| | |
| | | import com.alibaba.fastjson.JSON; |
| | | import com.alibaba.fastjson.JSONObject; |
| | | import com.baomidou.mybatisplus.mapper.EntityWrapper; |
| | | import com.baomidou.mybatisplus.mapper.Wrapper; |
| | | import com.core.common.Cools; |
| | | import com.core.common.DateUtils; |
| | | import com.core.common.SpringUtils; |
| | | import com.core.exception.CoolException; |
| | | import com.zy.asrs.entity.*; |
| | | import com.zy.asrs.mapper.*; |
| | |
| | | import com.zy.common.utils.CollectionUtils; |
| | | import com.zy.common.utils.HttpHandler; |
| | | import com.zy.common.utils.RedisUtil; |
| | | import com.zy.common.utils.RgvUtils; |
| | | import com.zy.core.CrnThread; |
| | | import com.zy.core.DevpThread; |
| | | import com.zy.core.cache.MessageQueue; |
| | |
| | | import org.springframework.transaction.interceptor.TransactionAspectSupport; |
| | | |
| | | import java.util.*; |
| | | import java.util.concurrent.TimeUnit; |
| | | import java.util.stream.Collectors; |
| | | |
| | | /** |
| | |
| | | @Autowired |
| | | private LocMastService locMastService; |
| | | @Autowired |
| | | private StaDescService staDescService; |
| | | @Autowired |
| | | private BasCrnpService basCrnpService; |
| | | @Autowired |
| | | private BasRgvService basRgvService; |
| | |
| | | @Autowired |
| | | private BasRgvPathService basRgvPathService; |
| | | @Autowired |
| | | private RedisUtil redisUtil; |
| | | @Autowired |
| | | private WrkMastStaMapper wrkMastStaMapper; |
| | | @Autowired |
| | | private BasRgvMapMapper basRgvMapMapper; |
| | | @Autowired |
| | | private RgvOneSignMapper rgvOneSignMapper; |
| | | |
| | | @Value("${wms.url}") |
| | | private String wmsUrl; |
| | | |
| | | @Value("${wms.rgvOpen}") |
| | | private boolean rgvOpen; |
| | | |
| | | /** |
| | | * 组托 |
| | |
| | | continue; |
| | | } else { |
| | | staProtocol = staProtocol.clone(); |
| | | } |
| | | |
| | | // 尺寸检测异常 |
| | | boolean back = false; |
| | | String errMsg = "异常:"; |
| | | if (staProtocol.isFrontErr()) { |
| | | errMsg = errMsg+"前超限;"; |
| | | back = true; |
| | | } |
| | | if (staProtocol.isBackErr()) { |
| | | errMsg = errMsg+"后超限"; |
| | | back = true; |
| | | } |
| | | if (staProtocol.isHighErr()) { |
| | | errMsg = errMsg+"高超限"; |
| | | back = true; |
| | | } |
| | | if (staProtocol.isLeftErr()) { |
| | | errMsg = errMsg+"左超限"; |
| | | back = true; |
| | | } |
| | | if (staProtocol.isRightErr()) { |
| | | errMsg = errMsg+"右超限"; |
| | | back = true; |
| | | } |
| | | if (staProtocol.isWeightErr()) { |
| | | errMsg = errMsg+"超重"; |
| | | back = true; |
| | | } |
| | | if (staProtocol.isBarcodeErr()) { |
| | | errMsg = errMsg+"扫码失败"; |
| | | back = true; |
| | | } |
| | | // 退回 |
| | | if (back) { |
| | | // led 异常显示 |
| | | LedThread ledThread = (LedThread) SlaveConnection.get(SlaveType.Led, inSta.getLed()); |
| | | if (ledThread != null) { |
| | | MessageQueue.offer(SlaveType.Led, inSta.getLed(), new Task(5, errMsg)); |
| | | } |
| | | continue; |
| | | } |
| | | |
| | | // 入出库模式判断 |
| | |
| | | // // 入出库模式判断 |
| | | // if (devpThread.ioMode != IoModeType.PAKIN_MODE) { continue; } |
| | | |
| | | if (staProtocol.isAutoing() && staProtocol.isLoading() && staProtocol.isInEnable() && staProtocol.isPakMk()) { |
| | | if (staProtocol.isAutoing() && staProtocol.isLoading() && staProtocol.isInEnable() && staProtocol.isPakMk() && staProtocol.getWorkNo()!=0) { |
| | | // WrkMast wrkMast = wrkMastMapper.selectPickStep(barcode); |
| | | // WrkMast wrkMast = wrkMastMapper.selectPakInStep5(staProtocol.getSiteId(),"7"); |
| | | WrkMast wrkMast = wrkMastMapper.selectPakInStep3(staProtocol.getWorkNo()); |
| | | if (wrkMast == null) { |
| | | // 无拣料数据 |
| | |
| | | continue; |
| | | } |
| | | |
| | | // 获取目标站 |
| | | Wrapper<StaDesc> wrapper = new EntityWrapper<StaDesc>() |
| | | .eq("type_no", wrkMast.getIoType() - 50) |
| | | .eq("stn_no", pickSta.getStaNo()) // 作业站点 = 拣料出库的目标站 |
| | | .eq("crn_no", wrkMast.getCrnNo()); // 堆垛机号 |
| | | StaDesc staDesc = staDescService.selectOne(wrapper); |
| | | if (Cools.isEmpty(staDesc)) { |
| | | log.error("入库路径不存在!type_no={},stn_no={},crn_no={}", wrkMast.getIoType(), pickSta.getStaNo(), wrkMast.getCrnNo()); |
| | | continue; |
| | | } |
| | | |
| | | // 获取库位号 |
| | | try { |
| | | // 保存工作明细档历史档 |
| | | if (wrkMastMapper.saveWrkDetlLog(wrkMast.getWrkNo()) == 0) { |
| | | throw new CoolException("保存工作明细档历史档失败"); |
| | | SearchLocParam param = new SearchLocParam(); |
| | | param.setBarcode(wrkMast.getBarcode()); |
| | | param.setIoType(wrkMast.getIoType()); |
| | | param.setSourceStaNo(pickSta.getStaNo()); //作业站点 |
| | | param.setLocType1((short)1); |
| | | String response = ""; |
| | | log.info("入库作业站"+pickSta.getStaNo()+"盘点再入库任务请求WMS===>>参数:" + param); |
| | | try { |
| | | response = new HttpHandler.Builder() |
| | | .setUri(wmsUrl) |
| | | .setPath("/rpc/pakin2/loc/v1") |
| | | .setJson(JSON.toJSONString(param)) |
| | | .setTimeout(15, TimeUnit.SECONDS) |
| | | .build() |
| | | .doPost(); |
| | | } catch(Exception e){ |
| | | log.error("入库作业站"+pickSta.getStaNo()+"盘点再入库任务请求WMS===>>参数:" + param); |
| | | log.error("stnToCrnStnPick2===>>盘点查库位入库接口失败", e); |
| | | e.printStackTrace(); |
| | | continue; |
| | | } |
| | | // 保存工作主档历史档 |
| | | if (wrkMastMapper.saveWrkMastLog(wrkMast.getWrkNo()) == 0) { |
| | | throw new CoolException("保存工作主档历史档失败"); |
| | | log.info("入库作业站"+pickSta.getStaNo()+"盘点再入库任务请求WMS===>>参数:" + param); |
| | | log.info("入库作业站"+pickSta.getStaNo()+"下发盘点再入库任务请求WMS返回结果===>>" + response); |
| | | if(response.equals("")) { |
| | | continue; |
| | | } |
| | | |
| | | Date now = new Date(); |
| | | // 堆垛机站点(目标站) |
| | | Integer staNo = staDesc.getCrnStn(); |
| | | // 更新工作档数据状态 |
| | | wrkMast.setIoTime(now); |
| | | wrkMast.setIoType(wrkMast.getIoType() - 50); // 入出库类型: 103->53,104->54,107->57 |
| | | wrkMast.setWrkSts(2L); // 工作状态: 2.设备上走 |
| | | wrkMast.setSourceStaNo(wrkMast.getStaNo()); // 源站 |
| | | wrkMast.setStaNo(staNo); // 目标站 |
| | | wrkMast.setLocNo(wrkMast.getSourceLocNo()); // 目标库位 = 出库时的源库位 |
| | | wrkMast.setSourceLocNo(""); // 源库位清空 |
| | | wrkMast.setModiTime(now); |
| | | if (wrkMastMapper.updateById(wrkMast) == 0) { |
| | | throw new CoolException("更新工作档数据状态失败"); |
| | | } |
| | | // 更新明细档io_time (历史档关联使用) |
| | | wrkDetlService.updateIoTime(wrkMast.getWrkNo(), now); |
| | | // 修改库位状态 Q.拣料/盘点/并板再入库 |
| | | LocMast locMast = locMastService.selectById(wrkMast.getLocNo()); |
| | | locMast.setLocSts("Q"); |
| | | locMast.setModiTime(new Date()); |
| | | if (!locMastService.updateById(locMast)) { |
| | | throw new CoolException("修改库位状态失败"); |
| | | JSONObject jsonObject = JSON.parseObject(response); |
| | | // LedThread ledThread = (LedThread) SlaveConnection.get(SlaveType.Led, pickSta.getLed()); |
| | | Integer code = jsonObject.getInteger("code"); |
| | | if (code == 200) { |
| | | StartupDto dto = jsonObject.getObject("data", StartupDto.class); |
| | | if (Cools.isEmpty(dto) || Cools.isEmpty(dto.getStaNo())) { |
| | | log.error("任务号"+wrkMast.getWrkNo()+"盘点再入库查询库位失败===>>" + jsonObject.toJSONString()); |
| | | } else { |
| | | log.info("任务号"+wrkMast.getWrkNo()+"盘点再入库查询库位成功===>>" + jsonObject.toJSONString()); |
| | | try { |
| | | // 更新站点信息 且 下发plc命令 |
| | | staProtocol.setWorkNo(wrkMast.getWrkNo()); |
| | | staProtocol.setStaNo(dto.getStaNo()); |
| | | devpThread.setPakMk(staProtocol.getSiteId(), false); |
| | | // ledThread.errorReset(); |
| | | boolean result = MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(5, staProtocol)); |
| | | if (!result) { |
| | | log.error("发布命令至输送线队列失败!!! [plc编号:{}]", devp.getId()); |
| | | } |
| | | log.info("任务号"+wrkMast.getWrkNo()+"盘点/拣料再入库任务下发成功===>>" + staProtocol); |
| | | } catch (Exception e) { |
| | | log.error("盘点再入库失败===>>" + e); |
| | | e.printStackTrace(); |
| | | TransactionAspectSupport.currentTransactionStatus().setRollbackOnly(); |
| | | } |
| | | } |
| | | } else { |
| | | log.error("请求接口失败!!!url:{};request:{};response:{}", wmsUrl + "/rpc/pakin2/loc/v1", JSON.toJSONString(param), response); |
| | | } |
| | | } catch (Exception e) { |
| | | log.error("stnToCrnStnPick2===>>fail", e); |
| | | e.printStackTrace(); |
| | | TransactionAspectSupport.currentTransactionStatus().setRollbackOnly(); |
| | | continue; |
| | | } |
| | | |
| | | // 更新站点信息 且 下发plc命令 |
| | | staProtocol.setWorkNo(wrkMast.getWrkNo()); |
| | | staProtocol.setStaNo(wrkMast.getStaNo()); |
| | | devpThread.setPakMk(staProtocol.getSiteId(), false); |
| | | boolean result = MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol)); |
| | | if (!result) { |
| | | log.error("发布命令至输送线队列失败!!! [plc编号:{}]", devp.getId()); |
| | | } |
| | | |
| | | } |
| | |
| | | continue; |
| | | } |
| | | |
| | | if (staProtocol.isAutoing() && staProtocol.isLoading() && staProtocol.isPakMk() && staProtocol.getWorkNo()==0 && !staProtocol.isOutEnable() && staProtocol.isInEnable()) { |
| | | WrkMast wrkMast = wrkMastMapper.selectPakInStep4(staProtocol.getSiteId(),"3"); |
| | | |
| | | if (wrkMast == null) { |
| | | // WrkMast wrkMast1 = wrkMastMapper.selectPakInStep5(staProtocol.getSiteId(),"3"); |
| | | // if (Cools.isEmpty(wrkMast1) && staProtocol.isEmptyMk()){ |
