# 捷众二期开发

pang.jiabao

2024-06-22 62af9acaccedaea4c4c7efd4e68c8b702cf5a27d

 src/main/java/com/zy/core/thread/SiemensDevpThread.java

@@ -56,15 +56,15 @@
        add(300);add(301);add(302);add(303);add(304);
    }};

    public static final ArrayList<Integer> barcode1 = new ArrayList<Integer>() {{
        add(1); add(2);
    }};


    public static final ArrayList<Integer> barcode2 = new ArrayList<Integer>() {{
       add(3);
    }};

    private Integer count=0;

    /**
     * 条码数量
     */
    private int barcodeSize = 2;

    /**
     * 入出库模式
@@ -157,6 +157,17 @@
        }
    }

    private ArrayList<Integer> getBarcodeList() {
        switch (slave.getId()) {
            case 1:
                return barcode1;
            case 2:
                return barcode2;
            default:
                throw new CoolException("获取条码扫描器失败！");
        }
    }

    @Override
    public boolean connect() {
        boolean result = false;
@@ -183,101 +194,194 @@
    private void read() throws InterruptedException {
//        // 更新入出库模式
//        updateIoMode();
        String methodName = Thread.currentThread().getStackTrace()[1].getMethodName();
        ArrayList<Integer> staNos = getStaNo();
        int staNoSize = staNos.size();
        OperateResultExOne<byte[]> result = siemensS7Net.Read("DB100.0", (short) (staNoSize*4));
//        OperateResultExOne<byte[]> result4 = siemensS7Net.Read("DB101.0", (short) (staNoSize*2));
        if (result.IsSuccess) {
            for (int i = 0; i < staNoSize; i++) {
                Integer siteId = staNos.get(i); // 站点编号
                StaProtocol staProtocol = station.get(siteId);
                if (null == staProtocol) {
                    staProtocol = new StaProtocol();
                    staProtocol.setSiteId(siteId);
                    station.put(siteId, staProtocol);
                }
                staProtocol.setWorkNo(siemensS7Net.getByteTransform().TransInt16(result.Content, i*4));     // 工作号
        if (slave.getId() == 1) {

                staProtocol.setStaNo(siemensS7Net.getByteTransform().TransInt16(result.Content, i*4+2));   // 目标站
        } else if (slave.getId() == 2) {
            OperateResultExOne<byte[]> result = siemensS7Net.Read("DB101.0", (short) (staNoSize*8));
            if (result.IsSuccess) {
                for (int i = 0; i < staNoSize; i++) {
                    Integer siteId = staNos.get(i); // 站点编号
                    StaProtocol staProtocol = station.get(siteId);
                    if (null == staProtocol) {
                        staProtocol = new StaProtocol();
                        staProtocol.setSiteId(siteId);
                        station.put(siteId, staProtocol);
                    }
                    staProtocol.setWorkNo((short) siemensS7Net.getByteTransform().TransInt32(result.Content, i * 8));     // 工作号
                    staProtocol.setStaNo( siemensS7Net.getByteTransform().TransInt16(result.Content, i*8 + 4 ));   // 目标站
                    boolean[] status = siemensS7Net.getByteTransform().TransBool(result.Content, i*8+6, 1);
                    staProtocol.setAutoing(status[0]);  // 自动
                    staProtocol.setLoading(status[1]);  // 有物
                    staProtocol.setInEnable(status[2]); // 可入
                    staProtocol.setOutEnable(status[3]);// 可出
                    staProtocol.setEmptyMk(status[4]);  // 空板信号
                    staProtocol.setFullPlt(status[5]);  // 满托盘
                    staProtocol.setHigh(status[6]);     // 高库位
                    staProtocol.setLow(status[7]);      // 低库位
//                staProtocol.setWeight(status[8]);  //是否为重货
                    if (!staProtocol.isPakMk() && staProtocol.isLoading()) {
                        staProtocol.setPakMk(true);
                    }
                }

