| | |
| | | import com.zy.asrs.service.*; |
| | | import com.zy.asrs.utils.CommandUtils; |
| | | import com.zy.asrs.utils.RouteUtils; |
| | | import com.zy.asrs.utils.TrackRangeUtils; |
| | | import com.zy.asrs.utils.Utils; |
| | | import com.zy.common.service.CommonService; |
| | | import com.zy.common.utils.HttpHandler; |
| | | import com.zy.core.CrnThread; |
| | | import com.zy.core.DevpThread; |
| | | import com.zy.core.cache.MessageQueue; |
| | | import com.zy.core.cache.SlaveConnection; |
| | | import com.zy.core.cache.*; |
| | | import com.zy.core.enums.*; |
| | | import com.zy.core.model.CrnSlave; |
| | | import com.zy.core.model.DevpSlave; |
| | | import com.zy.core.model.RgvSlave; |
| | | import com.zy.core.model.Task; |
| | | import com.zy.core.model.command.CrnCommand; |
| | | import com.zy.core.model.command.RgvCommand; |
| | | import com.zy.core.model.protocol.CrnProtocol; |
| | | import com.zy.core.model.protocol.RgvProtocol; |
| | | import com.zy.core.model.protocol.StaProtocol; |
| | | import com.zy.core.model.protocol.*; |
| | | import com.zy.core.properties.SlaveProperties; |
| | | import com.zy.core.thread.BarcodeThread; |
| | | import com.zy.core.thread.RgvThread; |
| | |
| | | |
| | | import java.io.IOException; |
| | | import java.util.*; |
| | | import java.util.concurrent.ConcurrentHashMap; |
| | | |
| | | /** |
| | | * 立体仓库WCS系统主流程业务 |
| | |
| | | private TaskWrkService taskWrkService; |
| | | @Autowired |
| | | private StaDescMapper staDescMapper; |
| | | |
| | | @Autowired |
| | | private StaDescService staDescService; |
| | | |
| | | @Autowired |
| | | private ApiLogService apiLogService; |
| | | @Autowired |
| | | private CommonService commonService; |
| | | @Autowired |
| | | private BasRgvService basRgvService; |
| | | private CrnController crnController; |
| | | @Autowired |
| | | private WrkMastStaMapper wrkMastStaMapper; |
| | | @Autowired |
| | | private BasRgvMapMapper basRgvMapMapper; |
| | | private BasDevpPositionService basDevpPositionService; |
| | | |
| | | @Value("${wms.url}") |
| | | private String wmsUrl; |
| | | @Value("${wms.inboundTaskApplyPath}") |
| | | private String inboundTaskApplyPath; |
| | | @Value("${wms.movePath}") |
| | | private String movePath; |
| | | @Value("${wms.taskStatusFeedbackPath}") |
| | | private String taskStatusFeedbackPath; |
| | | @Autowired |
| | | private CrnController crnController; |
| | | |
| | | @Value("${wms.rgvOpen}") |
| | | private boolean rgvOpen; |
| | |
| | | @Value("${constant-parameters.trackProportion}") |
| | | private Long trackProportion; |
| | | |
| | | public void generateStoreWrkFile() throws IOException, InterruptedException { |
| | | @Value("${constant-parameters.avoidDistance}") |
| | | private Long avoidDistance; |
| | | |
| | | public void generateStoreWrkFile() { |
| | | try { |
| | | |
| | | |
| | | // 根据输送线plc遍历 |
| | | for (DevpSlave devp : slaveProperties.getDevp()) { |
| | | // 遍历入库口 |
| | |
| | | } |
| | | } |
| | | |
| | | |
| | | /** |
| | | * 堆垛机站出库到出库站 |
| | | */ |
| | | public void crnStnToOutStn() { |
| | | for (CrnSlave crnSlave : slaveProperties.getCrn()) { |
| | | |
| | | // 获取堆垛机信息 |
| | | CrnThread crnThread = (CrnThread) SlaveConnection.get(SlaveType.Crn, crnSlave.getId()); |
| | | CrnProtocol crnProtocol = crnThread.getCrnProtocol(); |
| | | if (crnProtocol == null) { continue; } |
| | | BasCrnp basCrnp = basCrnpService.selectById(crnSlave.getId()); |
| | | if (basCrnp == null) { |
| | | log.error("{}号堆垛机尚未在数据库进行维护!", crnSlave.getId()); |
| | | continue; |
| | | } |
| | | if (!crnSlave.getId().equals(crnProtocol.getLaneNo())){ |
| | | for (CrnSlave crnOther : slaveProperties.getCrn()) { |
| | | if (crnOther.getId().equals(crnProtocol.getLaneNo())){ |
| | | crnSlave.updateCrnInStn(crnOther); |
| | | } |
| | | } |
| | | } |
| | | // 遍历堆垛机出库站 |
| | | for (CrnSlave.CrnStn crnStn : crnSlave.getCrnOutStn()) { |
| | | List<StaDesc> staDescs = staDescMapper.selectList(new EntityWrapper<StaDesc>().eq("crn_no", crnSlave.getId()).eq("crn_stn", crnStn.getStaNo())); |
| | | |
| | | List<StaDesc> staDescs = staDescMapper.selectList(new EntityWrapper<StaDesc>().eq("CRN_NO", crnSlave.getId()).eq("LANE_NO", crnProtocol.getLaneNo()).eq("CRN_STN", crnStn.getStaNo())); |
| | | // List<StaDesc> staDescs = staDescMapper.selectList(new EntityWrapper<StaDesc>().eq("crn_no", crnSlave.getId()).eq("").eq("crn_stn", crnStn.getStaNo())); |
| | | for (StaDesc staDesc : staDescs){ |
| | | try{ |
| | | // 获取堆垛机出库站信息 |
| | |
| | | } |
| | | if (staProtocol.isAutoing() && staProtocol.isLoading() && (staProtocol.getWorkNo() == 0 || staProtocol.getStaNo() == 0)) { |
| | | // 查询工作档 |
| | | TaskWrk taskWrk = taskWrkMapper.selectCrnStaWorking(crnSlave.getId(), staDesc.getStnNo().toString()); |
| | | TaskWrk taskWrk = taskWrkMapper.selectCrnStaWorking(crnProtocol.getLaneNo(), staDesc.getStnNo().toString()); |
| | | if (taskWrk == null) { |
| | | continue; |
| | | } |
| | |
| | | continue; |
| | | } |
| | | |
| | | if (!crn.getId().equals(crnProtocol.getLaneNo())){ |
| | | for (CrnSlave crnOther : slaveProperties.getCrn()) { |
| | | if (crnOther.getId().equals(crnProtocol.getLaneNo())){ |
| | | crn.updateCrnInStn(crnOther); |
| | | } |
| | | } |
| | | } |
| | | |
| | | // 库位移转 |
| | | this.locToLoc(crn, crnProtocol); |
| | | |
| | |
| | | */ |
| | | public void crnStnToLoc(CrnSlave slave, CrnProtocol crnProtocol) throws IOException { |
| | | for (CrnSlave.CrnStn crnStn : slave.getCrnInStn()) { |
| | | List<StaDesc> staDescs = staDescMapper.selectList(new EntityWrapper<StaDesc>().eq("crn_no", slave.getId()).eq("crn_stn", crnStn.getStaNo())); |
| | | List<StaDesc> staDescs = staDescMapper.selectList(new EntityWrapper<StaDesc>().eq("CRN_NO", slave.getId()).eq("LANE_NO", crnProtocol.getLaneNo()).eq("CRN_STN", crnStn.getStaNo())); |
| | | for (StaDesc staDesc : staDescs) { |
| | | boolean flag = false; |
| | | // 获取堆垛机入库站信息 |
| | |
| | | } |
| | | |
| | | // 获取工作状态为2(设备上走)的入库工作档 |
| | | TaskWrk taskWrk = taskWrkMapper.selectPakIn(slave.getId(), staProtocol.getWorkNo().intValue(), staDesc.getStnNo().toString()); |
| | | TaskWrk taskWrk = taskWrkMapper.selectPakIn(crnProtocol.getLaneNo(), staProtocol.getWorkNo().intValue(), staDesc.getStnNo().toString()); |
| | | if(null == taskWrk) { |
| | | continue; |
| | | } |
| | |
| | | } |
| | | |
| | | // 已经存在吊车执行任务时,则过滤 |
| | | if (taskWrkMapper.selectCrnWorking(slave.getId()) != null) { |
| | | if (taskWrkMapper.selectCrnWorking(crnProtocol.getLaneNo()) != null) { |
| | | continue; |
| | | } |
| | | |
| | |
| | | |
| | | // 命令下发区 -------------------------------------------------------------------------- |
| | | CrnCommand crnCommand = new CrnCommand(); |
| | | crnCommand.setCrnNo(staDesc.getCrnNo()); // 堆垛机编号 |
| | | crnCommand.setCrnNo(slave.getId()); // 堆垛机编号 |
| | | crnCommand.setCrnNo(staDesc.getLaneNo()); // 堆垛机巷道编号 |
| | | crnCommand.setTaskNo(taskWrk.getWrkNo().shortValue()); // 工作号 |
| | | crnCommand.setAckFinish((short) 0); // 任务完成确认位 |
| | | crnCommand.setTaskMode(CrnTaskModeType.LOC_MOVE); // 任务模式: 库位移转 |
| | |
| | | * 2022-06-09 TQS修改,查询工作档LIST,遍历下发,防止第一个任务堵塞出库 |
| | | */ |
| | | public void locToCrnStn(CrnSlave slave, CrnProtocol crnProtocol){ |
| | | List<TaskWrk> taskWrksInitial = taskWrkMapper.selectPakOut(slave.getId(), null); |
| | | List<TaskWrk> taskWrksInitial = taskWrkMapper.selectPakOut(crnProtocol.getLaneNo(), null); |
| | | if (taskWrksInitial.size()==0){ |
| | | return; |
| | | } |
| | | for (CrnSlave.CrnStn crnStn : slave.getCrnOutStn()) { |
| | | List<StaDesc> staDescs = staDescMapper.selectList(new EntityWrapper<StaDesc>().eq("crn_no", slave.getId()).eq("crn_stn", crnStn.getStaNo())); |
| | | List<StaDesc> staDescs = staDescMapper.selectList(new EntityWrapper<StaDesc>().eq("CRN_NO", slave.getId()).eq("LANE_NO", crnProtocol.getLaneNo()).eq("CRN_STN", crnStn.getStaNo())); |
| | | |
| | | // List<StaDesc> staDescs = staDescMapper.selectList(new EntityWrapper<StaDesc>().eq("crn_no", crnProtocol.getLaneNo()).eq("crn_stn", crnStn.getStaNo())); |
| | | for (StaDesc staDesc : staDescs){ |
| | | // 获取工作状态为11(生成出库ID)的出库工作档 |
| | | List<TaskWrk> taskWrks = taskWrkMapper.selectPakOut(slave.getId(),staDesc.getStnNo().toString()); |
| | | List<TaskWrk> taskWrks = taskWrkMapper.selectPakOut(crnProtocol.getLaneNo(),staDesc.getStnNo().toString()); |
| | | for (TaskWrk taskWrk : taskWrks){ |
| | | if (taskWrk == null) { |
| | | continue; |
| | |
| | | } |
| | | |
| | | // 已经存在吊车执行任务时,则过滤 |
