#

Junjie

2 天以前 3c45d4f9f3aba5bc85a9577e43c0dffc71b93a22

 src/main/java/com/zy/asrs/service/impl/MainServiceImpl.java

@@ -17,10 +17,8 @@
import com.zy.core.cache.SlaveConnection;
import com.zy.core.dispatcher.ShuttleDispatchUtils;
import com.zy.core.enums.*;
import com.zy.core.model.*;
import com.zy.core.model.command.*;
import com.zy.core.model.protocol.*;
import com.zy.core.properties.SlaveProperties;
import com.zy.core.thread.*;
import com.zy.system.entity.Config;
import com.zy.system.service.ConfigService;
@@ -38,8 +36,6 @@
@Service("mainService")
public class MainServiceImpl {

    @Autowired
    private SlaveProperties slaveProperties;
    @Autowired
    private WrkMastService wrkMastService;
    @Autowired
@@ -76,6 +72,8 @@
    private NotifyUtils notifyUtils;
    @Autowired
    private BasShuttleChargeService basShuttleChargeService;
    @Autowired
    private DeviceConfigService deviceConfigService;

    /**
     * 初始化实时地图
@@ -438,9 +436,11 @@
     */
    public synchronized void shuttleFinished() {
        try {
            for (ShuttleSlave shuttle : slaveProperties.getShuttle()) {
            List<DeviceConfig> shuttleList = deviceConfigService.selectList(new EntityWrapper<DeviceConfig>()
                    .eq("device_type", String.valueOf(SlaveType.Shuttle)));
            for (DeviceConfig device : shuttleList) {
                //获取四向穿梭车信息
                ShuttleThread shuttleThread = (ShuttleThread) SlaveConnection.get(SlaveType.Shuttle, shuttle.getId());
                ShuttleThread shuttleThread = (ShuttleThread) SlaveConnection.get(SlaveType.Shuttle, device.getDeviceNo());
                ShuttleProtocol shuttleProtocol = shuttleThread.getStatus();
                if (shuttleProtocol == null) {
                    continue;
@@ -762,9 +762,9 @@
            }

            //获取提升机命令
            List<ForkLiftCommand> liftCommands = forkLiftThread.getPickAndPutCommand(wrkMast.getWrkNo(), wrkMast.getSourceStaNo(), liftSta.getLev());
            ForkLiftCommand liftCommand = forkLiftThread.getPickAndPutCommand(wrkMast.getWrkNo(), wrkMast.getSourceStaNo(), liftSta.getLev());
            ArrayList<ForkLiftCommand> commands = new ArrayList<>();
            commands.addAll(liftCommands);
            commands.add(liftCommand);

            //提交到线程去工作
            LiftAssignCommand assignCommand = new LiftAssignCommand();
@@ -890,9 +890,9 @@
            }

            //获取提升机命令
            List<ForkLiftCommand> liftCommands = forkLiftThread.getPickAndPutCommand(wrkMast.getWrkNo(), liftSta.getLev(), wrkMast.getStaNo());
            ForkLiftCommand liftCommand = forkLiftThread.getPickAndPutCommand(wrkMast.getWrkNo(), liftSta.getLev(), wrkMast.getStaNo());
            ArrayList<ForkLiftCommand> commands = new ArrayList<>();
            commands.addAll(liftCommands);
            commands.add(liftCommand);

            //提交到线程去工作
            LiftAssignCommand assignCommand = new LiftAssignCommand();
@@ -919,9 +919,14 @@
     */
    public synchronized void forkLiftFinished() {
        try {
            for (ForkLiftSlave forkLiftSlave : slaveProperties.getForkLift()) {
            List<DeviceConfig> forkliftList = deviceConfigService.selectList(new EntityWrapper<DeviceConfig>()
                    .eq("device_type", String.valueOf(SlaveType.ForkLift)));
            for (DeviceConfig device : forkliftList) {
                //获取提升机信息
                ForkLiftThread forkLiftThread = (ForkLiftThread) SlaveConnection.get(SlaveType.ForkLift, forkLiftSlave.getId());
                ForkLiftThread forkLiftThread = (ForkLiftThread) SlaveConnection.get(SlaveType.ForkLift, device.getDeviceNo());
                if(forkLiftThread == null) {
                    continue;
                }
                ForkLiftProtocol forkLiftProtocol = forkLiftThread.getStatus();
                if (forkLiftProtocol == null) {
                    continue;
@@ -991,9 +996,11 @@
     */
    private void recShuttleErr() {
        Date now = new Date();
        for (ShuttleSlave shuttleSlave : slaveProperties.getShuttle()) {
        List<DeviceConfig> shuttleList = deviceConfigService.selectList(new EntityWrapper<DeviceConfig>()
                .eq("device_type", String.valueOf(SlaveType.Shuttle)));
        for (DeviceConfig device : shuttleList) {
            // 获取四向穿梭车信息
            ShuttleThread shuttleThread = (ShuttleThread) SlaveConnection.get(SlaveType.Shuttle, shuttleSlave.getId());
            ShuttleThread shuttleThread = (ShuttleThread) SlaveConnection.get(SlaveType.Shuttle, device.getDeviceNo());
            if (shuttleThread == null) {
                continue;
            }
@@ -1004,7 +1011,7 @@

