | // } |
| | | // return true; |
| | | // } |
| | | public synchronized void liftInExecute() { |
| | | try { |
| | | List<WrkMast> wrkMasts = wrkMastService.selectList(new EntityWrapper<WrkMast>().in("wrk_sts", WrkStsType.NEW_INBOUND.sts, WrkStsType.INBOUND_DEVICE_RUN.sts, WrkStsType.INBOUND_LIFT_RUN_COMPLETE.sts).in("source_sta_no", 1012, 1022, 1031)); |
| | | for (WrkMast wrkMast : wrkMasts) { |
| | | boolean step0 = this.liftInExecuteStep0(wrkMast);//设备上走 |
| | | if (!step0) { |
| | | continue; |
| | | } |
| | | |
| | | boolean step1 = this.liftInExecuteStep1(wrkMast);//提升机搬运 |
| | | if (!step1) { |
| | | continue; |
| | | } |
| | | |
| | | boolean step2 = this.liftInExecuteStep2(wrkMast);//触发搬运任务 |
| | | if (!step2) { |
| | | continue; |
| | | } |
| | | } |
| | | } catch (Exception e) { |
| | | e.printStackTrace(); |
| | | } |
| | | } |
| | | |
| | | private boolean liftInExecuteStep0(WrkMast wrkMast) { |
| | | Date now = new Date(); |
| | | if (wrkMast.getWrkSts() == WrkStsType.NEW_INBOUND.sts) { |
| | | FyDevpThread devpThread = (FyDevpThread) SlaveConnection.get(SlaveType.Devp, 1); |
| | | if (devpThread == null) { |
| | | return false; |
| | | } |
| | | |
| | | Map<Integer, StaProtocol> station = devpThread.getStation(); |
| | | StaProtocol staProtocol = station.get(wrkMast.getSourceStaNo()); |
| | | if (staProtocol == null) { |
| | | return false; |
| | | } |
| | | int led = 1; |
| | | if (wrkMast.getSourceStaNo() == 1022) { |
| | | led = 3; |
| | | } else if (wrkMast.getSourceStaNo() == 1031) { |
| | | } |
| | | // 尺寸检测异常 |
| | | boolean back = false; |
| | | LedThread ledThread = (LedThread) SlaveConnection.get(SlaveType.Led, led); |
| | | String errMsg = ""; |
| | | if (!back && staProtocol.isBackErr()) { |
| | | errMsg = "后超限"; |
| | | back = true; |
| | | } |
| | | if (!back && staProtocol.isHighErr()) { |
| | | errMsg = "超高异常"; |
| | | back = true; |
| | | } |
| | | if (!back && staProtocol.isWeightErr()) { |
| | | errMsg = "超重异常"; |
| | | back = true; |
| | | } |
| | | if (!back && staProtocol.isRightErr()) { |
| | | errMsg = "右超限"; |
| | | back = true; |
| | | } |
| | | if (!back && staProtocol.isLeftErr()) { |
| | | errMsg = "左超限"; |
| | | back = true; |
| | | } |
| | | if (!back && staProtocol.isBarcodeErr()) { |
| | | errMsg = "扫码异常"; |
| | | back = true; |
| | | } |
| | | // 退回 |
| | | if (back) { |
| | | // led 异常显示 |
| | | if (ledThread != null) { |
| | | MessageQueue.offer(SlaveType.Led, led, new Task(3, errMsg)); |
| | | ledThread.error(errMsg); |
| | | } |
| | | } |
| | | String barcode = staProtocol.getBarcode(); |
| | | |
| | | |
| | | if (!staProtocol.isLoading()) { |
| | | News.info("{}任务,{}站点,无托盘", wrkMast.getWrkNo(), staProtocol.getSiteId()); |
| | | return false; |
| | | } |
| | | if (wrkMast.getSourceStaNo() != 1031) { |
| | | if (!staProtocol.isAutoing()) { |
| | | News.info("{}任务,{}站点,不在自动状态", wrkMast.getWrkNo(), staProtocol.getSiteId()); |
| | | return false; |
| | | } |
| | | if (Cools.isEmpty(barcode) || "?".endsWith(barcode) || "NG".endsWith(barcode) || "NoRead".equals(barcode) || "00000000".equals(barcode)) { |
| | | return false; |
| | | } |
| | | if (!staProtocol.getBarcode().equals(wrkMast.getBarcode())) { |
| | | News.info("{}任务,{}站点,托盘码不匹配,站点托盘码:{},任务托盘码:{}", wrkMast.getWrkNo(), staProtocol.getSiteId(), staProtocol.getBarcode(), wrkMast.getBarcode()); |
| | | return false; |
| | | } |
| | | } |
| | | |
| | | //判断提升机是否有其他任务 |
| | | WrkMast liftWrkMast = wrkMastService.selectLiftWrkMastAndWrkNo(1, wrkMast.getWrkNo(), wrkMast.getMainWrkNo()); |
| | | if (liftWrkMast != null) { |
| | | if (!liftWrkMast.getWrkNo().equals(wrkMast.getWrkNo())) {//提升机任务和当前任务不相同 |
| | | News.taskInfo(wrkMast.getWrkNo(), "{}任务,{}号提升机,提升机存在未完成任务,禁止派发", wrkMast.getWrkNo(), 1); |
| | | return false; |
| | | } |
| | | } |
| | | |
| | | short staNo = 1012; |
| | | if (wrkMast.getSourceStaNo() == 1022) { |
| | | staNo = 1023; |
| | | } else if (wrkMast.getSourceStaNo() == 1031) { |
| | | staNo = 1032; |
| | | } |
| | | |
| | | staProtocol = staProtocol.clone(); |
| | | staProtocol.setStaNo(staNo); |
| | | staProtocol.setWorkNo(wrkMast.getWrkNo().shortValue()); |
| | | boolean result = MessageQueue.offer(SlaveType.Devp, 1, new Task(2, staProtocol)); |
| | | |
| | | wrkMast.setWrkSts(WrkStsType.INBOUND_DEVICE_RUN.sts); |
| | | wrkMast.setSystemMsg("");//清空消息 |
| | | wrkMast.setModiTime(now); |
| | | if (wrkMastService.updateById(wrkMast)) { |
| | | setLedData(Integer.parseInt(wrkMast.getWmsWrkNo()), wrkMast.getStaNo()); |
| | | return false; |
| | | } |
| | | return false; |
| | | } |
| | | |
| | | return true; |
| | | } |
| | | |
| | | private boolean liftInExecuteStep1(WrkMast wrkMast) { |
| | | Date now = new Date(); |
| | | if (wrkMast.getWrkSts() == WrkStsType.INBOUND_DEVICE_RUN.sts) { |
| | | //获取提升机信息 |
| | | LiftThread liftThread = (LiftThread) SlaveConnection.get(SlaveType.Lift, 1); |
| | | if (liftThread == null) { |
| | | return false; |
| | | } |
| | | |
| | | LiftProtocol liftProtocol = liftThread.getStatus(); |
| | | if (liftProtocol == null) { |
| | | return false; |
| | | } |
| | | |
| | | if (!liftThread.isIdle()) { |
| | | return false; |
| | | } |
| | | |
| | | //判断提升机是否有其他任务(该任务需要换层必须提前独占提升机) |
| | | WrkMast liftWrkMast = wrkMastService.selectLiftWrkMastAndWrkNo(liftProtocol.getLiftNo(), wrkMast.getWrkNo(), wrkMast.getMainWrkNo()); |
| | | if (liftWrkMast != null) { |
| | | News.taskInfo(wrkMast.getWrkNo(), "{}任务,{}号提升机,提升机存在未完成任务,禁止派发", wrkMast.getWrkNo(), liftProtocol.getLiftNo()); |
| | | return false;//当前提升机存在未完成任务,等待下一次轮询 |
| | | } |
| | | |
| | | //判断提升机内是否有小车 |
| | | if (liftProtocol.getHasCar()) { |
| | | News.info("{}任务,{}号提升机,提升机内有小车,禁止派发", wrkMast.getWrkNo(), liftProtocol.getLiftNo()); |
| | | return false; |
| | | } |
| | | |
| | | //判断提升机内是否有托盘 |
| | | if (liftProtocol.getHasTray()) { |
| | | News.info("{}任务,{}号提升机,提升机内有托盘,禁止派发", wrkMast.getWrkNo(), liftProtocol.getLiftNo()); |
| | | return false; |
| | | } |
| | | |
| | | FyDevpThread devpThread = (FyDevpThread) SlaveConnection.get(SlaveType.Devp, 1); |
| | | if (devpThread == null) { |
| | | return false; |
| | | } |
| | | |
| | | Map<Integer, StaProtocol> station = devpThread.getStation(); |
| | | |
| | | Integer sourceStaNo = wrkMast.getSourceStaNo(); |
| | | if (wrkMast.getSourceStaNo() == 1022) { |
| | | sourceStaNo = 1023; |
| | | } else if (wrkMast.getSourceStaNo() == 1031) { |
| | | sourceStaNo = 1032; |
| | | } |
| | | |
| | | StaProtocol staProtocol = station.get(sourceStaNo); |
| | | if (staProtocol == null) { |
| | | return false; |
| | | } |
| | | |
| | | if (!staProtocol.isAutoing()) { |
| | | News.info("{}任务,{}站点,不在自动状态", wrkMast.getWrkNo(), staProtocol.getSiteId()); |
| | | return false; |
| | | } |
| | | |
| | | if (!staProtocol.isLoading()) { |
| | | News.info("{}任务,{}站点,无托盘", wrkMast.getWrkNo(), staProtocol.getSiteId()); |
| | | return false; |
| | | } |
| | | if (sourceStaNo == 1023) { |
| | | if (staProtocol.getFinishWorkNo().intValue() != wrkMast.getWrkNo()) { |
| | | News.info("{}任务,{}站点,任务号不一致", wrkMast.getWrkNo(), staProtocol.getSiteId()); |
| | | return false; |
| | | } |
| | | } else if (sourceStaNo == 1012) { |
| | | if (staProtocol.getFinishWorkNo().intValue() != wrkMast.getWrkNo()) { |
| | | News.info("{}任务,{}站点,任务号不一致", wrkMast.getWrkNo(), staProtocol.getSiteId()); |
| | | return false; |
| | | } |
| | | } else if (sourceStaNo == 1032) { |
| | | if (staProtocol.getFinishWorkNo().intValue() != wrkMast.getWrkNo()) { |
| | | News.info("{}任务,{}站点,任务号不一致", wrkMast.getWrkNo(), staProtocol.getSiteId()); |
| | | return false; |
| | | } |
| | | } |
| | | |
| | | String locNo = "0200305"; |
| | | if (wrkMast.getSourceStaNo() == 1012) { |
| | | locNo = "0200301"; |
| | | } else if (wrkMast.getSourceStaNo() == 1032) { |
| | | locNo = "0200308"; |
| | | } |
| | | boolean dispatchShuttle = shuttleDispatchUtils.searchDispatchShuttleNoLift(wrkMast.getWrkNo(), locNo, wrkMast.getLocNo(), "TRANSPORT_LIFT"); |
| | | if (!dispatchShuttle) { |
| | | News.info("{}任务,调度小车失败", wrkMast.getWrkNo()); |
| | | return false; |
| | | } |
| | | |
| | | int lev = 101; |
| | | if (wrkMast.getSourceStaNo() == 1021) { |
| | | lev = 100 + Utils.getLev(wrkMast.getLocNo()); |
| | | } else if (wrkMast.getSourceStaNo() == 1031) { |
| | | lev = 100 + Utils.getLev(wrkMast.getLocNo()); |
| | | } |
| | | //获取提升机命令 |
| | | List<LiftCommand> liftCommands = liftThread.getPalletInCommand(wrkMast.getWrkNo(), sourceStaNo, lev); |
| | | LiftCommand liftCommand = liftCommands.get(0); |
| | | |
| | | int deviceWrk = commonService.getWorkNo(8);//生成提升机设备工作号 |
| | | liftCommand.setTaskNo(deviceWrk);//更换随机任务号 |
| | | |
| | | ArrayList<LiftCommand> commands = new ArrayList<>(); |
| | | commands.add(liftCommand); |
| | | |
| | | //提交到线程去工作 |
| | | LiftAssignCommand assignCommand = new LiftAssignCommand(); |
| | | assignCommand.setCommands(commands); |
| | | assignCommand.setLiftNo(liftProtocol.getLiftNo().shortValue()); |
| | | assignCommand.setTaskNo(wrkMast.getWrkNo().shortValue()); |
| | | assignCommand.setTaskMode(LiftCommandModeType.PALLET_IN.id.shortValue()); |
| | | |
| | | wrkMast.setWrkSts(WrkStsType.INBOUND_LIFT_RUN.sts); |
| | | wrkMast.setLiftNo(liftProtocol.getLiftNo());//提前锁定提升机 |
| | | wrkMast.setSystemMsg("");//清空消息 |
| | | wrkMast.setModiTime(now); |
| | | if (wrkMastService.updateById(wrkMast)) { |
| | | //下发任务 |
| | | liftAction.assignWork(wrkMast.getLiftNo(), assignCommand); |
| | | return false; |
| | | } |
| | | return false; |
| | | } |
| | | |
| | | return true; |
| | | } |
| | | |
| | | private boolean liftInExecuteStep2(WrkMast wrkMast) { |
| | | Date now = new Date(); |
| | | if (wrkMast.getWrkSts() == WrkStsType.INBOUND_LIFT_RUN_COMPLETE.sts) { |
| | | //获取提升机信息 |
| | | LiftThread liftThread = (LiftThread) SlaveConnection.get(SlaveType.Lift, 1); |
| | | if (liftThread == null) { |
| | | return false; |
| | | } |
| | | |
| | | LiftProtocol liftProtocol = liftThread.getStatus(); |
| | | if (liftProtocol == null) { |
| | | return false; |
| | | } |
| | | |
| | | if (!liftThread.isIdle()) { |
| | | return false; |
| | | } |
| | | |
| | | //判断提升机内是否有小车 |
| | | if (liftProtocol.getHasCar()) { |
| | | News.info("{}任务,{}号提升机,提升机内有小车,禁止派发", wrkMast.getWrkNo(), liftProtocol.getLiftNo()); |
| | | return false; |
| | | } |
| | | |
| | | //判断提升机内是否有托盘 |
| | | if (!liftProtocol.getHasTray()) { |
| | | News.info("{}任务,{}号提升机,提升机内无托盘,禁止派发", wrkMast.getWrkNo(), liftProtocol.getLiftNo()); |
| | | return false; |
| | | } |
| | | // String locNo = "0200305"; |
| | | // if (wrkMast.getStaNo() == 1011) { |
| | | // locNo = "0200301"; |
| | | // } |
| | | // boolean dispatchShuttle = shuttleDispatchUtils.searchDispatchShuttleS(wrkMast.getWrkNo(), locNo, wrkMast.getLocNo(), "TRANSPORT_LIFT"); |
| | | // if (!dispatchShuttle) { |
| | | // News.info("{}任务,调度小车失败", wrkMast.getWrkNo()); |
| | | // return false; |
| | | // } |
| | | |
| | | wrkMast.setWrkSts(WrkStsType.INBOUND_SHUTTLE_RUN.sts); |
| | | // TODO 测试中发现不能解禁,因为提升机里存在托盘,就不能解禁,不然另一辆小车可能会近提升机 |
| | | //wrkMast.setLiftNo(null); |
| | | wrkMast.setSystemMsg("");//清空消息 |
| | | wrkMast.setModiTime(now); |
| | | if (wrkMastService.updateById(wrkMast)) { |
| | | return false; |
| | | } |
| | | return false; |
| | | } |
| | | |
| | | return true; |
| | | } |
| | | |
| | | public synchronized void liftOutExecute() { |
| | | try { |
| | | List<WrkMast> wrkMasts = wrkMastService.selectList(new EntityWrapper<WrkMast>().in("wrk_sts", WrkStsType.NEW_OUTBOUND.sts, WrkStsType.OUTBOUND_SHUTTLE_RUN_COMPLETE.sts).in("sta_no", 1011, 1021, 1031)); |
| | | for (WrkMast wrkMast : wrkMasts) { |
| | | boolean step1 = this.liftOutExecuteStep1(wrkMast);//触发搬运任务 |
| | | if (!step1) { |
| | | continue; |
| | | } |
| | | |
| | | boolean step2 = this.liftOutExecuteStep2(wrkMast);//提升机搬运 |
| | | if (!step2) { |
| | | continue; |
| | | } |
| | | } |
| | | } catch (Exception e) { |
| | | e.printStackTrace(); |
| | | } |
| | | } |
| | | |
| | | private boolean liftOutExecuteStep1(WrkMast wrkMast) { |
| | | Date now = new Date(); |
| | | if (wrkMast.getWrkSts() == WrkStsType.NEW_OUTBOUND.sts) { |
| | | FyDevpThread devpThread = (FyDevpThread) SlaveConnection.get(SlaveType.Devp, 1); |
| | | if (devpThread == null) { |
| | | return false; |
| | | } |
| | | |
| | | Map<Integer, StaProtocol> station = devpThread.getStation(); |
| | | StaProtocol staProtocol = station.get(wrkMast.getStaNo()); |
| | | if (staProtocol == null) { |
| | | return false; |
| | | } |
| | | |
| | | if (!staProtocol.isAutoing()) { |
| | | News.info("{}任务,{}站点,不在自动状态", wrkMast.getWrkNo(), staProtocol.getSiteId()); |
| | | return false; |
| | | } |
| | | if (wrkMast.getStaNo() == 1031) { |
| | | // if (staProtocol.getOutInModel() != 1) { |
| | | // News.info("{}任务,{}站点,没有可出信号", wrkMast.getWrkNo(), staProtocol.getSiteId()); |
| | | // return false; |
| | | // } |
| | | } else { |
| | | if (!isOutEnable(devpThread, wrkMast.getStaNo())) { |
| | | News.info("{}任务,{}站点,没有可出信号", wrkMast.getWrkNo(), staProtocol.getSiteId()); |
| | | return false; |
| | | } |
| | | } |
| | | |
| | | String locNo = "0200305"; |
| | | if (wrkMast.getStaNo() == 1011) { |
| | | locNo = "0200301"; |