| | | // WrkMastSta wrkMastSta = wrkMastStaMapper.selectByWrkNo(staProtocol.getSiteId() + 9999L); |
| | | // if (Cools.isEmpty(wrkMastSta)){ |
| | | // WrkMastSta wrkMastSta1 = new WrkMastSta(new Date(),staProtocol.getSiteId()); |
| | | // wrkMastSta1.setType(2); |
| | | // wrkMastSta1.setWrkType(1); |
| | | // wrkMastStaMapper.insert(wrkMastSta1); |
| | | // } |
| | | // continue; |
| | | // } |
| | | // log.error("站点号"+staProtocol.getSiteId()+"未查询到工作档案!"); |
| | | // 无拣料数据 |
| | | continue; |
| | | } |
| | | if (staProtocol.isAutoing() && staProtocol.isLoading() && staProtocol.isPakMk() && staProtocol.getWorkNo()!=0) {//&& staProtocol.isInEnable() |
| | | if (staProtocol.isEmptyMk()){ |
| | | log.error("站点号"+staProtocol.getSiteId()+"空板信号异常!"); |
| | | continue; |
| | | } |
| | | WrkMast wrkMast = wrkMastMapper.selectPakInStep3(staProtocol.getWorkNo()); |
| | | |
| | | if (wrkMast == null || !wrkMast.getSheetNo().equals("3")) { |
| | | continue; |
| | | } |
| | | if ((wrkMast.getIoType() != 103 && wrkMast.getIoType() != 104 && wrkMast.getIoType() != 107) |
| | |
| | | continue; |
| | | } |
| | | |
| | | // 获取目标站 |
| | | Wrapper<StaDesc> wrapper = new EntityWrapper<StaDesc>() |
| | | .eq("type_no", wrkMast.getIoType() - 50) |
| | | .eq("stn_no", pickSta.getStaNo()) // 作业站点 = 拣料出库的目标站 |
| | | .eq("crn_no", wrkMast.getCrnNo()); // 堆垛机号 |
| | | StaDesc staDesc = staDescService.selectOne(wrapper); |
| | | if (Cools.isEmpty(staDesc)) { |
| | | log.error("入库路径不存在!type_no={},stn_no={},crn_no={}", wrkMast.getIoType(), pickSta.getStaNo(), wrkMast.getCrnNo()); |
| | | String barcode = wrkMast.getBarcode(); |
| | | if(!Cools.isEmpty(barcode)) { |
| | | if("NG".endsWith(barcode) || "NoRead".equals(barcode) || "empty".equals(barcode)) { |
| | | continue; |
| | | } |
| | | } else { |
| | | continue; |
| | | } |
| | | |
| | | // 获取库位号 |
| | | try { |
| | | // 保存工作明细档历史档 |
| | | if (wrkMastMapper.saveWrkDetlLog(wrkMast.getWrkNo()) == 0) { |
| | | throw new CoolException("保存工作明细档历史档失败"); |
| | | SearchLocParam param = new SearchLocParam(); |
| | | param.setBarcode(barcode); |
| | | param.setIoType(wrkMast.getIoType()); |
| | | param.setSourceStaNo(pickSta.getStaNo()); //作业站点 |
| | | param.setLocType1((short)1); |
| | | String response = ""; |
| | | log.info("入库作业站"+pickSta.getStaNo()+"盘点再入库任务请求WMS===>>参数:" + param); |
| | | try { |
| | | response = new HttpHandler.Builder() |
| | | .setUri(wmsUrl) |
| | | .setPath("/rpc/pakin2/loc/v1") |
| | | .setJson(JSON.toJSONString(param)) |
| | | .setTimeout(15, TimeUnit.SECONDS) |
| | | .build() |
| | | .doPost(); |
| | | } catch(Exception e){ |
| | | log.error("入库作业站"+pickSta.getStaNo()+"盘点再入库任务请求WMS===>>参数:" + param); |
| | | // log.error("stnToCrnStnPick2===>>盘点查库位入库接口失败", e); |
| | | // e.printStackTrace(); |
| | | continue; |
| | | } |
| | | // 保存工作主档历史档 |
| | | if (wrkMastMapper.saveWrkMastLog(wrkMast.getWrkNo()) == 0) { |
| | | throw new CoolException("保存工作主档历史档失败"); |
| | | // log.info("入库作业站"+pickSta.getStaNo()+"盘点再入库任务请求WMS===>>参数:" + param); |
| | | // log.info("入库作业站"+pickSta.getStaNo()+"下发盘点再入库任务请求WMS返回结果===>>" + response); |
| | | if(response.equals("")) { |
| | | continue; |
| | | } |
| | | |
| | | Date now = new Date(); |
| | | // 堆垛机站点(目标站) |
| | | Integer staNo = staDesc.getCrnStn(); |
| | | // 更新工作档数据状态 |
| | | wrkMast.setIoTime(now); |
| | | wrkMast.setIoType(wrkMast.getIoType() - 50); // 入出库类型: 103->53,104->54,107->57 |
| | | wrkMast.setWrkSts(2L); // 工作状态: 2.设备上走 |
| | | wrkMast.setSourceStaNo(wrkMast.getStaNo()); // 源站 |
| | | wrkMast.setStaNo(staNo); // 目标站 |
| | | wrkMast.setLocNo(wrkMast.getSourceLocNo()); // 目标库位 = 出库时的源库位 |
| | | wrkMast.setSourceLocNo(""); // 源库位清空 |
| | | wrkMast.setModiTime(now); |
| | | if (wrkMastMapper.updateById(wrkMast) == 0) { |
| | | throw new CoolException("更新工作档数据状态失败"); |
| | | } |
| | | // 更新明细档io_time (历史档关联使用) |
| | | wrkDetlService.updateIoTime(wrkMast.getWrkNo(), now); |
| | | // 修改库位状态 Q.拣料/盘点/并板再入库 |
| | | LocMast locMast = locMastService.selectById(wrkMast.getLocNo()); |
| | | locMast.setLocSts("Q"); |
| | | locMast.setModiTime(new Date()); |
| | | if (!locMastService.updateById(locMast)) { |
| | | throw new CoolException("修改库位状态失败"); |
| | | JSONObject jsonObject = JSON.parseObject(response); |
| | | // LedThread ledThread = (LedThread) SlaveConnection.get(SlaveType.Led, pickSta.getLed()); |
| | | Integer code = jsonObject.getInteger("code"); |
| | | if (code == 200) { |
| | | // StartupDto dto = jsonObject.getObject("data", StartupDto.class); |
| | | // if (Cools.isEmpty(dto) || Cools.isEmpty(dto.getStaNo())) { |
| | | // log.error("任务号"+wrkMast.getWrkNo()+"盘点再入库查询库位失败===>>" + jsonObject.toJSONString()); |
| | | // } else { |
| | | log.info("任务号"+wrkMast.getWrkNo()+"盘点再入库查询库位成功===>>" + jsonObject.toJSONString()); |
| | | // try { |
| | | // // 更新站点信息 且 下发plc命令 |
| | | // staProtocol.setWorkNo(wrkMast.getWrkNo()); |
| | | // staProtocol.setStaNo(dto.getStaNo()); |
| | | // devpThread.setPakMk(staProtocol.getSiteId(), false); |
| | | //// ledThread.errorReset(); |
| | | // boolean result = MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol)); |
| | | // if (!result) { |
| | | // log.error("发布命令至输送线队列失败!!! [plc编号:{}]", devp.getId()); |
| | | // } |
| | | // log.info("任务号"+wrkMast.getWrkNo()+"盘点/拣料再入库任务下发成功===>>" + staProtocol); |
| | | // } catch (Exception e) { |
| | | // log.error("盘点再入库失败===>>" + e); |
| | | // e.printStackTrace(); |
| | | // TransactionAspectSupport.currentTransactionStatus().setRollbackOnly(); |
| | | // } |
| | | // } |
| | | } else { |
| | | log.error("请求接口失败!!!url:{};request:{};response:{}", wmsUrl + "/rpc/pakin2/loc/v1", JSON.toJSONString(param), response); |
| | | } |
| | | } catch (Exception e) { |
| | | e.printStackTrace(); |
| | | TransactionAspectSupport.currentTransactionStatus().setRollbackOnly(); |
| | | continue; |
| | | log.error("stnToCrnStnPick2===>>fail", e); |
| | | // e.printStackTrace(); |
| | | // TransactionAspectSupport.currentTransactionStatus().setRollbackOnly(); |
| | | } |
| | | |
| | | // 更新站点信息 且 下发plc命令 |
| | | staProtocol.setWorkNo(wrkMast.getWrkNo()); |
| | | staProtocol.setStaNo(wrkMast.getStaNo()); |
| | | devpThread.setPakMk(staProtocol.getSiteId(), false); |
| | | boolean result = MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol)); |
| | | if (!result) { |
| | | log.error("发布命令至输送线队列失败!!! [plc编号:{}]", devp.getId()); |
| | | } |
| | | // // 获取目标站 |
| | | // Wrapper<StaDesc> wrapper = new EntityWrapper<StaDesc>() |
| | | // .eq("type_no", wrkMast.getIoType() - 50) |
| | | // .eq("stn_no", pickSta.getStaNo()) // 作业站点 = 拣料出库的目标站 |
| | | // .eq("crn_no", wrkMast.getCrnNo()); // 堆垛机号 |
| | | // StaDesc staDesc = staDescService.selectOne(wrapper); |
| | | // if (Cools.isEmpty(staDesc)) { |
| | | // log.error("入库路径不存在!type_no={},stn_no={},crn_no={}", wrkMast.getIoType(), pickSta.getStaNo(), wrkMast.getCrnNo()); |
| | | // continue; |
| | | // } |
| | | // |
| | | // try { |
| | | // // 保存工作明细档历史档 |
| | | // if (wrkMastMapper.saveWrkDetlLog(wrkMast.getWrkNo()) == 0) { |
| | | // throw new CoolException("保存工作明细档历史档失败"); |
| | | // } |
| | | // // 保存工作主档历史档 |
| | | // if (wrkMastMapper.saveWrkMastLog(wrkMast.getWrkNo()) == 0) { |
| | | // throw new CoolException("保存工作主档历史档失败"); |
| | | // } |
| | | // |
| | | // Date now = new Date(); |
| | | // // 堆垛机站点(目标站) |
| | | // Integer staNo = staDesc.getCrnStn(); |
| | | // // 更新工作档数据状态 |
| | | // wrkMast.setIoTime(now); |
| | | // wrkMast.setIoType(wrkMast.getIoType() - 50); // 入出库类型: 103->53,104->54,107->57 |
| | | // wrkMast.setWrkSts(2L); // 工作状态: 2.设备上走 |
| | | // wrkMast.setSourceStaNo(wrkMast.getStaNo()); // 源站 |
| | | // wrkMast.setStaNo(staNo); // 目标站 |
| | | // wrkMast.setLocNo(wrkMast.getSourceLocNo()); // 目标库位 = 出库时的源库位 |
| | | // wrkMast.setSourceLocNo(""); // 源库位清空 |
| | | // wrkMast.setModiTime(now); |
| | | // if (wrkMastMapper.updateById(wrkMast) == 0) { |
| | | // throw new CoolException("更新工作档数据状态失败"); |
| | | // } |
| | | // // 更新明细档io_time (历史档关联使用) |
| | | // wrkDetlService.updateIoTime(wrkMast.getWrkNo(), now); |
| | | // // 修改库位状态 Q.拣料/盘点/并板再入库 |
| | | // LocMast locMast = locMastService.selectById(wrkMast.getLocNo()); |
| | | // locMast.setLocSts("Q"); |
| | | // locMast.setModiTime(new Date()); |
| | | // if (!locMastService.updateById(locMast)) { |
| | | // throw new CoolException("修改库位状态失败"); |
| | | // } |
| | | // } catch (Exception e) { |
| | | // e.printStackTrace(); |
| | | // TransactionAspectSupport.currentTransactionStatus().setRollbackOnly(); |
| | | // continue; |
| | | // } |
| | | // |
| | | // // 更新站点信息 且 下发plc命令 |
| | | // staProtocol.setWorkNo(wrkMast.getWrkNo()); |
| | | // staProtocol.setStaNo(wrkMast.getStaNo()); |
| | | // devpThread.setPakMk(staProtocol.getSiteId(), false); |
| | | // boolean result = MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol)); |
| | | // if (!result) { |
| | | // log.error("发布命令至输送线队列失败!!! [plc编号:{}]", devp.getId()); |
| | | // } |
| | | |
| | | } |
| | | |
| | |
| | | } |
| | | } |
| | | |
| | | /** |
| | | * 2楼212呼叫空板 |
| | | */ |
| | | public synchronized void stnToCrnStnPick3Auto(Integer sign) { |
| | | try{ |
