| | |
| | | import com.zy.core.cache.MessageQueue; |
| | | import com.zy.core.cache.SlaveConnection; |
| | | import com.zy.core.enums.*; |
| | | import com.zy.core.model.CrnSlave; |
| | | import com.zy.core.model.DevpSlave; |
| | | import com.zy.core.model.LedSlave; |
| | | import com.zy.core.model.Task; |
| | | import com.zy.core.model.*; |
| | | import com.zy.core.model.command.CrnCommand; |
| | | import com.zy.core.model.command.LedCommand; |
| | | import com.zy.core.model.command.RgvCommand; |
| | | import com.zy.core.model.protocol.CrnProtocol; |
| | | import com.zy.core.model.protocol.RgvProtocol; |
| | | import com.zy.core.model.protocol.StaProtocol; |
| | | import com.zy.core.properties.SlaveProperties; |
| | | import com.zy.core.thread.BarcodeThread; |
| | | import com.zy.core.thread.LedThread; |
| | | import com.zy.core.thread.RgvThread; |
| | | import com.zy.core.thread.SiemensDevpThread; |
| | | import lombok.extern.slf4j.Slf4j; |
| | | import org.springframework.beans.factory.annotation.Autowired; |
| | |
| | | private BasErrLogService basErrLogService; |
| | | @Autowired |
| | | private BasCrnErrorMapper basCrnErrorMapper; |
| | | @Autowired |
| | | private WrkMastService wrkMastService; |
| | | @Autowired |
| | | private WrkMastLogService wrkMastLogService; |
| | | |
| | | @Value("${wms.url}") |
| | | private String wmsUrl; |
| | |
| | | |
| | | //LED |
| | | LedThread ledThread = (LedThread) SlaveConnection.get(SlaveType.Led, inSta.getLed()); |
| | | // 入出库模式判断 |
| | | // if ( inSta.getStaNo()==203 && devpThread.ioModeOf2F != IoModeType.PAKIN_MODE) { continue; } |
| | | // if (inSta.getStaNo() == 203 && devpThread.ioModeOf2F == IoModeType.PAKOUT_MODE) { |
| | | // continue; |
| | | // } |
| | | |
| | | // 判断是否满足入库条件 |
| | | if (!staProtocol.isLoading()){ |
| | | continue; |
| | | } |
| | | String barcode11 = barcodeThread.getBarcode(); |
| | | if (Cools.isEmpty(barcode11)){ |
| | | if (staProtocol.isAutoing()&& !staProtocol.isEmptyMk() && staProtocol.getWorkNo() == 9999 && staProtocol.isPakMk() && staProtocol.getStamp()==2){ |
| | | staProtocol.setStamp(3); |
| | | News.info(""+mark+" - 7"+" - 扫码失败2 ===>> {}号条码扫描器检测条码信息:{},站点:{}", inSta.getBarcode(), barcode11, inSta.getStaNo()); |
| | | staProtocol.setWorkNo((short) 9989); |
| | | staProtocol.setStaNo(inSta.getBackSta().shortValue()); |
| | | devpThread.setPakMk(staProtocol.getSiteId(), false); |
| | | MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol)); |
| | | // led 异常显示 |
| | | if (ledThread != null) { |
| | | String errorMsg = "扫码失败,请重试"; |
| | | MessageQueue.offer(SlaveType.Led, inSta.getLed(), new Task(5, errorMsg)); |
| | | } |
| | | continue; |
| | | } |
| | | } |
| | | if (staProtocol.isAutoing() && staProtocol.isInEnable() |
| | | && !staProtocol.isEmptyMk() && staProtocol.getWorkNo() > 9990 |
| | | && staProtocol.getWorkNo()!=9999 && staProtocol.getWorkNo()!=9992 && staProtocol.getWorkNo()!=0 |
| | | && staProtocol.isPakMk() && staProtocol.getStamp()>=2 && staProtocol.getStamp()!=3) {// && !Cools.isEmpty(barcode)) { |
| | | |
| | | if (staProtocol.isAutoing() |
| | | && staProtocol.isInEnable() |
| | | && !staProtocol.isEmptyMk() |
| | | && staProtocol.getWorkNo() == 9999 |
| | | && staProtocol.isPakMk()) { |
| | | News.warnNoLog(""+mark+" - 0"+" - 开始执行"); |
| | | // try { |
| | | // Thread.sleep(300); |
| | | // }catch (Exception e){} |
| | | |
| | | String barcode = barcodeThread.getBarcode(); |
| | | if(!Cools.isEmpty(barcode)) { |
| | | News.info(""+mark+" - 1"+" - {}号条码扫描器检测条码信息:{}", inSta.getBarcode(), barcode); |
| | | if("NG".endsWith(barcode) || "NoRead".equals(barcode) || "empty".equals(barcode)) { |
| | | staProtocol.setWorkNo((short) 9992); |
| | | staProtocol.setStaNo(inSta.getBackSta().shortValue()); |
