L
2025-09-25 3cf23392ce90c0a99835afe2db3a81206e093819
src/main/java/com/zy/core/thread/RgvThread.java
@@ -100,10 +100,11 @@
                        }
                        command.setRgvNo(slave.getId()); // RGV编号
                        command.setTaskNo1(0); // 工作号
                        command.setAckFinish1(true);  // 任务完成确认位
                        command.setAckFinish1(false);  // 任务完成确认位
                        command.setTaskStatus1(RgvTaskStatusType.NONE); // 任务模式
                        command.setTargetPosition1( 0);     // 源站
                        command.setEndStaNo1(0);     // 目标站
                        command.setWrkTaskMove1((short) 0);
                        command.setWrkTaskPri((short)0);
                        command.setCommand(false);
                        write1(command);
@@ -115,11 +116,12 @@
                        }
                        command2.setRgvNo(slave.getId()); // RGV编号
                        command2.setTaskNo2(0); // 工作号
                        command2.setAckFinish2(true);  // 任务完成确认位
                        command2.setAckFinish2(false);  // 任务完成确认位
                        command2.setTaskStatus2(RgvTaskStatusType.NONE); // 任务模式
                        command2.setTargetPosition2( 0);     // 源站
                        command2.setTargetPosition2(0);     // 源站
                        command2.setEndStaNo2(0);     // 目标站
                        command2.setWrkTaskPri((short)0);
                        command2.setWrkTaskMove2((short)0);
                        command2.setCommand(false);
                        write2(command2);
                        break;
@@ -129,11 +131,13 @@
                            command3 = new RgvCommand();
                        }
                        command3.setRgvNo(slave.getId()); // RGV编号
                        command3.setAckFinish1(true);  // 任务完成确认位
                        command3.setAckFinish1(false);  // 任务完成确认位
                        command3.setTaskStatus1(RgvTaskStatusType.NONE); // 任务模式
                        command3.setTargetPosition1( 0);     // 源站
                        command3.setWrkTaskMove1(task.getMoveSta() !=null ? task.getMoveSta() : 0);
                        command3.setCommand(false);
                        command3.setWrkTaskPri((short)0);
                        command3.setTaskNo1(Math.toIntExact(task.getWorkNo()));
                        write1(command3);
                        break;
                    case 8 :
@@ -142,11 +146,13 @@
                            command4 = new RgvCommand();
                        }
                        command4.setRgvNo(slave.getId()); // RGV编号
                        command4.setAckFinish2(true);  // 任务完成确认位
                        command4.setAckFinish2(false);  // 任务完成确认位
                        command4.setTaskStatus2(RgvTaskStatusType.NONE); // 任务模式
                        command4.setTargetPosition2( 0);     // 小车目标站清零
                        command4.setTargetPosition2(0);     // 小车目标站清零
                        command4.setWrkTaskMove2(task.getMoveSta() !=null ? task.getMoveSta() : 0);
                        command4.setCommand(false);
                        command4.setWrkTaskPri((short)0);
                        command4.setTaskNo2(Math.toIntExact(task.getWorkNo()));
                        write2(command4);
                        break;
                    // 回原点  避让
@@ -204,10 +210,12 @@
        rgvProtocol.setTaskNo1(0);
        rgvProtocol.setStatus1((short)-1);
        rgvProtocol.setLoaded1(false);
        rgvProtocol.setWrkTaskMove1((short)0);
        //工位2状态
        rgvProtocol.setTaskNo2(0);
        rgvProtocol.setStatus2((short)-1);
        rgvProtocol.setLoaded2(false);
        rgvProtocol.setWrkTaskMove2((short)0);
//        rgvProtocol.setAlarm((short)0);
//        rgvProtocol.setxSpeed((short) 0);
//        rgvProtocol.setxDistance((short) 0);
@@ -273,14 +281,14 @@
                rgvProtocol.setErr5(status2[4]);
                rgvProtocol.setErr6(status2[5]);
                rgvProtocol.setErr7(status2[6]);
                boolean[] status3 = siemensNet.getByteTransform().TransBool(result.Content, 27, 1);
                rgvProtocol.setErr1(status3[0]);
                rgvProtocol.setErr2(status3[1]);
                rgvProtocol.setErr3(status3[2]);
                rgvProtocol.setErr4(status3[3]);
                rgvProtocol.setErr5(status3[4]);
