#和得服务器

1

昨天 54fc241d1a44ec21a6994ce0ae37ec7b22d3e748

 src/main/java/com/zy/core/thread/SiemensDevpThread.java

@@ -10,9 +10,13 @@
import com.core.common.SpringUtils;
import com.core.exception.CoolException;
import com.zy.asrs.entity.BasDevp;
import com.zy.asrs.entity.BasDevpOpt;
import com.zy.asrs.entity.BasRgvMap;
import com.zy.asrs.entity.BasRgvOpt;
import com.zy.asrs.service.BasDevpOptService;
import com.zy.asrs.service.BasDevpService;
import com.zy.asrs.service.BasRgvMapService;
import com.zy.asrs.service.BasRgvOptService;
import com.zy.common.utils.News;
import com.zy.core.DevpThread;
import com.zy.core.cache.MessageQueue;
@@ -27,6 +31,7 @@
import lombok.Data;
import lombok.extern.slf4j.Slf4j;

import java.nio.charset.StandardCharsets;
import java.text.MessageFormat;
import java.util.*;
import java.util.concurrent.ConcurrentHashMap;
@@ -106,20 +111,35 @@
        put(1101, 2508);put(1102, 2600);put(1103, 2692);put(1104, 2784);put(1105, 2876);
        put(1106, 2968);put(1107, 3060);put(1108, 3152);put(1109, 3244);put(1110, 3336);

        put(2001, 392);put(2002, 116);put(2003, 208);put(2004, 0);put(2005, 300);
        put(2006, 508);put(2007, 692);put(2008, 600);put(2009, 808);put(2010, 992);
        put(2011, 900);put(2012, 1108);put(2013, 1500);put(2014, 1292);put(2015, 1200);
        put(2016, 1384);put(2017, 1616);put(2018, 1708);put(2019, 1800);put(2020, 1916);
        put(2021, 2008);put(2022, 2100);put(2023, 2216);put(2024, 2308);put(2025, 2400);
        put(2026, 2516);put(2027, 2608);put(2028, 2792);put(2029, 2700);put(2030, 2908);
        put(2031, 464);put(2032, 348);put(2033, 556);put(2034, 92);put(2035, 0);
        put(2037, 256);

        put(4001, 0);put(4002, 116);put(4003, 508);put(4004, 392);put(4005, 300);
        put(4006, 208);
        // 其他站点同理继续加
    }};

    public static final Map<Integer, Integer> siteErrOffsetMap = new HashMap<Integer, Integer>() {{
        put(1036, 512);put(1103, 476);put(1047, 452);

    }};

    // 特殊站点集合
    private static final Set<Integer> specialSites = new HashSet<>(
            Arrays.asList(1001,1005,1008,1011,1015,1019,1022,1025,1029, 1032,1039));
            Arrays.asList(1001,1005,1008,1011,1015,1019,1022,1025,1029, 1032,1039,2004,2001,2007,2010,2016,2013,2019,2022,2025,2030,4001,4004));

    // 特殊站点集合
    private static final Set<Integer> specialSites2 = new HashSet<>(
            Arrays.asList(1051,1055,1057,1065,1067,1069,1077,1081,1083,1086,1089,1092,1095,1097,1100));
            Arrays.asList(1051,1055,1057,1065,1067,1069,1077,1081,1083,1086,1089,1092,1095,1097,1100,2034));

    private static final Set<Integer> specialSites3 = new HashSet<>(//机械臂站点
            Arrays.asList(1098,1093,1087,1082,1074,1071,1062,1059));
            Arrays.asList(1098,1093,1087,1082,1074,1071,1061,1058));


    public static final ArrayList<Integer> BarcodeList = new ArrayList<Integer>() {{
@@ -129,7 +149,7 @@
        add(3); add(4);
    }};
    public static final ArrayList<Integer> staNosErrList = new ArrayList<Integer>() {{
        add(1036);
        add(1103);add(1036);add(1047);
    }};

    private Integer count=0;
@@ -244,7 +264,7 @@
                staProtocol.setEmptyMk(false);      // 空板信号
                staProtocol.setStaNo((short) 0);     // 目标站

