自动化立体仓库 - WCS系统
zhangc
2025-03-15 57fa3510fe6573f70a5dfc043a775da32530fbc6
src/main/java/com/zy/asrs/service/impl/MainServiceImpl.java
@@ -7,14 +7,13 @@
import com.core.common.R;
import com.core.exception.CoolException;
import com.zy.asrs.controller.CrnController;
import com.zy.asrs.controller.SiteController;
import com.zy.asrs.domain.enums.TaskStatusType;
import com.zy.asrs.domain.enums.WorkNoType;
import com.zy.asrs.domain.param.CrnOperatorParam;
import com.zy.asrs.entity.*;
import com.zy.asrs.entity.param.Result;
import com.zy.asrs.entity.param.StorageEscalationParam;
import com.zy.asrs.entity.param.TaskOverToWms;
import com.zy.asrs.entity.wms.StorageEscalationParam;
import com.zy.asrs.entity.wms.WmsResult;
import com.zy.asrs.mapper.BasCrnErrorMapper;
import com.zy.asrs.mapper.StaDescMapper;
import com.zy.asrs.mapper.TaskWrkMapper;
@@ -90,8 +89,6 @@
    private CommandInfoService commandInfoService;
    @Autowired
    private OpenServiceImpl openServiceImpl;
    @Autowired
    private StaDescService staDescService;
    @Autowired
@@ -99,25 +96,33 @@
    @Autowired
    private CommonService commonService;
    @Autowired
    private ToWmsService toWmsService;
    @Value("${wms.url}")
    private String wmsUrl;
    @Value("${wms.inboundTaskApplyPath}")
    private String inboundTaskApplyPath;
    @Value("${wms.TaskExecCallback}")
    private String TaskExecCallback;
    @Value("${wms.taskExecCallback}")
    private String taskExecCallback;
    @Value("${wms.taskStatusFeedbackPath}")
    private String taskStatusFeedbackPath;
    @Autowired
    private CrnController crnController;
    @Autowired
    private SiteController siteController;
    @Value("${wms.code}")
    private String code;
    @Value("${wms.successCode}")
    private String successCode;
    @Value("${wms.msg}")
    private String msg;
    @Value("${wms.data}")
    private String data;
@@ -203,94 +208,14 @@
                        String response = "";
                        Boolean success = false;
                        try {
                            response = new HttpHandler.Builder()
                                    .setUri(wmsUrl)
                                    .setPath(inboundTaskApplyPath)
                                    .setJson(JSON.toJSONString(storageEscalationParam))
                                    .build()
                                    .doPost();
                            JSONObject jsonObject = JSON.parseObject(response);
                            WmsResult result = toWmsService.getLocNoFromWms(storageEscalationParam);
                            if (back) {
                                staProtocol.setStaNo(inSta.getBackSta().shortValue());
                                devpThread.setPakMk(staProtocol.getSiteId(), false);
                                MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol));
                            } else {
                                if (!Cools.isEmpty(response) && !Cools.isEmpty(jsonObject.get(code)) && jsonObject.get(code).equals(successCode)) {
                                    Result result = JSON.parseObject(jsonObject.get(data).toString(), Result.class);
                                if (result != null) {
                                    try {
                                        BasDevp basDevp = basDevpService.selectById(inSta.getStaNo());
                                        if (Cools.isEmpty(basDevp)) {
                                            log.error("站点号异常1" + inSta.getStaNo());
                                            throw new CoolException("站点号异常1,未查询到站点信息" + inSta.getStaNo());
                                        }
                                        Integer staNoCrnNo = Utils.StaNoCrnNo(inSta.getStaNo());
                                        if (staNoCrnNo == 0) {
                                            basDevp.setStaErr(1);
                                            basDevpService.updateById(basDevp);
                                            log.error("站点号异常2" + inSta.getStaNo());
                                            throw new CoolException("站点号异常2,站点号不存在" + inSta.getStaNo());
                                        } else {
                                            LocMast locMast = locMastService.selectOne(new EntityWrapper<LocMast>()
                                                    .eq("crn_no", staNoCrnNo.longValue())
                                                    .eq("loc_no", result.getLocNo()));
                                            if (Cools.isEmpty(locMast)) {
                                                basDevp.setStaErr(1);
                                                basDevpService.updateById(basDevp);
                                                log.error("站点号异常3" + inSta.getStaNo());
                                                throw new CoolException("站点号异常3:此巷道不存在目标库位" + inSta.getStaNo());
                                            }
                                        }
                                    } catch (Exception e) {
//                                    log.error("扫码检测程序异常"+inSta.getStaNo()+"异常信息"+e);