                rgvProtocol.setErr6(status3[5]);
                rgvProtocol.setErr7(status3[6]);
//                boolean[] status3 = siemensNet.getByteTransform().TransBool(result.Content, 27, 1);
//                rgvProtocol.setErr1(status3[0]);
//                rgvProtocol.setErr2(status3[1]);
//                rgvProtocol.setErr3(status3[2]);
//                rgvProtocol.setErr4(status3[3]);
//                rgvProtocol.setErr5(status3[4]);
//                rgvProtocol.setErr6(status3[5]);
//                rgvProtocol.setErr7(status3[6]);
//                rgvProtocol.setWalkPos(siemensNet.getByteTransform().TransInt16(result.Content, 12));
@@ -535,7 +543,7 @@
            return false;
        }
        OperateResultExOne<byte[]> result1 = siemensNet.Read("DB100.0", (short) 34);
        OperateResultExOne<byte[]> result1 = siemensNet.Read("DB100.0", (short) 39);
//        OperateResultExOne<byte[]> result4 = siemensNet.Read("DB100.10", (short) 2);
        if (result1.IsSuccess){
            RgvCommand one = new RgvCommand();
@@ -544,13 +552,7 @@
            one.setTaskStatus1(siemensNet.getByteTransform().TransInt16(result1.Content, 8));
            one.setTaskNo1(siemensNet.getByteTransform().TransInt32(result1.Content, 10));
            one.setDirection1(siemensNet.getByteTransform().TransInt16(result1.Content, 14));
//                one.setAckFinish1(siemensNet.getByteTransform().TransInt16(resultRead.Content, 0));
//            one.setTaskNo1(siemensNet.getByteTransform().TransInt16(result3.Content, 2));
//            one.setTaskMode1(siemensNet.getByteTransform().TransInt16(result3.Content, 4));
//            one.setSourceStaNo1(siemensNet.getByteTransform().TransInt16(result3.Content, 6));
//            one.setDestinationStaNo1(siemensNet.getByteTransform().TransInt16(result3.Content, 8));
//            one.setCommand(siemensNet.getByteTransform().TransInt16(result4.Content, 0));
            one.setWrkTaskMove1(siemensNet.getByteTransform().TransInt16(result1.Content, 36));
            News.error("RGV命令下发前读取状态[id:{}] >>>>> 写入[{}],===>>回读[{}]", slave.getId(), JSON.toJSON(command),JSON.toJSON(one));
        }
@@ -559,25 +561,19 @@
        if (result2.IsSuccess){
            News.error("下发前把车子确认位置为false");
        }
        byte[] writeBytes = new byte[34];
        byte[] writeBytes = new byte[40];
        command.setRgvNo(slave.getId());
        siemensNet.getByteTransform().TransInt32(writeBytes, 0, command.getTargetPosition1());
        siemensNet.getByteTransform().TransInt32(writeBytes, 4, command.getEndStaNo1());
        siemensNet.getByteTransform().TransInt16(writeBytes, 8, command.getTaskStatus1());
        siemensNet.getByteTransform().TransInt32(writeBytes, 10, command.getTaskNo1());
        siemensNet.getByteTransform().TransInt16(writeBytes, 14, command.getDirection1());
        setBool(writeBytes, 32, 0, command.getAckFinish1());
//        command.setRgvNo(slave.getId());
//        short[] array = new short[5];
//        array[0] = command.getAckFinish1();
//        array[1] = command.getTaskNo1();
//        array[2] = command.getTaskMode1();
//        array[3] = command.getSourceStaNo1();
//        array[4] = command.getDestinationStaNo1();
//        siemensNet.Write("DB100.10", command.getCommand());
        writeInt32(writeBytes, 0, command.getTargetPosition1());
        writeInt32(writeBytes, 4, command.getEndStaNo1());
        writeInt16(writeBytes, 8, (short)command.getTaskStatus1());
        writeInt32(writeBytes, 10, command.getTaskNo1());
        writeInt16(writeBytes, 14, (short)command.getDirection1());
        writeBool(writeBytes, 32, 0, command.getAckFinish1());
        writeInt16(writeBytes, 38, (short)command.getWrkTaskMove1());
        OperateResult result = siemensNet.Write("DB100.0", writeBytes);
        if (!result.IsSuccess){
            News.error("写入RGVplc数据失败,重新添加任务到队列 ===> [id:{}],{}",slave.getId(),JSON.toJSON(command));
@@ -590,9 +586,10 @@
        //RGV任务写入后,回读一次,看是否成功
        Thread.sleep(400);
        try {
            OperateResultExOne<byte[]> resultRead = siemensNet.Read("DB100.0", (short) 34);
            OperateResultExOne<byte[]> resultRead = siemensNet.Read("DB100.0", (short) 39);
            if (resultRead.IsSuccess){
                RgvCommand one = new RgvCommand();
                one.setWrkTaskMove1(siemensNet.getByteTransform().TransInt16(resultRead.Content, 38));