| | | devpThread.setPakMk(staProtocol.getSiteId(), false); |
| | | MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol)); |
| | | |
| | | // staProtocol.setWorkNo((short) 9992); |
| | | // staProtocol.setStaNo(inSta.getBackSta().shortValue()); |
| | | // devpThread.setPakMk(staProtocol.getSiteId(), false); |
| | | // MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol)); |
| | | News.info(""+mark+" - 2"+" - 扫码失败1 ===>> {}号条码扫描器检测条码信息:{},站点:{}", inSta.getBarcode(), barcode, inSta.getStaNo()); |
| | | // led 异常显示 |
| | | if (ledThread != null) { |
| | |
| | | continue; |
| | | } |
| | | } else { |
| | | staProtocol.setWorkNo((short) 9992); |
| | | staProtocol.setStaNo(inSta.getBackSta().shortValue()); |
| | | devpThread.setPakMk(staProtocol.getSiteId(), false); |
| | | MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol)); |
| | | // staProtocol.setWorkNo((short) 9992); |
| | | // staProtocol.setStaNo(inSta.getBackSta().shortValue()); |
| | | // devpThread.setPakMk(staProtocol.getSiteId(), false); |
| | | // MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol)); |
| | | |
| | | News.info(""+mark+" - 3"+" - 扫码失败2 ===>> {}号条码扫描器检测条码信息:{},站点:{}", inSta.getBarcode(), barcode, inSta.getStaNo()); |
| | | // led 异常显示 |
| | |
| | | } |
| | | if (wrkMast != null) { |
| | | News.error(""+mark+" - 4"+" - 工作档中已存在该站状态为( 2.设备上走 )的数据,工作号={}", wrkMast.getWrkNo()); |
| | | staProtocol.setWorkNo((short)9992); |
| | | staProtocol.setStaNo(inSta.getBackSta().shortValue()); |
| | | devpThread.setPakMk(staProtocol.getSiteId(), false); |
| | | boolean result = MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol)); |
| | | if (!result) { |
| | | throw new CoolException("更新plc站点信息失败"); |
| | | } |
| | | // staProtocol.setWorkNo((short)9992); |
| | | // staProtocol.setStaNo(inSta.getBackSta().shortValue()); |
| | | // devpThread.setPakMk(staProtocol.getSiteId(), false); |
| | | // boolean result = MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol)); |
| | | // if (!result) { |
| | | // throw new CoolException("更新plc站点信息失败"); |
| | | // } |
| | | |
| | | // led 异常显示 |
| | | if (ledThread != null) { |
| | |
| | | MessageQueue.offer(SlaveType.Led, inSta.getLed(), new Task(5, errorMsg)); |
| | | } |
| | | continue; |
| | | } |
| | | |
| | | if (inSta.getStaNo() == 1005) { |
| | | //检测是否有出库任务 |
| | | List<WrkMast> wrkMasts = wrkMastService.selectList(new EntityWrapper<WrkMast>() |
| | | .in("io_type", 101, 103, 107) |
| | | .in("sta_no", 1003, 1007) |
| | | ); |
| | | if (!wrkMasts.isEmpty()) { |
| | | News.error(""+mark+" - 4"+" - 1003站入库,检测存在出库任务,等待出库任务执行完成,托盘码={}", barcode); |
| | | continue; |
| | | } |
| | | } |
| | | |
| | | try { |
| | |
| | | if (jsonObject.getInteger("code").equals(200)) { |
| | | StartupDto dto = jsonObject.getObject("data", StartupDto.class); |
| | | |
| | | LocMast locMast = locMastService.selectOne(new EntityWrapper<LocMast>() |
| | | .eq("loc_no", dto.getLocNo())); |
| | | |
| | | barcodeThread.setBarcode(""); |
| | | staProtocol.setWorkNo(dto.getWorkNo().shortValue()); |
| | | staProtocol.setStaNo(dto.getStaNo().shortValue()); |
| | | staProtocol.setPalletSize(locMast.getLocType2()); |
| | | devpThread.setPakMk(staProtocol.getSiteId(), false); |
| | | boolean result = MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol)); |
| | | if (!result) { |
| | |
| | | } |
| | | } else { |
| | | News.error(""+mark+" - 5"+" - 请求接口失败!!!url:{};request:{};response:{}", wmsUrl + "/rpc/pakin/loc/v1", JSON.toJSONString(param), response); |
| | | staProtocol.setWorkNo((short)9992); |
| | | staProtocol.setStaNo(inSta.getBackSta().shortValue()); |
| | | devpThread.setPakMk(staProtocol.getSiteId(), false); |
| | | boolean result = MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol)); |
| | | if (!result) { |
