自动化立体仓库 - WCS系统
#
yxFwq
2024-11-28 4149d11f06c462eed17c0b26094f35547aad58cd
src/main/java/com/zy/core/thread/SiemensDevpThread.java
@@ -10,6 +10,8 @@
import com.core.common.SpringUtils;
import com.core.exception.CoolException;
import com.zy.asrs.entity.BasDevp;
import com.zy.asrs.entity.RgvOneSign;
import com.zy.asrs.mapper.RgvOneSignMapper;
import com.zy.asrs.service.BasDevpService;
import com.zy.core.DevpThread;
import com.zy.core.News;
@@ -133,7 +135,7 @@
    /**
     * 条码数量
     */
    private int barcodeSize = 9;
    private int barcodeSize = 5;
    /**
     * 入出库模式
@@ -347,6 +349,31 @@
                    }
                }
            }
        } else if (slave.getId()==1){
            try{
                OperateResultExOne<byte[]> resultSignOne = siemensS7Net.Read("DB293.106", (short) (16));
                int smallEmpty = siemensS7Net.getByteTransform().TransInt16(resultSignOne.Content, 0);// 小料空托
                int bigEmpty = siemensS7Net.getByteTransform().TransInt16(resultSignOne.Content, 2);// 大料空托
                int smallTurn = siemensS7Net.getByteTransform().TransInt16(resultSignOne.Content, 4);// 小料翻转
                int bigTurn = siemensS7Net.getByteTransform().TransInt16(resultSignOne.Content, 6);// 大料翻转
                int LineUp131 = siemensS7Net.getByteTransform().TransInt16(resultSignOne.Content, 8);// 131排队
                int LineUp126 = siemensS7Net.getByteTransform().TransInt16(resultSignOne.Content, 10);// 126排队
                int LineUp312 = siemensS7Net.getByteTransform().TransInt16(resultSignOne.Content, 12);// 312排队
                int LineUp310 = siemensS7Net.getByteTransform().TransInt16(resultSignOne.Content, 14);// 310排队
                updateRgvOneSign("smallEmpty",smallEmpty);
                updateRgvOneSign("bigEmpty",bigEmpty);
                updateRgvOneSign("smallTurn",smallTurn);
                updateRgvOneSign("bigTurn",bigTurn);
                updateRgvOneSign("LineUp131",LineUp131);
                updateRgvOneSign("LineUp126",LineUp126);
                updateRgvOneSign("LineUp312",LineUp312);
                updateRgvOneSign("LineUp310",LineUp310);
            } catch (Exception e){
                log.error("读取输送线数量标记出现异常:"+e);
            }
        }
@@ -354,11 +381,15 @@
        Thread.sleep(200);
        OperateResultExOne<byte[]> result2 = siemensS7Net.Read("DB101.2440",(short)(barcodeSize*8));
        if (result2.IsSuccess) {
            int[] staNosRgv = {281,292,173,214,120,100,101,102,103};
            for (int i = 0; i < barcodeSize; i++) {  //1:281  2:292  3:174(173) 4:214  5:120
            int[] staNosRgv = new int[]{281,292,173,214,120};
            if (slave.getId()==2){
                staNosRgv = new int[]{453,460,518,532,607};
            }
            for (int i = 0; i < barcodeSize; i++) {
                //1:281  2:292  3:174(173) 4:214  5:120
                //6:453  7:460  8:508 9:534  10:611
                String barcode = siemensS7Net.getByteTransform().TransString(result2.Content,i*8,8, "UTF-8");
                BarcodeThread barcodeThread = (BarcodeThread) SlaveConnection.get(SlaveType.Barcode, i + 1);
                BarcodeThread barcodeThread = (BarcodeThread) SlaveConnection.get(SlaveType.Barcode, (i + 1+((slave.getId()-1)*5)));
                if(!Cools.isEmpty(barcodeThread) && !barcodeThread.getBarcode().equals(barcode)) {
                    Integer siteId = staNosRgv[i]; // 站点编号
                    StaProtocol staProtocol = station.get(siteId);
@@ -371,19 +402,34 @@
            }
        }
        //RGV小车
        Thread.sleep(200);
        OperateResultExOne<byte[]> result3 = siemensS7Net.Read("DB100.160",(short)2);
        if (result3.IsSuccess) {
            Integer siteId = 2000;
            StaProtocol staProtocol = station.get(siteId);
