| | |
| | | import com.zy.asrs.service.*; |
| | | import com.zy.asrs.utils.Utils; |
| | | import com.zy.common.model.*; |
| | | import com.zy.common.model.enums.NavigationMapType; |
| | | import com.zy.common.model.enums.WrkChargeType; |
| | | import com.zy.common.service.CommonService; |
| | | import com.zy.common.service.erp.ErpService; |
| | |
| | | @Autowired |
| | | private WrkMastMapper wrkMastMapper; |
| | | @Autowired |
| | | private WrkMastService wrkMastService; |
| | | @Autowired |
| | | private WrkDetlService wrkDetlService; |
| | | @Autowired |
| | | private LocMastService locMastService; |
| | |
| | | @Autowired |
| | | private StaDescService staDescService; |
| | | @Autowired |
| | | private BasCrnpService basCrnpService; |
| | | @Autowired |
| | | private BasDevpService basDevpService; |
| | | @Autowired |
| | | private BasErrLogService basErrLogService; |
| | | @Autowired |
| | | private BasSteErrLogService basSteErrLogService; |
| | | @Autowired |
| | | private BasShuttleService basShuttleService; |
| | | @Autowired |
| | | private BasShuttleErrLogService basShuttleErrLogService; |
| | | @Autowired |
| | |
| | | private CommonService commonService; |
| | | @Autowired |
| | | private WrkChargeMapper wrkChargeMapper; |
| | | @Autowired |
| | | private BasMapService basMapService; |
| | | @Autowired |
| | | private ErpService erpService; |
| | | @Autowired |
| | |
| | | } |
| | | continue; |
| | | } |
| | | |
| | | // 判断是否满足入库条件 |
| | | if (staProtocol.isAutoing() && staProtocol.isLoading() |
| | | && staProtocol.isInEnable() |
| | | && !staProtocol.isEmptyMk() && (workNo == 0 || (workNo >= 9990 && workNo <= 9999)) |
| | | && staProtocol.isPakMk()) { |
| | | ) { |
| | | |
| | | // 获取条码扫描仪信息 |
| | | BarcodeThread barcodeThread = (BarcodeThread) SlaveConnection.get(SlaveType.Barcode, inSta.getBarcode()); |
| | |
| | | if(!Cools.isEmpty(barcode)) { |
| | | // News.info("{}号条码扫描器检测条码信息:{}", inSta.getBarcode(), barcode); |
| | | if("NG".endsWith(barcode) || "NoRead".equals(barcode) || "empty".equals(barcode)|| "00000000".equals(barcode)) { |
| | | staProtocol.setWorkNo((short) 32002); |
| | | staProtocol.setStaNo(inSta.getBackSta().shortValue()); |
| | | devpThread.setPakMk(staProtocol.getSiteId(), false); |
| | | MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol)); |
| | | // staProtocol.setWorkNo((short) 32002); |
| | | // staProtocol.setStaNo(inSta.getBackSta().shortValue()); |
| | | // devpThread.setPakMk(staProtocol.getSiteId(), false); |
| | | // MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol)); |
| | | |
| | | // led 异常显示 |
| | | LedThread ledThread = (LedThread) SlaveConnection.get(SlaveType.Led, inSta.getLed()); |
| | |
| | | continue; |
| | | } |
| | | } else { |
| | | staProtocol.setWorkNo((short) 32002); |
| | | staProtocol.setStaNo(inSta.getBackSta().shortValue()); |
| | | devpThread.setPakMk(staProtocol.getSiteId(), false); |
| | | MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol)); |
| | | // staProtocol.setWorkNo((short) 32002); |
| | | // staProtocol.setStaNo(inSta.getBackSta().shortValue()); |
| | | // devpThread.setPakMk(staProtocol.getSiteId(), false); |
| | | // MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol)); |
| | | |
| | | // led 异常显示 |
| | | LedThread ledThread = (LedThread) SlaveConnection.get(SlaveType.Led, inSta.getLed()); |
| | |
| | | if (!result) { |
| | | throw new CoolException("更新plc站点信息失败"); |
| | | } |
| | | |
| | | // 判断重复工作档 |
| | | WrkMast wrkMast = wrkMastMapper.selectPakInStep11(inSta.getStaNo()); |
| | | if (wrkMast == null) { continue; } |
| | | |
| | | // 更新工作主档 |
| | | wrkMast.setWrkSts(2L); // 工作状态:2.设备上走 |
| | | wrkMast.setModiTime(new Date()); |
| | | if (wrkMastMapper.updateById(wrkMast) == 0) { |
| | | News.error("更新工作档失败!!! [工作号:{}]", wrkMast.getWrkNo()); |
| | | } |
| | | |
| | | } else if (code == 500){ |
| | | if (ledThread != null) { |
| | | String errorMsg = jsonObject.getString("msg"); |
| | |
| | | News.error("请求接口失败!!!url:{};request:{};response:{}", wmsUrl + "/rpc/pakin/loc/v1", JSON.toJSONString(param), response); |
| | | } else if (code == 700) { |
| | | staProtocol.setWorkNo((short) 32002); |
| | | staProtocol.setStaNo(inSta.getBackSta().shortValue()); |
| | | staProtocol.setRollback102(1);//102站回退信号 |
| | | devpThread.setPakMk(staProtocol.getSiteId(), false); |
| | | MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol)); |
| | | MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(5, staProtocol)); |
| | | |
| | | // led 异常显示 |
| | | if (ledThread != null) { |
| | |
| | | } |
| | | |
| | | /** |
| | | * 初始化实时地图 |
| | | */ |
| | | public synchronized void initRealtimeBasMap() { |
| | | for (int i = 1; i <= 4; i++) {//总共四层楼 |
| | | Object data = redisUtil.get("realtimeBasMap_" + i); |
| | | if (data == null) {//redis地图数据为空,从数据库中获取 |
| | | BasMap basMap = basMapService.selectLatestMap(i); |
| | | if (basMap == null) { |
| | | //数据库中也不存在地图数据,从地图文件中获取 |
| | | //载入地图 |
| | | NavigateMapData mapData = new NavigateMapData(i); |
| | | List<List<MapNode>> lists = mapData.getJsonData(-1, null, null);//获取完整地图(包括入库出库) |
| | | |
| | | //存入数据库 |
| | | basMap = new BasMap(); |
| | | basMap.setData(JSON.toJSONString(lists)); |
| | | basMap.setCreateTime(new Date()); |
| | | basMap.setUpdateTime(new Date()); |
| | | basMap.setLev(i); |
| | | |
| | | if (!basMapService.insert(basMap)) { |
| | | log.info("地图数据存储失败"); |
| | | } |
| | | } |
| | | |
| | | //将数据库地图数据存入redis |
| | | redisUtil.set("realtimeBasMap_" + i, JSON.toJSONString(basMap)); |
| | | } |
| | | } |
| | | } |
| | | |
| | | /** |
| | | * 从redis中重启任务 |
| | | */ |
| | | public synchronized void restartTaskFromRedis() { |
| | |
| | | continue; |
| | | } |
| | | LiftProtocol liftProtocol = liftThread.getLiftProtocol(); |
| | | if (liftProtocol == null) { |
| | | continue; |
| | | } |
| | | if (!liftProtocol.isIdle()) { |
| | | continue; |
| | | } |
| | |
| | | //提升机处于空闲状态,进行任务的恢复 |
| | | liftProtocol.setTaskNo(redisCommand.getWrkNo());//将提升机线程分配任务号 |
| | | liftProtocol.setProtocolStatus(LiftProtocolStatusType.WORKING);//工作状态 |
| | | liftProtocol.setLiftLock(true);//提升机锁定 |
| | | |
| | | }else {//四向穿梭车任务 |
| | | }else if(key.toString().contains("shuttle_wrk_no_")){//四向穿梭车任务 |
| | | ShuttleRedisCommand redisCommand = JSON.parseObject(map.get(key).toString(), ShuttleRedisCommand.class); |
| | | if (redisCommand == null) { |
| | | continue; |
| | |
| | | continue; |
| | | } |
| | | ShuttleProtocol shuttleProtocol = shuttleThread.getShuttleProtocol(); |
| | | if (shuttleProtocol == null) { |
| | | continue; |
| | | } |
| | | if (!shuttleProtocol.isIdle()) { |
| | | continue; |
| | | } |
| | |
| | | // 根据输送线plc遍历 |
| | | for (DevpSlave devp : slaveProperties.getDevp()) { |
| | | // 遍历入库站 |
| | | for (DevpSlave.StaRack rackInStn : devp.getRackInStn()) { |
| | | for (DevpSlave.StaRack staRack : devp.getRackInStn()) { |
| | | // 获取入库站信息 |
| | | DevpThread devpThread = (DevpThread) SlaveConnection.get(SlaveType.Devp, devp.getId()); |
| | | |
| | | StaProtocol staProtocol = devpThread.getStation().get(rackInStn.getStaNo()); |
| | | StaProtocol staProtocol105 = devpThread.getStation().get(105); |
| | | staProtocol105.setWorkNo((short) 752); |
| | | staProtocol105.setStaNo((short) 100); |
| | | |
| | | StaProtocol staProtocol106 = devpThread.getStation().get(106); |
| | | staProtocol106.setWorkNo((short) 753); |
| | | staProtocol106.setStaNo((short) 100); |
| | | |
| | | StaProtocol staProtocol = devpThread.getStation().get(staRack.getStaNo()); |
| | | if (staProtocol == null) { |
| | | continue; |
| | | } else { |
| | |
| | | } |
| | | Short workNo = staProtocol.getWorkNo(); |
| | | |
| | | // 判断是否满足入库条件 |
| | | if (true || staProtocol.isAutoing() && staProtocol.isLoading() && staProtocol.isInEnable()) { |
| | | // 判断是否满足入库条件,自动、有物、四向穿梭车可取信号 |
| | | if (staProtocol.isAutoing() && staProtocol.isLoading() && staProtocol.isShuttleTakeEnable()) { |
| | | WrkMast wrkMast = wrkMastMapper.selectRackInStep48(workNo, staProtocol.getSiteId()); |
| | | if (wrkMast != null) { |
| | | if (wrkMast.getWrkSts() == 4 || wrkMast.getWrkSts() == 8) { |
| | | ShuttleThread shuttleThread = null; |
| | | ShuttleProtocol shuttleProtocol = null; |
| | | HashMap<String, Object> searchIdleShuttle = null; |
| | | |
| | | LiftThread liftThread = (LiftThread) SlaveConnection.get(SlaveType.Lift, 1); |
| | | LiftProtocol liftProtocol = liftThread.getLiftProtocol(); |
| | | |
| | | if (wrkMast.getWrkSts() == 4) { |
| | | //寻找最近且空闲的四向穿梭车 |
| | | searchIdleShuttle = this.searchIdleShuttle(wrkMast); |
| | | shuttleThread = (ShuttleThread) searchIdleShuttle.get("result"); |
| | | }else { |
| | | //状态8,四向穿梭车已在提升机口,等待命令进行入库搬运动作 |
| | | if (wrkMast.getShuttleNo() == null) { |
| | | //寻找最近且空闲的四向穿梭车 |
| | | searchIdleShuttle = this.searchIdleShuttle(wrkMast); |
| | | shuttleThread = (ShuttleThread) searchIdleShuttle.get("result"); |
| | | wrkMast.setShuttleNo(shuttleThread.getSlave().getId());//给工作档分配四向穿梭车号 |
| | | wrkMastMapper.updateById(wrkMast); |
| | | shuttleProtocol = shuttleThread.getShuttleProtocol(); |
| | | if (!shuttleProtocol.isIdle()) { |
| | | continue; |
| | | } |
| | | }else { |
| | | //直接使用任务保存中的小车 |
| | | shuttleThread = (ShuttleThread) SlaveConnection.get(SlaveType.Shuttle, wrkMast.getShuttleNo()); |
| | | shuttleProtocol = shuttleThread.getShuttleProtocol(); |
| | | if (!shuttleProtocol.isIdle(workNo)) { |
| | | continue; |
| | | } |
| | | } |
| | | }else if(wrkMast.getWrkSts() == 8){//状态8,需要向小车下发命令从提升机移动出去,需要判断提升机状是否空闲、提升机是否到达目标楼层、目标楼层站点是否存在、目标楼层站点是否给出提升机到位信号 |
| | | //状态8,等待命令进行入库搬运动作 |
| | | |
| | | //判断提升机是否空闲 |
| | | if (!liftProtocol.isIdleNoTask()) { |
| | | try { |
| | | Thread.sleep(1000);//休眠1s |
| | | } catch (InterruptedException e) { |
| | | throw new RuntimeException(e); |
| | | } |
| | | continue;//提升机忙 |
| | | } |
| | | //判断提升机任务号和当前工作档任务号是否一致 |
| | | if (liftProtocol.getTaskNo().intValue() != 0 && liftProtocol.getTaskNo().intValue() != wrkMast.getWrkNo()) { |
| | | continue; |
| | | } |
| | | |
| | | //判断提升机楼层是否到位,判断站点是否给出提升机到位信号 |
| | | String locNo = wrkMast.getLocNo(); |
| | | int lev = Utils.getLev(locNo);//目标二维码所在楼层 |
| | | int liftLev = liftProtocol.getLev().intValue();//提升机所在楼层 |
| | | if (liftLev != lev) { |
| | | continue;//提升机不在目标楼层跳过 |
| | | } |
| | | |
| | | Integer staNo = Utils.levToOutInStaNo(lev >= 2 ? lev + 1 : lev); |
| | | //获取目标站信息 |
| | | StaProtocol staProtocol1 = devpThread.getStation().get(staNo); |
| | | if (staProtocol1 == null) { |
| | | continue;//站点信息不存在 |
| | | } |
| | | if (!staProtocol1.isLiftArrival()) { |
| | | continue;//站点提升机到位信号false |
| | | } |
| | | |
| | | Integer shuttleNo = wrkMast.getShuttleNo();//四向穿梭车号 |
| | | shuttleThread = (ShuttleThread) SlaveConnection.get(SlaveType.Shuttle, shuttleNo); |
| | | shuttleProtocol = shuttleThread.getShuttleProtocol(); |
| | | if (!shuttleProtocol.isIdle(workNo)) { |
| | | continue; |
| | | } |
| | | } |
| | | |
| | | if (shuttleThread == null) { |
| | | continue; |
| | | } |
| | | |
| | | ShuttleProtocol shuttleProtocol = shuttleThread.getShuttleProtocol(); |
| | | if (!shuttleProtocol.isIdle()) { |
| | | if (shuttleProtocol == null) { |
| | | continue; |
| | | } |
| | | |
| | |
| | | assignCommand.setSourceLocNo(currentLocNo);//源库位(小车当前位置) |
| | | |
| | | String locNo = wrkMast.getLocNo();//当前工作档库位号 |
| | | Integer lev = Integer.parseInt(locNo.substring(locNo.length() - 2, locNo.length()));//当前工作档库位层高 |
| | | Integer currentLev = Integer.parseInt(currentLocNo.substring(currentLocNo.length() - 2, currentLocNo.length()));//小车当前层高 |
| | | Integer currentLev = wrkMast.getWrkSts() == 4 ? Utils.getLev(currentLocNo) : liftProtocol.getLev();//小车当前层高 |
| | | |
| | | //获取提升机 |
| | | LiftSlave liftSlave = slaveProperties.getLift().get(0); |
| | | //提升机库位号 |
| | | String liftLocNo = liftSlave.getLiftLocNo(currentLev); |
| | | //提升机口站点库位号 |
| | | String liftSiteLocNo = Utils.levToOutInStaLocNo(currentLev); |
| | | |
| | | if (wrkMast.getWrkSts() == 8 || Boolean.parseBoolean(searchIdleShuttle.get("sameLay").toString())) { |
| | | //同一层直接取货无需经过提升机 |
| | | //直接计算车到提升机取货再到库位路径指令 |
| | | List<ShuttleCommand> commands = this.shuttleAssignCommand(currentLocNo, liftLocNo, locNo); |
| | | if (wrkMast.getWrkSts() == 8) { |
| | | //此时车在提升机内部,需要多下达一步指令让车移动到提升机口 |
| | | BasDevp basDevp = basDevpService.selectById(109);//获取提升机信息 |
| | | ShuttleCommand moveCommand = new ShuttleCommand(); |
| | | moveCommand.setCommandWord((short) 1); |
| | | moveCommand.setStartCodeNum(Short.parseShort(basDevp.getQrCodeValue()));//提升机内部二维码 |
| | | moveCommand.setDistCodeNum(commands.get(0).getStartCodeNum());//提升机口二维码 |
| | | moveCommand.setStartToDistDistance(1300); |
| | | moveCommand.setMiddleToDistDistance(0); |
| | | moveCommand.setRunDirection(commands.get(0).getRunDirection()); |
| | | moveCommand.setCommandEnd((short) 1); |
| | | commands.add(0, moveCommand);//将该指令添加到队头 |
| | | if (wrkMast.getWrkSts() == 4) { |
| | | if (currentLev == Utils.getLev(locNo)) { |
| | | //小车和目标在同一楼层 |
| | | //直接计算车到提升机取货再到库位路径指令 |
| | | List<ShuttleCommand> commands = this.shuttleAssignCommand(wrkMast.getWrkSts() == 4 ? currentLocNo : liftSiteLocNo, liftSiteLocNo, locNo, assignCommand, shuttleThread); |
| | | if (commands == null) { |
| | | continue;//找不到路径等待下一次 |
| | | } |
| | | assignCommand.setCommands(commands); |
| | | //分配目标库位 |
| | | shuttleProtocol.setLocNo(wrkMast.getLocNo()); |
| | | //目标库位 |
| | | assignCommand.setLocNo(wrkMast.getLocNo()); |
| | | wrkMast.setWrkSts(9L);//小车入库中 |
| | | }else { |
| | | //小车和目标不在同一楼层 |
| | | //小车移动到提升机口,计算路径 |
| | | List<ShuttleCommand> commands = this.shuttleAssignCommand(currentLocNo, liftSiteLocNo, NavigationMapType.NONE.id, assignCommand, shuttleThread); |
| | | if (commands == null) { |
| | | continue;//未找到路径 |
| | | } |
| | | |
| | | //获取当前小车所在楼层的站点信息 |
| | | BasDevp basDevp = basDevpService.queryByLocNo(liftSiteLocNo); |
| | | Short endStartCode = Short.parseShort(basDevp.getQrCodeValue());//站点二维码 |
| | | |
| | | //增加移动进提升机命令 |
| | | ShuttleCommand moveCommand = shuttleThread.getMoveCommand(endStartCode, liftProtocol.getBarcode(), 1600, ShuttleRunDirection.TOP.id, null, null, 500); |
| | | commands.add(moveCommand); |
| | | |
| | | //分配目标库位 |
| | | shuttleProtocol.setLocNo(liftSiteLocNo); |
| | | //目标库位 |
| | | assignCommand.setLocNo(liftSiteLocNo); |
| | | assignCommand.setCommands(commands); |
| | | wrkMast.setWrkSts(5L);//小车迁移状态 |
| | | } |
| | | } else if (wrkMast.getWrkSts() == 8) { |
| | | //直接计算车到提升机取货再到库位路径指令 |
| | | List<ShuttleCommand> commands = this.shuttleAssignCommand(wrkMast.getWrkSts() == 4 ? currentLocNo : liftSiteLocNo, liftSiteLocNo, locNo, assignCommand, shuttleThread); |
| | | if (commands == null) { |
| | | continue;//找不到路径等待下一次 |
| | | } |
| | | |
| | | //此时车在提升机内部,下达一步指令让车移动到提升机口 |
| | | Integer staNo = Utils.levToOutInStaNo(currentLev >= 2 ? currentLev + 1 : currentLev);//站点号 |
| | | BasDevp basDevp = basDevpService.selectById(staNo); |
| | | |
| | | short startCode = liftProtocol.getBarcode();//提升机内部二维码 |
| | | Short distCode = Short.parseShort(basDevp.getQrCodeValue());//提升机口站点二维码 |
| | | Short runDirection = ShuttleRunDirection.BOTTOM.id;//运行方向 |
| | | //获取命令 |
| | | ShuttleCommand moveCommand = shuttleThread.getMoveCommand(startCode, distCode, 1600, runDirection, null, null, 500); |
| | | commands.add(0, moveCommand);//将该指令添加到队头 |
| | | |
| | | assignCommand.setCommands(commands); |
| | | //分配目标库位 |
| | | shuttleProtocol.setLocNo(wrkMast.getLocNo()); |
| | | //目标库位 |
| | | assignCommand.setLocNo(wrkMast.getLocNo()); |
| | | wrkMast.setWrkSts(9L);//小车入库中 |
| | | }else { |
| | | //不同层,将目标库位分配成提升机库位号 |
| | | |
| | | //小车移动到提升机口,计算路径 |
| | | List<ShuttleCommand> commands = this.shuttleAssignCommand(currentLocNo, liftLocNo, ShuttleTaskModeType.PAK_IN.id); |
| | | //分配目标库位 |
| | | shuttleProtocol.setLocNo(liftLocNo); |
| | | //目标库位 |
| | | assignCommand.setLocNo(liftLocNo); |
| | | assignCommand.setCommands(commands); |
| | | wrkMast.setWrkSts(5L);//小车迁移状态 |
| | | } |
| | | |
| | | // if (wrkMast.getWrkSts() == 8 || Boolean.parseBoolean(searchIdleShuttle.get("sameLay").toString())) { |
| | | // //同一层直接取货无需经过提升机 |
| | | // //直接计算车到提升机取货再到库位路径指令 |
| | | // List<ShuttleCommand> commands = this.shuttleAssignCommand(wrkMast.getWrkSts() == 4 ? currentLocNo : liftSiteLocNo, liftSiteLocNo, locNo, assignCommand, shuttleThread); |
