#

LSH

2023-07-10 495b677051e2cbb6a26c0f1e55d9b7f85c5cb9f3

 src/main/java/com/zy/core/thread/SiemensDevpThread.java

@@ -9,11 +9,14 @@
import com.core.common.DateUtils;
import com.core.common.SpringUtils;
import com.zy.asrs.entity.BasDevp;
import com.zy.asrs.mapper.BasDevpMapper;
import com.zy.asrs.service.BasDevpService;
import com.zy.common.utils.News;
import com.zy.core.DevpThread;
import com.zy.core.cache.MessageQueue;
import com.zy.core.cache.OutputQueue;
import com.zy.core.cache.SlaveConnection;
import com.zy.core.enums.IoModeType;
import com.zy.core.enums.SlaveType;
import com.zy.core.model.DevpSlave;
import com.zy.core.model.Task;
@@ -57,6 +60,17 @@
        this.slave = slave;
    }

    /**
     * 入出库模式
     * 0：未知
     * 1：入库启动中
     * 2.入库模式
     * 3.出库启动中 （不能生成入库工作档）
     * 4.出库模式
     */
    public IoModeType ioModeOf1F = IoModeType.NONE;
    public IoModeType ioModeOf2F = IoModeType.NONE;

    @Override
    @SuppressWarnings("InfiniteLoopStatement")
    public void run() {
@@ -75,7 +89,10 @@
                        break;
                    // 写数据 ID+目标站
                    case 2:
//                        write((StaProtocol)task.getData(), 0);
                        write((StaProtocol)task.getData());
                        Thread.sleep(300);
                        read();
                        break;
                    default:
                        break;
@@ -100,12 +117,12 @@
        if(connect.IsSuccess){
            result = true;
            OutputQueue.DEVP.offer(MessageFormat.format( "【{0}】输送线plc连接成功 ===>> [id:{1}] [ip:{2}] [port:{3}] [rack:{4}] [slot:{5}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot()));
            log.info("输送线plc连接成功 ===>> [id:{}] [ip:{}] [port:{}]", slave.getId(), slave.getIp(), slave.getPort());
            News.info("输送线plc连接成功 ===>> [id:{}] [ip:{}] [port:{}]", slave.getId(), slave.getIp(), slave.getPort());
        } else {
            OutputQueue.DEVP.offer(MessageFormat.format( "【{0}】输送线plc连接失败！！！ ===>> [id:{1}] [ip:{2}] [port:{3}]  [rack:{4}] [slot:{5}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot()));
            log.error("输送线plc连接失败！！！ ===>> [id:{}] [ip:{}] [port:{}]", slave.getId(), slave.getIp(), slave.getPort());
            News.error("输送线plc连接失败！！！ ===>> [id:{}] [ip:{}] [port:{}]", slave.getId(), slave.getIp(), slave.getPort());
        }
        siemensS7Net.ConnectClose();
//        siemensS7Net.ConnectClose();
        return result;
    }

@@ -113,6 +130,8 @@
     * 读取状态 ====> 整块plc
     */
    private void read() throws InterruptedException {
        // 更新入出库模式
        updateIoMode();
        OperateResultExOne<byte[]> result = siemensS7Net.Read("DB100.0", (short) 50);
        if (result.IsSuccess) {
            for (int i = 0; i < 25; i++) {
@@ -158,12 +177,18 @@

                if (!staProtocol.isPakMk() && !staProtocol.isLoading()) {
                    staProtocol.setPakMk(true);
                }else if (staProtocol.getSiteId().equals(300)){
                    BasDevpMapper basDevpMapper = SpringUtils.getBean(BasDevpMapper.class);
                    BasDevp basDevp = basDevpMapper.selectByDevNo(300);
                    if (!basDevp.getWrkNo().equals(basDevp.getWrkNo1())){
                        staProtocol.setPakMk(true);
                    }
                }
            }
        }

        //读条码
        Thread.sleep(100);
        Thread.sleep(200);
        OperateResultExOne<byte[]> result2 = siemensS7Net.Read("DB100.100",(short)(barcodeSize*8));
        if (result2.IsSuccess) {
            for (int i = 0; i < barcodeSize; i++) {
@@ -177,7 +202,7 @@
        }

