#

luxiaotao1123

2021-08-03 45b5d11a25ad9ec1ee506a36fa5458786b38eace

 src/main/java/com/zy/core/thread/SiemensCrnThread.java

@@ -5,7 +5,6 @@
import HslCommunication.Profinet.Siemens.SiemensPLCS;
import HslCommunication.Profinet.Siemens.SiemensS7Net;
import com.alibaba.fastjson.JSON;
import com.core.common.Arith;
import com.core.common.DateUtils;
import com.core.common.SpringUtils;
import com.zy.asrs.entity.BasCrnOpt;
@@ -15,9 +14,7 @@
import com.zy.core.CrnThread;
import com.zy.core.cache.MessageQueue;
import com.zy.core.cache.OutputQueue;
import com.zy.core.enums.CrnStatusType;
import com.zy.core.enums.CrnTaskModeType;
import com.zy.core.enums.SlaveType;
import com.zy.core.enums.*;
import com.zy.core.model.CrnSlave;
import com.zy.core.model.Task;
import com.zy.core.model.command.CrnCommand;
@@ -97,7 +94,7 @@
    @Override
    public boolean connect() {
        boolean result = false;
        siemensNet = new SiemensS7Net(SiemensPLCS.S300, slave.getIp());
        siemensNet = new SiemensS7Net(SiemensPLCS.S1200, slave.getIp());
        siemensNet.setRack(slave.getRack().byteValue());
        siemensNet.setSlot(slave.getSlot().byteValue());
        OperateResult connect = siemensNet.ConnectServer();
@@ -117,43 +114,190 @@
     * 读取状态
     */
    private void readStatus(){
        OperateResultExOne<byte[]> result = siemensNet.Read("DB8.18", (short) 62);
        OperateResultExOne<byte[]> result = siemensNet.Read("DB11.2", (short) 104);
        if (result.IsSuccess) {
            if (null == crnProtocol) {
                crnProtocol = new CrnProtocol();
            }
            crnProtocol.setMode(siemensNet.getByteTransform().TransInt16(result.Content, 0));
            crnProtocol.setTaskNo(siemensNet.getByteTransform().TransInt16(result.Content, 2));
            crnProtocol.setStatus(siemensNet.getByteTransform().TransInt16(result.Content, 4));
            crnProtocol.setBay(siemensNet.getByteTransform().TransInt16(result.Content, 6));
            crnProtocol.setLevel(siemensNet.getByteTransform().TransInt16(result.Content, 8));
            crnProtocol.setForkPos(siemensNet.getByteTransform().TransInt16(result.Content, 10));
            crnProtocol.setLiftPos(siemensNet.getByteTransform().TransInt16(result.Content, 12));
            crnProtocol.setWalkPos(siemensNet.getByteTransform().TransInt16(result.Content, 14));
//            crnProtocol.setTaskFinish(siemensNet.getByteTransform().TransInt16(result.Content, 16));
            crnProtocol.setLoaded(siemensNet.getByteTransform().TransInt16(result.Content, 18));
            crnProtocol.setAlarm1(siemensNet.getByteTransform().TransInt16(result.Content, 20));
            // 异常信息
            crnProtocol.setError1(siemensNet.getByteTransform().TransBool(result.Content, 22, 2));
            crnProtocol.setError2(siemensNet.getByteTransform().TransBool(result.Content, 24, 2));
            crnProtocol.setError3(siemensNet.getByteTransform().TransBool(result.Content, 26, 2));
            crnProtocol.setError4(siemensNet.getByteTransform().TransBool(result.Content, 28, 2));
            crnProtocol.setError5(siemensNet.getByteTransform().TransBool(result.Content, 30, 2));
            crnProtocol.setError6(siemensNet.getByteTransform().TransBool(result.Content, 32, 2));
            float xSpeed = siemensNet.getByteTransform().TransSingle(result.Content, 34);
            crnProtocol.setXSpeed((float) Arith.multiplys(3, xSpeed, 1.15));
            crnProtocol.setYSpeed(siemensNet.getByteTransform().TransSingle(result.Content, 38));
            float zSpeed = siemensNet.getByteTransform().TransSingle(result.Content, 42);
            crnProtocol.setZSpeed((float) Arith.multiplys(3, zSpeed, 5));
            crnProtocol.setXDistance(siemensNet.getByteTransform().TransSingle(result.Content, 46));
            crnProtocol.setYDistance(siemensNet.getByteTransform().TransSingle(result.Content, 50));
            crnProtocol.setXDuration(siemensNet.getByteTransform().TransSingle(result.Content, 54));
            crnProtocol.setYDuration(siemensNet.getByteTransform().TransSingle(result.Content, 58));
            crnProtocol.setMode(siemensNet.getByteTransform().TransInt16(result.Content, 0));   // 2
            crnProtocol.setStatus(siemensNet.getByteTransform().TransInt16(result.Content, 2)); // 4
            crnProtocol.setTaskNo(siemensNet.getByteTransform().TransInt16(result.Content, 4)); // 6
            crnProtocol.setTaskFinish(siemensNet.getByteTransform().TransInt16(result.Content, 6)); // 8
            crnProtocol.setValid(siemensNet.getByteTransform().TransInt16(result.Content, 8));  // 10