| | | // if (commands == null) { |
| | | // continue;//找不到路径等待下一次 |
| | | // } |
| | | // if (wrkMast.getWrkSts() == 8) { |
| | | // //此时车在提升机内部,下达一步指令让车移动到提升机口 |
| | | // Integer staNo = Utils.levToOutInStaNo(currentLev >= 2 ? currentLev + 1 : currentLev);//站点号 |
| | | // BasDevp basDevp = basDevpService.selectById(staNo); |
| | | // |
| | | // short startCode = liftProtocol.getBarcode();//提升机内部二维码 |
| | | // Short distCode = Short.parseShort(basDevp.getQrCodeValue());//提升机口站点二维码 |
| | | // Short runDirection = ShuttleRunDirection.BOTTOM.id;//运行方向 |
| | | // //获取命令 |
| | | // ShuttleCommand moveCommand = shuttleThread.getMoveCommand(startCode, distCode, 1600, runDirection, startCode, 1600, 500); |
| | | // commands.add(0, moveCommand);//将该指令添加到队头 |
| | | // } |
| | | // assignCommand.setCommands(commands); |
| | | // //分配目标库位 |
| | | // shuttleProtocol.setLocNo(wrkMast.getLocNo()); |
| | | // //目标库位 |
| | | // assignCommand.setLocNo(wrkMast.getLocNo()); |
| | | // wrkMast.setWrkSts(9L);//小车入库中 |
| | | // }else { |
| | | // //不同层,将目标库位分配成提升机库位号 |
| | | // |
| | | // //小车移动到提升机口,计算路径 |
| | | // List<ShuttleCommand> commands = this.shuttleAssignCommand(currentLocNo, liftSiteLocNo, NavigationMapType.NONE.id, assignCommand, shuttleThread); |
| | | // if (commands == null) { |
| | | // continue;//未找到路径 |
| | | // } |
| | | // |
| | | // //获取当前小车所在楼层的站点信息 |
| | | // BasDevp basDevp = basDevpService.queryByLocNo(liftSiteLocNo); |
| | | // Short endStartCode = Short.parseShort(basDevp.getQrCodeValue());//站点二维码 |
| | | // |
| | | // //增加移动进提升机命令 |
| | | // ShuttleCommand moveCommand = shuttleThread.getMoveCommand(endStartCode, liftProtocol.getBarcode(), 1600, ShuttleRunDirection.TOP.id, endStartCode, 1600, 500); |
| | | // commands.add(moveCommand); |
| | | // |
| | | // //分配目标库位 |
| | | // shuttleProtocol.setLocNo(liftSiteLocNo); |
| | | // //目标库位 |
| | | // assignCommand.setLocNo(liftSiteLocNo); |
| | | // assignCommand.setCommands(commands); |
| | | // wrkMast.setWrkSts(5L);//小车迁移状态 |
| | | // } |
| | | |
| | | if (wrkMastMapper.updateById(wrkMast) > 0) { |
| | | //下发任务 |
| | |
| | | |
| | | } |
| | | |
| | | //获取起点-终点指令。mapType:1=》无货地图,2=》有货地图 |
| | | public synchronized List<ShuttleCommand> shuttleAssignCommand(String startLocNo, String locNO,Integer mapType) { |
| | | //获取起点-终点指令 |
| | | public synchronized List<ShuttleCommand> shuttleAssignCommand(String startLocNo, String locNo, Integer mapType, ShuttleAssignCommand assignCommand, ShuttleThread shuttleThread) { |
| | | //获取小车移动速度 |
| | | BasShuttle basShuttle = basShuttleService.selectById(assignCommand.getShuttleNo()); |
| | | Integer runSpeed = 1000; |
| | | if (basShuttle != null) { |
| | | Integer runSpeed1 = basShuttle.getRunSpeed(); |
| | | if (runSpeed1 != null) { |
| | | runSpeed = runSpeed1; |
| | | } |
| | | } |
| | | |
| | | //计算小车起点到中点所需命令 |
| | | List<NavigateNode> calc = NavigateUtils.calc(startLocNo, locNO, mapType); |
| | | List<NavigateNode> calc = NavigateUtils.calc(startLocNo, locNo, mapType, Utils.getShuttlePoints(shuttleThread.getSlave().getId(), Utils.getLev(startLocNo))); |
| | | List<ShuttleCommand> commands = new ArrayList<>(); |
| | | if (calc == null) { |
| | | return null; |
| | | } |
| | | if (!Utils.checkShuttlePath(calc, shuttleThread.getSlave().getId())) {//检测穿梭车行走路径,是否存在其他小车,如有其他小车则进行调离 |
| | | return null; |
| | | } |
| | | List<NavigateNode> allNode = new ArrayList<>(); |
| | | allNode.addAll(calc); |
| | | |
| | | //获取分段路径 |
| | | ArrayList<ArrayList<NavigateNode>> data = NavigateUtils.getSectionPath(calc); |
| | |
| | | for (ArrayList<NavigateNode> nodes : data) { |
| | | //开始路径 |
| | | NavigateNode startPath = nodes.get(0); |
| | | |
| | | //中间路径 |
| | | NavigateNode middlePath = null; |
| | | //通过xy坐标小车二维码 |
| | | Short middleCodeNum = null; |
| | | Integer middleToDistDistance = null;//计算中间点到目标点行走距离 |
| | | if (nodes.size() > 10) {//中段码传倒数第三个 |
| | | //中间路径 |
| | | middlePath = nodes.get(nodes.size() - 2); |
| | | //通过xy坐标小车二维码 |
| | | middleCodeNum = NavigatePositionConvert.xyToPosition(middlePath.getX(), middlePath.getY(), middlePath.getZ()); |
| | | middleToDistDistance = NavigateUtils.getMiddleToDistDistance(nodes, middlePath);//计算中间点到目标点行走距离 |
| | | } else if (nodes.size() > 5) {//中段码传倒数第二个 |
| | | //中间路径 |
| | | middlePath = nodes.get(nodes.size() - 1); |
| | | //通过xy坐标小车二维码 |
| | | middleCodeNum = NavigatePositionConvert.xyToPosition(middlePath.getX(), middlePath.getY(), middlePath.getZ()); |
| | | middleToDistDistance = NavigateUtils.getMiddleToDistDistance(nodes, middlePath);//计算中间点到目标点行走距离 |
| | | } |
| | | |
| | | //目标路径 |
| | | NavigateNode endPath = nodes.get(nodes.size() - 1); |
| | | Integer allDistance = NavigateUtils.getCurrentPathAllDistance(nodes);//计算当前路径行走总距离 |
| | | |
| | | ShuttleCommand command = new ShuttleCommand(); |
| | | command.setCommandWord((short) 1); |
| | | |
| | | //通过xy坐标小车二维码 |
| | | Short startCodeNum = NavigatePositionConvert.xyToPosition(startPath.getX(), startPath.getY(), startPath.getZ()); |
| | | command.setStartCodeNum(startCodeNum); |
| | | |
| | | command.setMiddleCodeNum((short) 1); |
| | | |
| | | //通过xy坐标小车二维码 |
| | | Short distCodeNum = NavigatePositionConvert.xyToPosition(endPath.getX(), endPath.getY(), endPath.getZ()); |
| | | command.setDistCodeNum(distCodeNum); |
| | | |
| | | command.setStartToDistDistance(allDistance); |
| | | command.setMiddleToDistDistance(0); |
| | | command.setRunDirection(ShuttleRunDirection.get(startPath.getDirection()).id); |
| | | command.setPalletLift((short) 1); |
| | | command.setForceMoveDistance(0); |
| | | command.setChargeSwitch((short) 2); |
| | | command.setIOControl((short) 0); |
| | | command.setRadarTmp((short) 0); |
| | | command.setCommandEnd((short) 1); |
| | | //获取移动命令 |
| | | ShuttleCommand command = shuttleThread.getMoveCommand(startCodeNum, distCodeNum, allDistance, ShuttleRunDirection.get(startPath.getDirection()).id, middleCodeNum, middleToDistDistance, runSpeed); |
| | | commands.add(command); |
| | | } |
| | | |
| | | assignCommand.setNodes(allNode);//当前任务所占用的节点list |
| | | //所使用的路径进行锁定禁用 |
| | | NavigateMapData navigateMapData = new NavigateMapData(Utils.getLev(startLocNo)); |
| | | navigateMapData.writeNavigateNodeToRedisMap(allNode, true);////所使用的路径进行锁定禁用 |
| | | |
| | | return commands; |
| | | } |
| | | |
| | | //获取起点-中点-终点指令 |
| | | public synchronized List<ShuttleCommand> shuttleAssignCommand(String startLocNo, String middleLocNo, String locNO) { |
| | | //计算小车起点到中点所需命令 |
| | | List<NavigateNode> calc = NavigateUtils.calc(startLocNo, middleLocNo, 1);//小车无货,走入库地图 |
| | | List<ShuttleCommand> commands = new ArrayList<>(); |
| | | if (calc == null) { |
| | | return null; |
| | | public synchronized List<ShuttleCommand> shuttleAssignCommand(String startLocNo, String middleLocNo, String locNo, ShuttleAssignCommand assignCommand, ShuttleThread shuttleThread) { |
| | | //获取小车移动速度 |
| | | BasShuttle basShuttle = basShuttleService.selectById(assignCommand.getShuttleNo()); |
| | | Integer runSpeed = 1000; |
| | | if (basShuttle != null) { |
| | | Integer runSpeed1 = basShuttle.getRunSpeed(); |
| | | if (runSpeed1 != null) { |
| | | runSpeed = runSpeed1; |
| | | } |
| | | } |
| | | |
| | | //获取分段路径 |
| | | ArrayList<ArrayList<NavigateNode>> data = NavigateUtils.getSectionPath(calc); |
| | | //将每一段路径分成command指令 |
| | | for (ArrayList<NavigateNode> nodes : data) { |
| | | //开始路径 |
| | | NavigateNode startPath = nodes.get(0); |
| | | //目标路径 |
| | | NavigateNode endPath = nodes.get(nodes.size() - 1); |
| | | Integer allDistance = NavigateUtils.getCurrentPathAllDistance(nodes);//计算当前路径行走总距离 |
| | | List<NavigateNode> allNode = new ArrayList<>(); |
| | | |
| | | ShuttleCommand command = new ShuttleCommand(); |
| | | command.setCommandWord((short) 1); |
| | | //计算小车起点到中点所需命令 |
| | | List<NavigateNode> calc = NavigateUtils.calc(startLocNo, middleLocNo, NavigationMapType.NORMAL.id, null);//小车无货,走正常库位通道 |
| | | List<ShuttleCommand> commands = new ArrayList<>(); |
| | | |
| | | //通过xy坐标小车二维码 |
| | | Short startCodeNum = NavigatePositionConvert.xyToPosition(startPath.getX(), startPath.getY(), startPath.getZ()); |
| | | command.setStartCodeNum(startCodeNum); |
| | | if (calc != null) { |
| | | if (!Utils.checkShuttlePath(calc, shuttleThread.getSlave().getId())) {//检测穿梭车行走路径,是否存在其他小车,如有其他小车则进行调离 |
| | | return null; |
| | | } |
| | | |
| | | command.setMiddleCodeNum((short) 1); |
| | | allNode.addAll(calc); |
| | | //获取分段路径 |
| | | ArrayList<ArrayList<NavigateNode>> data = NavigateUtils.getSectionPath(calc); |
| | | //将每一段路径分成command指令 |
| | | for (ArrayList<NavigateNode> nodes : data) { |
| | | //开始路径 |
| | | NavigateNode startPath = nodes.get(0); |
| | | |
| | | //通过xy坐标小车二维码 |
| | | Short distCodeNum = NavigatePositionConvert.xyToPosition(endPath.getX(), endPath.getY(), endPath.getZ()); |
| | | command.setDistCodeNum(distCodeNum); |
| | | //中间路径 |
| | | NavigateNode middlePath = null; |
| | | //通过xy坐标小车二维码 |
| | | Short middleCodeNum = null; |
| | | Integer middleToDistDistance = null;//计算中间点到目标点行走距离 |
| | | if (nodes.size() > 10) {//中段码传倒数第三个 |
| | | //中间路径 |
| | | middlePath = nodes.get(nodes.size() - 2); |
| | | //通过xy坐标小车二维码 |
| | | middleCodeNum = NavigatePositionConvert.xyToPosition(middlePath.getX(), middlePath.getY(), middlePath.getZ()); |
| | | middleToDistDistance = NavigateUtils.getMiddleToDistDistance(nodes, middlePath);//计算中间点到目标点行走距离 |
| | | } else if (nodes.size() > 5) {//中段码传倒数第二个 |
| | | //中间路径 |
| | | middlePath = nodes.get(nodes.size() - 1); |
| | | //通过xy坐标小车二维码 |
| | | middleCodeNum = NavigatePositionConvert.xyToPosition(middlePath.getX(), middlePath.getY(), middlePath.getZ()); |
| | | middleToDistDistance = NavigateUtils.getMiddleToDistDistance(nodes, middlePath);//计算中间点到目标点行走距离 |
| | | } |
| | | |
| | | command.setStartToDistDistance(allDistance); |
| | | command.setMiddleToDistDistance(0); |
| | | command.setRunDirection(ShuttleRunDirection.get(startPath.getDirection()).id); |
| | | command.setPalletLift((short) 1); |
| | | command.setForceMoveDistance(0); |
| | | command.setChargeSwitch((short) 2); |
| | | command.setIOControl((short) 0); |
| | | command.setRadarTmp((short) 0); |
| | | command.setCommandEnd((short) 1); |
| | | commands.add(command); |
| | | //目标路径 |
| | | NavigateNode endPath = nodes.get(nodes.size() - 1); |
| | | Integer allDistance = NavigateUtils.getCurrentPathAllDistance(nodes);//计算当前路径行走总距离 |
| | | |
| | | //通过xy坐标小车二维码 |
| | | Short startCodeNum = NavigatePositionConvert.xyToPosition(startPath.getX(), startPath.getY(), startPath.getZ()); |
| | | //通过xy坐标小车二维码 |
| | | Short distCodeNum = NavigatePositionConvert.xyToPosition(endPath.getX(), endPath.getY(), endPath.getZ()); |
| | | //获取移动命令 |
| | | ShuttleCommand command = shuttleThread.getMoveCommand(startCodeNum, distCodeNum, allDistance, ShuttleRunDirection.get(startPath.getDirection()).id, middleCodeNum, middleToDistDistance, runSpeed); |
| | | commands.add(command); |
| | | } |
| | | } |
| | | |
| | | //小车指令到达目标位置后,再发出一条顶升指令 |
| | | ShuttleCommand command = new ShuttleCommand(); |
| | | command.setCommandWord((short) 2); |
| | | command.setPalletLift((short) 1); |
| | | command.setCommandEnd((short) 1); |
| | | commands.add(command); |
| | | commands.add(shuttleThread.getPalletCommand((short) 1)); |
| | | |
| | | //计算小车中点到终点所需命令 |
| | | List<NavigateNode> calc2 = NavigateUtils.calc(middleLocNo, locNO, 2);//小车有货,走出库地图(出库地图有专用货道) |
| | | List<NavigateNode> calc2 = NavigateUtils.calc(middleLocNo, locNo, NavigationMapType.DFX.id, null);//小车有货,走禁用过DFX库位的地图通道 |
| | | if (calc2 == null) { |
| | | return null; |
| | | } |
| | | if (!Utils.checkShuttlePath(calc2, shuttleThread.getSlave().getId())) {//检测穿梭车行走路径,是否存在其他小车,如有其他小车则进行调离 |
| | | return null; |
| | | } |
| | | allNode.addAll(calc2); |
| | | |
| | | //获取分段路径 |
| | | ArrayList<ArrayList<NavigateNode>> data2 = NavigateUtils.getSectionPath(calc2); |
| | | for (ArrayList<NavigateNode> nodes : data2) { |
| | | //开始路径 |
| | | NavigateNode startPath = nodes.get(0); |
| | | |
| | | //中间路径 |
| | | NavigateNode middlePath = null; |
| | | //通过xy坐标小车二维码 |
| | | Short middleCodeNum = null; |
| | | Integer middleToDistDistance = null;//计算中间点到目标点行走距离 |
| | | if (nodes.size() > 10) {//中段码传倒数第三个 |
| | | //中间路径 |
| | | middlePath = nodes.get(nodes.size() - 2); |
| | | //通过xy坐标小车二维码 |
| | | middleCodeNum = NavigatePositionConvert.xyToPosition(middlePath.getX(), middlePath.getY(), middlePath.getZ()); |
| | | middleToDistDistance = NavigateUtils.getMiddleToDistDistance(nodes, middlePath);//计算中间点到目标点行走距离 |
| | | } else if (nodes.size() > 5) {//中段码传倒数第二个 |
| | | //中间路径 |
| | | middlePath = nodes.get(nodes.size() - 1); |
| | | //通过xy坐标小车二维码 |
| | | middleCodeNum = NavigatePositionConvert.xyToPosition(middlePath.getX(), middlePath.getY(), middlePath.getZ()); |
| | | middleToDistDistance = NavigateUtils.getMiddleToDistDistance(nodes, middlePath);//计算中间点到目标点行走距离 |
| | | } |
| | | |
| | | //目标路径 |
| | | NavigateNode endPath = nodes.get(nodes.size() - 1); |
| | | Integer allDistance = NavigateUtils.getCurrentPathAllDistance(nodes);//计算当前路径行走总距离 |
| | | |
| | | command = new ShuttleCommand(); |
| | | command.setCommandWord((short) 1); |
| | | |
| | | //通过xy坐标小车二维码 |
| | | Short startCodeNum = NavigatePositionConvert.xyToPosition(startPath.getX(), startPath.getY(), startPath.getZ()); |
| | | command.setStartCodeNum(startCodeNum); |
| | | |
| | | command.setMiddleCodeNum((short) 1); |
| | | |
| | | //通过xy坐标小车二维码 |
| | | Short distCodeNum = NavigatePositionConvert.xyToPosition(endPath.getX(), endPath.getY(), endPath.getZ()); |
| | | command.setDistCodeNum(distCodeNum); |
| | | |
| | | command.setStartToDistDistance(allDistance); |
| | | command.setMiddleToDistDistance(0); |
| | | command.setRunDirection(ShuttleRunDirection.get(startPath.getDirection()).id); |
| | | command.setPalletLift((short) 1); |
| | | command.setForceMoveDistance(0); |
| | | command.setChargeSwitch((short) 2); |
| | | command.setIOControl((short) 0); |
| | | command.setRadarTmp((short) 0); |
| | | command.setCommandEnd((short) 1); |
| | | commands.add(command); |
| | | ShuttleCommand moveCommand = shuttleThread.getMoveCommand(startCodeNum, distCodeNum, allDistance, ShuttleRunDirection.get(startPath.getDirection()).id, middleCodeNum, middleToDistDistance, runSpeed); |
| | | commands.add(moveCommand); |
| | | } |
| | | |
| | | //小车指令到达目标位置后,再发出一条托盘下降指令 |
| | | command = new ShuttleCommand(); |
| | | command.setCommandWord((short) 2); |
| | | command.setPalletLift((short) 2); |
| | | command.setCommandEnd((short) 1); |
| | | commands.add(command); |
| | | commands.add(shuttleThread.getPalletCommand((short) 2)); |
| | | |
| | | assignCommand.setNodes(allNode);//当前任务所占用的节点list |
| | | //所使用的路径进行锁定禁用 |
| | | NavigateMapData navigateMapData = new NavigateMapData(Utils.getLev(startLocNo)); |
| | | navigateMapData.writeNavigateNodeToRedisMap(allNode, true);////所使用的路径进行锁定禁用 |
| | | |
| | | return commands; |
| | | } |
| | |
| | | || wrkMast.getWrkSts() == 31) { |
| | | ShuttleThread shuttleThread = null; |
| | | HashMap<String, Object> searchIdleShuttle = null; |
| | | |
| | | LiftThread liftThread = (LiftThread) SlaveConnection.get(SlaveType.Lift, 1); |
| | | LiftProtocol liftProtocol = liftThread.getLiftProtocol(); |
| | | |
| | | if (wrkMast.getWrkSts() == 21) { |
| | | //寻找最近且空闲的四向穿梭车 |
| | | searchIdleShuttle = this.searchIdleShuttle(wrkMast); |
| | | shuttleThread = (ShuttleThread) searchIdleShuttle.get("result"); |
| | | }else if(wrkMast.getWrkSts() == 31 || wrkMast.getWrkSts() == 25) { |
| | | if (wrkMast.getShuttleNo() == null) { |
| | | //寻找最近且空闲的四向穿梭车 |
| | | searchIdleShuttle = this.searchIdleShuttle(wrkMast); |
| | | shuttleThread = (ShuttleThread) searchIdleShuttle.get("result"); |
| | | if (shuttleThread == null) { |
| | | continue; |
| | | } |
| | | wrkMast.setShuttleNo(shuttleThread.getSlave().getId());//给工作档分配四向穿梭车号 |
| | | wrkMastMapper.updateById(wrkMast); |
| | | }else { |
| | | //直接使用任务保存中的小车 |
| | | shuttleThread = (ShuttleThread) SlaveConnection.get(SlaveType.Shuttle, wrkMast.getShuttleNo()); |
| | | } |
| | | }else if(wrkMast.getWrkSts() == 25) {//状态25,需要向小车下发命令从提升机移动出去,需要判断提升机状是否空闲、提升机是否到达目标楼层、目标楼层站点是否存在、目标楼层站点是否给出提升机到位信号 |