| | | if (taskWrkMapper.selectCrnWorking(slave.getId()) != null) { |
| | | if (taskWrkMapper.selectCrnWorking(crnProtocol.getLaneNo()) != null) { |
| | | break; |
| | | } |
| | | |
| | | CrnCommand command = new CrnCommand(); |
| | | command.setCrnNo(taskWrk.getCrnNo()); // 堆垛机编号 |
| | | command.setCrnNo(slave.getId()); // 堆垛机编号 |
| | | command.setLaneNo(crnProtocol.getLaneNo()); // 堆垛机编号 |
| | | command.setTaskNo(taskWrk.getWrkNo().shortValue()); // 工作号 |
| | | command.setAckFinish((short) 0); // 任务完成确认位 |
| | | command.setTaskMode(CrnTaskModeType.PAKIN); // 任务模式 |
| | |
| | | command.setDestinationPosZ(crnStn.getLev().shortValue()); // 目标库位层 |
| | | command.setCommand((short)1); |
| | | if (!CommandUtils.offer(SlaveType.Crn, taskWrk.getCrnNo(), new Task(2, command),false)) { |
| | | log.error("堆垛机命令生成失败,堆垛机号={},任务数据={}", taskWrk.getCrnNo(), JSON.toJSON(command)); |
| | | log.error("堆垛机命令生成失败,堆垛机号={},巷道={},任务数据={}",slave.getId(), taskWrk.getCrnNo(), JSON.toJSON(command)); |
| | | throw new CoolException("堆垛机命令生成失败"); |
| | | }else{ |
| | | try{ |
| | |
| | | // 获取工作状态为11(生成出库ID)的移库工作档 |
| | | List<TaskWrk> taskWrks = taskWrkMapper.selectList( |
| | | new EntityWrapper<TaskWrk>() |
| | | .eq("CRN_NO",slave.getId()) |
| | | .eq("CRN_NO",crnProtocol.getLaneNo()) |
| | | .eq("WRK_STS",11) |
| | | .eq("IO_TYPE",3) |
| | | .orderBy("IO_PRI",false)); |
| | |
| | | } |
| | | |
| | | // 已经存在吊车执行任务时,则过滤 |
| | | if (taskWrkMapper.selectCrnWorking(slave.getId()) != null) { |
| | | if (taskWrkMapper.selectCrnWorking(crnProtocol.getLaneNo()) != null) { |
| | | continue; |
| | | } |
| | | |
| | |
| | | // 1.堆垛机开始移动 |
| | | CrnCommand crnCommand = new CrnCommand(); |
| | | crnCommand.setCrnNo(slave.getId()); // 堆垛机编号 |
| | | crnCommand.setLaneNo(crnProtocol.getLaneNo()); // 堆垛机编号 |
| | | crnCommand.setTaskNo(taskWrk.getWrkNo().shortValue()); // 工作号 |
| | | crnCommand.setAckFinish((short) 0); // 任务完成确认位 |
| | | crnCommand.setTaskMode(CrnTaskModeType.LOC_MOVE); // 任务模式: 库位移转 |
| | |
| | | CrnProtocol crnProtocol = crnThread.getCrnProtocol(); |
| | | if (crnProtocol == null) { continue; } |
| | | |
| | | if (!crn.getId().equals(crnProtocol.getLaneNo())){ |
| | | for (CrnSlave crnOther : slaveProperties.getCrn()) { |
| | | if (crnOther.getId().equals(crnProtocol.getLaneNo())){ |
| | | crn.updateCrnInStn(crnOther); |
| | | } |
| | | } |
| | | } |
| | | |
| | | // 状态:等待确认 并且 任务完成位 = 1 |
| | | if (!Cools.isEmpty(crnProtocol.getTaskFinish()) && crnProtocol.getTaskFinish() == 0 && crnProtocol.statusType == CrnStatusType.WAITING && crnProtocol.getTaskNo() != 0) { |
| | | //获取入库待确认工作档 |
| | | TaskWrk taskWrk = taskWrkMapper.selectCrnNoInWorking(crn.getId(),crnProtocol.getTaskNo().intValue()); |
| | | TaskWrk taskWrk = taskWrkMapper.selectCrnNoInWorking(crnProtocol.getLaneNo(),crnProtocol.getTaskNo().intValue()); |
| | | if (Cools.isEmpty(taskWrk)&&crnProtocol.getTaskNo() !=999) { |
| | | log.error("堆垛机处于等待确认且任务完成状态,但未找到工作档。堆垛机号={},工作号={}", crn.getId(), crnProtocol.getTaskNo()); |
| | | log.error("堆垛机处于等待确认且任务完成状态,但未找到工作档。堆垛机号={},巷道号={},工作号={}", crn.getId(),crnProtocol.getLaneNo(), crnProtocol.getTaskNo()); |
| | | continue; |
| | | } |
| | | Thread.sleep(300); |
| | |
| | | if (!Cools.isEmpty(taskWrk.getTargetPoint())) { |
| | | taskWrk.setOriginTargetPoint(taskWrk.getTargetPoint()); |
| | | } |
| | | |
| | | // } else if (param.getIoType() == 2) { |
| | | // taskWrk.setWrkSts(11); |
| | | // if (!Cools.isEmpty(param.getStartPoint())) { |
| | | // taskWrk.setStartPoint(Utils.getWcsLocNo(param.getStartPoint()));//起点 |
| | | // taskWrk.setOriginStartPoint(param.getStartPoint()); |
| | | // } |
| | | // taskWrk.setTargetPoint(param.getTargetPoint()); |
| | | // }else if (param.getIoType() == 3){ |
| | | // taskWrk.setWrkSts(11); |
| | | // if (!Cools.isEmpty(param.getStartPoint())) { |
| | | // taskWrk.setStartPoint(param.getStartPoint());//起点 |
| | | // taskWrk.setOriginStartPoint(param.getStartPoint()); |
| | | // } |
| | | } |
| | | return taskWrk; |
| | | } |
| | | /** |
| | | * 完成小车任务 |
| | | */ |
| | | public synchronized void rgvCompleteWrkMastSta() { |
| | | try{ |
| | | for (RgvSlave rgvSlave:slaveProperties.getRgv()) { |
| | | RgvThread rgvThread = (RgvThread) SlaveConnection.get(SlaveType.Rgv, rgvSlave.getId()); |
| | | RgvProtocol rgvProtocol = rgvThread.getRgvProtocol(); |
| | | if (rgvProtocol == null) { |
| | | continue; |
| | | |
| | | public String rgvOtherTaskWrk(RgvSlave slave){ |
| | | |
| | | RgvThread rgvThread = (RgvThread) SlaveConnection.get(SlaveType.Rgv, slave.getOtherId()); |
| | | TaskProtocolCache taskProtocolCache = rgvThread.getTaskProtocolCache(); |
| | | ConcurrentHashMap<String, TaskProtocol> allTaskProtocol = taskProtocolCache.getAllTaskProtocol(); |
| | | if (!allTaskProtocol.isEmpty()){ |
| | | for (TaskProtocol taskProtocol : allTaskProtocol.values()){ |
| | | if (taskProtocol.getTaskNo() != 0 ){ |
| | | return taskProtocol.getTaskNo().toString(); |
| | | } |
| | | BasRgv basRgv = basRgvService.selectById(rgvSlave.getId()); |
| | | if (basRgv == null) { |
| | | log.error("{}号RGV尚未在数据库进行维护!", rgvSlave.getId()); |
| | | continue; |
| | | } |
| | | |
| | | // 只有当RGV等待WCS确认、自动 |
| | | if (rgvProtocol.getStatusType() == RgvStatusType.WORKING |
| | | && rgvProtocol.getModeType() == RgvModeType.AUTO |
| | | && ((rgvProtocol.getStatusType1()==RgvStatusType.WAITING || rgvProtocol.getStatusType2()==RgvStatusType.WAITING ) || |
| | | (rgvProtocol.getStatusType1()==RgvStatusType.FETCHWAITING || rgvProtocol.getStatusType2()==RgvStatusType.FETCHWAITING )) |
| | | ) { |
| | | log.info("{}号小车等待wcs确认,状态{},参数{}",rgvProtocol.getRgvNo(),rgvProtocol.getStatusType(),rgvProtocol); |
| | | if (rgvProtocol.getTaskNo1()!=0 && (rgvProtocol.getStatusType1()==RgvStatusType.WAITING || rgvProtocol.getStatusType1()==RgvStatusType.FETCHWAITING)){ |
| | | if (rgvProtocol.getTaskNo1()==(short)32222){ |
| | | boolean rgvComplete = rgvComplete(rgvProtocol.getRgvNo()); |
| | | if (!rgvComplete){ |
| | | log.error("小车复位失败,小车号{}!",rgvProtocol.getRgvNo()); |
| | | } |
| | | BasRgvMap basRgvMap = basRgvMapMapper.selectById(rgvProtocol.getRgvNo()); |
| | | basRgvMap.setNowRoute(rgvProtocol.getRgvPosI()); |
| | | rgvMapUpdate(basRgvMap,basRgvMap.getStartRoute(),basRgvMap.getStartRoute()); |
| | | break; |
| | | } |
| | | WrkMastSta wrkMastSta = wrkMastStaMapper.selectByWrkNo(rgvProtocol.getTaskNo1().longValue()); |
| | | if (Cools.isEmpty(wrkMastSta) || wrkMastSta.getType()!=1 || wrkMastSta.getWrkSts()!=1){ |
| | | log.error("未查到小车执行任务或者执行任务状态不符合!"+wrkMastSta); |
| | | continue; |
| | | } |
| | | /* WrkMast wrkMast = wrkMastMapper.selectPakInStep3(wrkMastSta.getWrkNo().intValue()); |
| | | if (!Cools.isEmpty(wrkMast) && wrkMastSta.getWrkType()!=5){ |
| | | Thread.sleep(200); |
| | | SiemensDevpThread devpThread = (SiemensDevpThread) SlaveConnection.get(SlaveType.Devp, 1); |
| | | StaProtocol staProtocol = devpThread.getStation().get(wrkMastSta.getStaEnd()); |
| | | if (staProtocol == null) { |
| | | continue; |
| | | } else { |
| | | staProtocol = staProtocol.clone(); |
| | | } |
| | | if (!staProtocol.isAutoing() || !staProtocol.isLoading()){ |
| | | continue; |
| | | } |
| | | // 下发站点信息 |
| | | staProtocol.setWorkNo(wrkMast.getWrkNo()); |
| | | staProtocol.setStaNo(wrkMast.getStaNo()); |
| | | if (!MessageQueue.offer(SlaveType.Devp, 1, new Task(2, staProtocol))) { |
| | | continue; |
| | | } |
| | | log.error("小车任务完成下发输送线任务:"+staProtocol); |
| | | // try{ |
| | | // Thread.sleep(1000); |
| | | // DevpThread devpThreadEnd = (DevpThread) SlaveConnection.get(SlaveType.Devp, 1); |
| | | // StaProtocol staProtocolEnd = devpThreadEnd.getStation().get(wrkMastSta.getStaEnd()); |
| | | // log.error("小车任务完成读取输送线任务:"+staProtocolEnd); |
| | | // if (staProtocolEnd.getWorkNo()==0 ){ //|| !staProtocolEnd.getWorkNo().equals(wrkMast.getWrkNo()) |
| | | // staProtocolEnd.setWorkNo(wrkMast.getWrkNo()); |
| | | // staProtocolEnd.setStaNo(wrkMast.getStaNo()); |
| | | // if (!MessageQueue.offer(SlaveType.Devp, 1, new Task(2, staProtocolEnd))) { |
| | | // continue; |
| | | // } |
| | | // log.error("小车任务完成下发输送线任务第二次:"+staProtocolEnd); |
| | | // } |
| | | // }catch (Exception e){ |
| | | // |
| | | // } |
| | | }*/ |
| | | boolean rgvComplete = rgvComplete(rgvProtocol.getRgvNo()); |
| | | if (!rgvComplete){ |
| | | log.error("小车复位失败,小车号{}!",rgvProtocol.getRgvNo()); |
| | | break; |
| | | } |
| | | wrkMastSta.setWrkSts(3); |
| | | wrkMastStaMapper.updateById(wrkMastSta); |
