#

TQS

2023-02-19 471f10950e67501352d77ef9d285f4583c3991b0

 src/main/java/com/zy/asrs/service/impl/MainServiceImpl.java

@@ -105,7 +105,7 @@
            // 遍历入库口
            for (DevpSlave.Sta inSta : devp.getInSta()) {
                // 获取入库站信息
                DevpThread devpThread = (DevpThread) SlaveConnection.get(SlaveType.Devp, devp.getId());
                SiemensDevpThread devpThread = (SiemensDevpThread) SlaveConnection.get(SlaveType.Devp, devp.getId());
                StaProtocol staProtocol = devpThread.getStation().get(inSta.getStaNo());
                if (staProtocol == null) {
                    continue;
@@ -113,6 +113,29 @@
                    staProtocol = staProtocol.clone();
                }
                Short workNo = staProtocol.getWorkNo();

                //20230201. 2号堆垛机有出库任务时，禁止新板入库
                if (staProtocol.isLoading() && staProtocol.getWorkNo() == 9995) {
                    if ( inSta.getStaNo()==103 && devpThread.ioModeOf1F == IoModeType.PAKOUT_MODE) {
                        //有出库任务，退库到入库口
                        staProtocol.setWorkNo((short) 9999);
                        staProtocol.setStaNo((short)100);
                        devpThread.setPakMk(staProtocol.getSiteId(), false);
                        boolean result = MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol));
                        News.error("MainServiceImpl  generateStoreWrkFile"+"103为出库模式，禁止入库，退回入库口。！！！");
                        continue;
                    }
                    if ( inSta.getStaNo()==203 && devpThread.ioModeOf2F == IoModeType.PAKOUT_MODE) {
                        //有出库任务，退库到入库口
                        staProtocol.setWorkNo((short) 9999);
                        staProtocol.setStaNo((short)200);
                        devpThread.setPakMk(staProtocol.getSiteId(), false);
                        boolean result = MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol));
                        News.error("MainServiceImpl  generateStoreWrkFile"+"203为出库模式，禁止入库，退回入库口。！！！");
                        continue;
                    }
                }

                // 判断是否满足入库条件
                if (staProtocol.isAutoing() && staProtocol.isLoading()
                        && staProtocol.isInEnable()
@@ -320,7 +343,10 @@
                                        break;
                                    }
                                }
                                if (flag)  continue;
                                if (flag)  {
                                    News.error("MainServiceImpl  324行"+"104站点存在货物，捡料盘点货物暂时不重新入库！！！");
                                    continue;
                                }
                            }
                            break;
                        case 204:
@@ -339,7 +365,10 @@
                                        break;
                                    }
                                }
                                if (flag)  continue;
                                if (flag)  {
                                    News.error("MainServiceImpl  346行"+"204站点存在货物，捡料盘点货物暂时不重新入库！！！");
                                    continue;
                                }
                            }
                            break;
                        default:
@@ -805,18 +834,18 @@
                continue;
            }

            //加强判断，只要存在移库任务，说明出库任务未完全结束，不执行入库任务
            WrkMast one = wrkMastMapper.selectLocMoveData(slave.getId());
            if(!Cools.isEmpty(one)){
                News.error("入库 ===>> 存在移库未完成任务，不能入库。移库任务号={},堆垛机号={}", one.getWrkNo(), slave.getId());
                continue;
            }

            // 获取工作状态为 2,3,4,5,6 的入库工作档
            WrkMast wrkMast = wrkMastMapper.selectPakInStep23456(slave.getId(), staProtocol.getWorkNo().intValue(), crnStn.getStaNo());
            if(null == wrkMast) {
//                News.error("{}站点查询无待入库数据 工作号={}", crnStn.getStaNo(), staProtocol.getWorkNo());
                continue;
            }

