| | |
| | | import com.core.common.SpringUtils; |
| | | import com.core.exception.CoolException; |
| | | import com.zy.asrs.entity.BasDevp; |
| | | import com.zy.asrs.entity.BasRgvMap; |
| | | import com.zy.asrs.service.BasDevpService; |
| | | import com.zy.asrs.service.BasRgvMapService; |
| | | import com.zy.common.utils.News; |
| | | import com.zy.core.DevpThread; |
| | | import com.zy.core.cache.MessageQueue; |
| | |
| | | import com.zy.core.enums.SlaveType; |
| | | import com.zy.core.model.DevpSlave; |
| | | import com.zy.core.model.Task; |
| | | import com.zy.core.model.protocol.StaError1; |
| | | import com.zy.core.model.protocol.StaProtocol; |
| | | import lombok.Data; |
| | | import lombok.extern.slf4j.Slf4j; |
| | | |
| | | import java.text.MessageFormat; |
| | | import java.util.ArrayList; |
| | | import java.util.Date; |
| | | import java.util.List; |
| | | import java.util.Map; |
| | | import java.util.*; |
| | | import java.util.concurrent.ConcurrentHashMap; |
| | | |
| | | /** |
| | |
| | | private SiemensS7Net siemensS7Net; |
| | | private Map<Integer, StaProtocol> station = new ConcurrentHashMap<>(); |
| | | private short heartBeatVal = 1; |
| | | private StaError1 staError1; |
| | | // public static final ArrayList<Integer> staNos = new ArrayList<Integer>() {{ |
| | | // |
| | | // }}; |
| | | public static final ArrayList<Integer> staNos1 = new ArrayList<Integer>() {{ |
| | | add(100);add(101);add(102);add(103); |
| | | add(104);add(105);add(106);add(107); |
| | | add(108);add(109);add(110);add(111); |
| | | add(112);add(113);add(114);add(115); |
| | | add(116);add(117);add(118);add(119); |
| | | add(120);add(121);add(122);add(123); |
| | | add(124);add(125);add(126);add(127); |
| | | add(128);add(129);add(130);add(131); |
| | | add(132);add(133);add(134);add(135); |
| | | add(136);add(137);add(138);add(139); |
| | | add(140);add(141);add(142);add(143); |
| | | add(144);add(145);add(146);add(147); |
| | | add(148);add(149);add(150);add(151); |
| | | add(152);add(153);add(154);add(155); |
| | | add(156);add(157);add(158);add(159); |
| | | add(160); |
| | | add(1001);add(1002);add(1004); |
| | | add(1005);add(1007); |
| | | add(1008);add(1010); |
| | | add(1011);add(1012);add(1014); |
| | | add(1015);add(1016);add(1018); |
| | | add(1019);add(1021); |
| | | add(1022);add(1024); |
| | | add(1025);add(1026);add(1028); |
| | | add(1029);add(1031); |
| | | add(1032);add(1033);add(1035); |
| | | add(1036);add(1037);add(1038); |
| | | add(1039);add(1041); |
| | | // add(1042);add(1043);add(1044);add(1045);add(1046);add(1047);add(1048);add(1050);add(1051);add(1052);add(1053);add(1054);add(1055);add(1056);add(1057); |
| | | // add(1058);add(1059);add(1060);add(1061);add(1062);add(1063);add(1064);add(1065);add(1066);add(1067);add(1068);add(1069);add(1070);add(1071);add(1072); |
| | | // add(1073);add(1074);add(1075);add(1076);add(1077);add(1078);add(1079);add(1080);add(1081);add(1082);add(1083);add(1084);add(1085);add(1086);add(1087); |
| | | // add(1088);add(1089);add(1090);add(1091);add(1092);add(1093);add(1094);add(1095);add(1096);add(1097);add(1098);add(1099);add(1100);add(1101);add(1102); |