            if (shuttleProtocol.getTaskNo() != 0) {
                //有任务
                BasShuttleErrLog latest = basShuttleErrLogService.findLatestByTaskNo(shuttleSlave.getId(), shuttleProtocol.getTaskNo());
                BasShuttleErrLog latest = basShuttleErrLogService.findLatestByTaskNo(device.getDeviceNo(), shuttleProtocol.getTaskNo());
                // 有异常
                if (latest == null) {
                    if (shuttleProtocol.getErrorCode() != null && Integer.parseInt(shuttleProtocol.getErrorCode()) != 0) {
@@ -1022,7 +1029,7 @@
                                null,    // 结束时间
                                wrkMast.getWrkSts(),    // 工作状态
                                wrkMast.getIoType(),    // 入出库类型
                                shuttleSlave.getId(),    // 四向穿梭车
                                device.getDeviceNo(),    // 四向穿梭车
                                null,    // plc
                                wrkMast.getLocNo(),    // 目标库位
                                wrkMast.getStaNo(),    // 目标站
@@ -1040,7 +1047,7 @@
                                JSON.toJSONString(shuttleProtocol)    // 系统状态数据
                        );
                        if (!basShuttleErrLogService.insert(basShuttleErrLog)) {
                            News.error("四向穿梭车plc异常记录失败 ===>> [id:{}] [error:{}]", shuttleSlave.getId(), errName);
                            News.error("四向穿梭车plc异常记录失败 ===>> [id:{}] [error:{}]", device.getDeviceNo(), errName);
                        }
                    }
                } else {
@@ -1050,7 +1057,7 @@
                        latest.setUpdateTime(now);
                        latest.setStatus(2);
                        if (!basShuttleErrLogService.updateById(latest)) {
                            News.error("四向穿梭车plc异常记录修复失败 ===>> [id:{}] [errLogId:{}]", shuttleSlave.getId(), latest.getId());
                            News.error("四向穿梭车plc异常记录修复失败 ===>> [id:{}] [errLogId:{}]", device.getDeviceNo(), latest.getId());
                        }
                    }
                }
@@ -1063,9 +1070,11 @@
     */
    private void recLiftErr() {
        Date now = new Date();
        for (ForkLiftSlave forkLiftSlave : slaveProperties.getForkLift()) {
        List<DeviceConfig> forkliftList = deviceConfigService.selectList(new EntityWrapper<DeviceConfig>()
                .eq("device_type", String.valueOf(SlaveType.ForkLift)));
        for (DeviceConfig device : forkliftList) {
            // 获取提升机信息
            ForkLiftThread forkLiftThread = (ForkLiftThread) SlaveConnection.get(SlaveType.ForkLift, forkLiftSlave.getId());
            ForkLiftThread forkLiftThread = (ForkLiftThread) SlaveConnection.get(SlaveType.ForkLift, device.getDeviceNo());
            if (forkLiftThread == null) {
                continue;
            }
@@ -1076,7 +1085,7 @@