| | | BasRgvMap basRgvMap = basRgvMapMapper.selectById(rgvProtocol.getRgvNo()); |
| | | basRgvMap.setNowRoute(rgvProtocol.getRgvPosI()); |
| | | rgvMapUpdate(basRgvMap,basRgvMap.getStartRoute(),basRgvMap.getStartRoute()); |
| | | }else if (rgvProtocol.getTaskNo2()!=0 && (rgvProtocol.getStatusType2()==RgvStatusType.WAITING || rgvProtocol.getStatusType2()==RgvStatusType.FETCHWAITING)){ |
| | | if (rgvProtocol.getTaskNo2()==(short)32222){ |
| | | boolean rgvComplete = rgvComplete(rgvProtocol.getRgvNo()); |
| | | if (!rgvComplete){ |
| | | log.error("小车复位失败,小车号{}!",rgvProtocol.getRgvNo()); |
| | | } |
| | | BasRgvMap basRgvMap = basRgvMapMapper.selectById(rgvProtocol.getRgvNo()); |
| | | basRgvMap.setNowRoute(rgvProtocol.getRgvPosI()); |
| | | rgvMapUpdate(basRgvMap,basRgvMap.getStartRoute(),basRgvMap.getStartRoute()); |
| | | break; |
| | | } |
| | | WrkMastSta wrkMastSta = wrkMastStaMapper.selectByWrkNo(rgvProtocol.getTaskNo2().longValue()); |
| | | if (Cools.isEmpty(wrkMastSta) || wrkMastSta.getType()!=2){ |
| | | log.error("未查到小车执行任务或者执行任务状态不符合!"+wrkMastSta); |
| | | continue; |
| | | } |
| | | /*WrkMast wrkMast = wrkMastMapper.selectPakInStep3(wrkMastSta.getWrkNo().intValue()); |
| | | if (!Cools.isEmpty(wrkMast) && wrkMastSta.getWrkType()!=5){ |
| | | Thread.sleep(200); |
| | | DevpThread devpThread = (DevpThread) SlaveConnection.get(SlaveType.Devp, 1); |
| | | StaProtocol staProtocol = devpThread.getStation().get(wrkMastSta.getStaEnd()); |
| | | if (!staProtocol.isAutoing() || !staProtocol.isLoading()){ |
| | | continue; |
| | | } |
| | | // 下发站点信息 |
| | | staProtocol.setWorkNo(wrkMast.getWrkNo()); |
| | | staProtocol.setStaNo(wrkMast.getStaNo()); |
| | | if (!MessageQueue.offer(SlaveType.Devp, 1, new Task(2, staProtocol))) { |
| | | continue; |
| | | } |
| | | log.error("小车任务完成下发输送线任务:"+staProtocol); |
| | | // try{ |
| | | // Thread.sleep(1000); |
| | | // DevpThread devpThreadEnd = (DevpThread) SlaveConnection.get(SlaveType.Devp, 1); |
| | | // StaProtocol staProtocolEnd = devpThreadEnd.getStation().get(wrkMastSta.getStaEnd()); |
| | | // log.error("小车任务完成读取输送线任务:"+staProtocolEnd); |
| | | // if (staProtocolEnd.getWorkNo()==0 ){ //|| !staProtocolEnd.getWorkNo().equals(wrkMast.getWrkNo()) |
| | | // staProtocolEnd.setWorkNo(wrkMast.getWrkNo()); |
| | | // staProtocolEnd.setStaNo(wrkMast.getStaNo()); |
| | | // if (!MessageQueue.offer(SlaveType.Devp, 1, new Task(2, staProtocolEnd))) { |
| | | // continue; |
| | | // } |
| | | // log.error("小车任务完成下发输送线任务第二次:"+staProtocolEnd); |
| | | // } |
| | | // }catch (Exception e){ |
| | | // |
| | | // } |
| | | }*/ |
| | | boolean rgvComplete = rgvComplete(rgvProtocol.getRgvNo()); |
| | | if (!rgvComplete){ |
| | | log.error("小车复位失败,小车号{}!",rgvProtocol.getRgvNo()); |
| | | break; |
| | | } |
| | | wrkMastSta.setWrkSts(3); |
| | | wrkMastStaMapper.updateById(wrkMastSta); |
| | | BasRgvMap basRgvMap = basRgvMapMapper.selectById(rgvProtocol.getRgvNo()); |
| | | basRgvMap.setNowRoute(rgvProtocol.getRgvPosI()); |
| | | rgvMapUpdate(basRgvMap,basRgvMap.getStartRoute(),basRgvMap.getStartRoute()); |
| | | }else { |
| | | log.error("小车复位失败,小车号{},等待wcs确认但是没有工作号!",rgvProtocol.getRgvNo()); |
| | | } |
| | | } |
| | | } |
| | | }catch (Exception e){ |
| | | log.error("小车复位线程报错!"+e); |
| | | } |
| | | } |
| | | /** |
| | | * 入出库 ===>> 小车作业下发 |
| | | */ |
| | | public synchronized boolean rgvIoExecute(Integer sign) { |
| | | boolean rgvIoExecuteSign = false; |
| | | try{ |
| | | for (RgvSlave rgvSlave:slaveProperties.getRgv()) { |
| | | // 获取小车信息 |
| | | boolean signWork = false; |
| | | RgvThread rgvThread = (RgvThread) SlaveConnection.get(SlaveType.Rgv, rgvSlave.getId()); |
| | | RgvProtocol rgvProtocol = rgvThread.getRgvProtocol(); |
| | | if (rgvProtocol == null) { |
| | | continue; |
| | | } |
| | | BasRgv basRgv = basRgvService.selectById(rgvSlave.getId()); |
| | | if (basRgv == null) { |
| | | log.error("{}号RGV尚未在数据库进行维护!", rgvSlave.getId()); |
| | | continue; |
| | | } |
| | | |
| | | // 只有当RGV空闲、自动,工位一无物//rgv可用 |
| | | if (rgvProtocol.getStatusType() == RgvStatusType.IDLE |
| | | && rgvProtocol.getStatusType1() == RgvStatusType.IDLE |
| | | && rgvProtocol.getStatusType2() == RgvStatusType.IDLE |
| | | && rgvProtocol.getModeType() == RgvModeType.AUTO |
| | | && rgvProtocol.getLoaded1()==0 |
| | | && rgvProtocol.getTaskNo1()==0 && rgvProtocol.getTaskNo2()==0 |
| | | ) { |
| | | switch (sign){ |
| | | //执行小车货物搬运任务 |
| | | case 1: |
| | | signWork = rgvRunWrkMastFullSta(rgvSlave); |
| | | break; |
| | | //执行小车空板搬运任务 |
| | | case 2://放//拆盘 |
| | | signWork = rgvRunWrkMastEmptyStaPut(rgvSlave); |
| | | break; |
| | | case 3://满放 |
| | | signWork = rgvRunWrkMastEmptyStaPutFull(rgvSlave); |
| | | break; |
| | | case 4://取叠盘 |
| | | signWork = rgvRunWrkMastEmptyStaTake(rgvSlave); |
| | | break; |
| | | case 6:////提升 |
| | | // signWork = qwe(); |
| | | break; |
| | | default: |
| | | break; |
| | | } |
| | | for (int signCount = 1;!signWork && signCount<7;signCount++){ |
| | | switch (signCount){ |
| | | case 1://执行小车货物搬运任务 |
| | | signWork = rgvRunWrkMastFullSta(rgvSlave); |
| | | break; |
| | | case 2://放//拆盘 |
| | | signWork = rgvRunWrkMastEmptyStaPut(rgvSlave); |
| | | break; |
| | | case 3://满放 |
| | | signWork = rgvRunWrkMastEmptyStaPutFull(rgvSlave); |
| | | break; |
| | | case 4://取叠盘 |
| | | signWork = rgvRunWrkMastEmptyStaTake(rgvSlave); |
| | | break; |
| | | case 6:////提升 |
| | | // signWork = rgvRunWrkMastEmptyStaPut(); |
| | | break; |
| | | default: |
| | | break; |
| | | } |
| | | } |
| | | }else { |
| | | continue; |
| | | } |
| | | if (!rgvIoExecuteSign){ |
| | | rgvIoExecuteSign = signWork; |
| | | } |
| | | } |
| | | // if (!rgvIoExecuteSign){ |
| | | // if (sign>6){ |
| | | // |
| | | // } |
| | | // } |
| | | }catch (Exception e){ |
| | | log.error("RGV小车任务下发报错"+e); |
| | | } |
| | | return rgvIoExecuteSign; |
| | | } |
| | | |
| | | /** |
| | | * 执行小车搬运任务 |
| | | */ |
| | | public synchronized boolean rgvRunWrkMastFullSta(RgvSlave rgvSlave) { |
| | | try{ |
| | | // for (RgvSlave rgvSlave:slaveProperties.getRgv()) { |
| | | RgvThread rgvThread = (RgvThread) SlaveConnection.get(SlaveType.Rgv, rgvSlave.getId()); |
| | | RgvProtocol rgvProtocol = rgvThread.getRgvProtocol(); |
| | | if (rgvProtocol == null) { |
| | | return false; |
| | | } |
| | | BasRgv basRgv = basRgvService.selectById(rgvSlave.getId()); |
| | | if (basRgv == null) { |
| | | log.error("{}号RGV尚未在数据库进行维护!", rgvSlave.getId()); |
| | | return false; |
| | | } |
| | | |
| | | // 只有当RGV空闲、自动,工位一无物//rgv可用 |
| | | if (rgvProtocol.getStatusType() == RgvStatusType.IDLE |
| | | && rgvProtocol.getStatusType1() == RgvStatusType.IDLE |
| | | && rgvProtocol.getStatusType2() == RgvStatusType.IDLE |
| | | && rgvProtocol.getModeType() == RgvModeType.AUTO |
| | | && rgvProtocol.getLoaded1()==0 |
| | | && rgvProtocol.getTaskNo1()==0 && rgvProtocol.getTaskNo2()==0 |
| | | ) { |
| | | BasRgvMap basRgvMap = basRgvMapMapper.selectById(basRgv.getRgvNo()); |
| | | if (basRgvMap == null) { |
| | | log.error("{}号RGV尚未在数据库地图中进行维护!", rgvProtocol.getRgvNo()); |
| | | return false; |
| | | } |
| | | List<Integer> route = RouteUtils.getRoute(basRgvMap.getStartRoute(), basRgvMap.getEndRoute()); |
| | | basRgvMap.setNowRoute(rgvProtocol.getRgvPosI()); //更新小车当前位置站点号 |
| | | List<WrkMastSta> wrkMastStaList = wrkMastStaMapper.selectNoInterfereList(route, route); |
| | | for (WrkMastSta wrkMastSta : wrkMastStaList){ |
| | | if (wrkMastSta.getType()!=1 || wrkMastSta.getWrkType()!=3){//1:满版 3:取放 |
| | | continue; |
| | | } |
| | | BasDevp basDevp = basDevpService.selectById(wrkMastSta.getStaEnd()); |
| | | if (!basDevp.getAutoing().equals("Y") || basDevp.getLoading().equals("Y") || basDevp.getWrkNo()!=0){ |
| | | continue; |
| | | } |
| | | Date date = new Date(); |
| | | |
| | | SiemensDevpThread devpThread = (SiemensDevpThread) SlaveConnection.get(SlaveType.Devp, rgvSlave.getDevpPlcId()); |
| | | StaProtocol staProtocol = devpThread.getStation().get(basDevp.getDevNo()); |
| | | if (staProtocol == null) { |
| | | log.info(date+"取放任务下发:未查询到站点信息:"+wrkMastSta); |
| | | continue; |
| | | } |
| | | if (!staProtocol.isAutoing() || staProtocol.isLoading() || staProtocol.getWorkNo() != 0){ |
| | | continue; |
| | | } |
| | | if (basDevp.getDevNo()>117 && basDevp.getDevNo()<124){ |
| | | if (staProtocol.isLoadingSuper()){ |
| | | continue; |
| | | } |
| | | } |
| | | if (basDevp.getDevNo()>=118 && basDevp.getDevNo()<=123){ |
| | | if (!staProtocol.isEmptyMk()){ |
| | | continue; |
| | | } |