                // 根据实时信息更新数据库
                try {
                    List<BasDevp> basDevps = new ArrayList<>();
                    for (Integer siteId : staNos) {
                        StaProtocol staProtocol = station.get(siteId);
                        basDevps.add(staProtocol.toSqlModel());
                    }

                    BasDevpService basDevpService = SpringUtils.getBean(BasDevpService.class);
                    if (null != basDevpService && !basDevpService.updateBatchById(basDevps)) {
                        throw new Exception("更新数据库数据失败");
                    }
                } catch (Exception e) {
                    e.printStackTrace();
                    OutputQueue.DEVP.offer(MessageFormat.format("【{0}】更新数据库数据失败 ===>> [id:{1}] [ip:{2}] [port:{3}] [rack:{4}] [slot:{5}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot()));
                    News.error(methodName + ":更新数据库数据失败 ===>> [id:{}] [ip:{}] [port:{}] [rack:{}] [slot:{}]", slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot());
                }
            } else {
                OutputQueue.DEVP.offer(MessageFormat.format("【{0}】读取输送线plc状态信息失败 ===>> [id:{1}] [ip:{2}] [port:{3}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort()));
                log.error("读取输送线plc状态信息失败 ===>> [id:{}] [ip:{}] [port:{}] ", slave.getId(), slave.getIp(), slave.getPort());
            }
        }

        Thread.sleep(200);
        OperateResultExOne<byte[]> result1 = siemensS7Net.Read("DB100.60", (short) (staNoSize * 2));
        if (result1.IsSuccess) {
            for (int i = 0; i < staNoSize; i++) {
                Integer siteId = staNos.get(i); // 站点编号
                boolean[] status = siemensS7Net.getByteTransform().TransBool(result1.Content, i*2, 1);
                boolean[] status2 = siemensS7Net.getByteTransform().TransBool(result1.Content, i*2+1, 1);
                StaProtocol staProtocol = station.get(siteId);
                staProtocol.setAutoing(status[0]);  // 自动
                staProtocol.setLoading(status[1]);  // 有物
                staProtocol.setInEnable(status[2]); // 可入
                staProtocol.setOutEnable(status[3]);// 可出
                staProtocol.setEmptyMk(status[4]);  // 空板信号
                staProtocol.setFullPlt(status[5]);  // 满托盘
                staProtocol.setLow(status[6]);      // 低库位
                staProtocol.setMedium(status[7]);   // 中库位
                staProtocol.setMedium_high(status2[0]); //中高库位
                staProtocol.setHigh(status2[1]);     // 高库位
                if (!staProtocol.isPakMk() && !staProtocol.isLoading()) {
                    staProtocol.setPakMk(true);
                }
            //外形检测
            OperateResultExOne<byte[]> resultErr = siemensS7Net.Read("DB101.42", (short) 8);
            if (resultErr.IsSuccess){
                    boolean[] status = siemensS7Net.getByteTransform().TransBool(resultErr.Content, 0, 1);
                    StaProtocol staProtocol = station.get(303);
                    staProtocol.setFrontErr(status[0]);
                    staProtocol.setBackErr(status[1]);
                    staProtocol.setHighErr(status[2]);
                    staProtocol.setLeftErr(status[3]);
                    staProtocol.setRightErr(status[4]);
                    staProtocol.setWeightErr(status[5]);
                    staProtocol.setBarcodeErr(status[6]);
            }

                if (!staProtocol.isLoading()){
                    staProtocol.setStamp(0);
            //条码扫描器
            Thread.sleep(200);
            ArrayList<Integer> barcodeList = getBarcodeList();
            OperateResultExOne<byte[]> result2 = siemensS7Net.Read("DB101.60", (short) (barcodeList.size() * 8));
            if (result2.IsSuccess) {
                for (int i = 0; i < barcodeList.size(); i++) {
                    Integer barcodeId = barcodeList.get(i);
                    String barcode = siemensS7Net.getByteTransform().TransString(result2.Content,i*8,8, "UTF-8");
                    BarcodeThread barcodeThread = (BarcodeThread) SlaveConnection.get(SlaveType.Barcode, barcodeId);
                    if(!Cools.isEmpty(barcodeThread) && !barcodeThread.getBarcode().equals(barcode)) {
                        barcodeThread.setBarcode(barcode);
                    }
                }
            }