| | | // add(1103);add(1104);add(1105);add(1106);add(1107);add(1108);add(1109); |
| | | }}; |
| | | |
| | | public static final ArrayList<Integer> staNos2 = new ArrayList<Integer>() {{ |
| | | add(2001);add(2003); |
| | | add(2004);add(2006); |
| | | add(2007);add(2009); |
| | | add(2010);add(2012); |
| | | add(2013);add(2015); |
| | | add(2016);add(2018); |
| | | add(2019);add(2021); |
| | | add(2022);add(2024); |
| | | add(2025);add(2027); |
| | | add(2031);add(2033); |
| | | add(2034);add(2035);add(2037); |
| | | add(2041);add(2042);add(2043);add(2044); |
| | | add(2045);add(2046);add(2047);add(2048); |
| | | add(2101);add(2102);add(2103);add(2104);add(2105);add(2106);add(2107);add(2108);add(2109);add(2110); |
| | | add(2111);add(2112);add(2113);add(2114);add(2115);add(2116);add(2117);add(2118);add(2119);add(2120); |
| | | add(4001);add(4003);add(4004);add(4006); |
| | | }}; |
| | | |
| | | // 站点偏移量映射表 |
| | | public static final Map<Integer, Integer> siteOffsetMap = new HashMap<Integer, Integer>() {{ |
| | | put(1001, 0);put(1002, 116);put(1003, 208);put(1004, 300);put(1005, 392);put(1006, 508);put(1007, 600); |
| | | put(1008, 692);put(1009, 808);put(1010, 900);put(1011, 992);put(1012, 1108);put(1013, 1200);put(1014, 1292); |
| | | put(1015, 1384);put(1016, 1500);put(1017, 1592);put(1018, 1684);put(1019, 1776);put(1020, 1892);put(1021, 1984); |
| | | put(1022, 2076);put(1023, 2192);put(1024, 2284);put(1025, 2376);put(1026, 2492);put(1027, 2584);put(1028, 2676); |
| | | put(1029, 0);put(1030, 116);put(1031, 208);put(1032, 300);put(1033, 416);put(1034, 508);put(1035, 600); |
| | | put(1036, 692);put(1037, 784);put(1038, 876);put(1039, 968);put(1040, 1084);put(1041, 1176); |
| | | // 其他站点同理继续加 |
| | | }}; |
| | | |
| | | // 特殊站点集合 |
| | | private static final Set<Integer> specialSites = new HashSet<>( |
| | | Arrays.asList(1001,1005,1008,1011,1015,1019,1022,1025,1029, 1032,1039)); |
| | | |
| | | |
| | | public static final ArrayList<Integer> BarcodeList = new ArrayList<Integer>() {{ |
| | | add(0); add(1); add(2); |
| | | }}; |
| | | public static final ArrayList<Integer> BarcodeListMat = new ArrayList<Integer>() {{ |
| | | add(3); add(4); |
| | | }}; |
| | | public static final ArrayList<Integer> staNosErrList = new ArrayList<Integer>() {{ |
| | | add(1036); |
| | | }}; |
| | | |
| | | private Integer count=0; |
| | | |
| | | // 偏移量计算方法 |
| | | public static int getOffsetBySiteId(int siteId) { |
| | | int offset = 0; |
| | | if (specialSites.contains(siteId)) { |
| | | offset = 96; // 特殊站点占 96 |
| | | } else { |
| | | offset = 72; // 普通站点占 72 |
| | | } |
| | | return offset; |
| | | } |
| | | // 偏移量计算方法 |
| | | public static int getOffsetBySiteId2(int siteId) { |
| | | int offset = 0; |
| | | if (specialSites.contains(siteId)) { |
| | | offset = 72; // 特殊站点占 96 |
| | | } else { |
| | | offset = 60; // 普通站点占 72 |
| | | } |
| | | return offset; |
| | | } |
| | | |
| | | /** |
| | | * 条码数量 |
| | |
| | | switch (slave.getId()) { |
| | | case 1: |
| | | return staNos1; |
| | | case 2: |
| | | return staNos2; |
| | | default: |
| | | throw new CoolException("服务器异常"); |
| | | } |
| | |
| | | // 写数据 ID+目标站 |
| | | case 2: |
| | | write((StaProtocol)task.getData()); |
