自动化立体仓库 - WCS系统
#
whycq
2023-12-19 55df48de02ac8e60c2cc8248980b061aaec19389
src/main/java/com/zy/asrs/service/impl/MainServiceImpl.java
@@ -45,10 +45,7 @@
import org.springframework.transaction.annotation.Transactional;
import org.springframework.transaction.interceptor.TransactionAspectSupport;
import java.util.ArrayList;
import java.util.Date;
import java.util.List;
import java.util.Set;
import java.util.*;
import java.util.stream.Collectors;
/**
@@ -94,7 +91,7 @@
     * 组托
     * 入库站,根据条码扫描生成入库工作档,工作状态 2
     */
    public void generateStoreWrkFile() {
    public synchronized void generateStoreWrkFile() {
        // 根据输送线plc遍历
        for (DevpSlave devp : slaveProperties.getDevp()) {
            // 遍历入库口
@@ -125,8 +122,10 @@
                // 入出库模式判断
//                if ( inSta.getStaNo()==203 && devpThread.ioModeOf2F != IoModeType.PAKIN_MODE) { continue; }
                if ( inSta.getStaNo()==203 && devpThread.ioModeOf2F == IoModeType.PAKOUT_MODE) { continue; }
                if ( inSta.getStaNo()==402 && devpThread.ioModeOf4F == IoModeType.PAKOUT_MODE) { continue; }
                if ( inSta.getStaNo()==101 && devpThread.ioModeOf1F == IoModeType.PAKOUT_MODE) { continue; }
                if ( inSta.getStaNo()==103 && devpThread.ioModeOf2F == IoModeType.PAKOUT_MODE) { continue; }
                if ( inSta.getStaNo()==105 && devpThread.ioModeOf3F == IoModeType.PAKOUT_MODE) { continue; }
                if ( inSta.getStaNo()==107 && devpThread.ioModeOf4F == IoModeType.PAKOUT_MODE) { continue; }
                // 判断是否满足入库条件
                if (staProtocol.isAutoing() && staProtocol.isLoading()
@@ -149,6 +148,12 @@
                    // 判断重复工作档
                    WrkMast wrkMast = wrkMastMapper.selectPakInStep1(inSta.getStaNo(), barcode);
                    WrkMast wrkMast1 = wrkMastMapper.selectPakInStepBarcode(barcode);
                    if (wrkMast1 !=null){
                        if (wrkMast1.getIoType()==103 || wrkMast1.getIoType()==107 || wrkMast1.getIoType()==104){
                            continue;
                        }
                    }
                    if (wrkMast != null) {
                        log.error("工作档中已存在该站状态为( 2.设备上走 )的数据,工作号={}", wrkMast.getWrkNo());
                        continue;
@@ -176,7 +181,9 @@
                                .build()
                                .doPost();
                        JSONObject jsonObject = JSON.parseObject(response);
                        if (jsonObject.getInteger("code").equals(200)) {
                        LedThread ledThread = (LedThread) SlaveConnection.get(SlaveType.Led, inSta.getLed());
                        Integer code = jsonObject.getInteger("code");
                        if (code == 200) {
                            StartupDto dto = jsonObject.getObject("data", StartupDto.class);
                            barcodeThread.setBarcode("");
@@ -188,6 +195,15 @@
                                throw new CoolException("更新plc站点信息失败");
                            }
                        } else {
                            staProtocol.setWorkNo((short) 9999);
                            staProtocol.setStaNo((short)(inSta.getStaNo()-1));
                            devpThread.setPakMk(staProtocol.getSiteId(), false);
                            boolean result = MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol));