            if (null == staProtocol) {
                staProtocol = new StaProtocol();
                staProtocol.setSiteId(siteId);
                station.put(siteId, staProtocol);
        if (slave.getId()==2){
            OperateResultExOne<byte[]> result464 = siemensS7Net.Read("DB101.3720",(short)(8));
            if (result464.IsSuccess) {
                String barcode = siemensS7Net.getByteTransform().TransString(result464.Content,0,8, "UTF-8");
                BarcodeThread barcodeThread = (BarcodeThread) SlaveConnection.get(SlaveType.Barcode, 11);
                if(!Cools.isEmpty(barcodeThread) && !barcodeThread.getBarcode().equals(barcode)) {
                    StaProtocol staProtocol = station.get(464);
                    if (null != staProtocol) {
                        staProtocol.setBarcode(barcode);
                        barcodeThread.setBarcode(barcode);
                    }
                }
            }
            staProtocol.setNearbySta(String.valueOf(siemensS7Net.getByteTransform().TransInt16(result3.Content, 0)));
        }
//        //RGV小车
//        Thread.sleep(200);
//        OperateResultExOne<byte[]> result3 = siemensS7Net.Read("DB100.160",(short)2);
//        if (result3.IsSuccess) {
//            Integer siteId = 2000;
//            StaProtocol staProtocol = station.get(siteId);
//            if (null == staProtocol) {
//                staProtocol = new StaProtocol();
//                staProtocol.setSiteId(siteId);
//                station.put(siteId, staProtocol);
//            }
//            staProtocol.setNearbySta(String.valueOf(siemensS7Net.getByteTransform().TransInt16(result3.Content, 0)));
//        }
        if (result.IsSuccess) {
@@ -397,9 +443,13 @@
                    basDevps.add(staProtocol.toSqlModel());
                }
                BasDevpService basDevpService = SpringUtils.getBean(BasDevpService.class);
                if (null != basDevpService && !basDevpService.updateBatchById(basDevps)) {
                    throw new Exception("更新数据库数据失败");
                try{
                    BasDevpService basDevpService = SpringUtils.getBean(BasDevpService.class);
                    if (null != basDevpService && !basDevpService.updateBatchById(basDevps)) {
                        throw new Exception("更新数据库数据失败");
                    }
                } catch (Exception e){
                    log.error("更新数据库数据失败 ===>> [id:{}] [ip:{}] [port:{}] [rack:{}] [slot:{}]", slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot());
                }
            } catch (Exception e) {
                e.printStackTrace();
@@ -596,7 +646,7 @@
        do {
            try{
                if(!result1.IsSuccess){
                    log.error("写入RGV数据失败,重新下发任务  写入直接失败 ===>> [id:{}],{},[写入次数:{}]", slave.getId(), JSON.toJSONString(staProtocol),writeCount);
                    log.error("写入RGV数据失败,重新下发任务1  写入直接失败 ===>> [id:{}],{},[写入次数:{}]", slave.getId(), JSON.toJSONString(staProtocol),writeCount);
                    result1 = siemensS7Net.Write(resultV1, resultS1);
                    Thread.sleep(100);
                    writeCount++;
@@ -608,14 +658,14 @@
                    if (status == 1){
                        break;
                    } else {
                        log.error("写入RGV数据失败,重新下发任务  写入直接失败 ===>> [id:{}],{},[写入次数:{}]", slave.getId(), JSON.toJSONString(staProtocol),writeCount);
                        log.error("写入RGV数据失败,重新下发任务2  写入直接失败 ===>> [id:{}],{},[写入次数:{}]", slave.getId(), JSON.toJSONString(staProtocol),writeCount);
                        result1 = siemensS7Net.Write(resultV1, resultS1);
                        Thread.sleep(100);
                        writeCount++;
                        continue;
                    }
                } else {