            crnProtocol.setLevel(siemensNet.getByteTransform().TransInt16(result.Content, 14)); // 16
            crnProtocol.setBay(siemensNet.getByteTransform().TransInt16(result.Content, 16));   // 18
            crnProtocol.setRow(siemensNet.getByteTransform().TransInt16(result.Content, 18));   // 20
            crnProtocol.setLane(siemensNet.getByteTransform().TransInt16(result.Content, 20));  // 22

            // 异常
            crnProtocol.setAlarm1(0);
            crnProtocol.setAlarm2(0);
            crnProtocol.setAlarm3(0);
            crnProtocol.setAlarm4(0);
            boolean[] err1 = siemensNet.getByteTransform().TransBool(result.Content, 28, 1);    // 30
            if (err1[0]) { crnProtocol.setAlarm1(1); }
            if (err1[1]) { crnProtocol.setAlarm1(2); }
            if (err1[2]) { crnProtocol.setAlarm1(3); }
            boolean[] err2 = siemensNet.getByteTransform().TransBool(result.Content, 29, 1);    // 31
            if (err2[0]) { crnProtocol.setAlarm1(4); }
            if (err2[1]) { crnProtocol.setAlarm1(5); }
            if (err2[2]) { crnProtocol.setAlarm1(6); }
            boolean[] err3 = siemensNet.getByteTransform().TransBool(result.Content, 30, 1);    // 32
            if (err3[6]) { crnProtocol.setAlarm1(7); }
            if (err3[7]) { crnProtocol.setAlarm1(8); }
            boolean[] err4 = siemensNet.getByteTransform().TransBool(result.Content, 31, 1);    // 33
            if (err4[1]) { crnProtocol.setAlarm1(9); }
            if (err4[5]) { crnProtocol.setAlarm1(10); }
            if (err4[6]) { crnProtocol.setAlarm1(11); }
            if (err4[7]) { crnProtocol.setAlarm1(12); }
            boolean[] err5 = siemensNet.getByteTransform().TransBool(result.Content, 32, 1);    // 34
            if (err5[0]) { crnProtocol.setAlarm2(13); }
            if (err5[2]) { crnProtocol.setAlarm2(14); }
            if (err5[3]) { crnProtocol.setAlarm2(15); }
            if (err5[5]) { crnProtocol.setAlarm2(16); }
            if (err5[6]) { crnProtocol.setAlarm2(17); }
            if (err5[7]) { crnProtocol.setAlarm2(18); }
            boolean[] err6 = siemensNet.getByteTransform().TransBool(result.Content, 33, 1);    // 35
            if (err6[1]) { crnProtocol.setAlarm2(19); }
            if (err6[2]) { crnProtocol.setAlarm2(20); }
            if (err6[3]) { crnProtocol.setAlarm2(21); }
            if (err6[4]) { crnProtocol.setAlarm2(22); }
            boolean[] err7 = siemensNet.getByteTransform().TransBool(result.Content, 34, 1);    // 36
            if (err7[4]) { crnProtocol.setAlarm2(23); }
            if (err7[5]) { crnProtocol.setAlarm2(24); }
            if (err7[6]) { crnProtocol.setAlarm2(25); }
            boolean[] err8 = siemensNet.getByteTransform().TransBool(result.Content, 36, 1);    // 38
            if (err8[0]) { crnProtocol.setAlarm3(26); }
            if (err8[1]) { crnProtocol.setAlarm3(27); }
            if (err8[2]) { crnProtocol.setAlarm3(28); }
            if (err8[3]) { crnProtocol.setAlarm3(29); }
            if (err8[4]) { crnProtocol.setAlarm3(30); }
            if (err8[5]) { crnProtocol.setAlarm3(31); }