| | | SiemensDevpThread devpThread = (SiemensDevpThread) SlaveConnection.get(SlaveType.Devp, 2); |
| | | StaProtocol staProtocol = devpThread.getStation().get(212); |
| | | if (staProtocol == null) { |
| | | return; |
| | | } else { |
| | | staProtocol = staProtocol.clone(); |
| | | } |
| | | if (staProtocol.isAutoing() && !staProtocol.isLoading() && staProtocol.getWorkNo()==0 ){ |
| | | switch (sign){ |
| | | //执行小车货物搬运任务 |
| | | case 1: |
| | | case 4: |
| | | stnToCrnStnPick3(); |
| | | return; |
| | | //执行小车空板搬运任务 |
| | | case 2://放//拆盘 |
| | | case 5://放//拆盘 |
| | | stnToCrnStnPick4(); |
| | | return; |
| | | default: |
| | | return; |
| | | } |
| | | } else if (staProtocol.isAutoing() && staProtocol.isLoading()){ |
| | | switch (sign){ |
| | | case 3://满放 |
| | | case 6://满放 |
| | | stnToCrnStnPick5(); |
| | | return; |
| | | default: |
| | | return; |
| | | } |
| | | } |
| | | }catch (Exception e){ |
| | | log.error("2楼212呼叫空板"+e); |
| | | } |
| | | } |
| | | /** |
| | | * 2楼212呼叫空板 |
| | | */ |
| | | public synchronized void stnToCrnStnPick3() { |
| | | WrkMast wrkMast = wrkMastMapper.selectWrkMastUnstackingOne212(); |
| | | if (Cools.isEmpty(wrkMast) || wrkMast.getWrkSts()!=61){//61、等待空板 |
| | | return; |
| | | } |
| | | for (DevpSlave devp : slaveProperties.getDevp()) { |
| | | for (DevpSlave.Sta driveSta : devp.getDriveSta()) { |
| | | if (driveSta.getStaNo()!=215){ |
| | | continue; |
| | | } |
| | | // 获取拣料入库站信息 |
| | | SiemensDevpThread devpThread = (SiemensDevpThread) SlaveConnection.get(SlaveType.Devp, devp.getId()); |
| | | StaProtocol staProtocol = devpThread.getStation().get(driveSta.getStaNo()); |
| | | if (staProtocol == null) { |
| | | continue; |
| | | } else { |
| | | staProtocol = staProtocol.clone(); |
| | | } |
| | | if (staProtocol.isAutoing() && staProtocol.isLoading() && (staProtocol.getWorkNo()==0 |
| | | || (staProtocol.getWorkNo()>9899 && staProtocol.getWorkNo()<10000)) ){ |
| | | boolean result1 = MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(3, staProtocol)); |
| | | |
| | | staProtocol.setWorkNo(wrkMast.getWrkNo()-1); |
| | | staProtocol.setStaNo(driveSta.getStaNo()==215? 217:221); |
| | | boolean result2 = MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol)); |
| | | if (!result2) { |
| | | log.error("发布命令至输送线队列失败!!! [plc编号:{}]", devp.getId()); |
| | | } |
| | | wrkMast.setWrkSts(62L); |
| | | wrkMastMapper.updateById(wrkMast); |
| | | |
| | | boolean result3 = MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(4, staProtocol)); |
| | | return; |
| | | } |
| | | } |
| | | } |
| | | } |
| | | |
| | | /** |
| | | * 2楼212呼叫空板 |
| | | */ |
| | | public synchronized void stnToCrnStnPick4() { |
| | | WrkMast wrkMast = wrkMastMapper.selectWrkMastUnstackingOne212(); |
| | | if (Cools.isEmpty(wrkMast) || wrkMast.getWrkSts()!=62){//62、等待小车搬运 |
| | | return; |
| | | } |
| | | for (DevpSlave devp : slaveProperties.getDevp()) { |
| | | for (DevpSlave.Sta driveSta : devp.getInSta()) { |
| | | if (driveSta.getStaNo()!=217){ |
| | | continue; |
| | | } |
| | | // 获取拣料入库站信息 |
| | | SiemensDevpThread devpThread = (SiemensDevpThread) SlaveConnection.get(SlaveType.Devp, devp.getId()); |
| | | StaProtocol staProtocol = devpThread.getStation().get(driveSta.getStaNo()); |
| | | if (staProtocol == null) { |
| | | continue; |
| | | } else { |
| | | staProtocol = staProtocol.clone(); |
| | | } |
| | | StaProtocol staProtocol212 = devpThread.getStation().get(212); |
| | | if (staProtocol212 == null) { |
| | | continue; |
| | | } else { |
| | | staProtocol212 = staProtocol212.clone(); |
| | | } |
| | | if (staProtocol212.isAutoing() && !staProtocol212.isLoading() && staProtocol212.getWorkNo()==0){ |
| | | if (staProtocol.isAutoing() && staProtocol.isLoading() && (staProtocol.getWorkNo()==0 |
| | | || (staProtocol.getWorkNo()>9899 && staProtocol.getWorkNo()<10000) || staProtocol.getWorkNo()==wrkMast.getWrkNo()-1) ){ |
| | | // boolean result1 = MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(3, staProtocol)); |
| | | |
| | | staProtocol.setWorkNo(wrkMast.getWrkNo()); |
| | | staProtocol.setStaNo(212); |
| | | boolean result2 = MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol)); |
| | | if (!result2) { |
| | | log.error("发布命令至输送线队列失败!!! [plc编号:{}]", devp.getId()); |
| | | } |
| | | wrkMast.setWrkSts(63L); |
| | | wrkMastMapper.updateById(wrkMast); |
| | | |
| | | // boolean result3 = MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(4, staProtocol)); |
| | | return; |
| | | } |
| | | } |
| | | } |
| | | } |
| | | } |
| | | |
| | | /** |
| | | * 2楼212呼叫空板 |
| | | */ |
| | | public synchronized void stnToCrnStnPick5() { |
| | | WrkMast wrkMast = wrkMastMapper.selectWrkMastUnstackingOne212(); |
| | | if (Cools.isEmpty(wrkMast) || wrkMast.getWrkSts()!=63){//63、等待完成 |
| | | return; |
| | | } |
| | | |
| | | // 获取拣料入库站信息 |
| | | SiemensDevpThread devpThread = (SiemensDevpThread) SlaveConnection.get(SlaveType.Devp, 2); |
| | | StaProtocol staProtocol = devpThread.getStation().get(212); |
| | | if (staProtocol == null) { |
| | | return; |
| | | } else { |
| | | staProtocol = staProtocol.clone(); |
| | | } |
| | | if (staProtocol.isAutoing() && staProtocol.isLoading()){ |
| | | // boolean result1 = MessageQueue.offer(SlaveType.Devp, 2, new Task(3, staProtocol)); |
| | | |
| | | wrkMast.setWrkSts(64L); |
| | | wrkMastMapper.updateById(wrkMast); |
| | | |
| | | // boolean result3 = MessageQueue.offer(SlaveType.Devp, 2, new Task(4, staProtocol)); |
| | | return; |
| | | } |
| | | } |
| | | /** |
| | | * 拣料、并板、盘点再入库 拆垛位置 |
| | | */ |
| | |
| | | continue; |
| | | } |
| | | |
| | | if (staProtocol.isAutoing() && staProtocol.isLoading() && staProtocol.isPakMk() && staProtocol.getWorkNo()==0 && !staProtocol.isOutEnable() && staProtocol.isInEnable()) { |
| | | WrkMast wrkMast = wrkMastMapper.selectPakInStep4(staProtocol.getSiteId(),"3"); |
| | | if (wrkMast == null) { |
| | | // if (staProtocol.isAutoing() && staProtocol.isLoading() && staProtocol.isPakMk() && staProtocol.getWorkNo()==0) { |
| | | // WrkMast wrkMast = wrkMastMapper.selectPakInStep4(staProtocol.getSiteId(),"3"); |
| | | // if (wrkMast == null) { |
| | | // WrkMast wrkMast1 = wrkMastMapper.selectPakInStep5(staProtocol.getSiteId(),"3"); |
| | | // if (Cools.isEmpty(wrkMast1) && staProtocol.isEmptyMk()){ |
| | | // WrkMastSta wrkMastSta = wrkMastStaMapper.selectByWrkNo(staProtocol.getSiteId() + 19999L); |
| | | // if (Cools.isEmpty(wrkMastSta)){ |
| | | // WrkMastSta wrkMastSta1 = new WrkMastSta(new Date(),staProtocol.getSiteId()); |
| | | // wrkMastSta1.setType(2); |
| | | // wrkMastSta1.setWrkType(1); |
| | | // wrkMastStaMapper.insert(wrkMastSta1); |
| | | // } |
| | | // } |
| | | // } |
| | | // } else |
| | | if (staProtocol.isAutoing() && staProtocol.isLoading() && staProtocol.isEmptyMk() && staProtocol.isPakMk() && staProtocol.getWorkNo()>0) { |
| | | // WrkMast wrkMast = wrkMastMapper.selectPakInStep4(staProtocol.getSiteId(),"3"); |
| | | WrkMast wrkMast = wrkMastMapper.selectPakInStep3(staProtocol.getWorkNo()); |
| | | if (wrkMast == null || (wrkMast.getSheetNo().equals("3") && wrkMast.getIoType()==101)) { |
| | | WrkMast wrkMast1 = wrkMastMapper.selectPakInStep5(staProtocol.getSiteId(),"3"); |
| | | if (Cools.isEmpty(wrkMast1) && staProtocol.isEmptyMk()){ |
| | | WrkMastSta wrkMastSta = wrkMastStaMapper.selectByWrkNo(staProtocol.getSiteId() + 19999L); |
| | |
| | | } else if (shallowLoc.getLocSts().equals("F") || shallowLoc.getLocSts().equals("D")) { |
| | | // 此标记避免多次执行移库任务 |
| | | if (Cools.isEmpty(wrkMast.getUpdMk()) || "N".equals(wrkMast.getUpdMk())) { |
| | | wrkMast.setUpdMk("Y"); |
| | | wrkMast.setIoPri(14D); |
| | | wrkMastMapper.updateById(wrkMast); |
| | | // 生成工作档,将浅库位移转到新的库位中 |
| | | moveLocForDeepLoc(slave, shallowLoc); |
| | | // wrkMast.setUpdMk("Y"); |
| | | // wrkMast.setIoPri(14D); |
| | | // wrkMastMapper.updateById(wrkMast); |
| | | // // 生成工作档,将浅库位移转到新的库位中 |
| | | // moveLocForDeepLoc(slave, shallowLoc); |
| | | if (moveLocForDeepLoc(slave, shallowLoc)){ |
| | | wrkMast.setUpdMk("Y"); |
| | | wrkMast.setIoPri(14D); |
| | | wrkMastMapper.updateById(wrkMast); |
| | | } |
| | | // 生成工作档、改变浅库位的源库/目标库 库位状态、下发堆垛机命令(立马执行) |
| | | // moveLocForDeepLocPakin(slave, shallowLoc, wrkMast); |
| | | } |
| | |
| | | continue; |
| | | } |
| | | if (staProtocol.isAutoing() && staProtocol.isLoading() && staProtocol.getWorkNo() > 0 && staProtocol.isInEnable() |
| | | && staDetl.getCanining() != null && staDetl.getCanining().equals("Y")) { |
| | | && staDetl.getCanining() != null && staDetl.getCanining().equals("Y") && staDetl.getWrkNo().equals(wrkMast.getWrkNo())) { |
| | | flag = true; |
| | | } |
| | | if (!flag) { |
| | |
| | | } else if (shallowLoc.getLocSts().equals("F") || shallowLoc.getLocSts().equals("D")) { |
| | | // 此标记避免多次执行移库任务 |
| | | if (Cools.isEmpty(wrkMast.getUpdMk()) || "N".equals(wrkMast.getUpdMk())) { |
| | | wrkMast.setUpdMk("Y"); |
| | | wrkMast.setIoPri(14D); |
| | | wrkMastMapper.updateById(wrkMast); |
| | | // 生成工作档,将浅库位移转到新的库位中 |
| | | moveLocForDeepLoc(slave, shallowLoc); |
| | | // wrkMast.setUpdMk("Y"); |
| | | // wrkMast.setIoPri(14D); |
| | | // wrkMastMapper.updateById(wrkMast); |