                                        // 退回
                                        log.error("扫码检测程序异常" + inSta.getStaNo() + errMsg);
                                        log.error("扫码检测程序异常,异常信息" + e);
                                        staProtocol.setWorkNo((short) 9999);
                                        staProtocol.setStaNo(inSta.getStaNo().shortValue());
                                        devpThread.setPakMk(staProtocol.getSiteId(), false);
                                        MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol));
//                                    TaskWrk taskWrk = taskWrkMapper.selectByWrkNo(Integer.valueOf(workNo));
//                                    if (taskWrk != null) {
//                                        taskWrk.setMemo(errMsg);//将错误码存入备注字段进行展示
//                                        taskWrkMapper.updateById(taskWrk);
//                                    }
                                        continue;
                                    }
                                    //查看该库位是否为空库位
                                    LocMast locMast = locMastService.selectOne(new EntityWrapper<LocMast>()
                                            .eq("loc_sts", "O")
                                            .eq("loc_no", result.getLocNo()));
                                    if (Cools.isEmpty(locMast)) {
                                        try {
                                            HashMap<String, Object> headParam1 = new HashMap<>();
                                            headParam1.put("taskNo", result.getTaskNo());
                                            headParam1.put("status", 6);
                                            headParam1.put("ioType", 1);
                                            headParam1.put("barcode", BoxNo);
                                            String response2;
                                            response2 = new HttpHandler.Builder()
                                                    // .setHeaders(headParam)
                                                    .setUri(wmsUrl)
                                                    .setPath(taskStatusFeedbackPath)
                                                    .setJson(JSON.toJSONString(headParam1))
                                                    .build()
                                                    .doPost();
                                            JSONObject jsonObject1 = JSON.parseObject(response2);
                                            apiLogService.save("wcs派发库位==》不为空《==上报wms"
                                                    , wmsUrl + taskStatusFeedbackPath
                                                    , null
                                                    , "127.0.0.1"
                                                    , JSON.toJSONString(headParam1)
                                                    , response
                                                    , true
                                            );
                                        } catch (Exception e) {
                                            log.error("wcs派发库位==》不为空《==上报wms", result.getTaskNo());
                                            throw new CoolException("wcs派发入库任务上报wms失败,派发库位==》不为空《==,异常信息:" + e);
                                        }
                                    }
                                    // 创新一个入库工作档
@@ -322,7 +247,7 @@
                                                    bool = true;
                                                }
                                                apiLogService.save("wcs开始入库任务上报wms"
                                                        , wmsUrl + TaskExecCallback
                                                        , wmsUrl + taskExecCallback
                                                        , null
                                                        , "127.0.0.1"
                                                        , JSON.toJSONString(hashMap)
@@ -407,7 +332,6 @@
                                continue;
                            }
                            log.info("下发输送线任务:taskWrk:" + JSON.toJSONString(taskWrk));
//                            R r = siteController.siteDetlUpdate(Integer.valueOf(taskWrk.getTargetPoint()), taskWrk.getWrkNo().shortValue(), (short) 0, "Y", false, false);
                            staProtocol.setWorkNo(taskWrk.getWrkNo().shortValue());
                            staProtocol.setStaNo(staDesc.getStnNo().shortValue());
                            boolean offer = false;
@@ -417,7 +341,6 @@
                                log.error("下发输送线任务失败:异常:" + e);
                                log.error("下发输送线任务失败:异常:offer:" + offer);
                            }
//                            JSONObject jsonObject = JSON.parseObject(JSON.toJSONString(r));
                            if (offer) {
                                log.info("下发输送线任务成功:taskWrk:" + JSON.toJSONString(taskWrk));
                                taskWrk.setStatus(5);
@@ -426,7 +349,6 @@
                            } else {