            if (err8[6]) { crnProtocol.setAlarm3(32); }
            if (err8[7]) { crnProtocol.setAlarm3(33); }
            boolean[] err9 = siemensNet.getByteTransform().TransBool(result.Content, 37, 1);    // 39
            if (err9[0]) { crnProtocol.setAlarm3(34); }
            if (err9[1]) { crnProtocol.setAlarm3(35); }
            if (err9[2]) { crnProtocol.setAlarm3(36); }
            if (err9[3]) { crnProtocol.setAlarm3(37); }
            if (err9[4]) { crnProtocol.setAlarm3(38); }
            if (err9[5]) { crnProtocol.setAlarm3(39); }
            if (err9[6]) { crnProtocol.setAlarm3(40); }
            if (err9[7]) { crnProtocol.setAlarm3(41); }
            boolean[] err10 = siemensNet.getByteTransform().TransBool(result.Content, 38, 1);    // 40
            if (err10[0]) { crnProtocol.setAlarm3(42); }
            if (err10[1]) { crnProtocol.setAlarm3(43); }
            if (err10[2]) { crnProtocol.setAlarm3(44); }
            if (err10[3]) { crnProtocol.setAlarm3(45); }
            if (err10[4]) { crnProtocol.setAlarm3(46); }
            boolean[] err11 = siemensNet.getByteTransform().TransBool(result.Content, 39, 1);    // 41
            if (err11[0]) { crnProtocol.setAlarm3(47); }
            if (err11[1]) { crnProtocol.setAlarm3(48); }
            if (err11[2]) { crnProtocol.setAlarm3(49); }
            boolean[] err12 = siemensNet.getByteTransform().TransBool(result.Content, 40, 1);    // 42
            if (err12[0]) { crnProtocol.setAlarm4(50); }
            if (err12[1]) { crnProtocol.setAlarm4(51); }
            if (err12[2]) { crnProtocol.setAlarm4(52); }
            if (err12[3]) { crnProtocol.setAlarm4(53); }
            if (err12[4]) { crnProtocol.setAlarm4(54); }
            if (err12[5]) { crnProtocol.setAlarm4(55); }
            boolean[] err13 = siemensNet.getByteTransform().TransBool(result.Content, 41, 1);    // 43
            if (err13[0]) { crnProtocol.setAlarm4(56); }
            if (err13[1]) { crnProtocol.setAlarm4(57); }
            if (err13[2]) { crnProtocol.setAlarm4(58); }
            if (err13[3]) { crnProtocol.setAlarm4(59); }
            boolean[] err14 = siemensNet.getByteTransform().TransBool(result.Content, 42, 1);    // 44
            if (err14[0]) { crnProtocol.setAlarm4(60); }
            if (err14[1]) { crnProtocol.setAlarm4(61); }
            if (err14[2]) { crnProtocol.setAlarm4(62); }
            if (err14[3]) { crnProtocol.setAlarm4(63); }
            if (err14[4]) { crnProtocol.setAlarm4(64); }
            if (err14[5]) { crnProtocol.setAlarm4(65); }
            if (err14[6]) { crnProtocol.setAlarm4(66); }
            if (err14[7]) { crnProtocol.setAlarm4(67); }
            boolean[] err15 = siemensNet.getByteTransform().TransBool(result.Content, 43, 1);    // 45
            if (err15[1]) { crnProtocol.setAlarm4(68); }
            if (err15[2]) { crnProtocol.setAlarm4(69); }
            if (err15[3]) { crnProtocol.setAlarm4(70); }
            if (err15[4]) { crnProtocol.setAlarm4(71); }
            if (err15[5]) { crnProtocol.setAlarm4(72); }
            if (err15[6]) { crnProtocol.setAlarm4(73); }