| | | } |
| | | BasDevp basDevpS = basDevpService.selectById(wrkMastSta.getStaStart()); |
| | | if (!basDevpS.getAutoing().equals("Y") || !basDevpS.getLoading().equals("Y") || basDevpS.getWrkNo()!=wrkMastSta.getWrkNo().intValue()){ |
| | | continue; |
| | | } |
| | | StaProtocol staProtocols = devpThread.getStation().get(basDevpS.getDevNo()); |
| | | if (staProtocols == null) { |
| | | log.info(date+"取放任务下发:未查询到站点信息:"+wrkMastSta); |
| | | continue; |
| | | } |
| | | if (!staProtocols.isAutoing() || !staProtocols.isLoading() || staProtocols.getWorkNo() != wrkMastSta.getWrkNo().intValue()){ |
| | | continue; |
| | | } |
| | | |
| | | |
| | | log.info(date+"取放任务下发:小车工作档:"+wrkMastSta); |
| | | log.info(date+"取放任务下发:目标站状态:"+basDevp); |
| | | boolean sign = rgvTakeFullAll(basRgvMap.getRgvNo(), wrkMastSta); |
| | | if (sign){ |
| | | boolean signMap = rgvMapUpdate(basRgvMap, wrkMastSta.getStaStart(), wrkMastSta.getStaEnd()); |
| | | if (signMap){ |
| | | wrkMastSta.setWrkSts(1); |
| | | try{ |
| | | wrkMastStaMapper.updateById(wrkMastSta); |
| | | }catch (Exception e){ |
| | | log.error("更新小车任务失败"); |
| | | } |
| | | return true; |
| | | }else { |
| | | log.error("3864行,货物搬运任务:工作号{}所属任务下发后地图同步失败",wrkMastSta.getWrkNo()); |
| | | } |
| | | }else { |
| | | log.error("工作号{}所属任务下发失败",wrkMastSta.getWrkNo()); |
| | | } |
| | | break; |
| | | } |
| | | } |
| | | // } |
| | | }catch (Exception e){ |
| | | log.error("3875行执行小车搬运任务下发失败"); |
| | | log.error("3875行"+e); |
| | | } |
| | | return false; |
| | | } |
| | | /** |
| | | * 执行小车搬运任务//拆盘 |
| | | */ |
| | | public synchronized boolean rgvRunWrkMastEmptyStaPut(RgvSlave rgvSlave) {//拆盘 |
| | | try{ |
| | | // for (RgvSlave rgvSlave:slaveProperties.getRgv()) { |
| | | RgvThread rgvThread = (RgvThread) SlaveConnection.get(SlaveType.Rgv, rgvSlave.getId()); |
| | | RgvProtocol rgvProtocol = rgvThread.getRgvProtocol(); |
| | | if (rgvProtocol == null) { |
| | | return false; |
| | | } |
| | | BasRgv basRgv = basRgvService.selectById(rgvSlave.getId()); |
| | | if (basRgv == null) { |
| | | log.error("{}号RGV尚未在数据库进行维护!", rgvSlave.getId()); |
| | | return false; |
| | | } |
| | | |
| | | // 只有当RGV空闲、自动,工位二有物//rgv可用//拆盘 |
| | | if (rgvProtocol.getStatusType() == RgvStatusType.IDLE |
| | | && rgvProtocol.getStatusType1() == RgvStatusType.IDLE |
| | | && rgvProtocol.getStatusType2() == RgvStatusType.IDLE |
| | | && rgvProtocol.getModeType() == RgvModeType.AUTO |
| | | && rgvProtocol.getTaskNo1()==0 && rgvProtocol.getTaskNo2()==0 |
| | | && (rgvProtocol.getLoaded2()==3 || rgvProtocol.getLoaded2()==1 || rgvProtocol.getLoaded2()==4)////0 无物;1 一层无物二层有物 (只能拆叠) ;2一层有物二层无物() ;3 1、2层都有物 4:()只允许拆盘 |
| | | ) { |
| | | BasRgvMap basRgvMap = basRgvMapMapper.selectById(rgvProtocol.getRgvNo()); |
| | | if (basRgvMap == null) { |
| | | log.error("{}号RGV尚未在数据库地图中进行维护!", rgvProtocol.getRgvNo()); |
| | | return false; |
| | | } |
| | | basRgvMap.setNowRoute(rgvProtocol.getRgvPosI()); //更新小车当前位置站点号 |
| | | List<Integer> route = RouteUtils.getRoute(basRgvMap.getStartRoute(), basRgvMap.getEndRoute());//获取活动范围 |
| | | List<WrkMastSta> wrkMastStaList = wrkMastStaMapper.selectNoInterfereList(route, route);//查询可执行任务 |
| | | for (WrkMastSta wrkMastSta : wrkMastStaList){ |
| | | if (wrkMastSta.getType()!=2 || wrkMastSta.getWrkType()!=2){// 2:空板 || 工作类型 1:取(叠盘) 2:拆盘 5:满取 6:满放 |
| | | continue; |
| | | } |
| | | boolean sign = false; |
| | | if ( wrkMastSta.getStaEnd()!=0){//放 |
| | | BasDevp basDevp = basDevpService.selectById(wrkMastSta.getStaEnd()); |
| | | if (!basDevp.getAutoing().equals("Y") || basDevp.getLoading().equals("Y") || basDevp.getWrkNo()!=0){ |
| | | continue; |
| | | } |
| | | Date date = new Date(); |
| | | |
| | | SiemensDevpThread devpThread = (SiemensDevpThread) SlaveConnection.get(SlaveType.Devp, rgvSlave.getDevpPlcId()); |
| | | StaProtocol staProtocol = devpThread.getStation().get(basDevp.getDevNo()); |
| | | if (staProtocol == null) { |
| | | log.info(date+"拆盘任务下发:未查询到站点信息:"+wrkMastSta); |
| | | continue; |
| | | } |
| | | if (!staProtocol.isAutoing() || staProtocol.isLoading() || staProtocol.getWorkNo() != 0){ |
| | | continue; |
| | | } |
| | | if (basDevp.getDevNo()>117 && basDevp.getDevNo()<124){ |
| | | if (staProtocol.isLoadingSuper()){ |
| | | continue; |
| | | } |
| | | } |
| | | if (basDevp.getDevNo()>=118 && basDevp.getDevNo()<=123){ |
| | | if (!staProtocol.isEmptyMk()){ |
| | | continue; |
| | | } |
| | | } |
| | | |
| | | log.info(date+"拆盘任务下发:小车工作档:"+wrkMastSta); |
| | | log.info(date+"拆盘任务下发:目标站状态:"+basDevp); |
| | | sign = rgvPutEmpty(rgvProtocol.getRgvNo(),wrkMastSta);//拆盘 |
| | | }else { |
| | | continue; |
| | | } |
| | | if (sign){ |
| | | boolean signMap = rgvMapUpdate(basRgvMap, basRgvMap.getStartRoute(), wrkMastSta.getStaEnd()); |
| | | if (signMap){ |
| | | wrkMastSta.setWrkSts(2); |
| | | try{ |
| | | wrkMastStaMapper.updateById(wrkMastSta); |
| | | }catch (Exception e){ |
| | | log.error("更新小车任务失败"); |
| | | } |
| | | return true; |
| | | }else { |
| | | log.error("3857行,货物搬运任务:工作号{}所属任务下发后地图同步失败",wrkMastSta.getWrkNo()); |
| | | } |
| | | }else { |
| | | log.error("工作号{}所属任务下发失败",wrkMastSta.getWrkNo()); |
| | | } |
| | | break; |
| | | } |
| | | } |
| | | // } |
| | | }catch (Exception e){ |
| | | log.error("3933行执行小车放空板任务下发失败"); |
| | | log.error("3933行"+e); |
| | | } |
| | | return false; |
| | | } |
| | | |
| | | /** |
| | | * 执行小车搬运任务 |
| | | */ |
| | | public synchronized boolean rgvRunWrkMastEmptyStaPutFull(RgvSlave rgvSlave) {//满放 |
| | | try{ |
| | | // for (RgvSlave rgvSlave:slaveProperties.getRgv()) { |
| | | RgvThread rgvThread = (RgvThread) SlaveConnection.get(SlaveType.Rgv, rgvSlave.getId()); |
| | | RgvProtocol rgvProtocol = rgvThread.getRgvProtocol(); |
| | | if (rgvProtocol == null) { |
| | | return false; |
| | | } |
| | | BasRgv basRgv = basRgvService.selectById(rgvSlave.getId()); |
| | | if (basRgv == null) { |
| | | log.error("{}号RGV尚未在数据库进行维护!", rgvSlave.getId()); |
| | | return false; |
| | | } |
| | | |
| | | // 只有当RGV空闲、自动,工位二有物//rgv可用 |
| | | if (rgvProtocol.getStatusType() == RgvStatusType.IDLE |
| | | && rgvProtocol.getStatusType1() == RgvStatusType.IDLE |
| | | && rgvProtocol.getStatusType2() == RgvStatusType.IDLE |
| | | && rgvProtocol.getModeType() == RgvModeType.AUTO |
| | | && rgvProtocol.getTaskNo1()==0 && rgvProtocol.getTaskNo2()==0 |
| | | && (rgvProtocol.getLoaded2()==2 || rgvProtocol.getLoaded2()==3 ) ////0 无物;1 一层无物二层有物 ;2一层有物二层无物 (只能满放);3 1、2层都有物 4:()只允许拆盘 |
| | | ) { |
| | | BasRgvMap basRgvMap = basRgvMapMapper.selectById(rgvProtocol.getRgvNo()); |
| | | if (basRgvMap == null) { |
| | | log.error("{}号RGV尚未在数据库地图中进行维护!", rgvProtocol.getRgvNo()); |
| | | return false; |
| | | } |
| | | basRgvMap.setNowRoute(rgvProtocol.getRgvPosI()); //更新小车当前位置站点号 |
| | | List<Integer> route = RouteUtils.getRoute(basRgvMap.getStartRoute(), basRgvMap.getEndRoute());//获取活动范围 |
| | | List<WrkMastSta> wrkMastStaList = wrkMastStaMapper.selectNoInterfereList(route, route);//查询可执行任务 |
| | | for (WrkMastSta wrkMastSta : wrkMastStaList){ |
| | | if (wrkMastSta.getType()!=2 || wrkMastSta.getWrkType()!=6){// 2:空板 || 工作类型 1:取(叠盘) 2:拆盘 5:满取 6:满放 7:提升 |
| | | continue; |
| | | } |
| | | boolean sign = false; |
| | | if ( wrkMastSta.getStaEnd()!=0){//满放 |
| | | BasDevp basDevp = basDevpService.selectById(wrkMastSta.getStaEnd()); |
| | | if (!basDevp.getAutoing().equals("Y") || basDevp.getLoading().equals("Y") || basDevp.getWrkNo()!=0){ |
| | | continue; |
| | | } |
| | | Date date = new Date(); |
| | | |
| | | SiemensDevpThread devpThread = (SiemensDevpThread) SlaveConnection.get(SlaveType.Devp, rgvSlave.getDevpPlcId()); |
| | | StaProtocol staProtocol = devpThread.getStation().get(basDevp.getDevNo()); |
| | | if (staProtocol == null) { |
| | | log.info(date+"满放任务下发:未查询到站点信息:"+wrkMastSta); |
| | | continue; |
| | | } |
| | | if (!staProtocol.isAutoing() || staProtocol.isLoading() || staProtocol.getWorkNo() != 0){ |
| | | continue; |
| | | } |
| | | if (basDevp.getDevNo()>117 && basDevp.getDevNo()<124){ |
| | | if (staProtocol.isLoadingSuper()){ |
| | | continue; |
| | | } |
| | | } |
| | | if (basDevp.getDevNo()>=118 && basDevp.getDevNo()<=123){ |
| | | if (!staProtocol.isEmptyMk()){ |
| | | continue; |
| | | } |
| | | } |
| | | |
| | | log.info(date+"满放任务下发:小车工作档:"+wrkMastSta); |
| | | log.info(date+"满放任务下发:目标站状态:"+basDevp); |
| | | sign = rgvPutEmptyFull(rgvProtocol.getRgvNo(),wrkMastSta); |
| | | }else { |
| | | continue; |
| | | } |
| | | if (sign){ |