                                log.error("下发输送线任务失败:taskWrk:" + JSON.toJSONString(taskWrk));
//                                log.error("下发输送线任务失败:异常信息:"+JSON.toJSONString(r));
                            }
                        }
                    } catch (Exception e) {
@@ -454,7 +376,6 @@
                log.error("{}号堆垛机尚未在数据库进行维护!", crn.getId());
                continue;
            }
            // 只有当堆垛机空闲 并且 无任务时才继续执行
            if (crnProtocol.getStatusType() == CrnStatusType.IDLE && crnProtocol.getTaskNo() == 0 && crnProtocol.getModeType() == CrnModeType.AUTO
@@ -597,16 +518,13 @@
                    LocMast locMast = locMastService.selectByLocNo(taskWrk.getStartPoint());
                    //判断其库位是否为深库位,如果为深库位找其浅库位是都有货
                    if (locMast.getRow1() == 1 || locMast.getRow1() == 5) {
                        LocMast locMast1 = locMastService.selectOne(new EntityWrapper<LocMast>()
                                .eq("row1", (locMast.getRow1() + 1))
                                .eq("bay1", locMast.getBay1())
                                .eq("lev1", locMast.getLev1()).eq("loc_sts", "F"));
                        if (!Cools.isEmpty(locMast1)) {
                            log.info(locMast.getLocNo() + "出深库位,浅库位有货");
                            continue;
                        }
                    } else if (locMast.getRow1() == 4 || locMast.getRow1() == 8) {
                    boolean flag = false;
                    if (locMast.getRow1() == 1 || locMast.getRow1() == 5 || locMast.getRow1() == 9) {
                        flag = true;
                    } else if (locMast.getRow1() == 4 || locMast.getRow1() == 8 || locMast.getRow1() == 12) {
                        flag = true;
                    }
                    if (flag) {
                        LocMast locMast1 = locMastService.selectOne(new EntityWrapper<LocMast>()
                                .eq("row1", (locMast.getRow1() - 1))
                                .eq("bay1", locMast.getBay1())
@@ -616,6 +534,7 @@
                            continue;
                        }
                    }
                    // 获取堆垛机出库站信息
                    SiemensDevpThread devpThread = (SiemensDevpThread) SlaveConnection.get(SlaveType.Devp, crnStn.getDevpPlcId());
@@ -674,7 +593,7 @@
                                        .doPost();
                                JSONObject jsonObject = JSON.parseObject(response);
                                Boolean bool = false;
                                if (jsonObject.get("ReturnStatus").equals(0)) {
                                if (jsonObject.get(code).equals(0)) {
                                    bool = true;
                                    taskWrk.setMarkStart(1);
                                }
@@ -754,14 +673,7 @@
                    .orderBy("io_pri", false));
            for (TaskWrk taskWrk : taskWrks) {
                // 双深库位且浅库位有货,则需先对浅库位进行库位移转
//                if (Utils.isDeepLoc(slaveProperties, taskWrk.getStartPoint())) {
//                    String shallowLocNo = Utils.getShallowLoc(slaveProperties, taskWrk.getStartPoint());
//                    TaskWrk hallowLocNoTask = taskWrkMapper.selectByStartPoint(shallowLocNo);
//                    if (!Cools.isEmpty(hallowLocNoTask)){
//                        continue;
//                    }
//                }
                // 堆垛机控制过滤
                if (!crnProtocol.getStatusType().equals(CrnStatusType.IDLE) || crnProtocol.getTaskNo() != 0) {
                    continue;
@@ -810,7 +722,7 @@
                    }
                    try {
                        HashMap<String, Object> headParam = new HashMap<>();
                        headParam.put("TaskNo", taskWrk.getTaskNo());
                        headParam.put("taskNo", taskWrk.getTaskNo());
                        String response;
                        response = new HttpHandler.Builder()
                                // .setHeaders(headParam)
@@ -1274,7 +1186,7 @@
        return response;
    }
    private TaskWrk createInTask(Result result, String barcode, Integer startPoint) {
    private TaskWrk createInTask(WmsResult result, String barcode, Integer startPoint) {
        //String locNo = Utils.Fusion(result.getRow(), result.getFloor(), result.getColumn());
        String locNo = result.getLocNo();
@@ -1312,56 +1224,161 @@
            // 根据输送线plc遍历
            for (DevpSlave devp : slaveProperties.getDevp()) {
                SiemensDevpThread devpThread = (SiemensDevpThread) SlaveConnection.get(SlaveType.Devp, devp.getId());
                for (DevpSlave.Sta outSta : devp.getOutSta()) {
                    WrkMast pakout = wrkMastMapper.selectWorkingPakout(outSta.getStaNo());
                    switch (outSta.getStaNo()) {
                        case 203:
                for (DevpSlave.Sta inSta : devp.getInSta()) {
                    WrkMast pakout = wrkMastMapper.selectWorkingPakout(inSta.getBackSta());
                    switch (inSta.getBackSta()) {
                        case 116:
                            if (pakout != null) {
                                if (devpThread.ioModeOf1F1 != IoModeType.PAKOUT_MODE) {