            //加强判断，只要存在移库任务，说明出库任务未完全结束，不执行入库任务
            WrkMast one = wrkMastMapper.selectLocMoveData(slave.getId());
            if(!Cools.isEmpty(one)){
                News.error("入库 ===>> 存在移库未完成任务，不能入库。移库任务号={},堆垛机号={}", one.getWrkNo(), slave.getId());
//                continue;
            }

            // 判断是否已存在小车绑定任务
@@ -1020,11 +1049,39 @@
                continue;
            }

            // 获取堆垛机出库站信息
            SiemensDevpThread devpThread = (SiemensDevpThread) SlaveConnection.get(SlaveType.Devp, crnStn.getDevpPlcId());
            StaProtocol staProtocol = devpThread.getStation().get(crnStn.getStaNo());
            if (staProtocol == null) {
                continue;
            } else {
                staProtocol = staProtocol.clone();
            }

            if (wrkMast.getCrnNo().equals(2)){
                if (wrkMast.getStaNo() == 103 && devpThread.ioModeOf1F != IoModeType.PAKOUT_MODE) {
                    News.error("MainServiceImpl  locToCrnStn"+"103非出库模式，禁止出库。任务号:{}！！！",wrkMast.getWrkNo());
                    continue;
                }
                if (wrkMast.getStaNo() == 203 && devpThread.ioModeOf2F != IoModeType.PAKOUT_MODE) {
                    News.error("MainServiceImpl  locToCrnStn"+"203非出库模式，禁止出库。任务号:{}！！！",wrkMast.getWrkNo());
                    continue;
                }

                if (wrkMast.getWrkSts() == 11 && (wrkMast.getIoType() == 103 || wrkMast.getIoType() == 107)){
                    Integer sour = wrkMast.getSourceStaNo();
                    List<WrkMast> wrkMasts = wrkMastMapper.selectWrkStsAndIoType0(sour);
                    if (wrkMasts.size() > 0){
                        News.error("MainServiceImpl  1028行"+"存在捡料、盘点未入库货物，2号堆垛机暂时禁止出库！！！");
                        continue;
                    }
                }

                if (wrkMast.getWrkSts() == 11 && wrkMast.getIoType() == 101){
                    Integer sour = wrkMast.getSourceStaNo();
                    List<WrkMast> wrkMasts = wrkMastMapper.selectWrkStsAndIoType1(sour);
                    if (wrkMasts.size() > 0){
                        News.error("MainServiceImpl  1028行"+"204存在全板出库中货物，2号堆垛机暂时禁止全板出库！！！");
                        continue;
                    }
                }
@@ -1082,7 +1139,9 @@
                                    if (wrkMastMapper.updateById(waitWrkMast) == 0) {
                                        News.error("调整工作档优先级失败！工作号={}", waitWrkMast.getWrkNo());
                                    }
                                    flag = true;
                                    if (waitWrkMast.getWrkSts() != 17) {
                                        flag = true;
                                    }
                                    break;
                                }
                            }
@@ -1127,17 +1186,10 @@
            // 获取源库位信息
            LocMast sourceSta = locMastService.selectById(wrkMast.getSourceLocNo());
            if (!sourceSta.getLocSts().equals("R") &&!sourceSta.getLocSts().equals("P")) {
                News.error("出库操作库位状态不符合--状态, 库位号={}，库位状态={}", wrkMast.getLocNo(), sourceSta.getLocSts());
                News.error("出库操作库位状态不符合--状态, 库位号={}，库位状态={}", wrkMast.getSourceLocNo(), sourceSta.getLocSts());
                continue;
            }
            // 获取堆垛机出库站信息
            DevpThread devpThread = (DevpThread) SlaveConnection.get(SlaveType.Devp, crnStn.getDevpPlcId());
            StaProtocol staProtocol = devpThread.getStation().get(crnStn.getStaNo());
            if (staProtocol == null) {
                continue;
            } else {
                staProtocol = staProtocol.clone();
            }