                            if(!Cools.isEmpty(ledThread)){
                                String errorMsg =  jsonObject.getString("msg");
                                MessageQueue.offer(SlaveType.Led, inSta.getLed(), new Task(5, errorMsg));
                            }
                            log.error("请求接口失败!!!url:{};request:{};response:{}", wmsUrl+"/rpc/pakin/loc/v1", JSON.toJSONString(param), response);
                        }
@@ -266,7 +282,7 @@
     * wms入库
     * 入库站,根据条码扫描生成入库工作档,工作状态 1 ==>> 2
     */
    public void generateStoreWrkFile0() {
    public synchronized void generateStoreWrkFile0() {
        // 根据输送线plc遍历
        for (DevpSlave devp : slaveProperties.getDevp()) {
            // 遍历入库口
@@ -281,8 +297,12 @@
                }
//                // 入出库模式判断
                if ( inSta.getStaNo()==203 && devpThread.ioModeOf2F != IoModeType.PAKIN_MODE) { continue; }
               // if ( inSta.getStaNo()==203 && devpThread.ioModeOf2F != IoModeType.PAKIN_MODE) { continue; }
                if ( inSta.getStaNo()==101 && devpThread.ioModeOf1F == IoModeType.PAKOUT_MODE) { continue; }
                if ( inSta.getStaNo()==103 && devpThread.ioModeOf2F == IoModeType.PAKOUT_MODE) { continue; }
                if ( inSta.getStaNo()==105 && devpThread.ioModeOf3F == IoModeType.PAKOUT_MODE) { continue; }
                if ( inSta.getStaNo()==107 && devpThread.ioModeOf4F == IoModeType.PAKOUT_MODE) { continue; }
//                staProtocol.setPakMk(true);
                // 判断是否满足入库条件
                if (staProtocol.isAutoing() && staProtocol.isLoading() && staProtocol.isInEnable()
                        && !staProtocol.isEmptyMk() && (staProtocol.getWorkNo() == 0 || staProtocol.getWorkNo() > 9990)
@@ -330,14 +350,14 @@
                   continue;
               }
               String barcode = barcodeThread.getBarcode();
               if(!Cools.isEmpty(barcode)) {
                   log.info("{}号条码扫描器检测条码信息:{}", pickSta.getBarcode(), barcode);
                   if("NG".endsWith(barcode) || "NoRead".equals(barcode)) {
                       continue;
                   }
               } else {
                   continue;
               }
//               if(!Cools.isEmpty(barcode)) {
//                   log.info("{}号条码扫描器检测条码信息:{}", pickSta.getBarcode(), barcode);
//                   if("NG".endsWith(barcode) || "NoRead".equals(barcode)) {
//                       continue;
//                   }
//               } else {
//                   continue;
//               }
                // 获取拣料入库站信息
                SiemensDevpThread devpThread = (SiemensDevpThread) SlaveConnection.get(SlaveType.Devp, devp.getId());
@@ -348,9 +368,10 @@
                    staProtocol = staProtocol.clone();
                }
//                staProtocol.setPakMk(true);
//                // 入出库模式判断
//                if (devpThread.ioMode != IoModeType.PAKIN_MODE) { continue; }
                if (staProtocol.isAutoing() && staProtocol.isLoading() && staProtocol.isInEnable() && staProtocol.isPakMk()){
                   WrkMast wrkMast = wrkMastMapper.selectPakInStep3(staProtocol.getWorkNo().intValue());
//                     WrkMast  wrkMast = wrkMastMapper.selectPickStep(barcode);
@@ -615,7 +636,8 @@
    /**
     * 入库  ===>>  堆垛机站到库位
     */
    public void crnStnToLoc(CrnSlave slave, CrnProtocol crnProtocol){
    public synchronized void crnStnToLoc(CrnSlave slave, CrnProtocol crnProtocol){
