自动化立体仓库 - WCS系统
#
zjj
2024-09-03 3cf7b6ddf3bfa30027c8d3acee422aefb92a4c1a
src/main/java/com/zy/asrs/service/impl/MainServiceImpl.java
@@ -112,6 +112,7 @@
            for (DevpSlave.Sta inSta : devp.getInSta()) {
                // 获取条码扫描仪信息
                BarcodeThread barcodeThread = (BarcodeThread) SlaveConnection.get(SlaveType.Barcode, inSta.getBarcode());
                BarcodeThread barcodeThreadMat = (BarcodeThread) SlaveConnection.get(SlaveType.Barcode, inSta.getBarcodeMat());
                LedThread ledThread = (LedThread) SlaveConnection.get(SlaveType.Led, inSta.getLed());
                SiemensDevpThread devpThread = (SiemensDevpThread) SlaveConnection.get(SlaveType.Devp, devp.getId());
                StaProtocol staProtocol = devpThread.getStation().get(inSta.getStaNo());
@@ -124,7 +125,14 @@
                if (barcodeThread == null) {
                    continue;
                }
                if (barcodeThreadMat == null) {
                    continue;
                }
                String barcode = barcodeThread.getBarcode();
                String barcodeMat = barcodeThreadMat.getBarcode();
                // 尺寸检测异常
                boolean back = false;
                String errMsg = "";
@@ -154,7 +162,8 @@
                }
                if (!back && staProtocol.isBarcodeErr()) {
                    errMsg = "扫码失败";
                    back = true;
                    log.error("物料码扫码失败");
//                    back = true;
                }
                // 退回
                if (back) {
@@ -184,6 +193,18 @@
                        && staProtocol.isPakMk()) {
                    if(Cools.isEmpty(barcode) || "NG".endsWith(barcode) || "NoRead".equals(barcode) || "00000000".equals(barcode)) {
                        News.info("{}号条码扫描器检测条码信息:{}", inSta.getBarcode(), barcode);
                        staProtocol.setWorkNo(wrkNo);
                        News.info("{}入库回退:{},任务号:{}", inSta.getStaNo(), errMsg,wrkNo);
                        wrkNo++;
                        staProtocol.setStaNo(inSta.getBackSta().shortValue());
                        devpThread.setPakMk(staProtocol.getSiteId(), false);
                        MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol));
                        log.error("输送线下发1:"+wrkNo+","+inSta.getBackSta());
                        continue;
                    }
                    if(Cools.isEmpty(barcodeMat) || "NG".endsWith(barcodeMat) || "NoRead".equals(barcodeMat) || "00000000".equals(barcodeMat)) {
                        News.info("{}号条码扫描器检测条码信息:{}", inSta.getBarcodeMat(), barcodeMat);
                        staProtocol.setWorkNo(wrkNo);
                        News.info("{}入库回退:{},任务号:{}", inSta.getStaNo(), errMsg,wrkNo);
@@ -262,6 +283,30 @@
                                News.error(methodName + ":更新plc站点信息失败");
                                throw new CoolException("更新plc站点信息失败");
                            }
                        } else if (jsonObject.getInteger("code").equals(700)) {
                            SearchLocParam param2 = new SearchLocParam();
                            param2.setBarcode(barcode);
                            param2.setBarcodeMat(barcodeMat);
                            param2.setSourceStaNo(inSta.getStaNo());
                            param2.setLocType1(locTypeDto.getLocType1());
                            String response2 = new HttpHandler.Builder()
                                    .setUri(wmsUrl)
                                    .setPath("/rpc/pakin/yk/loc/v33")
                                    .setJson(JSON.toJSONString(param2))
                                    .build()
                                    .doPost();
                            JSONObject jsonObject2 = JSON.parseObject(response2);
                            if (jsonObject2.getInteger("code").equals(200)) {
                                log.info("自动组托成功!!");
                            } else {
                                MessageQueue.offer(SlaveType.Led, inSta.getLed(), new Task(3, "自动组托失败!!!barcodeMat==>"+barcodeMat));
                                News.error(methodName + "==>组托失败:请求接口失败!!!url:{};request:{};response:{}", wmsUrl + "/rpc/pakin/yk/loc/v33", JSON.toJSONString(param), response);
                            }
                            try{
                                Thread.sleep(500);
                            } catch (Exception e){
                            }
                        } else {
                            staProtocol.setWorkNo(wrkNo);
@@ -530,7 +575,7 @@
                    String barcode = barcodeThread.getBarcode();
                    if(!Cools.isEmpty(barcode)) {
//                        log.info("{}号条码扫描器检测条码信息:{}", pickSta.getBarcode(), barcode);
                        if("NG".endsWith(barcode) || "NoRead".equals(barcode) || "empty".equals(barcode)) {