| | | |
| | | //判断提升机是否空闲 |
| | | if (!liftProtocol.isIdleNoTask()) { |
| | | try { |
| | | Thread.sleep(1000);//休眠1s |
| | | } catch (InterruptedException e) { |
| | | throw new RuntimeException(e); |
| | | } |
| | | continue;//提升机忙 |
| | | } |
| | | //判断提升机任务号和当前工作档任务号是否一致 |
| | | if (liftProtocol.getTaskNo().intValue() != 0 && liftProtocol.getTaskNo().intValue() != wrkMast.getWrkNo()) { |
| | | continue; |
| | | } |
| | | |
| | | //判断提升机楼层是否到位,判断站点是否给出提升机到位信号 |
| | | String locNo = wrkMast.getSourceLocNo(); |
| | | int lev = Utils.getLev(locNo);//目标二维码所在楼层 |
| | | Short liftLev = liftProtocol.getLev();//提升机所在楼层 |
| | | if (liftLev == null) {//提升机可能在输送线楼层 |
| | | continue; |
| | | } |
| | | if (liftLev.intValue() != lev) { |
| | | continue;//提升机不在目标楼层跳过 |
| | | } |
| | | |
| | | Integer staNo = Utils.levToOutInStaNo(lev >= 2 ? lev + 1 : lev); |
| | | DevpThread devpThread = (DevpThread) SlaveConnection.get(SlaveType.Devp, 1); |
| | | //获取目标站信息 |
| | | StaProtocol staProtocol1 = devpThread.getStation().get(staNo); |
| | | if (staProtocol1 == null) { |
| | | continue;//站点信息不存在 |
| | | } |
| | | if (!staProtocol1.isLiftArrival()) { |
| | | continue;//站点提升机到位信号false |
| | | } |
| | | |
| | | //继续完成之前小车未完成的任务 |
| | | shuttleThread = (ShuttleThread) SlaveConnection.get(SlaveType.Shuttle, wrkMast.getShuttleNo()); |
| | | } else if (wrkMast.getWrkSts() == 31) { |
| | | //继续完成之前小车未完成的任务 |
| | | shuttleThread = (ShuttleThread) SlaveConnection.get(SlaveType.Shuttle, wrkMast.getShuttleNo()); |
| | | } |
| | |
| | | continue; |
| | | } |
| | | |
| | | if (!shuttleProtocol.isIdle()) { |
| | | continue; |
| | | } |
| | | |
| | | if (outStaLocNo == null) { |
| | | continue; |
| | | } |
| | | |
| | | wrkMast.setShuttleNo(shuttleProtocol.getShuttleNo().intValue());//给工作档分配四向穿梭车号 |
| | | //源库位(小车当前位置) |
| | | String currentLocNo = shuttleProtocol.getCurrentLocNo(); |
| | | |
| | | //小车当前层高 |
| | | Integer currentLev = Integer.parseInt(currentLocNo.substring(currentLocNo.length() - 2, currentLocNo.length())); |
| | | //获取提升机 |
| | | LiftSlave liftSlave = slaveProperties.getLift().get(0); |
| | | //提升机库位号 |
| | | String liftLocNo = liftSlave.getLiftLocNo(currentLev); |
| | | |
| | | //分配任务号 |
| | | shuttleProtocol.setTaskNo(wrkMast.getWrkNo().shortValue()); |
| | | //分配源库位 |
| | | shuttleProtocol.setSourceLocNo(currentLocNo); |
| | | |
| | | ShuttleAssignCommand assignCommand = new ShuttleAssignCommand(); |
| | | //四向穿梭车号 |
| | | assignCommand.setShuttleNo(shuttleProtocol.getShuttleNo()); |
| | | //任务号 |
| | | assignCommand.setTaskNo(wrkMast.getWrkNo().shortValue()); |
| | | //入出库模式 |
| | | assignCommand.setTaskMode(ShuttleTaskModeType.PAK_OUT.id.shortValue()); |
| | | assignCommand.setSourceLocNo(currentLocNo); |
| | | |
| | | if (wrkMast.getWrkSts() == 21) { |
| | | |
| | | if (!shuttleProtocol.isIdle()) { |
| | | continue; |
| | | } |
| | | |
| | | //源库位(小车当前位置) |
| | | String currentLocNo = shuttleProtocol.getCurrentLocNo(); |
| | | |
| | | //小车当前层高 |
| | | Integer currentLev = Utils.getLev(currentLocNo); |
| | | //当前楼层提升机输送站点库位号 |
| | | String liftSiteLocNo = Utils.levToOutInStaLocNo(currentLev); |
| | | |
| | | ShuttleAssignCommand assignCommand = new ShuttleAssignCommand(); |
| | | //四向穿梭车号 |
| | | assignCommand.setShuttleNo(shuttleProtocol.getShuttleNo()); |
| | | //任务号 |
| | | assignCommand.setTaskNo(wrkMast.getWrkNo().shortValue()); |
| | | //入出库模式 |
| | | assignCommand.setTaskMode(ShuttleTaskModeType.PAK_OUT.id.shortValue()); |
| | | assignCommand.setSourceLocNo(currentLocNo); |
| | | |
| | | //判断小车和库位是否在同一层 |
| | | if (Boolean.parseBoolean(searchIdleShuttle.get("sameLay").toString())) { |
| | | if (currentLev == Utils.getLev(wrkMast.getSourceLocNo())) { |
| | | //同一层(将小车移动到货物位置) |
| | | |
| | | List<ShuttleCommand> commands = this.shuttleAssignCommand(currentLocNo, wrkMast.getSourceLocNo(), liftLocNo); |
| | | List<ShuttleCommand> commands = this.shuttleAssignCommand(currentLocNo, wrkMast.getSourceLocNo(), liftSiteLocNo, assignCommand, shuttleThread); |
| | | if (commands == null) { |
| | | //未找到路径,等待下一次 |
| | | continue; |
| | | } |
| | | |
| | | //分配目标库位 |
| | | shuttleProtocol.setLocNo(wrkMast.getSourceLocNo()); |
| | | //分配任务号 |
| | | shuttleProtocol.setTaskNo(wrkMast.getWrkNo().shortValue()); |
| | | //分配源库位 |
| | | shuttleProtocol.setSourceLocNo(currentLocNo); |
| | | //目标库位 |
| | | assignCommand.setLocNo(wrkMast.getSourceLocNo()); |
| | | assignCommand.setCommands(commands); |
| | | wrkMast.setWrkSts(26L);//小车搬运中 |
| | | |
| | | if (wrkMastMapper.updateById(wrkMast) > 0) { |
| | | //下发任务 |
| | | MessageQueue.offer(SlaveType.Shuttle, assignCommand.getShuttleNo().intValue(), new Task(3, assignCommand)); |
| | | } |
| | | }else { |
| | | //不同层,将目标库位分配成提升机库位号(将小车移动到提升机位置) |
| | | |
| | | //小车到提升机口指令 |
| | | List<ShuttleCommand> commands = this.shuttleAssignCommand(currentLocNo, liftLocNo, ShuttleTaskModeType.PAK_IN.id); |
| | | shuttleProtocol.setLocNo(liftLocNo); |
| | | List<ShuttleCommand> commands = this.shuttleAssignCommand(currentLocNo, liftSiteLocNo, ShuttleTaskModeType.PAK_IN.id, assignCommand, shuttleThread); |
| | | if (commands == null) { |
| | | if (!currentLocNo.equals(liftSiteLocNo)) {//当前位置也不在提升机口 |
| | | continue;//未找到路径 |
| | | } |
| | | commands = new ArrayList<>(); |
| | | } |
| | | shuttleProtocol.setLocNo(liftSiteLocNo); |
| | | //分配任务号 |
| | | shuttleProtocol.setTaskNo(wrkMast.getWrkNo().shortValue()); |
| | | //分配源库位 |
| | | shuttleProtocol.setSourceLocNo(currentLocNo); |
| | | |
| | | //获取当前小车所在楼层的站点信息 |
| | | BasDevp basDevp = basDevpService.queryByLocNo(liftSiteLocNo); |
| | | Short endStartCode = Short.parseShort(basDevp.getQrCodeValue());//站点二维码 |
| | | |
| | | //增加移动进提升机命令 |
| | | ShuttleCommand moveCommand = shuttleThread.getMoveCommand(endStartCode, liftProtocol.getBarcode(), 1600, ShuttleRunDirection.TOP.id, null, null, 500); |
| | | commands.add(moveCommand); |
| | | |
| | | //目标库位 |
| | | assignCommand.setLocNo(liftLocNo); |
| | | assignCommand.setLocNo(liftSiteLocNo); |
| | | assignCommand.setCommands(commands); |
| | | wrkMast.setWrkSts(22L);//小车迁移状态 |
| | | |
| | | if (wrkMastMapper.updateById(wrkMast) > 0) { |
| | | //下发任务 |
| | | MessageQueue.offer(SlaveType.Shuttle, assignCommand.getShuttleNo().intValue(), new Task(3, assignCommand)); |
| | | } |
| | | } |
| | | } else if (wrkMast.getWrkSts() == 25) { |
| | | List<ShuttleCommand> commands = this.shuttleAssignCommand(currentLocNo, wrkMast.getSourceLocNo(), liftLocNo); |
| | | if (!shuttleProtocol.isIdle(wrkMast.getWrkNo().shortValue())) { |
| | | continue; |
| | | } |
| | | |
| | | wrkMast.setShuttleNo(shuttleProtocol.getShuttleNo().intValue());//给工作档分配四向穿梭车号 |
| | | |
| | | //当前楼层提升机输送站点库位号 |
| | | String liftSiteLocNo = Utils.levToOutInStaLocNo(liftProtocol.getLev().intValue()); |
| | | |
| | | ShuttleAssignCommand assignCommand = new ShuttleAssignCommand(); |
| | | //四向穿梭车号 |
| | | assignCommand.setShuttleNo(shuttleProtocol.getShuttleNo()); |
| | | //任务号 |
| | | assignCommand.setTaskNo(wrkMast.getWrkNo().shortValue()); |
| | | //入出库模式 |
| | | assignCommand.setTaskMode(ShuttleTaskModeType.PAK_OUT.id.shortValue()); |
| | | assignCommand.setSourceLocNo(liftSiteLocNo); |
| | | |
| | | List<ShuttleCommand> commands = this.shuttleAssignCommand(liftSiteLocNo, wrkMast.getSourceLocNo(), liftSiteLocNo, assignCommand, shuttleThread); |
| | | if (commands == null) { |
| | | continue;//未找到路径 |
| | | } |
| | | |
| | | //此时车在提升机内部,需要多下达一步指令让车移动到提升机口 |
| | | BasDevp basDevp = basDevpService.selectById(109);//获取提升机信息 |
| | | ShuttleCommand moveCommand = new ShuttleCommand(); |
| | | moveCommand.setCommandWord((short) 1);//小车移动指令字 |
| | | moveCommand.setStartCodeNum(Short.parseShort(basDevp.getQrCodeValue()));//提升机二维码 |
| | | moveCommand.setDistCodeNum(commands.get(0).getStartCodeNum()); |
| | | moveCommand.setStartToDistDistance(1300); |
| | | moveCommand.setMiddleToDistDistance(0); |
| | | moveCommand.setRunDirection(commands.get(0).getRunDirection()); |
| | | moveCommand.setCommandEnd((short) 1); |
| | | short startCode = liftProtocol.getBarcode();//提升机内部二维码 |
| | | Short distCode = commands.get(0).getStartCodeNum();//目标二维码 |
| | | //获取移动命令 |
| | | ShuttleCommand moveCommand = shuttleThread.getMoveCommand(startCode, distCode, 1600, commands.get(0).getRunDirection(), null, null, 500); |
| | | commands.add(0, moveCommand);//将该指令添加到队头 |
| | | |
| | | //分配目标库位 |
| | | shuttleProtocol.setLocNo(wrkMast.getSourceLocNo()); |
| | | //分配任务号 |
| | | shuttleProtocol.setTaskNo(wrkMast.getWrkNo().shortValue()); |
| | | //分配源库位 |
| | | shuttleProtocol.setSourceLocNo(liftSiteLocNo); |
| | | //目标库位 |
| | | assignCommand.setLocNo(wrkMast.getSourceLocNo()); |
| | | assignCommand.setCommands(commands); |
| | | wrkMast.setWrkSts(26L);//小车搬运中 |
| | | |
| | | if (wrkMastMapper.updateById(wrkMast) > 0) { |
| | | //下发任务 |
| | | MessageQueue.offer(SlaveType.Shuttle, assignCommand.getShuttleNo().intValue(), new Task(3, assignCommand)); |
| | | } |
| | | } |
| | | |
| | | if (wrkMastMapper.updateById(wrkMast) > 0) { |
| | | //下发任务 |
| | | MessageQueue.offer(SlaveType.Shuttle, assignCommand.getShuttleNo().intValue(), new Task(3, assignCommand)); |
| | | } |
| | | } |
| | | } |
| | | } |
| | |
| | | */ |
| | | public HashMap<String,Object> searchIdleShuttle(WrkMast wrkMast) { |
| | | HashMap<String, Object> map = new HashMap<>(); |
| | | String locNo = wrkMast.getWrkSts() < 10 ? wrkMast.getLocNo() : wrkMast.getSourceLocNo();//库位号 |
| | | String locNo = wrkMast.getIoType() < 101 ? wrkMast.getLocNo() : wrkMast.getSourceLocNo();//库位号 |
| | | LocMast locMast = locMastService.queryByLoc(locNo);//找到库位记录 |
| | | String lay = locNo.substring(locNo.length() - 2, locNo.length());//当前工作档库位层高 |
| | | int lev = Utils.getLev(locNo);//当前工作档库位层高 |
| | | ShuttleThread recentShuttle = null;//当前距离最近的四向穿梭车线程 |
| | | |
| | | ArrayList<ShuttleThread> sameLev = new ArrayList<>();//相同楼层的穿梭车 |
| | | ArrayList<ShuttleThread> diffLev = new ArrayList<>();//不同楼层的穿梭车 |
| | | |
| | | //判断其他空闲穿梭车是否离任务最近 |
| | | String distLocNo = null;//目标地点,入库=》提升机口,出库=》货物库位号 |
| | | if (wrkMast.getIoType() == 1) { |
| | | //入库 |
| | | distLocNo = Utils.levToOutInStaLocNo(lev); |
| | | }else if(wrkMast.getIoType() == 101){ |
| | | //出库 |
| | | distLocNo = locNo; |
| | | } else if (wrkMast.getIoType() == 11) { |
| | | //库位移转 |
| | | distLocNo = wrkMast.getSourceLocNo(); |
| | | } |
| | | |
| | | //判断当前任务所在楼层是否有其他任务已经分配了小车,如有则直接用该小车(一层楼仅分配一台车) |
| | | List<WrkMast> wrkMasts = wrkMastService.selectShuttleWrkByLev(lev);//判断当前穿梭车楼层是否已有分配车辆的任务,如果有则分配这辆车 |
| | | if (wrkMasts.size() > 0) { |
| | | //存在其他任务,分配这辆车 |
| | | WrkMast wrkMast1 = wrkMasts.get(0); |
| | | ShuttleThread shuttleThread = (ShuttleThread) SlaveConnection.get(SlaveType.Shuttle, wrkMast1.getShuttleNo()); |
| | | |
| | | map.put("sameLay", true);//同层 |
| | | map.put("result", shuttleThread); |
| | | return map; |
| | | } |
| | | |
| | | for (ShuttleSlave shuttle : slaveProperties.getShuttle()) { |
| | | //获取四向穿梭车线程 |
| | | ShuttleThread shuttleThread = (ShuttleThread) SlaveConnection.get(SlaveType.Shuttle, shuttle.getId()); |
| | | ShuttleProtocol shuttleProtocol = shuttleThread.getShuttleProtocol(); |
| | | if (shuttleProtocol == null) { |
| | | if (shuttleProtocol == null || shuttleProtocol.getShuttleNo() == null) { |
| | | continue; |
| | | } |
| | | if (!shuttleProtocol.isIdle()) { |
| | |
| | | } |
| | | |
| | | String shuttleLocNo = shuttleProtocol.getCurrentLocNo();//二维码对应库位号 |
| | | String shuttleLocNoLay = shuttleLocNo.substring(shuttleLocNo.length() - 2, shuttleLocNo.length());//库位号对应层高 |
| | | if (lay.equals(shuttleLocNoLay)) { |
| | | //当前四向穿梭车和工作档任务在同一层,则调配该车辆 |
| | | map.put("sameLay", true);//同一层 |
| | | if (shuttleLocNo == null) { |
| | | continue; |
| | | } |
| | | |
| | | if (shuttleLocNo.equals(distLocNo)) { |
| | | //车辆当前位置已经是目标库位,无需计算 |
| | | map.put("sameLay", true);//同层 |
| | | map.put("result", shuttleThread); |
| | | return map; |
| | | } |
| | | |
| | | //更新当前最近的四向穿梭车 |
| | | if (recentShuttle == null) { |
| | | recentShuttle = shuttleThread; |
| | | int shuttleLocNoLey = Utils.getLev(shuttleLocNo);//库位号对应层高 |
| | | if (lev == shuttleLocNoLey) { |
| | | //工作档楼层相同的穿梭车 |
| | | sameLev.add(shuttleThread); |
| | | }else { |
| | | ShuttleProtocol recentShuttleProtocol = recentShuttle.getShuttleProtocol();//目前最近穿梭车 |
| | | String recentShuttleLocNo = recentShuttleProtocol.getCurrentLocNo();//二维码对应库位号 |
| | | String recentShuttleLocNoLay = recentShuttleLocNo.substring(recentShuttleLocNo.length() - 2, recentShuttleLocNo.length());//库位号对应层高 |
| | | |
| | | int recentShuttleLocNoLayInt = Integer.parseInt(recentShuttleLocNoLay); |
| | | int layInt = Integer.parseInt(lay); |
| | | int shuttleLocNoLayInt = Integer.parseInt(shuttleLocNoLay); |
| | | int i = Math.abs(layInt - recentShuttleLocNoLayInt);//工作档楼层减最近穿梭车楼层,取绝对值 |
| | | int j = Math.abs(layInt - shuttleLocNoLayInt);//工作档楼层减当前穿梭车楼层,取绝对值 |
| | | if (i < j) { |
| | | //更新最近穿梭车 |
| | | recentShuttle = shuttleThread; |
| | | } else if (i == j) { |
| | | //楼层相同情况 |
| | | //找距离出库点最近的车 |
| | | |
| | | if (!(recentShuttleProtocol.isIdle() && shuttleProtocol.isIdle())) { |
| | | //只要有一辆车不是空闲则不进行调度 |
| | | map.put("sameLay", false);//不同层 |
| | | map.put("result", null); |
| | | return map; |
| | | } |
| | | |
| | | //获取提升机 |
| | | LiftSlave liftSlave = slaveProperties.getLift().get(0); |
| | | //提升机库位号 |
| | | String recentLiftLocNo = liftSlave.getLiftLocNo(recentShuttleLocNoLayInt); |
| | | String shuttleLiftLocNo = liftSlave.getLiftLocNo(shuttleLocNoLayInt); |
| | | |
| | | //当前最近四向穿梭车到提升机路径 |
| | | List<NavigateNode> recentShuttlePath = NavigateUtils.calc(recentShuttleLocNo, recentLiftLocNo, ShuttleTaskModeType.PAK_IN.id); |
| | | //当前楼层四向穿梭车到提升机路径 |
| | | List<NavigateNode> shuttlePath = NavigateUtils.calc(shuttleLocNo, shuttleLiftLocNo, ShuttleTaskModeType.PAK_IN.id); |
| | | //判断哪一个路径最短 |
| | | if (shuttlePath.size() < recentShuttlePath.size()) { |
| | | //如果当前楼层的车路径更小,则更新最近穿梭车 |
| | | recentShuttle = shuttleThread; |
| | | } |
| | | } |
| | | //工作档不同楼层的穿梭车 |
| | | diffLev.add(shuttleThread); |
| | | } |
| | | |
| | | } |
| | | |
| | | map.put("sameLay", false);//不同层 |
| | | map.put("result", recentShuttle); |
| | | Integer recentAllDistance = 9999999; |
| | | if (sameLev.size() > 0) { |
| | | //同一楼层有空闲穿梭车,则只在工作档楼层寻找 |
| | | //寻找离任务最近的穿梭车 |
| | | for (ShuttleThread shuttleThread : sameLev) { |
| | | //当前穿梭车库位号 |
| | | String currentLocNo = shuttleThread.getShuttleProtocol().getCurrentLocNo(); |
| | | //当前穿梭车线程到目标地点距离 |
| | | List<NavigateNode> currentShuttlePath = NavigateUtils.calc(currentLocNo, distLocNo, NavigationMapType.NORMAL.id, Utils.getShuttlePoints(shuttleThread.getSlave().getId(), Utils.getLev(currentLocNo)));//搜索空闲穿梭车,使用正常通道地图 |
| | | if (currentShuttlePath == null) { |
| | | continue; |
| | | } |
| | | Integer currentAllDistance = NavigateUtils.getOriginPathAllDistance(currentShuttlePath);//计算当前路径行走总距离 |
| | | if (currentAllDistance < recentAllDistance) { |
| | | //如果当前楼层的车路径更小,则更新最近穿梭车 |
| | | recentShuttle = shuttleThread; |
| | | } |
| | | } |
| | | |
| | | map.put("sameLay", true);//同层 |
| | | map.put("result", recentShuttle); |
| | | }else { |
| | | //同一楼层,没有空闲穿梭车,只能从其他楼层调度 |
| | | //寻找离任务最近的穿梭车 |
| | | for (ShuttleThread shuttleThread : diffLev) { |
| | | |
| | | //当前穿梭车库位号 |
| | | String currentLocNo = shuttleThread.getShuttleProtocol().getCurrentLocNo(); |
| | | int currentLev = Utils.getLev(currentLocNo); |
| | | List<WrkMast> wrkMasts1 = wrkMastService.selectNoShuttleWrkByLev(currentLev);//判断当前穿梭车楼层是否有待分配车辆的任务,如果有则不分配这辆车 |
| | | if (wrkMasts1.size() > 0) { |
| | | //存在其他任务,跳过这辆车 |
| | | continue; |
| | | } |
| | | |
| | | //当前穿梭车线程到当前车子所在楼层的提升机口距离 |
| | | List<NavigateNode> currentShuttlePath = NavigateUtils.calc(currentLocNo, Utils.levToOutInStaLocNo(currentLev), NavigationMapType.NORMAL.id, Utils.getShuttlePoints(shuttleThread.getSlave().getId(), currentLev));//搜索空闲穿梭车,使用正常通道地图 |
| | | if (currentShuttlePath == null) { |
| | | continue; |
| | | } |
| | | |
| | | Integer currentAllDistance = NavigateUtils.getOriginPathAllDistance(currentShuttlePath);//计算当前路径行走总距离 |
| | | if (currentAllDistance < recentAllDistance) { |
| | | //如果当前楼层的车路径更小,则更新最近穿梭车 |
| | | recentShuttle = shuttleThread; |
| | | } |
| | | } |
| | | |