| | | boolean signMap = rgvMapUpdate(basRgvMap, basRgvMap.getStartRoute(), wrkMastSta.getStaEnd()); |
| | | if (signMap){ |
| | | wrkMastSta.setWrkSts(2); |
| | | try{ |
| | | wrkMastStaMapper.updateById(wrkMastSta); |
| | | }catch (Exception e){ |
| | | log.error("更新小车任务失败"); |
| | | } |
| | | return true; |
| | | }else { |
| | | log.error("3857行,货物搬运任务:工作号{}所属任务下发后地图同步失败",wrkMastSta.getWrkNo()); |
| | | } |
| | | }else { |
| | | log.error("工作号{}所属任务下发失败",wrkMastSta.getWrkNo()); |
| | | } |
| | | break; |
| | | } |
| | | } |
| | | // } |
| | | }catch (Exception e){ |
| | | log.error("3933行执行小车放空板任务下发失败"); |
| | | log.error("3933行"+e); |
| | | } |
| | | return false; |
| | | } |
| | | |
| | | public synchronized boolean rgvRunWrkMastEmptyStaTake(RgvSlave rgvSlave) {//叠盘 |
| | | try{ |
| | | // for (RgvSlave rgvSlave:slaveProperties.getRgv()) { |
| | | RgvThread rgvThread = (RgvThread) SlaveConnection.get(SlaveType.Rgv, rgvSlave.getId()); |
| | | RgvProtocol rgvProtocol = rgvThread.getRgvProtocol(); |
| | | if (rgvProtocol == null) { |
| | | return false; |
| | | } |
| | | BasRgv basRgv = basRgvService.selectById(rgvSlave.getId()); |
| | | if (basRgv == null) { |
| | | log.error("{}号RGV尚未在数据库进行维护!", rgvSlave.getId()); |
| | | return false; |
| | | } |
| | | |
| | | // 只有当RGV空闲、自动,工位二无物//rgv可用 |
| | | if (rgvProtocol.getStatusType() == RgvStatusType.IDLE |
| | | && rgvProtocol.getStatusType1() == RgvStatusType.IDLE |
| | | && rgvProtocol.getStatusType2() == RgvStatusType.IDLE |
| | | && rgvProtocol.getModeType() == RgvModeType.AUTO |
| | | && rgvProtocol.getTaskNo1()==0 && rgvProtocol.getTaskNo2()==0 |
| | | && (rgvProtocol.getLoaded2()==0 || rgvProtocol.getLoaded2()==1 ) //现场修改:叠盘机,////0 无物;1 一层无物二层有物(只能拆叠) ;2一层有物二层无物 (只能满放);3 1、2层都有物 4:()只允许拆盘 |
| | | ) { |
| | | BasRgvMap basRgvMap = basRgvMapMapper.selectById(rgvProtocol.getRgvNo()); |
| | | if (basRgvMap == null) { |
| | | log.error("{}号RGV尚未在数据库地图中进行维护!", rgvProtocol.getRgvNo()); |
| | | return false; |
| | | } |
| | | List<Integer> route = RouteUtils.getRoute(basRgvMap.getStartRoute(), basRgvMap.getEndRoute()); |
| | | basRgvMap.setNowRoute(rgvProtocol.getRgvPosI()); //更新小车当前位置站点号 |
| | | List<WrkMastSta> wrkMastStaList = wrkMastStaMapper.selectNoInterfereList(route, route); |
| | | for (WrkMastSta wrkMastSta : wrkMastStaList){ |
| | | if (wrkMastSta.getType()!=2 || wrkMastSta.getWrkType()!=1){// 2:空板 || 工作类型 1:取(叠盘) 2:拆盘 5:满取 6:满放 |
| | | continue; |
| | | } |
| | | boolean sign = false; |
| | | if ( wrkMastSta.getStaStart()!=0){//取 |
| | | BasDevp basDevp = basDevpService.selectById(wrkMastSta.getStaStart()); |
| | | if (!basDevp.getAutoing().equals("Y") || !basDevp.getLoading().equals("Y")){ |
| | | continue; |
| | | } |
| | | Date date = new Date(); |
| | | |
| | | SiemensDevpThread devpThread = (SiemensDevpThread) SlaveConnection.get(SlaveType.Devp, rgvSlave.getDevpPlcId()); |
| | | StaProtocol staProtocol = devpThread.getStation().get(basDevp.getDevNo()); |
| | | if (staProtocol == null) { |
| | | log.info(date+"叠盘任务下发:未查询到站点信息:"+wrkMastSta); |
| | | continue; |
| | | } |
| | | if (!staProtocol.isAutoing() || !staProtocol.isLoading()){ |
| | | continue; |
| | | } |
| | | if (basDevp.getDevNo()>=118 && basDevp.getDevNo()<=123){ |
| | | if (!staProtocol.isEmptyMk()){ |
| | | continue; |
| | | } |
| | | } |
| | | |
| | | log.info(date+"叠盘任务下发:小车工作档:"+wrkMastSta); |
| | | log.info(date+"叠盘任务下发:目标站状态:"+basDevp); |
| | | sign = rgvTakeEmpty(rgvProtocol.getRgvNo(),wrkMastSta);//叠盘 |
| | | }else { |
| | | continue; |
| | | } |
| | | if (sign){ |
| | | boolean signMap = rgvMapUpdate(basRgvMap, wrkMastSta.getStaStart(), basRgvMap.getStartRoute()); |
| | | if (signMap){ |
| | | wrkMastSta.setWrkSts(1); |
| | | try{ |
| | | wrkMastStaMapper.updateById(wrkMastSta); |
| | | }catch (Exception e){ |
| | | log.error("更新小车任务失败"); |
| | | } |
| | | return true; |
| | | }else { |
| | | log.error("3879行,货物搬运任务:工作号{}所属任务下发后地图同步失败",wrkMastSta.getWrkNo()); |
| | | } |
| | | }else { |
| | | log.error("工作号{}所属任务下发失败",wrkMastSta.getWrkNo()); |
| | | } |
| | | break; |
| | | } |
| | | } |
| | | // } |
| | | }catch (Exception e){ |
| | | log.error("3989行执行小车取空板任务下发失败"); |
| | | log.error("3989行"+e); |
| | | } |
| | | return false; |
| | | } |
| | | |
| | | /* |
| | | * 有任务但未执行 此时需要调整小车位置 |
| | | * */ |
| | | public synchronized void rgvRunWrkMastEmptyStaAvoidance() { |
| | | try{ |
| | | // Integer integer = wrkMastStaMapper.selectAllWrkStsCount(null,0);//查询状态为0的任务 |
| | | // if (integer==0){ |
| | | // return; |
| | | // } |
| | | WrkMastSta wrkMastSta = wrkMastStaMapper.selectAllWrkStsCountWrkMastSta(null, 0); |
| | | if (Cools.isEmpty(wrkMastSta)){ |
| | | return; |
| | | } |
| | | boolean signRgv = true; |
| | | boolean signRgv1 = true; |
| | | boolean signRgv2 = true; |
| | | for (RgvSlave rgvSlave:slaveProperties.getRgv()) { |
| | | RgvThread rgvThread = (RgvThread) SlaveConnection.get(SlaveType.Rgv, rgvSlave.getId()); |
| | | RgvProtocol rgvProtocol = rgvThread.getRgvProtocol(); |
| | | if (rgvProtocol == null) { |
| | | continue; |
| | | } |
| | | BasRgv basRgv = basRgvService.selectById(rgvSlave.getId()); |
| | | if (basRgv == null) { |
| | | log.error("{}号RGV尚未在数据库进行维护!", rgvSlave.getId()); |
| | | continue; |
| | | } |
| | | |
| | | // 只有当RGV空闲、自动,工位一无物//rgv可用 |
| | | if (rgvProtocol.getStatusType() == RgvStatusType.IDLE |
| | | && rgvProtocol.getModeType() == RgvModeType.AUTO |
| | | && rgvProtocol.getLoaded1()==0 //现场修改:叠盘机,不满都算无物,怎么判断需要跟电控对接 |
| | | && rgvProtocol.getTaskNo1()==0 |
| | | && rgvProtocol.getTaskNo2()==0 |
| | | && rgvProtocol.getStatusType1() == RgvStatusType.IDLE |
| | | && rgvProtocol.getStatusType2() == RgvStatusType.IDLE |
| | | ) { |
| | | if (rgvProtocol.getRgvNo()!=1){ |
| | | if (!rgvProtocol.getRgvPosI().equals(120) && !rgvProtocol.getRgvPosI().equals(110)){ |
| | | continue; |
| | | } |
| | | rgvAvoidanceXY(rgvProtocol.getRgvNo()); |
| | | // return; |
| | | continue; |
| | | } |
| | | if (!rgvProtocol.getRgvPosI().equals(110) && !rgvProtocol.getRgvPosI().equals(108) && !rgvProtocol.getRgvPosI().equals(119)){ |
| | | continue; |
| | | } |
| | | Integer count108Y = wrkMastStaMapper.selectAllWrkCount108Y(); |
| | | if (count108Y!=0){ |
| | | continue; |
| | | } |
| | | // Integer count108 = wrkMastStaMapper.selectAllWrkCount108(); |
| | | // if (count108!=0){ |
| | | // continue; |
| | | // } |
| | | rgvAvoidanceXY(rgvProtocol.getRgvNo()); |
| | | continue; |
| | | // BasRgvMap basRgvMap = basRgvMapMapper.selectById(rgvProtocol.getRgvNo()); |
| | | // Integer fallMerge = RouteUtils.RouteIndexFarMas(basRgvMap.getRgvNo(), basRgvMap.getEndRoute()); //获取合并干涉项 |
| | | // List<Integer> route = RouteUtils.getRoute(basRgvMap.getStartRoute(),fallMerge); |
| | | // List<WrkMastSta> wrkMastStaList = wrkMastStaMapper.selectNoInterfereList(route ,route); |
| | | // if (!wrkMastStaList.isEmpty()){ |
| | | // log.info("小车存在可执行任务,跳过避让!!4214"); |
| | | // return; |
| | | // } |
| | | // if (rgvProtocol.getRgvPosI().equals(basRgvMap.getStartRoute())){ |
| | | //// if (!RouteUtils.RgvRunStaSign(rgvProtocol.getRgvPosI(),RouteUtils.RouteIndexFarMas(rgvProtocol.getRgvNo(),rgvRunSta[rgvProtocol.getRgvNo()-1]),rgvProtocol.getRgvNo())){ |
| | | //// if (!RouteUtils.RgvRunStaSign(rgvProtocol.getRgvPosI(),rgvRunSta[rgvProtocol.getRgvNo()-1],rgvProtocol.getRgvNo())){ |
| | | // if (rgvProtocol.getRgvNo()==1){ |
| | | // signRgv1 = false; |
| | | // }else { |
| | | // signRgv2 = false; |
| | | // } |
| | | // } |
| | | // if (rgvProtocol.getRgvNo()==1 && (rgvProtocol.getRgvPosI().equals(101) || rgvProtocol.getRgvPosI().equals(102) )){ |
| | | // signRgv1 = false; |
| | | // continue; |
| | | // } else if (rgvProtocol.getRgvNo()==2 && (rgvProtocol.getRgvPosI().equals(116) || rgvProtocol.getRgvPosI().equals(117) ) ){ |
| | | // signRgv2 = false; |
| | | // continue; |
| | | // } |
| | | }else { |
| | | signRgv = false; |
| | | break; |
| | | } |
| | | } |
| | | // if (signRgv && (signRgv1 || signRgv2)){ |
| | | // for (RgvSlave rgvSlave:slaveProperties.getRgv()) { |
| | | // RgvThread rgvThread = (RgvThread) SlaveConnection.get(SlaveType.Rgv, rgvSlave.getId()); |
| | | // RgvProtocol rgvProtocol = rgvThread.getRgvProtocol(); |
| | | // if (rgvProtocol == null) { |
| | | // continue; |
| | | // } |
| | | // |
| | | // // 只有当RGV空闲、自动,工位一无物//rgv可用 |
| | | // if (rgvProtocol.getStatusType() == RgvStatusType.IDLE |
| | | // && rgvProtocol.getModeType() == RgvModeType.AUTO |
| | | // && rgvProtocol.getLoaded1()==0 //现场修改:叠盘机,不满都算无物,怎么判断需要跟电控对接 |