| | | // // 生成工作档,将浅库位移转到新的库位中 |
| | | // moveLocForDeepLoc(slave, shallowLoc); |
| | | |
| | | if (moveLocForDeepLoc(slave, shallowLoc)){ |
| | | wrkMast.setUpdMk("Y"); |
| | | wrkMast.setIoPri(14D); |
| | | wrkMastMapper.updateById(wrkMast); |
| | | } |
| | | // 生成工作档、改变浅库位的源库/目标库 库位状态、下发堆垛机命令(立马执行) |
| | | // moveLocForDeepLocPakin(slave, shallowLoc, wrkMast); |
| | | } |
| | |
| | | // if (Cools.isEmpty(wrkMast.getUpdMk()) || "N".equals(wrkMast.getUpdMk()) |
| | | // || Cools.isEmpty(waitWrkMast)) { |
| | | if (Cools.isEmpty(waitWrkMast)) { |
| | | wrkMast.setUpdMk("Y"); |
| | | wrkMastMapper.updateById(wrkMast); |
| | | // 生成工作档,将浅库位移转到新的库位中 |
| | | moveLocForDeepLoc(slave, shallowLoc); |
| | | // wrkMast.setUpdMk("Y"); |
| | | // wrkMastMapper.updateById(wrkMast); |
| | | // // 生成工作档,将浅库位移转到新的库位中 |
| | | // moveLocForDeepLoc(slave, shallowLoc); |
| | | |
| | | if (moveLocForDeepLoc(slave, shallowLoc)){ |
| | | wrkMast.setUpdMk("Y"); |
| | | // wrkMast.setIoPri(14D); |
| | | wrkMastMapper.updateById(wrkMast); |
| | | } |
| | | } |
| | | log.error("{}任务出库失败,浅库位堵塞!浅库位号:{}", wrkMast.getWrkNo(), shallowLocNo); |
| | | continue; |
| | |
| | | log.error("查询工作档数据不符合条件--入出类型/站点, 工作号={},源库位={},入出类型={}", wrkMast.getWrkNo(), wrkMast.getSourceLocNo(), wrkMast.getIoType()); |
| | | continue; |
| | | } |
| | | //退库模式跳过118、119出库任务 |
| | | if (wrkMast.getStaNo()==118 || wrkMast.getStaNo()==119){ |
| | | RgvOneSign rgvOneSign = rgvOneSignMapper.selectOneSign("oneSign"); |
| | | if (Cools.isEmpty(rgvOneSign) || rgvOneSign.getRgvOneSign()==1){ |
| | | continue; |
| | | } |
| | | } |
| | | // 获取源库位信息 |
| | | LocMast sourceSta = locMastService.selectById(wrkMast.getSourceLocNo()); |
| | | if (!sourceSta.getLocSts().equals("R") && !sourceSta.getLocSts().equals("P")) { |
| | |
| | | // if (Cools.isEmpty(wrkMast.getUpdMk()) || "N".equals(wrkMast.getUpdMk()) |
| | | // || Cools.isEmpty(waitWrkMast)) { |
| | | if (Cools.isEmpty(waitWrkMast)) { |
| | | wrkMast.setUpdMk("Y"); |
| | | wrkMastMapper.updateById(wrkMast); |
| | | // 生成工作档,将浅库位移转到新的库位中 |
| | | moveLocForDeepLoc(slave, shallowLoc); |
| | | // wrkMast.setUpdMk("Y"); |
| | | // wrkMastMapper.updateById(wrkMast); |
| | | // // 生成工作档,将浅库位移转到新的库位中 |
| | | // moveLocForDeepLoc(slave, shallowLoc); |
| | | |
| | | if (moveLocForDeepLoc(slave, shallowLoc)){ |
| | | wrkMast.setUpdMk("Y"); |
| | | // wrkMast.setIoPri(14D); |
| | | wrkMastMapper.updateById(wrkMast); |
| | | } |
| | | } |
| | | log.error("{}任务出库失败,浅库位堵塞!浅库位号:{}", wrkMast.getWrkNo(), shallowLocNo); |
| | | continue; |
| | |
| | | */ |
| | | public synchronized void storeEmptyPlt3() { |
| | | try{ |
| | | RgvOneSign rgvOneSign = rgvOneSignMapper.selectOneSign("oneSign"); |
| | | if (Cools.isEmpty(rgvOneSign) || rgvOneSign.getRgvOneSign()==1){ |
| | | return; |
| | | } |
| | | for (RgvSlave rgvSlave:slaveProperties.getRgv()) { |
| | | RgvThread rgvThread = (RgvThread) SlaveConnection.get(SlaveType.Rgv, rgvSlave.getId()); |
| | | RgvProtocol rgvProtocol = rgvThread.getRgvProtocol(); |
| | |
| | | && rgvProtocol.getStatusType1() == RgvStatusType.IDLE |
| | | && rgvProtocol.getStatusType2() == RgvStatusType.IDLE |
| | | && rgvProtocol.getTaskNo1()==0 && rgvProtocol.getTaskNo2()==0 |
| | | && (rgvProtocol.getLoaded2()==2 || rgvProtocol.getLoaded2()==3 ) ////0 无物;1 一层无物二层有物 ;2一层有物二层无物 (只能满放);3 1、2层都有物 4:()只允许拆盘 |
| | | // && (rgvProtocol.getLoaded2()==2 || rgvProtocol.getLoaded2()==3 ) ////0 无物;1 一层无物二层有物 ;2一层有物二层无物 (只能满放);3 1、2层都有物 4:()只允许拆盘 |
| | | && rgvProtocol.getLoaded2()==3 ////0 无物;1 一层无物二层有物 ;2一层有物二层无物 (只能满放);3 1、2层都有物 4:()只允许拆盘 |
| | | ) { |
| | | try { |
| | | WrkMast wrkMast1 = wrkMastMapper.selectPakOutStep3(122); |
| | |
| | | param.setIoType(10); |
| | | param.setSourceStaNo(122); |
| | | param.setLocType1((short)1); |
| | | param.setRgvNo(rgvProtocol.getRgvNo()); |
| | | String response = new HttpHandler.Builder() |
| | | .setUri(wmsUrl) |
| | | .setPath("/rpc/pakin/empty/loc/v1") |
| | |
| | | DevpThread devpThread = (DevpThread) SlaveConnection.get(SlaveType.Devp, led.getDevpPlcId()); |
| | | // 命令集合 |
| | | List<LedCommand> commands = new ArrayList<>(); |
| | | // 工作档集合 |
| | | String orderNo = null; |
| | | // 工作档集合 |
| | | List<WrkMast> wrkMasts = new ArrayList<>(); |
| | | for (Integer staNo : led.getStaArr()) { |
| | | // 获取叉车站点 |
| | |
| | | ledCommand.setTitle("空板出库"); |
| | | ledCommand.setEmptyMk(true); |
| | | break; |
| | | case 212: |
| | | ledCommand.setTitle("空板出库"); |
| | | ledCommand.setEmptyMk(true); |
| | | break; |
| | | default: |
| | | log.error("任务入出库类型错误!!![工作号:{}] [入出库类型:{}]", wrkMast.getWrkNo(), wrkMast.getIoType()); |
| | | break; |
| | |
| | | // ledCommand.setSourceStaNo(wrkMast.getSourceStaNo()); |
| | | if (wrkMast.getIoType() != 110 && wrkMast.getIoType() != 10) { |
| | | List<WrkDetl> wrkDetls = wrkDetlService.findByWorkNo(wrkMast.getWrkNo()); |
| | | wrkDetls.forEach(wrkDetl -> ledCommand.getMatDtos().add(new MatDto(wrkDetl))); |
| | | if (Cools.isEmpty(wrkDetls)){ |
| | | continue; |
| | | } |
| | | Integer count1 = wrkDetlService.count1(); |
| | | Integer count11 = wrkDetlService.count11(); |
| | | Integer count2 = wrkDetlService.count2(wrkDetls.get(0).getOrderNo()); |
| | | Integer count3 = wrkDetlService.count3(); |
| | | wrkDetls.forEach(wrkDetl -> ledCommand.getMatDtos().add(new MatDto(wrkDetl,count1+count11,count2,count3))); |
| | | } |
| | | commands.add(ledCommand); |
| | | } |
| | |
| | | * 因双深库位阻塞,对浅库位进行移转(立即执行版) |
| | | * tip:同步 |
| | | */ |
| | | private synchronized void moveLocForDeepLoc(CrnSlave crn, LocMast shallowLoc) { |
| | | private synchronized boolean moveLocForDeepLoc(CrnSlave crn, LocMast shallowLoc) { |
| | | try { |
| | | List<Integer> rows = locMastService.queryDistinctRow(crn.getId()); |
| | | LocMast loc = null; |
| | |
| | | |
| | | if (null == loc) { |
| | | log.error("双深库位 --- 浅库位阻塞异常! 待移转浅库位:" + shallowLoc.getLocNo()); |
| | | throw new CoolException("双深库位 --- 浅库位阻塞异常! 待移转浅库位:" + shallowLoc.getLocNo()); |
| | | } |
| | | |
| | | // 获取工作号 |
| | | int workNo = commonService.getWorkNo(0); |
| | | // 保存工作档 |
| | | WrkMast wrkMast = new WrkMast(); |
| | | wrkMast.setWrkNo(workNo); |
| | | wrkMast.setIoTime(new Date()); |
| | | wrkMast.setWrkSts(11L); // 工作状态:11.生成出库ID |
| | | wrkMast.setIoType(11); // 入出库状态: 11.库格移载 |
| | | wrkMast.setIoPri(13D); |
| | | wrkMast.setCrnNo(crn.getId()); |
| | | wrkMast.setSourceLocNo(shallowLoc.getLocNo()); // 源库位 |
| | | wrkMast.setLocNo(loc.getLocNo()); // 目标库位 |
| | | wrkMast.setFullPlt(shallowLoc.getFullPlt()); // 满板 |
| | | wrkMast.setPicking("N"); // 拣料 |
| | | wrkMast.setExitMk("N"); // 退出 |
| | | wrkMast.setEmptyMk(shallowLoc.getLocSts().equals("D") ? "Y" : "N"); // 空板 |
| | | wrkMast.setBarcode(shallowLoc.getBarcode()); // 托盘码 |
| | | wrkMast.setLinkMis("N"); |
| | | wrkMast.setAppeTime(new Date()); |
| | | wrkMast.setModiTime(new Date()); |
| | | int res = wrkMastMapper.insert(wrkMast); |
| | | if (res == 0) { |
| | | throw new CoolException("保存工作档失败"); |
| | | } |
| | | // 工作档明细保存 |
| | | if (shallowLoc.getLocSts().equals("F")) { |
| | | List<LocDetl> locDetls = locDetlService.selectList(new EntityWrapper<LocDetl>().eq("loc_no", shallowLoc.getLocNo())); |
| | | for (LocDetl locDetl : locDetls) { |
| | | WrkDetl wrkDetl = new WrkDetl(); |
| | | wrkDetl.setWrkNo(workNo); |
| | | wrkDetl.setIoTime(new Date()); |
| | | wrkDetl.setAnfme(locDetl.getAnfme()); |
| | | VersionUtils.setWrkDetl(wrkDetl, locDetl); // 版本控制 |
| | | wrkDetl.setAppeTime(new Date()); |
| | | wrkDetl.setModiTime(new Date()); |
| | | if (!wrkDetlService.insert(wrkDetl)) { |
| | | throw new CoolException("保存工作档明细失败"); |
| | | return false; |
| | | // throw new CoolException("双深库位 --- 浅库位阻塞异常! 待移转浅库位:" + shallowLoc.getLocNo()); |
| | | } else { |
| | | // 获取工作号 |
| | | int workNo = commonService.getWorkNo(0); |
| | | // 保存工作档 |
| | | WrkMast wrkMast = new WrkMast(); |
| | | wrkMast.setWrkNo(workNo); |
| | | wrkMast.setIoTime(new Date()); |
| | | wrkMast.setWrkSts(11L); // 工作状态:11.生成出库ID |
| | | wrkMast.setIoType(11); // 入出库状态: 11.库格移载 |
| | | wrkMast.setIoPri(13D); |
| | | wrkMast.setCrnNo(crn.getId()); |
| | | wrkMast.setSourceLocNo(shallowLoc.getLocNo()); // 源库位 |
| | | wrkMast.setLocNo(loc.getLocNo()); // 目标库位 |
| | | wrkMast.setFullPlt(shallowLoc.getFullPlt()); // 满板 |
| | | wrkMast.setPicking("N"); // 拣料 |
| | | wrkMast.setExitMk("N"); // 退出 |
| | | wrkMast.setEmptyMk(shallowLoc.getLocSts().equals("D") ? "Y" : "N"); // 空板 |
| | | wrkMast.setBarcode(shallowLoc.getBarcode()); // 托盘码 |
| | | wrkMast.setLinkMis("N"); |
| | | wrkMast.setAppeTime(new Date()); |
| | | wrkMast.setModiTime(new Date()); |
| | | int res = wrkMastMapper.insert(wrkMast); |
| | | if (res == 0) { |
| | | log.error("双深库位 --- 浅库位阻塞异常! ====>保存工作档失败"); |
| | | return true; |
| | | // throw new CoolException("保存工作档失败"); |
| | | } |
| | | // 工作档明细保存 |
| | | if (shallowLoc.getLocSts().equals("F")) { |
| | | List<LocDetl> locDetls = locDetlService.selectList(new EntityWrapper<LocDetl>().eq("loc_no", shallowLoc.getLocNo())); |
| | | for (LocDetl locDetl : locDetls) { |
| | | WrkDetl wrkDetl = new WrkDetl(); |
| | | wrkDetl.setWrkNo(workNo); |
| | | wrkDetl.setIoTime(new Date()); |