| | | log.error("输送线下发命令:"+((StaProtocol) task.getData()).getWorkNo()+","+((StaProtocol) task.getData()).getStaNo()); |
| | | break; |
| | | default: |
| | | break; |
| | | } |
| | | // 心跳 |
| | | // heartbeat(); |
| | | Thread.sleep(300); |
| | | Thread.sleep(100); |
| | | } catch (Exception e) { |
| | | e.printStackTrace(); |
| | | } |
| | |
| | | staProtocol.setSiteId(siteId); |
| | | station.put(siteId, staProtocol); |
| | | } |
| | | staProtocol.setWorkNo((short) 0); // ID |
| | | staProtocol.setWorkNo(0); // ID |
| | | staProtocol.setAutoing(false); // 自动 |
| | | staProtocol.setLoading(false); // 有物 |
| | | staProtocol.setInEnable(false); // 可入 |
| | |
| | | // updateIoMode(); |
| | | ArrayList<Integer> staNos = getStaNo(); |
| | | int staNoSize = staNos.size(); |
| | | OperateResultExOne<byte[]> result = siemensS7Net.Read("DB100.0", (short) (staNoSize*4)); |
| | | // OperateResultExOne<byte[]> result4 = siemensS7Net.Read("DB100.2", (short) (staNoSize*2)); |
| | | if (result.IsSuccess) { |
| | | OperateResultExOne<byte[]> result = null; |
| | | OperateResultExOne<byte[]> result1 = siemensS7Net.Read("DB100.0", (short) (2764)); |
| | | OperateResultExOne<byte[]> result2 = siemensS7Net.Read("DB101.0", (short) (1264)); |
| | | |
| | | if (result1.IsSuccess && result2.IsSuccess) { |
| | | for (int i = 0; i < staNoSize; i++) { |
| | | Integer siteId = staNos.get(i); // 站点编号 |
| | | StaProtocol staProtocol = station.get(siteId); |
| | |
| | | staProtocol.setSiteId(siteId); |
| | | station.put(siteId, staProtocol); |
| | | } |
| | | staProtocol.setWorkNo(siemensS7Net.getByteTransform().TransInt16(result.Content, i*4)); // 工作号 |
| | | if(siteId < 1029){ |
| | | result = result1; |
| | | }else{ |
| | | result = result2; |
| | | } |
| | | // 获取该站点对应的偏移量 |
| | | Integer offset = siteOffsetMap.get(siteId); |
| | | if (offset == null) { |
| | | continue; // 如果没定义偏移量,跳过 |
| | | } |
| | | Integer offset2 = getOffsetBySiteId(siteId); |
| | | Integer offset3 = getOffsetBySiteId2(siteId); |
| | | staProtocol.setWorkNo(siemensS7Net.getByteTransform().TransInt32(result.Content, offset + offset2)); // 工作号 |
| | | |
| | | staProtocol.setStaNo(siemensS7Net.getByteTransform().TransInt16(result.Content, i*4 + 2)); // 目标站 |
| | | } |
| | | } |
| | | staProtocol.setStaNo(siemensS7Net.getByteTransform().TransInt16(result.Content, offset + offset2 + 12)); // 目标站 |
| | | |
| | | Thread.sleep(200); |
| | | OperateResultExOne<byte[]> result1 = siemensS7Net.Read("DB102.2", (short) (staNoSize * 4)); |
| | | if (result1.IsSuccess) { |
| | | for (int i = 0; i < staNoSize; i++) { |
| | | Integer siteId = staNos.get(i); // 站点编号 |
| | | boolean[] status = siemensS7Net.getByteTransform().TransBool(result1.Content, i*4, 1); |
| | | StaProtocol staProtocol = station.get(siteId); |
| | | staProtocol.setAutoing(status[0]); // 自动 |
| | | staProtocol.setLoading(status[1]); // 有物 |
| | | staProtocol.setInEnable(status[2]); // 可入 |
| | | staProtocol.setOutEnable(status[3]);// 可出 |
| | | staProtocol.setEmptyMk(status[4]); // 空板信号 |
| | | staProtocol.setFullPlt(status[5]); // 满托盘 |
| | | staProtocol.setHigh(status[6]); // 高库位 |
| | | staProtocol.setLow(status[7]); // 低库位 |