                                    // 出库切换中
                                    devpThread.ioModeOf1F1 = IoModeType.PAKOUT_BOOTING;
                                    WrkMast pakin = wrkMastMapper.selectWorkingPakin(inSta.getStaNo());
                                    if (pakin == null && !devpThread.getStation().get(inSta.getStaNo()).isLoading()
                                            && !devpThread.getStation().get(inSta.getStaNo() + 1).isLoading()
                                            && devpThread.getStation().get(inSta.getStaNo() + 1).getWorkNo() == 0) {
                                            && !devpThread.getStation().get(inSta.getBackSta()).isLoading()
                                            && devpThread.getStation().get(inSta.getBackSta()).getWorkNo() == 0) {
                                        // 出库模式
                                        devpThread.ioModeOf2F = IoModeType.PAKOUT_MODE;
                                        devpThread.ioModeOf1F1 = IoModeType.PAKOUT_MODE;
                                    }
                                }
                            } else {
                                // 入库模式
                                devpThread.ioModeOf2F = IoModeType.PAKIN_MODE;
                                devpThread.ioModeOf1F1 = IoModeType.PAKIN_MODE;
                            }
                            break;
                        case 401:
                        case 117:
                            if (pakout != null) {
                                if (devpThread.ioModeOf4F != IoModeType.PAKOUT_MODE) {
                                if (devpThread.ioModeOf1F2 != IoModeType.PAKOUT_MODE) {
                                    // 出库切换中
                                    devpThread.ioModeOf4F = IoModeType.PAKOUT_BOOTING;
                                    devpThread.ioModeOf1F2 = IoModeType.PAKOUT_BOOTING;
                                    WrkMast pakin = wrkMastMapper.selectWorkingPakin(inSta.getStaNo());
                                    if (pakin == null && !devpThread.getStation().get(inSta.getStaNo()).isLoading()
                                            && !devpThread.getStation().get(inSta.getStaNo() + 1).isLoading()
                                            && devpThread.getStation().get(inSta.getStaNo() + 1).getWorkNo() == 0) {
                                            && !devpThread.getStation().get(inSta.getBackSta()).isLoading()
                                            && devpThread.getStation().get(inSta.getBackSta()).getWorkNo() == 0) {
                                        // 出库模式
                                        devpThread.ioModeOf4F = IoModeType.PAKOUT_MODE;
                                        devpThread.ioModeOf1F2 = IoModeType.PAKOUT_MODE;
                                    }
                                }
                            } else {
                                // 入库模式
                                devpThread.ioModeOf4F = IoModeType.PAKIN_MODE;
                                devpThread.ioModeOf1F2 = IoModeType.PAKIN_MODE;
                            }
                            break;
                        case 118:
                            if (pakout != null) {
                                if (devpThread.ioModeOf1F3 != IoModeType.PAKOUT_MODE) {
                                    // 出库切换中
                                    devpThread.ioModeOf1F3 = IoModeType.PAKOUT_BOOTING;
                                    WrkMast pakin = wrkMastMapper.selectWorkingPakin(inSta.getStaNo());
                                    if (pakin == null && !devpThread.getStation().get(inSta.getStaNo()).isLoading()
                                            && !devpThread.getStation().get(inSta.getBackSta()).isLoading()
                                            && devpThread.getStation().get(inSta.getBackSta()).getWorkNo() == 0) {
                                        // 出库模式
                                        devpThread.ioModeOf1F3 = IoModeType.PAKOUT_MODE;
                                    }
                                }
                            } else {
                                // 入库模式
                                devpThread.ioModeOf1F3 = IoModeType.PAKIN_MODE;
                            }
                            break;
                        case 119:
                            if (pakout != null) {
                                if (devpThread.ioModeOf1F4 != IoModeType.PAKOUT_MODE) {
                                    // 出库切换中
                                    devpThread.ioModeOf1F4 = IoModeType.PAKOUT_BOOTING;
                                    WrkMast pakin = wrkMastMapper.selectWorkingPakin(inSta.getStaNo());
                                    if (pakin == null && !devpThread.getStation().get(inSta.getStaNo()).isLoading()
                                            && !devpThread.getStation().get(inSta.getBackSta()).isLoading()
                                            && devpThread.getStation().get(inSta.getBackSta()).getWorkNo() == 0) {
                                        // 出库模式