| | | map.put("sameLay", false);//不同层 |
| | | map.put("result", recentShuttle); |
| | | } |
| | | return map; |
| | | } |
| | | |
| | |
| | | continue; |
| | | } |
| | | |
| | | //四向穿梭车状态为等待确认 |
| | | //四向穿梭车状态为等待确认、小车处于空闲状态 |
| | | if (shuttleProtocol.getProtocolStatus() == ShuttleProtocolStatusType.WAITING.id //任务完成等待确认 |
| | | && shuttleProtocol.getTaskNo() != 0) { |
| | | && shuttleProtocol.getTaskNo() != 0 |
| | | && shuttleProtocol.getBusyStatus() == 0 |
| | | ) { |
| | | //标记复位 |
| | | shuttleProtocol.setPakMk(true); |
| | | |
| | | ShuttleAssignCommand assignCommand = shuttleProtocol.getAssignCommand(); |
| | | |
| | | //将任务档标记为完成 |
| | | WrkMast wrkMast = wrkMastMapper.selectByWorkNo(shuttleProtocol.getTaskNo().intValue()); |
| | | ShuttleAssignCommand moveAssignCommand = null;//避让命令 |
| | | if (wrkMast != null) { |
| | | switch (wrkMast.getWrkSts().intValue()) { |
| | | case 9://9.小车入库搬运中 ==> 14.入库完成 |
| | | wrkMast.setWrkSts(14L); |
| | | //任务号清零 |
| | | shuttleProtocol.setTaskNo((short) 0); |
| | | break; |
| | | case 5://5.迁移小车至提升机口 ==> 6.迁移小车至提升机口完成 |
| | | wrkMast.setWrkSts(6L); |
| | |
| | | wrkMast.setWrkSts(23L); |
| | | break; |
| | | case 26://26.小车出库搬运中 ==> 27.小车出库搬运完成 |
| | | //任务执行完后,小车进入移开提升机口站点位置,以免坠落 |
| | | //搜索一条没有小车的空巷道,并调度小车 |
| | | int distLev = Utils.getLev(wrkMast.getSourceLocNo());//避让楼层 |
| | | String startLocNo = "180020" + distLev; |
| | | moveAssignCommand = Utils.searchEmptyGroupToMoveShuttle(distLev, shuttleThread.getSlave().getId(), shuttleThread, startLocNo); |
| | | if (moveAssignCommand == null) {//调度小车命令为空 |
| | | continue; |
| | | } |
| | | |
| | | wrkMast.setWrkSts(27L); |
| | | //任务号清零 |
| | | shuttleProtocol.setTaskNo((short) 0); |
| | | break; |
| | | default: |
| | | } |
| | | |
| | | if (wrkMastMapper.updateById(wrkMast) > 0) { |
| | | //设置四向穿梭车为空闲状态 |
| | | shuttleProtocol.setProtocolStatus(ShuttleProtocolStatusType.IDLE); |
| | | //源库位清零 |
| | | shuttleProtocol.setSourceLocNo(null); |
| | | //目标库位清零 |
| | | shuttleProtocol.setLocNo(null); |
| | | //任务指令清零 |
| | | shuttleProtocol.setAssignCommand(null); |
| | | News.info("四向穿梭车已确认且任务完成状态,复位。四向穿梭车号={}", shuttleProtocol.getShuttleNo()); |
| | | |
| | | if (wrkMast.getWrkSts() == 27) { |
| | | if (moveAssignCommand != null) { |
| | | try { |
| | | Thread.sleep(4000); |
| | | //下发任务 |
| | | shuttleProtocol.setPakMk(true); |
| | | MessageQueue.offer(SlaveType.Shuttle, shuttleThread.getSlave().getId(), new Task(3, moveAssignCommand)); |
| | | } catch (InterruptedException e) { |
| | | throw new RuntimeException(e); |
| | | } |
| | | } |
| | | } |
| | | |
| | | } else { |
| | | News.error("四向穿梭车已确认且任务完成状态,复位失败,但未找到工作档。四向穿梭车号={},工作号={}", shuttleProtocol.getShuttleNo(), shuttleProtocol.getTaskNo()); |
| | | } |
| | | } |
| | | |
| | | if (assignCommand != null) { |
| | | if (assignCommand.getTaskMode().intValue() == ShuttleTaskModeType.AVOID.id) { |
| | | //避让任务 |
| | | //设置四向穿梭车为空闲状态 |
| | | shuttleProtocol.setProtocolStatus(ShuttleProtocolStatusType.IDLE); |
| | | //任务号清零 |
| | |
| | | shuttleProtocol.setSourceLocNo(null); |
| | | //目标库位清零 |
| | | shuttleProtocol.setLocNo(null); |
| | | //标记复位 |
| | | shuttleProtocol.setPakMk(true); |
| | | //任务指令清零 |
| | | shuttleProtocol.setAssignCommand(null); |
| | | News.info("四向穿梭车已确认且任务完成状态,复位。四向穿梭车号={}", shuttleProtocol.getShuttleNo()); |
| | | } else { |
| | | News.error("四向穿梭车已确认且任务完成状态,复位失败,但未找到工作档。四向穿梭车号={},工作号={}", shuttleProtocol.getShuttleNo(), shuttleProtocol.getTaskNo()); |
| | | News.info("四向穿梭车避让任务已确认且任务完成状态,复位。四向穿梭车号={}", shuttleProtocol.getShuttleNo()); |
| | | } |
| | | } |
| | | |
| | |
| | | wrkCharge.setWrkSts(53L);//迁移完成 |
| | | shuttleProtocol.setProtocolStatus(ShuttleProtocolStatusType.CHARGING); |
| | | break; |
| | | case 56: |
| | | if (shuttleProtocol.getBatteryPower() == 1000) { |
| | | wrkCharge.setWrkSts(60L);//充电完成 |
| | | } |
| | | case 56://小车去充电桩中 |
| | | wrkCharge.setWrkSts(57L);//到达充电桩 |
| | | break; |
| | | default: |
| | | } |
| | |
| | | //设置四向穿梭车为空闲状态 |
| | | shuttleProtocol.setProtocolStatus(ShuttleProtocolStatusType.IDLE); |
| | | } |
| | | //任务号清零 |
| | | shuttleProtocol.setTaskNo((short) 0); |
| | | //源库位清零 |
| | | shuttleProtocol.setSourceLocNo(null); |
| | | //目标库位清零 |
| | | shuttleProtocol.setLocNo(null); |
| | | //标记复位 |
| | | shuttleProtocol.setPakMk(true); |
| | | //任务指令清零 |
| | | shuttleProtocol.setAssignCommand(null); |
| | | if (wrkCharge.getWrkSts() != 57) { |
| | | //任务号清零 |
| | | shuttleProtocol.setTaskNo((short) 0); |
| | | //源库位清零 |
| | | shuttleProtocol.setSourceLocNo(null); |
| | | //目标库位清零 |
| | | shuttleProtocol.setLocNo(null); |
| | | //标记复位 |
| | | shuttleProtocol.setPakMk(true); |
| | | //任务指令清零 |
| | | shuttleProtocol.setAssignCommand(null); |
| | | } |
| | | News.info("四向穿梭车已确认且任务完成状态,复位。四向穿梭车号={}", shuttleProtocol.getShuttleNo()); |
| | | } else { |
| | | News.error("四向穿梭车已确认且任务完成状态,复位失败,但未找到工作档。四向穿梭车号={},工作号={}", shuttleProtocol.getShuttleNo(), shuttleProtocol.getTaskNo()); |
| | |
| | | continue; |
| | | } |
| | | |
| | | //判断提升机是否处于空闲状态 |
| | | if (!liftProtocol.isIdle()) { |
| | | |
| | | // if (!liftProtocol.isIdle()) { |
| | | // continue; |
| | | // } |
| | | |
| | | //判断提升机是否处于空闲状态,没有判断任务号,可能提升机处于空闲,但是还有任务未完成 |
| | | if (!liftProtocol.isIdleNoTask()) { |
| | | continue; |
| | | } |
| | | |
| | | //搜索是否有待处理的任务 |
| | | WrkMast wrkMast = wrkMastMapper.selectLiftStep62327(); |
| | | if (wrkMast == null) { |
| | | List<WrkMast> wrkMasts = wrkMastMapper.selectLiftStep262327(); |
| | | if (wrkMasts.size() == 0) { |
| | | continue; |
| | | } |
| | | |
| | | //给提升机分配任务 |
| | | liftProtocol.setLiftLock(true);//锁定提升机 |
| | | liftProtocol.setTaskNo(wrkMast.getWrkNo().shortValue());//设置任务号 |
| | | liftProtocol.setShuttleNo(wrkMast.getShuttleNo().shortValue());//设置四向穿梭车号 |
| | | liftProtocol.setProtocolStatus(LiftProtocolStatusType.WORKING);//设置提升机状态为工作中 |
| | | for (WrkMast wrkMast : wrkMasts) { |
| | | //搜索是否有其他任务占用了提升机,如果占用提升机的任务和当前任务相同,则运行执行 |
| | | WrkMast wrkMast1 = wrkMastMapper.selectLiftWrkMast(liftProtocol.getLiftNo().intValue()); |
| | | if (wrkMast1 != null && wrkMast1.getWrkNo().intValue() != wrkMast.getWrkNo().intValue()) { |
| | | continue; |
| | | } |
| | | |
| | | //找到四向穿梭车的线程 |
| | | ShuttleThread shuttleThread = (ShuttleThread) SlaveConnection.get(SlaveType.Shuttle, liftProtocol.getShuttleNo().intValue()); |
| | | if (shuttleThread == null) { |
| | | continue; |
| | | } |
| | | ShuttleProtocol shuttleProtocol = shuttleThread.getShuttleProtocol(); |
| | | if (shuttleProtocol == null) { |
| | | continue; |
| | | } |
| | | //命令list |
| | | ArrayList<LiftCommand> commands = new ArrayList<>(); |
| | | |
| | | //命令list |
| | | ArrayList<LiftCommand> commands = new ArrayList<>(); |
| | | DevpThread devpThread = null; |
| | | Integer devpId = null; |
| | | for (DevpSlave devp : slaveProperties.getDevp()){ |
| | | // 获取入库站信息 |
| | | devpThread = (DevpThread) SlaveConnection.get(SlaveType.Devp, devp.getId()); |
| | | devpId = devp.getId(); |
| | | } |
| | | |
| | | //当前穿梭车库位号 |
| | | String currentLocNo = shuttleProtocol.getCurrentLocNo(); |
| | | //当前穿梭车楼层 |
| | | int currentLocNoLey = Integer.parseInt(currentLocNo.substring(currentLocNo.length() - 2, currentLocNo.length())); |
| | | if (wrkMast.getWrkSts() == 2) {//2.设备上走 |
| | | if (liftProtocol.getTaskNo().intValue() != 0) { |
| | | //存在未完成任务号 |
| | | continue; |
| | | } |
| | | if (liftProtocol.getPlatShuttleCheck()) { |
| | | //提升机此时有四向车,可能有未完成的任务,禁止分配新任务 |
| | | continue; |
| | | } |
| | | |
| | | //工作档目标库位号 |
| | | String wrkMastLocNo = wrkMast.getIoType() == 101 ? wrkMast.getSourceLocNo() : wrkMast.getLocNo(); |
| | | //工作档目标库位楼层 |
| | | int wrkMastLocNoLey = Integer.parseInt(wrkMastLocNo.substring(wrkMastLocNo.length() - 2, wrkMastLocNo.length())); |
| | | //获取目标站 |
| | | StaProtocol staProtocol = devpThread.getStation().get(wrkMast.getStaNo()); |
| | | if (staProtocol.isLoading() || !staProtocol.isInEnable()) {//目标站有物,不可入,禁止分配任务 |
| | | continue; |
| | | } |
| | | |
| | | //提升机当前楼层 |
| | | int liftLev = liftProtocol.getLev().intValue(); |
| | | if (liftLev != currentLocNoLey) { |
| | | //不同楼层 |
| | | LiftCommand command1 = new LiftCommand(); |
| | | command1.setLiftNo(liftProtocol.getLiftNo());//提升机号 |
| | | command1.setTaskNo(liftProtocol.getTaskNo());//任务号 |
| | | command1.setRun((short) 1);//升降 |
| | | command1.setDistPosition((short) currentLocNoLey);//目标楼层(穿梭车所在楼层) |
| | | command1.setLiftLock(true);//锁定提升机 |
| | | //工作档目标库位号 |
| | | String wrkMastLocNo = wrkMast.getLocNo(); |
| | | //工作档目标库位楼层 |
| | | int wrkMastLocNoLey = Utils.getLev(wrkMastLocNo); |
| | | |
| | | commands.add(command1);//将命令添加进list |
| | | } |
| | | Integer levTmp = wrkMastLocNoLey; |
| | | if (wrkMastLocNoLey >= 2) { |
| | | levTmp += 1; |
| | | } |
| | | Integer distStaNo = Utils.levToOutInStaNo(levTmp); |
| | | |
| | | //输送线将四向穿梭车移动进来 |
| | | LiftCommand command2 = new LiftCommand(); |
| | | command2.setLiftNo(liftProtocol.getLiftNo());//提升机号 |
| | | command2.setTaskNo(liftProtocol.getTaskNo());//任务号 |
| | | command2.setRun((short) 6);//输送线运作 |
| | | command2.setLiftLock(true);//锁定提升机 |
| | | if (liftProtocol.getPositionArrivalFeedback().intValue() != LiftLevType.TWO.realLev.intValue()) { |
| | | //提升机不在输送线楼层,获取到输送线层的提升机命令 |
| | | LiftCommand command1 = liftThread.getLiftUpDownCommand(liftProtocol.getLiftNo(), liftProtocol.getTaskNo(), LiftLevType.TWO.lev); |
| | | commands.add(command1);//将命令添加进list |
| | | } |
| | | |
| | | commands.add(command2);//将命令添加进list |
| | | //输送线将货物运进来(无货正转) |
| | | LiftCommand command2 = liftThread.getLiftTurnCommand(liftProtocol.getLiftNo(), liftProtocol.getTaskNo(), 3); |
| | | command2.setOperaStaNo((short) 102);//操作102站 |
| | | command2.setRotationDire(1);//给输送线下发链条转动信号,正转 |
| | | command2.setDevpId(devpId); |
| | | command2.setStaNo(distStaNo.shortValue());//设置目标站 |
| | | commands.add(command2);//将命令添加进list |
| | | |
| | | if (liftLev != currentLocNoLey) { |
| | | //提升机前往目标楼层 |
| | | LiftCommand command3 = new LiftCommand(); |
| | | command3.setLiftNo(liftProtocol.getLiftNo());//提升机号 |
| | | command3.setTaskNo(liftProtocol.getTaskNo());//任务号 |
| | | command3.setRun((short) 1);//升降 |
| | | command3.setDistPosition((short) wrkMastLocNoLey);//工作档目标楼层 |
| | | command3.setLiftLock(true);//锁定提升机 |
| | | //提升机前往目标楼层(工作档目标楼层) |
| | | LiftCommand command3 = liftThread.getLiftUpDownCommand(liftProtocol.getLiftNo(), liftProtocol.getTaskNo(), levTmp); |
| | | commands.add(command3);//将命令添加进list |
| | | |
| | | commands.add(command3);//将命令添加进list |
| | | } |
| | | //提升机到达指定楼层,输送线将货物移出去(正转) |
| | | //输送线将货物移出去 |
| | | LiftCommand command4 = liftThread.getLiftTurnCommand(liftProtocol.getLiftNo(), liftProtocol.getTaskNo(), 1); |
| | | command4.setOperaStaNo(distStaNo.shortValue());//操作目标楼层站点 |
| | | command4.setRotationDire(1);//给输送线下发链条转动信号,正转 |
| | | command4.setDevpId(devpId); |
| | | command4.setStaNo(distStaNo.shortValue());//设置目标站 |
| | | commands.add(command4);//将命令添加进list |
| | | |
| | | //提升机到达指定楼层,输送线将四向穿梭车移出去 |
| | | //输送线将四向穿梭车移动出去 |
| | | LiftCommand command4 = new LiftCommand(); |
| | | command4.setLiftNo(liftProtocol.getLiftNo());//提升机号 |
| | | command4.setTaskNo(liftProtocol.getTaskNo());//任务号 |
| | | command4.setRun((short) 3);//输送线运作 |
| | | command4.setLiftLock(true);//锁定提升机 |
| | | //给提升机分配任务 |
| | | liftProtocol.setTaskNo(wrkMast.getWrkNo().shortValue());//设置任务号 |
| | | liftProtocol.setProtocolStatus(LiftProtocolStatusType.WORKING);//设置提升机状态为工作中 |
| | | |
| | | commands.add(command4);//将命令添加进list |
| | | wrkMast.setLiftNo(liftProtocol.getLiftNo().intValue());//设置提升机号用于锁定提升机防止被其他任务占用 |
| | | wrkMast.setWrkSts(3L);//3.提升机搬运中 |
| | | } else if (wrkMast.getWrkSts() == 6) {//6.迁移小车至提升机口完成 => 7.提升机迁移小车中 |
| | | if (liftProtocol.getTaskNo().intValue() != 0 && liftProtocol.getTaskNo().intValue() != wrkMast.getWrkNo()) { |
| | | //提升机存在未完成任务,且提升机任务号和当前工作档任务号不一致 |
| | | continue; |
| | | } |
| | | liftProtocol.setShuttleNo(wrkMast.getShuttleNo().shortValue());//设置四向穿梭车号 |
| | | |
| | | switch (wrkMast.getWrkSts().intValue()) { |
| | | case 6://6.迁移小车至提升机口完成 |
| | | wrkMast.setWrkSts(7L);//7.提升机迁移小车中 |
| | | break; |
| | | case 23://23.迁移小车至提升机口完成 |
| | | wrkMast.setWrkSts(24L);//24.提升机迁移小车中 |
| | | break; |
| | | case 27://27.小车出库搬运完成 |
| | | //判断小车是否在提升机内,且处于空闲状态 |
| | | ShuttleThread shuttleThread = (ShuttleThread) SlaveConnection.get(SlaveType.Shuttle, wrkMast.getShuttleNo()); |
| | | if (shuttleThread == null) { |
| | | continue; |
| | | } |
| | | ShuttleProtocol shuttleProtocol = shuttleThread.getShuttleProtocol(); |
| | | if (shuttleProtocol == null) { |
| | | continue; |
| | | } |
| | | if (!shuttleProtocol.isIdle(wrkMast.getWrkNo().shortValue())) { |
| | | continue;//小车状态忙 |
| | | } |
| | | if (shuttleProtocol.getCurrentCode().intValue() != liftProtocol.getBarcode().intValue()) { |
| | | continue;//小车当前二维码和提升机内部二维码不一致,不允许执行 |
| | | } |
| | | if (!liftProtocol.getPlatShuttleCheck()) { |
| | | //提升机未检测到小车,禁止执行 |
| | | continue; |
| | | } |
| | | |
| | | //工作档目标库位号 |
| | | String wrkMastLocNo = wrkMast.getLocNo(); |
| | | //工作档目标库位楼层 |
| | | int wrkMastLocNoLey = Utils.getLev(wrkMastLocNo); |
| | | if (wrkMastLocNoLey >= 2) { |
| | | wrkMastLocNoLey++; |
| | | } |
| | | |
| | | //提升机前往目标楼层(工作档目标楼层) |
| | | LiftCommand command1 = liftThread.getLiftUpDownCommand(liftProtocol.getLiftNo(), liftProtocol.getTaskNo(), wrkMastLocNoLey); |
| | | commands.add(command1);//将命令添加进list |
| | | |
| | | //给提升机分配任务 |
| | | liftProtocol.setTaskNo(wrkMast.getWrkNo().shortValue());//设置任务号 |
| | | liftProtocol.setProtocolStatus(LiftProtocolStatusType.WORKING);//设置提升机状态为工作中 |
| | | |
| | | wrkMast.setLiftNo(liftProtocol.getLiftNo().intValue());//设置提升机号用于锁定提升机防止被其他任务占用 |
| | | wrkMast.setWrkSts(7L);//6.迁移小车至提升机口完成 => 7.提升机迁移小车中 |
| | | } else if(wrkMast.getWrkSts() == 23) {//23.迁移小车至提升机口完成 => 24.提升机迁移小车中 |
| | | if (liftProtocol.getTaskNo().intValue() != 0 && liftProtocol.getTaskNo().intValue() != wrkMast.getWrkNo()) { |
| | | //提升机存在未完成任务,且提升机任务号和当前工作档任务号不一致 |
| | | continue; |
| | | } |
| | | liftProtocol.setShuttleNo(wrkMast.getShuttleNo().shortValue());//设置四向穿梭车号 |
| | | |
| | | //判断小车是否在提升机内,且处于空闲状态 |
| | | ShuttleThread shuttleThread = (ShuttleThread) SlaveConnection.get(SlaveType.Shuttle, wrkMast.getShuttleNo()); |
| | | if (shuttleThread == null) { |
| | | continue; |
| | | } |
| | | ShuttleProtocol shuttleProtocol = shuttleThread.getShuttleProtocol(); |
| | | if (shuttleProtocol == null) { |
| | | continue; |
| | | } |
| | | |
| | | if (!shuttleProtocol.isIdle(wrkMast.getWrkNo().shortValue())) { |
| | | continue;//小车状态忙 |
| | | } |
| | | if (shuttleProtocol.getCurrentCode().intValue() != liftProtocol.getBarcode().intValue()) { |
| | | continue;//小车当前二维码和提升机内部二维码不一致,不允许执行 |
| | | } |
| | | if (!liftProtocol.getPlatShuttleCheck()) { |
| | | //提升机未检测到小车,禁止执行 |
| | | continue; |
| | | } |
| | | |
| | | //工作档目标库位号 |
| | | String wrkMastLocNo = wrkMast.getSourceLocNo(); |
| | | //工作档目标库位楼层 |
| | | int wrkMastLocNoLey = Utils.getLev(wrkMastLocNo); |
| | | if (wrkMastLocNoLey >= 2) { |
| | | wrkMastLocNoLey++; |
| | | } |
| | | |
| | | //提升机前往目标楼层(工作档目标楼层) |
| | | LiftCommand command1 = liftThread.getLiftUpDownCommand(liftProtocol.getLiftNo(), liftProtocol.getTaskNo(), wrkMastLocNoLey); |
| | | commands.add(command1);//将命令添加进list |
| | | |
| | | //给提升机分配任务 |
| | | liftProtocol.setTaskNo(wrkMast.getWrkNo().shortValue());//设置任务号 |
| | | liftProtocol.setProtocolStatus(LiftProtocolStatusType.WORKING);//设置提升机状态为工作中 |
| | | |
| | | wrkMast.setLiftNo(liftProtocol.getLiftNo().intValue());//设置提升机号用于锁定提升机防止被其他任务占用 |
| | | wrkMast.setWrkSts(24L);//23.迁移小车至提升机口完成 => 24.提升机迁移小车中 |
| | | } else if (wrkMast.getWrkSts() == 27) {//27.小车出库搬运完成 |
| | | if (liftProtocol.getTaskNo().intValue() != 0 && liftProtocol.getTaskNo().intValue() != wrkMast.getWrkNo()) { |
| | | //提升机存在未完成任务,且提升机任务号和当前工作档任务号不一致 |
| | | continue; |
| | | } |
| | | if (liftProtocol.getPlatShuttleCheck()) { |
| | | //提升机此时有四向车,可能有未完成的任务,禁止分配新任务 |
| | | continue; |
| | | } |
| | | |
| | | //工作档源库位号 |
| | | String wrkMastLocNo = wrkMast.getSourceLocNo(); |
| | | //工作档源库位楼层 |
| | | int wrkMastLocNoLey = Utils.getLev(wrkMastLocNo); |
| | | |
| | | //提升机当前楼层 |
| | | int liftLev = liftProtocol.getLev().intValue(); |
| | | |
| | | //判断提升机是否到位 |