                    log.error("写入RGV数据失败,重新下发任务  写入直接失败 ===>> [id:{}],{},[写入次数:{}]", slave.getId(), JSON.toJSONString(staProtocol),writeCount);
                    log.error("写入RGV数据失败,重新下发任务3  写入直接失败 ===>> [id:{}],{},[写入次数:{}]", slave.getId(), JSON.toJSONString(staProtocol),writeCount);
                    result1 = siemensS7Net.Write(resultV1, resultS1);
                    Thread.sleep(100);
                    writeCount++;
@@ -640,7 +690,7 @@
        do {
            try{
                if(!result2.IsSuccess){
                    log.error("写入RGV数据失败,重新下发任务  写入直接失败 ===>> [id:{}],{},[写入次数:{}]", slave.getId(), JSON.toJSONString(staProtocol),writeCount);
                    log.error("写入RGV数据失败,重新下发任务4  写入直接失败 ===>> [id:{}],{},[写入次数:{}]", slave.getId(), JSON.toJSONString(staProtocol),writeCount);
                    result2 = siemensS7Net.Write(resultV1, resultS2);
                    Thread.sleep(100);
@@ -653,14 +703,14 @@
                    if (status == resultS2){
                        break;
                    } else {
                        log.error("写入RGV数据失败,重新下发任务  写入直接失败 ===>> [id:{}],{},[写入次数:{}]", slave.getId(), JSON.toJSONString(staProtocol),writeCount);
                        log.error("写入RGV数据失败,重新下发任务5  写入直接失败 ===>> [id:{}],{},[写入次数:{}]", slave.getId(), JSON.toJSONString(staProtocol),writeCount);
                        result2 = siemensS7Net.Write(resultV1, resultS2);
                        Thread.sleep(100);
                        writeCount++;
                        continue;
                    }
                } else {
                    log.error("写入RGV数据失败,重新下发任务  写入直接失败 ===>> [id:{}],{},[写入次数:{}]", slave.getId(), JSON.toJSONString(staProtocol),writeCount);
                    log.error("写入RGV数据失败,重新下发任务6  写入直接失败 ===>> [id:{}],{},[写入次数:{}]", slave.getId(), JSON.toJSONString(staProtocol),writeCount);
                    result2 = siemensS7Net.Write(resultV1, resultS2);
                    Thread.sleep(100);
                    writeCount++;
@@ -742,7 +792,7 @@
        do {
            try{
                if(!result1.IsSuccess){
                    log.error("写入RGV数据失败,重新下发任务  写入直接失败 ===>> [id:{}],{},[写入次数:{}]", slave.getId(), JSON.toJSONString(staProtocol),writeCount);
                    log.error("写入RGV数据失败,重新下发任务7  写入直接失败 ===>> [id:{}],{},[写入次数:{}]", slave.getId(), JSON.toJSONString(staProtocol),writeCount);
                    result1 = siemensS7Net.Write(resultV1, resultS1);
                    Thread.sleep(100);
                    writeCount++;
@@ -755,14 +805,14 @@
                    if (statusR1 == resultS1){
                        break;
                    } else {
                        log.error("写入RGV数据失败,重新下发任务  写入直接失败 ===>> [id:{}],{},[写入次数:{}]", slave.getId(), JSON.toJSONString(staProtocol),writeCount);
                        log.error("写入RGV数据失败,重新下发任务8  写入直接失败 ===>> [id:{}],{},[写入次数:{}]", slave.getId(), JSON.toJSONString(staProtocol),writeCount);
                        result1 = siemensS7Net.Write(resultV1, resultS1);
                        Thread.sleep(100);
                        writeCount++;
                        continue;
                    }
                } else {
                    log.error("写入RGV数据失败,重新下发任务  写入直接失败 ===>> [id:{}],{},[写入次数:{}]", slave.getId(), JSON.toJSONString(staProtocol),writeCount);
                    log.error("写入RGV数据失败,重新下发任务9  写入直接失败 ===>> [id:{}],{},[写入次数:{}]", slave.getId(), JSON.toJSONString(staProtocol),writeCount);
                    result1 = siemensS7Net.Write(resultV1, resultS1);
                    Thread.sleep(100);
                    writeCount++;
@@ -781,7 +831,7 @@
        do {
            try{
                if(!result2.IsSuccess){
                    log.error("写入RGV数据失败,重新下发任务  写入直接失败 ===>> [id:{}],{},[写入次数:{}]", slave.getId(), JSON.toJSONString(staProtocol),writeCount);