            boolean[] bool1 = siemensNet.getByteTransform().TransBool(result.Content, 60, 1);    // 62
            crnProtocol.setConnStatus(bool1[0]);
            crnProtocol.setCorrection(bool1[3]);
            crnProtocol.setTuError(bool1[4]);
            crnProtocol.setNoneError(bool1[5]);
            crnProtocol.setStockError(bool1[6]);
            crnProtocol.setJobInvalid(bool1[7]);
            boolean[] bool2 = siemensNet.getByteTransform().TransBool(result.Content, 61, 1);    // 63
            crnProtocol.setIdle(bool2[0]);
            crnProtocol.setControl(bool2[1]);
            crnProtocol.setStopQuasi(bool2[2]);
            crnProtocol.setRunning(bool2[3]);
            crnProtocol.setFault(bool2[4]);
            crnProtocol.setForkHome(bool2[5]);
            crnProtocol.setForkSingleLeft(bool2[6]);
            crnProtocol.setForkSingleRight(bool2[7]);
            boolean[] bool3 = siemensNet.getByteTransform().TransBool(result.Content, 62, 1);    // 64
            crnProtocol.setForkDoubleLeft(bool3[0]);
            crnProtocol.setForkDoubleRight(bool3[1]);
            crnProtocol.setSingleHigh(bool3[2]);
            crnProtocol.setSingleLow(bool3[3]);
            crnProtocol.setDoubleHigh(bool3[4]);
            crnProtocol.setDoubleLow(bool3[5]);
            crnProtocol.setPlatformHigh(bool3[6]);
            crnProtocol.setPlatformLow(bool3[7]);
            boolean[] bool4 = siemensNet.getByteTransform().TransBool(result.Content, 64, 1);    // 66
            crnProtocol.setLoaded((short) (bool4[4]?1:0));  // 有物

            // 速度
            crnProtocol.setXSpeed((float) siemensNet.getByteTransform().TransInt16(result.Content, 22));    // 24
            crnProtocol.setYSpeed((float) siemensNet.getByteTransform().TransInt16(result.Content, 24));    // 26
            crnProtocol.setZSpeed((float) siemensNet.getByteTransform().TransInt16(result.Content, 26));    // 28
            // 累计里程、时长
            crnProtocol.setXDistance((float) siemensNet.getByteTransform().TransInt32(result.Content, 88));    // 90
            crnProtocol.setYDistance((float) siemensNet.getByteTransform().TransInt32(result.Content, 92));    // 94
            crnProtocol.setXDuration((float) siemensNet.getByteTransform().TransInt32(result.Content, 96));    // 98
            crnProtocol.setYDuration((float) siemensNet.getByteTransform().TransInt32(result.Content, 100));    // 102

            // 增强
            if (crnProtocol.getForkHome()) {
                crnProtocol.setForkPos(CrnForkPosType.HOME);
            }
            if (crnProtocol.getForkSingleLeft()) {
                crnProtocol.setForkPos(CrnForkPosType.LEFT);
            }
            if (crnProtocol.getForkSingleRight()) {
                crnProtocol.setForkPos(CrnForkPosType.RIGHT);
            }
            if (crnProtocol.getForkDoubleLeft()) {
                crnProtocol.setForkPos(CrnForkPosType._LEFT);
            }
            if (crnProtocol.getForkDoubleRight()) {
                crnProtocol.setForkPos(CrnForkPosType._RIGHT);
            }
            if (crnProtocol.getSingleHigh()) {
                crnProtocol.setLiftPos(CrnLiftPosType.UP);
            }
            if (crnProtocol.getSingleLow()) {
                crnProtocol.setLiftPos(CrnLiftPosType.DOWN);
            }
            if (crnProtocol.getDoubleHigh()) {
                crnProtocol.setLiftPos(CrnLiftPosType._UP);
            }
            if (crnProtocol.getDoubleLow()) {
                crnProtocol.setLiftPos(CrnLiftPosType._DOWN);
            }
            if (crnProtocol.getIdle()) {
                crnProtocol.setStatus(CrnStatusType.IDLE);
            }

            OutputQueue.CRN.offer(MessageFormat.format("【{0}】[id:{1}] <<<<< 实时数据更新成功",DateUtils.convert(new Date()), slave.getId()));

            // 复位信号
            if (crnProtocol.getStatusType().equals(CrnStatusType.WAITING)) {
            if (crnProtocol.getTaskFinish() == 1) {
                if (resetFlag) {
                    CrnCommand crnCommand = new CrnCommand();
                    crnCommand.setAckFinish((short)1);
@@ -164,13 +308,15 @@
                }
            }