| | | throw new CoolException("更新plc站点信息失败"); |
| | | } |
| | | // staProtocol.setWorkNo((short)9992); |
| | | // staProtocol.setStaNo(inSta.getBackSta().shortValue()); |
| | | // devpThread.setPakMk(staProtocol.getSiteId(), false); |
| | | // boolean result = MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol)); |
| | | // if (!result) { |
| | | // throw new CoolException("更新plc站点信息失败"); |
| | | // } |
| | | |
| | | // led 异常显示 |
| | | if (ledThread != null) { |
| | |
| | | }else { |
| | | News.errorNoLog(""+mark+" - 6"+" - 站点信息不符合入库条件!!!"+" 自动信号:"+staProtocol.isAutoing()+"、可入信号:" + staProtocol.isInEnable() |
| | | +"、空板信号:"+ staProtocol.isEmptyMk()+"、工作号:" + staProtocol.getWorkNo() |
| | | +"、锁定标记"+ staProtocol.isPakMk()+"、入库印记:" + staProtocol.getStamp()); |
| | | +"、锁定标记"+ staProtocol.isPakMk()); |
| | | } |
| | | |
| | | } |
| | |
| | | staProtocol = staProtocol.clone(); |
| | | } |
| | | |
| | | // // 入出库模式判断 |
| | | if (inSta.getStaNo() == 203 && devpThread.ioModeOf2F != IoModeType.PAKIN_MODE) { |
| | | continue; |
| | | } |
| | | |
| | | // 判断是否满足入库条件 |
| | | if (!staProtocol.isLoading()){ |
| | | continue; |
| | | } |
| | | if (staProtocol.isAutoing() && staProtocol.isInEnable() |
| | | && !staProtocol.isEmptyMk() && (staProtocol.getWorkNo() == 0 || staProtocol.getWorkNo() == 9999) |
| | | |
| | | if (staProtocol.isAutoing() |
| | | && staProtocol.isInEnable() |
| | | && !staProtocol.isEmptyMk() |
| | | && staProtocol.getWorkNo() > 0 |
| | | && staProtocol.isPakMk()) { |
| | | News.warnNoLog(""+mark+" - 0"+" - 开始执行"); |
| | | // 判断重复工作档 |
| | |
| | | }else { |
| | | News.errorNoLog(""+mark+" - 6"+" - 站点信息不符合入库条件!!!"+" 自动信号:"+staProtocol.isLoading()+"、可入信号:" + staProtocol.isInEnable() |
| | | +"、空板信号:"+ staProtocol.isEmptyMk()+"、工作号:" + staProtocol.getWorkNo() |
| | | +"、锁定标记"+ staProtocol.isPakMk()+"、入库印记:" + staProtocol.getStamp()); |
| | | +"、锁定标记"+ staProtocol.isPakMk()); |
| | | } |
| | | } |
| | | } |
| | |
| | | for (DevpSlave devp : slaveProperties.getDevp()) { |
| | | // 遍历拣料入库口 |
| | | for (DevpSlave.Sta pickSta : devp.getPickSta()) { |
| | | // 获取条码扫描仪信息 |
| | | BarcodeThread barcodeThread = (BarcodeThread) SlaveConnection.get(SlaveType.Barcode, pickSta.getBarcode()); |
| | | if (barcodeThread == null) { |
| | | continue; |
| | | } |
| | | String barcode = barcodeThread.getBarcode(); |
| | | if(!Cools.isEmpty(barcode)) { |
| | | News.info(""+mark+" - 1"+" - {}号条码扫描器检测条码信息:{}", pickSta.getBarcode(), barcode); |
| | | if("NG".endsWith(barcode) || "NoRead".equals(barcode)) { |
| | | continue; |
| | | } |
| | | } else { |
| | | continue; |
| | | } |
| | | |
| | | // 获取拣料入库站信息 |
| | | SiemensDevpThread devpThread = (SiemensDevpThread) SlaveConnection.get(SlaveType.Devp, devp.getId()); |
| | | StaProtocol staProtocol = devpThread.getStation().get(pickSta.getStaNo()); |
| | |
| | | staProtocol = staProtocol.clone(); |
| | | } |
| | | |
| | | // // 入出库模式判断 |
| | | // if (devpThread.ioMode != IoModeType.PAKIN_MODE) { continue; } |
| | | |
| | | if (staProtocol.isAutoing() && staProtocol.isLoading() && staProtocol.isInEnable() && staProtocol.isPakMk()) { |
| | | if (staProtocol.isAutoing() |
| | | && staProtocol.isLoading() |
| | | && staProtocol.isInEnable() |
| | | && staProtocol.getWorkNo() > 0 |
| | | && staProtocol.isPakMk()) { |
| | | News.warnNoLog(""+mark+" - 0"+" - 开始执行"); |
| | | WrkMast wrkMast = wrkMastMapper.selectPickStep(barcode); |
| | | // WrkMast wrkMast = wrkMastMapper.selectPakInStep3(staProtocol.getWorkNo().intValue()); |
| | | |
| | | // // 获取条码扫描仪信息 |
| | | // BarcodeThread barcodeThread = (BarcodeThread) SlaveConnection.get(SlaveType.Barcode, pickSta.getBarcode()); |
| | | // if (barcodeThread == null) { |
| | | // continue; |
| | | // } |
| | | // String barcode = barcodeThread.getBarcode(); |