| | | boolean[] status = siemensS7Net.getByteTransform().TransBool(result.Content, offset + offset3, 2); |
| | | staProtocol.setAutoing(!status[0]); // 自动 |
| | | boolean[] status1 = siemensS7Net.getByteTransform().TransBool(result.Content, offset + offset3 - 4, 3); |
| | | |
| | | staProtocol.setLoading(!status1[0]); // 有物 |
| | | if(staProtocol.isLoading()){ |
| | | staProtocol.setInEnable(false); // 可入 |
| | | staProtocol.setOutEnable(false);// 可出 |
| | | }else{ |
| | | staProtocol.setInEnable(true); // 可入 |
| | | staProtocol.setOutEnable(true);// 可出 |
| | | } |
| | | // staProtocol.setInEnable(status1[1]); // 可入 |
| | | // staProtocol.setOutEnable(status1[3]);// 可出 |
| | | // staProtocol.setEmptyMk(status[4]); // 空板信号 |
| | | // staProtocol.setFullPlt(status[5]); // 满托盘 |
| | | // staProtocol.setHigh(status[6]); // 高库位 |
| | | // staProtocol.setLow(status[7]); // 低库位 |
| | | |
| | | if (!staProtocol.isPakMk() && !staProtocol.isLoading()) { |
| | | staProtocol.setPakMk(true); |
| | | } |
| | | |
| | | if (staProtocol.getStamp()>=2 && !staProtocol.isLoading()){ |
| | | staProtocol.setStamp(0); |
| | | }else if (staProtocol.getStamp()<2 && staProtocol.isLoading()){ |
| | | //lfd入库印记 当stamp>=2时才入库 |
| | | staProtocol.setStamp(staProtocol.getStamp()+1); |
| | | } |
| | | } |
| | | } |
| | | |
| | | // Thread.sleep(200); |
| | | // OperateResultExOne<byte[]> result0 = siemensS7Net.Read("DB101.0", (short) 186); |
| | | // if (result0.IsSuccess) { |
| | | // for (int i = 0; i < 93; i++) { |
| | | // Integer siteId = staNos.get(i); // 站点编号 |
| | | BasRgvMapService basRgvMapService = SpringUtils.getBean(BasRgvMapService.class); |
| | | // RGV小车1 |
| | | // Thread.sleep(100); |
| | | // OperateResultExOne<byte[]> result3 = siemensS7Net.Read("DB101.",(short)27); |
| | | // if (result3.IsSuccess) { |
| | | // BasRgvMap basRgvMap = basRgvMapService.selectByRgvNo((int) siemensS7Net.getByteTransform().TransInt16(result3.Content, 0)); |
| | | // if (!Cools.isEmpty(basRgvMap)){ |
| | | // Integer siteId1 = 1; |
| | | // Integer siteId2 = 2; |
| | | // StaProtocol staProtocol1 = station.get(siteId1); |
| | | // StaProtocol staProtocol2 = station.get(siteId1); |
| | | // |
| | | // if (null == staProtocol1) { |
| | | // staProtocol1 = new StaProtocol(); |
| | | // staProtocol1.setSiteId(siteId1); |
| | | // station.put(siteId1, staProtocol1); |
| | | // } |
| | | // if (null == staProtocol2) { |
| | | // staProtocol2 = new StaProtocol(); |
| | | // staProtocol2.setSiteId(siteId2); |
| | | // station.put(siteId2, staProtocol2); |
| | | // |
| | | // } |
| | | // String pos = String.valueOf(getRgvPosI(siemensS7Net.getByteTransform().TransInt32(result.Content, 4))); |
| | | // staProtocol1.setAutoing(siemensS7Net.getByteTransform().TransInt16(result.Content, 2) == 2); |
| | | // staProtocol2.setAutoing(siemensS7Net.getByteTransform().TransInt16(result.Content, 2) == 2); |
| | | // staProtocol1.setNearbySta(pos); |
| | | // staProtocol1.setStaNo((short) siemensS7Net.getByteTransform().TransInt32(result.Content, 8)); |
| | | // staProtocol2.setStaNo((short) siemensS7Net.getByteTransform().TransInt32(result.Content, 8)); |
| | | // staProtocol1.setWorkNo(siemensS7Net.getByteTransform().TransInt32(result.Content, 16)); |