                if (!staProtocol.isPakMk() && !staProtocol.isLoading()) {
                if (!staProtocol.isPakMk() && staProtocol.isLoading()) {
                    staProtocol.setPakMk(true);
                }
            }
@@ -281,11 +301,25 @@
        ArrayList<Integer> staNos = getStaNo();
        int staNoSize = staNos.size();
        OperateResultExOne<byte[]> result = null;
        OperateResultExOne<byte[]> result1 = siemensS7Net.Read("DB100.0", (short) (2768));//1001-1028
        OperateResultExOne<byte[]> result2 = siemensS7Net.Read("DB101.0", (short) (1268));//1029-1037
        OperateResultExOne<byte[]> result3 = siemensS7Net.Read("DB104.0", (short) (1268));//1042-1053
        OperateResultExOne<byte[]> result4 = siemensS7Net.Read("DB103.0", (short) (2824));//1054-1079
        OperateResultExOne<byte[]> result5 = siemensS7Net.Read("DB102.0", (short) (3428));//1080-1110
        OperateResultExOne<byte[]> result1 = null;
        OperateResultExOne<byte[]> result2 = null;//1029-1037
        OperateResultExOne<byte[]> result3 = null;//1042-1053
        OperateResultExOne<byte[]> result4 = null;//1054-1079
        OperateResultExOne<byte[]> result5 = null;//1080-1110
        OperateResultExOne<byte[]> resultErr = null;//1080-1110
        if(staNoSize == 99){
            result1 = siemensS7Net.Read("DB100.0", (short) (2768));//1001-1028
            result2 = siemensS7Net.Read("DB101.0", (short) (1268));//1029-1037
            result3 = siemensS7Net.Read("DB104.0", (short) (1268));//1042-1053
            result4 = siemensS7Net.Read("DB103.0", (short) (2824));//1054-1079
            result5 = siemensS7Net.Read("DB102.0", (short) (3428));//1080-1110
            resultErr = siemensS7Net.Read("DB3.0", (short) (536));//1080-1110
        }else{
            result1 = siemensS7Net.Read("DB200.0", (short) (3000));//2001-2030
            result2 = siemensS7Net.Read("DB201.0", (short) (720));//2031-2037
            result3 = siemensS7Net.Read("DB400.0", (short) (600));//4001-4006
        }




@@ -298,16 +332,26 @@
                    staProtocol.setSiteId(siteId);
                    station.put(siteId, staProtocol);
                }
                if(siteId < 1029){
                    result = result1;
                }else if(siteId < 1042){
                    result = result2;
                }else if(siteId < 1054){
                    result = result3;
                }else if(siteId < 1080){
                    result = result4;
                }else if(siteId < 1111){
                    result = result5;
                if (staNoSize == 99) {
                    if (siteId < 1029) {
                        result = result1;
                    } else if (siteId < 1042) {
                        result = result2;
                    } else if (siteId < 1054) {
                        result = result3;
                    } else if (siteId < 1080) {
                        result = result4;
                    } else if (siteId < 1111) {
                        result = result5;
                    }
                }else{
                    if (siteId < 2031) {
                        result = result1;
                    } else if (siteId < 4001) {
                        result = result2;
                    } else {
                        result = result3;
                    }
                }
                // 获取该站点对应的偏移量
                Integer offset = siteOffsetMap.get(siteId);
@@ -327,10 +371,24 @@
                if(specialSites2.contains(siteId)){
                    staProtocol.setStaNo((short)siemensS7Net.getByteTransform().TransInt32(result.Content, offset + offset2 + 48));   // 目标站
                    staProtocol.setBarcode(String.valueOf(siemensS7Net.getByteTransform().TransInt32(result.Content, offset + offset2 + 52)));  //条码

                }
                if(staNosErrList.contains(siteId)){
                    Integer offsetErr = siteErrOffsetMap.get(siteId);
                    boolean[] statusErr = siemensS7Net.getByteTransform().TransBool(resultErr.Content, offsetErr, 2);
                    staProtocol.setFrontErr(statusErr[2]);
                    staProtocol.setBackErr(statusErr[3]);
                    staProtocol.setHighErr(statusErr[5]);
                    staProtocol.setLeftErr(statusErr[11]);
                    staProtocol.setRightErr(statusErr[12]);
// 取出454~458位置的5个字节
                    byte[] bytes = Arrays.copyOfRange(resultErr.Content, (offsetErr + 14), (offsetErr + 19));
// 转换成字符串（S7里CHAR是单字节编码，直接ASCII即可）
                    String plcStr = new String(bytes, StandardCharsets.US_ASCII).trim();
// 判断是否等于 "error"
                    staProtocol.setBarcodeErr("error".equalsIgnoreCase(plcStr));
                }

                boolean[] status = siemensS7Net.getByteTransform().TransBool(result.Content, offset + offset3, 2);
                boolean[] status = siemensS7Net.getByteTransform().TransBool(result.Content, offset + offset3, 1);
                staProtocol.setAutoing(!status[0]);  // 自动
                boolean[] status1 = siemensS7Net.getByteTransform().TransBool(result.Content, offset + offset3 - 4, 3);