                one.setDirection1(siemensNet.getByteTransform().TransInt16(resultRead.Content, 14));
                one.setTaskNo1(siemensNet.getByteTransform().TransInt32(resultRead.Content, 10));
                one.setTaskStatus1(siemensNet.getByteTransform().TransInt16(resultRead.Content, 8));
@@ -603,7 +600,8 @@
                                !command.getTaskNo1().equals(one.getTaskNo1()) ||
                                !command.getTaskStatus1().equals(one.getTaskStatus1()) ||
                                !command.getEndStaNo1().equals(one.getEndStaNo1()) ||
                                !command.getTargetPosition1().equals(one.getTargetPosition1())
                                !command.getTargetPosition1().equals(one.getTargetPosition1()) ||
                                !command.getWrkTaskMove1().equals(one.getWrkTaskMove1())
                ) {
                    try{
                        News.error("RGV命令地址写入后回读失败[id:{}] >>>>> 写入[{}],===>>回读[{}]", slave.getId(), JSON.toJSON(command),JSON.toJSON(one));
@@ -627,7 +625,7 @@
            News.error("RGV命令地址写入后回读出错");
        }
        if (command.getAckFinish1()) {
        if (!command.getAckFinish1()) {
            if (result.IsSuccess) {
                Thread.sleep(300);
                //任务下发次数
@@ -635,7 +633,10 @@
                do {
                    writeCount2++;
                    boolean commandFinish = false;
                    boolean commandFinish = true;
                    if(command.getCommand()){
                        commandFinish = false;
                    }
                    result = siemensNet.Write("DB100.32.0", commandFinish);
                    if(result.IsSuccess){
                        //RGV任务写入后,回读一次,看是否成功
@@ -643,7 +644,7 @@
                        OperateResultExOne<byte[]> resultRead = siemensNet.Read("DB100.32", (short) 2);
                        if (resultRead.IsSuccess) {
                            commandFinish=siemensNet.getByteTransform().TransBool(resultRead.Content, 0);
                            if (!commandFinish){
                            if (commandFinish){
                                News.error("RGV任务确认位"+commandFinish+"写入数据与回读数据不一致!"+"循环执行次数:"+writeCount2+"次");
                            }else{
                                //任务命令写入成功
@@ -707,14 +708,15 @@
            return false;
        }
        OperateResultExOne<byte[]> result1 = siemensNet.Read("DB100.0", (short) 34);
        OperateResultExOne<byte[]> result1 = siemensNet.Read("DB100.0", (short) 40);
        if (result1.IsSuccess){
            RgvCommand one = new RgvCommand();
            one.setTargetPosition2(siemensNet.getByteTransform().TransInt32(result1.Content, 16));
            one.setTargetPosition1(siemensNet.getByteTransform().TransInt32(result1.Content, 0));
            one.setEndStaNo2(siemensNet.getByteTransform().TransInt32(result1.Content, 20));
            one.setTaskStatus2(siemensNet.getByteTransform().TransInt16(result1.Content, 24));
            one.setTaskNo2(siemensNet.getByteTransform().TransInt32(result1.Content, 26));
            one.setDirection2(siemensNet.getByteTransform().TransInt16(result1.Content, 30));
            one.setWrkTaskMove2(siemensNet.getByteTransform().TransInt16(result1.Content, 38));
            News.error("RGV命令下发前读取状态[id:{}] >>>>> 写入[{}],===>>回读[{}]", slave.getId(), JSON.toJSON(command),JSON.toJSON(one));
        }
@@ -723,16 +725,23 @@
        if (result2.IsSuccess){
            News.error("下发前把车子确认位置为0");
        }
        byte[] writeBytes = new byte[34];
        byte[] writeBytes = new byte[42];
        command.setRgvNo(slave.getId());
        siemensNet.getByteTransform().TransInt32(writeBytes, 16, command.getTargetPosition2());
        siemensNet.getByteTransform().TransInt32(writeBytes, 20, command.getEndStaNo2());
        siemensNet.getByteTransform().TransInt16(writeBytes, 24, command.getTaskStatus2());
        siemensNet.getByteTransform().TransInt32(writeBytes, 26, command.getTaskNo2());
        siemensNet.getByteTransform().TransInt16(writeBytes, 30, command.getDirection2());
        setBool(writeBytes, 32, 1, command.getAckFinish2());
        writeInt32(writeBytes, 0, command.getTargetPosition1());
        writeInt32(writeBytes, 20, command.getEndStaNo2());
        writeInt16(writeBytes, 24, (short)command.getTaskStatus2());
        writeInt32(writeBytes, 26, command.getTaskNo2());