        Collections.shuffle(slave.getCrnInStn());
        for (CrnSlave.CrnStn crnStn : slave.getCrnInStn()) {
            boolean flag = false;
            // 获取堆垛机入库站信息
@@ -748,11 +770,16 @@
     * 出库  ===>>  库位到堆垛机站
     * 2022-06-09 TQS修改,查询工作档LIST,遍历下发,防止第一个任务堵塞出库
     */
    public void locToCrnStn(CrnSlave slave, CrnProtocol crnProtocol){
    public synchronized void locToCrnStn(CrnSlave slave, CrnProtocol crnProtocol){
        for (CrnSlave.CrnStn crnStn : slave.getCrnOutStn()) {
            // 获取工作状态为11(生成出库ID)的出库工作档
//            WrkMast wrkMast = wrkMastMapper.selectPakOutStep1(slave.getId(), crnStn.getStaNo());
            List<WrkMast> wrkMasts = wrkMastMapper.selectPakOutStep11(slave.getId(), crnStn.getStaNo());
            // 获取工作状态为14的工作档 且 出库任务为盘点/拣料出库的任务
            WrkMast wrkMast1 = wrkMastMapper.selectPakOutStep14(slave.getId(), crnStn.getStaNo());
            if ( wrkMast1 !=null) {
                continue;
            }
            for (WrkMast wrkMast : wrkMasts){
                if (wrkMast == null) {
                    continue;
@@ -780,8 +807,10 @@
            // 入出库模式判断
            //if (devpThread.ioMode != IoModeType.PAKOUT_MODE) { continue; }
                if (wrkMast.getStaNo() == 204 && devpThread.ioModeOf2F != IoModeType.PAKOUT_MODE) {continue;}
                if (wrkMast.getStaNo() == 402 && devpThread.ioModeOf4F != IoModeType.PAKOUT_MODE) {continue;}
                if (wrkMast.getStaNo() == 101 && devpThread.ioModeOf1F != IoModeType.PAKOUT_MODE) {continue;}
                if (wrkMast.getStaNo() == 103 && devpThread.ioModeOf2F != IoModeType.PAKOUT_MODE) {continue;}
                if (wrkMast.getStaNo() == 105 && devpThread.ioModeOf3F != IoModeType.PAKOUT_MODE) {continue;}
                if (wrkMast.getStaNo() == 107 && devpThread.ioModeOf4F != IoModeType.PAKOUT_MODE) {continue;}
                // 查询站点详细信息
                BasDevp staDetl = basDevpService.selectById(crnStn.getStaNo());
@@ -838,7 +867,7 @@
                            log.error("{}任务出库失败,浅库位堵塞!浅库位号:{}", wrkMast.getWrkNo(),shallowLocNo);
                            continue;
                        } else if (shallowLoc.getLocSts().equals("Q") || shallowLoc.getLocSts().equals("S")){
                            WrkMast waitWrkMast = wrkMastMapper.selectByLocNo(shallowLocNo);
                            WrkMast waitWrkMast = wrkMastMapper.selectByLocNo1(shallowLocNo);
                            if (null != waitWrkMast && waitWrkMast.getWrkSts()==4) {
                                continue;
                            }
@@ -1001,7 +1030,7 @@
    /**
     * 库位移转
     */
    public void locToLoc(CrnSlave slave, CrnProtocol crnProtocol){
    public synchronized void locToLoc(CrnSlave slave, CrnProtocol crnProtocol){
        // 获取工作档信息
        WrkMast wrkMast = wrkMastMapper.selectLocMove(slave.getId());
        if (null == wrkMast) {
@@ -1034,35 +1063,109 @@
            return;
        }
        // 已经存在吊车执行任务时,则过滤
        if (wrkMastMapper.selectWorking(slave.getId()) != null) {
            return;
        }
        // 双深库位且浅库位有货,则需先对浅库位进行库位移转
        if (Utils.isDeepLoc(slaveProperties, wrkMast.getSourceLocNo())) {
            String shallowLocNo = Utils.getShallowLoc(slaveProperties, wrkMast.getSourceLocNo());
            LocMast shallowLoc = locMastService.selectById(shallowLocNo);
            // O.空库位、Q.拣料/盘点/并板再入库、S.入库预约、X.禁用 直接搬!