@@ -346,7 +404,7 @@
//                staProtocol.setHigh(status[6]);     // 高库位
//                staProtocol.setLow(status[7]);      // 低库位

                if (!staProtocol.isPakMk() && !staProtocol.isLoading()) {
                if (!staProtocol.isPakMk() && (!staProtocol.isLoading() || staProtocol.getWorkNo()==0)) {
                    staProtocol.setPakMk(true);
                }
            }
@@ -387,159 +445,6 @@
//            News.error(JSON.toJSONString(barcode+"线程"+barcodeId));

        }


//        BasRgvMapService basRgvMapService = SpringUtils.getBean(BasRgvMapService.class);
//        RGV小车1
//        Thread.sleep(100);
//        OperateResultExOne<byte[]> resultCar1 = siemensS7Net.Read("DB101.0",(short)36);
//        if (resultCar1.IsSuccess) {
//            BasRgvMap basRgvMap = basRgvMapService.selectByRgvNo((int) siemensS7Net.getByteTransform().TransInt16(resultCar1.Content, 0) + 1);
//            if (!Cools.isEmpty(basRgvMap)){
//                Integer siteId1 = 1;
//                Integer siteId2 = 2;
//                StaProtocol staProtocol1 = station.get(siteId1);
//                StaProtocol staProtocol2 = station.get(siteId2);
//
//                if (null == staProtocol1) {
//                    staProtocol1 = new StaProtocol();
//                    staProtocol1.setSiteId(siteId1);
//                    station.put(siteId1, staProtocol1);
//                }
//                if (null == staProtocol2) {
//                    staProtocol2 = new StaProtocol();
//                    staProtocol2.setSiteId(siteId2);
//                    station.put(siteId2, staProtocol2);
//
//                }
//                String pos = String.valueOf(getRgvPosI(siemensS7Net.getByteTransform().TransInt32(resultCar1.Content, 4)));
//                staProtocol1.setAutoing(siemensS7Net.getByteTransform().TransInt16(result.Content, 2) == 0);
//                staProtocol2.setAutoing(siemensS7Net.getByteTransform().TransInt16(result.Content, 2) == 0);
//                staProtocol1.setNearbySta(pos);
//                staProtocol1.setStaNo((short) siemensS7Net.getByteTransform().TransInt32(resultCar1.Content, 28));
//                staProtocol2.setStaNo((short) siemensS7Net.getByteTransform().TransInt32(resultCar1.Content, 32));
//                staProtocol1.setWorkNo(siemensS7Net.getByteTransform().TransInt32(resultCar1.Content, 16));
//                staProtocol2.setWorkNo(siemensS7Net.getByteTransform().TransInt32(resultCar1.Content, 20));
//                boolean[] status1 = siemensS7Net.getByteTransform().TransBool(resultCar1.Content, 24, 1);
//                staProtocol1.setLoading(status1[0]);
//                staProtocol2.setLoading(status1[1]);
//                //                staProtocol.setNearbySta(String.valueOf(siemensS7Net.getByteTransform().TransInt16(result3.Content, 8)));
//            }
//        }
        //RGV小车2
//        Thread.sleep(100);
//        OperateResultExOne<byte[]> result4 = siemensS7Net.Read("DB50.212",(short)10);
//        if (result4.IsSuccess) {
//            BasRgvMap basRgvMap = basRgvMapService.selectByRgvNo((int) siemensS7Net.getByteTransform().TransInt16(result4.Content, 0));
//            if (!Cools.isEmpty(basRgvMap)){
//                Integer siteId = 2;
//                StaProtocol staProtocol = station.get(siteId);
//                if (null == staProtocol) {
//                    staProtocol = new StaProtocol();
//                    staProtocol.setSiteId(siteId);
//                    station.put(siteId, staProtocol);
//                }
//                staProtocol.setAutoing(true);
//                staProtocol.setNearbySta(String.valueOf(siemensS7Net.getByteTransform().TransInt16(result4.Content, 8)));
//            }
//        }