| | | } else if (wrkMast.getStaNo() == 1031) { |
| | | locNo = "0200308"; |
| | | } |
| | | boolean dispatchShuttle = shuttleDispatchUtils.searchDispatchShuttleS(wrkMast.getWrkNo(), wrkMast.getSourceLocNo(), locNo, "TRANSPORT_LIFT"); |
| | | if (!dispatchShuttle) { |
| | | News.info("{}任务,调度小车失败", wrkMast.getWrkNo()); |
| | | return false; |
| | | } else { |
| | | News.info("{}任务,无提升机处调度小车成功", wrkMast.getWrkNo()); |
| | | } |
| | | |
| | | wrkMast.setWrkSts(WrkStsType.OUTBOUND_SHUTTLE_RUN.sts); |
| | | wrkMast.setSystemMsg("");//清空消息 |
| | | wrkMast.setModiTime(now); |
| | | if (wrkMastService.updateById(wrkMast)) { |
| | | return false; |
| | | } |
| | | return false; |
| | | } |
| | | return true; |
| | | } |
| | | |
| | | private boolean liftOutExecuteStep2(WrkMast wrkMast) { |
| | | Date now = new Date(); |
| | | if (wrkMast.getWrkSts() == WrkStsType.OUTBOUND_SHUTTLE_RUN_COMPLETE.sts) { |
| | | //获取提升机信息 |
| | | LiftThread liftThread = (LiftThread) SlaveConnection.get(SlaveType.Lift, 1); |
| | | if (liftThread == null) { |
| | | return false; |
| | | } |
| | | |
| | | LiftProtocol liftProtocol = liftThread.getStatus(); |
| | | if (liftProtocol == null) { |
| | | return false; |
| | | } |
| | | |
| | | if (!liftThread.isIdle()) { |
| | | return false; |
| | | } |
| | | |
| | | //判断提升机是否有其他任务(该任务需要换层必须提前独占提升机) |
| | | WrkMast liftWrkMast = wrkMastService.selectLiftWrkMastAndWrkNo(liftProtocol.getLiftNo(), wrkMast.getWrkNo(), wrkMast.getMainWrkNo()); |
| | | if (liftWrkMast != null) { |
| | | News.taskInfo(wrkMast.getWrkNo(), "{}任务,{}号提升机,提升机存在未完成任务,禁止派发", wrkMast.getWrkNo(), liftProtocol.getLiftNo()); |
| | | return false;//当前提升机存在未完成任务,等待下一次轮询 |
| | | } |
| | | |
| | | //判断提升机内是否有小车 |
| | | if (liftProtocol.getHasCar()) { |
| | | News.info("{}任务,{}号提升机,提升机内有小车,禁止派发", wrkMast.getWrkNo(), liftProtocol.getLiftNo()); |
| | | return false; |
| | | } |
| | | |
| | | //判断提升机内是否有托盘 |
| | | if (!liftProtocol.getHasTray()) { |
| | | News.info("{}任务,{}号提升机,提升机内无托盘,禁止派发", wrkMast.getWrkNo(), liftProtocol.getLiftNo()); |
| | | return false; |
| | | } |
| | | |
| | | FyDevpThread devpThread = (FyDevpThread) SlaveConnection.get(SlaveType.Devp, 1); |
| | | if (devpThread == null) { |
| | | return false; |
| | | } |
| | | |
| | | Map<Integer, StaProtocol> station = devpThread.getStation(); |
| | | StaProtocol staProtocol = station.get(wrkMast.getStaNo()); |
| | | if (staProtocol == null) { |
| | | return false; |
| | | } |
| | | |
| | | if (!staProtocol.isAutoing()) { |
| | | News.info("{}任务,{}站点,不在自动状态", wrkMast.getWrkNo(), staProtocol.getSiteId()); |
| | | return false; |
| | | } |
| | | |
| | | Integer sourceLev = liftThread.getLevToStaNo(Utils.getLev(wrkMast.getSourceLocNo())); |
| | | |
| | | //获取提升机命令 |
| | | List<LiftCommand> liftCommands = liftThread.getPalletOutCommand(wrkMast.getWrkNo(), sourceLev, wrkMast.getStaNo()); |
| | | LiftCommand liftCommand = liftCommands.get(0); |
| | | // if (wrkMast.getMainWrkNo() != null) { |
| | | liftCommand.setTaskNo(wrkMast.getWrkNo()); |
| | | // } else { |
| | | // int deviceWrk = commonService.getWorkNo(8);//生成提升机设备工作号 |
| | | // liftCommand.setTaskNo(deviceWrk);//更换随机任务号 |
| | | // } |
| | | |
| | | ArrayList<LiftCommand> commands = new ArrayList<>(); |
| | | commands.add(liftCommand); |
| | | |
| | | //提交到线程去工作 |
| | | LiftAssignCommand assignCommand = new LiftAssignCommand(); |
| | | assignCommand.setCommands(commands); |
| | | assignCommand.setLiftNo(liftProtocol.getLiftNo().shortValue()); |
| | | assignCommand.setTaskNo(wrkMast.getWrkNo().shortValue()); |
| | | assignCommand.setTaskMode(LiftCommandModeType.PALLET_OUT.id.shortValue()); |
| | | |
| | | wrkMast.setWrkSts(WrkStsType.OUTBOUND_LIFT_RUN.sts); |
| | | wrkMast.setLiftNo(liftProtocol.getLiftNo());//提前锁定提升机 |
| | | wrkMast.setSystemMsg("");//清空消息 |
| | | wrkMast.setModiTime(now); |
| | | |
| | | if (wrkMastService.updateById(wrkMast)) { |
| | | setLedData(Integer.parseInt(wrkMast.getWmsWrkNo()), wrkMast.getStaNo()); |
| | | //下发任务 |
| | | liftAction.assignWork(wrkMast.getLiftNo(), assignCommand); |
| | | return false; |
| | | } |
| | | return false; |
| | | } |
| | | |
| | | return true; |
| | | } |
| | | |
| | | /** |
| | | * 四向穿梭车任务完成 |
| | | */ |
| | | public synchronized void shuttleFinished() { |
| | | try { |
| | | for (ShuttleSlave shuttle : slaveProperties.getShuttle()) { |
| | | //获取四向穿梭车信息 |
| | | ShuttleThread shuttleThread = (ShuttleThread) SlaveConnection.get(SlaveType.Shuttle, shuttle.getId()); |
| | | ShuttleProtocol shuttleProtocol = shuttleThread.getStatus(); |
| | | if (shuttleProtocol == null) { |
| | | continue; |
| | | } |
| | | |
| | | //四向穿梭车状态为等待确认、小车处于空闲状态 |
| | | if (shuttleProtocol.getProtocolStatus() == ShuttleProtocolStatusType.WAITING.id //任务完成等待确认 |
| | | && shuttleProtocol.getTaskNo() != 0) { |
| | | //将任务档标记为完成 |
| | | WrkMast wrkMast = wrkMastService.selectByWorkNo(shuttleProtocol.getTaskNo()); |
| | | if (wrkMast != null) { |
| | | if (wrkMast.getWrkSts() == WrkStsType.INBOUND_SHUTTLE_RUN.sts) { |
| | | //5.小车搬运中 ==> 9.入库完成 |
| | | wrkMast.setWrkSts(WrkStsType.COMPLETE_INBOUND.sts); |
| | | shuttleThread.setSyncTaskNo(0); |
| | | } else if (wrkMast.getWrkSts() == WrkStsType.OUTBOUND_SHUTTLE_RUN.sts) { |
| | | //102.小车搬运中 ==> 103.小车搬运完成 |
| | | wrkMast.setWrkSts(WrkStsType.OUTBOUND_SHUTTLE_RUN_COMPLETE.sts); |
| | | shuttleThread.setSyncTaskNo(0); |
| | | } else if (wrkMast.getWrkSts() == WrkStsType.MOVE_SITE.sts) { |
| | | //302.小车移动至站点 ==> 303.小车移动至站点完成 |
| | | wrkMast.setWrkSts(WrkStsType.MOVE_SITE_COMPLETE.sts); |
| | | shuttleThread.setSyncTaskNo(0); |
| | | } else if (wrkMast.getWrkSts() == WrkStsType.MOVE_IN_LIFT.sts) { |
| | | //304.小车迁入提升机中 ==> 305.小车迁入提升机完成 |
| | | wrkMast.setWrkSts(WrkStsType.MOVE_IN_LIFT_COMPLETE.sts); |
| | | shuttleThread.setSyncTaskNo(0); |
| | | } else if (wrkMast.getWrkSts() == WrkStsType.MOVE_OUT_LIFT.sts) { |
| | | //308.小车迁出提升机中 ==> 309.小车迁出提升机完成 |
| | | if (Utils.getLev(shuttleProtocol.getCurrentLocNo()) != Utils.getLev(wrkMast.getLocNo())) { |
| | | continue;//小车未到达目标层 |
| | | } |
| | | wrkMast.setWrkSts(WrkStsType.MOVE_OUT_LIFT_COMPLETE.sts); |
| | | shuttleThread.setSyncTaskNo(0); |
| | | } else if (wrkMast.getWrkSts() == WrkStsType.MOVE_SHUTTLE.sts) { |
| | | //310.小车移动中 ==> 311.小车移动完成 |
| | | wrkMast.setWrkSts(WrkStsType.COMPLETE_MOVE.sts); |
| | | shuttleThread.setSyncTaskNo(0); |
| | | notifyUtils.notify(String.valueOf(SlaveType.Shuttle), shuttleProtocol.getShuttleNo(), String.valueOf(wrkMast.getWrkNo()), wrkMast.getWmsWrkNo(), NotifyMsgType.SHUTTLE_MOVE_COMPLETE);//触发通知 |
| | | } else if (wrkMast.getWrkSts() == WrkStsType.MOVE_SITE_TRANSPORT_LIFT.sts) { |
| | | //小车移动至站点 ==> 小车移动至站点完成 |
| | | wrkMast.setWrkSts(WrkStsType.MOVE_SITE_COMPLETE_TRANSPORT_LIFT.sts); |
| | | shuttleThread.setSyncTaskNo(0); |
| | | } else if (wrkMast.getWrkSts() == WrkStsType.MOVE_IN_LIFT_TRANSPORT_LIFT.sts) { |
| | | //小车迁入提升机中 ==> 小车迁入提升机完成 |
| | | wrkMast.setWrkSts(WrkStsType.MOVE_IN_LIFT_COMPLETE_TRANSPORT_LIFT.sts); |
| | | shuttleThread.setSyncTaskNo(0); |
| | | } else if (wrkMast.getWrkSts() == WrkStsType.MOVE_OUT_LIFT_TRANSPORT_LIFT.sts) { |
| | | //小车迁出提升机中 ==> 小车迁出提升机完成 |
| | | wrkMast.setWrkSts(WrkStsType.MOVE_OUT_LIFT_COMPLETE_TRANSPORT_LIFT.sts); |
| | | shuttleThread.setSyncTaskNo(0); |
| | | } else if (wrkMast.getWrkSts() == WrkStsType.MOVE_SHUTTLE_TRANSPORT_LIFT.sts) { |
| | | //小车放货中 ==> 小车放货完成 |
| | | wrkMast.setWrkSts(WrkStsType.COMPLETE_MOVE_TRANSPORT_LIFT.sts); |
| | | shuttleThread.setSyncTaskNo(0); |
| | | } else if (wrkMast.getWrkSts() == WrkStsType.MOVE_SITE_TRANSPORT_LIFT_OUT.sts) { |
| | | //小车移动至站点 ==> 小车移动至站点完成 |
| | | wrkMast.setWrkSts(WrkStsType.MOVE_SITE_COMPLETE_TRANSPORT_LIFT_OUT.sts); |
| | | shuttleThread.setSyncTaskNo(0); |
| | | } else if (wrkMast.getWrkSts() == WrkStsType.MOVE_IN_LIFT_TRANSPORT_LIFT_OUT.sts) { |
| | | //小车迁入提升机中 ==> 小车迁入提升机完成 |
| | | wrkMast.setWrkSts(WrkStsType.MOVE_IN_LIFT_COMPLETE_TRANSPORT_LIFT_OUT.sts); |
| | | shuttleThread.setSyncTaskNo(0); |
| | | } else if (wrkMast.getWrkSts() == WrkStsType.MOVE_OUT_LIFT_TRANSPORT_LIFT_OUT.sts) { |
| | | //小车迁出提升机中 ==> 小车放货完成 |
| | | wrkMast.setWrkSts(WrkStsType.COMPLETE_MOVE_TRANSPORT_LIFT_OUT.sts); |
| | | shuttleThread.setSyncTaskNo(0); |
| | | } else if (wrkMast.getWrkSts() == WrkStsType.CHARGE_SHUTTLE_WORKING.sts) { |
| | | //204.小车充电中 ==> 205.小车充电完成 |
| | | wrkMast.setWrkSts(WrkStsType.CHARGE_SHUTTLE_COMPLETE.sts); |
| | | shuttleThread.setSyncTaskNo(0); |
| | | notifyUtils.notify(String.valueOf(SlaveType.Shuttle), shuttleProtocol.getShuttleNo(), String.valueOf(wrkMast.getWrkNo()), wrkMast.getWmsWrkNo(), NotifyMsgType.SHUTTLE_POWER_COMPLETE);//触发通知 |
| | | } |
| | | // else if (wrkMast.getWrkSts() == WrkStsType.MOVE_IN_NO_LIFT_1.sts) { |
| | | // wrkMast.setWrkSts(WrkStsType.MOVE_IN_NO_LIFT_2.sts); |
| | | // shuttleThread.setSyncTaskNo(0); |
| | | // notifyUtils.notify(String.valueOf(SlaveType.Shuttle), shuttleProtocol.getShuttleNo(), String.valueOf(wrkMast.getWrkNo()), wrkMast.getWmsWrkNo(), NotifyMsgType.SHUTTLE_POWER_COMPLETE);//触发通知 |
| | | // } |
| | | else if (wrkMast.getWrkSts() == WrkStsType.MOVE_IN_NO_LIFT_3.sts) { |
| | | wrkMast.setWrkSts(WrkStsType.MOVE_IN_NO_LIFT_4.sts); |
| | | shuttleThread.setSyncTaskNo(0); |
| | | notifyUtils.notify(String.valueOf(SlaveType.Shuttle), shuttleProtocol.getShuttleNo(), String.valueOf(wrkMast.getWrkNo()), wrkMast.getWmsWrkNo(), NotifyMsgType.SHUTTLE_POWER_COMPLETE);//触发通知 |
| | | } else if (wrkMast.getWrkSts() == WrkStsType.MOVE_IN_NO_LIFT_7.sts) { |
| | | wrkMast.setWrkSts(WrkStsType.MOVE_IN_NO_LIFT_8.sts); |
| | | shuttleThread.setSyncTaskNo(0); |
| | | notifyUtils.notify(String.valueOf(SlaveType.Shuttle), shuttleProtocol.getShuttleNo(), String.valueOf(wrkMast.getWrkNo()), wrkMast.getWmsWrkNo(), NotifyMsgType.SHUTTLE_POWER_COMPLETE);//触发通知 |
| | | } else if (wrkMast.getWrkSts() == WrkStsType.MOVE_IN_NO_LIFT_11.sts) { |
| | | wrkMast.setWrkSts(WrkStsType.MOVE_IN_NO_LIFT_12.sts); |
| | | wrkMast.setLiftNo(null); |
| | | shuttleThread.setSyncTaskNo(0); |
| | | notifyUtils.notify(String.valueOf(SlaveType.Shuttle), shuttleProtocol.getShuttleNo(), String.valueOf(wrkMast.getWrkNo()), wrkMast.getWmsWrkNo(), NotifyMsgType.SHUTTLE_POWER_COMPLETE);//触发通知 |
| | | } else if (wrkMast.getWrkSts() == WrkStsType.MOVE_IN_NO_LIFT_13.sts) { |
| | | wrkMast.setWrkSts(WrkStsType.MOVE_IN_NO_LIFT_14.sts); |
| | | shuttleThread.setSyncTaskNo(0); |
| | | notifyUtils.notify(String.valueOf(SlaveType.Shuttle), shuttleProtocol.getShuttleNo(), String.valueOf(wrkMast.getWrkNo()), wrkMast.getWmsWrkNo(), NotifyMsgType.SHUTTLE_POWER_COMPLETE);//触发通知 |
| | | } else if (wrkMast.getWrkSts() == WrkStsType.MOVE_OUT_NO_LIFT_12.sts) { |
| | | wrkMast.setWrkSts(WrkStsType.MOVE_OUT_NO_LIFT_13.sts); |
| | | shuttleThread.setSyncTaskNo(0); |
| | | notifyUtils.notify(String.valueOf(SlaveType.Shuttle), shuttleProtocol.getShuttleNo(), String.valueOf(wrkMast.getWrkNo()), wrkMast.getWmsWrkNo(), NotifyMsgType.SHUTTLE_POWER_COMPLETE);//触发通知 |
| | | } else if (wrkMast.getWrkSts() == WrkStsType.MOVE_OUT_NO_LIFT_10.sts) { |
| | | wrkMast.setWrkSts(WrkStsType.MOVE_OUT_NO_LIFT_11.sts); |
| | | wrkMast.setLiftNo(null); |
| | | shuttleThread.setSyncTaskNo(0); |
| | | notifyUtils.notify(String.valueOf(SlaveType.Shuttle), shuttleProtocol.getShuttleNo(), String.valueOf(wrkMast.getWrkNo()), wrkMast.getWmsWrkNo(), NotifyMsgType.SHUTTLE_POWER_COMPLETE);//触发通知 |
| | | } else if (wrkMast.getWrkSts() == WrkStsType.MOVE_OUT_NO_LIFT_8.sts) { |
| | | wrkMast.setWrkSts(WrkStsType.MOVE_OUT_NO_LIFT_9.sts); |
| | | shuttleThread.setSyncTaskNo(0); |
| | | notifyUtils.notify(String.valueOf(SlaveType.Shuttle), shuttleProtocol.getShuttleNo(), String.valueOf(wrkMast.getWrkNo()), wrkMast.getWmsWrkNo(), NotifyMsgType.SHUTTLE_POWER_COMPLETE);//触发通知 |
| | | } else if (wrkMast.getWrkSts() == WrkStsType.MOVE_OUT_NO_LIFT_6.sts) { |
| | | wrkMast.setWrkSts(WrkStsType.MOVE_OUT_NO_LIFT_7.sts); |
| | | shuttleThread.setSyncTaskNo(0); |
| | | notifyUtils.notify(String.valueOf(SlaveType.Shuttle), shuttleProtocol.getShuttleNo(), String.valueOf(wrkMast.getWrkNo()), wrkMast.getWmsWrkNo(), NotifyMsgType.SHUTTLE_POWER_COMPLETE);//触发通知 |
| | | } else if (wrkMast.getWrkSts() == WrkStsType.MOVE_OUT_NO_LIFT_4.sts) { |
| | | wrkMast.setWrkSts(WrkStsType.MOVE_OUT_NO_LIFT_5.sts); |
| | | shuttleThread.setSyncTaskNo(0); |
| | | notifyUtils.notify(String.valueOf(SlaveType.Shuttle), shuttleProtocol.getShuttleNo(), String.valueOf(wrkMast.getWrkNo()), wrkMast.getWmsWrkNo(), NotifyMsgType.SHUTTLE_POWER_COMPLETE);//触发通知 |
| | | } else if (wrkMast.getWrkSts() == WrkStsType.MOVE_OUT_NO_LIFT_2.sts) { |
| | | wrkMast.setWrkSts(WrkStsType.MOVE_OUT_NO_LIFT_3.sts); |
| | | shuttleThread.setSyncTaskNo(0); |
| | | notifyUtils.notify(String.valueOf(SlaveType.Shuttle), shuttleProtocol.getShuttleNo(), String.valueOf(wrkMast.getWrkNo()), wrkMast.getWmsWrkNo(), NotifyMsgType.SHUTTLE_POWER_COMPLETE);//触发通知 |
| | | } else { |
| | | continue; |
| | | } |
| | | |
| | | if (wrkMastService.updateById(wrkMast)) { |
| | | //设置四向穿梭车为空闲状态 |
| | | shuttleThread.setProtocolStatus(ShuttleProtocolStatusType.IDLE); |