| | | // if(!Cools.isEmpty(barcode)) { |
| | | // News.info(""+mark+" - 1"+" - {}号条码扫描器检测条码信息:{}", pickSta.getBarcode(), barcode); |
| | | // if("NG".endsWith(barcode) || "NoRead".equals(barcode)) { |
| | | // continue; |
| | | // } |
| | | // } else { |
| | | // continue; |
| | | // } |
| | | |
| | | // WrkMast wrkMast = wrkMastMapper.selectPickStep(barcode); |
| | | WrkMast wrkMast = wrkMastMapper.selectPakInStep3(staProtocol.getWorkNo().intValue()); |
| | | if (wrkMast == null) { |
| | | // 无拣料数据 |
| | | continue; |
| | |
| | | .eq("crn_no", wrkMast.getCrnNo()); // 堆垛机号 |
| | | StaDesc staDesc = staDescService.selectOne(wrapper); |
| | | if (Cools.isEmpty(staDesc)) { |
| | | News.error(""+mark+" - 2"+" - 入库路径不存在!type_no={},stn_no={},crn_no={}", wrkMast.getIoType(), pickSta.getStaNo(), wrkMast.getCrnNo()); |
| | | staProtocol.setWorkNo((short) 9989); |
| | | staProtocol.setStaNo((short) (pickSta.getStaNo().shortValue()-(short)1)); |
| | | devpThread.setPakMk(staProtocol.getSiteId(), false); |
| | | MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol)); |
| | | // News.error(""+mark+" - 2"+" - 入库路径不存在!type_no={},stn_no={},crn_no={}", wrkMast.getIoType(), pickSta.getStaNo(), wrkMast.getCrnNo()); |
| | | // staProtocol.setWorkNo((short) 9989); |
| | | // staProtocol.setStaNo((short) (pickSta.getStaNo().shortValue()-(short)1)); |
| | | // devpThread.setPakMk(staProtocol.getSiteId(), false); |
| | | // MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol)); |
| | | //LED |
| | | LedThread ledThread = (LedThread) SlaveConnection.get(SlaveType.Led, pickSta.getLed()); |
| | | // led 异常显示 |
| | |
| | | continue; |
| | | } |
| | | |
| | | LocMast locMast = locMastService.selectById(wrkMast.getLocNo()); |
| | | // 更新站点信息 且 下发plc命令 |
| | | staProtocol.setWorkNo(wrkMast.getWrkNo().shortValue()); |
| | | staProtocol.setStaNo(wrkMast.getStaNo().shortValue()); |
| | | staProtocol.setPalletSize(locMast.getLocType2()); |
| | | devpThread.setPakMk(staProtocol.getSiteId(), false); |
| | | boolean result = MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol)); |
| | | if (!result) { |
| | |
| | | |
| | | // 命令下发区 -------------------------------------------------------------------------- |
| | | |
| | | LocMast locMast = locMastService.selectOne(new EntityWrapper<LocMast>() |
| | | .eq("loc_no", wrkMast.getSourceLocNo())); |
| | | |
| | | // 下发站点信息 |
| | | staProtocol.setWorkNo(wrkMast.getWrkNo().shortValue()); |
| | | staProtocol.setStaNo(wrkMast.getStaNo().shortValue()); |
| | | staProtocol.setPalletSize(locMast.getLocType2()); |
| | | if (!MessageQueue.offer(SlaveType.Devp, crnStn.getDevpPlcId(), new Task(2, staProtocol))) { |
| | | continue; |
| | | } |
| | |
| | | continue; |
| | | } |
| | | |
| | | if (crnProtocol.getCrnNo() == 1) { |
| | | //判断堆垛机和当前任务是否处于一个巷道 |
| | | if (Utils.getLaneByLocNo(wrkMast.getLocNo()) != crnProtocol.getCrnLane()) { |
| | | //判断堆垛机所在巷道是否存在其他任务,如存在则优先执行 |
| | | List<WrkMast> currentWrkMasts = wrkMastService.selectLaneWrkMast(crnProtocol.getCrnLane(), false); |
| | | if (!currentWrkMasts.isEmpty()) { |
| | | continue;//当前堆垛机所在巷道存在任务 |
| | | } |
| | | } |
| | | } |
| | | |
| | | // 双深库位且浅库位有货,则需先对浅库位进行库位移转 |
| | | if (Utils.isDeepLoc(slaveProperties, wrkMast.getLocNo())) { |
| | | News.warnNoLog(""+mark+" - 1"+" - 8"+" - 双深库位且浅库位有货,则需先对浅库位进行库位移转 : 开始执行 任务号={}",wrkMast.getWrkNo()); |
| | |
| | | staProtocol = staProtocol.clone(); |
| | | } |
| | | |
| | | if (wrkMast.getStaNo() == 1003 || wrkMast.getStaNo() == 1007) { |
| | | //检测是否有入库任务 |
| | | List<WrkMast> inWrkMasts = wrkMastService.selectList(new EntityWrapper<WrkMast>() |
| | | .in("io_type", 1, 53, 57) |
| | | .in("source_sta_no", 1005) |
| | | ); |
| | | if (!inWrkMasts.isEmpty()) { |