                        if("00000000".equals(barcode) || "NG".endsWith(barcode) || "NoRead".equals(barcode) || "empty".equals(barcode)) {
                            staProtocol.setWorkNo(wrkNo++);
                            staProtocol.setStaNo(pickSta.getBackSta().shortValue());
                            devpThread.setPakMk(staProtocol.getSiteId(), false);
@@ -620,7 +665,7 @@
                                log.info("任务号"+wrkMast.getWrkNo()+"盘点再入库查询库位成功===>>" + jsonObject.toJSONString());
                                try {
                                    // 更新站点信息 且 下发plc命令
                                    staProtocol.setWorkNo(wrkMast.getWrkNo());
                                    staProtocol.setWorkNo(dto.getWorkNo());
                                    staProtocol.setStaNo((short)161);
                                    devpThread.setPakMk(staProtocol.getSiteId(), false);
@@ -2548,7 +2593,7 @@
    /**
     * 执行小车搬运任务
     */
    public synchronized void rgvRunWrkMastFullSta() {
    public synchronized boolean rgvRunWrkMastFullSta() {
        boolean wrkEnable = false;
        try{
            List<BasRgvMap> basRgvMaps = basRgvMapService.selectList(new EntityWrapper<>());
@@ -2585,27 +2630,47 @@
                        if (wrkMastSta.getType()!=0 || wrkMastSta.getWrkType()!=3 || wrkMastSta.getWrkSts()!=0){//1:满版   3:取放
                            continue;
                        }
                        //判断工作结束位置状态
                        boolean signDev = false;
                        BasDevp devNo = basDevpService.selectOne(new EntityWrapper<BasDevp>().eq("dev_no", wrkMastSta.getStaEnd()));
                        if (devNo.getDevNo()==113){
                            BasDevp devNo114 = basDevpService.selectOne(new EntityWrapper<BasDevp>().eq("dev_no", 114));
                            if (!Cools.isEmpty(devNo114)){
                                if (devNo114.getOutEnable().equals("Y")){
                                    signDev = true;
                                }
                            }
                        }
                        if (!Cools.isEmpty(devNo)){
                            if (devNo.getAutoing().equals("Y") && !devNo.getWrkNo().equals(0) && !devNo.getLoading().equals("N")){
                                continue;
                            }
                            if (!signDev && devNo.getDevNo()==113){
                                if (!devNo.getAutoing().equals("Y") || !devNo.getWrkNo().equals(0) || !devNo.getLoading().equals("N")){
                                    wrkEnable = true;
                                    continue;
                                }
                                if (!devNo.getOutEnable().equals("Y")){
                                    wrkEnable = true;
                                    continue;
                                }
                            }
                        }
                        boolean sign = rgvTakeFullAll(basRgvMap.getRgvNo(), wrkMastSta); //命令下发
                        wrkEnable = true;
                        if (sign){
                            wrkMastSta.setWrkSts(1);
                            try{
                                wrkMastStaMapper.updateById(wrkMastSta);
                                log.error("更新小车任务成功");
                            }catch (Exception e){
                                log.error("更新小车任务失败");
                            }
                            rgvThread.setPakMk(false);
                            boolean signMap = rgvMapUpdate(basRgvMap, wrkMastSta.getStaStart(), wrkMastSta.getStaEnd(),"2526");
                            if (signMap){
                                Thread.sleep(300);
                                wrkMastSta.setWrkSts(1);
                                try{
                                    wrkMastStaMapper.updateById(wrkMastSta);
                                    return;
                                }catch (Exception e){
                                    log.error("更新小车任务失败");
                                }
                                break;
                                return wrkEnable;
//                                break;
                            }else {
                                log.error("3864行,货物搬运任务:工作号{}所属任务下发后地图同步失败",wrkMastSta.getWrkNo());
                                Thread.sleep(500);
@@ -2619,13 +2684,14 @@
                }
            }
            if (!wrkEnable){
                rgvRunWrkMastEmptyStaAvoidance();
            }
//            if (!wrkEnable){
//                rgvRunWrkMastEmptyStaAvoidance();
//            }
        }catch (Exception e){
            log.error("3875行执行小车搬运任务下发失败");
            log.error("3875行"+e);
        }
        return wrkEnable;
    }
    /**
     * 执行小车搬运任务