            if (forkLiftProtocol.getTaskNo() != 0) {
                //有任务
                BasLiftErrLog latest = basLiftErrLogService.findLatestByTaskNo(forkLiftSlave.getId(), forkLiftProtocol.getTaskNo());
                BasLiftErrLog latest = basLiftErrLogService.findLatestByTaskNo(device.getDeviceNo(), forkLiftProtocol.getTaskNo());
                // 有异常
                if (latest == null) {
                    if (forkLiftProtocol.getErrorCode() != null && forkLiftProtocol.getErrorCode() != 0) {
@@ -1095,7 +1104,7 @@
                                null,    // 结束时间
                                wrkMast.getWrkSts(),    // 工作状态
                                wrkMast.getIoType(),    // 入出库类型
                                forkLiftSlave.getId(),    // 提升机
                                device.getDeviceNo(),    // 提升机
                                null,    // plc
                                wrkMast.getLocNo(),    // 目标库位
                                wrkMast.getStaNo(),    // 目标站
@@ -1113,7 +1122,7 @@
                                JSON.toJSONString(forkLiftProtocol)    // 系统状态数据
                        );
                        if (!basLiftErrLogService.insert(basLiftErrLog)) {
                            News.error("提升机plc异常记录失败 ===>> [id:{}] [error:{}]", forkLiftSlave.getId(), errName);
                            News.error("提升机plc异常记录失败 ===>> [id:{}] [error:{}]", device.getDeviceNo(), errName);
                        }
                    }
                } else {
@@ -1123,7 +1132,7 @@
                        latest.setUpdateTime(now);
                        latest.setStatus(2);
                        if (!basLiftErrLogService.updateById(latest)) {
                            News.error("提升机plc异常记录修复失败 ===>> [id:{}] [errLogId:{}]", forkLiftSlave.getId(), latest.getId());
                            News.error("提升机plc异常记录修复失败 ===>> [id:{}] [errLogId:{}]", device.getDeviceNo(), latest.getId());
                        }
                    }
                }
@@ -1142,9 +1151,11 @@
                return;//无充电桩
            }

            for (ShuttleSlave shuttle : slaveProperties.getShuttle()) {
            List<DeviceConfig> shuttleList = deviceConfigService.selectList(new EntityWrapper<DeviceConfig>()
                    .eq("device_type", String.valueOf(SlaveType.Shuttle)));
            for (DeviceConfig device : shuttleList) {
                //获取四向穿梭车线程
                ShuttleThread shuttleThread = (ShuttleThread) SlaveConnection.get(SlaveType.Shuttle, shuttle.getId());
                ShuttleThread shuttleThread = (ShuttleThread) SlaveConnection.get(SlaveType.Shuttle, device.getDeviceNo());
                ShuttleProtocol shuttleProtocol = shuttleThread.getStatus();
                if (shuttleProtocol == null) {
                    continue;
@@ -1217,15 +1228,15 @@
                wrkMast.setIoType(WrkIoType.SHUTTLE_CHARGE.id);//300.充电
                wrkMast.setIoPri((double) 999);
                wrkMast.setLocNo(chargeLocNo);
                wrkMast.setShuttleNo(shuttle.getId());
                wrkMast.setShuttleNo(device.getDeviceNo());
                wrkMast.setMemo("charge");
                wrkMast.setAppeTime(new Date());
                if (!wrkMastService.insert(wrkMast)) {
                    News.error("保存{}号四向穿梭车充电任务失败!!!", shuttle.getId());
                    News.error("保存{}号四向穿梭车充电任务失败!!!", device.getDeviceNo());
                    continue;
                }

                News.info("保存{}号四向穿梭车充电任务成功!!!", shuttle.getId());
                News.info("保存{}号四向穿梭车充电任务成功!!!", device.getDeviceNo());
            }
        } catch (Exception e) {
            e.printStackTrace();
@@ -1238,8 +1249,10 @@
    public synchronized void executeShuttleCharge() {
        try {
            //查询小车充电任务
            for (ShuttleSlave shuttle : slaveProperties.getShuttle()) {
                WrkMast wrkMast = wrkMastService.selectChargeWorking(shuttle.getId());
            List<DeviceConfig> shuttleList = deviceConfigService.selectList(new EntityWrapper<DeviceConfig>()
                    .eq("device_type", String.valueOf(SlaveType.Shuttle)));
            for (DeviceConfig device : shuttleList) {
                WrkMast wrkMast = wrkMastService.selectChargeWorking(device.getDeviceNo());
                if(wrkMast == null) {
                    continue;
                }
@@ -1765,9 +1778,9 @@
            }