| | | News.error("" + mark + " - 2" + " - 检测存在入库任务,等待入库任务执行完成再出库,工作号={}" + wrkMast.getWrkNo()); |
| | | continue; |
| | | } |
| | | } |
| | | |
| | | // // 入出库模式判断 |
| | | // if (devpThread.ioMode != IoModeType.PAKOUT_MODE) { continue; } |
| | | // if (wrkMast.getStaNo() == 204 && devpThread.ioModeOf2F != IoModeType.PAKOUT_MODE) { |
| | |
| | | if (!crnProtocol.getStatusType().equals(CrnStatusType.IDLE) || crnProtocol.getTaskNo() != 0) { |
| | | // continue; |
| | | break; |
| | | } |
| | | |
| | | if (crnProtocol.getCrnNo() == 1) { |
| | | //判断堆垛机和当前任务是否处于一个巷道 |
| | | if (Utils.getLaneByLocNo(wrkMast.getLocNo()) != crnProtocol.getCrnLane()) { |
| | | //判断堆垛机所在巷道是否存在其他任务,如存在则优先执行 |
| | | List<WrkMast> currentWrkMasts = wrkMastService.selectLaneWrkMast(crnProtocol.getCrnLane(), false); |
| | | if (!currentWrkMasts.isEmpty()) { |
| | | continue;//当前堆垛机所在巷道存在任务 |
| | | } |
| | | } |
| | | } |
| | | |
| | | // 双深库位且浅库位有货,则需先对浅库位进行库位移转 |
| | |
| | | * 执行对工作档的完成操作 |
| | | */ |
| | | public synchronized void storeFinished(Integer mark) { |
| | | |
| | | for (CrnSlave crn : slaveProperties.getCrn()) { |
| | | // 获取堆垛机信息 |
| | | CrnThread crnThread = (CrnThread) SlaveConnection.get(SlaveType.Crn, crn.getId()); |
| | |
| | | && staProtocol.isInEnable() |
| | | && staProtocol.isEmptyMk() |
| | | && (staProtocol.getWorkNo() > 9990 && staProtocol.getWorkNo() <= 9999) |
| | | && staProtocol.isPakMk()&& staProtocol.getStamp()>=2) { |
| | | && staProtocol.isPakMk()) { |
| | | News.warnNoLog(""+mark+" - 0"+" - 开始执行:空栈板初始化入库,叉车入库站放货"); |
| | | |
| | | try { |
| | |
| | | // ledCommand.setSourceStaNo(wrkMast.getSourceStaNo()); |
| | | if (wrkMast.getIoType() != 110 && wrkMast.getIoType() != 10) { |
| | | List<WrkDetl> wrkDetls = wrkDetlService.findByWorkNo(wrkMast.getWrkNo()); |
| | | try{ |
| | | if (wrkMast.getIoType()>100){ |
| | | for (WrkDetl wrkDetl : wrkDetls){ |
| | | LocDetl locDetl = locDetlService.selectMatnrSpecs(wrkDetl.getMatnr(), wrkDetl.getSpecs(), wrkMast.getSourceLocNo()); |
| | | wrkDetl.setWeight(locDetl.getAnfme()); |
| | | } |
| | | }else { |
| | | for (WrkDetl wrkDetl : wrkDetls){ |
| | | wrkDetl.setWeight(wrkDetl.getAnfme()); |
| | | } |
| | | } |
| | | }catch (Exception e){ |
| | | log.error("工作档案明细输入电视机失败1:异常信息==》"+e); |
| | | } |
| | | wrkDetls.forEach(wrkDetl -> ledCommand.getMatDtos().add(new MatDto(wrkDetl.getMatnr(), wrkDetl.getMaktx(), wrkDetl.getAnfme(),wrkDetl.getWeight(),wrkDetl.getSpecs()))); |
| | | // try{ |
| | | // if (wrkMast.getIoType()>100){ |
| | | // for (WrkDetl wrkDetl : wrkDetls){ |
| | | // LocDetl locDetl = locDetlService.selectMatnrSpecs(wrkDetl.getMatnr(), wrkDetl.getSpecs(), wrkMast.getSourceLocNo()); |
| | | // wrkDetl.setWeight(locDetl.getAnfme()); |
| | | // } |
| | | // }else { |
| | | // for (WrkDetl wrkDetl : wrkDetls){ |
| | | // wrkDetl.setWeight(wrkDetl.getAnfme()); |
| | | // } |
| | | // } |
| | | // }catch (Exception e){ |
| | | // log.error("工作档案明细输入电视机失败1:异常信息==》"+e); |
| | | // } |
| | | wrkDetls.forEach(wrkDetl -> ledCommand.getMatDtos().add(new MatDto(wrkDetl.getMatnr(), wrkDetl.getMaktx(), wrkDetl.getAnfme(),wrkDetl.getWeight(),wrkDetl.getSpecs(),wrkDetl.getSku()))); |
| | | } |
| | | commands.add(ledCommand); |
| | | } |
| | |
| | | wrkMast.setCrnNo(crn.getId()); |
| | | wrkMast.setSourceLocNo(shallowLoc.getLocNo()); // 源库位 |
| | | wrkMast.setLocNo(loc.getLocNo()); // 目标库位 |
| | | wrkMast.setFullPlt(shallowLoc.getFullPlt()); // 满板 |
| | | // wrkMast.setFullPlt(shallowLoc.getFullPlt()); // 满板 |
| | | wrkMast.setFullPlt(shallowLoc.getLocSts().equals("D") ? "N" : "Y"); // 满板 |
| | | wrkMast.setPicking("N"); // 拣料 |
| | | wrkMast.setExitMk("N"); // 退出 |
| | | wrkMast.setEmptyMk(shallowLoc.getLocSts().equals("D") ? "Y" : "N"); // 空板 |
| | |
| | | // 工作档明细保存 |
| | | if (shallowLoc.getLocSts().equals("F")) { |