| | | News.info("四向穿梭车已确认且任务完成状态,复位。四向穿梭车号={}", shuttleProtocol.getShuttleNo()); |
| | | } else { |
| | | News.error("四向穿梭车已确认且任务完成状态,复位失败,但未找到工作档。四向穿梭车号={},工作号={}", shuttleProtocol.getShuttleNo(), shuttleProtocol.getTaskNo()); |
| | | } |
| | | } else { |
| | | Object object = redisUtil.get(RedisKeyType.SHUTTLE_WORK_FLAG.key + shuttleProtocol.getTaskNo()); |
| | | if (object != null) { |
| | | ShuttleAssignCommand assignCommand = JSON.parseObject(object.toString(), ShuttleAssignCommand.class); |
| | | if (!assignCommand.getAuto()) { |
| | | //手动模式 |
| | | //工作号清零 |
| | | shuttleThread.setTaskNo(0); |
| | | //设置四向穿梭车为空闲状态 |
| | | shuttleThread.setProtocolStatus(ShuttleProtocolStatusType.IDLE); |
| | | News.info("四向穿梭车已确认且任务完成状态,复位。四向穿梭车号={}", shuttleProtocol.getShuttleNo()); |
| | | } |
| | | } |
| | | } |
| | | } |
| | | |
| | | } |
| | | } catch (Exception e) { |
| | | e.printStackTrace(); |
| | | } |
| | | } |
| | | |
| | | /** |
| | | * 执行移库任务 |
| | | */ |
| | | public synchronized void shuttleLocMoveExecute() { |
| | | try { |
| | | //查询移库任务 |
| | | List<WrkMast> wrkMasts = wrkMastService.selectList(new EntityWrapper<WrkMast>().in("wrk_sts", WrkStsType.NEW_LOC_MOVE.sts, WrkStsType.LOC_MOVE_SHUTTLE_TAKE.sts, WrkStsType.LOC_MOVE_SHUTTLE_PUT.sts)); |
| | | for (WrkMast wrkMast : wrkMasts) { |
| | | boolean stepTake = this.shuttleLocMoveExecuteTake(wrkMast);//移库任务-小车取货中 |
| | | if (!stepTake) { |
| | | continue; |
| | | } |
| | | |
| | | boolean stepPut = this.shuttleLocMoveExecutePut(wrkMast);//移库任务-小车取货中 |
| | | if (!stepPut) { |
| | | continue; |
| | | } |
| | | |
| | | boolean stepComplete = this.shuttleLocMoveComplete(wrkMast);//移库任务-任务完成 |
| | | if (!stepComplete) { |
| | | continue; |
| | | } |
| | | |
| | | } |
| | | } catch (Exception e) { |
| | | e.printStackTrace(); |
| | | } |
| | | } |
| | | |
| | | /** |
| | | * 移库任务-小车取货中 |
| | | * 如需主方法执行continue,请返回false |
| | | * ps:返回值true并不代表该方法执行成功,返回值仅做标记用于主方法是否执行continue |
| | | */ |
| | | private boolean shuttleLocMoveExecuteTake(WrkMast wrkMast) { |
| | | //--------------------------------------小车移动至站点-----------------------------------------// |
| | | Date now = new Date(); |
| | | |
| | | //小车移动至站点 501.生成移库任务 ==> 502.小车取货中 |
| | | if (wrkMast.getWrkSts() == WrkStsType.NEW_LOC_MOVE.sts) { |
| | | if (wrkMast.getShuttleNo() == null) {//没有绑定小车,进行调度 |
| | | boolean result = shuttleDispatchUtils.searchDispatchShuttle(wrkMast.getWrkNo(), null, wrkMast.getSourceLocNo(), null);//调度小车到货物点进行取货 |
| | | News.info("{}任务,调度小车{}系统等待中", wrkMast.getWrkNo(), result ? "成功" : "失败"); |
| | | |
| | | if (result) { |
| | | wrkMast.setWrkSts(WrkStsType.LOC_MOVE_SHUTTLE_TAKE.sts);//小车搬运中 501.生成移库任务 ==> 502.小车取货中 |
| | | wrkMast.setModiTime(now); |
| | | wrkMast.setSystemMsg("");//清空消息 |
| | | if (wrkMastService.updateById(wrkMast)) { |
| | | return false; |
| | | } |
| | | } |
| | | |
| | | return false; |
| | | } |
| | | } |
| | | return true; |
| | | } |
| | | |
| | | /** |
| | | * 移库任务-小车放货中 |
| | | * 如需主方法执行continue,请返回false |
| | | * ps:返回值true并不代表该方法执行成功,返回值仅做标记用于主方法是否执行continue |
| | | */ |
| | | private boolean shuttleLocMoveExecutePut(WrkMast wrkMast) { |
| | | //--------------------------------------小车移动至站点-----------------------------------------// |
| | | Date now = new Date(); |
| | | |
| | | //小车移动至站点 502.小车取货中 ==> 503.小车放货中 |
| | | if (wrkMast.getWrkSts() == WrkStsType.LOC_MOVE_SHUTTLE_TAKE.sts) { |
| | | //获取四向穿梭车线程 |
| | | ShuttleThread shuttleThread = (ShuttleThread) SlaveConnection.get(SlaveType.Shuttle, wrkMast.getShuttleNo()); |
| | | if (shuttleThread == null) { |
| | | return false; |
| | | } |
| | | ShuttleProtocol shuttleProtocol = shuttleThread.getStatus(); |
| | | if (shuttleProtocol == null) { |
| | | return false; |
| | | } |
| | | |
| | | if (!shuttleProtocol.getCurrentLocNo().equals(wrkMast.getSourceLocNo())) { |
| | | News.taskInfo(wrkMast.getWrkNo(), "{}任务,小车未到达取货位置", wrkMast.getWrkNo(), wrkMast.getSourceLocNo()); |
| | | return false; |
| | | } |
| | | |
| | | boolean result = shuttleDispatchUtils.dispatchShuttle(wrkMast.getWrkNo(), null, wrkMast.getLocNo(), wrkMast.getShuttleNo(), "TRANSPORT");//调度小车放货 |
| | | News.info("{}任务,调度小车{}系统等待中", wrkMast.getWrkNo(), result ? "成功" : "失败"); |
| | | |
| | | if (result) { |
| | | wrkMast.setWrkSts(WrkStsType.LOC_MOVE_SHUTTLE_PUT.sts);//小车搬运中 502.小车取货中 ==> 503.小车放货中 |
| | | wrkMast.setModiTime(now); |
| | | wrkMast.setSystemMsg("");//清空消息 |
| | | if (wrkMastService.updateById(wrkMast)) { |
| | | return false; |
| | | } |
| | | } |
| | | return false; |
| | | } |
| | | return true; |
| | | } |
| | | |
| | | /** |
| | | * 移库任务-任务完成 |
| | | * 如需主方法执行continue,请返回false |
| | | * ps:返回值true并不代表该方法执行成功,返回值仅做标记用于主方法是否执行continue |
| | | */ |
| | | private boolean shuttleLocMoveComplete(WrkMast wrkMast) { |
| | | //--------------------------------------小车移动至站点-----------------------------------------// |
| | | Date now = new Date(); |
| | | |
| | | //小车移动至站点 503.小车放货中 ==> 509.移库完成 |
| | | if (wrkMast.getWrkSts() == WrkStsType.LOC_MOVE_SHUTTLE_PUT.sts) { |
| | | //获取四向穿梭车线程 |
| | | ShuttleThread shuttleThread = (ShuttleThread) SlaveConnection.get(SlaveType.Shuttle, wrkMast.getShuttleNo()); |
| | | if (shuttleThread == null) { |
| | | return false; |
| | | } |
| | | ShuttleProtocol shuttleProtocol = shuttleThread.getStatus(); |
| | | if (shuttleProtocol == null) { |
| | | return false; |
| | | } |
| | | |
| | | if (!shuttleProtocol.getCurrentLocNo().equals(wrkMast.getLocNo())) { |
| | | News.taskInfo(wrkMast.getWrkNo(), "{}任务,小车未到达放货位置", wrkMast.getWrkNo()); |
| | | return false; |
| | | } |
| | | |
| | | if (shuttleProtocol.getHasLift()) { |
| | | News.taskInfo(wrkMast.getWrkNo(), "{}任务,小车处于顶升状态", wrkMast.getWrkNo()); |
| | | return false; |
| | | } |
| | | |
| | | wrkMast.setWrkSts(WrkStsType.COMPLETE_LOC_MOVE.sts);//小车搬运中 503.小车放货中 ==> 509.移库完成 |
| | | wrkMast.setModiTime(now); |
| | | wrkMast.setSystemMsg("");//清空消息 |
| | | if (wrkMastService.updateById(wrkMast)) { |
| | | return false; |
| | | } |
| | | return false; |
| | | } |
| | | return true; |
| | | } |
| | | |
| | | /** |
| | | * 提升机任务完成 |
| | | */ |
| | | public synchronized void liftFinished() { |
| | | try { |
| | | for (LiftSlave slave : slaveProperties.getLift()) { |
| | | //获取提升机信息 |
| | | LiftThread liftThread = (LiftThread) SlaveConnection.get(SlaveType.Lift, slave.getId()); |
| | | if (liftThread == null) { |
| | | continue; |
| | | } |
| | | LiftProtocol liftProtocol = liftThread.getStatus(); |
| | | if (liftProtocol == null) { |
| | | continue; |
| | | } |
| | | |
| | | //提升机为等待确认且空闲 |
| | | if (liftProtocol.getProtocolStatus() == LiftProtocolStatusType.WAITING.id && liftProtocol.getTaskNo() != 0) { |
| | | //将任务档标记为完成 |
| | | WrkMast wrkMast = wrkMastService.selectByWorkNo(liftProtocol.getTaskNo()); |
| | | if (wrkMast != null) { |
| | | if (wrkMast.getWrkSts() == WrkStsType.INBOUND_LIFT_RUN.sts) { |
| | | //3.提升机搬运中 ==> 4.提升机搬运完成 |
| | | wrkMast.setWrkSts(WrkStsType.INBOUND_LIFT_RUN_COMPLETE.sts); |
| | | } else if (wrkMast.getWrkSts() == WrkStsType.OUTBOUND_LIFT_RUN.sts) { |
| | | //104.提升机搬运中 ==> 109.出库完成 |
| | | if (wrkMast.getStaNo() == 1031) { |
| | | wrkMast.setWrkSts(WrkStsType.OUTBOUND_DEVP_RUN_2.sts); |
| | | } else { |
| | | wrkMast.setWrkSts(WrkStsType.COMPLETE_OUTBOUND.sts); |
| | | } |
| | | wrkMast.setLiftNo(null);//释放提升机 |
| | | } else if (wrkMast.getWrkSts() == WrkStsType.MOVE_LIFT_RUN.sts) { |
| | | //306.提升机搬运中 ==> 307.提升机搬运完成 |
| | | wrkMast.setWrkSts(WrkStsType.MOVE_LIFT_RUN_COMPLETE.sts); |
| | | } else if (wrkMast.getWrkSts() == WrkStsType.MOVE_LIFT_TO_SHUTTLE_TRANSPORT_LIFT.sts) { |
| | | //提升机至小车层 ==> 提升机至小车层完成 |
| | | wrkMast.setWrkSts(WrkStsType.MOVE_LIFT_TO_SHUTTLE_COMPLETE_TRANSPORT_LIFT.sts); |
| | | } else if (wrkMast.getWrkSts() == WrkStsType.MOVE_LIFT_TO_TARGET_TRANSPORT_LIFT.sts) { |
| | | //提升机至放货层 ==> 提升机至放货层完成 |
| | | wrkMast.setWrkSts(WrkStsType.MOVE_LIFT_TO_TARGET_COMPLETE_TRANSPORT_LIFT.sts); |
| | | } else if (wrkMast.getWrkSts() == WrkStsType.MOVE_LIFT_TO_SHUTTLE_TRANSPORT_LIFT_OUT.sts) { |
| | | //提升机至小车层 ==> 提升机至小车层完成 |
| | | wrkMast.setWrkSts(WrkStsType.MOVE_LIFT_TO_SHUTTLE_COMPLETE_TRANSPORT_LIFT_OUT.sts); |
| | | } else if (wrkMast.getWrkSts() == WrkStsType.MOVE_IN_NO_LIFT_5.sts) { |
| | | //提升机至小车层 ==> 提升机至小车层完成 |
| | | wrkMast.setWrkSts(WrkStsType.MOVE_IN_NO_LIFT_6.sts); |
| | | } else if (wrkMast.getWrkSts() == WrkStsType.MOVE_IN_NO_LIFT_9.sts) { |
| | | //提升机至小车层 ==> 提升机至小车层完成 |
| | | wrkMast.setWrkSts(WrkStsType.MOVE_IN_NO_LIFT_10.sts); |
| | | } else if (wrkMast.getWrkSts() == WrkStsType.MOVE_OUT_NO_LIFT_8.sts) { |
| | | //提升机至小车层 ==> 提升机至小车层完成 |
| | | wrkMast.setWrkSts(WrkStsType.MOVE_OUT_NO_LIFT_9.sts); |
| | | } else if (wrkMast.getWrkSts() == WrkStsType.MOVE_OUT_NO_LIFT_4.sts) { |
| | | //提升机至小车层 ==> 提升机至小车层完成 |
| | | wrkMast.setWrkSts(WrkStsType.MOVE_OUT_NO_LIFT_5.sts); |
| | | } |
| | | wrkMast.setModiTime(new Date()); |
| | | if (wrkMastService.updateById(wrkMast)) { |
| | | liftThread.setSyncTaskNo(0); |
| | | liftThread.setProtocolStatus(LiftProtocolStatusType.IDLE); |
| | | News.info("提升机已确认且任务完成状态。提升机号={}", liftProtocol.getLiftNo()); |
| | | } else { |
| | | News.error("提升机已确认且任务完成状态,复位失败,但未找到工作档。提升机号={},工作号={}", liftProtocol.getLiftNo(), liftProtocol.getTaskNo()); |
| | | } |
| | | } |
| | | } |
| | | } |
| | | } catch (Exception e) { |
| | | e.printStackTrace(); |
| | | } |
| | | } |
| | | |
| | | /** |
| | | * 输送线任务完成 |
| | | */ |
| | | public synchronized void devpFinished() { |
| | | try { |
| | | DevpThread devpThread = (DevpThread) SlaveConnection.get(SlaveType.Devp, 1); |
| | | Map<Integer, StaProtocol> station = devpThread.getStation(); |
| | | WrkMast wrkMast = null; |
| | | for (StaProtocol staProtocol : station.values()) { |
| | | if ((staProtocol.getSiteId() == 1013 || staProtocol.getSiteId() == 1024) && staProtocol.isLoading()) { |
| | | wrkMast = wrkMastService.selectOne(new EntityWrapper<WrkMast>().eq("wrk_no", staProtocol.getFinishWorkNo()).eq("wrk_sts", WrkStsType.OUTBOUND_DEVP_RUN.sts)); |
| | | if (wrkMast != null) { |
| | | wrkMast.setWrkSts(WrkStsType.COMPLETE_OUTBOUND.sts); |
| | | wrkMast.setModiTime(new Date()); |
| | | if (wrkMastService.updateById(wrkMast)) { |
| | | News.info("输送线已确认且任务完成状态。输送线号={},完结工作号={}", staProtocol.getSiteId(), staProtocol.getFinishWorkNo()); |
| | | } else { |
| | | News.error("输送线已确认且任务完成状态,复位失败,但未找到工作档。输送线号={},完结工作号={}", staProtocol.getSiteId(), staProtocol.getFinishWorkNo()); |
| | | } |
| | | } |
| | | } else if (staProtocol.getSiteId() == 1031 && staProtocol.isLoading()) { |
| | | wrkMast = wrkMastService.selectOne(new EntityWrapper<WrkMast>().eq("wrk_no", staProtocol.getFinishWorkNo()).eq("wrk_sts", WrkStsType.OUTBOUND_DEVP_RUN_2.sts)); |
| | | if (wrkMast != null) { |
| | | staProtocol.setWorkNo(Short.parseShort(String.valueOf(wrkMast.getWrkNo()))); |
| | | staProtocol.setStaNo(Short.parseShort(String.valueOf(1135))); |
| | | MessageQueue.offer(SlaveType.Devp, 1, new Task(2, staProtocol)); |
| | | News.info("输送线入库命令下发,任务数据={}", JSON.toJSON(wrkMast)); |
| | | wrkMast.setWrkSts(WrkStsType.COMPLETE_OUTBOUND.sts); |
| | | wrkMast.setModiTime(new Date()); |
| | | if (wrkMastService.updateById(wrkMast)) { |
| | | News.info("输送线已确认且任务完成状态。输送线号={},完结工作号={}", staProtocol.getSiteId(), staProtocol.getFinishWorkNo()); |
| | | } else { |
| | | News.error("输送线已确认且任务完成状态,复位失败,但未找到工作档。输送线号={},完结工作号={}", staProtocol.getSiteId(), staProtocol.getFinishWorkNo()); |
| | | } |
| | | } |
| | | } |
| | | } |
| | | } catch (Exception e) { |
| | | e.printStackTrace(); |
| | | } |
| | | } |
| | | |
| | |
| | | */ |
| | | public void recErr() { |
| | | try { |
| | | this.recCrnErr(); |
| | | this.recSteErr(); |
| | | this.recShuttleErr(); |
| | | this.recLiftErr(); |
| | | LedThread ledThread = (LedThread) SlaveConnection.get(SlaveType.Led, 1); |
| | | ledThread.errorReset(); |
| | | ledThread = (LedThread) SlaveConnection.get(SlaveType.Led, 2); |
| | | ledThread.errorReset(); |
| | | ledThread = (LedThread) SlaveConnection.get(SlaveType.Led, 3); |
| | | ledThread.errorReset(); |
| | | ledThread = (LedThread) SlaveConnection.get(SlaveType.Led, 4); |
| | | ledThread.errorReset(); |
| | | } catch (Exception e) { |
| | | News.error("recErr fail", e); |
| | | } |
| | | } |
| | | |
| | | /** |
| | | * 堆垛机异常信息记录 |
| | | * 四向穿梭车异常信息记录 |
| | | */ |
| | | private void recCrnErr(){ |
| | | private void recShuttleErr() { |
| | | Date now = new Date(); |
| | | for (CrnSlave crn : slaveProperties.getCrn()) { |
| | | // 获取堆垛机信息 |
| | | CrnThread crnThread = (CrnThread) SlaveConnection.get(SlaveType.Crn, crn.getId()); |
| | | CrnProtocol crnProtocol = crnThread.getCrnProtocol(); |
| | | if (crnProtocol == null) { |
| | | for (ShuttleSlave shuttleSlave : slaveProperties.getShuttle()) { |
| | | // 获取四向穿梭车信息 |
| | | ShuttleThread shuttleThread = (ShuttleThread) SlaveConnection.get(SlaveType.Shuttle, shuttleSlave.getId()); |
| | | if (shuttleThread == null) { |
| | | continue; |
| | | } |
| | | // 有任务 |
| | | if (crnProtocol.getTaskNo() != 0) { |
| | | BasErrLog latest = basErrLogService.findLatestByTaskNo(crn.getId(), crnProtocol.getTaskNo().intValue()); |
| | | ShuttleProtocol shuttleProtocol = shuttleThread.getStatus(); |