| | | // staProtocol2.setWorkNo(siemensS7Net.getByteTransform().TransInt32(result.Content, 20)); |
| | | // boolean[] status1 = siemensS7Net.getByteTransform().TransBool(result.Content, 24, 2); |
| | | // staProtocol1.setLoading(status1[0]); |
| | | // staProtocol2.setLoading(status1[1]); |
| | | // // staProtocol.setNearbySta(String.valueOf(siemensS7Net.getByteTransform().TransInt16(result3.Content, 8))); |
| | | // } |
| | | // } |
| | | //RGV小车2 |
| | | // Thread.sleep(100); |
| | | // OperateResultExOne<byte[]> result4 = siemensS7Net.Read("DB50.212",(short)10); |
| | | // if (result4.IsSuccess) { |
| | | // BasRgvMap basRgvMap = basRgvMapService.selectByRgvNo((int) siemensS7Net.getByteTransform().TransInt16(result4.Content, 0)); |
| | | // if (!Cools.isEmpty(basRgvMap)){ |
| | | // Integer siteId = 2; |
| | | // StaProtocol staProtocol = station.get(siteId); |
| | | // if (null == staProtocol) { |
| | | // staProtocol = new StaProtocol(); |
| | | // staProtocol.setSiteId(siteId); |
| | | // station.put(siteId, staProtocol); |
| | | // } |
| | | // staProtocol.setStaNo(siemensS7Net.getByteTransform().TransInt16(result0.Content, i*2)); // 目标站 |
| | | // staProtocol.setAutoing(true); |
| | | // staProtocol.setNearbySta(String.valueOf(siemensS7Net.getByteTransform().TransInt16(result4.Content, 8))); |
| | | // } |
| | | // } |
| | | |
| | | // //RGV小车3 |
| | | //// Thread.sleep(100); |
| | | // OperateResultExOne<byte[]> result5 = siemensS7Net.Read("DB50.224",(short)10); |
| | | // if (result5.IsSuccess) { |
| | | // BasRgvMap basRgvMap = basRgvMapService.selectByRgvNo((int) siemensS7Net.getByteTransform().TransInt16(result5.Content, 0)); |
| | | // if (!Cools.isEmpty(basRgvMap)){ |
| | | // Integer siteId = 3; |
| | | // StaProtocol staProtocol = station.get(siteId); |
| | | // if (null == staProtocol) { |
| | | // staProtocol = new StaProtocol(); |
| | | // staProtocol.setSiteId(siteId); |
| | | // station.put(siteId, staProtocol); |
| | | // } |
| | | // staProtocol.setAutoing(true); |
| | | // staProtocol.setNearbySta(String.valueOf(siemensS7Net.getByteTransform().TransInt16(result5.Content, 8))); |
| | | // } |
| | | // } |
| | | |
| | | // //条码扫描器 |
| | | // ArrayList<Integer> barcodeList = BarcodeList; |
| | | // OperateResultExOne<byte[]> result2 = siemensS7Net.Read("DB101.840", (short) (barcodeList.size() * 8)); |
| | | // if (result2.IsSuccess) { |
| | | // for (int i = 0; i < barcodeList.size(); i++) { |
| | | // Integer barcodeId = barcodeList.get(i); |
| | | // String barcode = siemensS7Net.getByteTransform().TransString(result2.Content,i*8,8, "UTF-8"); |
| | | // BarcodeThread barcodeThread = (BarcodeThread) SlaveConnection.get(SlaveType.Barcode, barcodeId + 1); |
| | | // if(!Cools.isEmpty(barcodeThread) && !barcodeThread.getBarcode().equals(barcode)) { |
| | | // barcodeThread.setBarcode(barcode); |
| | | // } |
| | | // } |
| | | // } |
| | | //条码扫描器 |
| | | Thread.sleep(200); |
| | | OperateResultExOne<byte[]> result2 = siemensS7Net.Read("DB101.0",(short)(barcodeSize*8)); |
| | | if (result2.IsSuccess && 1!=1) { |
| | | if (slave.getId()==1){ |
| | | for (int i = 0; i < barcodeSize/3; i++) { |