| | | wrkDetl.setAnfme(locDetl.getAnfme()); |
| | | VersionUtils.setWrkDetl(wrkDetl, locDetl); // 版本控制 |
| | | wrkDetl.setAppeTime(new Date()); |
| | | wrkDetl.setModiTime(new Date()); |
| | | if (!wrkDetlService.insert(wrkDetl)) { |
| | | log.error("双深库位 --- 浅库位阻塞异常! ====>保存工作档明细失败"); |
| | | return true; |
| | | // throw new CoolException("保存工作档明细失败"); |
| | | } |
| | | } |
| | | } |
| | | } |
| | | // 修改源库位状态 |
| | | if (shallowLoc.getLocSts().equals("D") || shallowLoc.getLocSts().equals("F")) { |
| | | shallowLoc.setLocSts("R"); // R.出库预约 |
| | | shallowLoc.setModiTime(new Date()); |
| | | if (!locMastService.updateById(shallowLoc)) { |
| | | throw new CoolException("更新源库位状态失败"); |
| | | // 修改源库位状态 |
| | | if (shallowLoc.getLocSts().equals("D") || shallowLoc.getLocSts().equals("F")) { |
| | | shallowLoc.setLocSts("R"); // R.出库预约 |
| | | shallowLoc.setModiTime(new Date()); |
| | | if (!locMastService.updateById(shallowLoc)) { |
| | | log.error("双深库位 --- 浅库位阻塞异常! ====>更新源库位状态失败"); |
| | | return true; |
| | | // throw new CoolException("更新源库位状态失败"); |
| | | } |
| | | } else { |
| | | log.error("双深库位 --- 浅库位阻塞异常! ====>源库位出库失败"); |
| | | return true; |
| | | // throw new CoolException("源库位出库失败"); |
| | | } |
| | | } else { |
| | | throw new CoolException("源库位出库失败"); |
| | | } |
| | | // 修改目标库位状态 |
| | | if (loc.getLocSts().equals("O")) { |
| | | loc.setLocSts("S"); // S.入库预约 |
| | | loc.setModiTime(new Date()); |
| | | if (!locMastService.updateById(loc)) { |
| | | throw new CoolException("更新目标库位状态失败"); |
| | | // 修改目标库位状态 |
| | | if (loc.getLocSts().equals("O")) { |
| | | loc.setLocSts("S"); // S.入库预约 |
| | | loc.setModiTime(new Date()); |
| | | if (!locMastService.updateById(loc)) { |
| | | log.error("双深库位 --- 浅库位阻塞异常! ====>更新目标库位状态失败"); |
| | | return true; |
| | | // throw new CoolException("更新目标库位状态失败"); |
| | | } |
| | | } else { |
| | | log.error("双深库位 --- 浅库位阻塞异常! ====>移转失败"); |
| | | return true; |
| | | // throw new CoolException("移转失败"); |
| | | } |
| | | } else { |
| | | throw new CoolException("移转失败"); |
| | | } |
| | | |
| | | } catch (Exception e) { |
| | | log.error("双深库位阻塞,对浅库位进行移转失败", e); |
| | | e.printStackTrace(); |
| | | TransactionAspectSupport.currentTransactionStatus().setRollbackOnly(); |
| | | return true; |
| | | // e.printStackTrace(); |
| | | // TransactionAspectSupport.currentTransactionStatus().setRollbackOnly(); |
| | | } |
| | | return true; |
| | | } |
| | | |
| | | // /** |
| | |
| | | */ |
| | | public synchronized void stackingCompletionDriveTray() { |
| | | try { |
| | | int[] staNos=new int[]{216,220,123};//(3个入库站点,1楼1个退货码垛站,2楼两个入库码垛站) |
| | | int[] staNos=new int[]{215,219};//(2楼两个入库码垛站) |
| | | for (int staNo : staNos){ |
| | | BasDevp basDevp = basDevpService.selectById(staNo); |
| | | if (basDevp.getWrkNo()!=9992 || Cools.isEmpty(basDevp.getBarcode())){ |
| | | if ((basDevp.getWrkNo()!=0 && (basDevp.getWrkNo()<9900 || basDevp.getWrkNo()>9999)) || Cools.isEmpty(basDevp.getBarcode())){ |
| | | continue; |
| | | } |
| | | Integer zpallet = waitPakinMapper.selectCount(new EntityWrapper<WaitPakin>().eq("zpallet", basDevp.getBarcode()).eq("status","N")); |
| | |
| | | && staProtocol.isLoading() |
| | | && staProtocol.isInEnable() |
| | | && !staProtocol.isEmptyMk() |
| | | && staProtocol.getWorkNo() == 9992 |
| | | && (basDevp.getWrkNo()==0 || (basDevp.getWrkNo()>=9900 && basDevp.getWrkNo()<=9999)) |
| | | ) {//&& staProtocol.isPakMk() && !Cools.isEmpty(barcode)) { |
| | | |
| | | staProtocol.setWorkNo(9999); |
| | | staProtocol.setStaNo(staNo + 1); |
| | | int workNo = commonService.getWorkNo(5); |
| | | staProtocol.setWorkNo(workNo); |
| | | staProtocol.setStaNo(staNo + 2); |
| | | devpThread.setPakMk(staProtocol.getSiteId(), false); |
| | | boolean result = MessageQueue.offer(SlaveType.Devp, devpThread.getSlave().getId(), new Task(2, staProtocol)); |
| | | if (!result) { |
| | |
| | | if (Cools.isEmpty(basDevp) || basDevp.getReportSign()!=1){ |
| | | continue; |
| | | } |
| | | if (basDevp.getWrkNo()!=0 && (basDevp.getWrkNo()<9900 || basDevp.getWrkNo()>9999)){ |
| | | continue; |
| | | } |
| | | // if (basDevp.getWrkNo()!=0 && (basDevp.getWrkNo()<9900 || basDevp.getWrkNo()>9999)){ |
| | | // continue; |
| | | // } |
| | | WrkMast wrkMast = wrkMastMapper.selectWrkMastUnstackingOne202(staNo); |
| | | if (Cools.isEmpty(wrkMast)){ |
| | | continue; |
| | |
| | | // if (inSta.getStaNo() == 203 && devpThread.ioModeOf2F == IoModeType.PAKOUT_MODE) { |
| | | // continue; |
| | | // } |
| | | |
| | | if (staProtocol.isEmptyMk()){ |
| | | log.info("{}站点无物,异常!",staNo); |
| | | continue; |
| | | } |
| | | if (!staProtocol.isLoading()){ |
| | | log.info("{}站点无物,异常!",staNo); |
| | | continue; |
| | | } |
| | | // 判断是否满足入库条件 |
| | | if (staProtocol.isAutoing() |
| | | && staProtocol.isLoading() |
| | | && staProtocol.isInEnable() |
| | | && (staProtocol.getWorkNo() == 0 || (staProtocol.getWorkNo()>9899 && staProtocol.getWorkNo()<10000)) |
| | | ) {//&& staProtocol.isPakMk() && !Cools.isEmpty(barcode)) { |
| | | |
| | | if (staProtocol.isAutoing() && staProtocol.getWorkNo() == 0) {//&& staProtocol.isPakMk() && !Cools.isEmpty(barcode)) { |
| | | // && staProtocol.isInEnable() |
| | | //任务完成 |
| | | boolean result1 = MessageQueue.offer(SlaveType.Devp, devpThread.getSlave().getId(), new Task(3, staProtocol)); |
| | | Thread.sleep(100); |
| | | |
| | | staProtocol.setWorkNo(wrkMast.getWrkNo()); |
| | | staProtocol.setStaNo(144); |
| | | devpThread.setPakMk(staProtocol.getSiteId(), false); |
| | | boolean result = MessageQueue.offer(SlaveType.Devp, devpThread.getSlave().getId(), new Task(2, staProtocol)); |
| | | // boolean result1 = MessageQueue.offer(SlaveType.Devp, devpThread.getSlave().getId(), new Task(3, staProtocol)); |
| | | // Thread.sleep(100); |
| | | StaProtocol staProtocolnew = new StaProtocol(); |
| | | staProtocolnew.setSiteId(staProtocol.getSiteId()); |
| | | staProtocolnew.setWorkNo(wrkMast.getWrkNo()); |
| | | staProtocolnew.setStaNo(144); |
| | | devpThread.setPakMk(staProtocolnew.getSiteId(), false); |
| | | boolean result = MessageQueue.offer(SlaveType.Devp, devpThread.getSlave().getId(), new Task(2, staProtocolnew)); |
| | | if (!result) { |
| | | throw new CoolException("更新plc站点信息失败==>驱动码垛位托盘前进失败!"); |
| | | } |
| | | wrkMast.setWrkSts(52L); |
| | | wrkMastMapper.updateById(wrkMast); |
| | | Thread.sleep(100); |
| | | // Thread.sleep(100); |
| | | |
| | | //任务完成 |
| | | boolean result2 = MessageQueue.offer(SlaveType.Devp, devpThread.getSlave().getId(), new Task(4, staProtocol)); |
| | | // boolean result2 = MessageQueue.offer(SlaveType.Devp, devpThread.getSlave().getId(), new Task(4, staProtocol)); |
| | | |
| | | } |
| | | } |
| | |
| | | } |
| | | |
| | | /** |
| | | * 其他 ===>> 码垛完成驱动托盘进入下一步 |
| | | * 其他 ===>> 码垛完成驱动托盘进入下一步 2===》3 |
| | | */ |
| | | public synchronized void stackingCompletionDriveTrayOk2() { |
| | | for (DevpSlave devp : slaveProperties.getDevp()) { |
| | |
| | | staProtocol = staProtocol.clone(); |
| | | } |
| | | |
| | | if (staProtocol.isAutoing() && staProtocol.isLoading() && staProtocol.isPakMk() && staProtocol.getWorkNo()!=0 && staProtocol.isOutEnable()) {// |
| | | if (staProtocol.isAutoing() && staProtocol.isLoading() && staProtocol.isPakMk() && staProtocol.getWorkNo()!=0) {// |
| | | WrkMast wrkMast = wrkMastMapper.selectPakInStep3(staProtocol.getWorkNo()); |
| | | |
| | | if (wrkMast == null) { |
| | |
| | | // 无拣料数据 |
| | | continue; |
| | | } |
| | | if (!wrkMast.getSheetNo().equals("2") || wrkMast.getIoType()<100 || wrkMast.getWrkSts()!=14){ |
| | | if (Cools.isEmpty(wrkMast.getSheetNo()) || !wrkMast.getSheetNo().equals("2") || wrkMast.getIoType()<100 || wrkMast.getWrkSts()!=14){ |
| | | continue; |
| | | } |
| | | if (wrkMast.getIoType()==101){ |
| | | //任务完成 |
| | | boolean result1 = MessageQueue.offer(SlaveType.Devp, devpThread.getSlave().getId(), new Task(3, staProtocol)); |
| | | // boolean result1 = MessageQueue.offer(SlaveType.Devp, devpThread.getSlave().getId(), new Task(3, staProtocol)); |
| | | wrkMast.setSheetNo("3"); |
| | | wrkMastMapper.updateById(wrkMast); |
| | | }else { |
| | |
| | | continue; |
| | | } |
| | | //任务完成 |
| | | boolean result1 = MessageQueue.offer(SlaveType.Devp, devpThread.getSlave().getId(), new Task(3, staProtocol)); |
| | | // boolean result1 = MessageQueue.offer(SlaveType.Devp, devpThread.getSlave().getId(), new Task(3, staProtocol)); |
| | | wrkMast.setSheetNo("3"); |
| | | wrkMastMapper.updateById(wrkMast); |
| | | |
| | | try{ |
| | | Thread.sleep(100); |
| | | }catch (Exception e){ |
| | | // try{ |
| | | // Thread.sleep(100); |
| | | // }catch (Exception e){ |
| | | // |
| | | // } |
| | | |
| | | } |
| | | |
| | | boolean result2 = MessageQueue.offer(SlaveType.Devp, devpThread.getSlave().getId(), new Task(4, staProtocol)); |
| | | // boolean result2 = MessageQueue.offer(SlaveType.Devp, devpThread.getSlave().getId(), new Task(4, staProtocol)); |
| | | |
| | | } |
| | | } |
| | |
| | | staProtocol = staProtocol.clone(); |
| | | } |
| | | |
| | | StaProtocol staProtocol147 = devpThread.getStation().get(147); |
| | | if (staProtocol147 == null) { |
| | | continue; |
| | | } else { |