| | | // && rgvProtocol.getTaskNo1()==0 |
| | | // && rgvProtocol.getTaskNo2()==0 |
| | | // && rgvProtocol.getStatusType1() == RgvStatusType.IDLE |
| | | // && rgvProtocol.getStatusType2() == RgvStatusType.IDLE |
| | | // ) { |
| | | // if (rgvProtocol.getRgvNo()==1 && (rgvProtocol.getRgvPosI().equals(101) || rgvProtocol.getRgvPosI().equals(102) )){ |
| | | // continue; |
| | | // } else if (rgvProtocol.getRgvNo()==2 && (rgvProtocol.getRgvPosI().equals(116) || rgvProtocol.getRgvPosI().equals(117) ) ){ |
| | | // continue; |
| | | // } |
| | | // BasRgvMap basRgvMap = basRgvMapMapper.selectById(rgvProtocol.getRgvNo()); |
| | | // rgvAvoidanceXY(rgvProtocol.getRgvNo()); |
| | | // rgvMapUpdate(basRgvMap,basRgvMap.getStartRoute(),basRgvMap.getStartRoute()); |
| | | // |
| | | // } |
| | | // } |
| | | // } |
| | | }catch (Exception e){ |
| | | log.error("4109行执行小车初始化任务下发失败"); |
| | | log.error("4109行"+e); |
| | | } |
| | | } |
| | | |
| | | /* |
| | | * 刷新地图数据 |
| | | * */ |
| | | public synchronized void refreshRgvMap() { |
| | | try{ |
| | | for (RgvSlave rgvSlave:slaveProperties.getRgv()) { |
| | | RgvThread rgvThread = (RgvThread) SlaveConnection.get(SlaveType.Rgv, rgvSlave.getId()); |
| | | RgvProtocol rgvProtocol = rgvThread.getRgvProtocol(); |
| | | if (rgvProtocol == null) { |
| | | continue; |
| | | } |
| | | BasRgv basRgv = basRgvService.selectById(rgvSlave.getId()); |
| | | if (basRgv == null) { |
| | | log.error("{}号RGV尚未在数据库进行维护!", rgvSlave.getId()); |
| | | continue; |
| | | } |
| | | |
| | | // 只有当RGV空闲、自动,工位一无物//rgv可用 |
| | | if (rgvProtocol.getStatusType() == RgvStatusType.IDLE |
| | | && rgvProtocol.getModeType() == RgvModeType.AUTO |
| | | && rgvProtocol.getLoaded1()==0 //现场修改:叠盘机,不满都算无物,怎么判断需要跟电控对接 |
| | | && rgvProtocol.getTaskNo1()==0 |
| | | && rgvProtocol.getTaskNo2()==0 |
| | | ) { |
| | | BasRgvMap basRgvMap = basRgvMapMapper.selectById(rgvSlave.getId()); |
| | | basRgvMap.setNowRoute(rgvProtocol.getRgvPosI()); |
| | | rgvMapUpdate(basRgvMap,basRgvMap.getStartRoute(),basRgvMap.getStartRoute()); |
| | | } |
| | | } |
| | | }catch (Exception e){ |
| | | log.error("4109行执行小车初始化任务下发失败"); |
| | | log.error("4109行"+e); |
| | | } |
| | | } |
| | | |
| | | /* |
| | | * 小车XY移动 避让 |
| | | * */ |
| | | public synchronized boolean rgvAvoidanceXY(Integer rgvId){ |
| | | if (rgvId==1){ |
| | | try{ |
| | | BasRgvMap basRgvMap = basRgvMapMapper.selectById(rgvId); |
| | | // 命令下发区 -------------------------------------------------------------------------- |
| | | RgvCommand rgvCommand = new RgvCommand(); |
| | | rgvCommand.setRgvNo(rgvId); // RGV编号 |
| | | rgvCommand.setAckFinish1((short) 0); // 工位1任务完成确认位 |
| | | rgvCommand.setTaskNo1((short)32222); // 工位1工作号 |
| | | rgvCommand.setTaskMode1(RgvTaskModeType.X_MOVE); // 工位1任务模式: 回原点 |
| | | //basRgvMap.getLockStartRoute().shortValue() |
| | | rgvCommand.setSourceStaNo1( (short)104); |
| | | rgvCommand.setCommand((short) 1); //工位1任务确认 |
| | | if (!MessageQueue.offer(SlaveType.Rgv, rgvId, new Task(4, rgvCommand))) { |
| | | //step=2,工位1、2写任务; step=4,工位1写任务; step=5,工位2写任务 step=9,回原点 9999任务号 |
| | | log.error("RGV命令下发失败,RGV号={},任务数据={}", rgvId, JSON.toJSON(rgvCommand)); |
| | | return false; |
| | | } else { |
| | | return true; |
| | | } |
| | | }catch (Exception e){ |
| | | return false; |
| | | |
| | | } |
| | | }else { |
| | | try{ |
| | | BasRgvMap basRgvMap = basRgvMapMapper.selectById(rgvId); |
| | | // 命令下发区 -------------------------------------------------------------------------- |
| | | RgvCommand rgvCommand = new RgvCommand(); |
| | | rgvCommand.setRgvNo(rgvId); // RGV编号 |
| | | rgvCommand.setAckFinish2((short) 0); // 工位2任务完成确认位 |
| | | rgvCommand.setTaskNo2((short)32222); // 工位2工作号 |
| | | rgvCommand.setTaskMode2(RgvTaskModeType.X_MOVE); // 工位2任务模式: 回原点 |
| | | rgvCommand.setSourceStaNo2((short)114); |
| | | rgvCommand.setCommand((short) 2); //工位2任务确认 |
| | | if (!MessageQueue.offer(SlaveType.Rgv, rgvId, new Task(5, rgvCommand))) { |
| | | //step=2,工位1、2写任务; step=4,工位1写任务; step=5,工位2写任务 step=9,回原点 9999任务号 |
| | | log.error("RGV命令下发失败,RGV号={},任务数据={}", rgvId, JSON.toJSON(rgvCommand)); |
| | | return false; |
| | | } else { |
| | | return true; |
| | | } |
| | | }catch (Exception e){ |
| | | return false; |
| | | |
| | | } |
| | | } |
| | | return "无"; |
| | | |
| | | } |
| | | public boolean rgvDetection(RgvSlave slave){ |
| | | RgvProtocol rgvProtocol = RgvStatusCache.getRgvStatus(slave.getId()); |
| | | RgvTaskProtocol rgvTaskProtocol = RgvTaskCache.getRgvStatus(slave.getId()); |
| | | |
| | | |
| | | /* |
| | | * 小车取货至工位任务 |
| | | * */ |
| | | public synchronized boolean rgvTakeFullAll(Integer rgvId,WrkMastSta wrkMastSta){ |
| | | try{ |
| | | // 命令下发区 -------------------------------------------------------------------------- |
| | | RgvCommand rgvCommand = new RgvCommand(); |
| | | rgvCommand.setRgvNo(rgvId); // RGV编号 |
| | | rgvCommand.setAckFinish1((short) 0); // 工位1任务完成确认位 |
| | | rgvCommand.setTaskNo1(wrkMastSta.getWrkNo().shortValue()); // 工位1工作号 |
| | | rgvCommand.setTaskMode1(RgvTaskModeType.FETCH_PUT); // 工位1任务模式: 取放货 |
| | | rgvCommand.setSourceStaNo1(wrkMastSta.getStaStart().shortValue()); //工位1起点 |
| | | rgvCommand.setDestinationStaNo1(wrkMastSta.getStaEnd().shortValue()); //工位1目标站点 |
| | | rgvCommand.setCommand((short) 1); //工位1任务确认 |
| | | if (!MessageQueue.offer(SlaveType.Rgv, rgvId, new Task(4, rgvCommand))) { |
| | | //step=2,工位1、2写任务; step=4,工位1写任务; step=5,工位2写任务 |
| | | log.error("RGV命令下发失败,RGV号={},任务数据={}", rgvId, JSON.toJSON(rgvCommand)); |
| | | return false; |
| | | } else { |
| | | return true; |
| | | } |
| | | }catch (Exception e){ |
| | | if (rgvProtocol == null || rgvTaskProtocol ==null) { |
| | | return false; |
| | | } |
| | | } |
| | | |
| | | /* |
| | | * 小车取货至工位任务 |
| | | * */ |
| | | public synchronized boolean rgvTakeFull(Integer rgvId,WrkMastSta wrkMastSta){ |
| | | try{ |
| | | // 命令下发区 -------------------------------------------------------------------------- |
| | | RgvCommand rgvCommand = new RgvCommand(); |
| | | rgvCommand.setRgvNo(rgvId); // RGV编号 |
| | | rgvCommand.setAckFinish1((short) 0); // 工位1任务完成确认位 |
| | | rgvCommand.setTaskNo1(wrkMastSta.getWrkNo().shortValue()); // 工位1工作号 |
| | | rgvCommand.setTaskMode1(RgvTaskModeType.FETCH); // 工位1任务模式: 取货 |
| | | rgvCommand.setSourceStaNo1(wrkMastSta.getStaStart().shortValue()); //工位1起点 |
| | | rgvCommand.setCommand((short) 1); //工位1任务确认 |
| | | if (!MessageQueue.offer(SlaveType.Rgv, rgvId, new Task(4, rgvCommand))) { |
| | | //step=2,工位1、2写任务; step=4,工位1写任务; step=5,工位2写任务 |
| | | log.error("RGV命令下发失败,RGV号={},任务数据={}", rgvId, JSON.toJSON(rgvCommand)); |
| | | return false; |
| | | } else { |
| | | return true; |
| | | } |
| | | }catch (Exception e){ |
| | | if (!rgvProtocol.getModeType().equals(RgvModeType.AUTO) || rgvProtocol.getRgvPos().equals(0L) || rgvTaskProtocol.getAvoid() == -1 || rgvProtocol.getRgvPosDestination() == 0L |
| | | || (!rgvProtocol.getStatusType().equals(RgvStatusType.IDLE) && !rgvProtocol.getStatusType().equals(RgvStatusType.ROAM))) { |
| | | return false; |
| | | } |
| | | } |
| | | RgvProtocol rgvProtocolOther = RgvStatusCache.getRgvStatus(slave.getOtherId()); |
| | | RgvTaskProtocol rgvTaskProtocolOther = RgvTaskCache.getRgvStatus(slave.getOtherId()); |
| | | |
| | | /* |
| | | * 小车放货至输送线任务 |
| | | * */ |
| | | public synchronized boolean rgvPutFull(Integer rgvId,WrkMastSta wrkMastSta){ |
| | | try{ |
| | | // 命令下发区 -------------------------------------------------------------------------- |
| | | RgvCommand rgvCommand = new RgvCommand(); |
| | | rgvCommand.setRgvNo(rgvId); // RGV编号 |
| | | rgvCommand.setAckFinish1((short) 0); // 工位1任务完成确认位 |
| | | rgvCommand.setTaskNo1(wrkMastSta.getWrkNo().shortValue()); // 工位1工作号 |
| | | rgvCommand.setTaskMode1(RgvTaskModeType.PUT); // 工位1任务模式: 放货 |
| | | rgvCommand.setDestinationStaNo1(wrkMastSta.getStaEnd().shortValue()); //工位1目标站点 |
| | | rgvCommand.setCommand((short) 1); //工位1任务确认 |
| | | if (!MessageQueue.offer(SlaveType.Rgv, rgvId, new Task(4, rgvCommand))) { |
| | | //step=2,工位1、2写任务; step=4,工位1写任务; step=5,工位2写任务 |
| | | log.error("RGV命令下发失败,RGV号={},任务数据={}", rgvId, JSON.toJSON(rgvCommand)); |
| | | return false; |
| | | } else { |
| | | return true; |
| | | } |
| | | }catch (Exception e){ |
| | | if (rgvProtocolOther == null) { |
| | | return false; |
| | | } |
| | | } |
| | | |
| | | /* |
| | | * 小车取空板至工位任务 叠盘 |
| | | * */ |
| | | public synchronized boolean rgvTakeEmpty(Integer rgvId,WrkMastSta wrkMastSta){ |