            if (shallowLoc.getLocSts().equals("P") || shallowLoc.getLocSts().equals("R")) {
                WrkMast waitWrkMast = wrkMastMapper.selectByLocNo(shallowLocNo);
                if (null == waitWrkMast) {
                    log.error("{}库位异常,未检索到相应工作档!", shallowLocNo);
                } else {
                    if(waitWrkMast.getWrkSts() == 11) {
                        waitWrkMast.setIoPri(15D);
                        waitWrkMast.setModiTime(new Date());
                        if (wrkMastMapper.updateById(waitWrkMast) == 0) {
                            log.error("调整工作档优先级失败!工作号={}", waitWrkMast.getWrkNo());
                        }
                    } else {
        // 命令下发区 --------------------------------------------------------------------------
        CrnCommand crnCommand = new CrnCommand();
        crnCommand.setCrnNo(slave.getId()); // 堆垛机编号
        crnCommand.setTaskNo(wrkMast.getWrkNo().shortValue()); // 工作号
        crnCommand.setAckFinish((short) 0);  // 任务完成确认位
        crnCommand.setTaskMode(CrnTaskModeType.LOC_MOVE); // 任务模式:  库位移转
        crnCommand.setSourcePosX(sourceSta.getRow1().shortValue());     // 源库位排
        crnCommand.setSourcePosY(sourceSta.getBay1().shortValue());     // 源库位列
        crnCommand.setSourcePosZ(sourceSta.getLev1().shortValue());     // 源库位层
        crnCommand.setDestinationPosX(sta.getRow1().shortValue());     // 目标库位排
        crnCommand.setDestinationPosY(sta.getBay1().shortValue());     // 目标库位列
        crnCommand.setDestinationPosZ(sta.getLev1().shortValue());     // 目标库位层
        if (!MessageQueue.offer(SlaveType.Crn, wrkMast.getCrnNo(), new Task(2, crnCommand))) {
            log.error("堆垛机命令下发失败,堆垛机号={},任务数据={}", wrkMast.getCrnNo(), JSON.toJSON(crnCommand));
        } else {
            // 修改工作档状态 11.生成出库ID => 12.吊车出库中
            Date now = new Date();
            wrkMast.setWrkSts(12L);
            wrkMast.setCrnStrTime(now);
            wrkMast.setModiTime(now);
            if (wrkMastMapper.updateById(wrkMast) == 0) {
                log.error("【库位移转】 修改工作档状态 11.生成出库ID => 12.吊车出库中 失败!!,工作号={}", wrkMast.getWrkNo());
                    }
                }
            } else if (shallowLoc.getLocSts().equals("F") || shallowLoc.getLocSts().equals("D")) {
//                            WrkMast waitWrkMast = wrkMastMapper.selectByLocNo(shallowLocNo);
                //2022-08-16 modify,不根据updmk标记移库任务(容易被取消导致堵塞),查询工作档是否存在任务
                WrkMast waitWrkMast = wrkMastMapper.selectByLocNo1(shallowLocNo);
                // 此标记避免多次执行移库任务
//                            if (Cools.isEmpty(wrkMast.getUpdMk()) || "N".equals(wrkMast.getUpdMk())
//                                || Cools.isEmpty(waitWrkMast)) {
                if (Cools.isEmpty(waitWrkMast)) {
                    wrkMast.setUpdMk("Y");
                    wrkMastMapper.updateById(wrkMast);
                    // 生成工作档,将浅库位移转到新的库位中
                    moveLocForDeepLoc(slave, shallowLoc);
                }
                log.error("{}任务出库失败,浅库位堵塞!浅库位号:{}", wrkMast.getWrkNo(),shallowLocNo);
            } else if (shallowLoc.getLocSts().equals("Q") || shallowLoc.getLocSts().equals("S")){
                WrkMast waitWrkMast = wrkMastMapper.selectByLocNo1(shallowLocNo);
                if (null != waitWrkMast && waitWrkMast.getWrkSts()==4) {
                }
            }else if(shallowLoc.getLocSts().equals("O")){
                // 已经存在吊车执行任务时,则过滤
                if (wrkMastMapper.selectWorking(slave.getId()) != null) {
                    return;
                }
                // 命令下发区 --------------------------------------------------------------------------
                CrnCommand crnCommand = new CrnCommand();
                crnCommand.setCrnNo(slave.getId()); // 堆垛机编号
                crnCommand.setTaskNo(wrkMast.getWrkNo().shortValue()); // 工作号
                crnCommand.setAckFinish((short) 0);  // 任务完成确认位
                crnCommand.setTaskMode(CrnTaskModeType.LOC_MOVE); // 任务模式:  库位移转
                crnCommand.setSourcePosX(sourceSta.getRow1().shortValue());     // 源库位排
                crnCommand.setSourcePosY(sourceSta.getBay1().shortValue());     // 源库位列
                crnCommand.setSourcePosZ(sourceSta.getLev1().shortValue());     // 源库位层