                                        devpThread.ioModeOf1F4 = IoModeType.PAKOUT_MODE;
                                    }
                                }
                            } else {
                                // 入库模式
                                devpThread.ioModeOf1F4 = IoModeType.PAKIN_MODE;
                            }
                            break;
                        case 120:
                            if (pakout != null) {
                                if (devpThread.ioModeOf1F5 != IoModeType.PAKOUT_MODE) {
                                    // 出库切换中
                                    devpThread.ioModeOf1F5 = IoModeType.PAKOUT_BOOTING;
                                    WrkMast pakin = wrkMastMapper.selectWorkingPakin(inSta.getStaNo());
                                    if (pakin == null && !devpThread.getStation().get(inSta.getStaNo()).isLoading()
                                            && !devpThread.getStation().get(inSta.getBackSta()).isLoading()
                                            && devpThread.getStation().get(inSta.getBackSta()).getWorkNo() == 0) {
                                        // 出库模式
                                        devpThread.ioModeOf1F5 = IoModeType.PAKOUT_MODE;
                                    }
                                }
                            } else {
                                // 入库模式
                                devpThread.ioModeOf1F5 = IoModeType.PAKIN_MODE;
                            }
                            break;
                        case 203:
                            if (pakout != null) {
                                if (devpThread.ioModeOf2F1 != IoModeType.PAKOUT_MODE) {
                                    // 出库切换中
                                    devpThread.ioModeOf2F1 = IoModeType.PAKOUT_BOOTING;
                                    WrkMast pakin = wrkMastMapper.selectWorkingPakin(inSta.getStaNo());
                                    if (pakin == null && !devpThread.getStation().get(inSta.getStaNo()).isLoading()
                                            && !devpThread.getStation().get(inSta.getBackSta()).isLoading()
                                            && devpThread.getStation().get(inSta.getBackSta()).getWorkNo() == 0) {
                                        // 出库模式
                                        devpThread.ioModeOf2F1 = IoModeType.PAKOUT_MODE;
                                    }
                                }
                            } else {
                                // 入库模式
                                devpThread.ioModeOf2F1 = IoModeType.PAKIN_MODE;
                            }
                            break;
                        case 207:
                            if (pakout != null) {
                                if (devpThread.ioModeOf2F2 != IoModeType.PAKOUT_MODE) {
                                    // 出库切换中
                                    devpThread.ioModeOf2F2 = IoModeType.PAKOUT_BOOTING;
                                    WrkMast pakin = wrkMastMapper.selectWorkingPakin(inSta.getStaNo());
                                    if (pakin == null && !devpThread.getStation().get(inSta.getStaNo()).isLoading()
                                            && !devpThread.getStation().get(inSta.getBackSta()).isLoading()
                                            && devpThread.getStation().get(inSta.getBackSta()).getWorkNo() == 0) {
                                        // 出库模式
                                        devpThread.ioModeOf2F2 = IoModeType.PAKOUT_MODE;
                                    }
                                }
                            } else {
                                // 入库模式
                                devpThread.ioModeOf2F2 = IoModeType.PAKIN_MODE;
                            }
                            break;
                        case 212:
                            if (pakout != null) {
                                if (devpThread.ioModeOf2F3 != IoModeType.PAKOUT_MODE) {
                                    // 出库切换中
                                    devpThread.ioModeOf2F3 = IoModeType.PAKOUT_BOOTING;
                                    WrkMast pakin = wrkMastMapper.selectWorkingPakin(inSta.getStaNo());
                                    if (pakin == null && !devpThread.getStation().get(inSta.getStaNo()).isLoading()
                                            && !devpThread.getStation().get(inSta.getBackSta()).isLoading()
                                            && devpThread.getStation().get(inSta.getBackSta()).getWorkNo() == 0) {
                                        // 出库模式
                                        devpThread.ioModeOf2F3 = IoModeType.PAKOUT_MODE;
                                    }
                                }
                            } else {
                                // 入库模式
                                devpThread.ioModeOf2F3 = IoModeType.PAKIN_MODE;
                            }
                            break;
                    }
                }
            }
        } catch (Exception e) {
            e.printStackTrace();
        }
    }
}