| | | staProtocol147 = staProtocol147.clone(); |
| | | } |
| | | |
| | | if (!staProtocol.isLoading()){ |
| | | log.info("{}站点无物,异常!",staNo); |
| | | continue; |
| | | } |
| | | |
| | | if (staProtocol147.isLoading()){ |
| | | log.info("{}站点有物!",staProtocol147.getSiteId()); |
| | | continue; |
| | | } |
| | | // 判断是否满足入库条件 |
| | |
| | | && staProtocol.isLoading() |
| | | && !staProtocol.isEmptyMk() |
| | | ) { |
| | | |
| | | boolean result3 = MessageQueue.offer(SlaveType.Devp, 1, new Task(3, staProtocol147)); |
| | | |
| | | staProtocol.setWorkNo(wrkMast.getWrkNo()); |
| | | staProtocol.setStaNo(wrkMast.getStaNo()); |
| | | devpThread.setPakMk(staProtocol.getSiteId(), false); |
| | |
| | | if (!result) { |
| | | throw new CoolException("更新plc站点信息失败==>驱动码垛位托盘前进失败!"); |
| | | } |
| | | |
| | | wrkMast.setSheetNo("5"); |
| | | wrkMastMapper.updateById(wrkMast); |
| | | |
| | | boolean result4 = MessageQueue.offer(SlaveType.Devp, 1, new Task(4, staProtocol147)); |
| | | |
| | | } |
| | | } |
| | | }catch (Exception e){ |
| | |
| | | for (int staNo : staNos){ |
| | | BasDevp basDevp = basDevpService.selectById(staNo); |
| | | BasDevp basDevp135 = basDevpService.selectById(135); |
| | | if (basDevp.getWrkNo()==0 || (basDevp.getWrkNo()<10000 && basDevp.getWrkNo()>9899) ){ |
| | | if (basDevp.getWrkNo()==0){ |
| | | continue; |
| | | } |
| | | if (basDevp135.getReportSign()!=0){ |
| | | continue; |
| | | } |
| | | BasDevp basDevp121 = basDevpService.selectById(121); |
| | | if (basDevp121.getReportSign()!=0){ |
| | | continue; |
| | | } |
| | | BasDevp basDevp120 = basDevpService.selectById(120); |
| | | if (basDevp120.getReportSign()!=0){ |
| | | continue; |
| | | } |
| | | WrkMast wrkMast131 = wrkMastMapper.selectWrkMastUnstackingOne202Two(131); |
| | |
| | | } else { |
| | | staProtocol135 = staProtocol135.clone(); |
| | | } |
| | | if (staProtocol135.getWorkNo()<9900 || staProtocol135.getWorkNo()>9999 || staProtocol135.getWorkNo()==0 |
| | | || !staProtocol135.isLoading() || !staProtocol135.isAutoing()){ |
| | | if ( staProtocol135.getWorkNo()!=0 |
| | | || !staProtocol135.isLoading() || !staProtocol135.isAutoing() || !staProtocol135.isEmptyMk()){ |
| | | continue; |
| | | } |
| | | StaProtocol staProtocol = devpThread.getStation().get(staNo); |
| | |
| | | if (!staProtocol.isLoading()){ |
| | | continue; |
| | | } |
| | | StaProtocol staProtocol120 = devpThread.getStation().get(120); |
| | | if (staProtocol120 == null) { |
| | | continue; |
| | | } else { |
| | | staProtocol120 = staProtocol120.clone(); |
| | | } |
| | | |
| | | if (staProtocol120.isLoading()){ |
| | | continue; |
| | | } |
| | | StaProtocol staProtocol121 = devpThread.getStation().get(121); |
| | | if (staProtocol121 == null) { |
| | | continue; |
| | | } else { |
| | | staProtocol121 = staProtocol121.clone(); |
| | | } |
| | | |
| | | if (staProtocol121.isLoading()){ |
| | | continue; |
| | | } |
| | | // if (!staProtocol.getWorkNo().equals(wrkMast131.getWrkNo())){ |
| | | // log.info("站点工作号={} 与贴标工作号={} 不一致,异常!",staProtocol.getWorkNo(),wrkMast131.getWrkNo().shortValue()); |
| | | // } |
| | |
| | | && staProtocol.isLoading() |
| | | && basDevp.getReportSign()==0 |
| | | ) {//&& staProtocol.isPakMk() && !Cools.isEmpty(barcode)) { |
| | | if (true){ |
| | | return; |
| | | } |
| | | // if (true){ |
| | | // return; |
| | | // } |
| | | |
| | | //任务完成 |
| | | boolean result1 = MessageQueue.offer(SlaveType.Devp, devpThread.getSlave().getId(), new Task(3, staProtocol135)); |
| | | try{ |
| | | Thread.sleep(100); |
| | | }catch (Exception e){ } |
| | | // boolean result1 = MessageQueue.offer(SlaveType.Devp, devpThread.getSlave().getId(), new Task(3, staProtocol135)); |
| | | // try{ |
| | | // Thread.sleep(100); |
| | | // }catch (Exception e){ } |
| | | basDevp135.setReportSign(2); |
| | | basDevpService.updateById(basDevp135); |
| | | staProtocol135.setWorkNo(32222); |
| | | staProtocol135.setStaNo(144); |
| | | devpThread.setPakMk(staProtocol135.getSiteId(), false); |
| | | boolean result = MessageQueue.offer(SlaveType.Devp, devpThread.getSlave().getId(), new Task(2, staProtocol135)); |
| | | int workNo = commonService.getWorkNo(5); |
| | | |
| | | StaProtocol staProtocolnew = new StaProtocol(); |
| | | staProtocolnew.setSiteId(staProtocol135.getSiteId()); |
| | | staProtocolnew.setWorkNo(workNo); |
| | | staProtocolnew.setStaNo(144); |
| | | |
| | | devpThread.setPakMk(staProtocolnew.getSiteId(), false); |
| | | boolean result = MessageQueue.offer(SlaveType.Devp, devpThread.getSlave().getId(), new Task(2, staProtocolnew)); |
| | | if (!result) { |
| | | throw new CoolException("更新plc站点信息失败==>驱动码垛位托盘前进失败!"); |
| | | } |
| | | boolean result2 = MessageQueue.offer(SlaveType.Devp, devpThread.getSlave().getId(), new Task(4, staProtocol135)); |
| | | // boolean result2 = MessageQueue.offer(SlaveType.Devp, devpThread.getSlave().getId(), new Task(4, staProtocol135)); |
| | | |
| | | } |
| | | } |
| | |
| | | log.error("未查到小车执行任务或者执行任务状态不符合!"+wrkMastSta); |
| | | continue; |
| | | } |
| | | WrkMast wrkMast = wrkMastMapper.selectPakInStep3(wrkMastSta.getWrkNo().intValue()); |
| | | if (!Cools.isEmpty(wrkMast)){ |
| | | /* WrkMast wrkMast = wrkMastMapper.selectPakInStep3(wrkMastSta.getWrkNo().intValue()); |
| | | if (!Cools.isEmpty(wrkMast) && wrkMastSta.getWrkType()!=5){ |
| | | Thread.sleep(200); |
| | | DevpThread devpThread = (DevpThread) SlaveConnection.get(SlaveType.Devp, 1); |
| | | SiemensDevpThread devpThread = (SiemensDevpThread) SlaveConnection.get(SlaveType.Devp, 1); |
| | | StaProtocol staProtocol = devpThread.getStation().get(wrkMastSta.getStaEnd()); |
| | | if (staProtocol == null) { |
| | | continue; |
| | | } else { |
| | | staProtocol = staProtocol.clone(); |
| | | } |
| | | if (!staProtocol.isAutoing() || !staProtocol.isLoading()){ |
| | | continue; |
| | | } |
| | |
| | | // }catch (Exception e){ |
| | | // |
| | | // } |
| | | } |
| | | }*/ |
| | | boolean rgvComplete = rgvComplete(rgvProtocol.getRgvNo()); |
| | | if (!rgvComplete){ |
| | | log.error("小车复位失败,小车号{}!",rgvProtocol.getRgvNo()); |
| | |
| | | log.error("未查到小车执行任务或者执行任务状态不符合!"+wrkMastSta); |
| | | continue; |
| | | } |
| | | WrkMast wrkMast = wrkMastMapper.selectPakInStep3(wrkMastSta.getWrkNo().intValue()); |
| | | if (!Cools.isEmpty(wrkMast)){ |
| | | /*WrkMast wrkMast = wrkMastMapper.selectPakInStep3(wrkMastSta.getWrkNo().intValue()); |
| | | if (!Cools.isEmpty(wrkMast) && wrkMastSta.getWrkType()!=5){ |
| | | Thread.sleep(200); |
| | | DevpThread devpThread = (DevpThread) SlaveConnection.get(SlaveType.Devp, 1); |
| | | StaProtocol staProtocol = devpThread.getStation().get(wrkMastSta.getStaEnd()); |
| | |
| | | // }catch (Exception e){ |
| | | // |
| | | // } |
| | | } |
| | | }*/ |
| | | boolean rgvComplete = rgvComplete(rgvProtocol.getRgvNo()); |
| | | if (!rgvComplete){ |
| | | log.error("小车复位失败,小车号{}!",rgvProtocol.getRgvNo()); |
| | |
| | | /** |
| | | * 入出库 ===>> 小车作业下发 |
| | | */ |
| | | public synchronized void rgvIoExecute(Integer sign) { |
| | | public synchronized boolean rgvIoExecute(Integer sign) { |
| | | boolean rgvIoExecuteSign = false; |
| | | try{ |
| | | for (RgvSlave rgvSlave:slaveProperties.getRgv()) { |
| | | // 获取小车信息 |
| | |
| | | switch (sign){ |
| | | //执行小车货物搬运任务 |
| | | case 1: |
| | | signWork = rgvRunWrkMastFullSta(); |
| | | signWork = rgvRunWrkMastFullSta(rgvSlave); |
| | | break; |
| | | //执行小车空板搬运任务 |
| | | case 2://放//拆盘 |
| | | signWork = rgvRunWrkMastEmptyStaPut(); |
| | | signWork = rgvRunWrkMastEmptyStaPut(rgvSlave); |
| | | break; |
| | | case 3://满放 |
| | | signWork = rgvRunWrkMastEmptyStaPutFull(); |
| | | signWork = rgvRunWrkMastEmptyStaPutFull(rgvSlave); |
| | | break; |
| | | case 4://取叠盘 |
| | | signWork = rgvRunWrkMastEmptyStaTake(); |
| | | signWork = rgvRunWrkMastEmptyStaTake(rgvSlave); |
| | | break; |
| | | case 5:////满取 |
| | | signWork = rgvRunWrkMastEmptyStaTakeFull(); |
| | | signWork = rgvRunWrkMastEmptyStaTakeFull(rgvSlave); |
| | | break; |
| | | case 6:////提升 |
| | | // signWork = qwe(); |
| | |
| | | default: |
| | | break; |
| | | } |
| | | } |
| | | for (int signCount = 1;!signWork && signCount<8;signCount++){ |
| | | switch (signCount){ |
| | | case 1://执行小车货物搬运任务 |
| | | signWork = rgvRunWrkMastFullSta(); |
| | | break; |
| | | case 2://放//拆盘 |
| | | signWork = rgvRunWrkMastEmptyStaPut(); |
| | | break; |
| | | case 3://满放 |
| | | signWork = rgvRunWrkMastEmptyStaPutFull(); |
| | | break; |
| | | case 4://取叠盘 |
| | | signWork = rgvRunWrkMastEmptyStaTake(); |
| | | break; |
| | | case 5:////满取 |
| | | signWork = rgvRunWrkMastEmptyStaTakeFull(); |
| | | break; |
| | | case 6:////提升 |
| | | for (int signCount = 1;!signWork && signCount<7;signCount++){ |
| | | switch (signCount){ |
| | | case 1://执行小车货物搬运任务 |
| | | signWork = rgvRunWrkMastFullSta(rgvSlave); |
| | | break; |
| | | case 2://放//拆盘 |
| | | signWork = rgvRunWrkMastEmptyStaPut(rgvSlave); |
| | | break; |
| | | case 3://满放 |
| | | signWork = rgvRunWrkMastEmptyStaPutFull(rgvSlave); |
| | | break; |
| | | case 4://取叠盘 |
| | | signWork = rgvRunWrkMastEmptyStaTake(rgvSlave); |
| | | break; |
| | | case 5:////满取 |
| | | signWork = rgvRunWrkMastEmptyStaTakeFull(rgvSlave); |