            //获取提升机命令
            List<ForkLiftCommand> liftCommands = forkLiftThread.getShuttleSwitchCommand(wrkMast.getWrkNo(), sourceLiftSta.getLev(), liftSta.getLev());
            ForkLiftCommand liftCommand = forkLiftThread.getShuttleSwitchCommand(wrkMast.getWrkNo(), sourceLiftSta.getLev(), liftSta.getLev());
            ArrayList<ForkLiftCommand> commands = new ArrayList<>();
            commands.addAll(liftCommands);
            commands.add(liftCommand);

            //提交到线程去工作
            LiftAssignCommand assignCommand = new LiftAssignCommand();
@@ -1909,71 +1922,73 @@

    //自动切换出入库模式
    public void autoSwitchForkLiftIOMode() {
        for (ForkLiftSlave forkLiftSlave : slaveProperties.getForkLift()) {
            Integer liftNo = forkLiftSlave.getId();
            ForkLiftThread forkLiftThread = (ForkLiftThread) SlaveConnection.get(SlaveType.ForkLift, liftNo);
            if (forkLiftThread == null) {
                continue;
            }
            ForkLiftProtocol forkLiftProtocol = forkLiftThread.getStatus();
            if (forkLiftProtocol == null) {
                continue;
            }

            List<Integer> liftAllStaNo = ForkLiftUtils.getLiftAllStaNo(liftNo);
            if (liftAllStaNo.isEmpty()) {
                continue;
            }

            List<Integer> conveyorBindLiftAllStaNo = ForkLiftUtils.getConveyorBindLiftAllStaNo(liftNo);
            if (conveyorBindLiftAllStaNo.isEmpty()) {
                continue;
            }

            //获取入库任务
            List<WrkMast> inWrkMasts = wrkMastService.selectList(new EntityWrapper<WrkMast>()
                    .in("sta_no", liftAllStaNo)
                    .in("wrk_sts"
                            , WrkStsType.NEW_INBOUND.sts
                            , WrkStsType.INBOUND_DEVICE_RUN.sts
                            , WrkStsType.INBOUND_LIFT_RUN.sts
                            , WrkStsType.INBOUND_LIFT_RUN_COMPLETE.sts
                            , WrkStsType.INBOUND_SHUTTLE_RUN.sts
                            , WrkStsType.INBOUND_SHUTTLE_RUN_COMPLETE.sts
                    ));

            //获取出库任务
            List<WrkMast> outWrkMasts = wrkMastService.selectList(new EntityWrapper<WrkMast>()
                    .in("sta_no", conveyorBindLiftAllStaNo)
                    .in("wrk_sts"
                            , WrkStsType.NEW_OUTBOUND.sts
                            , WrkStsType.OUTBOUND_SHUTTLE_RUN.sts
                            , WrkStsType.OUTBOUND_SHUTTLE_RUN_COMPLETE.sts
                            , WrkStsType.OUTBOUND_LIFT_RUN.sts
                            , WrkStsType.OUTBOUND_LIFT_RUN_COMPLETE.sts
                    ));