                crnCommand.setDestinationPosX(sta.getRow1().shortValue());     // 目标库位排
                crnCommand.setDestinationPosY(sta.getBay1().shortValue());     // 目标库位列
                crnCommand.setDestinationPosZ(sta.getLev1().shortValue());     // 目标库位层
                if (!MessageQueue.offer(SlaveType.Crn, wrkMast.getCrnNo(), new Task(2, crnCommand))) {
                    log.error("堆垛机命令下发失败,堆垛机号={},任务数据={}", wrkMast.getCrnNo(), JSON.toJSON(crnCommand));
                } else {
                    // 修改工作档状态 11.生成出库ID => 12.吊车出库中
                    Date now = new Date();
                    wrkMast.setWrkSts(12L);
                    wrkMast.setCrnStrTime(now);
                    wrkMast.setModiTime(now);
                    if (wrkMastMapper.updateById(wrkMast) == 0) {
                        log.error("【库位移转】 修改工作档状态 11.生成出库ID => 12.吊车出库中 失败!!,工作号={}", wrkMast.getWrkNo());
                    }
                }
            }
        }else {
            // 已经存在吊车执行任务时,则过滤
            if (wrkMastMapper.selectWorking(slave.getId()) != null) {
                return;
            }
            // 命令下发区 --------------------------------------------------------------------------
            CrnCommand crnCommand = new CrnCommand();
            crnCommand.setCrnNo(slave.getId()); // 堆垛机编号
            crnCommand.setTaskNo(wrkMast.getWrkNo().shortValue()); // 工作号
            crnCommand.setAckFinish((short) 0);  // 任务完成确认位
            crnCommand.setTaskMode(CrnTaskModeType.LOC_MOVE); // 任务模式:  库位移转
            crnCommand.setSourcePosX(sourceSta.getRow1().shortValue());     // 源库位排
            crnCommand.setSourcePosY(sourceSta.getBay1().shortValue());     // 源库位列
            crnCommand.setSourcePosZ(sourceSta.getLev1().shortValue());     // 源库位层
            crnCommand.setDestinationPosX(sta.getRow1().shortValue());     // 目标库位排
            crnCommand.setDestinationPosY(sta.getBay1().shortValue());     // 目标库位列
            crnCommand.setDestinationPosZ(sta.getLev1().shortValue());     // 目标库位层
            if (!MessageQueue.offer(SlaveType.Crn, wrkMast.getCrnNo(), new Task(2, crnCommand))) {
                log.error("堆垛机命令下发失败,堆垛机号={},任务数据={}", wrkMast.getCrnNo(), JSON.toJSON(crnCommand));
            } else {
                // 修改工作档状态 11.生成出库ID => 12.吊车出库中
                Date now = new Date();
                wrkMast.setWrkSts(12L);
                wrkMast.setCrnStrTime(now);
                wrkMast.setModiTime(now);
                if (wrkMastMapper.updateById(wrkMast) == 0) {
                    log.error("【库位移转】 修改工作档状态 11.生成出库ID => 12.吊车出库中 失败!!,工作号={}", wrkMast.getWrkNo());
                }
            }
        }
    }
@@ -1246,9 +1349,12 @@
//                // 入出库模式判断
//                if ( emptyInSta.getStaNo()==203 && devpThread.ioModeOf2F != IoModeType.PAKIN_MODE) { continue; }
                if ( emptyInSta.getStaNo()==203 && devpThread.ioModeOf2F == IoModeType.PAKOUT_MODE) { continue; }
                if ( emptyInSta.getStaNo()==402 && devpThread.ioModeOf4F == IoModeType.PAKOUT_MODE) { continue; }
//                if ( emptyInSta.getStaNo()==203 && devpThread.ioModeOf2F == IoModeType.PAKOUT_MODE) { continue; }
//                if ( emptyInSta.getStaNo()==402 && devpThread.ioModeOf4F == IoModeType.PAKOUT_MODE) { continue; }
                if ( emptyInSta.getStaNo()==101 && devpThread.ioModeOf1F == IoModeType.PAKOUT_MODE) { continue; }
                if ( emptyInSta.getStaNo()==103 && devpThread.ioModeOf2F == IoModeType.PAKOUT_MODE) { continue; }
                if ( emptyInSta.getStaNo()==105 && devpThread.ioModeOf3F == IoModeType.PAKOUT_MODE) { continue; }
                if ( emptyInSta.getStaNo()==107 && devpThread.ioModeOf4F == IoModeType.PAKOUT_MODE) { continue; }
                // 站点条件判断
                if (staProtocol.isAutoing() && staProtocol.isLoading() && staProtocol.isInEnable()
                        && staProtocol.isEmptyMk() && (staProtocol.getWorkNo() > 9990 && staProtocol.getWorkNo() <= 9999) && staProtocol.isPakMk()) {
@@ -1411,7 +1517,7 @@
//                ledCommand.setSourceStaNo(wrkMast.getSourceStaNo());
                if (wrkMast.getIoType() != 110 && wrkMast.getIoType() != 10 ) {