| | | StaProtocol staProtocol = devpThread.getStation().get(Utils.levToOutInStaNo(wrkMastLocNoLey >= 2 ? wrkMastLocNoLey + 1 : wrkMastLocNoLey));//起始站点 |
| | | if (liftLev != wrkMastLocNoLey && !staProtocol.isLiftArrival()) { |
| | | //提升机不在工作档源库位楼层,调度提升机 |
| | | LiftCommand command1 = liftThread.getLiftUpDownCommand(liftProtocol.getLiftNo(), liftProtocol.getTaskNo(), wrkMastLocNoLey); |
| | | commands.add(command1);//将命令添加进list |
| | | } |
| | | |
| | | //输送线将货物运进来(无货反转) |
| | | LiftCommand command2 = liftThread.getLiftTurnCommand(liftProtocol.getLiftNo(), liftProtocol.getTaskNo(), 4); |
| | | command2.setOperaStaNo(staProtocol.getSiteId().shortValue());//输送线操作站点号 |
| | | command2.setRotationDire(2);//给输送线下发链条转动信号,反转 |
| | | command2.setDevpId(devpId);//输送线ID |
| | | command2.setStaNo((short) 104);//写入出库目标站104 |
| | | commands.add(command2);//将命令添加进list |
| | | |
| | | //提升机前往出库口,输送线楼层 |
| | | LiftCommand command3 = liftThread.getLiftUpDownCommand(liftProtocol.getLiftNo(), liftProtocol.getTaskNo(), LiftLevType.TWO.lev); |
| | | command3.setDevpId(devpId);//输送线ID |
| | | commands.add(command3);//将命令添加进list |
| | | |
| | | //提升机到达指定楼层,输送线将货物移出去(反转) |
| | | //输送线将货物移出去 |
| | | LiftCommand command4 = liftThread.getLiftTurnCommand(liftProtocol.getLiftNo(), liftProtocol.getTaskNo(), 2); |
| | | command4.setOperaStaNo((short) 102);//操作102站 |
| | | command4.setRotationDire(2);//给输送线下发链条转动信号,反转 |
| | | command4.setDevpId(devpId);//输送线ID |
| | | commands.add(command4);//将命令添加进list |
| | | |
| | | //提升机链条执行完毕后,给102站写入资料 |
| | | LiftCommand command5 = liftThread.getResetCommand(); |
| | | command5.setDevpId(devpId);//输送线ID |
| | | command5.setOperaStaNo((short) 102);//操作102站 |
| | | command5.setStaNo((short) 104);//写入出库目标站104 |
| | | command5.setRotationDire(0);//链条转动停止 |
| | | commands.add(command5); |
| | | |
| | | //给提升机分配任务 |
| | | liftProtocol.setTaskNo(wrkMast.getWrkNo().shortValue());//设置任务号 |
| | | liftProtocol.setProtocolStatus(LiftProtocolStatusType.WORKING);//设置提升机状态为工作中 |
| | | |
| | | wrkMast.setLiftNo(liftProtocol.getLiftNo().intValue());//设置提升机号用于锁定提升机防止被其他任务占用 |
| | | wrkMast.setWrkSts(28L);//28.提升机搬运中 |
| | | break; |
| | | } |
| | | |
| | | //所需命令组合完毕,更新数据库,提交到线程去工作 |
| | | LiftAssignCommand assignCommand = new LiftAssignCommand(); |
| | | assignCommand.setCommands(commands); |
| | | assignCommand.setLiftNo(liftProtocol.getLiftNo()); |
| | | assignCommand.setTaskNo(liftProtocol.getTaskNo()); |
| | | if (wrkMastMapper.updateById(wrkMast) > 0) { |
| | | //下发任务 |
| | | MessageQueue.offer(SlaveType.Lift, liftProtocol.getLiftNo().intValue(), new Task(3, assignCommand)); |
| | | } |
| | | } |
| | | |
| | | //所需命令组合完毕,更新数据库,提交到线程去工作 |
| | | LiftAssignCommand assignCommand = new LiftAssignCommand(); |
| | | assignCommand.setCommands(commands); |
| | | assignCommand.setLiftNo(liftProtocol.getLiftNo()); |
| | | assignCommand.setTaskNo(liftProtocol.getTaskNo()); |
| | | if (wrkMastMapper.updateById(wrkMast) > 0) { |
| | | //下发任务 |
| | | MessageQueue.offer(SlaveType.Lift, liftProtocol.getLiftNo().intValue(), new Task(3, assignCommand)); |
| | | } |
| | | } |
| | | } |
| | | |
| | |
| | | continue; |
| | | } |
| | | |
| | | //提升机为等待确认 |
| | | if (liftProtocol.getProtocolStatus() == LiftProtocolStatusType.WAITING.id && liftProtocol.getTaskNo() != 0) { |
| | | //提升机为等待确认且空闲 |
| | | if (liftProtocol.getProtocolStatus() == LiftProtocolStatusType.WAITING.id |
| | | && liftProtocol.getTaskNo() != 0 |
| | | && !liftProtocol.getRunning() |
| | | ) { |
| | | |
| | | DevpThread devpThread = null; |
| | | Integer devpId = null; |
| | | for (DevpSlave devp : slaveProperties.getDevp()){ |
| | | // 获取入库站信息 |
| | | devpThread = (DevpThread) SlaveConnection.get(SlaveType.Devp, devp.getId()); |
| | | devpId = devp.getId(); |
| | | } |
| | | |
| | | //将任务档标记为完成 |
| | | WrkMast wrkMast = wrkMastMapper.selectByWorkNo72428(liftProtocol.getTaskNo().intValue()); |
| | | WrkMast wrkMast = wrkMastMapper.selectByWorkNo372428(liftProtocol.getTaskNo().intValue()); |
| | | if (wrkMast != null) { |
| | | //判断提升机是否到达任务楼层 |
| | | String locNo = wrkMast.getIoType() < 101 ? wrkMast.getLocNo() : wrkMast.getSourceLocNo(); |
| | | int lev = Utils.getLev(locNo);//任务目标楼层 |
| | | |
| | | //标记复位 |
| | | liftProtocol.setPakMk(true); |
| | | |
| | | switch (wrkMast.getWrkSts().intValue()) { |
| | | case 3://3.提升机搬运中 ==> 4.提升机搬运完成 |
| | | if (liftProtocol.getLev().intValue() != lev) { |
| | | continue;//提升机没有到达目标 |
| | | } |
| | | //给目标站设置工作号 |
| | | StaProtocol staProtocol = devpThread.getStation().get(wrkMast.getStaNo());//目标站 |
| | | staProtocol.setWorkNo(wrkMast.getWrkNo().shortValue()); |
| | | staProtocol.setStaNo(wrkMast.getStaNo().shortValue()); |
| | | boolean result = MessageQueue.offer(SlaveType.Devp, devpId, new Task(2, staProtocol)); |
| | | if (!result) { |
| | | throw new CoolException("更新plc站点信息失败"); |
| | | } |
| | | wrkMast.setWrkSts(4L); |
| | | //任务号清零 |
| | | liftProtocol.setTaskNo((short) 0); |
| | | wrkMast.setLiftNo(null);//提升机解锁 |
| | | break; |
| | | case 7://7.提升机迁移小车中 ==> 8.提升机迁移小车完成 |
| | | if (liftProtocol.getLev().intValue() != lev) { |
| | | continue;//提升机没有到达目标 |
| | | } |
| | | wrkMast.setWrkSts(8L); |
| | | break; |
| | | case 24://24.提升机迁移小车中 ==> 25.提升机迁移小车完成 |
| | | if (liftProtocol.getLev().intValue() != lev) { |
| | | continue;//提升机没有到达目标 |
| | | } |
| | | wrkMast.setWrkSts(25L); |
| | | break; |
| | | case 28://28.提升机搬运中 ==> 29.提升机搬运完成 |
| | | if (liftProtocol.getPositionArrivalFeedback().intValue() != 2) { |
| | | continue;//提升机是否达到输送线楼层 |
| | | } |
| | | wrkMast.setWrkSts(29L); |
| | | wrkMast.setWrkSts(34L);//34.出库完成,暂时先直接完成出库工作档,后续需要根据输送线给出的状态来确定34.出库完成状态 |
| | | //任务号清零 |
| | | liftProtocol.setTaskNo((short) 0); |
| | | wrkMast.setLiftNo(null);//提升机解锁 |
| | | break; |
| | | default: |
| | | } |
| | |
| | | if (wrkMastMapper.updateById(wrkMast) > 0) { |
| | | //设置提升机为空闲状态 |
| | | liftProtocol.setProtocolStatus(LiftProtocolStatusType.IDLE); |
| | | //任务号清零 |
| | | liftProtocol.setTaskNo((short) 0); |
| | | //标记复位 |
| | | liftProtocol.setPakMk(true); |
| | | //任务指令清零 |
| | | liftProtocol.setAssignCommand(null); |
| | | //提升机解锁 |
| | | liftProtocol.setLiftLock(false); |
| | | News.info("提升机已确认且任务完成状态,复位。提升机号={}", liftProtocol.getLiftNo()); |
| | | News.info("提升机已确认且任务完成状态。提升机号={}", liftProtocol.getLiftNo()); |
| | | } else { |
| | | News.error("提升机已确认且任务完成状态,复位失败,但未找到工作档。提升机号={},工作号={}", liftProtocol.getLiftNo(), liftProtocol.getTaskNo()); |
| | | } |
| | |
| | | //查询是否有充电任务 |
| | | WrkCharge wrkCharge = wrkChargeMapper.selectByWorkNo(liftProtocol.getTaskNo().intValue()); |
| | | if (wrkCharge != null) { |
| | | //标记复位 |
| | | liftProtocol.setPakMk(true); |
| | | |
| | | switch (wrkCharge.getWrkSts().intValue()) { |
| | | case 54://提升机搬运中 |
| | | wrkCharge.setWrkSts(55L);//提升机搬运完成 |
| | |
| | | liftProtocol.setPakMk(true); |
| | | //任务指令清零 |
| | | liftProtocol.setAssignCommand(null); |
| | | //提升机解锁 |
| | | liftProtocol.setLiftLock(false); |
| | | News.info("提升机已确认且任务完成状态,复位。提升机号={}", liftProtocol.getLiftNo()); |
| | | } else { |
| | | News.error("提升机已确认且任务完成状态,复位失败,但未找到工作档。提升机号={},工作号={}", liftProtocol.getLiftNo(), liftProtocol.getTaskNo()); |
| | | } |
| | | } |
| | | } |
| | | } |
| | | } |
| | | |
| | | /** |
| | | * 当前库位组是否存在空闲小车 |
| | | */ |
| | | public Integer hasCar(String locNo) { |
| | | for (SteSlave ste : slaveProperties.getSte()) { |
| | | // 获取堆垛机信息 |
| | | SteThread steThread = (SteThread) SlaveConnection.get(SlaveType.Ste, ste.getId()); |
| | | SteProtocol steProtocol = steThread.getSteProtocol(); |
| | | BasSte basSte = basSteService.selectById(ste.getId()); |
| | | if (Cools.isEmpty(steProtocol, basSte)) { continue; } |
| | | if (Utils.getGroupRow(locNo, true).equals(Utils.getGroupRow(basSte.getRow(), true)) |
| | | && basSte.getBay() == Utils.getBay(locNo) |
| | | && basSte.getLev() == Utils.getLev(locNo)) { |
| | | return ste.getId(); |
| | | } |
| | | } |
| | | return null; |
| | | } |
| | | |
| | | /** |
| | | * 当前库位组是否存在其他小车 |
| | | */ |
| | | public Integer existOtherSte(String locNo, Integer steNo) { |
| | | Integer otherSteNo = null; |
| | | for (SteSlave ste : slaveProperties.getSte()) { |
| | | if (ste.getId().equals(steNo)) { continue; } |
| | | // 获取堆垛机信息 |
| | | SteThread steThread = (SteThread) SlaveConnection.get(SlaveType.Ste, ste.getId()); |
| | | SteProtocol steProtocol = steThread.getSteProtocol(); |
| | | if (steProtocol == null) { continue; } |
| | | if (steProtocol.isEnable()) { |
| | | BasSte basSte = basSteService.selectById(ste.getId()); |
| | | if (basSte != null) { |
| | | if ((Utils.getGroupRow(locNo, true).equals(Utils.getGroupRow(basSte.getRow(), true)) |
| | | && basSte.getBay() == Utils.getBay(locNo) |
| | | && basSte.getLev() == Utils.getLev(locNo)) |
| | | || |
| | | (Utils.getGroupRow(locNo, true).equals(Utils.getGroupRow(steProtocol.getRow().intValue(), true)) |
| | | && steProtocol.getBay() == Utils.getBay(locNo) |
| | | && steProtocol.getLev() == Utils.getLev(locNo)) |
| | | ) { |
| | | otherSteNo = ste.getId(); |
| | | break; |
| | | //不是入出库调度任务、工作档任务,进行提升机的复位 |
| | | if (liftProtocol.getAssignCommand() != null) { |
| | | //设置提升机为空闲状态 |
| | | liftProtocol.setProtocolStatus(LiftProtocolStatusType.IDLE); |
| | | //判断是否为四向穿梭车调度提升机,如是则无需清理任务号 |
| | | if (!liftProtocol.getSecurityMk()) { |
| | | //任务号清零 |
| | | liftProtocol.setTaskNo((short) 0); |
| | | } |
| | | //标记复位 |
| | | liftProtocol.setPakMk(true); |
| | | //任务指令清零 |
| | | liftProtocol.setAssignCommand(null); |
| | | News.info("提升机已确认且任务完成状态,复位。提升机号={}", liftProtocol.getLiftNo()); |
| | | } |
| | | |
| | | } |
| | | } |
| | | return otherSteNo; |
| | | } |
| | | |
| | | /** |
| | | * 当前库位组是否存在空闲小车 |
| | | * 库位移转 |
| | | */ |
| | | public Integer hasCarOfIdle(String locNo) { |
| | | for (SteSlave ste : slaveProperties.getSte()) { |
| | | // 获取堆垛机信息 |
| | | SteThread steThread = (SteThread) SlaveConnection.get(SlaveType.Ste, ste.getId()); |
| | | SteProtocol steProtocol = steThread.getSteProtocol(); |
| | | if (steProtocol == null) { continue; } |
| | | if (steProtocol.isIdle()) { |
| | | if (Utils.getGroupRow(locNo, true).equals(Utils.getGroupRow(steProtocol.getRow().intValue(), true)) |
| | | && steProtocol.getBay() == Utils.getBay(locNo) |
| | | && steProtocol.getLev() == Utils.getLev(locNo)) { |
| | | return steProtocol.getSteNo().intValue(); |
| | | } |
| | | } |
| | | } |
| | | return null; |
| | | } |
| | | |
| | | /** |
| | | * 查找当前库位最适合的穿梭车来作业 |
| | | */ |
| | | public SteThread queryIdleCar(WrkMast wrkMast) { |
| | | List<BasSte> basStes = basSteService.selectList(new EntityWrapper<>()); |
| | | int val = 0; |
| | | SteThread result = null; |
| | | for (BasSte basSte : basStes) { |
| | | // 获取穿梭车信息 |
| | | SteThread steThread = (SteThread) SlaveConnection.get(SlaveType.Ste, basSte.getSteNo()); |
| | | SteProtocol steProtocol = steThread.getSteProtocol(); |
| | | if (steProtocol == null) { continue; } |
| | | if (!steProtocol.isIdle()) { continue; } |
| | | // if (steProtocol.getRow() == 1) { continue; } |
| | | String locNo = wrkMast.getWrkSts() < 10 ? wrkMast.getLocNo() : wrkMast.getSourceLocNo(); |
| | | // 如果在同一个库位组 |
| | | if (Utils.getGroupRow(locNo, true).equals(Utils.getGroupRow(steProtocol.getRow().intValue(), true)) |
| | | && steProtocol.getBay().intValue() == Utils.getBay(locNo) |
| | | && steProtocol.getLev().intValue() == Utils.getLev(locNo)) { |
| | | return steThread; |
| | | } |
| | | LocMast locMast = locMastService.selectById(locNo); |
| | | int lev = locMast.getLev1(); |
| | | int bay = locMast.getBay1(); |
| | | int levAbs = Math.abs(lev - steProtocol.getLev()); |
| | | int bayAbs = Math.abs(bay - steProtocol.getBay()); |
| | | if (val == 0) { |
| | | val = levAbs + bayAbs; |
| | | result = steThread; |
| | | } else { |
| | | if ((levAbs + bayAbs) < val) { |
| | | val = levAbs + bayAbs; |
| | | result = steThread; |
| | | } |
| | | } |
| | | } |
| | | return result; |
| | | } |
| | | |
| | | public SteThread queryIdleCar(CrnProtocol crnProtocol) { |
| | | List<BasSte> basStes = basSteService.selectList(new EntityWrapper<>()); |
| | | int val = 0; |
| | | SteThread result = null; |
| | | for (BasSte basSte : basStes) { |
| | | // 获取穿梭车信息 |
| | | SteThread steThread = (SteThread) SlaveConnection.get(SlaveType.Ste, basSte.getSteNo()); |
| | | SteProtocol steProtocol = steThread.getSteProtocol(); |
| | | if (steProtocol == null) { continue; } |
| | | if (!steProtocol.isIdle()) { continue; } |
| | | if (steProtocol.getRow() == 1) { continue;} |
| | | int lev = crnProtocol.getLevel(); |
| | | int bay = crnProtocol.getBay(); |
| | | int levAbs = Math.abs(lev - steProtocol.getLev()); |
| | | int bayAbs = Math.abs(bay - steProtocol.getBay()); |
| | | if (val == 0) { |
| | | val = levAbs + bayAbs; |
| | | result = steThread; |
| | | } else { |
| | | if ((levAbs + bayAbs) < val) { |
| | | val = levAbs + bayAbs; |
| | | result = steThread; |
| | | } |
| | | } |
| | | } |
| | | return result; |
| | | } |
| | | |
| | | /** |
| | | * 让小车行走至待机位 |
| | | */ |
| | | public void letCarBeWaiting(WrkMast wrkMast, Integer steNo, String locNo) { |
| | | // 获取穿梭车信息 |
| | | SteThread steThread = (SteThread) SlaveConnection.get(SlaveType.Ste, steNo); |
| | | SteProtocol steProtocol = steThread.getSteProtocol(); |
| | | if (steProtocol == null) { return; } |
| | | if (steProtocol.isIdle()) { |
| | | |
| | | // 如果处于待机位 |
| | | if (steProtocol.locaType.equals(SteLocaType.A_WAITING) || steProtocol.locaType.equals(SteLocaType.B_WAITING)) { |
| | | // 修改工作档状态 绑定穿梭车 |
| | | wrkMast.setWrkSts(3L); |
| | | wrkMast.setSteNo(steNo); |
| | | wrkMast.setModiTime(new Date()); |
| | | if (wrkMastMapper.updateById(wrkMast) == 0) { |
| | | News.error("修改工作档状态 绑定穿梭车 失败!!,工作号={}", wrkMast.getWrkNo()); |
| | | } |
| | | } else { |
| | | // 命令下发区 -------------------------------------------------------------------------- |
| | | SteCommand steCommand = new SteCommand(); |
| | | steCommand.setSteNo(steNo); // 穿梭车编号 |
| | | steCommand.setTaskNo(wrkMast.getWrkNo()); // 工作号 |
| | | steCommand.setTaskMode(SteTaskModeType.findWaiting(steProtocol.getRow().intValue())); // 任务模式: 行走至待机位 |
| | | |
| | | steCommand.setRow(Utils.getGroupRow(steProtocol.getRow().intValue(), true).shortValue()); |
| | | steCommand.setBay(steProtocol.getBay()); |
| | | steCommand.setLev(steProtocol.getLev()); |
| | | |
| | | if (!MessageQueue.offer(SlaveType.Ste, steNo, new Task(2, steCommand))) { |
| | | News.error("穿梭车命令下发失败,穿梭车号={},任务数据={}", steNo, JSON.toJSON(steCommand)); |
| | | } else { |
| | | // 修改工作档状态 绑定穿梭车 |
| | | wrkMast.setSteNo(steNo); |
| | | wrkMast.setModiTime(new Date()); |
| | | if (wrkMastMapper.updateById(wrkMast) == 0) { |
| | | News.error("修改工作档状态 绑定穿梭车 失败!!,工作号={}", wrkMast.getWrkNo()); |
| | | } |
| | | } |
| | | } |
| | | } |
| | | } |
| | | |
| | | public void letCarBeWaiting(WrkCharge wrkCharge, Integer steNo) { |
| | | // 获取穿梭车信息 |
| | | SteThread steThread = (SteThread) SlaveConnection.get(SlaveType.Ste, steNo); |
| | | SteProtocol steProtocol = steThread.getSteProtocol(); |
| | | if (steProtocol == null) { return; } |
| | | |
| | | if (!basSteService.updatePakMk(steNo, "Y")) { |
| | | News.error("修改穿梭车作业状态 失败!!,穿梭车={}", steNo); |
| | | public synchronized void locToLocExecute() { |
| | | //获取出入库工作档 |
| | | List<WrkMast> wrkMasts = wrkMastMapper.selectInOutWrkMast(); |
| | | if (wrkMasts.size() > 0) { |
| | | //有出入库任务,必须等待任务执行完毕再执行库位移转 |
| | | return; |
| | | } |
| | | |
| | | // 命令下发区 -------------------------------------------------------------------------- |
| | | SteCommand steCommand = new SteCommand(); |
| | | steCommand.setSteNo(steNo); // 穿梭车编号 |
| | | steCommand.setTaskNo(wrkCharge.getWrkNo()); // 工作号 |
| | | steCommand.setTaskMode(SteTaskModeType.findOriginByLoc(steProtocol.getRow().intValue())); // 任务模式: 去近点 等待堆垛机叉取 |
| | | //查询库位移转工作档 |
| | | List<WrkMast> wrkMasts1 = wrkMastMapper.selectLocToLocWrkMast(); |
| | | for (WrkMast wrkMast : wrkMasts1) { |
| | | |
| | | steCommand.setRow(Utils.getGroupRow(steProtocol.getRow().intValue(), true).shortValue()); |
| | | steCommand.setBay(steProtocol.getBay()); |
| | | steCommand.setLev(steProtocol.getLev()); |
| | | |
| | | if (!MessageQueue.offer(SlaveType.Ste, steNo, new Task(2, steCommand))) { |
| | | News.error("穿梭车命令下发失败,穿梭车号={},任务数据={}", steNo, JSON.toJSON(steCommand)); |