//            //条码扫描器
//            Thread.sleep(200);
//            OperateResultExOne<byte[]> result2 = siemensS7Net.Read("DB101.60",(short)8);
//            if (result2.IsSuccess) {
//                    String barcode = siemensS7Net.getByteTransform().TransString(result2.Content,0,8, "UTF-8");
//                    BarcodeThread barcodeThread = (BarcodeThread) SlaveConnection.get(SlaveType.Barcode, 3);
//                    if(!Cools.isEmpty(barcodeThread) && !barcodeThread.getBarcode().equals(barcode)) {
//                        barcodeThread.setBarcode(barcode);
//                    }
//            }
        }

//
//        if (result.IsSuccess) {
//            for (int i = 0; i < staNoSize; i++) {
//                Integer siteId = staNos.get(i); // 站点编号
//                StaProtocol staProtocol = station.get(siteId);
//                if (null == staProtocol) {
//                    staProtocol = new StaProtocol();
//                    staProtocol.setSiteId(siteId);
//                    station.put(siteId, staProtocol);
//                }
//                staProtocol.setWorkNo(siemensS7Net.getByteTransform().TransInt16(result.Content, i*4));     // 工作号
//
//                staProtocol.setStaNo(siemensS7Net.getByteTransform().TransInt16(result.Content, i*4+2));   // 目标站
//            }
//        }

//        Thread.sleep(200);
//        OperateResultExOne<byte[]> result1 = siemensS7Net.Read("DB100.60", (short) (staNoSize * 2));
//        if (result1.IsSuccess) {
//            for (int i = 0; i < staNoSize; i++) {
//                Integer siteId = staNos.get(i); // 站点编号
//                boolean[] status = siemensS7Net.getByteTransform().TransBool(result1.Content, i*2, 1);
//                boolean[] status2 = siemensS7Net.getByteTransform().TransBool(result1.Content, i*2+1, 1);
//                StaProtocol staProtocol = station.get(siteId);
//                staProtocol.setAutoing(status[0]);  // 自动
//                staProtocol.setLoading(status[1]);  // 有物
//                staProtocol.setInEnable(status[2]); // 可入
//                staProtocol.setOutEnable(status[3]);// 可出
//                staProtocol.setEmptyMk(status[4]);  // 空板信号
//                staProtocol.setFullPlt(status[5]);  // 满托盘
//                staProtocol.setLow(status[6]);      // 低库位
//                staProtocol.setMedium(status[7]);   // 中库位
//                staProtocol.setMedium_high(status2[0]); //中高库位
//                staProtocol.setHigh(status2[1]);     // 高库位
//                if (!staProtocol.isPakMk() && !staProtocol.isLoading()) {
//                    staProtocol.setPakMk(true);
//                }
//
//                if (!staProtocol.isLoading()){
//                    staProtocol.setStamp(0);
//                }
//            }
//        }

        //接收超宽超高没扫到条码报警
        Thread.sleep(200);
        OperateResultExOne<byte[]> result4 = siemensS7Net.Read("DB101.34",(short)(1));
        if (result4.IsSuccess) {
            startSignal = siemensS7Net.getByteTransform().TransBool(result4.Content, 0, 1);
        }
//        Thread.sleep(200);
//        OperateResultExOne<byte[]> result4 = siemensS7Net.Read("DB101.34",(short)(1));
//        if (result4.IsSuccess) {
//            startSignal = siemensS7Net.getByteTransform().TransBool(result4.Content, 0, 1);
//        }