                    List<WrkDetl> wrkDetls = wrkDetlService.findByWorkNo(wrkMast.getWrkNo());
                    wrkDetls.forEach(wrkDetl -> ledCommand.getMatDtos().add(new MatDto(wrkDetl.getMatnr(), wrkDetl.getMaktx(), wrkDetl.getAnfme())));
                    wrkDetls.forEach(wrkDetl -> ledCommand.getMatDtos().add(new MatDto(wrkDetl.getMatnr(), wrkDetl.getMaktx(), wrkDetl.getAnfme(),wrkDetl.getSpecs(),wrkDetl.getModel())));
                }
                commands.add(ledCommand);
            }
@@ -1424,15 +1530,15 @@
            }
            // 命令下发 -------------------------------------------------------------------------------
            if (!commands.isEmpty()) {
                if (led.getId() == 7) {
                    if (!MessageQueue.offer(SlaveType.Led, led.getId(), new Task(3, commands))) {
                if (led.getId()>4){
                    if (!MessageQueue.offer(SlaveType.Led, led.getId()-4, new Task(3, commands))) {
                        log.error("{}号LED命令下发失败!!![ip:{}] [port:{}]", led.getId(), led.getIp(), led.getPort());
                        continue;
                    } else {
                        ledThread.setLedMk(false);
                    }
                } else {
                    if (!MessageQueue.offer(SlaveType.Led, led.getId(), new Task(1, commands))) {
                }else {
                    if (!MessageQueue.offer(SlaveType.Led, led.getId(), new Task(3, commands))) {
                        log.error("{}号LED命令下发失败!!![ip:{}] [port:{}]", led.getId(), led.getIp(), led.getPort());
                        continue;
                    } else {
@@ -1514,20 +1620,10 @@
            LedThread ledThread = (LedThread) SlaveConnection.get(SlaveType.Led, led.getId());
            // led显示默认内容
            if (reset && !ledThread.isLedMk()) {
                if (led.getId() == 7) {
                    ledThread.setLedMk(true);
                    if (!MessageQueue.offer(SlaveType.Led, led.getId(), new Task(4, new ArrayList<>()))) {
                        log.error("{}号LED命令下发失败!!![ip:{}] [port:{}]", led.getId(), led.getIp(), led.getPort());
                    } else {
                    }
                ledThread.setLedMk(true);
                if (!MessageQueue.offer(SlaveType.Led, led.getId(), new Task(2, new ArrayList<>()))) {
                    log.error("{}号LED命令下发失败!!![ip:{}] [port:{}]", led.getId(), led.getIp(), led.getPort());
                } else {
                    ledThread.setLedMk(true);
                    if (!MessageQueue.offer(SlaveType.Led, led.getId(), new Task(2, new ArrayList<>()))) {
                        log.error("{}号LED命令下发失败!!![ip:{}] [port:{}]", led.getId(), led.getIp(), led.getPort());
                    } else {
                    }
                }
            }
        }
@@ -1613,7 +1709,7 @@
     * 因双深库位阻塞,对浅库位进行移转(立即执行版)
     * tip:同步
     */
    private void moveLocForDeepLoc(CrnSlave crn, LocMast shallowLoc){
    private synchronized void moveLocForDeepLoc(CrnSlave crn, LocMast shallowLoc){
        try {
            List<Integer> rows = locMastService.queryDistinctRow(crn.getId());
            LocMast loc = null;
@@ -1751,7 +1847,10 @@
                        continue;
                    }
                    LocMast sourceLoc = locMastService.queryDemoSourceLoc(crn.getId());
                    LocMast sourceLoc = locMastService.queryDemoSourceLoc0(crn.getId());
                    if(sourceLoc == null){
                        locMastService.queryDemoSourceLoc(crn.getId());
                    }
                    LocMast loc = locMastService.queryDemoLoc(crn.getId());
                    if (null == sourceLoc || null == loc) {
                        continue;
@@ -1879,7 +1978,7 @@
    /**
     * 入出库模式切换函数
     */
    public void ioConvert() {
    public synchronized void ioConvert() {
        try {
            // 根据输送线plc遍历
            for (DevpSlave devp : slaveProperties.getDevp()) {
@@ -1891,15 +1990,33 @@
                    }
                    WrkMast pakout = wrkMastMapper.selectWorkingPakout(inSta.getStaNo());
                    switch (inSta.getStaNo()) {
                        case 203://1F