            // 查询站点详细信息
            BasDevp staDetl = basDevpService.selectById(crnStn.getStaNo());
            if (staDetl == null) {
@@ -1542,7 +1594,7 @@
                    if(deepLoc != null && !deepLoc.getLocSts().equals("F")
                            && !deepLoc.getLocSts().equals("D")
                            && !deepLoc.getLocSts().equals("O")
                            && (waitWrkMast!=null && waitWrkMast.getWrkSts()<17)){
                            && (waitWrkMast!=null && waitWrkMast.getWrkSts()<18)){
                        News.error("移库再回库时，深库位组深库位状态为作业中 ===>> deepLoc={},loc_sts={}", deepLoc.getLocNo(), deepLoc.getLocSts());
                        flag = true;
                        break;
@@ -1568,7 +1620,7 @@
                            }
                        }
                        LocMast sourceLoc = locMastService.selectById(wrkMast.getSourceLocNo());
                        if(sourceLoc.getLocSts().equals("F") || sourceLoc.getLocSts().equals("D")){
                        if(sourceLoc.getLocSts().equals("R") || sourceLoc.getLocSts().equals("D")){
                            sourceLoc.setLocSts("R"); // R.出库预约
                            sourceLoc.setModiTime(new Date());
                            if (!locMastService.updateById(sourceLoc)) {
@@ -2661,7 +2713,7 @@
                            String locSts = "";
                            // 库位移转判断是否为空板移转
                            if (wrkMast.getEmptyMk().equals("N")) {
                                locSts = "F";
                                locSts = "R";
                                // 转移库存明细数据: 库存号 由工作档源库位变为目标库位
                                if (!locDetlService.updateLocNo(wrkMast.getLocNo(), wrkMast.getSourceLocNo())) {
                                    News.error("库位移转 ===>> 转移库存明细数据失败；[源库位={}],[目标库位={}]", wrkMast.getSourceLocNo(), wrkMast.getLocNo());
@@ -3196,13 +3248,36 @@
            // 遍历空板入库口
            for (DevpSlave.Sta emptyInSta : devp.getEmptyInSta()) {
                // 获取空板入库站信息
                DevpThread devpThread = (DevpThread) SlaveConnection.get(SlaveType.Devp, devp.getId());
                SiemensDevpThread devpThread = (SiemensDevpThread) SlaveConnection.get(SlaveType.Devp, devp.getId());
                StaProtocol staProtocol = devpThread.getStation().get(emptyInSta.getStaNo());
                if (staProtocol == null) {
                    continue;
                } else {
                    staProtocol = staProtocol.clone();
                }

                //20230201. 2号堆垛机有出库任务时，禁止新板入库
                if (staProtocol.isLoading() && staProtocol.getWorkNo() == 9995) {
                    if ( emptyInSta.getStaNo()==103 && devpThread.ioModeOf1F == IoModeType.PAKOUT_MODE) {
                        //有出库任务，退库到入库口
                        staProtocol.setWorkNo((short) 9999);
                        staProtocol.setStaNo((short)100);
                        devpThread.setPakMk(staProtocol.getSiteId(), false);
                        boolean result = MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol));
                        News.error("MainServiceImpl  storeEmptyPlt"+"103为出库模式，禁止入库，退回入库口。！！！");
                        continue;
                    }
                    if ( emptyInSta.getStaNo()==203 && devpThread.ioModeOf2F == IoModeType.PAKOUT_MODE) {
                        //有出库任务，退库到入库口
                        staProtocol.setWorkNo((short) 9999);
                        staProtocol.setStaNo((short)200);
                        devpThread.setPakMk(staProtocol.getSiteId(), false);
                        boolean result = MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol));
                        News.error("MainServiceImpl  storeEmptyPlt"+"203为出库模式，禁止入库，退回入库口。！！！");
                        continue;
                    }
                }