        //条码扫描器
        Thread.sleep(200);
        OperateResultExOne<byte[]> result2 = siemensS7Net.Read("DB100.90",(short)(barcodeSize*8));
        if (result2.IsSuccess) {
            for (int i = 0; i < barcodeSize; i++) {
                String barcode = siemensS7Net.getByteTransform().TransString(result2.Content,i*8,8, "UTF-8");
                BarcodeThread barcodeThread = (BarcodeThread) SlaveConnection.get(SlaveType.Barcode, i + 1);
                if(!Cools.isEmpty(barcodeThread) && !barcodeThread.getBarcode().equals(barcode)) {
                    barcodeThread.setBarcode(barcode);
                }
            }
        }
//        Thread.sleep(200);
//        OperateResultExOne<byte[]> result2 = siemensS7Net.Read("DB101.60",(short)(barcodeSize*8));
//        if (result2.IsSuccess) {
//            for (int i = 0; i < barcodeSize; i++) {
//                String barcode = siemensS7Net.getByteTransform().TransString(result2.Content,i*8,8, "UTF-8");
//                BarcodeThread barcodeThread = (BarcodeThread) SlaveConnection.get(SlaveType.Barcode, i + 1);
//                if(!Cools.isEmpty(barcodeThread) && !barcodeThread.getBarcode().equals(barcode)) {
//                    barcodeThread.setBarcode(barcode);
//                }
//            }
//        }

        if (result.IsSuccess && result1.IsSuccess) {

            OutputQueue.DEVP.offer(MessageFormat.format("【{0}】[id:{1}] <<<<< 实时数据更新成功",DateUtils.convert(new Date()), slave.getId()));

            // 根据实时信息更新数据库
            try {
                List<BasDevp> basDevps = new ArrayList<>();
                for (Integer siteId : staNos) {
                    StaProtocol staProtocol = station.get(siteId);
                    basDevps.add(staProtocol.toSqlModel());
                }

                BasDevpService basDevpService = SpringUtils.getBean(BasDevpService.class);
                if (null != basDevpService && !basDevpService.updateBatchById(basDevps)) {
                    throw new Exception("更新数据库数据失败");
                }
            } catch (Exception e) {
                initSite();
                e.printStackTrace();
                OutputQueue.DEVP.offer(MessageFormat.format("【{0}】更新数据库数据失败 ===>> [id:{1}] [ip:{2}] [port:{3}] [rack:{4}] [slot:{5}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot()));
                News.error("SiemensDevp"+" - 3"+" - 更新数据库数据失败 ===>> [id:{}] [ip:{}] [port:{}] [rack:{}] [slot:{}]", slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot());
            }

        } else {
            OutputQueue.DEVP.offer(MessageFormat.format("【{0}】读取输送线plc状态信息失败 ===>> [id:{1}] [ip:{2}] [port:{3}] [rack:{4}] [slot:{5}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot()));
//            log.error("读取输送线plc状态信息失败 ===>> [id:{}] [ip:{}] [port:{}] [rack:{}] [slot:{}]", slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot());
        }
//        if (result.IsSuccess && result1.IsSuccess) {
//
//            OutputQueue.DEVP.offer(MessageFormat.format("【{0}】[id:{1}] <<<<< 实时数据更新成功",DateUtils.convert(new Date()), slave.getId()));
//
//            // 根据实时信息更新数据库
//            try {
//                List<BasDevp> basDevps = new ArrayList<>();
//                for (Integer siteId : staNos) {
//                    StaProtocol staProtocol = station.get(siteId);
//                    basDevps.add(staProtocol.toSqlModel());
//                }
//
//                BasDevpService basDevpService = SpringUtils.getBean(BasDevpService.class);
//                if (null != basDevpService && !basDevpService.updateBatchById(basDevps)) {
//                    throw new Exception("更新数据库数据失败");
//                }
//            } catch (Exception e) {
//                initSite();
//                e.printStackTrace();
//                OutputQueue.DEVP.offer(MessageFormat.format("【{0}】更新数据库数据失败 ===>> [id:{1}] [ip:{2}] [port:{3}] [rack:{4}] [slot:{5}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot()));
//                News.error("SiemensDevp"+" - 3"+" - 更新数据库数据失败 ===>> [id:{}] [ip:{}] [port:{}] [rack:{}] [slot:{}]", slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot());
//            }
//
//        } else {
//            OutputQueue.DEVP.offer(MessageFormat.format("【{0}】读取输送线plc状态信息失败 ===>> [id:{1}] [ip:{2}] [port:{3}] [rack:{4}] [slot:{5}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot()));
////            log.error("读取输送线plc状态信息失败 ===>> [id:{}] [ip:{}] [port:{}] [rack:{}] [slot:{}]", slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot());
//        }
    }