            // 根据实时信息更新数据库
            BasCrnpService basCrnpService = SpringUtils.getBean(BasCrnpService.class);
            BasCrnp basCrnp = new BasCrnp();
            basCrnp.setCrnNo(slave.getId());
            if (!basCrnpService.updateById(crnProtocol.toSqlModel(basCrnp))){
                log.error("堆垛机plc数据库更新失败 ===>> [id:{}] [ip:{}] [port:{}] [rack:{}] [slot:{}]", slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot());
            }
            try {
                // 根据实时信息更新数据库
                BasCrnpService basCrnpService = SpringUtils.getBean(BasCrnpService.class);
                BasCrnp basCrnp = new BasCrnp();
                basCrnp.setCrnNo(slave.getId());
                if (!basCrnpService.updateById(crnProtocol.toSqlModel(basCrnp))){
                    log.error("堆垛机plc数据库更新失败 ===>> [id:{}] [ip:{}] [port:{}] [rack:{}] [slot:{}]", slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot());
                }
            } catch (Exception ignore){}

        } else {
            OutputQueue.CRN.offer(MessageFormat.format("【{0}】读取堆垛机plc状态信息失败 ===>> [id:{1}] [ip:{2}] [port:{3}] [rack:{4}] [slot:{5}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot()));
@@ -186,22 +332,40 @@
            log.error("堆垛机写入命令为空");
            return false;
        }
        if (command.getTaskNo() == 0 && command.getAckFinish() == 0) {
            command.setTaskNo((short) 9999);
        }
        command.setCrnNo(slave.getId());
        short[] array = new short[9];
        array[0] = command.getAckFinish();
        array[1] = command.getTaskNo();
        array[2] = command.getTaskMode();
        if (command.getAckFinish() == 0) {
            array[0] = 5;
        } else {
            array[0] = 0;
        }
        array[1] = command.getSourcePosZ();
        array[2] = command.getSourcePosY();
        array[3] = command.getSourcePosX();
        array[4] = command.getSourcePosY();
        array[5] = command.getSourcePosZ();
        array[4] = command.getDestinationPosZ();
        array[5] = command.getDestinationPosY();
        array[6] = command.getDestinationPosX();
        array[7] = command.getDestinationPosY();
        array[8] = command.getDestinationPosZ();
        OperateResult result = siemensNet.Write("DB8.0", array);
        if (result.IsSuccess) {
        array[7] = command.getSourceStaNo();
        array[8] = command.getDestinationStaNo();
        // 作业信息
        OperateResult result = siemensNet.Write("DB1000.0", array);
        // 任务号 + 完成位
        short[] array2 = new short[2];
        array2[0] = command.getTaskNo();
        array2[1] = command.getAckFinish();
        OperateResult result1 = siemensNet.Write("DB1000.24", array2);

            try {
                // 日志记录
        // 结束位
        if (command.getAckFinish() == 0) {
            OperateResult result2 = siemensNet.Write("DB1000.28.1", true);
        }

        // 日志记录
        try {
            if (command.getAckFinish() != 1) {
                BasCrnOptService bean = SpringUtils.getBean(BasCrnOptService.class);
                BasCrnOpt basCrnOpt = new BasCrnOpt(
                        command.getTaskNo().intValue(),    // 任务号
@@ -221,9 +385,11 @@
                        null    // 修改人员
                );
                bean.insert(basCrnOpt);
            } catch (Exception ignore) {}
            }
        } catch (Exception ignore) {}

            log.info("堆垛机命令下发[id:{}] >>>>> {}", slave.getId(), JSON.toJSON(command));
        if (result.IsSuccess && result1.IsSuccess) {
            log.warn("堆垛机命令下发[id:{},时间：{}] >>>>> {}", slave.getId(), DateUtils.convert(new Date(), DateUtils.yyyyMMddHHmmsssss_F), JSON.toJSON(command));
            OutputQueue.CRN.offer(MessageFormat.format("【{0}】[id:{1}] >>>>> 命令下发： {2}", DateUtils.convert(new Date()), slave.getId(), JSON.toJSON(command)));
            return true;
        } else {