| | | try{ |
| | | // 命令下发区 -------------------------------------------------------------------------- |
| | | RgvCommand rgvCommand = new RgvCommand(); |
| | | rgvCommand.setRgvNo(rgvId); // RGV编号 |
| | | rgvCommand.setAckFinish2((short) 0); // 工位2任务完成确认位 |
| | | rgvCommand.setTaskNo2(wrkMastSta.getWrkNo().shortValue()); // 工位2工作号 |
| | | rgvCommand.setTaskMode2(RgvTaskModeType.FETCH); // 工位2任务模式: 取货 |
| | | rgvCommand.setSourceStaNo2(wrkMastSta.getStaStart().shortValue()); //工位2起点 |
| | | rgvCommand.setCommand((short) 2); //工位2任务确认 |
| | | if (!MessageQueue.offer(SlaveType.Rgv, rgvId, new Task(5, rgvCommand))) { |
| | | //step=2,工位1、2写任务; step=4,工位1写任务; step=5,工位2写任务 |
| | | log.error("RGV命令下发失败,RGV号={},任务数据={}", rgvId, JSON.toJSON(rgvCommand)); |
| | | if (rgvProtocolOther.statusEnable){ |
| | | if (!rgvProtocolOther.getModeType().equals(RgvModeType.AUTO) || rgvProtocolOther.getRgvPos().equals(0L) || rgvTaskProtocolOther.getAvoid() == -1 || rgvProtocolOther.getRgvPosDestination() == 0L) { |
| | | return false; |
| | | } else { |
| | | return true; |
| | | } |
| | | }catch (Exception e){ |
| | | return false; |
| | | } |
| | | return true; |
| | | } |
| | | |
| | | /* |
| | | * 小车放空板至输送线任务 //拆盘 |
| | | * */ |
| | | public synchronized boolean rgvPutEmpty(Integer rgvId,WrkMastSta wrkMastSta){ |
| | | try{ |
| | | // 命令下发区 -------------------------------------------------------------------------- |
| | | RgvCommand rgvCommand = new RgvCommand(); |
| | | rgvCommand.setRgvNo(rgvId); // RGV编号 |
| | | rgvCommand.setAckFinish2((short) 0); // 工位2任务完成确认位 |
| | | rgvCommand.setTaskNo2(wrkMastSta.getWrkNo().shortValue()); // 工位2工作号 |
| | | rgvCommand.setTaskMode2(RgvTaskModeType.PUT); // 工位2任务模式: 放货 |
| | | rgvCommand.setDestinationStaNo2(wrkMastSta.getStaEnd().shortValue()); //工位2目标站点 |
| | | rgvCommand.setCommand((short) 2); //工位2任务确认 |
| | | if (!MessageQueue.offer(SlaveType.Rgv, rgvId, new Task(5, rgvCommand))) { |
| | | //step=2,工位1、2写任务; step=4,工位1写任务; step=5,工位2写任务 |
| | | log.error("RGV命令下发失败,RGV号={},任务数据={}", rgvId, JSON.toJSON(rgvCommand)); |
| | | return false; |
| | | } else { |
| | | return true; |
| | | } |
| | | }catch (Exception e){ |
| | | return false; |
| | | public TaskWrk deviceDetection(RgvSlave.RgvStn inSta){ |
| | | |
| | | DevpThread devpThread = (DevpThread) SlaveConnection.get(SlaveType.Devp, inSta.getDevpPlcId()); |
| | | StaProtocol staProtocol = devpThread.getStation().get(inSta.getStaNo()); |
| | | if (staProtocol == null){ |
| | | return null; |
| | | } |
| | | // 判断是否满足取货条件 |
| | | if (staProtocol.isAutoing() |
| | | // && staProtocol.isLoading() |
| | | && staProtocol.getWorkNo()!=0) { |
| | | TaskWrk taskWrk = taskWrkService.selectByTaskNo(staProtocol.getWorkNo().toString()); |
| | | if (taskWrk!=null){ |
| | | return taskWrk; |
| | | } |
| | | } |
| | | return null; |
| | | } |
| | | |
| | | /* |
| | | * 小车取空板至工位任务 满取 |
| | | * */ |
| | | public synchronized boolean rgvTakeEmptyFull(Integer rgvId,WrkMastSta wrkMastSta){ |
| | | try{ |
| | | // 命令下发区 -------------------------------------------------------------------------- |
| | | RgvCommand rgvCommand = new RgvCommand(); |
| | | rgvCommand.setRgvNo(rgvId); // RGV编号 |
| | | rgvCommand.setAckFinish2((short) 0); // 工位2任务完成确认位 |
| | | rgvCommand.setTaskNo2(wrkMastSta.getWrkNo().shortValue()); // 工位2工作号 |
| | | rgvCommand.setTaskMode2(RgvTaskModeType.FETCH_5); // 工位2任务模式: 满取 |
| | | rgvCommand.setSourceStaNo2(wrkMastSta.getStaStart().shortValue()); //工位2起点 |
| | | rgvCommand.setCommand((short) 2); //工位2任务确认 |
| | | if (!MessageQueue.offer(SlaveType.Rgv, rgvId, new Task(5, rgvCommand))) { |
| | | //step=2,工位1、2写任务; step=4,工位1写任务; step=5,工位2写任务 |
| | | log.error("RGV命令下发失败,RGV号={},任务数据={}", rgvId, JSON.toJSON(rgvCommand)); |
| | | return false; |
| | | } else { |
| | | return true; |
| | | } |
| | | }catch (Exception e){ |
| | | return false; |
| | | } |
| | | } |
| | | |
| | | /* |
| | | * 小车放空板至输送线任务 //满放 |
| | | * */ |
| | | public synchronized boolean rgvPutEmptyFull(Integer rgvId,WrkMastSta wrkMastSta){ |
| | | try{ |
| | | // 命令下发区 -------------------------------------------------------------------------- |
| | | RgvCommand rgvCommand = new RgvCommand(); |
| | | rgvCommand.setRgvNo(rgvId); // RGV编号 |
| | | rgvCommand.setAckFinish2((short) 0); // 工位2任务完成确认位 |
| | | rgvCommand.setTaskNo2(wrkMastSta.getWrkNo().shortValue()); // 工位2工作号 |
| | | rgvCommand.setTaskMode2(RgvTaskModeType.PUT_6); // 工位2任务模式: 满放 |
| | | rgvCommand.setDestinationStaNo2(wrkMastSta.getStaEnd().shortValue()); //工位2目标站点 |
| | | rgvCommand.setCommand((short) 2); //工位2任务确认 |
| | | if (!MessageQueue.offer(SlaveType.Rgv, rgvId, new Task(5, rgvCommand))) { |
| | | //step=2,工位1、2写任务; step=4,工位1写任务; step=5,工位2写任务 |
| | | log.error("RGV命令下发失败,RGV号={},任务数据={}", rgvId, JSON.toJSON(rgvCommand)); |
| | | return false; |
| | | } else { |
| | | return true; |
| | | } |
| | | }catch (Exception e){ |
| | | return false; |
| | | } |
| | | } |
| | | |
| | | /* |
| | | * 小车复位 |
| | | * */ |
| | | public synchronized boolean rgvComplete(Integer rgvId){ |
| | | try{ |
| | | // 命令下发区 -------------------------------------------------------------------------- |
| | | if (!MessageQueue.offer(SlaveType.Rgv, rgvId, new Task(3, new RgvCommand()))) { |
| | | //step=2,工位1、2写任务; step=4,工位1写任务; step=5,工位2写任务 |
| | | log.error("RGV命令下发失败,RGV号={}",rgvId); |
| | | return false; |
| | | } else { |
| | | log.info("RGV命令下发成功,RGV号={}",rgvId); |
| | | return true; |
| | | } |
| | | }catch (Exception e){ |
| | | log.error("RGV命令下发失败,RGV号={}。异常:"+e,rgvId); |
| | | return false; |
| | | } |
| | | } |
| | | |
| | | /* |
| | | * 小车地图更新 更新锁 |
| | | * */ |
| | | public synchronized boolean rgvMapUpdate(BasRgvMap basRgvMapCurrent,Integer staStart,Integer staEnd){ |
| | | if (rgvOpen){ |
| | | public boolean rgvOtherStatusEnable(RgvSlave slave){ |
| | | RgvProtocol rgvProtocolOther = RgvStatusCache.getRgvStatus(slave.getOtherId()); |
| | | if (rgvProtocolOther == null) { |
| | | return true; |
| | | } |
| | | |
| | | // List<Integer> integers = RouteUtils.RouteMapCurrentFar(basRgvMapCurrent.getNowRoute(),staStart,staEnd, basRgvMapCurrent.getLockStartRoute()); |
| | | //更新当前小车锁 |
| | | try{ |
| | | Integer farCurrentStaNo = RouteUtils.RouteIndexFarMas(basRgvMapCurrent.getNowRoute(), staStart, staEnd, basRgvMapCurrent.getLockStartRoute());//获取最远站点 |
| | | // Integer farCurrentStaNo = RouteUtils.RouteIndexFarMas(staEnd, staStart, staEnd, basRgvMapCurrent.getLockStartRoute());//获取最远站点 |
| | | Integer fallMerge = RouteUtils.RouteIndexFarMas(basRgvMapCurrent.getRgvNo(), farCurrentStaNo); //获取合并干涉项 |
| | | basRgvMapCurrent.setLockEndRoute(fallMerge); |
| | | basRgvMapMapper.updateById(basRgvMapCurrent); |
| | | |
| | | //更新另一台小车地图 |
| | | Integer rgvNoOther = basRgvMapCurrent.getRgvNoOther(); |
| | | BasRgvMap basRgvMapOther = basRgvMapMapper.selectById(rgvNoOther); |
| | | List<Integer> integers = RouteUtils.RouteMapCurrentFar(fallMerge, basRgvMapCurrent.getLockStartRoute()); |
| | | Integer lockEndRoute = RouteUtils.RouteMapOtherFarStnNo(integers, basRgvMapCurrent.getLockStartRoute());//另一台小车可活动最远位置 |
| | | Integer lockEndRouteL = RouteUtils.RouteIndexFarMasL(rgvNoOther, lockEndRoute);//另一台小车可活动最远位置 |
| | | basRgvMapOther.setEndRoute(lockEndRouteL); |
| | | basRgvMapMapper.updateById(basRgvMapOther); |
| | | if (rgvProtocolOther.statusEnable){ |
| | | // if (!rgvProtocolOther.getModeType().equals(RgvModeType.AUTO) || rgvProtocolOther.getRgvPos().equals(0L)) { |
| | | return true; |
| | | }catch (Exception e){ |
| | | log.error("小车地图更新出错!"); |
| | | return false; |
| | | // } |
| | | } |
| | | return false; |
| | | } |
| | | |
| | | public synchronized void taskStart() { |
| | | for (RgvSlave rgvSlave : slaveProperties.getRgv()) { |
| | | try{ |
| | | if (rgvDetection(rgvSlave)){ |
| | | String taskNoNow = rgvOtherTaskWrk(rgvSlave); |
| | | List<BasDevpPosition> basDevpPositions = basDevpPositionService.selectList(new EntityWrapper<BasDevpPosition>().orderBy("PLC_POSITION", true)); |
| | | boolean itSmall = new TrackRangeUtils().IsItSmall(rgvSlave); |
| | | if (basDevpPositions.isEmpty()) { |
| | | log.error("获取所有站点信息异常"); |
| | | continue; |
| | | } |
| | | List<TaskWrk> taskWrkList = new ArrayList<>(); |
| | | List<Integer> staList = new ArrayList<>(); |
| | | for (RgvSlave.RgvStn inSta : rgvSlave.getRgvInSta()){ |
| | | TaskWrk taskWrk = deviceDetection(inSta); |
| | | if (taskWrk!=null){ |