| | | String barcode = siemensS7Net.getByteTransform().TransString(result2.Content,i*8,8, "UTF-8"); |
| | | BarcodeThread barcodeThread = (BarcodeThread) SlaveConnection.get(SlaveType.Barcode, i + 1); |
| | | if(!Cools.isEmpty(barcodeThread) && !barcodeThread.getBarcode().equals(barcode)){ |
| | | // && !Cools.isEmpty(barcode) && Cools.isEmpty(barcodeThread.getBarcode())) { |
| | | barcodeThread.setBarcode(barcode); |
| | | } |
| | | } |
| | | }else if (slave.getId()==2){ |
| | | for (int i = barcodeSize/3; i < barcodeSize; i++) { |
| | | String barcode = siemensS7Net.getByteTransform().TransString(result2.Content,(i-barcodeSize/3)*8,8, "UTF-8"); |
| | | BarcodeThread barcodeThread = (BarcodeThread) SlaveConnection.get(SlaveType.Barcode, i + 1); |
| | | if(!Cools.isEmpty(barcodeThread) && !barcodeThread.getBarcode().equals(barcode)){ |
| | | // && !Cools.isEmpty(barcode) && Cools.isEmpty(barcodeThread.getBarcode())) { |
| | | barcodeThread.setBarcode(barcode); |
| | | } |
| | | } |
| | | }else if (slave.getId()==3){ |
| | | for (int i = barcodeSize/3+1; i < barcodeSize; i++) { |
| | | String barcode = siemensS7Net.getByteTransform().TransString(result2.Content,(i-(barcodeSize/3)*2)*8,8, "UTF-8"); |
| | | BarcodeThread barcodeThread = (BarcodeThread) SlaveConnection.get(SlaveType.Barcode, i + 1); |
| | | if(!Cools.isEmpty(barcodeThread) && !barcodeThread.getBarcode().equals(barcode)){ |
| | | // && !Cools.isEmpty(barcode) && Cools.isEmpty(barcodeThread.getBarcode())) { |
| | | barcodeThread.setBarcode(barcode); |
| | | } |
| | | } |
| | | } |
| | | } |
| | | // ArrayList<Integer> barcodeListMat = BarcodeListMat; |
| | | // OperateResultExOne<byte[]> result2Mat = siemensS7Net.Read("DB103.0", (short) (barcodeListMat.size() * 30)); |
| | | // if (result2Mat.IsSuccess) { |
| | | // for (int i = 0; i < barcodeListMat.size(); i++) { |
| | | // Integer barcodeId = barcodeListMat.get(i); |
| | | // String barcode = siemensS7Net.getByteTransform().TransString(result2Mat.Content,i*30,30, "UTF-8"); |
| | | // BarcodeThread barcodeThread = (BarcodeThread) SlaveConnection.get(SlaveType.Barcode, barcodeId + 1); |
| | | // if(!Cools.isEmpty(barcodeThread) && !barcodeThread.getBarcode().equals(barcode)) { |
| | | // barcodeThread.setBarcode(barcode); |
| | | // } |
| | | // } |
| | | // } |
| | | //外形检测 |
| | | // ArrayList<Integer> staNoErrs = staNosErrList; |
| | | // int staNoErrsSize = staNoErrs.size(); |
| | | // OperateResultExOne<byte[]> resultErr = siemensS7Net.Read("DB101.800", (short) (staNoErrsSize*8)); |
| | | // if (resultErr.IsSuccess){ |
| | | // for (int i = 0;i<3;i++){ |
| | | // Integer siteId = staNoErrs.get(i); // 站点编号 |
| | | // boolean[] status = siemensS7Net.getByteTransform().TransBool(resultErr.Content, i*4+2, 1); |
| | | // StaProtocol staProtocol = station.get(siteId); |
| | | // staProtocol.setFrontErr(status[0]); |
| | | // staProtocol.setBackErr(status[1]); |
| | | // staProtocol.setHighErr(status[2]); |
| | | // staProtocol.setLeftErr(status[3]); |
| | | // staProtocol.setRightErr(status[4]); |
| | | // staProtocol.setWeightErr(status[5]); |
| | | // staProtocol.setBarcodeErr(status[6]); |
| | | // } |