            if (forkLiftProtocol.getIOModeType().equals(ForkLiftIoModeType.NONE)) {
                //未知模式
                if (!inWrkMasts.isEmpty()) {
                    forkLiftThread.switchIOMode(ForkLiftIoModeType.IN);
                } else if (!outWrkMasts.isEmpty()) {
                    forkLiftThread.switchIOMode(ForkLiftIoModeType.OUT);
                }else {
                    forkLiftThread.switchIOMode(ForkLiftIoModeType.IN);
                }
            } else if (forkLiftProtocol.getIOModeType().equals(ForkLiftIoModeType.IN)) {
                //入库模式
                if (inWrkMasts.isEmpty() && !outWrkMasts.isEmpty()) {
                    forkLiftThread.switchIOMode(ForkLiftIoModeType.OUT);
                }
            } else if (forkLiftProtocol.getIOModeType().equals(ForkLiftIoModeType.OUT)) {
                //出库模式
                if (outWrkMasts.isEmpty() && !inWrkMasts.isEmpty()) {
                    forkLiftThread.switchIOMode(ForkLiftIoModeType.IN);
                }
            }
        }
//        List<DeviceConfig> forkliftList = deviceConfigService.selectList(new EntityWrapper<DeviceConfig>()
//                .eq("device_type", String.valueOf(SlaveType.ForkLift)));
//        for (DeviceConfig device : forkliftList) {
//            Integer liftNo = device.getDeviceNo();
//            ForkLiftThread forkLiftThread = (ForkLiftThread) SlaveConnection.get(SlaveType.ForkLift, liftNo);
//            if (forkLiftThread == null) {
//                continue;
//            }
//            ForkLiftProtocol forkLiftProtocol = forkLiftThread.getStatus();
//            if (forkLiftProtocol == null) {
//                continue;
//            }
//
//            List<Integer> liftAllStaNo = ForkLiftUtils.getLiftAllStaNo(liftNo);
//            if (liftAllStaNo.isEmpty()) {
//                continue;
//            }
//
//            List<Integer> conveyorBindLiftAllStaNo = ForkLiftUtils.getConveyorBindLiftAllStaNo(liftNo);
//            if (conveyorBindLiftAllStaNo.isEmpty()) {
//                continue;
//            }
//
//            //获取入库任务
//            List<WrkMast> inWrkMasts = wrkMastService.selectList(new EntityWrapper<WrkMast>()
//                    .in("sta_no", liftAllStaNo)
//                    .in("wrk_sts"
//                            , WrkStsType.NEW_INBOUND.sts
//                            , WrkStsType.INBOUND_DEVICE_RUN.sts
//                            , WrkStsType.INBOUND_LIFT_RUN.sts
//                            , WrkStsType.INBOUND_LIFT_RUN_COMPLETE.sts
//                            , WrkStsType.INBOUND_SHUTTLE_RUN.sts
//                            , WrkStsType.INBOUND_SHUTTLE_RUN_COMPLETE.sts
//                    ));
//
//            //获取出库任务
//            List<WrkMast> outWrkMasts = wrkMastService.selectList(new EntityWrapper<WrkMast>()
//                    .in("sta_no", conveyorBindLiftAllStaNo)
//                    .in("wrk_sts"
//                            , WrkStsType.NEW_OUTBOUND.sts
//                            , WrkStsType.OUTBOUND_SHUTTLE_RUN.sts
//                            , WrkStsType.OUTBOUND_SHUTTLE_RUN_COMPLETE.sts
//                            , WrkStsType.OUTBOUND_LIFT_RUN.sts
//                            , WrkStsType.OUTBOUND_LIFT_RUN_COMPLETE.sts
//                    ));
//
//            if (forkLiftProtocol.getIOModeType().equals(ForkLiftIoModeType.NONE)) {
//                //未知模式
//                if (!inWrkMasts.isEmpty()) {
//                    forkLiftThread.switchIOMode(ForkLiftIoModeType.IN);
//                } else if (!outWrkMasts.isEmpty()) {
//                    forkLiftThread.switchIOMode(ForkLiftIoModeType.OUT);
//                }else {
//                    forkLiftThread.switchIOMode(ForkLiftIoModeType.IN);
//                }
//            } else if (forkLiftProtocol.getIOModeType().equals(ForkLiftIoModeType.IN)) {
//                //入库模式
//                if (inWrkMasts.isEmpty() && !outWrkMasts.isEmpty()) {
//                    forkLiftThread.switchIOMode(ForkLiftIoModeType.OUT);
//                }
//            } else if (forkLiftProtocol.getIOModeType().equals(ForkLiftIoModeType.OUT)) {
//                //出库模式
//                if (outWrkMasts.isEmpty() && !inWrkMasts.isEmpty()) {
//                    forkLiftThread.switchIOMode(ForkLiftIoModeType.IN);
//                }
//            }
//        }
    }

    //出库任务预调度提升机
@@ -2044,9 +2059,9 @@
            int workNo = commonService.getWorkNo(WrkIoType.FORKLIFT_MOVE.id);//获取任务号

            //获取提升机命令
            List<ForkLiftCommand> liftCommand = forkLiftThread.getMoveCommand(workNo, forkLiftProtocol.getLev(), Utils.getLev(wrkMast.getSourceLocNo()));
            ForkLiftCommand liftCommand = forkLiftThread.getMoveCommand(workNo, forkLiftProtocol.getLev(), Utils.getLev(wrkMast.getSourceLocNo()));
            ArrayList<ForkLiftCommand> commands = new ArrayList<>();
            commands.addAll(liftCommand);
            commands.add(liftCommand);

            //提交到线程去工作
            LiftAssignCommand assignCommand = new LiftAssignCommand();