#

Junjie

2026-01-15 470718b6f7de2688807a59b4e32f437624c51499

 src/main/java/com/zy/core/network/real/ZyStationRealConnect.java

@@ -2,7 +2,9 @@

import HslCommunication.Core.Types.OperateResult;
import HslCommunication.Core.Types.OperateResultExOne;
import HslCommunication.Profinet.Siemens.SiemensPLCS;
import HslCommunication.Profinet.Siemens.SiemensS7Net;
import com.zy.common.utils.RedisUtil;
import lombok.extern.slf4j.Slf4j;

import com.alibaba.fastjson.JSON;
@@ -16,10 +18,12 @@
import com.zy.core.News;
import com.zy.core.cache.OutputQueue;
import com.zy.core.model.CommandResponse;
import com.zy.core.model.StationObjModel;
import com.zy.core.model.command.StationCommand;
import com.zy.core.network.api.ZyStationConnectApi;
import com.zy.core.network.entity.ZyStationStatusEntity;
import java.util.Collections;
import java.util.Comparator;
import java.util.List;

import java.text.MessageFormat;
@@ -32,18 +36,20 @@
public class ZyStationRealConnect implements ZyStationConnectApi {

    private List<ZyStationStatusEntity> statusList;
    private List<ZyStationStatusEntity> barcodeStatusList;
    private final SiemensS7Net siemensNet;
    private final DeviceConfig deviceConfig;
    private List<StationObjModel> barcodeOriginList;
    private SiemensS7Net siemensNet;
    private DeviceConfig deviceConfig;
    private RedisUtil redisUtil;

    public ZyStationRealConnect(SiemensS7Net siemensNet, DeviceConfig deviceConfig) {
        this.siemensNet = siemensNet;
    public ZyStationRealConnect(DeviceConfig deviceConfig, RedisUtil redisUtil) {
        this.deviceConfig = deviceConfig;
        this.redisUtil = redisUtil;
    }

    @Override
    public boolean connect() {
        boolean connected = false;
        siemensNet = new SiemensS7Net(SiemensPLCS.S1200, deviceConfig.getIp());
        OperateResult connect = siemensNet.ConnectServer();
        if (connect.IsSuccess) {
            connected = true;
@@ -69,7 +75,7 @@
    }

    @Override
    public List<ZyStationStatusEntity> getStatus() {
    public List<ZyStationStatusEntity> getStatus(Integer deviceNo) {
        if (statusList == null) {
            BasDevpService basDevpService = SpringUtils.getBean(BasDevpService.class);
            if (basDevpService == null) {
@@ -83,14 +89,20 @@
            }

            statusList = JSONObject.parseArray(basDevp.getStationList(), ZyStationStatusEntity.class);
            barcodeStatusList = JSONObject.parseArray(basDevp.getBarcodeStationList(), ZyStationStatusEntity.class);
            if (statusList != null) {
                statusList.sort(Comparator.comparing(ZyStationStatusEntity::getStationId));
            }
            barcodeOriginList = basDevp.getBarcodeStationList$();
        }

        OperateResultExOne<byte[]> result = siemensNet.Read("DB101.0", (short) (statusList.size() * 2));
        OperateResultExOne<byte[]> result = siemensNet.Read("DB101.0", (short) (statusList.size() * 8));
        if (result.IsSuccess) {
            for (int i = 0; i < statusList.size(); i++) {
                ZyStationStatusEntity statusEntity = statusList.get(i); // 站点编号
                boolean[] status = siemensNet.getByteTransform().TransBool(result.Content, i * 2, 2);
                statusEntity.setTaskNo((int) siemensNet.getByteTransform().TransInt16(result.Content, i * 8)); // 工作号
                statusEntity.setTargetStaNo((int) siemensNet.getByteTransform().TransInt16(result.Content, i * 8 + 4)); // 目标站

                boolean[] status = siemensNet.getByteTransform().TransBool(result.Content, i * 8 + 6, 2);
                statusEntity.setAutoing(status[0]); // 自动
                statusEntity.setLoading(status[1]); // 有物
                statusEntity.setInEnable(status[2]); // 可入
@@ -100,27 +112,62 @@
            }
        }

        OperateResultExOne<byte[]> result1 = siemensNet.Read("DB100.0", (short) (statusList.size() * 4));
        if (result1.IsSuccess) {
            for (int i = 0; i < statusList.size(); i++) {
                ZyStationStatusEntity statusEntity = statusList.get(i);
                statusEntity.setTaskNo((int) siemensNet.getByteTransform().TransInt16(result1.Content, i * 4)); // 工作号
                statusEntity.setTargetStaNo((int) siemensNet.getByteTransform().TransInt16(result1.Content, i * 4 + 2)); // 目标站
        // 条码扫描器
        OperateResultExOne<byte[]> result2 = siemensNet.Read("DB101.840", (short) (barcodeOriginList.size() * 8));
        if (result2.IsSuccess) {
            for (int i = 0; i < barcodeOriginList.size(); i++) {
                ZyStationStatusEntity barcodeEntity = findStatusEntityByBarcodeIdx(i + 1);
                if (barcodeEntity == null) {
                    continue;
                }
                String barcode = siemensNet.getByteTransform().TransString(result2.Content, i * 8, 8, "UTF-8");
                barcode = barcode.trim();
                barcodeEntity.setBarcode(barcode);
            }
        }