| | | break; |
| | | case 6:////提升 |
| | | // signWork = rgvRunWrkMastEmptyStaPut(); |
| | | break; |
| | | default: |
| | | if (sign>6){ |
| | | rgvRunWrkMastEmptyStaAvoidance();//避让 |
| | | signWork = true; |
| | | } |
| | | break; |
| | | break; |
| | | default: |
| | | break; |
| | | } |
| | | } |
| | | }else { |
| | | continue; |
| | | } |
| | | |
| | | if (!rgvIoExecuteSign){ |
| | | rgvIoExecuteSign = signWork; |
| | | } |
| | | } |
| | | // if (!rgvIoExecuteSign){ |
| | | // if (sign>6){ |
| | | // |
| | | // } |
| | | // } |
| | | }catch (Exception e){ |
| | | log.error("RGV小车任务下发报错"+e); |
| | | } |
| | | return rgvIoExecuteSign; |
| | | } |
| | | /** |
| | | * 执行小车搬运任务 |
| | | */ |
| | | public synchronized boolean rgvRunWrkMastFullSta() { |
| | | public synchronized boolean rgvRunWrkMastFullSta(RgvSlave rgvSlave) { |
| | | try{ |
| | | for (RgvSlave rgvSlave:slaveProperties.getRgv()) { |
| | | // for (RgvSlave rgvSlave:slaveProperties.getRgv()) { |
| | | RgvThread rgvThread = (RgvThread) SlaveConnection.get(SlaveType.Rgv, rgvSlave.getId()); |
| | | RgvProtocol rgvProtocol = rgvThread.getRgvProtocol(); |
| | | if (rgvProtocol == null) { |
| | | continue; |
| | | return false; |
| | | } |
| | | BasRgv basRgv = basRgvService.selectById(rgvSlave.getId()); |
| | | if (basRgv == null) { |
| | | log.error("{}号RGV尚未在数据库进行维护!", rgvSlave.getId()); |
| | | continue; |
| | | return false; |
| | | } |
| | | |
| | | // 只有当RGV空闲、自动,工位一无物//rgv可用 |
| | |
| | | BasRgvMap basRgvMap = basRgvMapMapper.selectById(basRgv.getRgvNo()); |
| | | if (basRgvMap == null) { |
| | | log.error("{}号RGV尚未在数据库地图中进行维护!", rgvProtocol.getRgvNo()); |
| | | continue; |
| | | return false; |
| | | } |
| | | List<Integer> route = RouteUtils.getRoute(basRgvMap.getStartRoute(), basRgvMap.getEndRoute()); |
| | | basRgvMap.setNowRoute(rgvProtocol.getRgvPosI()); //更新小车当前位置站点号 |
| | |
| | | continue; |
| | | } |
| | | BasDevp basDevp = basDevpService.selectById(wrkMastSta.getStaEnd()); |
| | | if (!basDevp.getAutoing().equals("Y") || basDevp.getLoading().equals("Y")){ |
| | | if (!basDevp.getAutoing().equals("Y") || basDevp.getLoading().equals("Y") || basDevp.getWrkNo()!=0){ |
| | | continue; |
| | | } |
| | | if (basDevp.getDevNo()>117 && basDevp.getDevNo()<124){ |
| | | if (basDevp.getLoadingSuper().equals("Y")){ |
| | | continue; |
| | | } |
| | | } |
| | | if (basDevp.getDevNo()>=118 && basDevp.getDevNo()<=123){ |
| | | if (!basDevp.getEmptyMk().equals("Y")){ |
| | | continue; |
| | | } |
| | | } |
| | | Date date = new Date(); |
| | | |
| | | SiemensDevpThread devpThread = (SiemensDevpThread) SlaveConnection.get(SlaveType.Devp, rgvSlave.getDevpPlcId()); |
| | | StaProtocol staProtocol = devpThread.getStation().get(basDevp.getDevNo()); |
| | | if (staProtocol == null) { |
| | | log.info(date+"取放任务下发:未查询到站点信息:"+wrkMastSta); |
| | | continue; |
| | | } |
| | | if (!staProtocol.isAutoing() || staProtocol.isLoading() || staProtocol.getWorkNo() != 0){ |
| | | continue; |
| | | } |
| | | if (basDevp.getDevNo()>117 && basDevp.getDevNo()<124){ |
| | | if (staProtocol.isLoadingSuper()){ |
| | | continue; |
| | | } |
| | | } |
| | | if (basDevp.getDevNo()>=118 && basDevp.getDevNo()<=123){ |
| | | if (!staProtocol.isEmptyMk()){ |
| | | continue; |
| | | } |
| | | } |
| | | BasDevp basDevpS = basDevpService.selectById(wrkMastSta.getStaStart()); |
| | | if (!basDevpS.getAutoing().equals("Y") || !basDevpS.getLoading().equals("Y") || basDevpS.getWrkNo()!=wrkMastSta.getWrkNo().intValue()){ |
| | | continue; |
| | | } |
| | | StaProtocol staProtocols = devpThread.getStation().get(basDevpS.getDevNo()); |
| | | if (staProtocols == null) { |
| | | log.info(date+"取放任务下发:未查询到站点信息:"+wrkMastSta); |
| | | continue; |
| | | } |
| | | if (!staProtocols.isAutoing() || !staProtocols.isLoading() || staProtocols.getWorkNo() != wrkMastSta.getWrkNo().intValue()){ |
| | | continue; |
| | | } |
| | | |
| | | |
| | | log.info(date+"取放任务下发:小车工作档:"+wrkMastSta); |
| | | log.info(date+"取放任务下发:目标站状态:"+basDevp); |
| | | boolean sign = rgvTakeFullAll(basRgvMap.getRgvNo(), wrkMastSta); |
| | | if (sign){ |
| | | boolean signMap = rgvMapUpdate(basRgvMap, wrkMastSta.getStaStart(), wrkMastSta.getStaEnd()); |
| | |
| | | break; |
| | | } |
| | | } |
| | | } |
| | | // } |
| | | }catch (Exception e){ |
| | | log.error("3875行执行小车搬运任务下发失败"); |
| | | log.error("3875行"+e); |
| | |
| | | /** |
| | | * 执行小车搬运任务//拆盘 |
| | | */ |
| | | public synchronized boolean rgvRunWrkMastEmptyStaPut() {//拆盘 |
| | | public synchronized boolean rgvRunWrkMastEmptyStaPut(RgvSlave rgvSlave) {//拆盘 |
| | | try{ |
| | | for (RgvSlave rgvSlave:slaveProperties.getRgv()) { |
| | | // for (RgvSlave rgvSlave:slaveProperties.getRgv()) { |
| | | RgvThread rgvThread = (RgvThread) SlaveConnection.get(SlaveType.Rgv, rgvSlave.getId()); |
| | | RgvProtocol rgvProtocol = rgvThread.getRgvProtocol(); |
| | | if (rgvProtocol == null) { |
| | | continue; |
| | | return false; |
| | | } |
| | | BasRgv basRgv = basRgvService.selectById(rgvSlave.getId()); |
| | | if (basRgv == null) { |
| | | log.error("{}号RGV尚未在数据库进行维护!", rgvSlave.getId()); |
| | | continue; |
| | | return false; |
| | | } |
| | | |
| | | // 只有当RGV空闲、自动,工位二有物//rgv可用//拆盘 |
| | |
| | | BasRgvMap basRgvMap = basRgvMapMapper.selectById(rgvProtocol.getRgvNo()); |
| | | if (basRgvMap == null) { |
| | | log.error("{}号RGV尚未在数据库地图中进行维护!", rgvProtocol.getRgvNo()); |
| | | continue; |
| | | return false; |
| | | } |
| | | basRgvMap.setNowRoute(rgvProtocol.getRgvPosI()); //更新小车当前位置站点号 |
| | | List<Integer> route = RouteUtils.getRoute(basRgvMap.getStartRoute(), basRgvMap.getEndRoute());//获取活动范围 |
| | |
| | | boolean sign = false; |
| | | if ( wrkMastSta.getStaEnd()!=0){//放 |
| | | BasDevp basDevp = basDevpService.selectById(wrkMastSta.getStaEnd()); |
| | | if (!basDevp.getAutoing().equals("Y") || basDevp.getLoading().equals("Y")){ |
| | | if (!basDevp.getAutoing().equals("Y") || basDevp.getLoading().equals("Y") || basDevp.getWrkNo()!=0){ |
| | | continue; |
| | | } |
| | | if (basDevp.getDevNo()>117 && basDevp.getDevNo()<124){ |
| | | if (basDevp.getLoadingSuper().equals("Y")){ |
| | | continue; |
| | | } |
| | | } |
| | | if (basDevp.getDevNo()>=118 && basDevp.getDevNo()<=123){ |
| | | if (!basDevp.getEmptyMk().equals("Y")){ |
| | | continue; |
| | | } |
| | | } |
| | | Date date = new Date(); |
| | | |
| | | SiemensDevpThread devpThread = (SiemensDevpThread) SlaveConnection.get(SlaveType.Devp, rgvSlave.getDevpPlcId()); |
| | | StaProtocol staProtocol = devpThread.getStation().get(basDevp.getDevNo()); |
| | | if (staProtocol == null) { |
| | | log.info(date+"拆盘任务下发:未查询到站点信息:"+wrkMastSta); |
| | | continue; |
| | | } |
| | | if (!staProtocol.isAutoing() || staProtocol.isLoading() || staProtocol.getWorkNo() != 0){ |
| | | continue; |
| | | } |
| | | if (basDevp.getDevNo()>117 && basDevp.getDevNo()<124){ |
| | | if (staProtocol.isLoadingSuper()){ |
| | | continue; |
| | | } |
| | | } |
| | | if (basDevp.getDevNo()>=118 && basDevp.getDevNo()<=123){ |
| | | if (!staProtocol.isEmptyMk()){ |
| | | continue; |
| | | } |
| | | } |
| | | |
| | | log.info(date+"拆盘任务下发:小车工作档:"+wrkMastSta); |
| | | log.info(date+"拆盘任务下发:目标站状态:"+basDevp); |
| | | sign = rgvPutEmpty(rgvProtocol.getRgvNo(),wrkMastSta);//拆盘 |
| | | }else { |
| | | continue; |
| | |
| | | break; |
| | | } |
| | | } |
| | | } |
| | | // } |
| | | }catch (Exception e){ |
| | | log.error("3933行执行小车放空板任务下发失败"); |
| | | log.error("3933行"+e); |
| | |
| | | /** |
| | | * 执行小车搬运任务 |
| | | */ |
| | | public synchronized boolean rgvRunWrkMastEmptyStaPutFull() {//满放 |
| | | public synchronized boolean rgvRunWrkMastEmptyStaPutFull(RgvSlave rgvSlave) {//满放 |
| | | try{ |
| | | for (RgvSlave rgvSlave:slaveProperties.getRgv()) { |
| | | // for (RgvSlave rgvSlave:slaveProperties.getRgv()) { |
| | | RgvThread rgvThread = (RgvThread) SlaveConnection.get(SlaveType.Rgv, rgvSlave.getId()); |
| | | RgvProtocol rgvProtocol = rgvThread.getRgvProtocol(); |
| | | if (rgvProtocol == null) { |
| | | continue; |
| | | return false; |
| | | } |
| | | BasRgv basRgv = basRgvService.selectById(rgvSlave.getId()); |
| | | if (basRgv == null) { |
| | | log.error("{}号RGV尚未在数据库进行维护!", rgvSlave.getId()); |
| | | continue; |
| | | return false; |
| | | } |
| | | |
| | | // 只有当RGV空闲、自动,工位二有物//rgv可用 |
| | |
| | | BasRgvMap basRgvMap = basRgvMapMapper.selectById(rgvProtocol.getRgvNo()); |
| | | if (basRgvMap == null) { |
| | | log.error("{}号RGV尚未在数据库地图中进行维护!", rgvProtocol.getRgvNo()); |
| | | continue; |
| | | return false; |
| | | } |
| | | basRgvMap.setNowRoute(rgvProtocol.getRgvPosI()); //更新小车当前位置站点号 |
| | | List<Integer> route = RouteUtils.getRoute(basRgvMap.getStartRoute(), basRgvMap.getEndRoute());//获取活动范围 |
| | |
| | | boolean sign = false; |
| | | if ( wrkMastSta.getStaEnd()!=0){//满放 |
| | | BasDevp basDevp = basDevpService.selectById(wrkMastSta.getStaEnd()); |
| | | if (!basDevp.getAutoing().equals("Y") || basDevp.getLoading().equals("Y")){ |
| | | if (!basDevp.getAutoing().equals("Y") || basDevp.getLoading().equals("Y") || basDevp.getWrkNo()!=0){ |
| | | continue; |
| | | } |
| | | if (basDevp.getDevNo()>117 && basDevp.getDevNo()<124){ |