| | | if (shuttleProtocol == null) { |
| | | continue; |
| | | } |
| | | |
| | | if (shuttleProtocol.getTaskNo() != 0) { |
| | | //有任务 |
| | | BasShuttleErrLog latest = basShuttleErrLogService.findLatestByTaskNo(shuttleSlave.getId(), shuttleProtocol.getTaskNo()); |
| | | // 有异常 |
| | | if (latest == null) { |
| | | if (crnProtocol.getAlarm() != null && crnProtocol.getAlarm() > 0) { |
| | | WrkMast wrkMast = wrkMastMapper.selectById(crnProtocol.getTaskNo()); |
| | | if (shuttleProtocol.getErrorCode() != null && Integer.parseInt(shuttleProtocol.getErrorCode()) != 0) { |
| | | WrkMast wrkMast = wrkMastService.selectByWorkNo(shuttleProtocol.getTaskNo()); |
| | | if (wrkMast == null) { |
| | | continue; |
| | | } |
| | | BasCrnError crnError = basCrnErrorMapper.selectById(crnProtocol.getAlarm()); |
| | | String errName = crnError==null? "未知异常":crnError.getErrName(); |
| | | BasErrLog basErrLog = new BasErrLog( |
| | | null, // 编号 |
| | | int errorCode = Integer.parseInt(shuttleProtocol.getErrorCode()); |
| | | BasShuttleErr basShuttleErr = basShuttleErrService.queryByCode(errorCode); |
| | | String errName = basShuttleErr == null ? "未知异常" : basShuttleErr.getErrName(); |
| | | BasShuttleErrLog basShuttleErrLog = new BasShuttleErrLog(null, // 编号 |
| | | wrkMast.getWrkNo(), // 工作号 |
| | | now, // 发生时间 |
| | | null, // 结束时间 |
| | | wrkMast.getWrkSts(), // 工作状态 |
| | | wrkMast.getIoType(), // 入出库类型 |
| | | crn.getId(), // 堆垛机 |
| | | shuttleSlave.getId(), // 四向穿梭车 |
| | | null, // plc |
| | | wrkMast.getLocNo(), // 目标库位 |
| | | wrkMast.getStaNo(), // 目标站 |
| | | wrkMast.getSourceStaNo(), // 源站 |
| | | wrkMast.getSourceLocNo(), // 源库位 |
| | | wrkMast.getBarcode(), // 条码 |
| | | (int) crnProtocol.getAlarm(), // 异常码 |
| | | errorCode, // 异常码 |
| | | errName, // 异常 |
| | | 1, // 异常情况 |
| | | now, // 添加时间 |
| | | null, // 添加人员 |
| | | now, // 修改时间 |
| | | null, // 修改人员 |
| | | "任务中异常" // 备注 |
| | | "任务中异常", // 备注 |
| | | JSON.toJSONString(shuttleProtocol) // 系统状态数据 |
| | | ); |
| | | if (!basErrLogService.insert(basErrLog)) { |
| | | News.error("堆垛机plc异常记录失败 ===>> [id:{}] [error:{}]", crn.getId(), errName); |
| | | if (!basShuttleErrLogService.insert(basShuttleErrLog)) { |
| | | News.error("四向穿梭车plc异常记录失败 ===>> [id:{}] [error:{}]", shuttleSlave.getId(), errName); |
| | | } |
| | | } |
| | | } else { |
| | | // 异常修复 |
| | | if (crnProtocol.getAlarm() == null || crnProtocol.getAlarm() == 0) { |
| | | if (shuttleProtocol.getErrorCode() == null || Integer.parseInt(shuttleProtocol.getErrorCode()) == 0) { |
| | | latest.setEndTime(now); |
| | | latest.setUpdateTime(now); |
| | | latest.setStatus(2); |
| | | if (!basErrLogService.updateById(latest)) { |
| | | News.error("堆垛机plc异常记录修复失败 ===>> [id:{}] [errLogId:{}]", crn.getId(), latest.getId()); |
| | | } |
| | | } |
| | | } |
| | | // 无任务 |
| | | } else { |
| | | BasErrLog latest = basErrLogService.findLatest(crn.getId()); |
| | | // 有异常 |
| | | if (crnProtocol.getAlarm() != null && crnProtocol.getAlarm() > 0) { |
| | | // 记录新异常 |
| | | if (latest == null || (latest.getErrCode() != crnProtocol.getAlarm().intValue())) { |
| | | BasCrnError crnError = basCrnErrorMapper.selectById(crnProtocol.getAlarm()); |
| | | String errName = crnError==null? "未知异常":crnError.getErrName(); |
| | | BasErrLog basErrLog = new BasErrLog( |
| | | null, // 编号 |
| | | null, // 工作号 |
| | | now, // 发生时间 |
| | | null, // 结束时间 |
| | | null, // 工作状态 |
| | | null, // 入出库类型 |
| | | crn.getId(), // 堆垛机 |
| | | null, // plc |
| | | null, // 目标库位 |
| | | null, // 目标站 |
| | | null, // 源站 |
| | | null, // 源库位 |
| | | null, // 条码 |
| | | (int)crnProtocol.getAlarm(), // 异常码 |
| | | errName, // 异常 |
| | | 1, // 异常情况 |
| | | now, // 添加时间 |
| | | null, // 添加人员 |
| | | now, // 修改时间 |
| | | null, // 修改人员 |
| | | "无任务异常" // 备注 |
| | | ); |
| | | if (!basErrLogService.insert(basErrLog)) { |
| | | News.error("堆垛机plc异常记录失败 ===>> [id:{}] [error:{}]", crn.getId(), errName); |
| | | } |
| | | } |
| | | // 无异常 |
| | | } else { |
| | | // 异常修复 |
| | | if (latest != null && latest.getStatus() == 1) { |
| | | latest.setEndTime(now); |
| | | latest.setUpdateTime(now); |
| | | latest.setStatus(2); |
| | | if (!basErrLogService.updateById(latest)) { |
| | | News.error("堆垛机plc异常记录修复失败 ===>> [id:{}] [errLogId:{}]", crn.getId(), latest.getId()); |
| | | if (!basShuttleErrLogService.updateById(latest)) { |
| | | News.error("四向穿梭车plc异常记录修复失败 ===>> [id:{}] [errLogId:{}]", shuttleSlave.getId(), latest.getId()); |
| | | } |
| | | } |
| | | } |
| | |
| | | } |
| | | |
| | | /** |
| | | * 穿梭车异常信息记录 |
| | | * 提升机异常信息记录 |
| | | */ |
| | | private void recSteErr(){ |
| | | private void recLiftErr() { |
| | | Date now = new Date(); |
| | | for (SteSlave ste : slaveProperties.getSte()) { |
| | | // 获取堆垛机信息 |
| | | SteThread steThread = (SteThread) SlaveConnection.get(SlaveType.Ste, ste.getId()); |
| | | SteProtocol steProtocol = steThread.getSteProtocol(); |
| | | if (steProtocol == null) { |
| | | for (LiftSlave slave : slaveProperties.getLift()) { |
| | | // 获取提升机信息 |
| | | LiftThread liftThread = (LiftThread) SlaveConnection.get(SlaveType.Lift, slave.getId()); |
| | | if (liftThread == null) { |
| | | continue; |
| | | } |
| | | // 有任务 |
| | | if (steProtocol.getTaskNo() != 0) { |
| | | BasSteErrLog latest = basSteErrLogService.findLatestByTaskNo(ste.getId(), steProtocol.getTaskNo().intValue()); |
| | | LiftProtocol liftProtocol = liftThread.getStatus(); |
| | | if (liftProtocol == null) { |
| | | continue; |
| | | } |
| | | |
| | | if (liftProtocol.getTaskNo() != 0) { |
| | | //有任务 |
| | | BasLiftErrLog latest = basLiftErrLogService.findLatestByTaskNo(slave.getId(), liftProtocol.getTaskNo()); |
| | | // 有异常 |
| | | if (latest == null) { |
| | | if (steProtocol.getAlarm() != null && steProtocol.isAlarm()) { |
| | | WrkMast wrkMast = wrkMastMapper.selectById(steProtocol.getTaskNo()); |
| | | if (liftProtocol.getErrorCode() != null && !liftProtocol.getErrorCode().equals("0")) { |
| | | WrkMast wrkMast = wrkMastService.selectByWorkNo(liftProtocol.getTaskNo()); |
| | | if (wrkMast == null) { |
| | | continue; |
| | | } |
| | | BasSteErr steErr = basSteErrService.selectById(steProtocol.getAlarm()); |
| | | String errName = steErr==null? "未知异常":steErr.getErrName(); |
| | | BasSteErrLog basSteErrLog = new BasSteErrLog( |
| | | null, // 编号 |
| | | |
| | | BasLiftErr basLiftErr = basLiftErrService.queryByCode(Integer.parseInt(liftProtocol.getErrorCode())); |
| | | String errName = basLiftErr == null ? "未知异常" : basLiftErr.getErrName(); |
| | | |
| | | BasLiftErrLog basLiftErrLog = new BasLiftErrLog(null, // 编号 |
| | | wrkMast.getWrkNo(), // 工作号 |
| | | now, // 发生时间 |
| | | null, // 结束时间 |
| | | wrkMast.getWrkSts(), // 工作状态 |
| | | wrkMast.getIoType(), // 入出库类型 |
| | | ste.getId(), // 堆垛机 |
| | | slave.getId(), // 提升机 |
| | | null, // plc |
| | | wrkMast.getLocNo(), // 目标库位 |
| | | wrkMast.getStaNo(), // 目标站 |
| | | wrkMast.getSourceStaNo(), // 源站 |
| | | wrkMast.getSourceLocNo(), // 源库位 |
| | | wrkMast.getBarcode(), // 条码 |
| | | (int) steProtocol.getAlarm(), // 异常码 |
| | | null, // 异常码 |
| | | errName, // 异常 |
| | | 1, // 异常情况 |
| | | now, // 添加时间 |
| | | null, // 添加人员 |
| | | now, // 修改时间 |
| | | null, // 修改人员 |
| | | "任务中异常" // 备注 |
| | | "任务中异常", // 备注 |
| | | JSON.toJSONString(liftProtocol) // 系统状态数据 |
| | | ); |
| | | if (!basSteErrLogService.insert(basSteErrLog)) { |
| | | News.error("穿梭车plc异常记录失败 ===>> [id:{}] [error:{}]", ste.getId(), errName); |
| | | if (!basLiftErrLogService.insert(basLiftErrLog)) { |
| | | News.error("提升机plc异常记录失败 ===>> [id:{}] [error:{}]", slave.getId(), errName); |
| | | } |
| | | } |
| | | } else { |
| | | // 异常修复 |
| | | if (steProtocol.getAlarm() == null || !steProtocol.isAlarm()) { |
| | | if (liftProtocol.getErrorCode() == null || liftProtocol.getErrorCode().equals("0")) { |
| | | latest.setEndTime(now); |
| | | latest.setUpdateTime(now); |
| | | latest.setStatus(2); |
| | | if (!basSteErrLogService.updateById(latest)) { |
| | | News.error("穿梭车plc异常记录修复失败 ===>> [id:{}] [errLogId:{}]", ste.getId(), latest.getId()); |
| | | } |
| | | } |
| | | } |
| | | // 无任务 |
| | | } else { |
| | | BasSteErrLog latest = basSteErrLogService.findLatest(ste.getId()); |
| | | // 有异常 |
| | | if (steProtocol.getAlarm() != null && steProtocol.isAlarm()) { |
| | | // 记录新异常 |
| | | if (latest == null || (latest.getErrCode() != steProtocol.getAlarm().intValue())) { |
| | | BasSteErr steErr = basSteErrService.selectById(steProtocol.getAlarm()); |
| | | String errName = steErr==null? "未知异常":steErr.getErrName(); |
| | | BasSteErrLog basSteErrLog = new BasSteErrLog( |
| | | null, // 编号 |
| | | null, // 工作号 |
| | | now, // 发生时间 |
| | | null, // 结束时间 |
| | | null, // 工作状态 |
| | | null, // 入出库类型 |
| | | ste.getId(), // 堆垛机 |
| | | null, // plc |
| | | null, // 目标库位 |
| | | null, // 目标站 |
| | | null, // 源站 |
| | | null, // 源库位 |
| | | null, // 条码 |
| | | (int)steProtocol.getAlarm(), // 异常码 |
| | | errName, // 异常 |
| | | 1, // 异常情况 |
| | | now, // 添加时间 |
| | | null, // 添加人员 |
| | | now, // 修改时间 |
| | | null, // 修改人员 |
| | | "无任务异常" // 备注 |
| | | ); |
| | | if (!basSteErrLogService.insert(basSteErrLog)) { |
| | | News.error("穿梭车plc异常记录失败 ===>> [id:{}] [error:{}]", ste.getId(), errName); |
| | | } |
| | | } |
| | | // 无异常 |
| | | } else { |
| | | // 异常修复 |
| | | if (latest != null && latest.getStatus() == 1) { |
| | | latest.setEndTime(now); |
| | | latest.setUpdateTime(now); |
| | | latest.setStatus(2); |
| | | if (!basSteErrLogService.updateById(latest)) { |
| | | News.error("穿梭车plc异常记录修复失败 ===>> [id:{}] [errLogId:{}]", ste.getId(), latest.getId()); |
| | | if (!basLiftErrLogService.updateById(latest)) { |
| | | News.error("提升机plc异常记录修复失败 ===>> [id:{}] [errLogId:{}]", slave.getId(), latest.getId()); |
| | | } |
| | | } |
| | | } |
| | |
| | | } |
| | | } |
| | | |
| | | |
| | | // ------------------------------------------------------------------------------- |
| | | |
| | | /** |
| | | * 空栈板初始化入库,叉车入库站放货 |
| | | * 四向穿梭车电量检测 ===>> 发起充电 |
| | | */ |
| | | public void storeEmptyPlt(){ |
| | | for (DevpSlave devp : slaveProperties.getDevp()) { |
| | | // 遍历空板入库口 |
| | | for (DevpSlave.Sta emptyInSta : devp.getEmptyInSta()) { |
| | | // 获取空板入库站信息 |
| | | DevpThread devpThread = (DevpThread) SlaveConnection.get(SlaveType.Devp, devp.getId()); |
| | | StaProtocol staProtocol = devpThread.getStation().get(emptyInSta.getStaNo()); |
| | | if (staProtocol == null) { |
| | | continue; |
| | | } else { |
| | | staProtocol = staProtocol.clone(); |
| | | } |
| | | // 站点条件判断 |
| | | if (staProtocol.isAutoing() |
| | | && staProtocol.isLoading() |
| | | && staProtocol.isInEnable() |
| | | && staProtocol.isEmptyMk() |
| | | && (staProtocol.getWorkNo() == 0 || (staProtocol.getWorkNo() >= 9990 || staProtocol.getWorkNo() <= 9999)) |
| | | && staProtocol.isPakMk()) { |
| | | |
| | | // 获取条码扫描仪信息 |
| | | String barcode = null; |
| | | BarcodeThread barcodeThread = (BarcodeThread) SlaveConnection.get(SlaveType.Barcode, emptyInSta.getBarcode()); |
| | | if (barcodeThread != null) { |
| | | String barcode0 = barcodeThread.getBarcode(); |
| | | if(!Cools.isEmpty(barcode0)) { |
| | | // News.info("{}号条码扫描器检测条码信息:{}", emptyInSta.getBarcode(), barcode0); |
| | | if(!"NG".endsWith(barcode0) && !"NoRead".equals(barcode0) && !"empty".equals(barcode0)) { |
| | | barcode = barcode0; |
| | | } |
| | | } |
| | | } |
| | | |
| | | LedThread ledThread = (LedThread) SlaveConnection.get(SlaveType.Led, emptyInSta.getLed()); |
| | | |
| | | try { |
| | | LocTypeDto locTypeDto = new LocTypeDto(staProtocol); |
| | | |
| | | SearchLocParam param = new SearchLocParam(); |
| | | param.setIoType(10); |
| | | if (!Cools.isEmpty(barcode)) { |
| | | param.setBarcode(barcode); |
| | | } |
| | | param.setSourceStaNo(emptyInSta.getStaNo()); |
| | | // param.setLocType1(locTypeDto.getLocType1()); |
| | | String response = new HttpHandler.Builder() |
| | | .setUri(wmsUrl) |
| | | .setPath("/rpc/pakin/loc/v1") |
| | | .setJson(JSON.toJSONString(param)) |
| | | .build() |
| | | .doPost(); |
| | | JSONObject jsonObject = JSON.parseObject(response); |
| | | Integer code = jsonObject.getInteger("code"); |
| | | if (code.equals(200)) { |
| | | StartupDto dto = jsonObject.getObject("data", StartupDto.class); |
| | | |
| | | // 更新站点信息 且 下发plc命令 |
| | | staProtocol.setWorkNo(dto.getWorkNo().shortValue()); |
| | | staProtocol.setStaNo(dto.getStaNo().shortValue()); |
| | | devpThread.setPakMk(staProtocol.getSiteId(), false); |
| | | boolean result = MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol)); |
| | | if (!result) { |
| | | throw new CoolException("更新plc站点信息失败"); |
| | | } |
| | | } else { |
| | | if (ledThread != null) { |
| | | String errorMsg = jsonObject.getString("msg"); |
| | | if (!Cools.isEmpty(errorMsg)) { |
| | | MessageQueue.offer(SlaveType.Led, emptyInSta.getLed(), new Task(3, errorMsg)); |
| | | } |
| | | } |
| | | News.error("请求接口失败!!!url:{};request:{};response:{}", wmsUrl + "/rpc/pakin/loc/v1", JSON.toJSONString(param), response); |
| | | } |
| | | } catch (Exception e) { |
| | | e.printStackTrace(); |
| | | TransactionAspectSupport.currentTransactionStatus().setRollbackOnly(); |