| | | } else { |
| | | // 修改工作档状态 绑定穿梭车 |
| | | wrkCharge.setSteNo(steNo); |
| | | wrkCharge.setModiTime(new Date()); |
| | | if (!wrkChargeService.updateById(wrkCharge)) { |
| | | News.error("修改工作档状态 绑定穿梭车 失败!!,工作号={}", wrkCharge.getWrkNo()); |
| | | boolean step1 = this.locToLocExecuteStep1(wrkMast);//绑定小车 |
| | | if (!step1) { |
| | | continue; |
| | | } |
| | | |
| | | boolean step2 = this.locToLocExecuteStep2(wrkMast);//调度小车到目标楼层 |
| | | if (!step2) { |
| | | continue; |
| | | } |
| | | |
| | | boolean step3 = this.locToLocExecuteStep3(wrkMast);//同楼层库位移转 |
| | | if (!step3) { |
| | | continue; |
| | | } |
| | | |
| | | } |
| | | } |
| | | |
| | | /** |
| | | * 让小车从 远点 ====>> 移动到近点 |
| | | * 等待堆垛机搬运 |
| | | * 绑定小车并调度车 |
| | | * 如需主方法执行continue,请返回false |
| | | * ps:返回值true并不代表该方法执行成功,返回值仅做标记用于主方法是否执行continue |
| | | */ |
| | | public void letCarBeReady(WrkMast wrkMast, Integer steNo, String locNo) { |
| | | // 获取穿梭车信息 |
| | | SteThread steThread = (SteThread) SlaveConnection.get(SlaveType.Ste, steNo); |
| | | SteProtocol steProtocol = steThread.getSteProtocol(); |
| | | if (steProtocol == null) { return; } |
| | | if (steProtocol.isIdle()) { |
| | | |
| | | // 命令下发区 -------------------------------------------------------------------------- |
| | | SteCommand steCommand = new SteCommand(); |
| | | steCommand.setSteNo(steNo); // 穿梭车编号 |
| | | steCommand.setTaskNo(wrkMast.getWrkNo()); // 工作号 |
| | | steCommand.setTaskMode(SteTaskModeType.findOriginByLoc(steProtocol)); // 任务模式: 去近点 等待堆垛机叉取 |
| | | |
| | | steCommand.setRow(Utils.getGroupRow(steProtocol.getRow().intValue(), true).shortValue()); |
| | | steCommand.setBay(steProtocol.getBay()); |
| | | steCommand.setLev(steProtocol.getLev()); |
| | | |
| | | if (!MessageQueue.offer(SlaveType.Ste, steNo, new Task(2, steCommand))) { |
| | | News.error("穿梭车命令下发失败,穿梭车号={},任务数据={}", steNo, JSON.toJSON(steCommand)); |
| | | } else { |
| | | // 修改工作档状态 绑定穿梭车 |
| | | wrkMast.setSteNo(steNo); |
| | | wrkMast.setModiTime(new Date()); |
| | | if (wrkMastMapper.updateById(wrkMast) == 0) { |
| | | News.error("修改工作档状态 绑定穿梭车 失败!!,工作号={}", wrkMast.getWrkNo()); |
| | | } |
| | | private boolean locToLocExecuteStep1(WrkMast wrkMast) { |
| | | if (wrkMast.getShuttleNo() == null) {//给库位移转绑定穿梭车号 |
| | | //寻找最近且空闲的四向穿梭车 |
| | | HashMap<String,Object> searchIdleShuttle = this.searchIdleShuttle(wrkMast); |
| | | ShuttleThread shuttleThread = (ShuttleThread) searchIdleShuttle.get("result"); |
| | | if (shuttleThread == null) { |
| | | //没有找到空闲穿梭车 |
| | | return false; |
| | | } |
| | | wrkMast.setShuttleNo(shuttleThread.getSlave().getId());//给工作档分配四向穿梭车号 |
| | | wrkMastMapper.updateById(wrkMast); |
| | | } |
| | | return true; |
| | | } |
| | | |
| | | /** |
| | | * 让小车从 远点 ====>> 移动到近点 |
| | | * 等待堆垛机搬运 |
| | | * 调度小车到目标楼层 |
| | | * 如需主方法执行continue,请返回false |
| | | * ps:返回值true并不代表该方法执行成功,返回值仅做标记用于主方法是否执行continue |
| | | */ |
| | | public void letCarBeReady(WrkCharge wrkCharge, Integer steNo) { |
| | | // 获取穿梭车信息 |
| | | SteThread steThread = (SteThread) SlaveConnection.get(SlaveType.Ste, steNo); |
| | | SteProtocol steProtocol = steThread.getSteProtocol(); |
| | | if (steProtocol == null) { return; } |
| | | if (steProtocol.isIdle()) { |
| | | private boolean locToLocExecuteStep2(WrkMast wrkMast) { |
| | | if (wrkMast.getWrkSts() == 1 && wrkMast.getShuttleNo() != null) { |
| | | ShuttleThread shuttleThread = (ShuttleThread) SlaveConnection.get(SlaveType.Shuttle, wrkMast.getShuttleNo()); |
| | | ShuttleProtocol shuttleProtocol = shuttleThread.getShuttleProtocol(); |
| | | if (!shuttleProtocol.isIdle(wrkMast.getWrkNo().shortValue())) { |
| | | return false;//小车处于不空闲状态 |
| | | } |
| | | |
| | | // 命令下发区 -------------------------------------------------------------------------- |
| | | SteCommand steCommand = new SteCommand(); |
| | | steCommand.setSteNo(steNo); // 穿梭车编号 |
| | | steCommand.setTaskNo(wrkCharge.getWrkNo()); // 工作号 |
| | | steCommand.setTaskMode(SteTaskModeType.findOriginByLoc(steProtocol)); // 任务模式: 去近点 等待堆垛机叉取 |
| | | String currentLocNo = shuttleProtocol.getCurrentLocNo();//小车当前库位号 |
| | | int shuttleLev = Utils.getLev(currentLocNo);//小车所在楼层 |
| | | |
| | | steCommand.setRow(Utils.getGroupRow(steProtocol.getRow().intValue(), true).shortValue()); |
| | | steCommand.setBay(steProtocol.getBay()); |
| | | steCommand.setLev(steProtocol.getLev()); |
| | | LiftThread liftThread = (LiftThread) SlaveConnection.get(SlaveType.Lift, 1); |
| | | LiftProtocol liftProtocol = liftThread.getLiftProtocol(); |
| | | |
| | | if (!MessageQueue.offer(SlaveType.Ste, steNo, new Task(2, steCommand))) { |
| | | News.error("穿梭车命令下发失败,穿梭车号={},任务数据={}", steNo, JSON.toJSON(steCommand)); |
| | | } else { |
| | | // 修改工作档状态 绑定穿梭车 |
| | | wrkCharge.setSteNo(steNo); |
| | | wrkCharge.setModiTime(new Date()); |
| | | if (!wrkChargeService.updateById(wrkCharge)) { |
| | | News.error("修改工作档状态 绑定穿梭车 失败!!,工作号={}", wrkCharge.getWrkNo()); |
| | | //判断小车是否再目标楼层 |
| | | if (shuttleLev != Utils.getLev(wrkMast.getLocNo())) { |
| | | //小车和目标不在同一楼层 |
| | | |
| | | //提升机口站点库位号 |
| | | String liftSiteLocNo = Utils.levToOutInStaLocNo(shuttleLev); |
| | | |
| | | //创建分配命令 |
| | | ShuttleAssignCommand assignCommand = new ShuttleAssignCommand(); |
| | | assignCommand.setShuttleNo(shuttleProtocol.getShuttleNo());//四向穿梭车号 |
| | | assignCommand.setTaskNo(wrkMast.getWrkNo().shortValue());//任务号 |
| | | assignCommand.setTaskMode(ShuttleTaskModeType.PAK_IN.id.shortValue());//入出库模式 |
| | | assignCommand.setSourceLocNo(currentLocNo);//源库位(小车当前位置) |
| | | |
| | | //小车移动到提升机口,计算路径 |
| | | List<ShuttleCommand> commands = this.shuttleAssignCommand(shuttleProtocol.getLocNo(), liftSiteLocNo, NavigationMapType.NONE.id, assignCommand, shuttleThread); |
| | | if (commands == null) { |
| | | return false;//未找到路径 |
| | | } |
| | | |
| | | //获取当前小车所在楼层的站点信息 |
| | | BasDevp basDevp = basDevpService.queryByLocNo(liftSiteLocNo); |
| | | Short endStartCode = Short.parseShort(basDevp.getQrCodeValue());//站点二维码 |
| | | |
| | | //增加移动进提升机命令 |
| | | ShuttleCommand moveCommand = shuttleThread.getMoveCommand(endStartCode, liftProtocol.getBarcode(), 1600, ShuttleRunDirection.TOP.id, null, null, 500); |
| | | commands.add(moveCommand); |
| | | |
| | | //分配目标库位 |
| | | shuttleProtocol.setLocNo(liftSiteLocNo); |
| | | //目标库位 |
| | | assignCommand.setLocNo(liftSiteLocNo); |
| | | assignCommand.setCommands(commands); |
| | | wrkMast.setWrkSts(5L);//小车迁移状态 |
| | | |
| | | if (wrkMastMapper.updateById(wrkMast) > 0) { |
| | | //下发任务 |
| | | MessageQueue.offer(SlaveType.Shuttle, assignCommand.getShuttleNo().intValue(), new Task(3, assignCommand)); |
| | | } |
| | | } |
| | | } |
| | | return true; |
| | | } |
| | | |
| | | /** |
| | | * 同楼层库位移转 |
| | | * 如需主方法执行continue,请返回false |
| | | * ps:返回值true并不代表该方法执行成功,返回值仅做标记用于主方法是否执行continue |
| | | */ |
| | | private boolean locToLocExecuteStep3(WrkMast wrkMast) { |
| | | if (wrkMast.getShuttleNo() == null) { |
| | | return false; |
| | | } |
| | | |
| | | ShuttleThread shuttleThread = (ShuttleThread) SlaveConnection.get(SlaveType.Shuttle, wrkMast.getShuttleNo()); |
| | | ShuttleProtocol shuttleProtocol = shuttleThread.getShuttleProtocol(); |
| | | if (!shuttleProtocol.isIdle(wrkMast.getWrkNo().shortValue())) { |
| | | return false;//小车处于不空闲状态 |
| | | } |
| | | |
| | | LiftThread liftThread = (LiftThread) SlaveConnection.get(SlaveType.Lift, 1); |
| | | LiftProtocol liftProtocol = liftThread.getLiftProtocol(); |
| | | |
| | | DevpThread devpThread = null; |
| | | for (DevpSlave devp : slaveProperties.getDevp()){ |
| | | // 获取入库站信息 |
| | | devpThread = (DevpThread) SlaveConnection.get(SlaveType.Devp, devp.getId()); |
| | | } |
| | | |
| | | //判断小车是否在工作档任务目标楼层 |
| | | String currentLocNo = shuttleProtocol.getCurrentLocNo();//小车当前库位号 |
| | | int shuttleLev = Utils.getLev(currentLocNo);//小车所在楼层 |
| | | if (shuttleLev != Utils.getLev(wrkMast.getLocNo())) { |
| | | return false;//不在同一楼层 |
| | | } |
| | | |
| | | if (wrkMast.getWrkSts() == 1 || wrkMast.getWrkSts() == 8) { |
| | | //调度小车执行同楼层移库任务 |
| | | |
| | | //创建分配命令 |
| | | ShuttleAssignCommand assignCommand = new ShuttleAssignCommand(); |
| | | assignCommand.setShuttleNo(shuttleProtocol.getShuttleNo());//四向穿梭车号 |
| | | assignCommand.setTaskNo(wrkMast.getWrkNo().shortValue());//任务号 |
| | | assignCommand.setTaskMode(ShuttleTaskModeType.PAK_IN.id.shortValue());//入出库模式 |
| | | assignCommand.setSourceLocNo(currentLocNo);//源库位(小车当前位置) |
| | | |
| | | List<ShuttleCommand> commands = new ArrayList<>(); |
| | | |
| | | if (wrkMast.getWrkSts() == 8) {//8.提升机迁移小车完成,需要将小车移出提升机 |
| | | //判断提升机是否空闲 |
| | | if (!liftProtocol.isIdleNoTask()) { |
| | | return false;//提升机忙 |
| | | } |
| | | //判断提升机任务号和当前工作档任务号是否一致 |
| | | if (liftProtocol.getTaskNo().intValue() != 0 && liftProtocol.getTaskNo().intValue() != wrkMast.getWrkNo()) { |
| | | return false; |
| | | } |
| | | |
| | | //判断提升机楼层是否到位,判断站点是否给出提升机到位信号 |
| | | String locNo = wrkMast.getLocNo(); |
| | | int lev = Utils.getLev(locNo);//目标二维码所在楼层 |
| | | int liftLev = liftProtocol.getLev().intValue();//提升机所在楼层 |
| | | if (liftLev != lev) { |
| | | return false;//提升机不在目标楼层跳过 |
| | | } |
| | | |
| | | Integer staNo = Utils.levToOutInStaNo(lev >= 2 ? lev + 1 : lev); |
| | | //获取目标站信息 |
| | | StaProtocol staProtocol1 = devpThread.getStation().get(staNo); |
| | | if (staProtocol1 == null) { |
| | | return false;//站点信息不存在 |
| | | } |
| | | if (!staProtocol1.isLiftArrival()) { |
| | | return false;//站点提升机到位信号false |
| | | } |
| | | |
| | | BasDevp basDevp = basDevpService.selectById(staNo); |
| | | short startCode = liftProtocol.getBarcode();//提升机内部二维码 |
| | | Short distCode = Short.parseShort(basDevp.getQrCodeValue());//提升机口站点二维码 |
| | | Short runDirection = ShuttleRunDirection.BOTTOM.id;//运行方向 |
| | | //获取命令 |
| | | ShuttleCommand moveCommand = shuttleThread.getMoveCommand(startCode, distCode, 1600, runDirection, null, null, 500); |
| | | commands.add(0, moveCommand);//将该指令添加到队头 |
| | | |
| | | currentLocNo = basDevp.getLocNo();//使用输送站点口作为起点坐标 |
| | | } |
| | | |
| | | //直接计算车到源库位到目标库位路径 |
| | | List<ShuttleCommand> commands1 = this.shuttleAssignCommand(currentLocNo, wrkMast.getSourceLocNo(), wrkMast.getLocNo(), assignCommand, shuttleThread); |
| | | if (commands1 == null) { |
| | | return false;//找不到路径等待下一次 |
| | | } |
| | | commands.addAll(commands1); |
| | | |
| | | //分配任务号 |
| | | shuttleProtocol.setTaskNo(wrkMast.getWrkNo().shortValue()); |
| | | //分配源库位 |
| | | shuttleProtocol.setSourceLocNo(wrkMast.getSourceLocNo()); |
| | | |
| | | assignCommand.setCommands(commands); |
| | | //分配目标库位 |
| | | shuttleProtocol.setLocNo(wrkMast.getLocNo()); |
| | | //目标库位 |
| | | assignCommand.setLocNo(wrkMast.getLocNo()); |
| | | wrkMast.setWrkSts(9L);//小车入库中 |
| | | if (wrkMastMapper.updateById(wrkMast) > 0) { |
| | | //下发任务 |
| | | MessageQueue.offer(SlaveType.Shuttle, assignCommand.getShuttleNo().intValue(), new Task(3, assignCommand)); |
| | | } |
| | | } |
| | | |
| | | return true; |
| | | } |
| | | |
| | | /** |
| | |
| | | * 四向穿梭车电量检测 ===>> 发起充电 |
| | | */ |
| | | public synchronized void loopShuttleCharge() { |
| | | for (DevpSlave devpSlave : slaveProperties.getDevp()) { |
| | | SiemensDevpThread devpThread = (SiemensDevpThread) SlaveConnection.get(SlaveType.Devp, devpSlave.getId()); |
| | | for (ShuttleSlave shuttle : slaveProperties.getShuttle()) { |
| | | //获取四向穿梭车线程 |
| | | ShuttleThread shuttleThread = (ShuttleThread) SlaveConnection.get(SlaveType.Shuttle, shuttle.getId()); |
| | | ShuttleProtocol shuttleProtocol = shuttleThread.getShuttleProtocol(); |
| | | if (shuttleProtocol == null) { |
| | | continue; |
| | | } |
| | | |
| | | //判断当前小车是否满足需要充电要求 |
| | | if (!shuttleProtocol.isRequireCharge()) { |
| | | continue; |
| | | } |
| | | |
| | | WrkCharge wrkCharge = wrkChargeService.selectWorking(null, WrkChargeType.charge); |
| | | if (wrkCharge != null) {//已有充电任务 |
| | | continue; |
| | | } |
| | | |
| | | ShuttleChargeType shuttleCharge = null; |
| | | String locNo; |
| | | for (ShuttleChargeType chargeType : ShuttleChargeType.values()) { |
| | | switch (chargeType.id) { |
| | | case 1: |
| | | if (devpThread.charge0 == false) { |
| | | ShuttleChargeType first = ShuttleChargeType.FIRST; |
| | | locNo = first.locNo; |
| | | if (wrkChargeService.selectWorkingOfCharge(first.id) == null) { |
| | | shuttleCharge = first; |
| | | } |
| | | } |
| | | break; |
| | | default: |
| | | } |
| | | } |
| | | |
| | | if (shuttleCharge == null) { |
| | | continue; |
| | | } |
| | | |
| | | String chargeLocNo = shuttleCharge.locNo; |
| | | wrkCharge = new WrkCharge(); |
| | | wrkCharge.setShuttleNo(shuttle.getId()); |
| | | wrkCharge.setCharge(shuttleCharge.id); |
| | | wrkCharge.setWrkNo(commonService.getChargeWorkNo(4)); |
| | | wrkCharge.setWrkSts(51L); // 21.准备充电 |
| | | wrkCharge.setIoPri((double) 10); |
| | | wrkCharge.setLocNo(chargeLocNo); |
| | | wrkCharge.setMemo("charge"); |
| | | wrkCharge.setAppeTime(new Date()); |
| | | if (!wrkChargeService.insert(wrkCharge)) { |
| | | News.error("保存{}号四向穿梭车充电任务失败!!!", shuttle.getId()); |
| | | continue; |
| | | } |
| | | |
| | | shuttleProtocol.setProtocolStatus(ShuttleProtocolStatusType.CHARGING);//充电中 |
| | | News.info("保存{}号四向穿梭车充电任务成功!!!", shuttle.getId()); |
| | | for (ShuttleSlave shuttle : slaveProperties.getShuttle()) { |
| | | //获取四向穿梭车线程 |
| | | ShuttleThread shuttleThread = (ShuttleThread) SlaveConnection.get(SlaveType.Shuttle, shuttle.getId()); |
| | | ShuttleProtocol shuttleProtocol = shuttleThread.getShuttleProtocol(); |
| | | if (shuttleProtocol == null) { |
| | | continue; |
| | | } |
| | | |
| | | //判断当前小车是否满足需要充电要求 |
| | | if (!shuttleProtocol.isRequireCharge()) { |
| | | continue; |
| | | } |
| | | |
| | | WrkCharge wrkCharge = wrkChargeService.selectWorking(shuttleProtocol.getShuttleNo().intValue()); |
| | | if (wrkCharge != null) {//已有充电任务 |
| | | continue; |
| | | } |
| | | |
| | | ShuttleChargeType shuttleCharge = null; |
| | | for (ShuttleChargeType chargeType : ShuttleChargeType.values()) { |
| | | if (wrkChargeService.selectWorkingOfCharge(chargeType.id) == null) { |
| | | shuttleCharge = chargeType; |
| | | break; |
| | | } |
| | | } |
| | | |
| | | if (shuttleCharge == null) { |
| | | continue; |
| | | } |
| | | |
| | | String chargeLocNo = shuttleCharge.locNo; |
| | | wrkCharge = new WrkCharge(); |
| | | wrkCharge.setShuttleNo(shuttle.getId()); |
| | | wrkCharge.setCharge(shuttleCharge.id); |
| | | wrkCharge.setWrkNo(commonService.getChargeWorkNo(4)); |
| | | wrkCharge.setWrkSts(51L); // 21.准备充电 |
| | | wrkCharge.setIoPri((double) 10); |
| | | wrkCharge.setLocNo(chargeLocNo); |
| | | wrkCharge.setMemo("charge"); |
| | | wrkCharge.setAppeTime(new Date()); |
| | | if (!wrkChargeService.insert(wrkCharge)) { |
| | | News.error("保存{}号四向穿梭车充电任务失败!!!", shuttle.getId()); |
| | | continue; |
| | | } |
| | | |
| | | shuttleProtocol.setProtocolStatus(ShuttleProtocolStatusType.CHARGING);//充电中 |
| | | News.info("保存{}号四向穿梭车充电任务成功!!!", shuttle.getId()); |
| | | } |
| | | |
| | | |
| | | } |
| | | |
| | | /** |
| | | * 执行四向穿梭车充电任务 |
| | | */ |
| | | public synchronized void executeShuttleCharge() { |
| | | WrkCharge wrkCharge = wrkChargeService.selectWorking(null, WrkChargeType.charge); |
| | | if (wrkCharge == null) { |
| | | return; |
| | | } |
| | | for (ShuttleSlave shuttle : slaveProperties.getShuttle()) { |
| | | WrkCharge wrkCharge = wrkChargeService.selectWorking(shuttle.getId()); |
| | | if (wrkCharge == null) { |
| | | continue; |
| | | } |
| | | |
| | | ShuttleThread shuttleThread = (ShuttleThread) SlaveConnection.get(SlaveType.Shuttle, wrkCharge.getShuttleNo()); |
| | | if (shuttleThread == null) { |
| | | continue; |
| | | } |
| | | ShuttleProtocol shuttleProtocol = shuttleThread.getShuttleProtocol(); |
| | | if (shuttleProtocol == null) { |
| | | continue; |
| | | } |
| | | |
| | | ShuttleThread shuttleThread = (ShuttleThread) SlaveConnection.get(SlaveType.Shuttle, wrkCharge.getShuttleNo()); |
| | | if (shuttleThread == null) { |
| | | return; |
| | | } |
| | | ShuttleProtocol shuttleProtocol = shuttleThread.getShuttleProtocol(); |
| | | if (shuttleProtocol == null) { |
| | | return; |
| | | } |
| | | //获取提升机 |
| | | LiftThread liftThread = (LiftThread) SlaveConnection.get(SlaveType.Lift, 1); |
| | | if (liftThread == null) { |