    /**
@@ -296,37 +400,38 @@

        OperateResult write = null;
        OperateResult write1 = null;
        //任务下发次数
        int writeCount = 0;
        do {
            write = siemensS7Net.Write("DB100." + index*4, staProtocol.getWorkNo());    // 工作号
//        //任务下发次数
//        int writeCount = 0;
//        do {
        write1 = siemensS7Net.Write("DB100." + (index*6+4), staProtocol.getStaNo());    // 目标站
            Thread.sleep(500);
            write1 = siemensS7Net.Write("DB100." + (index*4+2), staProtocol.getStaNo());    // 目标站
            if(write.IsSuccess || write1.IsSuccess){
                Thread.sleep(200);
                OperateResultExOne<byte[]> readResult = siemensS7Net.Read("DB100." + index*4, (short) 2);
                OperateResultExOne<byte[]> readResult1 = siemensS7Net.Read("DB100." + (index*4+2), (short) 2);
                if(readResult.IsSuccess && readResult1.IsSuccess){
                    short workNo = siemensS7Net.getByteTransform().TransInt16(readResult.Content, 0);
                    short staNo = siemensS7Net.getByteTransform().TransInt16(readResult1.Content, 0);
                    if(staProtocol.getWorkNo().equals(workNo) && staProtocol.getStaNo().equals(staNo)){
                        //任务命令写入成功
                        log.info("写入堆垛机命令后返回成功，并且回读成功。堆垛机plc编号={}，{}，写入次数={}", slave.getId(), JSON.toJSON(staProtocol), writeCount);
                        break;
                    } else {//返回结果是成功了，但是真实值不相同
                        writeCount++;
                        log.error("写入堆垛机命令后返回成功，但是读取任务值不一致。堆垛机plc编号={}，{}，写入次数={}", slave.getId(), JSON.toJSON(staProtocol), writeCount);
                    }
                } else {
                    writeCount++;
                    log.error("写入堆垛机命令后读取失败。堆垛机plc编号={}，站点数据={},写入次数={}", slave.getId(), JSON.toJSON(staProtocol), writeCount);
                }
            }
            else {
                writeCount++;
                log.error("写入堆垛机命令后读取失败。堆垛机plc编号={}，站点数据={},写入次数={}", slave.getId(), JSON.toJSON(staProtocol), writeCount);
            }
        }while (writeCount<5);
        write = siemensS7Net.Write("DB100." + index*6, staProtocol.getWorkNo().intValue());    // 工作号