| | | } |
| | | |
| | | } |
| | | |
| | | |
| | | } |
| | | } |
| | | } |
| | | |
| | | /** |
| | | * 出库 ===>> 工作档信息写入led显示器 |
| | | */ |
| | | public void ledExecute() { |
| | | for (LedSlave led : slaveProperties.getLed()) { |
| | | // 获取输送线plc线程 |
| | | DevpThread devpThread = (DevpThread) SlaveConnection.get(SlaveType.Devp, led.getDevpPlcId()); |
| | | // 命令集合 |
| | | List<LedCommand> commands = new ArrayList<>(); |
| | | // 工作档集合 |
| | | List<WrkMast> wrkMasts = new ArrayList<>(); |
| | | for (Integer staNo : led.getStaArr()) { |
| | | // 获取叉车站点 |
| | | StaProtocol staProtocol = devpThread.getStation().get(staNo); |
| | | if (null == staProtocol || null == staProtocol.getWorkNo() || 0 == staProtocol.getWorkNo() || !staProtocol.isLoading()) { |
| | | continue; |
| | | } else { |
| | | staProtocol = staProtocol.clone(); |
| | | } |
| | | // 获取工作档数据 |
| | | WrkMast wrkMast = wrkMastMapper.selectById(staProtocol.getWorkNo()); |
| | | if (null == wrkMast || wrkMast.getWrkSts() < 14 || wrkMast.getIoType() < 100) { continue; } |
| | | wrkMasts.add(wrkMast); |
| | | // 组装命令 |
| | | LedCommand ledCommand = new LedCommand(); |
| | | ledCommand.setWorkNo(wrkMast.getWrkNo()); |
| | | ledCommand.setIoType(wrkMast.getIoType()); |
| | | // 出库模式 |
| | | switch (wrkMast.getIoType()) { |
| | | case 101: |
| | | ledCommand.setTitle("全板出库"); |
| | | break; |
| | | case 103: |
| | | ledCommand.setTitle("拣料出库"); |
| | | break; |
| | | case 104: |
| | | ledCommand.setTitle("并板出库"); |
| | | break; |
| | | case 107: |
| | | ledCommand.setTitle("盘点出库"); |
| | | break; |
| | | case 110: |
| | | ledCommand.setTitle("空板出库"); |
| | | ledCommand.setEmptyMk(true); |
| | | break; |
| | | default: |
| | | News.error("任务入出库类型错误!!![工作号:{}] [入出库类型:{}]", wrkMast.getWrkNo(), wrkMast.getIoType()); |
| | | break; |
| | | } |
| | | ledCommand.setSourceLocNo(wrkMast.getSourceLocNo()); |
| | | ledCommand.setStaNo(wrkMast.getStaNo()); |
| | | if (wrkMast.getIoType() != 110) { |
| | | List<WrkDetl> wrkDetls = wrkDetlService.findByWorkNo(wrkMast.getWrkNo()); |
| | | try { |
| | | WrkDetl wrkDetl = wrkDetls.get(0); |
| | | if (!Cools.isEmpty(wrkDetl.getOrderNo())) { |
| | | OrderDetl orderDetl = orderDetlMapper.selectItemNoneOfBatch(wrkDetl.getOrderNo(), wrkDetl.getMatnr()); |
| | | ledCommand.getMatDtos().add(new MatDto(orderDetl)); |
| | | } |
| | | } catch (Exception e) { |
| | | News.error("led execute fail", e); |
| | | } |
| | | } |
| | | commands.add(ledCommand); |
| | | } |
| | | Set<Integer> workNos = wrkMasts.stream().map(WrkMast::getWrkNo).collect(Collectors.toSet()); |
| | | // 获取LED线程 |
| | | LedThread ledThread = (LedThread) SlaveConnection.get(SlaveType.Led, led.getId()); |
| | | // 相同工作号集合则过滤 |
| | | if (CollectionUtils.equals(ledThread.getWorkNos(), workNos)) { |
| | | continue; |
| | | } |
| | | // 命令下发 ------------------------------------------------------------------------------- |
| | | if (!commands.isEmpty()) { |
| | | if (!MessageQueue.offer(SlaveType.Led, led.getId(), new Task(1, commands))) { |
| | | News.error("{}号LED命令下发失败!!![ip:{}] [port:{}]", led.getId(), led.getIp(), led.getPort()); |
| | | continue; |
| | | } |
| | | } |
| | | |
| | | try { |
| | | // 修改主档led标记 |
| | | for (WrkMast wrkMast : wrkMasts) { |
| | | wrkMast.setOveMk("Y"); |
| | | wrkMast.setModiTime(new Date()); |
| | | if (wrkMastMapper.updateById(wrkMast) == 0) { |
| | | throw new CoolException("更新工作档失败"); |
| | | } |
| | | } |
| | | |
| | | // 更新线程当前工作号集合 |
| | | ledThread.setWorkNos(workNos); |
| | | |
| | | } catch (Exception e) { |
| | | e.printStackTrace(); |
| | | TransactionAspectSupport.currentTransactionStatus().setRollbackOnly(); |
| | | } |
| | | |
| | | } |
| | | } |
| | | |
| | | /** |
| | | * 其他 ===>> LED显示器复位,显示默认信息 |
| | | */ |
| | | public void ledReset() { |
| | | for (LedSlave led : slaveProperties.getLed()) { |
| | | // 获取输送线plc线程 |
| | | DevpThread devpThread = (DevpThread) SlaveConnection.get(SlaveType.Devp, led.getDevpPlcId()); |
| | | // 命令集合 |
| | | boolean reset = true; |
| | | for (Integer staNo : led.getStaArr()) { |
| | | // 获取叉车站点 |
| | | StaProtocol staProtocol = devpThread.getStation().get(staNo); |
| | | if (staProtocol == null) { continue; } |
| | | if (staProtocol.getWorkNo() != 0) { |
| | | reset = false; |
| | | break; |
| | | } |
| | | } |
| | | // 获取led线程 |
| | | LedThread ledThread = (LedThread) SlaveConnection.get(SlaveType.Led, led.getDevpPlcId()); |
| | | // led显示默认内容 |
| | | if (reset) { |
| | | if (!MessageQueue.offer(SlaveType.Led, led.getId(), new Task(2, new ArrayList<>()))) { |
| | | News.error("{}号LED命令下发失败!!![ip:{}] [port:{}]", led.getId(), led.getIp(), led.getPort()); |
| | | } |
| | | } |
| | | } |
| | | } |
| | | |
| | | /** |
| | | * 小车电量检测 ===>> 发起充电 |
| | | */ |
| | | @SuppressWarnings("serial") |
| | | public synchronized void loopSteCharge() { |
| | | if (null != wrkChargeService.selectWorking(null, WrkChargeType.reset)) { |
| | | return; |
| | | } |
| | | if (null != wrkChargeService.selectWorking(null, WrkChargeType.charge)) { |
| | | return; |
| | | } |
| | | SiemensDevpThread devpThread = (SiemensDevpThread) SlaveConnection.get(SlaveType.Devp, 1); |
| | | for (SteSlave ste : slaveProperties.getSte()) { |
| | | SteThread steThread = (SteThread) SlaveConnection.get(SlaveType.Ste, ste.getId()); |
| | | SteProtocol steProtocol = steThread.getSteProtocol(); |
| | | BasSte basSte = basSteService.selectById(ste.getId()); |
| | | if (Cools.isEmpty(steProtocol, basSte)) { continue; } |
| | | try { |
| | | // 在线 空闲 无作业标记 不在充电 |
| | | if (steProtocol.getMode() == 0 |
| | | || !steProtocol.statusType.equals(SteStatusType.IDLE) |
| | | || basSte.getPakMk().equals("Y") |
| | | || basSte.getAutoCharge().equals("N") |
| | | // || steProtocol.getChargeStatus() == 1 |
| | | ) { |
| | | continue; |
| | | } |
| | | if (!steProtocol.isEnable()) { |
| | | continue; |
| | | } |
| | | if (steProtocol.getCharge() > Float.parseFloat(basSte.getChargeLine())) { |
| | | continue; |
| | | } |
| | | WrkCharge wrkCharge = wrkChargeService.selectWorking(null, WrkChargeType.charge); |
| | | |
| | | if (wrkCharge == null && steProtocol.getChargeStatus() == 0) { |
| | | // 寻找空闲充电桩 |
| | | SteChargeType steCharge = null; |
| | | do { |
| | | String locNo; |
| | | if (!devpThread.charge0) { |
| | | SteChargeType first = SteChargeType.FIRST; |
| | | locNo = first.locNo; |
| | | if (basSteService.hasCarOfLocNo(locNo) == null |
| | | && wrkChargeService.selectWorkingOfCharge(first.ssbm) == null) { |
| | | steCharge = first; |
| | | break; |
| | | } |
| | | } |
| | | // if (!devpThread.charge1) { |
| | | // SteChargeType second = SteChargeType.SECOND; |
| | | // locNo = second.locNo; |
| | | // if (basSteService.hasCarOfLocNo(locNo) == null |
| | | // && wrkChargeService.selectWorkingOfCharge(second.ssbm) == null) { |
| | | // steCharge = second; |
| | | // break; |
| | | // } |
| | | // } |
| | | // if (!devpThread.charge2) { |
| | | // SteChargeType third = SteChargeType.THIRD; |
| | | // locNo = third.locNo; |
| | | // if (basSteService.hasCarOfLocNo(locNo) == null |
| | | // && wrkChargeService.selectWorkingOfCharge(third.ssbm) == null) { |
| | | // steCharge = third; |
| | | // break; |
| | | // } |
| | | // } |
| | | break; |
| | | } while (false); |
| | | |
| | | if (steCharge == null) { |
| | | // News.warn("{}号小车【电量:{}】充电失败,原因:没有空闲充电桩。", ste.getId(), steProtocol.getCharge()); |
| | | continue; |
| | | } |
| | | String chargeLocNo = steCharge.locNo; |
| | | wrkCharge = new WrkCharge(); |
| | | wrkCharge.setSteNo(ste.getId()); |
| | | wrkCharge.setCharge(steCharge.ssbm); |
| | | wrkCharge.setWrkNo(commonService.getChargeWorkNo(4)); |
| | | wrkCharge.setWrkSts(21L); // 21.准备充电 |
| | | wrkCharge.setCrnNo(1); // 固定1号堆垛机 |
| | | wrkCharge.setIoPri((double) 10); |
| | | wrkCharge.setLocNo(chargeLocNo); |
| | | wrkCharge.setMemo("charge"); |
| | | wrkCharge.setAppeTime(new Date()); |
| | | if (!wrkChargeService.insert(wrkCharge)) { |
| | | News.error("保存{}号穿梭车充电任务失败!!!", ste.getId()); |
| | | continue; |
| | | } |
| | | |
| | | // 处于充电库位组 |
| | | if (steProtocol.getRow().intValue() == Utils.getRow(chargeLocNo) |
| | | && steProtocol.getBay().intValue() == Utils.getBay(chargeLocNo) |
| | | && steProtocol.getLev().intValue() == Utils.getLev(chargeLocNo)) { |
| | | // 修改工作档状态 21.准备充电 => 28.充电就绪 |
| | | wrkCharge.setWrkSts(28L); |
| | | wrkCharge.setModiTime(new Date()); |
| | | if (!wrkChargeService.updateById(wrkCharge)) { |
| | | News.error("修改充电任务状态 21.准备充电 => 28.充电就绪 失败!!,工作号={}", wrkCharge.getWrkNo()); |
| | | } |
| | | } else { |
| | | this.letCarBeWaiting(wrkCharge, ste.getId()); |
| | | } |
| | | |
| | | break; |
| | | } |
| | | } catch (Exception e) { |
| | | TransactionAspectSupport.currentTransactionStatus().setRollbackOnly(); |
| | | News.error("loopSteCharge fail", e); |
| | | } |
| | | } |
| | | } |
| | | |
| | | /** |
| | | * 执行小车充电任务 |
| | | */ |
| | | public synchronized void executeSteCharge() { |
| | | WrkCharge wrkCharge = wrkChargeService.selectWorking(null, WrkChargeType.charge); |
| | | if (null == wrkCharge) { return; } |
| | | Integer steNo = wrkCharge.getSteNo(); |
| | | SteThread steThread = (SteThread) SlaveConnection.get(SlaveType.Ste, steNo); |
| | | SteProtocol steProtocol = steThread.getSteProtocol(); |
| | | BasSte basSte = basSteService.selectById(steNo); |
| | | if (Cools.isEmpty(steProtocol, basSte)) { return; } |
| | | if (steProtocol.getMode() == 0 |
| | | || !steProtocol.statusType.equals(SteStatusType.IDLE) |
| | | || basSte.getPakMk().equals("Y") |
| | | || basSte.getAutoCharge().equals("N") |
| | | // || steProtocol.getChargeStatus() == 1 |
| | | ) { |
| | | return; |
| | | } |
| | | if (!steProtocol.isEnable()) { |
| | | return; |
| | | } |
| | | if (steProtocol.getCharge() > Float.parseFloat(basSte.getChargeLine())) { |
| | | wrkCharge.setWrkSts(30L); |
| | | wrkChargeMapper.updateById(wrkCharge); |
| | | return; |
| | | } |
| | | public synchronized void loopShuttleCharge() { |
| | | try { |
| | | // filter |
| | | if (wrkCharge.getWrkSts() < 28 && steProtocol.getChargeStatus() == 1) { |
| | | return; |
| | | |
| | | List<BasShuttleCharge> charges = basShuttleChargeService.selectList(new EntityWrapper<BasShuttleCharge>().orderBy("charge_id", true)); |
| | | if (charges.isEmpty()) { |
| | | return;//无充电桩 |
| | | } |
| | | |
| | | // 22.小车待搬 |
| | | if (wrkCharge.getWrkSts() == 22) { |
| | | |
| | | // 入出库任务优先 |
| | | if (null != wrkMastMapper.selectWorkingByCrn(wrkCharge.getCrnNo())) { |
| | | return; |
| | | for (ShuttleSlave shuttle : slaveProperties.getShuttle()) { |
| | | //获取四向穿梭车线程 |
| | | ShuttleThread shuttleThread = (ShuttleThread) SlaveConnection.get(SlaveType.Shuttle, shuttle.getId()); |
| | | ShuttleProtocol shuttleProtocol = shuttleThread.getStatus(); |
| | | if (shuttleProtocol == null) { |
| | | continue; |
| | | } |
| | | |
| | | // 搬小车至小车走向通道 |
| | | List<String> channel = slaveProperties.getChannel(); |
| | | for (String channelLocNo : channel) { |
| | | Integer otherSte = existOtherSte(channelLocNo, wrkCharge.getSteNo()); |
| | | if (null != otherSte) { |
| | | News.warn("{}号小车移入{}库位组失败,原因:存在{}号穿梭车!", wrkCharge.getSteNo(), channelLocNo, otherSte); |
| | | } else { |
| | | LocMast channelLoc = locMastService.selectById(channelLocNo); |
| | | //判断当前小车是否满足需要充电要求 |
| | | if (!shuttleThread.isRequireCharge()) { |
| | | continue; |
| | | } |
| | | |
| | | CrnThread crnThread = (CrnThread) SlaveConnection.get(SlaveType.Crn, wrkCharge.getCrnNo()); |
| | | CrnProtocol crnProtocol = crnThread.getCrnProtocol(); |
| | | if (crnProtocol == null) { continue; } |
| | | // 只有当堆垛机空闲 并且 无任务时才继续执行 |
| | | if (crnProtocol.getStatusType() == CrnStatusType.IDLE && crnProtocol.getTaskNo() == 0 && crnProtocol.getModeType() == CrnModeType.AUTO) { |
| | | // 堆垛机命令下发区 -------------------------------------------------------------------------- |
| | | CrnCommand crnCommand = new CrnCommand(); |
| | | crnCommand.setCrnNo(wrkCharge.getCrnNo()); // 堆垛机编号 |
| | | crnCommand.setTaskNo(wrkCharge.getWrkNo().shortValue()); // 工作号 |
| | | crnCommand.setAckFinish((short) 0); // 任务完成确认位 |
| | | crnCommand.setTaskMode(CrnTaskModeType.STE_MOVE); // 任务模式: 库位移转 |
| | | crnCommand.setSourcePosX(Utils.getGroupRow(steProtocol.getRow().intValue(), true).shortValue()); // 源库位排 |
| | | crnCommand.setSourcePosY(steProtocol.getBay()); // 源库位列 |
| | | crnCommand.setSourcePosZ(steProtocol.getLev()); // 源库位层 |
| | | crnCommand.setDestinationPosX(Utils.getGroupRow(channelLoc.getLocNo(), true).shortValue()); // 目标库位排 |
| | | crnCommand.setDestinationPosY(channelLoc.getBay1().shortValue()); // 目标库位列 |
| | | crnCommand.setDestinationPosZ(channelLoc.getLev1().shortValue()); // 目标库位层 |
| | | if (!MessageQueue.offer(SlaveType.Crn, wrkCharge.getCrnNo(), new Task(2, crnCommand))) { |
| | | News.error("堆垛机命令下发失败,堆垛机号={},任务数据={}", wrkCharge.getCrnNo(), JSON.toJSON(crnCommand)); |
| | | } else { |
| | | // 修改穿梭车运行中排列层 |
| | | steThread.modifyPos(Utils.getGroupRow(channelLoc.getLocNo(), true), channelLoc.getBay1(), channelLoc.getLev1()); |
| | | // 修改工作档状态 22.小车待搬 => 23.吊车搬运 |
| | | Date now = new Date(); |
| | | wrkCharge.setWrkSts(23L); |