                    log.error("写入RGV数据失败,重新下发任务10  写入直接失败 ===>> [id:{}],{},[写入次数:{}]", slave.getId(), JSON.toJSONString(staProtocol),writeCount);
                    result2 = siemensS7Net.Write(resultV1, resultS2);
                    Thread.sleep(100);
                    writeCount++;
@@ -794,7 +844,7 @@
                    if (statusR1 == resultS2){
                        break;
                    } else {
                        log.error("写入RGV数据失败,重新下发任务  写入直接失败 ===>> [id:{}],{},[写入次数:{}]", slave.getId(), JSON.toJSONString(staProtocol),writeCount);
                        log.error("写入RGV数据失败,重新下发任务11  写入直接失败 ===>> [id:{}],{},[写入次数:{}]", slave.getId(), JSON.toJSONString(staProtocol),writeCount);
                        result2 = siemensS7Net.Write(resultV1, resultS2);
                        Thread.sleep(100);
@@ -802,7 +852,7 @@
                        continue;
                    }
                } else {
                    log.error("写入RGV数据失败,重新下发任务  写入直接失败 ===>> [id:{}],{},[写入次数:{}]", slave.getId(), JSON.toJSONString(staProtocol),writeCount);
                    log.error("写入RGV数据失败,重新下发任务12  写入直接失败 ===>> [id:{}],{},[写入次数:{}]", slave.getId(), JSON.toJSONString(staProtocol),writeCount);
                    result2 = siemensS7Net.Write(resultV1, resultS2);
                    Thread.sleep(100);
                    writeCount++;
@@ -859,7 +909,7 @@
        do {
            try{
                if(!result1.IsSuccess){
                    log.error("写入RGV数据失败,重新下发任务  写入直接失败 ===>> [id:{}],{},[写入次数:{}]", slave.getId(), JSON.toJSONString(staProtocol),writeCount);
                    log.error("写入RGV数据失败,重新下发任务13  写入直接失败 ===>> [id:{}],{},[写入次数:{}]", slave.getId(), JSON.toJSONString(staProtocol),writeCount);
                    result1 = siemensS7Net.Write(resultV1, resultS1);
                    Thread.sleep(100);
                    writeCount++;
@@ -871,14 +921,14 @@
                    if (transInt16 == resultS1){
                        break;
                    } else {
                        log.error("写入RGV数据失败,重新下发任务  写入直接失败 ===>> [id:{}],{},[写入次数:{}]", slave.getId(), JSON.toJSONString(staProtocol),writeCount);
                        log.error("写入RGV数据失败,重新下发任务14  写入直接失败 ===>> [id:{}],{},[写入次数:{}]", slave.getId(), JSON.toJSONString(staProtocol),writeCount);
                        result1 = siemensS7Net.Write(resultV1, resultS1);
                        Thread.sleep(100);
                        writeCount++;
                        continue;
                    }
                } else {
                    log.error("写入RGV数据失败,重新下发任务  写入直接失败 ===>> [id:{}],{},[写入次数:{}]", slave.getId(), JSON.toJSONString(staProtocol),writeCount);
                    log.error("写入RGV数据失败,重新下发任务15  写入直接失败 ===>> [id:{}],{},[写入次数:{}]", slave.getId(), JSON.toJSONString(staProtocol),writeCount);
                    result1 = siemensS7Net.Write(resultV1, resultS1);
                    Thread.sleep(100);
                    writeCount++;
@@ -894,7 +944,7 @@
        do {
            try{
                if(!result2.IsSuccess){
                    log.error("写入RGV数据失败,重新下发任务  写入直接失败 ===>> [id:{}],{},[写入次数:{}]", slave.getId(), JSON.toJSONString(staProtocol),writeCount);
                    log.error("写入RGV数据失败,重新下发任务16  写入直接失败 ===>> [id:{}],{},[写入次数:{}]", slave.getId(), JSON.toJSONString(staProtocol),writeCount);
                    result2 = siemensS7Net.Write(resultV2, resultS1);
                    Thread.sleep(100);
                    writeCount++;
@@ -906,14 +956,14 @@
                    if (transInt16 == resultS1){
                        break;
                    } else {
                        log.error("写入RGV数据失败,重新下发任务  写入直接失败 ===>> [id:{}],{},[写入次数:{}]", slave.getId(), JSON.toJSONString(staProtocol),writeCount);