//            if(write.IsSuccess || write1.IsSuccess){
//                Thread.sleep(200);
//                OperateResultExOne<byte[]> readResult = siemensS7Net.Read("DB100." + index*4, (short) 2);
//                OperateResultExOne<byte[]> readResult1 = siemensS7Net.Read("DB100." + (index*4+2), (short) 2);
//                if(readResult.IsSuccess && readResult1.IsSuccess){
//                    short workNo = siemensS7Net.getByteTransform().TransInt16(readResult.Content, 0);
//                    short staNo = siemensS7Net.getByteTransform().TransInt16(readResult1.Content, 0);
//                    if(staProtocol.getWorkNo().equals(workNo) && staProtocol.getStaNo().equals(staNo)){
//                        //任务命令写入成功
//                        log.info("写入堆垛机命令后返回成功，并且回读成功。堆垛机plc编号={}，{}，写入次数={}", slave.getId(), JSON.toJSON(staProtocol), writeCount);
//                        break;
//                    } else {//返回结果是成功了，但是真实值不相同
//                        writeCount++;
//                        log.error("写入堆垛机命令后返回成功，但是读取任务值不一致。堆垛机plc编号={}，{}，写入次数={}", slave.getId(), JSON.toJSON(staProtocol), writeCount);
//                    }
//                } else {
//                    writeCount++;
//                    log.error("写入堆垛机命令后读取失败。堆垛机plc编号={}，站点数据={},写入次数={}", slave.getId(), JSON.toJSON(staProtocol), writeCount);
//                }
//            }
//            else {
//                writeCount++;
//                log.error("写入堆垛机命令后读取失败。堆垛机plc编号={}，站点数据={},写入次数={}", slave.getId(), JSON.toJSON(staProtocol), writeCount);
//            }
//        }while (writeCount<5);

        if (!write.IsSuccess || !write1.IsSuccess) {
            staProtocol = station.get(staProtocol.getSiteId());
@@ -382,38 +487,44 @@
        siemensS7Net.ConnectClose();
    }

    public static void main(String[] args) {
        System.out.println(staNos1.indexOf(129));
        System.out.println(staNos1.size());
        for (int i = 0; i<staNos1.size(); i++) {
//            System.out.println(i*2);
//            System.out.println(i*2 + 200);
//            System.out.println(i);
        }
        int index = staNos1.indexOf(128);
        System.out.println(index*2);
        System.out.println(index*2 + 200);
    }
//    public static void main(String[] args) {
//        System.out.println(staNos1.indexOf(129));
//        System.out.println(staNos1.size());
//        for (int i = 0; i<staNos1.size(); i++) {
////            System.out.println(i*2);
////            System.out.println(i*2 + 200);
////            System.out.println(i);
//        }
//        int index = staNos1.indexOf(128);
//        System.out.println(index*2);
//        System.out.println(index*2 + 200);
//    }

//    public static void main(String[] args) throws Exception {
//        DevpSlave slave = new DevpSlave();
//        slave.setIp("192.168.2.125");
//        SiemensDevpThread devpThread = new SiemensDevpThread(slave);
//        devpThread.connect();
//        devpThread.read();
//        // 写
//        StaProtocol staProtocol = devpThread.getStation().get(1);
//        staProtocol.setWorkNo((short) 232);
//        staProtocol.setStaNo((short) 6);
    public static void main(String[] args) throws Exception {
        DevpSlave slave = new DevpSlave();
        slave.setId(1);
        slave.setIp("10.10.10.100");
        slave.setPort(0);
        slave.setRack(0);
        slave.setSlot(0);
//        slave.setIp("10.10.10.130");
        SiemensDevpThread devpThread = new SiemensDevpThread(slave);
        devpThread.connect();
        devpThread.read();
        // 写
//        StaProtocol staProtocol = devpThread.getStation().get(300);
//        staProtocol.setWorkNo((short) 3002);
//        staProtocol.setStaNo((short) 301);
//        staProtocol.setAutoing(true);
//        staProtocol.setEmptyMk(true);
//        staProtocol.setInEnable(true);
//        staProtocol.setOutEnable(true);
//        devpThread.write(staProtocol);
//        System.out.println("----------------------------------------");
//        // 读
        // 读
//        devpThread.read();
//        System.out.println(JSON.toJSONString(devpThread.station));
//
//    }
        System.out.println(JSON.toJSONString(devpThread.station));

    }

}