| | | wrkCharge.setCrnStrTime(now); |
| | | wrkCharge.setModiTime(now); |
| | | if (!wrkChargeService.updateById(wrkCharge)) { |
| | | News.error("修改工作档状态 22.小车待搬 => 23.吊车搬运 失败!!,工作号={}", wrkCharge.getWrkNo()); |
| | | } |
| | | } |
| | | break; |
| | | } |
| | | WrkMast wrkMast = wrkMastService.selectChargeWorking(shuttleProtocol.getShuttleNo()); |
| | | if (wrkMast != null) {//已有充电任务 |
| | | continue; |
| | | } |
| | | |
| | | //小车所在楼层 |
| | | int lev = Utils.getLev(shuttleProtocol.getCurrentLocNo()); |
| | | BasShuttleCharge shuttleCharge = null; |
| | | |
| | | //搜索小车所在楼层有没有充电桩 |
| | | for (BasShuttleCharge charge : charges) { |
| | | if (lev != Utils.getLev(charge.getLocNo())) { |
| | | continue;//小车和充电桩不在同一层 |
| | | } |
| | | } |
| | | |
| | | } else if (wrkCharge.getWrkSts() == 24L) { |
| | | // 小车行驶通道 |
| | | if (steProtocol.statusType.equals(SteStatusType.IDLE) && steProtocol.getPakMk().equals("N")) { |
| | | if (steProtocol.getChargeStatus() == 1) { return; } |
| | | // 命令下发区 -------------------------------------------------------------------------- |
| | | SteCommand steCommand = new SteCommand(); |
| | | steCommand.setSteNo(wrkCharge.getSteNo()); // 穿梭车编号 |
| | | steCommand.setTaskNo(wrkCharge.getWrkNo()); // 工作号 |
| | | steCommand.setTaskMode(SteTaskModeType.GO_ORIGIN); // 去右端 |
| | | |
| | | steCommand.setRow(Utils.getGroupRow(steProtocol.getRow().intValue(), false).shortValue()); |
| | | steCommand.setBay(steProtocol.getBay()); |
| | | steCommand.setLev(steProtocol.getLev()); |
| | | if (!MessageQueue.offer(SlaveType.Ste, wrkCharge.getSteNo(), new Task(2, steCommand))) { |
| | | News.error("穿梭车命令下发失败,穿梭车号={},任务数据={}", wrkCharge.getSteNo(), JSON.toJSON(steCommand)); |
| | | } else { |
| | | // 修改工作档状态 24.小车到达 ===> 25.小车走行 |
| | | wrkCharge.setWrkSts(25L); |
| | | Date now = new Date(); |
| | | wrkCharge.setCrnEndTime(now); |
| | | wrkCharge.setModiTime(now); |
| | | if (!wrkChargeService.updateById(wrkCharge)) { |
| | | News.error("修改充电任务状态 24.小车到达 ===> 25.小车走行 失败!!,工作号={}", wrkCharge.getWrkNo()); |
| | | } |
| | | if (charge.getStatus() == 0) { |
| | | continue;//充电桩被禁用 |
| | | } |
| | | } |
| | | } else if (wrkCharge.getWrkSts() == 26) { |
| | | // 固定堆垛机 |
| | | int crnNo = 1; |
| | | // 入出库任务优先 |
| | | if (null != wrkMastMapper.selectWorkingByCrn(crnNo)) { |
| | | return; |
| | | } |
| | | |
| | | // 充电位 |
| | | LocMast chargeLoc = locMastService.selectById(wrkCharge.getLocNo()); |
| | | |
| | | CrnThread crnThread = (CrnThread) SlaveConnection.get(SlaveType.Crn, crnNo); |
| | | CrnProtocol crnProtocol = crnThread.getCrnProtocol(); |
| | | if (crnProtocol == null) { return; } |
| | | // 只有当堆垛机空闲 并且 无任务时才继续执行 |
| | | if (crnProtocol.getStatusType() == CrnStatusType.IDLE && crnProtocol.getTaskNo() == 0 && crnProtocol.getModeType() == CrnModeType.AUTO) { |
| | | // 堆垛机命令下发区 -------------------------------------------------------------------------- |
| | | CrnCommand crnCommand = new CrnCommand(); |
| | | crnCommand.setCrnNo(crnNo); // 堆垛机编号 |
| | | crnCommand.setTaskNo(wrkCharge.getWrkNo().shortValue()); // 工作号 |
| | | crnCommand.setAckFinish((short) 0); // 任务完成确认位 |
| | | crnCommand.setTaskMode(CrnTaskModeType.STE_MOVE); // 任务模式: 库位移转 |
| | | crnCommand.setSourcePosX(Utils.getGroupRow(steProtocol.getRow().intValue(), false).shortValue()); // 源库位排 |
| | | crnCommand.setSourcePosY(steProtocol.getBay()); // 源库位列 |
| | | crnCommand.setSourcePosZ(steProtocol.getLev()); // 源库位层 |
| | | crnCommand.setDestinationPosX(chargeLoc.getRow1().shortValue()); // 目标库位排 |
| | | crnCommand.setDestinationPosY(chargeLoc.getBay1().shortValue()); // 目标库位列 |
| | | crnCommand.setDestinationPosZ(chargeLoc.getLev1().shortValue()); // 目标库位层 |
| | | if (!MessageQueue.offer(SlaveType.Crn, crnNo, new Task(2, crnCommand))) { |
| | | News.error("堆垛机命令下发失败,堆垛机号={},任务数据={}", crnNo, JSON.toJSON(crnCommand)); |
| | | } else { |
| | | // 修改穿梭车运行中排列层 |
| | | steThread.modifyPos(chargeLoc.getRow1(), chargeLoc.getBay1(), chargeLoc.getLev1()); |
| | | // 修改工作档状态 26.等待充电 => 27.放至充电位 |
| | | Date now = new Date(); |
| | | wrkCharge.setWrkSts(27L); |
| | | wrkCharge.setCrnStrTime(now); |
| | | wrkCharge.setModiTime(now); |
| | | if (!wrkChargeService.updateById(wrkCharge)) { |
| | | News.error("修改工作档状态 26.等待充电 => 27.放至充电位 失败!!,工作号={}", wrkCharge.getWrkNo()); |
| | | } |
| | | } |
| | | } |
| | | } else if (wrkCharge.getWrkSts() == 28L) { |
| | | // 穿梭车下发充电任务 |
| | | SteCommand steCommand = new SteCommand(); |
| | | steCommand.setSteNo(wrkCharge.getSteNo()); // 穿梭车编号 |
| | | steCommand.setTaskNo(wrkCharge.getWrkNo()); // 工作号 |
| | | steCommand.setTaskMode(SteTaskModeType.CHARGE_LEFT); // 任务模式: 充电 |
| | | if (!MessageQueue.offer(SlaveType.Ste, wrkCharge.getSteNo(), new Task(2, steCommand))) { |
| | | News.error("穿梭车命令下发失败,穿梭车号={},任务数据={}", wrkCharge.getSteNo(), JSON.toJSON(steCommand)); |
| | | } else { |
| | | // 28.充电就绪 ===>> 29.开始充电 |
| | | wrkCharge.setWrkSts(29L); |
| | | if (!wrkChargeService.updateById(wrkCharge)) { |
| | | News.error("修改充电任务状态 28.充电就绪 ===>> 29.开始充电 失败!!,工作号={}", wrkCharge.getWrkNo()); |
| | | } |
| | | } |
| | | } |
| | | } catch (Exception e) { |
| | | News.error("executeSteCharge fail", e); |
| | | } |
| | | } |
| | | |
| | | /** |
| | | * 轮询充电桩是否有空闲小车 |
| | | */ |
| | | @Deprecated |
| | | public synchronized void queryChargeLocOfComplete() { |
| | | // 与充电任务不同步进行 |
| | | if (null != wrkChargeService.selectWorking(null, WrkChargeType.charge)) { return; } |
| | | if (null != wrkChargeService.selectWorking(null, WrkChargeType.reset)) { return; } |
| | | SiemensDevpThread devpThread = (SiemensDevpThread) SlaveConnection.get(SlaveType.Devp, 1); |
| | | // 检索充电桩 |
| | | for (SteChargeType value : SteChargeType.values()) { |
| | | Integer steNo = basSteService.hasCarOfLocNo(value.locNo); |
| | | if (steNo != null) { |
| | | SteThread steThread = (SteThread) SlaveConnection.get(SlaveType.Ste, steNo); |
| | | SteProtocol steProtocol = steThread.getSteProtocol(); |
| | | BasSte basSte = basSteService.selectById(steNo); |
| | | if (Cools.isEmpty(steProtocol, basSte)) { |
| | | continue; |
| | | } |
| | | if (steProtocol.getCharge() < 99) { |
| | | continue; |
| | | } |
| | | if (steProtocol.getMode() == 0) { |
| | | continue; |
| | | } |
| | | if (!steProtocol.getStatusType().equals(SteStatusType.IDLE)) { |
| | | continue; |
| | | } |
| | | // // 1号充电桩 |
| | | // if (value.equals(SteChargeType.FIRST) && devpThread.charge0) { |
| | | // continue; |
| | | // } |
| | | // // 2号充电桩 |
| | | // if (value.equals(SteChargeType.SECOND) && devpThread.charge1) { |
| | | // continue; |
| | | // } |
| | | // // 3号充电桩 |
| | | // if (value.equals(SteChargeType.THIRD) && devpThread.charge2) { |
| | | // continue; |
| | | // } |
| | | // // 小车是否处于充电状态 |
| | | // if (steProtocol.getChargeStatus() == 1) { |
| | | // continue; |
| | | // } |
| | | // case 1 : 自动充电开 馈电 × |
| | | // case 2 : 自动充电开 满电 ✔ |
| | | // case 3 : 自动充电关 馈电 ✔ |
| | | // case 4 : 自动充电关 满电 ✔ |
| | | if (basSte.getAutoCharge().equals("Y") |
| | | && steProtocol.getCharge() < Float.parseFloat(basSte.getChargeLine())) { |
| | | continue; |
| | | } |
| | | |
| | | WrkCharge wrkCharge = wrkChargeService.selectWorking(steNo, WrkChargeType.reset); |
| | | |
| | | if (wrkCharge == null) { |
| | | // 开始穿梭车复位任务 |
| | | wrkCharge = new WrkCharge(); |
| | | wrkCharge.setSteNo(steNo); |
| | | wrkCharge.setWrkNo(commonService.getChargeWorkNo(6)); |
| | | wrkCharge.setWrkSts(41L); // 41.小车准备复位 |
| | | wrkCharge.setCrnNo(2); // 固定2号堆垛机 |
| | | wrkCharge.setIoPri((double) 10); |
| | | wrkCharge.setSourceLocNo(value.locNo); |
| | | wrkCharge.setLocNo(basSte.getIdleLoc()); |
| | | wrkCharge.setMemo("reset"); |
| | | wrkCharge.setAppeTime(new Date()); |
| | | if (!wrkChargeService.insert(wrkCharge)) { |
| | | News.error("保存{}号穿梭车复位任务失败!!!", steNo); |
| | | } else { |
| | | //小车和充电桩在同一层 |
| | | if (wrkMastService.selectChargeWorkingByChargeSta(charge.getChargeId()) == null) { |
| | | shuttleCharge = charge; |
| | | break; |
| | | } |
| | | } |
| | | } |
| | | } |
| | | } |
| | | |
| | | /** |
| | | * 小车从充电桩 至 待机库位 |
| | | */ |
| | | @Deprecated |
| | | public synchronized void steFromChargeToIdleLoc() { |
| | | WrkCharge wrkCharge = wrkChargeService.selectWorking(null, WrkChargeType.reset); |
| | | if (wrkCharge == null) { return; } |
| | | SteThread steThread = (SteThread) SlaveConnection.get(SlaveType.Ste, wrkCharge.getSteNo()); |
| | | SteProtocol steProtocol = steThread.getSteProtocol(); |
| | | BasSte basSte = basSteService.selectById(wrkCharge.getSteNo()); |
| | | if (Cools.isEmpty(steProtocol, basSte)) { |
| | | return; |
| | | } |
| | | // 搬运至固定通道 |
| | | if (wrkCharge.getWrkSts() == 41L) { |
| | | // 搬小车至小车走向通道 |
| | | List<String> channel = slaveProperties.getChannel(); |
| | | for (String channelLocNo : channel) { |
| | | Integer otherSte = existOtherSte(channelLocNo, wrkCharge.getSteNo()); |
| | | if (null != otherSte) { |
| | | News.warn("{}号小车移入{}库位组失败,原因:存在{}号穿梭车!", wrkCharge.getSteNo(), channelLocNo, otherSte); |
| | | } else { |
| | | // 固定堆垛机 |
| | | int crnNo = 1; |
| | | if (null != wrkMastMapper.selectWorkingByCrn(crnNo)) { |
| | | return; |
| | | } |
| | | |
| | | LocMast channelLoc = locMastService.selectById(channelLocNo); |
| | | |
| | | CrnThread crnThread = (CrnThread) SlaveConnection.get(SlaveType.Crn, crnNo); |
| | | CrnProtocol crnProtocol = crnThread.getCrnProtocol(); |
| | | if (crnProtocol == null) { continue; } |
| | | // 只有当堆垛机空闲 并且 无任务时才继续执行 |
| | | if (crnProtocol.getStatusType() == CrnStatusType.IDLE && crnProtocol.getTaskNo() == 0 && crnProtocol.getModeType() == CrnModeType.AUTO) { |
| | | // 堆垛机命令下发区 -------------------------------------------------------------------------- |
| | | CrnCommand crnCommand = new CrnCommand(); |
| | | crnCommand.setCrnNo(crnNo); // 堆垛机编号 |
| | | crnCommand.setTaskNo(wrkCharge.getWrkNo().shortValue()); // 工作号 |
| | | crnCommand.setAckFinish((short) 0); // 任务完成确认位 |
| | | crnCommand.setTaskMode(CrnTaskModeType.STE_MOVE); // 任务模式: 库位移转 |
| | | crnCommand.setSourcePosX(steProtocol.getRow()); // 源库位排 |
| | | crnCommand.setSourcePosY(steProtocol.getBay()); // 源库位列 |
| | | crnCommand.setSourcePosZ(steProtocol.getLev()); // 源库位层 |
| | | crnCommand.setDestinationPosX(Utils.getGroupRow(channelLoc.getLocNo(), false).shortValue()); // 目标库位排 |
| | | crnCommand.setDestinationPosY(channelLoc.getBay1().shortValue()); // 目标库位列 |
| | | crnCommand.setDestinationPosZ(channelLoc.getLev1().shortValue()); // 目标库位层 |
| | | if (!MessageQueue.offer(SlaveType.Crn, crnNo, new Task(2, crnCommand))) { |
| | | News.error("堆垛机命令下发失败,堆垛机号={},任务数据={}", wrkCharge.getCrnNo(), JSON.toJSON(crnCommand)); |
| | | } else { |
| | | // 修改穿梭车运行中排列层 |
| | | steThread.modifyPos(Utils.getGroupRow(channelLoc.getLocNo(), false), channelLoc.getBay1(), channelLoc.getLev1()); |
| | | // 修改工作档状态 41.小车准备复位 => 42.吊车搬运 |
| | | Date now = new Date(); |
| | | wrkCharge.setWrkSts(42L); |
| | | wrkCharge.setCrnStrTime(now); |
| | | wrkCharge.setModiTime(now); |
| | | if (!wrkChargeService.updateById(wrkCharge)) { |
| | | News.error("修改复位任务状态 41.小车准备复位 => 42.吊车搬运 失败!!,工作号={}", wrkCharge.getWrkNo()); |
| | | if (shuttleCharge == null) { |
| | | //同楼层没有找到充电桩,找可用充电桩 |
| | | //小车同楼层没有充电桩,只要充电桩可用就生成充电任务 |
| | | for (BasShuttleCharge charge : charges) { |
| | | if (wrkMastService.selectChargeWorkingByChargeSta(charge.getChargeId()) == null) { |
| | | //判断当前充电桩是否有小车,如有小车,不分配该充电桩 |
| | | ArrayList<String> locs = new ArrayList<>(); |
| | | locs.add(charge.getLocNo()); |
| | | Integer checkHasShuttle = Utils.checkGroupLocHasShuttle(locs); |
| | | if (checkHasShuttle != null) { |
| | | //当前充电桩有穿梭车,不分配该充电桩 |
| | | continue; |
| | | } |
| | | } |
| | | break; |
| | | } |
| | | |
| | | } |
| | | } |
| | | } else if (wrkCharge.getWrkSts() == 43L) { |
| | | // 小车行驶通道 |
| | | if (steProtocol.statusType.equals(SteStatusType.IDLE) && steProtocol.getPakMk().equals("N")) { |
| | | // 命令下发区 -------------------------------------------------------------------------- |
| | | SteCommand steCommand = new SteCommand(); |
| | | steCommand.setSteNo(wrkCharge.getSteNo()); // 穿梭车编号 |
| | | steCommand.setTaskNo(wrkCharge.getWrkNo()); // 工作号 |
| | | steCommand.setTaskMode(SteTaskModeType.BACK_ORIGIN); // 去左端 |
| | | |
| | | steCommand.setRow(Utils.getGroupRow(steProtocol.getRow().intValue(), true).shortValue()); |
| | | steCommand.setBay(steProtocol.getBay()); |
| | | steCommand.setLev(steProtocol.getLev()); |
| | | if (!MessageQueue.offer(SlaveType.Ste, wrkCharge.getSteNo(), new Task(2, steCommand))) { |
| | | News.error("穿梭车命令下发失败,穿梭车号={},任务数据={}", wrkCharge.getSteNo(), JSON.toJSON(steCommand)); |
| | | } else { |
| | | // 修改工作档状态 43.小车到达 ===> 44.小车走行 |
| | | wrkCharge.setWrkSts(44L); |
| | | Date now = new Date(); |
| | | wrkCharge.setCrnEndTime(now); |
| | | wrkCharge.setModiTime(now); |
| | | if (!wrkChargeService.updateById(wrkCharge)) { |
| | | News.error("修改复位任务状态 43.小车到达 ===> 44.小车走行 失败!!,工作号={}", wrkCharge.getWrkNo()); |
| | | } |
| | | } |
| | | } |
| | | } else if (wrkCharge.getWrkSts() == 45L) { |
| | | if (null != wrkMastMapper.selectWorkingByCrn(wrkCharge.getCrnNo())) { |
| | | return; |
| | | } |
| | | |