| | | List<LocDetl> locDetls = locDetlService.selectList(new EntityWrapper<LocDetl>().eq("loc_no", shallowLoc.getLocNo())); |
| | | |
| | | for (LocDetl locDetl : locDetls) { |
| | | WrkDetl wrkDetl = new WrkDetl(); |
| | | wrkDetl.setWrkNo(workNo); |
| | |
| | | } |
| | | } |
| | | |
| | | /** |
| | | * 入出库模式切换函数 |
| | | */ |
| | | public synchronized void ioConvert() { |
| | | try { |
| | | // 根据输送线plc遍历 |
| | | for (DevpSlave devp : slaveProperties.getDevp()) { |
| | | SiemensDevpThread devpThread = (SiemensDevpThread) SlaveConnection.get(SlaveType.Devp, devp.getId()); |
| | | // RGV ===>> 执行对RGV操作 |
| | | public synchronized void rgvExecute(Integer mark) { |
| | | ArrayList<Integer> list = new ArrayList<Integer>(){{add(1090);add(1091);}}; |
| | | for (Integer staNo : list) { |
| | | Integer devpId = null; |
| | | Integer rgvStaNo = null; |
| | | if (staNo == 1090) { |
| | | devpId = 1; |
| | | rgvStaNo = 1091; |
| | | }else { |
| | | devpId = 2; |
| | | rgvStaNo = 1090; |
| | | } |
| | | |
| | | for (DevpSlave.Sta inSta : devp.getInSta()) { |
| | | if (inSta.getStaNo() == 2) { |
| | | continue; |
| | | } |
| | | WrkMast pakout = wrkMastMapper.selectWorkingPakout(inSta.getStaNo()); |
| | | switch (inSta.getStaNo()) { |
| | | case 101://1F |
| | | if (pakout != null) { |
| | | if (devpThread.ioModeOf2F != IoModeType.PAKOUT_MODE) { |
| | | // 出库切换中 |
| | | devpThread.ioModeOf2F = IoModeType.PAKOUT_BOOTING; |
| | | WrkMast pakin = wrkMastMapper.selectWorkingPakin(inSta.getStaNo()); |
| | | if (pakin == null && !devpThread.getStation().get(inSta.getStaNo()).isLoading() |
| | | && !devpThread.getStation().get(inSta.getStaNo() + 1).isLoading() |
| | | && devpThread.getStation().get(inSta.getStaNo() + 1).getWorkNo() == 0) { |
| | | // 出库模式 |
| | | devpThread.ioModeOf2F = IoModeType.PAKOUT_MODE; |
| | | } |
| | | } |
| | | } else { |
| | | // 入库模式 |
| | | devpThread.ioModeOf2F = IoModeType.PAKIN_MODE; |
| | | } |
| | | break; |
| | | } |
| | | SiemensDevpThread devpThread = (SiemensDevpThread) SlaveConnection.get(SlaveType.Devp, devpId); |
| | | if (devpThread == null) { |
| | | continue; |
| | | } |
| | | StaProtocol staProtocol = devpThread.getStation().get(staNo); |
| | | if (staProtocol == null) { |
| | | continue; |
| | | } else { |
| | | staProtocol = staProtocol.clone(); |
| | | } |
| | | |
| | | if (staProtocol.isAutoing() |
| | | && staProtocol.isLoading() |
| | | && staProtocol.isInEnable() |
| | | && staProtocol.getWorkNo() > 0 |
| | | ) { |
| | | WrkMast wrkMast = wrkMastService.selectOne(new EntityWrapper<WrkMast>() |
| | | .eq("wrk_no", staProtocol.getWorkNo())); |
| | | if (wrkMast.getWrkSts() == 201) { |
| | | continue; |
| | | } |
| | | |
| | | } |
| | | RgvCommand command = new RgvCommand(); |
| | | command.setRgvNo(1); // RGV编号 |
| | | command.setAckFinish1((short) 0); // 任务完成确认位 |
| | | command.setTaskNo1(wrkMast.getWrkNo().shortValue()); // 工作号 |
| | | command.setTaskMode1(RgvTaskModeType.FETCH_PUT); // 任务模式: 取放货 |
| | | command.setSourceStaNo1(staNo.shortValue()); // 源站 |
| | | command.setDestinationStaNo1(rgvStaNo.shortValue()); // 目标站 |
| | | command.setCommand((short) 0); |
| | | |
| | | } catch (Exception e) { |
| | | e.printStackTrace(); |
| | | } |
| | | |
| | | |
| | | } |
| | | |
| | | public synchronized void outOfDevp(Integer mark) { |
| | | |
| | | List<WrkMast> wrkMasts = wrkMastMapper.selectPick(); |
| | | if (wrkMasts.size()!=0){ |
| | | News.warnNoLog(""+mark+" - 0"+" - 开始执行outOfDevp"); |
| | | } |
| | | for (WrkMast wrkMast : wrkMasts) { |
| | | if (basDevpService.selectCount(new EntityWrapper<BasDevp>().eq("wrk_no", wrkMast.getWrkNo())) == 0) { |
| | | wrkMast.setCtnNo("Y"); |
| | | if (wrkMastMapper.updateById(wrkMast) == 0) { |
| | | News.error(""+mark+" - 1"+" - 修改{}工作档失败,ctn_no", wrkMast.getWrkNo()); |