                        case 101://1F
                            if (pakout != null) {
                                if (devpThread.ioModeOf1F != IoModeType.PAKOUT_MODE) {
                                    // 出库切换中
                                    devpThread.ioModeOf1F = IoModeType.PAKOUT_BOOTING;
                                    WrkMast pakin = wrkMastMapper.selectWorkingPakin(inSta.getStaNo());
                                    if (pakin == null && !devpThread.getStation().get(inSta.getStaNo()).isLoading()
                                            && !devpThread.getStation().get(inSta.getStaNo()-1).isLoading()
                                            && devpThread.getStation().get(inSta.getStaNo()-1).getWorkNo()==0) {
                                        // 出库模式
                                        devpThread.ioModeOf1F = IoModeType.PAKOUT_MODE;
                                    }
                                }
                            } else {
                                // 入库模式
                                devpThread.ioModeOf1F = IoModeType.PAKIN_MODE;
                            }
                            break;
                        case 103://2F
                            if (pakout != null) {
                                if (devpThread.ioModeOf2F != IoModeType.PAKOUT_MODE) {
                                    // 出库切换中
                                    devpThread.ioModeOf2F = IoModeType.PAKOUT_BOOTING;
                                    WrkMast pakin = wrkMastMapper.selectWorkingPakin(inSta.getStaNo());
                                    if (pakin == null && !devpThread.getStation().get(inSta.getStaNo()).isLoading()
                                            && !devpThread.getStation().get(inSta.getStaNo()+1).isLoading()
                                            && devpThread.getStation().get(inSta.getStaNo()+1).getWorkNo()==0) {
                                            && !devpThread.getStation().get(inSta.getStaNo()-1).isLoading()
                                            && devpThread.getStation().get(inSta.getStaNo()-1).getWorkNo()==0) {
                                        // 出库模式
                                        devpThread.ioModeOf2F = IoModeType.PAKOUT_MODE;
                                    }
@@ -1909,7 +2026,25 @@
                                devpThread.ioModeOf2F = IoModeType.PAKIN_MODE;
                            }
                            break;
                        case 402://1F
                        case 105://3F
                            if (pakout != null) {
                                if (devpThread.ioModeOf3F != IoModeType.PAKOUT_MODE) {
                                    // 出库切换中
                                    devpThread.ioModeOf3F = IoModeType.PAKOUT_BOOTING;
                                    WrkMast pakin = wrkMastMapper.selectWorkingPakin(inSta.getStaNo());
                                    if (pakin == null && !devpThread.getStation().get(inSta.getStaNo()).isLoading()
                                            && !devpThread.getStation().get(inSta.getStaNo()-1).isLoading()
                                            && devpThread.getStation().get(inSta.getStaNo()-1).getWorkNo()==0) {
                                        // 出库模式
                                        devpThread.ioModeOf3F = IoModeType.PAKOUT_MODE;
                                    }
                                }
                            } else {
                                // 入库模式
                                devpThread.ioModeOf3F = IoModeType.PAKIN_MODE;
                            }
                            break;
                        case 107://4F
                            if (pakout != null) {
                                if (devpThread.ioModeOf4F != IoModeType.PAKOUT_MODE) {
                                    // 出库切换中
@@ -1939,7 +2074,7 @@
    }
    public void outOfDevp() {
    public synchronized void outOfDevp() {
        List<WrkMast> wrkMasts = wrkMastMapper.selectPick();
        for (WrkMast wrkMast : wrkMasts) {
            if (basDevpService.selectCount(new EntityWrapper<BasDevp>().eq("wrk_no", wrkMast.getWrkNo())) == 0) {