                        log.error("写入RGV数据失败,重新下发任务17  写入直接失败 ===>> [id:{}],{},[写入次数:{}]", slave.getId(), JSON.toJSONString(staProtocol),writeCount);
                        result2 = siemensS7Net.Write(resultV2, resultS1);
                        Thread.sleep(100);
                        writeCount++;
                        continue;
                    }
                } else {
                    log.error("写入RGV数据失败,重新下发任务  写入直接失败 ===>> [id:{}],{},[写入次数:{}]", slave.getId(), JSON.toJSONString(staProtocol),writeCount);
                    log.error("写入RGV数据失败,重新下发任务18  写入直接失败 ===>> [id:{}],{},[写入次数:{}]", slave.getId(), JSON.toJSONString(staProtocol),writeCount);
                    result2 = siemensS7Net.Write(resultV2, resultS1);
                    Thread.sleep(100);
                    writeCount++;
@@ -955,7 +1005,7 @@
        do {
            try{
                if(!result.IsSuccess){
                    log.error("写入RGV数据失败,重新下发任务  写入直接失败 ===>> [id:{}],{},[写入次数:{}]", slave.getId(), JSON.toJSONString(devNo),writeCount);
                    log.error("写入大料箱输送线顶升下降信号失败,重新下发任务19  写入直接失败 ===>> [id:{}],{},[写入次数:{}]", slave.getId(), JSON.toJSONString(devNo),writeCount);
                    result = siemensS7Net.Write(resultV1, true);
                    Thread.sleep(100);
                    writeCount++;
@@ -967,21 +1017,21 @@
                    if (status[devNo-1]){
                        break;
                    } else {
                        log.error("写入RGV数据失败,重新下发任务  写入直接失败 ===>> [id:{}],{},[写入次数:{}]", slave.getId(), JSON.toJSONString(devNo),writeCount);
                        log.error("写入大料箱输送线顶升下降信号失败,重新下发任务20  写入直接失败 ===>> [id:{}],{},[写入次数:{}]", slave.getId(), JSON.toJSONString(devNo),writeCount);
                        result = siemensS7Net.Write(resultV1, true);
                        Thread.sleep(100);
                        writeCount++;
                        continue;
                    }
                } else {
                    log.error("写入RGV数据失败,重新下发任务  写入直接失败 ===>> [id:{}],{},[写入次数:{}]", slave.getId(), JSON.toJSONString(devNo),writeCount);
                    log.error("写入大料箱输送线顶升下降信号失败,重新下发任务21  写入直接失败 ===>> [id:{}],{},[写入次数:{}]", slave.getId(), JSON.toJSONString(devNo),writeCount);
                    result = siemensS7Net.Write(resultV1, true);
                    Thread.sleep(100);
                    writeCount++;
                    continue;
                }
            }catch (Exception e){
                log.error("写入数据后回读出错,异常:"+e);
                log.error("写入大料箱输送线顶升下降信号回读出错,异常:"+e);
            }
            writeCount++;
        } while (writeCount<6);
@@ -1017,13 +1067,32 @@
     * 设置入库标记
     */
    @Override
    public void setPakMk(Integer siteId, boolean pakMk) {
    public void setPakMk(Integer siteId, boolean pakMk,Integer i) {
        StaProtocol staProtocol = station.get(siteId);
        if (null != staProtocol) {
            log.info("锁定入库标记,站点号={};pakMk={};时间={};标记={}",siteId,pakMk,new Date(),i);
            staProtocol.setPakMk(pakMk);
        }
    }
    public void updateRgvOneSign(String signType,Integer oneSign){
        RgvOneSignMapper rgvOneSignMapper = SpringUtils.getBean(RgvOneSignMapper.class);
        try{
            RgvOneSign rgvOneSign = rgvOneSignMapper.selectOneSign(signType);
            if (!Cools.isEmpty(rgvOneSign)){
                rgvOneSign.setRgvOneSign(oneSign);
                rgvOneSignMapper.updateById(rgvOneSign);
            }
        } catch (Exception e){
            RgvOneSign rgvOneSign = rgvOneSignMapper.selectOneSign(signType);
            if (!Cools.isEmpty(rgvOneSign)){
                rgvOneSign.setRgvOneSign(999);
                rgvOneSignMapper.updateById(rgvOneSign);
            }
        }
    }
    @Override
    public void close() {
        siemensS7Net.ConnectClose();