| | | // } |
| | | |
| | | if (result.IsSuccess && result1.IsSuccess) { |
| | | // OperateResultExOne<byte[]> resultErr2 = siemensS7Net.Read("DB13.2", (short) (staNoSize*4)); |
| | | // if (resultErr2.IsSuccess) { |
| | | // for (int i = 0; i < staNoSize; i++) { |
| | | // Integer siteId = staNos.get(i); // 站点编号 |
| | | // boolean[] status = siemensS7Net.getByteTransform().TransBool(resultErr2.Content, i*4, 1); |
| | | // StaProtocol staProtocol = station.get(siteId); |
| | | // staProtocol.setBreakerErr(status[0]); |
| | | // staProtocol.setInfraredErr(status[1]); |
| | | // staProtocol.setOutTimeErr(status[2]); |
| | | // staProtocol.setSeizeSeatErr(status[3]); |
| | | // staProtocol.setWrkYgoodsN(status[4]); |
| | | // staProtocol.setInverterErr(status[5]); |
| | | // staProtocol.setContactErr(status[6]); |
| | | // staProtocol.setUpcontactErr(status[7]); |
| | | // |
| | | // } |
| | | // } |
| | | // OperateResultExOne<byte[]> resultErr3 = siemensS7Net.Read("DB13.400", (short) 3); |
| | | // if (resultErr3.IsSuccess) { |
| | | // if (staError1 == null){ |
| | | // staError1 = new StaError1(); |
| | | // } |
| | | // boolean[] status = siemensS7Net.getByteTransform().TransBool(resultErr3.Content, 0, 3); |
| | | // staError1.setEMERGENCY_Stop_Core(status[0]); |
| | | // staError1.setEMERGENCY_STOP1(status[1]); |
| | | // staError1.setEMERGENCY_STOP2(status[2]); |
| | | // staError1.setEMERGENCY_STOP3(status[3]); |
| | | // staError1.setEMERGENCY_STOP4(status[4]); |
| | | // |
| | | // staError1.setDoor_EMERGENCY_STOP1(status[5]); |
| | | // staError1.setDoor_EMERGENCY_STOP2(status[6]); |
| | | // staError1.setDoor_EMERGENCY_STOP3(status[7]); |
| | | // staError1.setDoor_EMERGENCY_STOP4(status[8]); |
| | | // staError1.setDoor_EMERGENCY_STOP5(status[9]); |
| | | // staError1.setDoor_EMERGENCY_STOP6(status[10]); |
| | | // |
| | | // staError1.setDoor_Open_Err1(status[11]); |
| | | // staError1.setDoor_Open_Err1(status[12]); |
| | | // staError1.setDoor_Open_Err1(status[13]); |
| | | // staError1.setDoor_Open_Err1(status[14]); |
| | | // staError1.setDoor_Open_Err1(status[15]); |
| | | // staError1.setDoor_Open_Err1(status[16]); |
| | | // |
| | | // } |
| | | |
| | | |
| | | if (result1.IsSuccess && result2.IsSuccess) { |
| | | |
| | | OutputQueue.DEVP.offer(MessageFormat.format("【{0}】[id:{1}] <<<<< 实时数据更新成功",DateUtils.convert(new Date()), slave.getId())); |
| | | |
| | |
| | | } |
| | | ArrayList<Integer> staNos = getStaNo(); |
| | | int index = staNos.indexOf(staProtocol.getSiteId()); |
| | | short[] array = new short[2]; |
| | | array[0] = staProtocol.getWorkNo(); |
| | | array[1] = staProtocol.getStaNo(); |
| | | // OperateResult write = siemensS7Net.Write("DB100." + index*4, array); |
| | | |
| | | Integer siteId = staProtocol.getSiteId(); |
| | | // 获取该站点对应的偏移量 |
| | | Integer offset = siteOffsetMap.get(siteId); |
| | | Integer offset2 = getOffsetBySiteId(siteId); |
| | | Integer offset3 = getOffsetBySiteId2(siteId); |
| | | OperateResult write = null; |
| | | OperateResult write1 = null; |
| | | //任务下发次数 |
| | | int writeCount = 0; |
| | | do { |
| | | // write = siemensS7Net.Write("DB100.0" + index*2, staProtocol.getWorkNo()); // 工作号 |