        // 充电信号位
        Thread.sleep(100);
        Thread.sleep(200);
        OperateResultExOne<byte[]> result3 = siemensS7Net.Read("DB102.50", (short)1);
        if (result3.IsSuccess) {
            boolean[] status = siemensS7Net.getByteTransform().TransBool(result3.Content, 0, 1);
@@ -203,12 +228,12 @@
                }
            } catch (Exception e) {
                OutputQueue.DEVP.offer(MessageFormat.format("【{0}】更新数据库数据失败 ===>> [id:{1}] [ip:{2}] [port:{3}] [rack:{4}] [slot:{5}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot()));
                log.error("更新数据库数据失败 ===>> [id:{}] [ip:{}] [port:{}] [rack:{}] [slot:{}]", slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot());
                News.error("更新数据库数据失败 ===>> [id:{}] [ip:{}] [port:{}] [rack:{}] [slot:{}]", slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot());
            }

        } else {
            OutputQueue.DEVP.offer(MessageFormat.format("【{0}】读取输送线plc状态信息失败 ===>> [id:{1}] [ip:{2}] [port:{3}] [rack:{4}] [slot:{5}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot()));
//            log.error("读取输送线plc状态信息失败 ===>> [id:{}] [ip:{}] [port:{}] [rack:{}] [slot:{}]", slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot());
//            News.error("读取输送线plc状态信息失败 ===>> [id:{}] [ip:{}] [port:{}] [rack:{}] [slot:{}]", slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot());
        }
    }

@@ -220,20 +245,153 @@
            return;
        }
        int index = staNos.indexOf(staProtocol.getSiteId());
        OperateResult write = siemensS7Net.Write("DB100." + index*2, staProtocol.getWorkNo());    // 工作号
        Thread.sleep(500);
        OperateResult write1 = siemensS7Net.Write("DB101." + index*2, staProtocol.getStaNo());    // 目标站

        if (!write.IsSuccess || !write1.IsSuccess) {
        OperateResult writeId,writeDest;
//        //任务ID下发次数
        int idCount = 0;
        boolean idFlag = false;
        while(idCount < 5){
            writeId = siemensS7Net.Write("DB100." + index*2, staProtocol.getWorkNo());    // 工作号
            if(writeId.IsSuccess){
                Thread.sleep(200);
                OperateResultExOne<byte[]> readId = siemensS7Net.Read("DB100." + index*2, (short)2);
                if(readId.IsSuccess){
                    short workNo = siemensS7Net.getByteTransform().TransInt16(readId.Content, 0);
                    if(staProtocol.getWorkNo().equals(workNo)){
                        //工作号写入成功
                        idFlag = true;
                        break;
                    } else {//返回结果是成功了，但是真实值不相同
                        idCount++;
                        OutputQueue.DEVP.offer(MessageFormat.format("【{0}】写入输送线工作号后返回成功，但是读取工作号值不一致。输送线plc编号={1}，站点数据={2},写入次数={3}",
                                slave.getId(), JSON.toJSON(staProtocol),idCount));
                        log.error("写入输送线工作号后返回成功，但是读取工作号值不一致。输送线plc编号={}，{}，写入次数={}", slave.getId(), JSON.toJSON(staProtocol), idCount);
                    }
                } else {
                    idCount++;
                    OutputQueue.DEVP.offer(MessageFormat.format("【{0}】写入输送线工作号后读取工作号失败。输送线plc编号={1}，站点数据={2},写入次数={3}",
                            slave.getId(), JSON.toJSON(staProtocol), idCount));
                    log.error("写入输送线工作号后读取工作号失败{}。输送线plc编号={}，站点数据={},写入次数={}", readId.Message, slave.getId(), JSON.toJSON(staProtocol), idCount);
                }
            } else {
                idCount++;
                OutputQueue.DEVP.offer(MessageFormat.format("【{0}】写入输送线工作号失败。输送线plc编号={1}，站点数据={2},写入次数={3}",
                        slave.getId(), JSON.toJSON(staProtocol),idCount));
                log.error("写入输送线工作号失败{}。输送线plc编号={}，站点数据={},写入次数={}", writeId.Message, slave.getId(), JSON.toJSON(staProtocol), idCount);
            }
            Thread.sleep(200);
        }

        //写ID尝试了5次还是失败了
        if(!idFlag){
            staProtocol = station.get(staProtocol.getSiteId());
            if (staProtocol.getWorkNo() == 0 && staProtocol.getStaNo() ==0) {
                staProtocol.setPakMk(true);
            }
            OutputQueue.DEVP.offer(MessageFormat.format("【{0}】写入输送线工作号尝试5次失败。输送线plc编号={1}，站点数据={2}", slave.getId(), JSON.toJSON(staProtocol)));
            log.error("写入输送线工作号尝试5次失败。输送线plc编号={}，站点数据={}", slave.getId(), JSON.toJSON(staProtocol));

            //重新添加数据到任务队列
            boolean result = MessageQueue.offer(SlaveType.Devp, slave.getId(), new Task(2, staProtocol));
//            read();//读取1次设备状态
            return;
        }