| | | boolean result = MessageQueue.offer(SlaveType.Rgv, 1, new Task(4, command)); |
| | | if (!result) { |
| | | throw new CoolException("RGV指令下发失败"); |
| | | } |
| | | |
| | | wrkMast.setWrkSts(201L);//201.RGV搬运中 |
| | | wrkMast.setModiTime(new Date()); |
| | | wrkMastService.updateById(wrkMast); |
| | | } |
| | | } |
| | | News.infoNoLog(""+mark+" - 0"+" - outOfDevp执行完成"); |
| | | } |
| | | |
| | | |
| | | public synchronized void autoEmptyOut() { |
| | | DevpThread devpThread = (DevpThread) SlaveConnection.get(SlaveType.Devp, 1); |
| | | Integer autoOutSite = 12; |
| | | //如果站点可出禁用,则不生成空盘出库任务 |
| | | StaProtocol staProtocol = devpThread.getStation().get(autoOutSite); |
| | | if (staProtocol == null) { |
| | | return; |
| | | } else { |
| | | staProtocol = staProtocol.clone(); |
| | | } |
| | | if (staProtocol.isAutoing() //自动 |
| | | && !staProtocol.isLoading() //无物 |
| | | && staProtocol.isOutEnable() //可出信号 |
| | | && staProtocol.getWorkNo() == 0 |
| | | ) { |
| | | WrkMast pakoutEmpty = wrkMastMapper.selectPakoutEmpty(autoOutSite); |
| | | if (null != pakoutEmpty) { |
| | | return; |
| | | // RGV ===>> 执行对RGV工作档的完成操作 |
| | | public synchronized void rgvFinished(Integer mark) { |
| | | for (RgvSlave rgvSlave : slaveProperties.getRgv()) { |
| | | // 获取RGV信息 |
| | | RgvThread rgvThread = (RgvThread) SlaveConnection.get(SlaveType.Rgv, rgvSlave.getId()); |
| | | if (rgvThread == null) { |
| | | continue; |
| | | } |
| | | try { |
| | | String response = new HttpHandler.Builder() |
| | | .setUri(wmsUrl) |
| | | .setPath("/rpc/auto/emptyOut/v1") |
| | | .build() |
| | | .doPost(); |
| | | JSONObject jsonObject = JSON.parseObject(response); |
| | | if (jsonObject.getInteger("code").equals(200)) { |
| | | JSONObject data = (JSONObject) jsonObject.get("data"); |
| | | News.info((String) data.get("msg")); |
| | | |
| | | RgvProtocol rgvProtocol = rgvThread.getRgvProtocol(); |
| | | if (rgvProtocol == null) { |
| | | continue; |
| | | } |
| | | |
| | | // 状态:等待确认 并且 任务完成位 = 1 |
| | | if (rgvProtocol.statusType == RgvStatusType.WAITING && rgvProtocol.getTaskNo1() != 0) { |
| | | News.warnNoLog(""+mark+" - 0"+" - 开始执行对RGV工作档的完成操作"); |
| | | // 获取入库待确认工作档 |
| | | WrkMast wrkMast = wrkMastMapper.selectPakInStep3(rgvProtocol.getTaskNo1().intValue()); |
| | | if (wrkMast == null) { |
| | | News.error(""+mark+" - 1"+" - RGV处于等待确认且任务完成状态,但未找到工作档。RGV号={},工作号={}", rgvSlave.getId(), rgvProtocol.getTaskNo1()); |
| | | continue; |
| | | } |
| | | |
| | | if (Cools.isEmpty(wrkMast.getMemo())) { |
| | | News.error(""+mark+" - 1"+" - RGV处于等待确认且任务完成状态,但工作档数据异常。RGV号={},工作号={}", rgvSlave.getId(), rgvProtocol.getTaskNo1()); |
| | | continue; |
| | | } |
| | | |
| | | Integer devpId = null; |
| | | Integer devpStaNo = null; |
| | | String locNo = null; |
| | | if (wrkMast.getIoType() < 100) { |
| | | //入库 |
| | | wrkMast.setWrkSts(2L); |
| | | devpId = 1; |
| | | devpStaNo = 1090; |
| | | locNo = wrkMast.getLocNo(); |
| | | }else { |
| | | //出库 |
| | | wrkMast.setWrkSts(15L); |
| | | devpId = 2; |
| | | devpStaNo = 1091; |
| | | locNo = wrkMast.getSourceLocNo(); |
| | | } |
| | | |
| | | // 获取入库站信息 |
| | | SiemensDevpThread devpThread = (SiemensDevpThread) SlaveConnection.get(SlaveType.Devp, devpId); |
| | | StaProtocol staProtocol = devpThread.getStation().get(devpStaNo); |
| | | if (staProtocol == null) { |
| | | continue; |
| | | } else { |
| | | News.error("请求接口失败!!!url:{};request:{};response:{}", wmsUrl + "/rpc/auto/emptyOut/v1","", response); |
| | | staProtocol = staProtocol.clone(); |
| | | } |
| | | } catch (Exception e) { |
| | | e.printStackTrace(); |
| | | TransactionAspectSupport.currentTransactionStatus().setRollbackOnly(); |
| | | |
| | | if (staProtocol.isAutoing() |
| | | && staProtocol.isLoading() |