| | | continue; |
| | | } |
| | | LiftProtocol liftProtocol = liftThread.getLiftProtocol(); |
| | | if (liftProtocol == null) { |
| | | continue; |
| | | } |
| | | //充电库位号 |
| | | String chargeLocNo = wrkCharge.getLocNo(); |
| | | //充电库位层高 |
| | | Integer chargeLocNoLev = Utils.getLev(chargeLocNo); |
| | | |
| | | //当前穿梭车库位号 |
| | | String currentLocNo = shuttleProtocol.getCurrentLocNo(); |
| | | //小车当前层高 |
| | | Integer currentLev = Integer.parseInt(currentLocNo.substring(currentLocNo.length() - 2, currentLocNo.length())); |
| | | //获取提升机 |
| | | LiftSlave liftSlave = slaveProperties.getLift().get(0); |
| | | //提升机库位号 |
| | | String liftLocNo = liftSlave.getLiftLocNo(currentLev); |
| | | //充电库位号 |
| | | String chargeLocNo = wrkCharge.getLocNo(); |
| | | //充电库位层高 |
| | | Integer chargeLocNoLev = Integer.parseInt(chargeLocNo.substring(chargeLocNo.length() - 2, chargeLocNo.length())); |
| | | if (wrkCharge.getWrkSts() == 51) { |
| | | //当前穿梭车库位号 |
| | | String currentLocNo = shuttleProtocol.getCurrentLocNo(); |
| | | if (currentLocNo == null) { |
| | | continue; |
| | | } |
| | | //小车当前层高 |
| | | Integer currentLev = Utils.getLev(currentLocNo); |
| | | |
| | | if (wrkCharge.getWrkSts() == 51 || wrkCharge.getWrkSts() == 55) { |
| | | if (currentLev == chargeLocNoLev) { |
| | | //同一层无需经过提升机 |
| | | if (currentLev == chargeLocNoLev) { |
| | | //同一层无需经过提升机 |
| | | //直接计算车到充电库位 |
| | | |
| | | ShuttleAssignCommand assignCommand = new ShuttleAssignCommand(); |
| | | |
| | | //获取小车到充电库位路径指令 |
| | | List<ShuttleCommand> commands = this.shuttleAssignCommand(currentLocNo, chargeLocNo, NavigationMapType.NONE.id, assignCommand, shuttleThread); |
| | | if (commands == null) { |
| | | continue;//未找到路径 |
| | | } |
| | | //进行充电中 |
| | | shuttleProtocol.setProtocolStatus(ShuttleProtocolStatusType.CHARGING); |
| | | |
| | | assignCommand.setShuttleNo(shuttleProtocol.getShuttleNo()); |
| | | assignCommand.setTaskMode(ShuttleTaskModeType.CHARGE.id.shortValue());//充电 |
| | | assignCommand.setTaskNo(wrkCharge.getWrkNo().shortValue()); |
| | | assignCommand.setCharge(true);//充电任务 |
| | | |
| | | //创建充电指令 |
| | | ShuttleCommand command = shuttleThread.getChargeSwitchCommand((short) 1);//开始充电 |
| | | commands.add(command); |
| | | |
| | | //指令集分配 |
| | | assignCommand.setCommands(commands); |
| | | |
| | | wrkCharge.setWrkSts(56L);//充电中状态 |
| | | if (wrkChargeMapper.updateById(wrkCharge) > 0) { |
| | | //下发任务 |
| | | MessageQueue.offer(SlaveType.Shuttle, assignCommand.getShuttleNo().intValue(), new Task(3, assignCommand)); |
| | | } |
| | | }else { |
| | | //不同层,调度小车到充电桩目标层 |
| | | |
| | | ShuttleAssignCommand assignCommand = new ShuttleAssignCommand(); |
| | | |
| | | //获取小车当前楼层的站点号 |
| | | String liftSiteLocNo = Utils.levToOutInStaLocNo(currentLev); |
| | | |
| | | //小车移动到提升机口站点,计算路径 |
| | | List<ShuttleCommand> commands = this.shuttleAssignCommand(currentLocNo, liftSiteLocNo, NavigationMapType.NONE.id, assignCommand, shuttleThread); |
| | | if (commands == null) { |
| | | continue;//未找到路径 |
| | | } |
| | | |
| | | //获取当前小车所在楼层的站点信息 |
| | | BasDevp basDevp = basDevpService.queryByLocNo(liftSiteLocNo); |
| | | if (basDevp == null) { |
| | | continue;//找不到站点信息 |
| | | } |
| | | Short basDevpQrCode = Short.parseShort(basDevp.getQrCodeValue());//站点二维码 |
| | | |
| | | //增加移动进提升机命令 |
| | | ShuttleCommand moveCommand = shuttleThread.getMoveCommand(basDevpQrCode, liftProtocol.getBarcode(), 1600, ShuttleRunDirection.TOP.id, basDevpQrCode, 1600, 500); |
| | | commands.add(moveCommand); |
| | | |
| | | //分配目标库位 |
| | | shuttleProtocol.setLocNo(chargeLocNo); |
| | | assignCommand.setShuttleNo(shuttleProtocol.getShuttleNo()); |
| | | assignCommand.setTaskMode(ShuttleTaskModeType.CHARGE.id.shortValue());//充电 |
| | | assignCommand.setTaskNo(wrkCharge.getWrkNo().shortValue()); |
| | | assignCommand.setCharge(true);//充电任务 |
| | | //目标库位 |
| | | assignCommand.setLocNo(chargeLocNo); |
| | | //源库位 |
| | | assignCommand.setSourceLocNo(currentLocNo); |
| | | assignCommand.setCommands(commands); |
| | | wrkCharge.setWrkSts(52L);//小车迁移状态 |
| | | if (wrkChargeMapper.updateById(wrkCharge) > 0) { |
| | | //下发任务 |
| | | MessageQueue.offer(SlaveType.Shuttle, assignCommand.getShuttleNo().intValue(), new Task(3, assignCommand)); |
| | | } |
| | | } |
| | | |
| | | }else if(wrkCharge.getWrkSts() == 53){ |
| | | //小车已经达到提升机内 |
| | | |
| | | //判断提升机是否处于空闲状态 |
| | | if (!liftProtocol.isIdle(wrkCharge.getWrkNo().shortValue())) { |
| | | continue; |
| | | } |
| | | |
| | | //判断小车是否在提升机内 |
| | | if (shuttleProtocol.getCurrentCode().intValue() != liftProtocol.getBarcode().intValue()) { |
| | | //小车不在提升机内 |
| | | continue; |
| | | } |
| | | |
| | | //给提升机分配任务 |
| | | liftProtocol.setTaskNo(wrkCharge.getWrkNo().shortValue());//设置任务号 |
| | | liftProtocol.setShuttleNo(wrkCharge.getShuttleNo().shortValue());//设置四向穿梭车号 |
| | | liftProtocol.setProtocolStatus(LiftProtocolStatusType.WORKING);//设置提升机状态为工作中 |
| | | |
| | | //命令list |
| | | ArrayList<LiftCommand> commands = new ArrayList<>(); |
| | | |
| | | //提升机前往目标楼层 |
| | | //获取充电库位目标楼层命令 |
| | | LiftCommand command1 = liftThread.getLiftUpDownCommand(liftProtocol.getLiftNo(), liftProtocol.getTaskNo(), chargeLocNoLev >= 2 ? chargeLocNoLev + 1 : chargeLocNoLev); |
| | | commands.add(command1);//将命令添加进list |
| | | |
| | | wrkCharge.setWrkSts(54L);//提升机搬运中 |
| | | //所需命令组合完毕,更新数据库,提交到线程去工作 |
| | | LiftAssignCommand assignCommand = new LiftAssignCommand(); |
| | | assignCommand.setCommands(commands); |
| | | assignCommand.setLiftNo(liftProtocol.getLiftNo()); |
| | | assignCommand.setTaskNo(liftProtocol.getTaskNo()); |
| | | if (wrkChargeMapper.updateById(wrkCharge) > 0) { |
| | | //下发任务 |
| | | MessageQueue.offer(SlaveType.Lift, liftProtocol.getLiftNo().intValue(), new Task(3, assignCommand)); |
| | | } |
| | | |
| | | }else if(wrkCharge.getWrkSts() == 55){//55.提升机迁移小车完成 |
| | | //直接计算车到充电库位 |
| | | //获取小车到充电库位路径指令 |
| | | List<ShuttleCommand> commands = this.shuttleAssignCommand(currentLocNo, chargeLocNo, ShuttleTaskModeType.PAK_IN.id); |
| | | |
| | | ShuttleAssignCommand assignCommand = new ShuttleAssignCommand(); |
| | | |
| | | Short liftLev = liftProtocol.getLev(); |
| | | if (liftLev == null) { |
| | | continue; |
| | | } |
| | | //判断提升机楼层是否到达目标楼层 |
| | | if (liftLev.intValue() != chargeLocNoLev) { |
| | | continue;//没有到达目标楼层 |
| | | } |
| | | |
| | | //此时车在提升机内部,下达一步指令让车移动到提升机口 |
| | | Integer staNo = Utils.levToOutInStaNo(liftLev >= 2 ? liftLev + 1 : liftLev);//站点号 |
| | | BasDevp basDevp = basDevpService.selectById(staNo); |
| | | if (basDevp == null) { |
| | | continue;//站点不存在 |
| | | } |
| | | |
| | | //获取提升机口到充电库位路径指令 |
| | | List<ShuttleCommand> commands = this.shuttleAssignCommand(basDevp.getLocNo(), chargeLocNo, NavigationMapType.NONE.id, assignCommand, shuttleThread); |
| | | if (commands == null) { |
| | | continue;//未找到路径 |
| | | } |
| | | |
| | | short startCode = liftProtocol.getBarcode();//提升机内部二维码 |
| | | Short distCode = Short.parseShort(basDevp.getQrCodeValue());//提升机口站点二维码 |
| | | Short runDirection = ShuttleRunDirection.BOTTOM.id;//运行方向 |
| | | //获取命令 |
| | | ShuttleCommand moveCommand = shuttleThread.getMoveCommand(startCode, distCode, 1600, runDirection, startCode, 1600, 500); |
| | | commands.add(0, moveCommand);//将该指令添加到队头 |
| | | |
| | | //进行充电中 |
| | | shuttleProtocol.setProtocolStatus(ShuttleProtocolStatusType.CHARGING); |
| | | ShuttleAssignCommand assignCommand = new ShuttleAssignCommand(); |
| | | |
| | | assignCommand.setShuttleNo(shuttleProtocol.getShuttleNo()); |
| | | assignCommand.setTaskMode((short) 9);//充电 |
| | | assignCommand.setTaskMode(ShuttleTaskModeType.CHARGE.id.shortValue());//充电 |
| | | assignCommand.setTaskNo(wrkCharge.getWrkNo().shortValue()); |
| | | assignCommand.setCharge(true);//充电任务 |
| | | |
| | | //创建充电指令 |
| | | ShuttleCommand command = new ShuttleCommand(); |
| | | command.setCommandWord((short) 5);//充电 |
| | | command.setShuttleNo(shuttleProtocol.getShuttleNo()); |
| | | command.setChargeSwitch((short) 1);//开始充电 |
| | | command.setCommandEnd((short) 1); |
| | | ShuttleCommand command = shuttleThread.getChargeSwitchCommand((short) 1);//开始充电 |
| | | commands.add(command); |
| | | |
| | | //指令集分配 |
| | |
| | | //下发任务 |
| | | MessageQueue.offer(SlaveType.Shuttle, assignCommand.getShuttleNo().intValue(), new Task(3, assignCommand)); |
| | | } |
| | | }else { |
| | | //不同层,将目标库位分配成提升机库位号 |
| | | |
| | | //小车移动到提升机口,计算路径 |
| | | List<ShuttleCommand> commands = this.shuttleAssignCommand(currentLocNo, liftLocNo, ShuttleTaskModeType.PAK_IN.id); |
| | | //分配目标库位 |
| | | shuttleProtocol.setLocNo(liftLocNo); |
| | | |
| | | ShuttleAssignCommand assignCommand = new ShuttleAssignCommand(); |
| | | assignCommand.setShuttleNo(shuttleProtocol.getShuttleNo()); |
| | | assignCommand.setTaskMode((short) 9);//充电 |
| | | assignCommand.setTaskNo(wrkCharge.getWrkNo().shortValue()); |
| | | assignCommand.setCharge(true);//充电任务 |
| | | //目标库位 |
| | | assignCommand.setLocNo(liftLocNo); |
| | | //源库位 |
| | | assignCommand.setSourceLocNo(currentLocNo); |
| | | assignCommand.setCommands(commands); |
| | | wrkCharge.setWrkSts(52L);//小车迁移状态 |
| | | if (wrkChargeMapper.updateById(wrkCharge) > 0) { |
| | | //下发任务 |
| | | MessageQueue.offer(SlaveType.Shuttle, assignCommand.getShuttleNo().intValue(), new Task(3, assignCommand)); |
| | | }else if (wrkCharge.getWrkSts() == 57) {//57.小车到达充电桩 |
| | | //充电中 |
| | | //判断小车是否充满电量,满电1000或电压54V以上 |
| | | if (shuttleProtocol.getBatteryPower() == null || shuttleProtocol.getCurrentVoltage() == null) { |
| | | continue; |
| | | } |
| | | } |
| | | if (shuttleProtocol.getBatteryPower() >= 1000 && shuttleProtocol.getCurrentVoltage() >= 54000) { |
| | | //充满,断开充电 |
| | | // List<ShuttleCommand> commands = new ArrayList<>(); |
| | | // ShuttleAssignCommand assignCommand = new ShuttleAssignCommand(); |
| | | // assignCommand.setShuttleNo(shuttleProtocol.getShuttleNo()); |
| | | // assignCommand.setTaskMode((short) 0); |
| | | // assignCommand.setTaskNo(wrkCharge.getWrkNo().shortValue()); |
| | | // assignCommand.setCharge(true); |
| | | // |
| | | // //创建充电指令 |
| | | // ShuttleCommand command = shuttleThread.getChargeSwitchCommand((short) 2);//断开充电 |
| | | // commands.add(command); |
| | | // |
| | | // //指令集分配 |
| | | // assignCommand.setCommands(commands); |
| | | // |
| | | // shuttleProtocol.setProtocolStatus(ShuttleProtocolStatusType.CHARGING_WAITING); |
| | | |
| | | }else if(wrkCharge.getWrkSts() == 53){ |
| | | //小车已经达到提升机口 |
| | | LiftThread liftThread = (LiftThread) SlaveConnection.get(SlaveType.Lift, liftSlave.getId()); |
| | | if (liftThread == null) { |
| | | return; |
| | | } |
| | | LiftProtocol liftProtocol = liftThread.getLiftProtocol(); |
| | | if (liftProtocol == null) { |
| | | return; |
| | | } |
| | | //将小车移动到空闲的巷道 |
| | | ShuttleAssignCommand assignCommand = Utils.searchEmptyGroupToMoveShuttle(Utils.getLev(shuttleProtocol.getLocNo()), shuttleProtocol.getShuttleNo().intValue(), shuttleThread, null); |
| | | if (assignCommand == null) { |
| | | continue; |
| | | } |
| | | |
| | | //判断提升机是否处于空闲状态 |
| | | if (!liftProtocol.isIdle()) { |
| | | return; |
| | | } |
| | | wrkCharge.setWrkSts(60L);//60.充电任务完成 |
| | | if (wrkChargeMapper.updateById(wrkCharge) > 0) { |
| | | //下发任务 |
| | | MessageQueue.offer(SlaveType.Shuttle, assignCommand.getShuttleNo().intValue(), new Task(3, assignCommand)); |
| | | } |
| | | } |
| | | |
| | | //给提升机分配任务 |
| | | liftProtocol.setLiftLock(true);//锁定提升机 |
| | | liftProtocol.setTaskNo(wrkCharge.getWrkNo().shortValue());//设置任务号 |
| | | liftProtocol.setShuttleNo(wrkCharge.getShuttleNo().shortValue());//设置四向穿梭车号 |
| | | liftProtocol.setProtocolStatus(LiftProtocolStatusType.WORKING);//设置提升机状态为工作中 |
| | | |
| | | //命令list |
| | | ArrayList<LiftCommand> commands = new ArrayList<>(); |
| | | |
| | | //提升机当前楼层 |
| | | int liftLev = liftProtocol.getLev().intValue(); |
| | | if (liftLev != currentLev) { |
| | | //穿梭车和提升机处于不同楼层 |
| | | LiftCommand command1 = new LiftCommand(); |
| | | command1.setLiftNo(liftProtocol.getLiftNo());//提升机号 |
| | | command1.setTaskNo(liftProtocol.getTaskNo());//任务号 |
| | | command1.setRun((short) 1);//升降 |
| | | command1.setDistPosition(currentLev.shortValue());//目标楼层(穿梭车所在楼层) |
| | | command1.setLiftLock(true);//锁定提升机 |
| | | commands.add(command1);//将命令添加进list |
| | | } |
| | | |
| | | //输送线将四向穿梭车移动进来 |
| | | LiftCommand command2 = new LiftCommand(); |
| | | command2.setLiftNo(liftProtocol.getLiftNo());//提升机号 |
| | | command2.setTaskNo(liftProtocol.getTaskNo());//任务号 |
| | | command2.setRun((short) 6);//输送线运作 |
| | | command2.setLiftLock(true);//锁定提升机 |
| | | |
| | | commands.add(command2);//将命令添加进list |
| | | |
| | | //提升机前往目标楼层 |
| | | LiftCommand command3 = new LiftCommand(); |
| | | command3.setLiftNo(liftProtocol.getLiftNo());//提升机号 |
| | | command3.setTaskNo(liftProtocol.getTaskNo());//任务号 |
| | | command3.setRun((short) 1);//升降 |
| | | command3.setDistPosition(chargeLocNoLev.shortValue());//充电库位目标楼层 |
| | | command3.setLiftLock(true);//锁定提升机 |
| | | |
| | | commands.add(command3);//将命令添加进list |
| | | |
| | | //提升机到达指定楼层,输送线将四向穿梭车移出去 |
| | | //输送线将四向穿梭车移动出去 |
| | | LiftCommand command4 = new LiftCommand(); |
| | | command4.setLiftNo(liftProtocol.getLiftNo());//提升机号 |
| | | command4.setTaskNo(liftProtocol.getTaskNo());//任务号 |
| | | command4.setRun((short) 3);//输送线运作 |
| | | command4.setLiftLock(true);//锁定提升机 |
| | | |
| | | commands.add(command4);//将命令添加进list |
| | | |
| | | wrkCharge.setWrkSts(54L);//提升机搬运中 |
| | | //所需命令组合完毕,更新数据库,提交到线程去工作 |
| | | LiftAssignCommand assignCommand = new LiftAssignCommand(); |
| | | assignCommand.setCommands(commands); |
| | | assignCommand.setLiftNo(liftProtocol.getLiftNo()); |
| | | assignCommand.setTaskNo(liftProtocol.getTaskNo()); |
| | | if (wrkChargeMapper.updateById(wrkCharge) > 0) { |
| | | //下发任务 |
| | | MessageQueue.offer(SlaveType.Lift, liftProtocol.getLiftNo().intValue(), new Task(3, assignCommand)); |
| | | } |
| | | |
| | | } else if (wrkCharge.getWrkSts() == 56) { |
| | | //充电中 |
| | | //判断小车是否充满电量,满电1000或电压54V以上 |
| | | if (shuttleProtocol.getBatteryPower() >= 1000 || shuttleProtocol.getCurrentVoltage() >= 540) { |
| | | //充满,断开充电 |
| | | List<ShuttleCommand> commands = new ArrayList<>(); |
| | | ShuttleAssignCommand assignCommand = new ShuttleAssignCommand(); |
| | | assignCommand.setShuttleNo(shuttleProtocol.getShuttleNo()); |
| | | assignCommand.setTaskMode((short) 0); |
| | | assignCommand.setTaskNo(wrkCharge.getWrkNo().shortValue()); |
| | | assignCommand.setCharge(true); |
| | | |
| | | //创建充电指令 |
| | | ShuttleCommand command = new ShuttleCommand(); |
| | | command.setCommandWord((short) 5);//充电 |
| | | command.setShuttleNo(shuttleProtocol.getShuttleNo()); |
| | | command.setChargeSwitch((short) 2);//断开充电 |
| | | command.setCommandEnd((short) 1); |
| | | commands.add(command); |
| | | |
| | | //指令集分配 |
| | | assignCommand.setCommands(commands); |
| | | |
| | | shuttleProtocol.setProtocolStatus(ShuttleProtocolStatusType.CHARGING_WAITING); |
| | | //下发任务 |
| | | MessageQueue.offer(SlaveType.Shuttle, assignCommand.getShuttleNo().intValue(), new Task(3, assignCommand)); |
| | | } |
| | | |
| | | if (shuttleProtocol.getProtocolStatus() == ShuttleProtocolStatusType.CHARGING_WAITING.id) { |
| | | shuttleProtocol.setProtocolStatus(ShuttleProtocolStatusType.CHARGING); |
| | | if (shuttleProtocol.getProtocolStatus() == ShuttleProtocolStatusType.CHARGING_WAITING.id) { |
| | | shuttleProtocol.setProtocolStatus(ShuttleProtocolStatusType.CHARGING); |
| | | } |
| | | } |
| | | } |
| | | |
| | | } |
| | | |
| | | /** |
| | | * 轮询充电桩是否有空闲小车 |
| | | */ |
| | | @Deprecated |
| | | public synchronized void queryChargeLocOfComplete() { |
| | | // 与充电任务不同步进行 |
| | | if (null != wrkChargeService.selectWorking(null, WrkChargeType.charge)) { return; } |
| | | if (null != wrkChargeService.selectWorking(null, WrkChargeType.reset)) { return; } |
| | | SiemensDevpThread devpThread = (SiemensDevpThread) SlaveConnection.get(SlaveType.Devp, 1); |
| | | // 检索充电桩 |
| | | for (SteChargeType value : SteChargeType.values()) { |
| | | Integer steNo = basSteService.hasCarOfLocNo(value.locNo); |
| | | if (steNo != null) { |
| | | SteThread steThread = (SteThread) SlaveConnection.get(SlaveType.Ste, steNo); |
| | | SteProtocol steProtocol = steThread.getSteProtocol(); |