//        //RGV小车3
////        Thread.sleep(100);
//        OperateResultExOne<byte[]> result5 = siemensS7Net.Read("DB50.224",(short)10);
//        if (result5.IsSuccess) {
//            BasRgvMap basRgvMap = basRgvMapService.selectByRgvNo((int) siemensS7Net.getByteTransform().TransInt16(result5.Content, 0));
//            if (!Cools.isEmpty(basRgvMap)){
//                Integer siteId = 3;
//                StaProtocol staProtocol = station.get(siteId);
//                if (null == staProtocol) {
//                    staProtocol = new StaProtocol();
//                    staProtocol.setSiteId(siteId);
//                    station.put(siteId, staProtocol);
//                }
//                staProtocol.setAutoing(true);
//                staProtocol.setNearbySta(String.valueOf(siemensS7Net.getByteTransform().TransInt16(result5.Content, 8)));
//            }
//        }



        //条码扫描器
//        ArrayList<Integer> barcodeListMat = BarcodeListMat;
//        OperateResultExOne<byte[]> result2Mat = siemensS7Net.Read("DB103.0", (short) (barcodeListMat.size() * 30));
//        if (result2Mat.IsSuccess) {
//            for (int i = 0; i < barcodeListMat.size(); i++) {
//                Integer barcodeId = barcodeListMat.get(i);
//                String barcode = siemensS7Net.getByteTransform().TransString(result2Mat.Content,i*30,30, "UTF-8");
//                BarcodeThread barcodeThread = (BarcodeThread) SlaveConnection.get(SlaveType.Barcode, barcodeId + 1);
//                if(!Cools.isEmpty(barcodeThread) && !barcodeThread.getBarcode().equals(barcode)) {
//                    barcodeThread.setBarcode(barcode);
//                }
//            }
//        }
        //外形检测
//        ArrayList<Integer> staNoErrs = staNosErrList;
//        int staNoErrsSize = staNoErrs.size();
//        OperateResultExOne<byte[]> resultErr = siemensS7Net.Read("DB101.800", (short) (staNoErrsSize*8));
//        if (resultErr.IsSuccess){
//            for (int i = 0;i<3;i++){
//                Integer siteId = staNoErrs.get(i); // 站点编号
//                boolean[] status = siemensS7Net.getByteTransform().TransBool(resultErr.Content, i*4+2, 1);
//                StaProtocol staProtocol = station.get(siteId);
//                staProtocol.setFrontErr(status[0]);
//                staProtocol.setBackErr(status[1]);
//                staProtocol.setHighErr(status[2]);
//                staProtocol.setLeftErr(status[3]);
//                staProtocol.setRightErr(status[4]);
//                staProtocol.setWeightErr(status[5]);
//                staProtocol.setBarcodeErr(status[6]);
//            }
//        }

//        OperateResultExOne<byte[]> resultErr2 = siemensS7Net.Read("DB13.2", (short) (staNoSize*4));
//        if (resultErr2.IsSuccess) {
//            for (int i = 0; i < staNoSize; i++) {
//                Integer siteId = staNos.get(i); // 站点编号
//                boolean[] status = siemensS7Net.getByteTransform().TransBool(resultErr2.Content, i*4, 1);
//                StaProtocol staProtocol = station.get(siteId);
//                staProtocol.setBreakerErr(status[0]);
//                staProtocol.setInfraredErr(status[1]);
//                staProtocol.setOutTimeErr(status[2]);
//                staProtocol.setSeizeSeatErr(status[3]);
//                staProtocol.setWrkYgoodsN(status[4]);
//                staProtocol.setInverterErr(status[5]);
//                staProtocol.setContactErr(status[6]);
//                staProtocol.setUpcontactErr(status[7]);
//
//            }
//        }
//        OperateResultExOne<byte[]> resultErr3 = siemensS7Net.Read("DB13.400", (short) 3);
//        if (resultErr3.IsSuccess) {
//            if (staError1 == null){
//                staError1 = new StaError1();
//            }
//            boolean[] status = siemensS7Net.getByteTransform().TransBool(resultErr3.Content, 0, 3);
//            staError1.setEMERGENCY_Stop_Core(status[0]);
//            staError1.setEMERGENCY_STOP1(status[1]);
//            staError1.setEMERGENCY_STOP2(status[2]);
//            staError1.setEMERGENCY_STOP3(status[3]);
//            staError1.setEMERGENCY_STOP4(status[4]);
//
//            staError1.setDoor_EMERGENCY_STOP1(status[5]);
//            staError1.setDoor_EMERGENCY_STOP2(status[6]);
//            staError1.setDoor_EMERGENCY_STOP3(status[7]);
//            staError1.setDoor_EMERGENCY_STOP4(status[8]);
//            staError1.setDoor_EMERGENCY_STOP5(status[9]);
//            staError1.setDoor_EMERGENCY_STOP6(status[10]);
//
//            staError1.setDoor_Open_Err1(status[11]);
//            staError1.setDoor_Open_Err1(status[12]);
//            staError1.setDoor_Open_Err1(status[13]);
//            staError1.setDoor_Open_Err1(status[14]);
//            staError1.setDoor_Open_Err1(status[15]);
//            staError1.setDoor_Open_Err1(status[16]);
//
//        }