        //任务目标站下发次数
        int destCount = 0;
        boolean destFlag = false;
        while(destCount < 5){
            writeDest = siemensS7Net.Write("DB101." + index*2, staProtocol.getStaNo());    // 目标站
            if(writeDest.IsSuccess){
                Thread.sleep(200);
                OperateResultExOne<byte[]> readDest = siemensS7Net.Read("DB101." + index*2, (short)2);
                if(readDest.IsSuccess){
                    short staNo = siemensS7Net.getByteTransform().TransInt16(readDest.Content, 0);
                    if(staProtocol.getStaNo().equals(staNo)){
                        //目标站写入成功
                        destFlag = true;
                        break;
                    } else {//返回结果是成功了，但是真实值不相同
                        destCount++;
                        OutputQueue.DEVP.offer(MessageFormat.format("【{0}】写入输送线目标站后返回成功，但是读取目标站值不一致。输送线plc编号={1}，站点数据={2},写入次数={3}",
                                slave.getId(), JSON.toJSON(staProtocol),destCount));
                        log.error("写入输送线目标站后返回成功，但是读取目标站值不一致。输送线plc编号={}，{},写入次数={}", slave.getId(), JSON.toJSON(staProtocol), destCount);
                    }
                } else {
                    destCount++;
                    OutputQueue.DEVP.offer(MessageFormat.format("【{0}】写入输送线目标站后读取目标站失败。输送线plc编号={1}，站点数据={2},写入次数={3}",
                            slave.getId(), JSON.toJSON(staProtocol), destCount));
                    log.error("写入输送线目标站后读取目标站失败{}。输送线plc编号={}，站点数据={}，写入次数={}", readDest.Message, slave.getId(), JSON.toJSON(staProtocol), destCount);
                }
            } else {
                destCount++;
                OutputQueue.DEVP.offer(MessageFormat.format("【{0}】写入输送线目标站失败。输送线plc编号={1}，站点数据={2},写入次数={3}",
                        slave.getId(), JSON.toJSON(staProtocol),destCount));
                log.error("写入输送线目标站失败{}。输送线plc编号={}，站点数据={},写入次数={}", writeDest.Message, slave.getId(), JSON.toJSON(staProtocol), destCount);
            }
            Thread.sleep(200);
        }

        //写目标站尝试了5次还是失败了
        if(!destFlag){
            staProtocol = station.get(staProtocol.getSiteId());
            if (staProtocol.getWorkNo() == 0 && staProtocol.getStaNo() ==0) {
                staProtocol.setPakMk(true);
            }
            OutputQueue.DEVP.offer(MessageFormat.format("【{0}】写入输送线目标站尝试5次失败。输送线plc编号={1}，站点数据={2}", slave.getId(), JSON.toJSON(staProtocol)));
            log.error("写入输送线目标站尝试5次失败。输送线plc编号={}，站点数据={}", slave.getId(), JSON.toJSON(staProtocol));

            //重新添加数据到任务队列
            boolean result = MessageQueue.offer(SlaveType.Devp, slave.getId(), new Task(2, staProtocol));
//            read();//读取1次设备状态
            return;
        }

        OutputQueue.DEVP.offer(MessageFormat.format("【{0}】 输送线命令下发成功 [id:{1}] >>>>> {2}", DateUtils.convert(new Date()), slave.getId(), JSON.toJSON(staProtocol)));
        log.info("输送线命令下发 [id:{}] >>>>> 命令下发成功： {}",  slave.getId(), JSON.toJSON(staProtocol));
    }

    /**
     * 写入 ID+目标站 =====> 单站点写入
     */
    private void write(StaProtocol staProtocol, int times) throws InterruptedException {
        if (null == staProtocol || times > 3) {
            return;
        }
        int index = staNos.indexOf(staProtocol.getSiteId());
        OperateResult write = siemensS7Net.Write("DB100." + index*2, staProtocol.getWorkNo());    // 工作号
        Thread.sleep(200);
        OperateResult write1 = siemensS7Net.Write("DB101." + index*2, staProtocol.getStaNo());    // 目标站