| | | LocMast idleLoc = locMastService.selectById(basSte.getIdleLoc()); |
| | | |
| | | Integer otherSte = existOtherSte(idleLoc.getLocNo(), wrkCharge.getSteNo()); |
| | | if (null != otherSte) { |
| | | News.warn("{}号小车移入{}库位组失败,原因:存在{}号穿梭车!", wrkCharge.getSteNo(), idleLoc.getLocNo(), otherSte); |
| | | } else { |
| | | CrnThread crnThread = (CrnThread) SlaveConnection.get(SlaveType.Crn, wrkCharge.getCrnNo()); |
| | | CrnProtocol crnProtocol = crnThread.getCrnProtocol(); |
| | | if (crnProtocol == null) { return; } |
| | | // 只有当堆垛机空闲 并且 无任务时才继续执行 |
| | | if (crnProtocol.getStatusType() == CrnStatusType.IDLE && crnProtocol.getTaskNo() == 0 && crnProtocol.getModeType() == CrnModeType.AUTO) { |
| | | // 堆垛机命令下发区 -------------------------------------------------------------------------- |
| | | CrnCommand crnCommand = new CrnCommand(); |
| | | crnCommand.setCrnNo(wrkCharge.getCrnNo()); // 堆垛机编号 |
| | | crnCommand.setTaskNo(wrkCharge.getWrkNo().shortValue()); // 工作号 |
| | | crnCommand.setAckFinish((short) 0); // 任务完成确认位 |
| | | crnCommand.setTaskMode(CrnTaskModeType.STE_MOVE); // 任务模式: 库位移转 |
| | | crnCommand.setSourcePosX(Utils.getGroupRow(steProtocol.getRow().intValue(), true).shortValue()); // 源库位排 |
| | | crnCommand.setSourcePosY(steProtocol.getBay()); // 源库位列 |
| | | crnCommand.setSourcePosZ(steProtocol.getLev()); // 源库位层 |
| | | crnCommand.setDestinationPosX(Utils.getGroupRow(idleLoc.getLocNo(), true).shortValue()); // 目标库位排 |
| | | crnCommand.setDestinationPosY(idleLoc.getBay1().shortValue()); // 目标库位列 |
| | | crnCommand.setDestinationPosZ(idleLoc.getLev1().shortValue()); // 目标库位层 |
| | | if (!MessageQueue.offer(SlaveType.Crn, wrkCharge.getCrnNo(), new Task(2, crnCommand))) { |
| | | News.error("堆垛机命令下发失败,堆垛机号={},任务数据={}", wrkCharge.getCrnNo(), JSON.toJSON(crnCommand)); |
| | | } else { |
| | | // 修改穿梭车运行中排列层 |
| | | steThread.modifyPos(Utils.getGroupRow(idleLoc.getLocNo(), true), idleLoc.getBay1(), idleLoc.getLev1()); |
| | | // 修改工作档状态 45.小车待搬 => 46.放至待机位 |
| | | Date now = new Date(); |
| | | wrkCharge.setWrkSts(46L); |
| | | wrkCharge.setCrnStrTime(now); |
| | | wrkCharge.setModiTime(now); |
| | | if (!wrkChargeService.updateById(wrkCharge)) { |
| | | News.error("修改工作档状态 45.小车待搬 => 46.放至待机位 失败!!,工作号={}", wrkCharge.getWrkNo()); |
| | | } |
| | | } |
| | | } |
| | | |
| | | } |
| | | } |
| | | } |
| | | |
| | | |
| | | /** |
| | | * 因双深库位阻塞,对浅库位进行移转(出库版) |
| | | * tip:同步 |
| | | */ |
| | | private void moveLocForDeepLoc(CrnSlave crn, LocMast shallowLoc){ |
| | | try { |
| | | List<Integer> rows = locMastService.queryDistinctRow(crn.getId()); |
| | | LocMast loc = null; |
| | | for (Integer row : rows) { |
| | | if (Utils.isDeepLoc(slaveProperties, row)) { |
| | | loc = locMastService.queryFreeLocMast(row, shallowLoc.getLocType1()); |
| | | |
| | | if (loc != null) { |
| | | if (Utils.isDeepLoc(slaveProperties, loc.getLocNo())) { |
| | | String shallowLocNo = Utils.getShallowLoc(slaveProperties, loc.getLocNo()); |
| | | LocMast shallowLoc1 = locMastService.selectById(shallowLocNo); |
| | | if (!shallowLoc1.getLocSts().equals("O")) { |
| | | loc = null; |
| | | if (charge.getStatus() == 0) { |
| | | continue;//充电桩被禁用 |
| | | } |
| | | } |
| | | } |
| | | |
| | | if (null != loc) { |
| | | break; |
| | | } |
| | | } |
| | | } |
| | | if (null == loc) { |
| | | for (Integer row : rows) { |
| | | if (Utils.isShallowLoc(slaveProperties, row)) { |
| | | loc = locMastService.queryFreeLocMast(row, shallowLoc.getLocType1()); |
| | | |
| | | if (null != loc) {//对应深库位非在库状态,不能移库 |
| | | String deepLoc = Utils.getDeepLoc(slaveProperties, loc.getLocNo()); |
| | | LocMast deepLoc1 = locMastService.selectById(deepLoc); |
| | | if (!deepLoc1.getLocSts().equals("F") && !deepLoc1.getLocSts().equals("D")) { |
| | | loc = null; |
| | | } |
| | | } |
| | | |
| | | if (null != loc) { |
| | | shuttleCharge = charge; |
| | | break; |
| | | } |
| | | } |
| | | } |
| | | } |
| | | if (null == loc) { |
| | | News.error("双深库位 --- 浅库位阻塞异常! 待移转浅库位:" + shallowLoc.getLocNo()); |
| | | throw new CoolException("双深库位 --- 浅库位阻塞异常! 待移转浅库位:" + shallowLoc.getLocNo()); |
| | | } |
| | | |
| | | // 获取工作号 |
| | | int workNo = commonService.getWorkNo(0); |
| | | // 保存工作档 |
| | | WrkMast wrkMast = new WrkMast(); |
| | | wrkMast.setWrkNo(workNo); |
| | | wrkMast.setIoTime(new Date()); |
| | | wrkMast.setWrkSts(11L); // 工作状态:11.生成出库ID |
| | | wrkMast.setIoType(11); // 入出库状态: 11.库格移载 |
| | | wrkMast.setIoPri(20D); |
| | | wrkMast.setCrnNo(crn.getId()); |
| | | wrkMast.setSourceLocNo(shallowLoc.getLocNo()); // 源库位 |
| | | wrkMast.setLocNo(loc.getLocNo()); // 目标库位 |
| | | wrkMast.setFullPlt(shallowLoc.getFullPlt()); // 满板 |
| | | wrkMast.setPicking("N"); // 拣料 |
| | | wrkMast.setExitMk("N"); // 退出 |
| | | wrkMast.setEmptyMk(shallowLoc.getLocSts().equals("D") ? "Y" : "N"); // 空板 |
| | | wrkMast.setBarcode(shallowLoc.getBarcode()); // 托盘码 |
| | | wrkMast.setLinkMis("N"); |
| | | wrkMast.setAppeTime(new Date()); |
| | | wrkMast.setModiTime(new Date()); |
| | | int res = wrkMastMapper.insert(wrkMast); |
| | | if (res == 0) { |
| | | News.error("双深库位 --- 保存工作档失败! 待移转浅库位:" + shallowLoc.getLocNo()); |
| | | throw new CoolException("保存工作档失败"); |
| | | } |
| | | // 工作档明细保存 |
| | | if (shallowLoc.getLocSts().equals("F")) { |
| | | List<LocDetl> locDetls = locDetlService.selectList(new EntityWrapper<LocDetl>().eq("loc_no", shallowLoc.getLocNo())); |
| | | for (LocDetl locDetl : locDetls) { |
| | | WrkDetl wrkDetl = new WrkDetl(); |
| | | wrkDetl.sync(locDetl); |
| | | wrkDetl.setWrkNo(workNo); |
| | | wrkDetl.setIoTime(new Date()); |
| | | wrkDetl.setAnfme(locDetl.getAnfme()); |
| | | wrkDetl.setAppeTime(new Date()); |
| | | wrkDetl.setModiTime(new Date()); |
| | | if (!wrkDetlService.insert(wrkDetl)) { |
| | | News.error("双深库位 --- 保存工作档明细失败! 待移转浅库位:" + shallowLoc.getLocNo()); |
| | | throw new CoolException("保存工作档明细失败"); |
| | | } |
| | | if (shuttleCharge == null) { |
| | | continue; |
| | | } |
| | | } |
| | | // 修改源库位状态 |
| | | if (shallowLoc.getLocSts().equals("D") || shallowLoc.getLocSts().equals("F")) { |
| | | shallowLoc.setLocSts("R"); // R.出库预约 |
| | | shallowLoc.setModiTime(new Date()); |
| | | if (!locMastService.updateById(shallowLoc)) { |
| | | News.error("双深库位 --- 更新源库位状态失败! 待移转浅库位:" + shallowLoc.getLocNo()); |
| | | throw new CoolException("更新源库位状态失败"); |
| | | |
| | | String chargeLocNo = shuttleCharge.getLocNo(); |
| | | wrkMast = new WrkMast(); |
| | | wrkMast.setMk(String.valueOf(shuttleCharge.getChargeId())); |
| | | wrkMast.setWrkNo(commonService.getWorkNo(WrkIoType.SHUTTLE_CHARGE.id)); |
| | | wrkMast.setWrkSts(WrkStsType.NEW_CHARGE.sts); |
| | | wrkMast.setIoType(WrkIoType.SHUTTLE_CHARGE.id);//300.充电 |
| | | wrkMast.setIoPri((double) 999); |
| | | wrkMast.setLocNo(chargeLocNo); |
| | | wrkMast.setShuttleNo(shuttle.getId()); |
| | | wrkMast.setMemo("charge"); |
| | | wrkMast.setAppeTime(new Date()); |
| | | if (!wrkMastService.insert(wrkMast)) { |
| | | News.error("保存{}号四向穿梭车充电任务失败!!!", shuttle.getId()); |
| | | continue; |
| | | } |
| | | } else { |
| | | News.error("双深库位 --- 源库位出库失败! 待移转浅库位:" + shallowLoc.getLocNo()); |
| | | throw new CoolException("源库位出库失败"); |
| | | } |
| | | // 修改目标库位状态 |
| | | if (loc.getLocSts().equals("O")) { |
| | | loc.setLocSts("S"); // S.入库预约 |
| | | loc.setModiTime(new Date()); |
| | | if (!locMastService.updateById(loc)) { |
| | | News.error("双深库位 --- 更新目标库位状态失败! 待移转浅库位:" + shallowLoc.getLocNo()); |
| | | throw new CoolException("更新目标库位状态失败"); |
| | | } |
| | | } else { |
| | | News.error("双深库位 --- 移转失败! 待移转浅库位:" + shallowLoc.getLocNo()); |
| | | throw new CoolException("移转失败"); |
| | | |
| | | News.info("保存{}号四向穿梭车充电任务成功!!!", shuttle.getId()); |
| | | } |
| | | } catch (Exception e) { |
| | | News.error("双深库位阻塞,对浅库位进行移转失败", e); |
| | | e.printStackTrace(); |
| | | TransactionAspectSupport.currentTransactionStatus().setRollbackOnly(); |
| | | } |
| | | } |
| | | |
| | | public List<String> crn2DemoLocs = new ArrayList<String>(); public String crn2LastLoc = ""; |
| | | public synchronized void demo() { |
| | | if (Cools.isEmpty(crn2DemoLocs)) { |
| | | crn2DemoLocs = locMastService.getDemoNextLoc(2); |
| | | } |
| | | for (CrnSlave crn : slaveProperties.getCrn()) { |
| | | if (!crn.getDemo()) { |
| | | continue; |
| | | } |
| | | // 必须为演示状态 |
| | | CrnThread crnThread = (CrnThread) SlaveConnection.get(SlaveType.Crn, crn.getId()); |
| | | CrnProtocol crnProtocol = crnThread.getCrnProtocol(); |
| | | if (crnProtocol == null) { |
| | | continue; |
| | | } |
| | | |
| | | // 只有当堆垛机空闲 并且 无任务时才继续执行 |
| | | if (crnProtocol.getStatusType() == CrnStatusType.IDLE && crnProtocol.getTaskNo() == 0 && crnProtocol.getModeType() == CrnModeType.AUTO) { |
| | | |
| | | // filter |
| | | if (wrkChargeService.selectCount(new EntityWrapper<WrkCharge>() |
| | | .eq("crn_no", crn.getId()).between("wrk_sts", 31, 36)) > 0) { |
| | | continue; |
| | | } |
| | | |
| | | SteThread steThread = queryIdleCar(crnProtocol); |
| | | if (Cools.isEmpty(steThread)) { |
| | | News.warn("没有空闲的小车进行演示功能"); |
| | | continue; |
| | | } |
| | | int steNo = steThread.getSlave().getId(); |
| | | SteProtocol steProtocol = steThread.getSteProtocol(); |
| | | BasSte basSte = basSteService.selectById(steNo); |
| | | if (Cools.isEmpty(steProtocol, basSte)) { continue; } |
| | | |
| | | // 只有当穿梭车空闲 并且 无任务时才继续执行 |
| | | if (steProtocol.isIdle()) { |
| | | |
| | | String locNo = null; |
| | | Iterator<String> iterator = crn2DemoLocs.iterator(); |
| | | while (iterator.hasNext()) { |
| | | String next = iterator.next(); |
| | | if (!Cools.isEmpty(this.hasCar(next))) { continue; } |
| | | String lastLoc = crn2LastLoc; |
| | | if (!Cools.isEmpty(lastLoc)) { |
| | | if (!lastLoc.substring(2, 7).equals(next.substring(2, 7)) |
| | | || !Utils.getGroupRow(lastLoc, true).equals(Utils.getGroupRow(next, true))) { |
| | | locNo = next; |
| | | iterator.remove(); |
| | | break; |
| | | } else { |
| | | iterator.remove(); |
| | | } |
| | | } else { |
| | | locNo = next; |
| | | iterator.remove(); |
| | | break; |
| | | } |
| | | |
| | | } |
| | | if (!Cools.isEmpty(locNo)) { |
| | | crn2LastLoc = locNo; |
| | | } |
| | | |
| | | News.info("{}号堆垛机对{}库位进行演示", crn.getId(), locNo); |
| | | |
| | | String sourceLocNo = Utils.getLocNo(steProtocol.getRow(), steProtocol.getBay(), steProtocol.getLev()); |
| | | |
| | | WrkCharge wrkCharge = new WrkCharge(); |
| | | wrkCharge.setCrnNo(crn.getId()); |
| | | wrkCharge.setSteNo(steNo); |
| | | wrkCharge.setWrkNo(commonService.getChargeWorkNo(5)); |
| | | wrkCharge.setWrkSts(31L); // 31.生成演示ID |
| | | wrkCharge.setIoPri((double) 10); |
| | | wrkCharge.setSourceLocNo(sourceLocNo); |
| | | wrkCharge.setLocNo(locNo); |
| | | wrkCharge.setMemo("demo"); |
| | | if (!wrkChargeService.insert(wrkCharge)) { |
| | | News.error("生成演示任务失败,堆垛机号:{},小车:{},源库位:{},目标库位:{}", crn.getId(), steNo, sourceLocNo, locNo); |
| | | } |
| | | } |
| | | } |
| | | } |
| | | } |
| | | |
| | | /** |
| | | * 演示取货 |
| | | * 执行四向穿梭车充电任务 |
| | | */ |
| | | private void steMoveDemo(CrnSlave slave, CrnProtocol crnProtocol) { |
| | | // 获取工作档信息 |
| | | WrkCharge wrkCharge = wrkChargeService.selectOne(new EntityWrapper<WrkCharge>().eq("crn_no", slave.getId()) |
| | | .in("wrk_sts", 31, 33, 35)); |
| | | if (null == wrkCharge) { |
| | | return; |
| | | } |
| | | SteThread steThread = (SteThread) SlaveConnection.get(SlaveType.Ste, wrkCharge.getSteNo()); |
| | | SteProtocol steProtocol = steThread.getSteProtocol(); |
| | | if (null == steProtocol) { return; } |
| | | if (steProtocol.isIdle()) { |
| | | // 31.生成演示ID |
| | | if (wrkCharge.getWrkSts() == 31L) { |
| | | this.letCarBeReady(wrkCharge, steProtocol.getSteNo().intValue()); |
| | | wrkCharge.setWrkSts(32L); |
| | | wrkCharge.setModiTime(new Date()); |
| | | if (!wrkChargeService.updateById(wrkCharge)) { |
| | | News.error("修改演示任务{}工作档 31.生成演示ID ==>> 32.小车走行 失败!", wrkCharge.getWrkNo()); |
| | | } |
| | | // 33.小车待搬 |
| | | } else if (wrkCharge.getWrkSts() == 33L) { |
| | | LocMast locMast = locMastService.selectById(wrkCharge.getLocNo()); |
| | | // 堆垛机命令下发区 -------------------------------------------------------------------------- |
| | | CrnCommand crnCommand = new CrnCommand(); |
| | | crnCommand.setCrnNo(crnProtocol.getCrnNo()); // 堆垛机编号 |
| | | crnCommand.setTaskNo(wrkCharge.getWrkNo().shortValue()); // 工作号 |
| | | crnCommand.setAckFinish((short) 0); // 任务完成确认位 |
| | | crnCommand.setTaskMode(CrnTaskModeType.STE_MOVE); // 任务模式: 库位移转 |
| | | crnCommand.setSourcePosX(Utils.getGroupRow(steProtocol.getRow().intValue(), true).shortValue()); // 源库位排 |
| | | crnCommand.setSourcePosY(steProtocol.getBay()); // 源库位列 |
| | | crnCommand.setSourcePosZ(steProtocol.getLev()); // 源库位层 |
| | | crnCommand.setDestinationPosX(Utils.getGroupRow(locMast.getLocNo(), true).shortValue()); // 目标库位排 |
| | | crnCommand.setDestinationPosY(locMast.getBay1().shortValue()); // 目标库位列 |
| | | crnCommand.setDestinationPosZ(locMast.getLev1().shortValue()); // 目标库位层 |
| | | if (!MessageQueue.offer(SlaveType.Crn, wrkCharge.getCrnNo(), new Task(2, crnCommand))) { |
| | | News.error("堆垛机命令下发失败,堆垛机号={},任务数据={}", wrkCharge.getCrnNo(), JSON.toJSON(crnCommand)); |
| | | } else { |