        // 条码扫描器
        OperateResultExOne<byte[]> result2 = siemensNet.Read("DB101.100", (short) (statusList.size() * 10));
        if (result2.IsSuccess) {
            for (int i = 0; i < barcodeStatusList.size(); i++) {
                ZyStationStatusEntity barcodeEntity = barcodeStatusList.get(i);
                ZyStationStatusEntity statusEntity = findStatusEntity(barcodeEntity.getStationId());
                if (statusEntity == null) {
        // 报警信息
        OperateResultExOne<byte[]> result3 = siemensNet.Read("DB101.800", (short) (barcodeOriginList.size() * 3));
        if (result3.IsSuccess) {
            for (int i = 0; i < barcodeOriginList.size(); i++) {
                ZyStationStatusEntity barcodeEntity = findStatusEntityByBarcodeIdx(i + 1);
                if (barcodeEntity == null) {
                    continue;
                }
                String barcode = siemensNet.getByteTransform().TransString(result2.Content, i * 10 + 2, 8, "UTF-8");
                barcode = barcode.trim();
                barcodeEntity.setBarcode(barcode);

                barcodeEntity.setPalletHeight((int) siemensNet.getByteTransform().TransInt16(result3.Content, i * 3)); // 高低信号

                StringBuilder sb = new StringBuilder();
                boolean[] status1 = siemensNet.getByteTransform().TransBool(result3.Content, i * 3 + 2, 1);

                if(status1[0]){
                    sb.append("前超限报警;");
                }
                if(status1[1]) {
                    sb.append("后超限报警;");
                }
                if(status1[2]) {
                    sb.append("超高报警;");
                }
                if(status1[3]) {
                    sb.append("左超报警;");
                }
                if(status1[4]) {
                    sb.append("右超报警;");
                }
                if(status1[5]) {
                    sb.append("超重报警;");
                }
                if(status1[6]) {
                    sb.append("扫码失败;");
                }

                if(sb.length() > 0) {
                    barcodeEntity.setError(1);
                }else {
                    barcodeEntity.setError(0);
                }
                barcodeEntity.setErrorMsg(sb.toString());
            }
        }

@@ -128,7 +175,7 @@
    }

    @Override
    public CommandResponse sendCommand(StationCommand command) {
    public CommandResponse sendCommand(Integer deviceNo, StationCommand command) {
        CommandResponse commandResponse = new CommandResponse(false);
        if (null == command) {
            commandResponse.setMessage("命令为空");
@@ -182,6 +229,34 @@
        return commandResponse;
    }

    @Override
    public CommandResponse sendOriginCommand(String address, short[] data) {
        CommandResponse commandResponse = new CommandResponse(false);
        if (null == data || data.length == 0) {
            commandResponse.setMessage("数据为空");
            return commandResponse;
        }

        OperateResult write = siemensNet.Write(address, data);
        if (write.IsSuccess) {
            log.info("写入原始命令成功。地址={}，数据={}", address, JSON.toJSON(data));
            commandResponse.setResult(true);
        } else {
            log.error("写入原始命令失败。地址={}，数据={}", address, JSON.toJSON(data));
            commandResponse.setResult(false);
        }
        return commandResponse;
    }

    @Override
    public byte[] readOriginCommand(String address, int length) {
        OperateResultExOne<byte[]> result = siemensNet.Read(address, (short) length);
        if (result.IsSuccess) {
            return result.Content;
        }
        return new byte[0];
    }

    private ZyStationStatusEntity findStatusEntity(Integer stationId) {
        for (ZyStationStatusEntity statusEntity : statusList) {
            if (statusEntity.getStationId().equals(stationId)) {
@@ -200,4 +275,21 @@
        }
        return -1;
    }
}

    private ZyStationStatusEntity findStatusEntityByBarcodeIdx(Integer barcodeIdx) {
        Integer stationId = null;
        for (StationObjModel stationObjModel : barcodeOriginList) {
            if (stationObjModel.getBarcodeIdx().equals(barcodeIdx)) {
                stationId = stationObjModel.getStationId();
                break;
            }
        }

        for (ZyStationStatusEntity zyStationStatusEntity : statusList) {
            if(zyStationStatusEntity.getStationId().equals(stationId)) {
                return zyStationStatusEntity;
            }
        }
        return null;
    }
}