| | | if (taskWrk.getTaskNo().equals(taskNoNow)) continue; |
| | | taskWrkList.add(taskWrk); |
| | | staList.add(inSta.getStaNo()); |
| | | } |
| | | } |
| | | |
| | | if (taskWrkList.isEmpty() || staList.isEmpty()) continue; |
| | | |
| | | boolean sign = false; |
| | | |
| | | if (rgvOtherStatusEnable(rgvSlave)){ |
| | | //分成上下两部分任务 |
| | | List<Integer>[] avoidRange = RouteUtils.gradeRange(staList, basDevpPositions,itSmall); |
| | | List<Integer> rangeListSou = avoidRange[itSmall ? 0 : 1]; |
| | | List<Integer> rangeListSouOther = avoidRange[itSmall ? 1 : 0]; |
| | | //就近排序 |
| | | RgvProtocol rgvProtocol = RgvStatusCache.getRgvStatus(rgvSlave.getId()); |
| | | List<Integer> rangeList = RouteUtils.SortNearby(rangeListSou, rgvProtocol.RgvPos, basDevpPositions); |
| | | List<Integer> rangeListOther = RouteUtils.SortNearby(rangeListSouOther, rgvProtocol.RgvPos, basDevpPositions); |
| | | |
| | | //所属部分就进取货 |
| | | |
| | | //筛选范围内任务 |
| | | //就近排序 |
| | | //筛选在范围任务 |
| | | Long[][] avoidedRange = new TrackRangeUtils().avoidRangeArr(rgvSlave, trackEntireLength, trackBenchmark, avoidDistance); |
| | | List<Integer> belongToRange = RouteUtils.SortNearby(RouteUtils.belongToRange(rangeList, avoidedRange[0], basDevpPositions), rgvProtocol.RgvPos, basDevpPositions); |
| | | |
| | | for (Integer staNoNow : belongToRange){ |
| | | for (RgvSlave.RgvStn rgvStn : rgvSlave.getRgvInSta()){ |
| | | if (rgvStn.getStaNo().equals(staNoNow)){ |
| | | TaskWrk taskWrk = deviceDetection(rgvStn); |
| | | if (taskWrk!=null){ |
| | | BasDevpPosition basDevpPosition = basDevpPositionService.selectOne(new EntityWrapper<BasDevpPosition>().eq("DEV_NO", taskWrk.getTargetPointConvert())); |
| | | if (RouteUtils.CheckIfItIsWithinTheRange(rangeList,basDevpPosition.getPlcPosition(),basDevpPositions,itSmall)){ |
| | | sign = taskGenerate(rgvSlave,rgvStn,0); |
| | | } |
| | | } |
| | | break; |
| | | } |
| | | } |
| | | if (sign){ |
| | | break; |
| | | } |
| | | } |
| | | if (!sign){ |
| | | // 筛选范围内取货任务 |
| | | for (Integer staNoNow : belongToRange){ |
| | | for (RgvSlave.RgvStn rgvStn : rgvSlave.getRgvInSta()){ |
| | | if (rgvStn.getStaNo().equals(staNoNow)){ |
| | | sign = taskGenerate(rgvSlave,rgvStn,0); |
| | | break; |
| | | } |
| | | } |
| | | if (sign){ |
| | | break; |
| | | } |
| | | } |
| | | } |
| | | |
| | | if (!sign){ |
| | | for (Integer staNoNow : rangeList){ |
| | | for (RgvSlave.RgvStn rgvStn : rgvSlave.getRgvInSta()){ |
| | | if (rgvStn.getStaNo().equals(staNoNow)){ |
| | | TaskWrk taskWrk = deviceDetection(rgvStn); |
| | | if (taskWrk!=null){ |
| | | BasDevpPosition basDevpPosition = basDevpPositionService.selectOne(new EntityWrapper<BasDevpPosition>().eq("DEV_NO", taskWrk.getTargetPointConvert())); |
| | | if (RouteUtils.CheckIfItIsWithinTheRange(rangeList,basDevpPosition.getPlcPosition(),basDevpPositions,itSmall)){ |
| | | sign = taskGenerate(rgvSlave,rgvStn,0); |
| | | } |
| | | } |
| | | break; |
| | | } |
| | | } |
| | | if (sign){ |
| | | break; |
| | | } |
| | | } |
| | | } |
| | | if (!sign){ |
| | | // 半边区域内取货任务 |
| | | for (Integer staNoNow : rangeList){ |
| | | for (RgvSlave.RgvStn rgvStn : rgvSlave.getRgvInSta()){ |
| | | if (rgvStn.getStaNo().equals(staNoNow)){ |
| | | sign = taskGenerate(rgvSlave,rgvStn,0); |
| | | break; |
| | | } |
| | | } |
| | | if (sign){ |
| | | break; |
| | | } |
| | | } |
| | | } |
| | | if (!sign){ |
| | | // 半边区域内放货任务 |
| | | for (Integer staNoNow : rangeListOther){ |
| | | for (RgvSlave.RgvStn rgvStn : rgvSlave.getRgvInSta()){ |
| | | if (rgvStn.getStaNo().equals(staNoNow)){ |
| | | TaskWrk taskWrk = deviceDetection(rgvStn); |
| | | if (taskWrk!=null){ |
| | | BasDevpPosition basDevpPosition = basDevpPositionService.selectOne(new EntityWrapper<BasDevpPosition>().eq("DEV_NO", taskWrk.getTargetPointConvert())); |
| | | if (RouteUtils.CheckIfItIsWithinTheRange(rangeList,basDevpPosition.getPlcPosition(),basDevpPositions,itSmall)){ |
| | | sign = taskGenerate(rgvSlave,rgvStn,0); |
| | | } |
| | | } |
| | | break; |
| | | } |
| | | } |
| | | if (sign){ |
| | | break; |
| | | } |
| | | } |
| | | } |
| | | } else { |
| | | //可用区域就近取货 |
| | | //就近排序 |
| | | RgvProtocol rgvProtocol = RgvStatusCache.getRgvStatus(rgvSlave.getId()); |
| | | List<Integer> rangeList = RouteUtils.SortNearby(staList, rgvProtocol.RgvPos, basDevpPositions); |
| | | // 半边区域内取货任务 |
| | | for (Integer staNoNow : rangeList){ |
| | | for (RgvSlave.RgvStn rgvStn : rgvSlave.getRgvInSta()){ |
| | | if (rgvStn.getStaNo().equals(staNoNow)){ |
| | | sign = taskGenerate(rgvSlave,rgvStn,0); |
| | | break; |
| | | } |
| | | } |
| | | if (sign){ |
| | | break; |
| | | } |
| | | } |
| | | } |
| | | } |
| | | } catch (Exception e){ |
| | | log.error("任务生成失败===》异常信息:{}",e.getMessage()); |
| | | } |
| | | } |
| | | } |
| | | //获取起点与终点对象 |
| | | public RgvSlave.RgvStn getRgvStnNow(RgvSlave rgvSlave,Integer staNo) { |
| | | for (RgvSlave.RgvStn rgvStn : rgvSlave.getRgvInSta()){ |
| | | if (rgvStn.getStaNo().equals(staNo)){ |
| | | return rgvStn; |
| | | } |
| | | } |
| | | for (RgvSlave.RgvStn rgvStn : rgvSlave.getRgvOutSta()){ |
| | | if (rgvStn.getStaNo().equals(staNo)){ |
| | | return rgvStn; |
| | | } |
| | | } |
| | | return null; |
| | | } |
| | | |
| | | //获取起点与终点对象 |
| | | public RgvSlave.RgvStn[] getRgvStnAll(RgvSlave rgvSlave,Integer souSta,Integer endSta) { |
| | | RgvSlave.RgvStn[] rgvStns = new RgvSlave.RgvStn[2]; |
| | | for (RgvSlave.RgvStn rgvStn : rgvSlave.getRgvInSta()){ |
| | | if (rgvStn.getStaNo().equals(souSta)){ |
| | | rgvStns[0] = rgvStn; |
| | | } |
| | | } |
| | | for (RgvSlave.RgvStn rgvStn : rgvSlave.getRgvOutSta()){ |
| | | if (rgvStn.getStaNo().equals(endSta)){ |
| | | rgvStns[1] = rgvStn; |
| | | } |
| | | } |
| | | return rgvStns; |
| | | } |
| | | |
| | | public boolean taskGenerate(RgvSlave rgvSlave,RgvSlave.RgvStn rgvStn,Integer sign) { |
| | | try{ |
| | | RgvThread rgvThread = (RgvThread) SlaveConnection.get(SlaveType.Rgv, rgvSlave.getId()); |
| | | TaskProtocolCache taskProtocolCache = rgvThread.getTaskProtocolCache(); |
| | | |
| | | TaskProtocol issuedTake = new TaskProtocol(); |
| | | TaskProtocol issuedPut = new TaskProtocol(); |
| | | try{ |
| | | ConcurrentHashMap<String, TaskProtocol> allTaskProtocol = taskProtocolCache.getAllTaskProtocol(); |
| | | if (allTaskProtocol.size() > 0){ |
| | | return false; |
| | | } |
| | | TaskWrk taskWrk = deviceDetection(rgvStn); |
| | | if (taskWrk == null){ |
| | | return false; |
| | | } |
| | | Integer targetPointConvert = taskWrk.getTargetPointConvert(); |
| | | if (targetPointConvert == null){ |
| | | return false; |
| | | } |
| | | RgvSlave.RgvStn rgvStnEnd = getRgvStnNow(rgvSlave, targetPointConvert); |
| | | if (rgvStnEnd == null){ |
| | | return false; |
| | | } |
| | | |
| | | BasDevpPosition basDevpPositionSou = basDevpPositionService.selectOne(new EntityWrapper<BasDevpPosition>().eq("DEV_NO", rgvStn.getStaNo())); |
| | | BasDevpPosition basDevpPositionEnd = basDevpPositionService.selectOne(new EntityWrapper<BasDevpPosition>().eq("DEV_NO", targetPointConvert)); |
| | | //执行 |
| | | issuedTake.setTaskNo(Long.valueOf(taskWrk.getTaskNo())); |
| | | issuedTake.setTaskStatus(1); |
| | | issuedTake.setTaskNoDirection(issuedTake.gettaskNoDirection$(issuedTake.getTaskNo(),issuedTake.getTaskStatus())); |
| | | issuedTake.setTargetPosition(basDevpPositionSou.getPlcPosition()); |
| | | issuedTake.setIsRunning(1); |
| | | issuedTake.setDirection(rgvStn.isDirection()); |
| | | |
| | | |
| | | issuedPut.setTaskNo(Long.valueOf(taskWrk.getTaskNo())); |
| | | issuedPut.setTaskStatus(2); |
| | | issuedPut.setTaskNoDirection(issuedPut.gettaskNoDirection$(issuedPut.getTaskNo(),issuedPut.getTaskStatus())); |
| | | issuedPut.setTargetPosition(basDevpPositionEnd.getPlcPosition()); |
| | | issuedPut.setIsRunning(1); |
| | | issuedPut.setDirection(rgvStnEnd.isDirection()); |
| | | }catch (Exception e){ |
| | | log.error("任务生成失败issued1===》异常信息:{}",e.getMessage()); |
| | | return false; |
| | | } |
| | | |
| | | switch (sign){ |
| | | case 1: |
| | | taskProtocolCache.updateTaskProtocol(issuedTake); |
| | | break; |
| | | case 2: |
| | | taskProtocolCache.updateTaskProtocol(issuedPut); |
| | | break; |
| | | default: |
| | | taskProtocolCache.updateTaskProtocol(issuedTake); |
| | | taskProtocolCache.updateTaskProtocol(issuedPut); |
| | | break; |
| | | } |
| | | } catch (Exception e){ |
| | | log.error("任务生成失败issued2===》异常信息:{}",e.getMessage()); |
| | | } |
| | | return true; |
| | | } |
| | | |
| | | |
| | | |
| | | } |