| | | && staProtocol.getWorkNo() == 0 |
| | | ) { |
| | | LocMast locMast = locMastService.selectOne(new EntityWrapper<LocMast>() |
| | | .eq("loc_no", locNo)); |
| | | staProtocol.setWorkNo(wrkMast.getWrkNo().shortValue()); |
| | | staProtocol.setStaNo(wrkMast.getStaNo().shortValue()); |
| | | staProtocol.setPalletSize(locMast.getLocType2()); |
| | | devpThread.setPakMk(staProtocol.getSiteId(), false); |
| | | boolean result = MessageQueue.offer(SlaveType.Devp, devpId, new Task(2, staProtocol)); |
| | | if (!result) { |
| | | throw new CoolException("更新plc站点信息失败"); |
| | | } |
| | | |
| | | Date now = new Date(); |
| | | wrkMast.setModiTime(now); |
| | | wrkMastMapper.updateById(wrkMast); |
| | | } |
| | | } |
| | | } |
| | | News.infoNoLog(""+mark+" - 0"+" - 对工作档的完成操作执行完成"); |
| | | } |
| | | |
| | | public synchronized void autoEmptyIn() { |
| | | DevpThread devpThread = (DevpThread) SlaveConnection.get(SlaveType.Devp, 1); |
| | | Integer autoInSite = 12; |
| | | StaProtocol staProtocol = devpThread.getStation().get(autoInSite); |
| | | if (staProtocol == null) { |
| | | return; |
| | | } else { |
| | | staProtocol = staProtocol.clone(); |
| | | } |
| | | if (staProtocol.isAutoing() //自动 |
| | | && staProtocol.isLoading() //有物 |
| | | && staProtocol.isInEnable() //可入信号 |
| | | && (staProtocol.getWorkNo() == 0 || staProtocol.getWorkNo() > 9990) //工作号为0或者工作号是9991~9999(输送机留用) |
| | | ) { |
| | | |
| | | try { |
| | | LocTypeDto locTypeDto = new LocTypeDto((short) 1, (short) 1, (short) 1); |
| | | |
| | | |
| | | String response = new HttpHandler.Builder() |
| | | .setUri(wmsUrl) |
| | | .setPath("/rpc/auto/emptyIn/v1") |
| | | .setJson(JSON.toJSONString(locTypeDto)) |
| | | .build() |
| | | .doPost(); |
| | | JSONObject jsonObject = JSON.parseObject(response); |
| | | if (jsonObject.getInteger("code").equals(200)) { |
| | | News.info((String) jsonObject.get("msg")); |
| | | } else { |
| | | News.error("请求接口失败!!!url:{};request:{};response:{}", wmsUrl + "/rpc/auto/emptyIn/v1", JSON.toJSONString(locTypeDto), response); |
| | | } |
| | | } catch (Exception e) { |
| | | e.printStackTrace(); |
| | | TransactionAspectSupport.currentTransactionStatus().setRollbackOnly(); |
| | | } |
| | | } |
| | | } |
| | | // /** |
| | | // * 入出库模式切换函数 |
| | | // */ |
| | | // public synchronized void ioConvert() { |
| | | // try { |
| | | // // 根据输送线plc遍历 |
| | | // for (DevpSlave devp : slaveProperties.getDevp()) { |
| | | // SiemensDevpThread devpThread = (SiemensDevpThread) SlaveConnection.get(SlaveType.Devp, devp.getId()); |
| | | // |
| | | // for (DevpSlave.Sta inSta : devp.getInSta()) { |
| | | // if (inSta.getStaNo() == 2) { |
| | | // continue; |
| | | // } |
| | | // WrkMast pakout = wrkMastMapper.selectWorkingPakout(inSta.getStaNo()); |
| | | // switch (inSta.getStaNo()) { |
| | | // case 101://1F |
| | | // if (pakout != null) { |
| | | // if (devpThread.ioModeOf2F != IoModeType.PAKOUT_MODE) { |
| | | // // 出库切换中 |
| | | // devpThread.ioModeOf2F = IoModeType.PAKOUT_BOOTING; |
| | | // WrkMast pakin = wrkMastMapper.selectWorkingPakin(inSta.getStaNo()); |
| | | // if (pakin == null && !devpThread.getStation().get(inSta.getStaNo()).isLoading() |
| | | // && !devpThread.getStation().get(inSta.getStaNo() + 1).isLoading() |
| | | // && devpThread.getStation().get(inSta.getStaNo() + 1).getWorkNo() == 0) { |
| | | // // 出库模式 |
| | | // devpThread.ioModeOf2F = IoModeType.PAKOUT_MODE; |
| | | // } |
| | | // } |
| | | // } else { |
| | | // // 入库模式 |
| | | // devpThread.ioModeOf2F = IoModeType.PAKIN_MODE; |
| | | // } |
| | | // break; |
| | | // } |
| | | // } |
| | | // |
| | | // } |
| | | // |
| | | // } catch (Exception e) { |
| | | // e.printStackTrace(); |
| | | // } |
| | | // |
| | | // |
| | | // } |
| | | } |