        if (result1.IsSuccess && result2.IsSuccess) {
@@ -622,7 +527,32 @@
                    write1 = siemensS7Net.Write("DB102." + (offset + offset2 + 48), staProtocol.getStaNo().intValue());    // 目标站
                }else{
                    write1 = siemensS7Net.Write("DB102." + (offset + offset2 + 12), staProtocol.getStaNo().intValue());    // 目标站
                }            }
                }
            }else if(siteId < 2031){
                write = siemensS7Net.Write("DB200." + (offset + offset2), staProtocol.getWorkNo());    // 工作号
                Thread.sleep(200);
                if(specialSites2.contains(siteId)){
                    write1 = siemensS7Net.Write("DB200." + (offset + offset2 + 48), staProtocol.getStaNo().intValue());    // 目标站
                }else{
                    write1 = siemensS7Net.Write("DB200." + (offset + offset2 + 12), staProtocol.getStaNo().intValue());    // 目标站
                }
            }else if(siteId < 4000){
                write = siemensS7Net.Write("DB201." + (offset + offset2), staProtocol.getWorkNo());    // 工作号
                Thread.sleep(200);
                if(specialSites2.contains(siteId)){
                    write1 = siemensS7Net.Write("DB201." + (offset + offset2 + 48), staProtocol.getStaNo().intValue());    // 目标站
                }else{
                    write1 = siemensS7Net.Write("DB201." + (offset + offset2 + 12), staProtocol.getStaNo().intValue());    // 目标站
                }
            }else{
                write = siemensS7Net.Write("DB400." + (offset + offset2), staProtocol.getWorkNo());    // 工作号
                Thread.sleep(200);
                if(specialSites2.contains(siteId)){
                    write1 = siemensS7Net.Write("DB400." + (offset + offset2 + 48), staProtocol.getStaNo().intValue());    // 目标站
                }else{
                    write1 = siemensS7Net.Write("DB400." + (offset + offset2 + 12), staProtocol.getStaNo().intValue());    // 目标站
                }
            }
            if(write.IsSuccess && write1.IsSuccess){
                log.error("写入输送线命令成功。输送线plc编号={}，站点数据={},写入次数={}", slave.getId(), JSON.toJSON(staProtocol), writeCount);
                break;
@@ -632,6 +562,29 @@
                log.error("写入输送线命令失败。输送线plc编号={}，站点数据={},写入次数={}", slave.getId(), JSON.toJSON(staProtocol), writeCount);
            }
        }while (writeCount<5);
        try {
            // 日志记录
            BasDevpOptService bean = SpringUtils.getBean(BasDevpOptService.class);
            BasDevpOpt basDevpOpt = new BasDevpOpt(
                    staProtocol.getWorkNo(),
                    new Date(),
                    staProtocol.getSiteId(),
                    (int)staProtocol.getStaNo(),
                    new Date(),
                    String.valueOf(staProtocol.isLoading()),
                    staProtocol.getBarcode(),
                    staProtocol.isFrontErr()? 1L:0L,
                    staProtocol.isBackErr()? 1L:0L,
                    staProtocol.isHighErr()? 1L:0L,
                    staProtocol.isLeftErr()? 1L:0L,
                    staProtocol.isRightErr()? 1L:0L,
                    staProtocol.isBarcodeErr()? 1L:0L

            );
            bean.insert(basDevpOpt);
        } catch (Exception ignore) {
            log.error(ignore.getMessage());
        }

        if (!write.IsSuccess) {
            staProtocol = station.get(staProtocol.getSiteId());