                // 站点条件判断
                if (staProtocol.isAutoing()
                        && staProtocol.isLoading()
@@ -3778,8 +3853,27 @@
                if(Utils.getGroupRow(one.getLocNo()) != Utils.getGroupRow(shallowLoc.getLocNo())
                    || Utils.getBay(one.getLocNo()) != Utils.getBay(shallowLoc.getLocNo())
                    || Utils.getLev(one.getLocNo()) != Utils.getLev(shallowLoc.getLocNo())){
                    loc = one;
                    break;

                    boolean success = true;
                    List<String> insideLoc = Utils.getGroupInsideLoc(one.getLocNo());
                    for (String inside : insideLoc) {
                        if (locMastService.selectById(inside).getLocSts().equals("P")
                                || locMastService.selectById(inside).getLocSts().equals("R")
                                || locMastService.selectById(inside).getLocSts().equals("S")
                                || locMastService.selectById(inside).getLocSts().equals("Q")) {
                            success = false; break;
                        }
                    }

                    Integer steNo = this.hasCar(one.getLocNo());
                    if (steNo != null) {
                        continue;
                    }

                    if (success) {
                        loc = one;
                        break;
                    }
                }
            }

@@ -3856,4 +3950,63 @@
        }
    }

    /**
     * 入出库模式切换函数
     */
    public synchronized void ioConvert() {
        try {
            // 根据输送线plc遍历
            for (DevpSlave devp : slaveProperties.getDevp()) {
                SiemensDevpThread devpThread = (SiemensDevpThread) SlaveConnection.get(SlaveType.Devp, devp.getId());

                for (DevpSlave.Sta inSta : devp.getInSta()) {
                    Integer sourceStaNo = inSta.getStaNo()==103 ? 104 : 204;
                    WrkMast pakout = wrkMastMapper.selectWorkingPakout(sourceStaNo);
                    switch (inSta.getStaNo()) {
                        case 103://1F
                            if (pakout != null) {
                                if (devpThread.ioModeOf1F != IoModeType.PAKOUT_MODE) {
                                    // 出库切换中
//                                    devpThread.ioModeOf1F = IoModeType.PAKOUT_BOOTING;
//                                    WrkMast pakin = wrkMastMapper.selectWorkingPakin(inSta.getStaNo());
//                                    if (pakin == null && !devpThread.getStation().get(inSta.getStaNo()).isLoading()
//                                            && !devpThread.getStation().get(inSta.getStaNo()+1).isLoading()
//                                            && devpThread.getStation().get(inSta.getStaNo()+1).getWorkNo()==0) {
//                                        // 出库模式
                                        devpThread.ioModeOf1F = IoModeType.PAKOUT_MODE;
//                                    }
                                }
                            } else {
                                // 入库模式
                                devpThread.ioModeOf1F = IoModeType.PAKIN_MODE;
                            }
                            break;
                        case 203://2F
                            if (pakout != null) {
                                if (devpThread.ioModeOf2F != IoModeType.PAKOUT_MODE) {
                                    // 出库切换中
//                                    devpThread.ioModeOf2F = IoModeType.PAKOUT_BOOTING;
//                                    WrkMast pakin = wrkMastMapper.selectWorkingPakin(inSta.getStaNo());
//                                    if (pakin == null && !devpThread.getStation().get(inSta.getStaNo()).isLoading()
//                                            && !devpThread.getStation().get(inSta.getStaNo()-1).isLoading()
//                                            && devpThread.getStation().get(inSta.getStaNo()-1).getWorkNo()==0) {
//                                        // 出库模式
                                        devpThread.ioModeOf2F = IoModeType.PAKOUT_MODE;
//                                    }
                                }
                            } else {
                                // 入库模式
                                devpThread.ioModeOf2F = IoModeType.PAKIN_MODE;
                            }
                            break;
                    }
                }

            }

        } catch (Exception e) {
            e.printStackTrace();
        }
    }

}