| | | // 修改穿梭车运行中排列层 |
| | | steThread.modifyPos(Utils.getGroupRow(locMast.getLocNo(), true), locMast.getBay1(), locMast.getLev1()); |
| | | // 修改工作档状态 33.小车待搬 => 34.吊车搬运 |
| | | Date now = new Date(); |
| | | wrkCharge.setWrkSts(34L); |
| | | wrkCharge.setCrnStrTime(now); |
| | | wrkCharge.setModiTime(now); |
| | | if (!wrkChargeService.updateById(wrkCharge)) { |
| | | News.error("修改演示任务{}工作档 33.小车待搬 => 34.吊车搬运 失败!", wrkCharge.getWrkNo()); |
| | | } |
| | | } |
| | | // 35.小车就绪 |
| | | } else if (wrkCharge.getWrkSts() == 35L) { |
| | | |
| | | int steNo = steProtocol.getSteNo().intValue(); |
| | | if (!basSteService.updatePakMk(steNo, "Y")) { |
| | | News.error("修改穿梭车作业状态 失败!!,穿梭车={}", steNo); |
| | | return; |
| | | public synchronized void executeShuttleCharge() { |
| | | try { |
| | | //查询小车充电任务 |
| | | for (ShuttleSlave shuttle : slaveProperties.getShuttle()) { |
| | | WrkMast wrkMast = wrkMastService.selectChargeWorking(shuttle.getId()); |
| | | if (wrkMast == null) { |
| | | continue; |
| | | } |
| | | |
| | | // 命令下发区 -------------------------------------------------------------------------- |
| | | SteCommand steCommand = new SteCommand(); |
| | | steCommand.setSteNo(steNo); // 穿梭车编号 |
| | | steCommand.setTaskNo(wrkCharge.getWrkNo()); // 工作号 |
| | | SteTaskModeType originByLoc = SteTaskModeType.findOriginByLoc(steProtocol.getRow().intValue()); |
| | | if (originByLoc.equals(SteTaskModeType.GO_ORIGIN)) { |
| | | originByLoc = SteTaskModeType.BACK_ORIGIN; |
| | | } else if (originByLoc.equals(SteTaskModeType.BACK_ORIGIN)) { |
| | | originByLoc = SteTaskModeType.GO_ORIGIN; |
| | | } else { |
| | | return; |
| | | boolean result1 = this.executeShuttleChargeStepGoToChargeSta(wrkMast);//小车等待充电桩 |
| | | if (!result1) { |
| | | continue; |
| | | } |
| | | steCommand.setTaskMode(originByLoc); |
| | | |
| | | steCommand.setRow(Utils.getGroupRow(steProtocol.getRow().intValue(), false).shortValue()); |
| | | steCommand.setBay(steProtocol.getBay()); |
| | | steCommand.setLev(steProtocol.getLev()); |
| | | boolean result2 = this.executeShuttleChargeStepArrivalChargeSta(wrkMast);//小车到达充电桩 |
| | | if (!result2) { |
| | | continue; |
| | | } |
| | | |
| | | if (!MessageQueue.offer(SlaveType.Ste, steNo, new Task(2, steCommand))) { |
| | | News.error("穿梭车命令下发失败,穿梭车号={},任务数据={}", steNo, JSON.toJSON(steCommand)); |
| | | } else { |
| | | // 修改工作档状态 35.小车就绪 => 36.小车走行 |
| | | wrkCharge.setWrkSts(36L); |
| | | wrkCharge.setModiTime(new Date()); |
| | | if (!wrkChargeService.updateById(wrkCharge)) { |
| | | News.error("修改演示任务{}工作档 35.小车就绪 => 36.小车走行 失败!", wrkCharge.getWrkNo()); |
| | | } |
| | | boolean result3 = this.executeShuttleChargeStepStartCharge(wrkMast);//小车开始充电 |
| | | if (!result3) { |
| | | continue; |
| | | } |
| | | |
| | | boolean result4 = this.executeShuttleChargeStepStopCharge(wrkMast);//小车停止充电 |
| | | if (!result4) { |
| | | continue; |
| | | } |
| | | |
| | | boolean result5 = this.executeShuttleChargeStepLeaveCharge(wrkMast);//小车离开充电桩 |
| | | if (!result5) { |
| | | continue; |
| | | } |
| | | } |
| | | } catch (Exception e) { |
| | | e.printStackTrace(); |
| | | } |
| | | |
| | | } |
| | | |
| | | /** |
| | | * 小车前往充电桩 |
| | | */ |
| | | private synchronized boolean executeShuttleChargeStepGoToChargeSta(WrkMast wrkMast) { |
| | | if (wrkMast.getWrkSts() == WrkStsType.NEW_CHARGE.sts) { |
| | | ShuttleThread shuttleThread = (ShuttleThread) SlaveConnection.get(SlaveType.Shuttle, wrkMast.getShuttleNo()); |
| | | if (shuttleThread == null) { |
| | | return false; |
| | | } |
| | | ShuttleProtocol shuttleProtocol = shuttleThread.getStatus(); |
| | | if (shuttleProtocol == null) { |
| | | return false; |
| | | } |
| | | |
| | | if (shuttleProtocol.getCurrentLocNo().equals(wrkMast.getLocNo())) { |
| | | //小车在充电桩位置 |
| | | wrkMast.setWrkSts(WrkStsType.CHARGE_SHUTTLE_RUN_COMPLETE.sts); |
| | | wrkMast.setModiTime(new Date()); |
| | | wrkMastService.updateById(wrkMast); |
| | | return false; |
| | | } |
| | | |
| | | //调度小车去充电桩 |
| | | boolean dispatched = shuttleDispatchUtils.dispatchShuttle(wrkMast.getWrkNo(), wrkMast.getLocNo(), wrkMast.getShuttleNo()); |
| | | if (!dispatched) { |
| | | return false; |
| | | } |
| | | |
| | | wrkMast.setWrkSts(WrkStsType.CHARGE_SHUTTLE_RUN.sts);//小车前往充电桩 |
| | | wrkMast.setModiTime(new Date()); |
| | | wrkMastService.updateById(wrkMast); |
| | | return false; |
| | | } |
| | | return true; |
| | | } |
| | | |
| | | /** |
| | | * 小车到达充电桩 |
| | | */ |
| | | private synchronized boolean executeShuttleChargeStepArrivalChargeSta(WrkMast wrkMast) { |
| | | if (wrkMast.getWrkSts() == WrkStsType.CHARGE_SHUTTLE_RUN.sts) { |
| | | ShuttleThread shuttleThread = (ShuttleThread) SlaveConnection.get(SlaveType.Shuttle, wrkMast.getShuttleNo()); |
| | | if (shuttleThread == null) { |
| | | return false; |
| | | } |
| | | ShuttleProtocol shuttleProtocol = shuttleThread.getStatus(); |
| | | if (shuttleProtocol == null) { |
| | | return false; |
| | | } |
| | | |
| | | //判断是否存在未完成的移动任务 |
| | | WrkMast moveWrk = wrkMastService.selectShuttleHasMoveWorking(wrkMast.getShuttleNo()); |
| | | if (moveWrk != null) { |
| | | return false; |
| | | } |
| | | |
| | | if (!shuttleProtocol.getCurrentLocNo().equals(wrkMast.getLocNo())) { |
| | | return false; |
| | | } |
| | | |
| | | //小车在充电桩位置 |
| | | wrkMast.setWrkSts(WrkStsType.CHARGE_SHUTTLE_RUN_COMPLETE.sts);//小车到达充电桩 |
| | | wrkMast.setModiTime(new Date()); |
| | | wrkMastService.updateById(wrkMast); |
| | | |
| | | return false; |
| | | } |
| | | return true; |
| | | } |
| | | |
| | | //小车开始充电 |
| | | private synchronized boolean executeShuttleChargeStepStartCharge(WrkMast wrkMast) { |
| | | if (wrkMast.getWrkSts() == WrkStsType.CHARGE_SHUTTLE_RUN_COMPLETE.sts) { |
| | | ShuttleThread shuttleThread = (ShuttleThread) SlaveConnection.get(SlaveType.Shuttle, wrkMast.getShuttleNo()); |
| | | if (shuttleThread == null) { |
| | | return false; |
| | | } |
| | | ShuttleProtocol shuttleProtocol = shuttleThread.getStatus(); |
| | | if (shuttleProtocol == null) { |
| | | return false; |
| | | } |
| | | |
| | | //小车已经在充电桩位置,下发充电命令 |
| | | ShuttleAssignCommand assignCommand = new ShuttleAssignCommand(); |
| | | assignCommand.setShuttleNo(shuttleProtocol.getShuttleNo());//四向穿梭车号 |
| | | assignCommand.setTaskNo(wrkMast.getWrkNo());//任务号 |
| | | assignCommand.setTaskMode(ShuttleTaskModeType.CHARGE.id);//出库模式 |
| | | assignCommand.setSourceLocNo(shuttleProtocol.getCurrentLocNo());//源库位(小车当前位置) |
| | | |
| | | List<ShuttleCommand> commands = shuttleOperaUtils.getShuttleChargeCommand(assignCommand, shuttleThread, true); |
| | | assignCommand.setCommands(commands);//运行命令 |
| | | |
| | | wrkMast.setWrkSts(WrkStsType.CHARGE_SHUTTLE_WORKING.sts); |
| | | wrkMast.setModiTime(new Date()); |
| | | if (!wrkMastService.updateById(wrkMast)) { |
| | | return false; |
| | | } |
| | | |
| | | //下发任务 |
| | | shuttleAction.assignWork(shuttleProtocol.getShuttleNo(), assignCommand); |
| | | |
| | | notifyUtils.notify(String.valueOf(SlaveType.Shuttle), shuttleProtocol.getShuttleNo(), String.valueOf(wrkMast.getWrkNo()), wrkMast.getWmsWrkNo(), NotifyMsgType.SHUTTLE_POWER_START);//触发通知 |
| | | return false; |
| | | } |
| | | return true; |
| | | } |
| | | |
| | | //小车停止充电 |
| | | private synchronized boolean executeShuttleChargeStepStopCharge(WrkMast wrkMast) { |
| | | if (wrkMast.getWrkSts() == WrkStsType.CHARGE_SHUTTLE_WORKING.sts) { |
| | | ShuttleThread shuttleThread = (ShuttleThread) SlaveConnection.get(SlaveType.Shuttle, wrkMast.getShuttleNo()); |
| | | if (shuttleThread == null) { |
| | | return false; |
| | | } |
| | | ShuttleProtocol shuttleProtocol = shuttleThread.getStatus(); |
| | | if (shuttleProtocol == null) { |
| | | return false; |
| | | } |
| | | |
| | | if (!shuttleThread.isChargingCompleted()) { |
| | | return false; |
| | | } |
| | | |
| | | //小车已经在充电桩位置,下发停止充电命令 |
| | | ShuttleAssignCommand assignCommand = new ShuttleAssignCommand(); |
| | | assignCommand.setShuttleNo(shuttleProtocol.getShuttleNo());//四向穿梭车号 |
| | | assignCommand.setTaskNo(wrkMast.getWrkNo());//任务号 |
| | | assignCommand.setTaskMode(ShuttleTaskModeType.CHARGE.id);//出库模式 |
| | | assignCommand.setSourceLocNo(shuttleProtocol.getCurrentLocNo());//源库位(小车当前位置) |
| | | |
| | | List<ShuttleCommand> commands = shuttleOperaUtils.getShuttleChargeCommand(assignCommand, shuttleThread, false); |
| | | assignCommand.setCommands(commands);//运行命令 |
| | | |
| | | //下发任务 |
| | | shuttleAction.assignWork(shuttleProtocol.getShuttleNo(), assignCommand); |
| | | return false; |
| | | } |
| | | return true; |
| | | } |
| | | |
| | | //小车离开充电桩 |
| | | private synchronized boolean executeShuttleChargeStepLeaveCharge(WrkMast wrkMast) { |
| | | if (wrkMast.getWrkSts() == WrkStsType.CHARGE_SHUTTLE_COMPLETE.sts) { |
| | | ShuttleThread shuttleThread = (ShuttleThread) SlaveConnection.get(SlaveType.Shuttle, wrkMast.getShuttleNo()); |
| | | if (shuttleThread == null) { |
| | | return false; |
| | | } |
| | | ShuttleProtocol shuttleProtocol = shuttleThread.getStatus(); |
| | | if (shuttleProtocol == null) { |
| | | return false; |
| | | } |
| | | |
| | | BasShuttleCharge basShuttleCharge = basShuttleChargeService.selectOne(new EntityWrapper<BasShuttleCharge>().eq("charge_id", wrkMast.getMk())); |
| | | if (basShuttleCharge == null) { |
| | | return false; |
| | | } |
| | | |
| | | //调度小车去待机位 |
| | | boolean dispatched = shuttleDispatchUtils.dispatchShuttle(wrkMast.getWrkNo(), basShuttleCharge.getWaitLocNo(), wrkMast.getShuttleNo()); |
| | | if (!dispatched) { |
| | | return false; |
| | | } |
| | | |
| | | wrkMast.setWrkSts(WrkStsType.COMPLETE_CHARGE.sts); |
| | | wrkMast.setModiTime(new Date()); |
| | | if (wrkMastService.updateById(wrkMast)) { |
| | | return false; |
| | | } |
| | | return false; |
| | | } |
| | | return true; |
| | | } |
| | | |
| | | /** |
| | | * 执行小车移库任务 |
| | | */ |
| | | public synchronized void shuttleMoveExecute() { |
| | | try { |
| | | //查询小车移库任务 |
| | | List<WrkMast> wrkMasts = wrkMastService.selectShuttleMoveWrk(); |
| | | for (WrkMast wrkMast : wrkMasts) { |
| | | if ("TRANSPORT_LIFT".equals(wrkMast.getMk())) { |
| | | this.shuttleMoveExecuteTransportLift(wrkMast); |
| | | } else if ("TRANSPORT_DEVP".equals(wrkMast.getMk())) { |
| | | this.shuttleMoveExecuteTransportNoLift(wrkMast); |
| | | } else { |
| | | shuttleMoveService.shuttleMoveExecuteMove(wrkMast); |
| | | } |
| | | } |
| | | } catch (Exception e) { |
| | | e.printStackTrace(); |
| | | } |
| | | } |
| | | |
| | | private void shuttleMoveExecuteTransportLift(WrkMast wrkMast) { |
| | | WrkMast wrkMast1 = wrkMastService.selectByWorkNo(wrkMast.getMainWrkNo()); |
| | | LiftThread liftThread; |
| | | if (wrkMast1 != null && wrkMast1.getLiftNo() != null) { |
| | | liftThread = (LiftThread) SlaveConnection.get(SlaveType.Lift, 1); |
| | | } else { |
| | | liftThread = LiftUtils.getRecentLift(wrkMast.getLocNo()); |
| | | if (liftThread == null) { |
| | | return; |
| | | } |
| | | } |
| | | //liftThread = (LiftThread) SlaveConnection.get(SlaveType.Lift, wrkMast1.getLiftNo()); |
| | | String liftLocNo = liftThread.getLiftLocNo(Utils.getLev(wrkMast.getLocNo())); |
| | | if (Utils.getRow(liftLocNo) == Utils.getRow(wrkMast.getSourceLocNo()) && Utils.getBay(liftLocNo) == Utils.getBay(wrkMast.getSourceLocNo())) { |
| | | //取货位置是提升机 |
| | | transportLiftInService.shuttleMoveExecuteTransportLiftTake(wrkMast); |
| | | } else { |
| | | //放货位置是提升机 |
| | | transportLiftOutService.shuttleMoveExecuteTransportLiftPut(wrkMast); |
| | | } |
| | | } |
| | | |
| | | private void shuttleMoveExecuteTransportNoLift(WrkMast wrkMast) { |
| | | WrkMast mainWrk = wrkMastService.selectByWorkNo(wrkMast.getMainWrkNo()); |
| | | if (mainWrk != null && mainWrk.getIoType() == 1) { |
| | | //入库 |
| | | noLiftInService.shuttleMoveExecute(wrkMast, mainWrk.getStaNo(), Utils.getLev(mainWrk.getLocNo())); |
| | | } else if (mainWrk != null && mainWrk.getIoType() == 101) { |
| | | //出库 |
| | | noLiftOutService.shuttleMoveExecute(wrkMast, mainWrk.getStaNo(), Utils.getLev(mainWrk.getSourceLocNo())); |
| | | } |
| | | } |
| | | |
| | | |
| | | /** |
| | | * 入出库模式切换函数 |
| | | */ |
| | | public synchronized void ioConvert() { |
| | | for (LedSlave led : slaveProperties.getLed()) { |
| | | NormalLedThread ledThread = (NormalLedThread) SlaveConnection.get(SlaveType.Led, led.getId()); |
| | | ledThread.reset(); |
| | | } |
| | | try { |
| | | // 根据输送线plc遍历 |
| | | FyDevpThread devpThread = (FyDevpThread) SlaveConnection.get(SlaveType.Devp, 1); |
| | | WrkMast pakout = wrkMastService.selectWorkingPakout(1031); |
| | | if (pakout != null) { |
| | | if (devpThread.ioModeOf2_5 != IoModeType.PAKOUT_MODE) { |
| | | // 出库切换中 |
| | | WrkMast pakin = wrkMastService.selectWorkingPakin(1032); |
| | | if (pakin == null && !devpThread.getStation().get(1031).isLoading() |
| | | && !devpThread.getStation().get(1032).isLoading()) { |
| | | // 出库模式 |
| | | devpThread.ioModeOf2_5 = IoModeType.PAKOUT_MODE; |
| | | } |
| | | } |
| | | } else { |
| | | // 入库模式 |
| | | devpThread.ioModeOf2_5 = IoModeType.PAKIN_MODE; |
| | | } |
| | | } catch (Exception e) { |
| | | e.printStackTrace(); |
| | | } |
| | | } |
| | | |
| | | } |