| | | BasSte basSte = basSteService.selectById(steNo); |
| | | if (Cools.isEmpty(steProtocol, basSte)) { |
| | | continue; |
| | | } |
| | | if (steProtocol.getCharge() < 99) { |
| | | continue; |
| | | } |
| | | if (steProtocol.getMode() == 0) { |
| | | continue; |
| | | } |
| | | if (!steProtocol.getStatusType().equals(SteStatusType.IDLE)) { |
| | | continue; |
| | | } |
| | | // // 1号充电桩 |
| | | // if (value.equals(SteChargeType.FIRST) && devpThread.charge0) { |
| | | // continue; |
| | | // } |
| | | // // 2号充电桩 |
| | | // if (value.equals(SteChargeType.SECOND) && devpThread.charge1) { |
| | | // continue; |
| | | // } |
| | | // // 3号充电桩 |
| | | // if (value.equals(SteChargeType.THIRD) && devpThread.charge2) { |
| | | // continue; |
| | | // } |
| | | // // 小车是否处于充电状态 |
| | | // if (steProtocol.getChargeStatus() == 1) { |
| | | // continue; |
| | | // } |
| | | // case 1 : 自动充电开 馈电 × |
| | | // case 2 : 自动充电开 满电 ✔ |
| | | // case 3 : 自动充电关 馈电 ✔ |
| | | // case 4 : 自动充电关 满电 ✔ |
| | | if (basSte.getAutoCharge().equals("Y") |
| | | && steProtocol.getCharge() < Float.parseFloat(basSte.getChargeLine())) { |
| | | continue; |
| | | } |
| | | |
| | | WrkCharge wrkCharge = wrkChargeService.selectWorking(steNo, WrkChargeType.reset); |
| | | |
| | | if (wrkCharge == null) { |
| | | // 开始穿梭车复位任务 |
| | | wrkCharge = new WrkCharge(); |
| | | wrkCharge.setSteNo(steNo); |
| | | wrkCharge.setWrkNo(commonService.getChargeWorkNo(6)); |
| | | wrkCharge.setWrkSts(41L); // 41.小车准备复位 |
| | | wrkCharge.setCrnNo(2); // 固定2号堆垛机 |
| | | wrkCharge.setIoPri((double) 10); |
| | | wrkCharge.setSourceLocNo(value.locNo); |
| | | wrkCharge.setLocNo(basSte.getIdleLoc()); |
| | | wrkCharge.setMemo("reset"); |
| | | wrkCharge.setAppeTime(new Date()); |
| | | if (!wrkChargeService.insert(wrkCharge)) { |
| | | News.error("保存{}号穿梭车复位任务失败!!!", steNo); |
| | | } else { |
| | | break; |
| | | } |
| | | } |
| | | } |
| | | } |
| | | } |
| | | |
| | | /** |
| | | * 小车从充电桩 至 待机库位 |
| | | */ |
| | | @Deprecated |
| | | public synchronized void steFromChargeToIdleLoc() { |
| | | WrkCharge wrkCharge = wrkChargeService.selectWorking(null, WrkChargeType.reset); |
| | | if (wrkCharge == null) { return; } |
| | | SteThread steThread = (SteThread) SlaveConnection.get(SlaveType.Ste, wrkCharge.getSteNo()); |
| | | SteProtocol steProtocol = steThread.getSteProtocol(); |
| | | BasSte basSte = basSteService.selectById(wrkCharge.getSteNo()); |
| | | if (Cools.isEmpty(steProtocol, basSte)) { |
| | | return; |
| | | } |
| | | // 搬运至固定通道 |
| | | if (wrkCharge.getWrkSts() == 41L) { |
| | | // 搬小车至小车走向通道 |
| | | List<String> channel = slaveProperties.getChannel(); |
| | | for (String channelLocNo : channel) { |
| | | Integer otherSte = existOtherSte(channelLocNo, wrkCharge.getSteNo()); |
| | | if (null != otherSte) { |
| | | News.warn("{}号小车移入{}库位组失败,原因:存在{}号穿梭车!", wrkCharge.getSteNo(), channelLocNo, otherSte); |
| | | } else { |
| | | // 固定堆垛机 |
| | | int crnNo = 1; |
| | | if (null != wrkMastMapper.selectWorkingByCrn(crnNo)) { |
| | | return; |
| | | } |
| | | |
| | | LocMast channelLoc = locMastService.selectById(channelLocNo); |
| | | |
| | | CrnThread crnThread = (CrnThread) SlaveConnection.get(SlaveType.Crn, crnNo); |
| | | CrnProtocol crnProtocol = crnThread.getCrnProtocol(); |
| | | if (crnProtocol == null) { continue; } |
| | | // 只有当堆垛机空闲 并且 无任务时才继续执行 |
| | | if (crnProtocol.getStatusType() == CrnStatusType.IDLE && crnProtocol.getTaskNo() == 0 && crnProtocol.getModeType() == CrnModeType.AUTO) { |
| | | // 堆垛机命令下发区 -------------------------------------------------------------------------- |
| | | CrnCommand crnCommand = new CrnCommand(); |
| | | crnCommand.setCrnNo(crnNo); // 堆垛机编号 |
| | | crnCommand.setTaskNo(wrkCharge.getWrkNo().shortValue()); // 工作号 |
| | | crnCommand.setAckFinish((short) 0); // 任务完成确认位 |
| | | crnCommand.setTaskMode(CrnTaskModeType.STE_MOVE); // 任务模式: 库位移转 |
| | | crnCommand.setSourcePosX(steProtocol.getRow()); // 源库位排 |
| | | crnCommand.setSourcePosY(steProtocol.getBay()); // 源库位列 |
| | | crnCommand.setSourcePosZ(steProtocol.getLev()); // 源库位层 |
| | | crnCommand.setDestinationPosX(Utils.getGroupRow(channelLoc.getLocNo(), false).shortValue()); // 目标库位排 |
| | | crnCommand.setDestinationPosY(channelLoc.getBay1().shortValue()); // 目标库位列 |
| | | crnCommand.setDestinationPosZ(channelLoc.getLev1().shortValue()); // 目标库位层 |
| | | if (!MessageQueue.offer(SlaveType.Crn, crnNo, new Task(2, crnCommand))) { |
| | | News.error("堆垛机命令下发失败,堆垛机号={},任务数据={}", wrkCharge.getCrnNo(), JSON.toJSON(crnCommand)); |
| | | } else { |
| | | // 修改穿梭车运行中排列层 |
| | | steThread.modifyPos(Utils.getGroupRow(channelLoc.getLocNo(), false), channelLoc.getBay1(), channelLoc.getLev1()); |
| | | // 修改工作档状态 41.小车准备复位 => 42.吊车搬运 |
| | | Date now = new Date(); |
| | | wrkCharge.setWrkSts(42L); |
| | | wrkCharge.setCrnStrTime(now); |
| | | wrkCharge.setModiTime(now); |
| | | if (!wrkChargeService.updateById(wrkCharge)) { |
| | | News.error("修改复位任务状态 41.小车准备复位 => 42.吊车搬运 失败!!,工作号={}", wrkCharge.getWrkNo()); |
| | | } |
| | | } |
| | | break; |
| | | } |
| | | |
| | | } |
| | | } |
| | | } else if (wrkCharge.getWrkSts() == 43L) { |
| | | // 小车行驶通道 |
| | | if (steProtocol.statusType.equals(SteStatusType.IDLE) && steProtocol.getPakMk().equals("N")) { |
| | | // 命令下发区 -------------------------------------------------------------------------- |
| | | SteCommand steCommand = new SteCommand(); |
| | | steCommand.setSteNo(wrkCharge.getSteNo()); // 穿梭车编号 |
| | | steCommand.setTaskNo(wrkCharge.getWrkNo()); // 工作号 |
| | | steCommand.setTaskMode(SteTaskModeType.BACK_ORIGIN); // 去左端 |
| | | |
| | | steCommand.setRow(Utils.getGroupRow(steProtocol.getRow().intValue(), true).shortValue()); |
| | | steCommand.setBay(steProtocol.getBay()); |
| | | steCommand.setLev(steProtocol.getLev()); |
| | | if (!MessageQueue.offer(SlaveType.Ste, wrkCharge.getSteNo(), new Task(2, steCommand))) { |
| | | News.error("穿梭车命令下发失败,穿梭车号={},任务数据={}", wrkCharge.getSteNo(), JSON.toJSON(steCommand)); |
| | | } else { |
| | | // 修改工作档状态 43.小车到达 ===> 44.小车走行 |
| | | wrkCharge.setWrkSts(44L); |
| | | Date now = new Date(); |
| | | wrkCharge.setCrnEndTime(now); |
| | | wrkCharge.setModiTime(now); |
| | | if (!wrkChargeService.updateById(wrkCharge)) { |
| | | News.error("修改复位任务状态 43.小车到达 ===> 44.小车走行 失败!!,工作号={}", wrkCharge.getWrkNo()); |
| | | } |
| | | } |
| | | } |
| | | } else if (wrkCharge.getWrkSts() == 45L) { |
| | | if (null != wrkMastMapper.selectWorkingByCrn(wrkCharge.getCrnNo())) { |
| | | return; |
| | | } |
| | | |
| | | LocMast idleLoc = locMastService.selectById(basSte.getIdleLoc()); |
| | | |
| | | Integer otherSte = existOtherSte(idleLoc.getLocNo(), wrkCharge.getSteNo()); |
| | | if (null != otherSte) { |
| | | News.warn("{}号小车移入{}库位组失败,原因:存在{}号穿梭车!", wrkCharge.getSteNo(), idleLoc.getLocNo(), otherSte); |
| | | } else { |
| | | CrnThread crnThread = (CrnThread) SlaveConnection.get(SlaveType.Crn, wrkCharge.getCrnNo()); |
| | | CrnProtocol crnProtocol = crnThread.getCrnProtocol(); |
| | | if (crnProtocol == null) { return; } |
| | | // 只有当堆垛机空闲 并且 无任务时才继续执行 |
| | | if (crnProtocol.getStatusType() == CrnStatusType.IDLE && crnProtocol.getTaskNo() == 0 && crnProtocol.getModeType() == CrnModeType.AUTO) { |
| | | // 堆垛机命令下发区 -------------------------------------------------------------------------- |
| | | CrnCommand crnCommand = new CrnCommand(); |
| | | crnCommand.setCrnNo(wrkCharge.getCrnNo()); // 堆垛机编号 |
| | | crnCommand.setTaskNo(wrkCharge.getWrkNo().shortValue()); // 工作号 |
| | | crnCommand.setAckFinish((short) 0); // 任务完成确认位 |
| | | crnCommand.setTaskMode(CrnTaskModeType.STE_MOVE); // 任务模式: 库位移转 |
| | | crnCommand.setSourcePosX(Utils.getGroupRow(steProtocol.getRow().intValue(), true).shortValue()); // 源库位排 |
| | | crnCommand.setSourcePosY(steProtocol.getBay()); // 源库位列 |
| | | crnCommand.setSourcePosZ(steProtocol.getLev()); // 源库位层 |
| | | crnCommand.setDestinationPosX(Utils.getGroupRow(idleLoc.getLocNo(), true).shortValue()); // 目标库位排 |
| | | crnCommand.setDestinationPosY(idleLoc.getBay1().shortValue()); // 目标库位列 |
| | | crnCommand.setDestinationPosZ(idleLoc.getLev1().shortValue()); // 目标库位层 |
| | | if (!MessageQueue.offer(SlaveType.Crn, wrkCharge.getCrnNo(), new Task(2, crnCommand))) { |
| | | News.error("堆垛机命令下发失败,堆垛机号={},任务数据={}", wrkCharge.getCrnNo(), JSON.toJSON(crnCommand)); |
| | | } else { |
| | | // 修改穿梭车运行中排列层 |
| | | steThread.modifyPos(Utils.getGroupRow(idleLoc.getLocNo(), true), idleLoc.getBay1(), idleLoc.getLev1()); |
| | | // 修改工作档状态 45.小车待搬 => 46.放至待机位 |
| | | Date now = new Date(); |
| | | wrkCharge.setWrkSts(46L); |
| | | wrkCharge.setCrnStrTime(now); |
| | | wrkCharge.setModiTime(now); |
| | | if (!wrkChargeService.updateById(wrkCharge)) { |
| | | News.error("修改工作档状态 45.小车待搬 => 46.放至待机位 失败!!,工作号={}", wrkCharge.getWrkNo()); |
| | | } |
| | | } |
| | | } |
| | | |
| | | } |
| | | } |
| | | } |
| | | |
| | | public List<String> crn2DemoLocs = new ArrayList<String>(); public String crn2LastLoc = ""; |
| | | public synchronized void demo() { |
| | | if (Cools.isEmpty(crn2DemoLocs)) { |
| | | crn2DemoLocs = locMastService.getDemoNextLoc(2); |
| | | } |
| | | for (CrnSlave crn : slaveProperties.getCrn()) { |
| | | if (!crn.getDemo()) { |
| | | continue; |
| | | } |
| | | // 必须为演示状态 |
| | | CrnThread crnThread = (CrnThread) SlaveConnection.get(SlaveType.Crn, crn.getId()); |
| | | CrnProtocol crnProtocol = crnThread.getCrnProtocol(); |
| | | if (crnProtocol == null) { |
| | | continue; |
| | | } |
| | | |
| | | // 只有当堆垛机空闲 并且 无任务时才继续执行 |
| | | if (crnProtocol.getStatusType() == CrnStatusType.IDLE && crnProtocol.getTaskNo() == 0 && crnProtocol.getModeType() == CrnModeType.AUTO) { |
| | | |
| | | // filter |
| | | if (wrkChargeService.selectCount(new EntityWrapper<WrkCharge>() |
| | | .eq("crn_no", crn.getId()).between("wrk_sts", 31, 36)) > 0) { |
| | | continue; |
| | | } |
| | | |
| | | SteThread steThread = queryIdleCar(crnProtocol); |
| | | if (Cools.isEmpty(steThread)) { |
| | | News.warn("没有空闲的小车进行演示功能"); |
| | | continue; |
| | | } |
| | | int steNo = steThread.getSlave().getId(); |
| | | SteProtocol steProtocol = steThread.getSteProtocol(); |
| | | BasSte basSte = basSteService.selectById(steNo); |
| | | if (Cools.isEmpty(steProtocol, basSte)) { continue; } |
| | | |
| | | // 只有当穿梭车空闲 并且 无任务时才继续执行 |
| | | if (steProtocol.isIdle()) { |
| | | |
| | | String locNo = null; |
| | | Iterator<String> iterator = crn2DemoLocs.iterator(); |
| | | while (iterator.hasNext()) { |
| | | String next = iterator.next(); |
| | | if (!Cools.isEmpty(this.hasCar(next))) { continue; } |
| | | String lastLoc = crn2LastLoc; |
| | | if (!Cools.isEmpty(lastLoc)) { |
| | | if (!lastLoc.substring(2, 7).equals(next.substring(2, 7)) |
| | | || !Utils.getGroupRow(lastLoc, true).equals(Utils.getGroupRow(next, true))) { |
| | | locNo = next; |
| | | iterator.remove(); |
| | | break; |
| | | } else { |
| | | iterator.remove(); |
| | | } |
| | | } else { |
| | | locNo = next; |
| | | iterator.remove(); |
| | | break; |
| | | } |
| | | |
| | | } |
| | | if (!Cools.isEmpty(locNo)) { |
| | | crn2LastLoc = locNo; |
| | | } |
| | | |
| | | News.info("{}号堆垛机对{}库位进行演示", crn.getId(), locNo); |
| | | |
| | | String sourceLocNo = Utils.getLocNo(steProtocol.getRow(), steProtocol.getBay(), steProtocol.getLev()); |
| | | |
| | | WrkCharge wrkCharge = new WrkCharge(); |
| | | wrkCharge.setCrnNo(crn.getId()); |
| | | wrkCharge.setSteNo(steNo); |
| | | wrkCharge.setWrkNo(commonService.getChargeWorkNo(5)); |
| | | wrkCharge.setWrkSts(31L); // 31.生成演示ID |
| | | wrkCharge.setIoPri((double) 10); |
| | | wrkCharge.setSourceLocNo(sourceLocNo); |
| | | wrkCharge.setLocNo(locNo); |
| | | wrkCharge.setMemo("demo"); |
| | | if (!wrkChargeService.insert(wrkCharge)) { |
| | | News.error("生成演示任务失败,堆垛机号:{},小车:{},源库位:{},目标库位:{}", crn.getId(), steNo, sourceLocNo, locNo); |
| | | } |
| | | } |
| | | } |
| | | } |
| | | } |
| | | |
| | | /** |
| | | * 演示取货 |
| | | */ |
| | | private void steMoveDemo(CrnSlave slave, CrnProtocol crnProtocol) { |
| | | // 获取工作档信息 |
| | | WrkCharge wrkCharge = wrkChargeService.selectOne(new EntityWrapper<WrkCharge>().eq("crn_no", slave.getId()) |
| | | .in("wrk_sts", 31, 33, 35)); |
| | | if (null == wrkCharge) { |
| | | return; |
| | | } |
| | | SteThread steThread = (SteThread) SlaveConnection.get(SlaveType.Ste, wrkCharge.getSteNo()); |
| | | SteProtocol steProtocol = steThread.getSteProtocol(); |
| | | if (null == steProtocol) { return; } |
| | | if (steProtocol.isIdle()) { |
| | | // 31.生成演示ID |
| | | if (wrkCharge.getWrkSts() == 31L) { |
| | | this.letCarBeReady(wrkCharge, steProtocol.getSteNo().intValue()); |
| | | wrkCharge.setWrkSts(32L); |
| | | wrkCharge.setModiTime(new Date()); |
| | | if (!wrkChargeService.updateById(wrkCharge)) { |
| | | News.error("修改演示任务{}工作档 31.生成演示ID ==>> 32.小车走行 失败!", wrkCharge.getWrkNo()); |
| | | } |
| | | // 33.小车待搬 |
| | | } else if (wrkCharge.getWrkSts() == 33L) { |
| | | LocMast locMast = locMastService.selectById(wrkCharge.getLocNo()); |
| | | // 堆垛机命令下发区 -------------------------------------------------------------------------- |
| | | CrnCommand crnCommand = new CrnCommand(); |
| | | crnCommand.setCrnNo(crnProtocol.getCrnNo()); // 堆垛机编号 |
| | | crnCommand.setTaskNo(wrkCharge.getWrkNo().shortValue()); // 工作号 |
| | | crnCommand.setAckFinish((short) 0); // 任务完成确认位 |
| | | crnCommand.setTaskMode(CrnTaskModeType.STE_MOVE); // 任务模式: 库位移转 |
| | | crnCommand.setSourcePosX(Utils.getGroupRow(steProtocol.getRow().intValue(), true).shortValue()); // 源库位排 |
| | | crnCommand.setSourcePosY(steProtocol.getBay()); // 源库位列 |
| | | crnCommand.setSourcePosZ(steProtocol.getLev()); // 源库位层 |
| | | crnCommand.setDestinationPosX(Utils.getGroupRow(locMast.getLocNo(), true).shortValue()); // 目标库位排 |
| | | crnCommand.setDestinationPosY(locMast.getBay1().shortValue()); // 目标库位列 |
| | | crnCommand.setDestinationPosZ(locMast.getLev1().shortValue()); // 目标库位层 |
| | | if (!MessageQueue.offer(SlaveType.Crn, wrkCharge.getCrnNo(), new Task(2, crnCommand))) { |
| | | News.error("堆垛机命令下发失败,堆垛机号={},任务数据={}", wrkCharge.getCrnNo(), JSON.toJSON(crnCommand)); |
| | | } else { |
| | | // 修改穿梭车运行中排列层 |
| | | steThread.modifyPos(Utils.getGroupRow(locMast.getLocNo(), true), locMast.getBay1(), locMast.getLev1()); |
| | | // 修改工作档状态 33.小车待搬 => 34.吊车搬运 |
| | | Date now = new Date(); |
| | | wrkCharge.setWrkSts(34L); |
| | | wrkCharge.setCrnStrTime(now); |
| | | wrkCharge.setModiTime(now); |
| | | if (!wrkChargeService.updateById(wrkCharge)) { |
| | | News.error("修改演示任务{}工作档 33.小车待搬 => 34.吊车搬运 失败!", wrkCharge.getWrkNo()); |
| | | } |
| | | } |
| | | // 35.小车就绪 |
| | | } else if (wrkCharge.getWrkSts() == 35L) { |
| | | |
| | | int steNo = steProtocol.getSteNo().intValue(); |
| | | if (!basSteService.updatePakMk(steNo, "Y")) { |
| | | News.error("修改穿梭车作业状态 失败!!,穿梭车={}", steNo); |
| | | return; |
| | | } |
| | | |
| | | // 命令下发区 -------------------------------------------------------------------------- |
| | | SteCommand steCommand = new SteCommand(); |
| | | steCommand.setSteNo(steNo); // 穿梭车编号 |
| | | steCommand.setTaskNo(wrkCharge.getWrkNo()); // 工作号 |
| | | SteTaskModeType originByLoc = SteTaskModeType.findOriginByLoc(steProtocol.getRow().intValue()); |
| | | if (originByLoc.equals(SteTaskModeType.GO_ORIGIN)) { |
| | | originByLoc = SteTaskModeType.BACK_ORIGIN; |
| | | } else if (originByLoc.equals(SteTaskModeType.BACK_ORIGIN)) { |
| | | originByLoc = SteTaskModeType.GO_ORIGIN; |
| | | } else { |
| | | return; |
| | | } |
| | | steCommand.setTaskMode(originByLoc); |
| | | |
| | | steCommand.setRow(Utils.getGroupRow(steProtocol.getRow().intValue(), false).shortValue()); |
| | | steCommand.setBay(steProtocol.getBay()); |
| | | steCommand.setLev(steProtocol.getLev()); |
| | | |
| | | if (!MessageQueue.offer(SlaveType.Ste, steNo, new Task(2, steCommand))) { |
| | | News.error("穿梭车命令下发失败,穿梭车号={},任务数据={}", steNo, JSON.toJSON(steCommand)); |
| | | } else { |
| | | // 修改工作档状态 35.小车就绪 => 36.小车走行 |
| | | wrkCharge.setWrkSts(36L); |
| | | wrkCharge.setModiTime(new Date()); |
| | | if (!wrkChargeService.updateById(wrkCharge)) { |
| | | News.error("修改演示任务{}工作档 35.小车就绪 => 36.小车走行 失败!", wrkCharge.getWrkNo()); |
| | | } |
| | | } |
| | | } |
| | | } |
| | | |
| | | } |
| | | /** |
| | | * 出入库模式切换 |
| | | */ |