        if (!write.IsSuccess || !write1.IsSuccess) {
//            MessageQueue.offer(SlaveType.Devp, slave.getId(), new Task(2, staProtocol));
            OutputQueue.DEVP.offer(MessageFormat.format("【{0}】写入输送线站点数据失败。输送线plc编号={1}，站点数据={2}", slave.getId(), JSON.toJSON(staProtocol)));
            log.error("写入输送线站点数据失败。输送线plc编号={}，站点数据={}", slave.getId(), JSON.toJSON(staProtocol));
            News.error("写入输送线站点数据失败==>>{}--{}，重新添加任务到队列。输送线plc编号={}，站点数据={}", write.Message, write1.Message, slave.getId(), JSON.toJSON(staProtocol));
            times++;
            write(staProtocol, times);
//            staProtocol = station.get(staProtocol.getSiteId());
//            if (staProtocol.getWorkNo() == 0 && staProtocol.getStaNo() ==0) {
//                staProtocol.setPakMk(true);
//            }
        } else {
            OutputQueue.DEVP.offer(MessageFormat.format("【{0}】 输送线命令下发 [id:{1}] >>>>> {2}", DateUtils.convert(new Date()), slave.getId(), JSON.toJSON(staProtocol)));
            log.info("输送线命令下发 [id:{}] >>>>> 命令下发： {}",  slave.getId(), JSON.toJSON(staProtocol));
            News.info("输送线命令下发 [id:{}] >>>>> 命令下发： {}",  slave.getId(), JSON.toJSON(staProtocol));
        }
    }

    // 更新入出库模式
    private void updateIoMode() throws InterruptedException {
        if (this.ioModeOf1F != IoModeType.NONE) {
            if (!siemensS7Net.Write("DB100.180", this.ioModeOf1F.id).IsSuccess) {
                OutputQueue.DEVP.offer(MessageFormat.format("【{0}】写入输送线103入出库模式失败。输送线plc编号={1}", slave.getId()));
                News.error("写入输送线103入出库模式失败。输送线plc编号={}", slave.getId());
            }
        }
        if (this.ioModeOf2F != IoModeType.NONE) {
            if (!siemensS7Net.Write("DB100.182", this.ioModeOf2F.id).IsSuccess) {
                OutputQueue.DEVP.offer(MessageFormat.format("【{0}】写入输送线203入出库模式失败。输送线plc编号={1}", slave.getId()));
                News.error("写入输送线203入出库模式失败。输送线plc编号={}", slave.getId());
            }
        }
    }

@@ -248,7 +406,7 @@
        }
        OperateResult write = siemensS7Net.Write("DB100.50", heartBeatVal);
        if (!write.IsSuccess) {
            log.error("输送线plc编号={} 心跳失败", slave.getId());
            News.error("输送线plc编号={} 心跳失败", slave.getId());
        }
    }

@@ -271,10 +429,10 @@
    public boolean charge(int index, boolean open) {
        OperateResult write = siemensS7Net.Write("DB102.50." + (index + 3), open);
        if (!write.IsSuccess) {
            log.error("输送线plc编号={} {}号充电桩{}控制失败", slave.getId(), index + 1, open?"打开":"关闭");
            News.error("输送线plc编号={} {}号充电桩{}控制失败", slave.getId(), index + 1, open?"打开":"关闭");
            return false;
        } else {
            log.error("输送线plc编号={} {}号充电桩{}控制成功", slave.getId(), index + 1, open?"打开":"关闭");
            News.error("输送线plc编号={} {}号充电桩{}控制成功", slave.getId(), index + 1, open?"打开":"关闭");
        }
        return true;
    }
@@ -284,26 +442,15 @@
        siemensS7Net.ConnectClose();
    }

    public static void main(String[] args) {
//        System.out.println(staNos.indexOf(129));
        System.out.println(staNos.size());
        for (int i = 0; i<staNos.size(); i++) {
//            System.out.println(i*2);
//            System.out.println(i*2 + 200);
//            System.out.println(i);
        }
//        int index = staNos.indexOf(128);
//        System.out.println(index*2);
//        System.out.println(index*2 + 200);
    }

//    public static void main(String[] args) throws Exception {
//        DevpSlave slave = new DevpSlave();
//        slave.setIp("192.168.2.125");
//        SiemensDevpThread devpThread = new SiemensDevpThread(slave);
//        devpThread.connect();
//        devpThread.read();
//        // 写
    public static void main(String[] args) throws Exception {
        DevpSlave slave = new DevpSlave();
        slave.setIp("10.10.10.61");
        slave.setPort(102);
        slave.setRack(0);
        slave.setSlot(0);
        SiemensDevpThread devpThread = new SiemensDevpThread(slave);
        devpThread.connect();
        // 写
//        StaProtocol staProtocol = devpThread.getStation().get(1);
//        staProtocol.setWorkNo((short) 232);
//        staProtocol.setStaNo((short) 6);
@@ -315,7 +462,7 @@
//        // 读
//        devpThread.read();
//        System.out.println(JSON.toJSONString(devpThread.station));
//
//    }

    }

}