| | | // Thread.sleep(500); |
| | | // write1 = siemensS7Net.Write("DB100.0" + index*2+2, staProtocol.getStaNo()); // 目标站 |
| | | write = siemensS7Net.Write("DB100." + index*4, array); |
| | | if(write.IsSuccess){ |
| | | if(siteId > 1028){ |
| | | write = siemensS7Net.Write("DB101." + (offset + offset2), staProtocol.getWorkNo()); // 工作号 |
| | | Thread.sleep(200); |
| | | OperateResultExOne<byte[]> readResult = siemensS7Net.Read("DB100.0" + index*2, (short) 2); |
| | | OperateResultExOne<byte[]> readResult1 = siemensS7Net.Read("DB100.0" + index*2+2, (short) 2); |
| | | if(readResult.IsSuccess && readResult1.IsSuccess){ |
| | | short workNo = siemensS7Net.getByteTransform().TransInt16(readResult.Content, 0); |
| | | short staNo = siemensS7Net.getByteTransform().TransInt16(readResult1.Content, 0); |
| | | if(staProtocol.getWorkNo().equals(workNo) && staProtocol.getStaNo().equals(staNo)){ |
| | | //任务命令写入成功 |
| | | log.info("写入堆垛机命令后返回成功,并且回读成功。堆垛机plc编号={},{},写入次数={}", slave.getId(), JSON.toJSON(staProtocol), writeCount); |
| | | break; |
| | | } else {//返回结果是成功了,但是真实值不相同 |
| | | writeCount++; |
| | | log.error("写入堆垛机命令后返回成功,但是读取任务值不一致。堆垛机plc编号={},{},写入次数={}", slave.getId(), JSON.toJSON(staProtocol), writeCount); |
| | | } |
| | | } else { |
| | | writeCount++; |
| | | log.error("写入堆垛机命令后读取失败。堆垛机plc编号={},站点数据={},写入次数={}", slave.getId(), JSON.toJSON(staProtocol), writeCount); |
| | | } |
| | | write1 = siemensS7Net.Write("DB101." + (offset + offset2 + 12), staProtocol.getStaNo()); // 目标站 |
| | | }else{ |
| | | write = siemensS7Net.Write("DB100." + (offset + offset2), staProtocol.getWorkNo()); // 工作号 |
| | | Thread.sleep(200); |
| | | write1 = siemensS7Net.Write("DB100." + (offset + offset2 + 12), staProtocol.getStaNo()); // 目标站 |
| | | } |
| | | if(write.IsSuccess && write1.IsSuccess){ |
| | | log.error("写入输送线命令成功。输送线plc编号={},站点数据={},写入次数={}", slave.getId(), JSON.toJSON(staProtocol), writeCount); |
| | | break; |
| | | } |
| | | else { |
| | | writeCount++; |
| | | log.error("写入堆垛机命令后读取失败。堆垛机plc编号={},站点数据={},写入次数={}", slave.getId(), JSON.toJSON(staProtocol), writeCount); |
| | | log.error("写入输送线命令失败。输送线plc编号={},站点数据={},写入次数={}", slave.getId(), JSON.toJSON(staProtocol), writeCount); |
| | | } |
| | | }while (writeCount<5); |
| | | |
| | |
| | | } |
| | | } |
| | | } |
| | | public Integer getRgvPosI(Integer pos) { |
| | | if (pos == null) return 0; |
| | | |
| | | // key: 站点号 value: 基准物理位置 |
| | | Map<Integer, Integer> posMap = new HashMap<>(); |
| | | posMap.put(1004, 6534); |
| | | posMap.put(1007, 33634); |
| | | posMap.put(1010, 75174); |
| | | posMap.put(1014, 102124); |
| | | posMap.put(1018, 138224); |
| | | posMap.put(1021, 178034); |
| | | posMap.put(1024, 219684); |
| | | posMap.put(1028, 246724); |
| | | posMap.put(1031, 288194); |
| | | posMap.put(1035, 315204); |
| | | int tolerance = 50; // 允许误差范围 |
| | | |
| | | for (Map.Entry<Integer, Integer> entry : posMap.entrySet()) { |
| | | int site = entry.getKey(); |
| | | int basePos = entry.getValue(); |
| | | if (Math.abs(pos - basePos) <= tolerance) { |
| | | return site; |
| | | } |
| | | } |
| | | |
| | | return 0; // 没匹配到站点 |
| | | } |
| | | |
| | | /** |
| | | * 心跳 |