        writeInt16(writeBytes, 30, (short)command.getDirection2());
        writeBool(writeBytes, 32, 0, command.getAckFinish2());
        writeInt16(writeBytes, 38, (short)command.getWrkTaskMove2());
        OperateResult result = siemensNet.Write("DB100.0", writeBytes);
        if (!result.IsSuccess){
            News.error("写入RGVplc数据失败,重新添加任务到队列 ===> [id:{}],{}",slave.getId(),JSON.toJSON(command));
@@ -745,20 +754,22 @@
        //RGV任务写入后,回读一次,看是否成功
        Thread.sleep(400);
        try {
            OperateResultExOne<byte[]> resultRead = siemensNet.Read("DB100.0", (short) 34);
            OperateResultExOne<byte[]> resultRead = siemensNet.Read("DB100.0", (short) 42);
            if (resultRead.IsSuccess){
                RgvCommand one = new RgvCommand();
                one.setWrkTaskMove2(siemensNet.getByteTransform().TransInt16(resultRead.Content, 38));
                one.setDirection2(siemensNet.getByteTransform().TransInt16(resultRead.Content, 30));
                one.setTaskNo2(siemensNet.getByteTransform().TransInt32(resultRead.Content, 26));
                one.setTaskStatus2(siemensNet.getByteTransform().TransInt16(resultRead.Content, 24));
                one.setEndStaNo2(siemensNet.getByteTransform().TransInt32(resultRead.Content, 20));
                one.setTargetPosition2(siemensNet.getByteTransform().TransInt32(resultRead.Content, 16));
                one.setTargetPosition1(siemensNet.getByteTransform().TransInt32(resultRead.Content, 0));
                if (
                        !command.getDirection2().equals(one.getDirection2()) ||
                                !command.getTaskNo2().equals(one.getTaskNo2()) ||
                                !command.getTaskStatus2().equals(one.getTaskStatus2()) ||
                                !command.getEndStaNo2().equals(one.getEndStaNo2()) ||
                                !command.getTargetPosition2().equals(one.getTargetPosition2())
                                !command.getTargetPosition1().equals(one.getTargetPosition1()) ||
                                !command.getWrkTaskMove2().equals(one.getWrkTaskMove2())
                ) {
                    try{
                        News.error("RGV命令地址写入后回读失败[id:{}] >>>>> 写入[{}],===>>回读[{}]", slave.getId(), JSON.toJSON(command),JSON.toJSON(one));
@@ -782,7 +793,7 @@
            News.error("RGV命令地址写入后回读出错");
        }
        if (command.getAckFinish1()) {
        if (!command.getAckFinish2()) {
            if (result.IsSuccess) {
                Thread.sleep(300);
                //任务下发次数
@@ -790,7 +801,10 @@
                do {
                    writeCount2++;
                    boolean commandFinish = false;
                    boolean commandFinish = true;
                    if(command.getCommand()){
                        commandFinish = false;
                    }
                    result = siemensNet.Write("DB100.32.1", commandFinish);
                    if(result.IsSuccess){
                        //RGV任务写入后,回读一次,看是否成功
@@ -798,7 +812,7 @@
                        OperateResultExOne<byte[]> resultRead = siemensNet.Read("DB100.32", (short) 2);
                        if (resultRead.IsSuccess) {
                            commandFinish=siemensNet.getByteTransform().TransBool(resultRead.Content, 1);
                            if (!commandFinish){
                            if (commandFinish){
                                News.error("RGV任务确认位"+commandFinish+"写入数据与回读数据不一致!"+"循环执行次数:"+writeCount2+"次");
                            }else{
                                //任务命令写入成功
@@ -844,6 +858,28 @@
            return false;
        }
    }
    public static void writeInt32(byte[] buffer, int index, int value) {
        buffer[index]     = (byte)((value >> 24) & 0xFF);
        buffer[index + 1] = (byte)((value >> 16) & 0xFF);
        buffer[index + 2] = (byte)((value >> 8) & 0xFF);
        buffer[index + 3] = (byte)(value & 0xFF);
    }
    public static void writeInt16(byte[] buffer, int index, short value) {
        buffer[index]     = (byte)((value >> 8) & 0xFF); // 高字节
        buffer[index + 1] = (byte)(value & 0xFF);        // 低字节
    }
    public static void writeBool(byte[] buffer, int byteIndex, int bitIndex, boolean value) {
        if (value) {
            buffer[byteIndex] |= (1 << bitIndex);
        } else {
            buffer[byteIndex] &= ~(1 << bitIndex);
        }
    }
    @Override
    public void close() {