| | | if (basDevp.getLoadingSuper().equals("Y")){ |
| | | continue; |
| | | } |
| | | } |
| | | if (basDevp.getDevNo()>=118 && basDevp.getDevNo()<=123){ |
| | | if (!basDevp.getEmptyMk().equals("Y")){ |
| | | continue; |
| | | } |
| | | } |
| | | Date date = new Date(); |
| | | |
| | | SiemensDevpThread devpThread = (SiemensDevpThread) SlaveConnection.get(SlaveType.Devp, rgvSlave.getDevpPlcId()); |
| | | StaProtocol staProtocol = devpThread.getStation().get(basDevp.getDevNo()); |
| | | if (staProtocol == null) { |
| | | log.info(date+"满放任务下发:未查询到站点信息:"+wrkMastSta); |
| | | continue; |
| | | } |
| | | if (!staProtocol.isAutoing() || staProtocol.isLoading() || staProtocol.getWorkNo() != 0){ |
| | | continue; |
| | | } |
| | | if (basDevp.getDevNo()>117 && basDevp.getDevNo()<124){ |
| | | if (staProtocol.isLoadingSuper()){ |
| | | continue; |
| | | } |
| | | } |
| | | if (basDevp.getDevNo()>=118 && basDevp.getDevNo()<=123){ |
| | | if (!staProtocol.isEmptyMk()){ |
| | | continue; |
| | | } |
| | | } |
| | | |
| | | log.info(date+"满放任务下发:小车工作档:"+wrkMastSta); |
| | | log.info(date+"满放任务下发:目标站状态:"+basDevp); |
| | | sign = rgvPutEmptyFull(rgvProtocol.getRgvNo(),wrkMastSta); |
| | | }else { |
| | | continue; |
| | |
| | | break; |
| | | } |
| | | } |
| | | } |
| | | // } |
| | | }catch (Exception e){ |
| | | log.error("3933行执行小车放空板任务下发失败"); |
| | | log.error("3933行"+e); |
| | |
| | | return false; |
| | | } |
| | | |
| | | public synchronized boolean rgvRunWrkMastEmptyStaTake() {//叠盘 |
| | | public synchronized boolean rgvRunWrkMastEmptyStaTake(RgvSlave rgvSlave) {//叠盘 |
| | | try{ |
| | | for (RgvSlave rgvSlave:slaveProperties.getRgv()) { |
| | | // for (RgvSlave rgvSlave:slaveProperties.getRgv()) { |
| | | RgvThread rgvThread = (RgvThread) SlaveConnection.get(SlaveType.Rgv, rgvSlave.getId()); |
| | | RgvProtocol rgvProtocol = rgvThread.getRgvProtocol(); |
| | | if (rgvProtocol == null) { |
| | | continue; |
| | | return false; |
| | | } |
| | | BasRgv basRgv = basRgvService.selectById(rgvSlave.getId()); |
| | | if (basRgv == null) { |
| | | log.error("{}号RGV尚未在数据库进行维护!", rgvSlave.getId()); |
| | | continue; |
| | | return false; |
| | | } |
| | | |
| | | // 只有当RGV空闲、自动,工位二无物//rgv可用 |
| | |
| | | BasRgvMap basRgvMap = basRgvMapMapper.selectById(rgvProtocol.getRgvNo()); |
| | | if (basRgvMap == null) { |
| | | log.error("{}号RGV尚未在数据库地图中进行维护!", rgvProtocol.getRgvNo()); |
| | | continue; |
| | | return false; |
| | | } |
| | | List<Integer> route = RouteUtils.getRoute(basRgvMap.getStartRoute(), basRgvMap.getEndRoute()); |
| | | basRgvMap.setNowRoute(rgvProtocol.getRgvPosI()); //更新小车当前位置站点号 |
| | |
| | | if (!basDevp.getAutoing().equals("Y") || !basDevp.getLoading().equals("Y")){ |
| | | continue; |
| | | } |
| | | if (basDevp.getDevNo()>=118 && basDevp.getDevNo()<=123){ |
| | | if (!basDevp.getEmptyMk().equals("Y")){ |
| | | continue; |
| | | } |
| | | } |
| | | Date date = new Date(); |
| | | |
| | | SiemensDevpThread devpThread = (SiemensDevpThread) SlaveConnection.get(SlaveType.Devp, rgvSlave.getDevpPlcId()); |
| | | StaProtocol staProtocol = devpThread.getStation().get(basDevp.getDevNo()); |
| | | if (staProtocol == null) { |
| | | log.info(date+"叠盘任务下发:未查询到站点信息:"+wrkMastSta); |
| | | continue; |
| | | } |
| | | if (!staProtocol.isAutoing() || !staProtocol.isLoading()){ |
| | | continue; |
| | | } |
| | | if (basDevp.getDevNo()>=118 && basDevp.getDevNo()<=123){ |
| | | if (!staProtocol.isEmptyMk()){ |
| | | continue; |
| | | } |
| | | } |
| | | |
| | | log.info(date+"叠盘任务下发:小车工作档:"+wrkMastSta); |
| | | log.info(date+"叠盘任务下发:目标站状态:"+basDevp); |
| | | sign = rgvTakeEmpty(rgvProtocol.getRgvNo(),wrkMastSta);//叠盘 |
| | | }else { |
| | | continue; |
| | |
| | | break; |
| | | } |
| | | } |
| | | } |
| | | // } |
| | | }catch (Exception e){ |
| | | log.error("3989行执行小车取空板任务下发失败"); |
| | | log.error("3989行"+e); |
| | |
| | | return false; |
| | | } |
| | | |
| | | public synchronized boolean rgvRunWrkMastEmptyStaTakeFull() {//满取 |
| | | public synchronized boolean rgvRunWrkMastEmptyStaTakeFull(RgvSlave rgvSlave) {//满取 |
| | | try{ |
| | | for (RgvSlave rgvSlave:slaveProperties.getRgv()) { |
| | | // for (RgvSlave rgvSlave:slaveProperties.getRgv()) { |
| | | RgvThread rgvThread = (RgvThread) SlaveConnection.get(SlaveType.Rgv, rgvSlave.getId()); |
| | | RgvProtocol rgvProtocol = rgvThread.getRgvProtocol(); |
| | | if (rgvProtocol == null) { |
| | | continue; |
| | | return false; |
| | | } |
| | | BasRgv basRgv = basRgvService.selectById(rgvSlave.getId()); |
| | | if (basRgv == null) { |
| | | log.error("{}号RGV尚未在数据库进行维护!", rgvSlave.getId()); |
| | | continue; |
| | | return false; |
| | | } |
| | | |
| | | // 只有当RGV空闲、自动,工位二无物//rgv可用 |
| | |
| | | BasRgvMap basRgvMap = basRgvMapMapper.selectById(rgvProtocol.getRgvNo()); |
| | | if (basRgvMap == null) { |
| | | log.error("{}号RGV尚未在数据库地图中进行维护!", rgvProtocol.getRgvNo()); |
| | | continue; |
| | | return false; |
| | | } |
| | | List<Integer> route = RouteUtils.getRoute(basRgvMap.getStartRoute(), basRgvMap.getEndRoute()); |
| | | basRgvMap.setNowRoute(rgvProtocol.getRgvPosI()); //更新小车当前位置站点号 |
| | | List<WrkMastSta> wrkMastStaList = wrkMastStaMapper.selectNoInterfereList(route, route); |
| | | WrkMast wrkMast = wrkMastMapper.selectBy122ManQu(122,110,15L); |
| | | if (!Cools.isEmpty(wrkMast)){ |
| | | WrkMastSta wrkMastSta = wrkMastStaMapper.selectByWrkNo(wrkMast.getWrkNo().longValue()); |
| | | if (!Cools.isEmpty(wrkMastSta) && wrkMastSta.getType()==2 && wrkMastSta.getWrkType()==5 ){ |
| | | wrkMastStaList.add(wrkMastSta); |
| | | } |
| | | } |
| | | for (WrkMastSta wrkMastSta : wrkMastStaList){ |
| | | if (wrkMastSta.getType()!=2 || wrkMastSta.getWrkType()!=5){// 2:空板 || 工作类型 1:取(叠盘) 2:拆盘 5:满取 6:满放 |
| | | continue; |
| | |
| | | if (!basDevp.getAutoing().equals("Y") || !basDevp.getLoading().equals("Y")){ |
| | | continue; |
| | | } |
| | | Date date = new Date(); |
| | | |
| | | SiemensDevpThread devpThread = (SiemensDevpThread) SlaveConnection.get(SlaveType.Devp, rgvSlave.getDevpPlcId()); |
| | | StaProtocol staProtocol = devpThread.getStation().get(basDevp.getDevNo()); |
| | | if (staProtocol == null) { |
| | | log.info(date+"满取任务下发:未查询到站点信息:"+wrkMastSta); |
| | | continue; |
| | | } |
| | | if (!staProtocol.isAutoing() || staProtocol.isLoading()){ |
| | | continue; |
| | | } |
| | | |
| | | log.info(date+"满取任务下发:小车工作档:"+wrkMastSta); |
| | | log.info(date+"满取任务下发:目标站状态:"+basDevp); |
| | | sign = rgvTakeEmptyFull(rgvProtocol.getRgvNo(),wrkMastSta); |
| | | }else { |
| | | continue; |
| | |
| | | break; |
| | | } |
| | | } |
| | | } |
| | | // } |
| | | }catch (Exception e){ |
| | | log.error("3989行执行小车取空板任务下发失败"); |
| | | log.error("3989行"+e); |
| | |
| | | * */ |
| | | public synchronized void rgvRunWrkMastEmptyStaAvoidance() { |
| | | try{ |
| | | Integer integer = wrkMastStaMapper.selectAllWrkStsCount(null,0);//查询状态为0的任务 |
| | | if (integer==0){ |
| | | // Integer integer = wrkMastStaMapper.selectAllWrkStsCount(null,0);//查询状态为0的任务 |
| | | // if (integer==0){ |
| | | // return; |
| | | // } |
| | | WrkMastSta wrkMastSta = wrkMastStaMapper.selectAllWrkStsCountWrkMastSta(null, 0); |
| | | if (Cools.isEmpty(wrkMastSta)){ |
| | | return; |
| | | } |
| | | boolean signRgv = true; |
| | | boolean signRgv1 = true; |
| | | boolean signRgv2 = true; |
| | | for (RgvSlave rgvSlave:slaveProperties.getRgv()) { |
| | | RgvThread rgvThread = (RgvThread) SlaveConnection.get(SlaveType.Rgv, rgvSlave.getId()); |
| | | RgvProtocol rgvProtocol = rgvThread.getRgvProtocol(); |
| | |
| | | && rgvProtocol.getStatusType1() == RgvStatusType.IDLE |
| | | && rgvProtocol.getStatusType2() == RgvStatusType.IDLE |
| | | ) { |
| | | BasRgvMap basRgvMap = basRgvMapMapper.selectById(rgvProtocol.getRgvNo()); |
| | | if (rgvProtocol.getRgvPosI().equals(basRgvMap.getStartRoute())){ |
| | | if (rgvProtocol.getRgvNo()!=1){ |
| | | if (!rgvProtocol.getRgvPosI().equals(120) && !rgvProtocol.getRgvPosI().equals(110)){ |
| | | continue; |
| | | } |
| | | rgvAvoidanceXY(rgvProtocol.getRgvNo()); |
| | | // return; |
| | | continue; |
| | | } |
| | | if (rgvProtocol.getRgvNo()==1 && (rgvProtocol.getRgvPosI().equals(101) || rgvProtocol.getRgvPosI().equals(102) )){ |
| | | continue; |
| | | } else if (rgvProtocol.getRgvNo()==2 && (rgvProtocol.getRgvPosI().equals(116) || rgvProtocol.getRgvPosI().equals(117) ) ){ |
| | | if (!rgvProtocol.getRgvPosI().equals(110) && !rgvProtocol.getRgvPosI().equals(108) && !rgvProtocol.getRgvPosI().equals(119)){ |
| | | continue; |
| | | } |
| | | Integer count108Y = wrkMastStaMapper.selectAllWrkCount108Y(); |
| | | if (count108Y!=0){ |
| | | continue; |
| | | } |
| | | // Integer count108 = wrkMastStaMapper.selectAllWrkCount108(); |
| | | // if (count108!=0){ |
| | | // continue; |
| | | // } |
| | | rgvAvoidanceXY(rgvProtocol.getRgvNo()); |
| | | rgvMapUpdate(basRgvMap,basRgvMap.getStartRoute(),basRgvMap.getStartRoute()); |
| | | continue; |
| | | // BasRgvMap basRgvMap = basRgvMapMapper.selectById(rgvProtocol.getRgvNo()); |
| | | // Integer fallMerge = RouteUtils.RouteIndexFarMas(basRgvMap.getRgvNo(), basRgvMap.getEndRoute()); //获取合并干涉项 |
| | | // List<Integer> route = RouteUtils.getRoute(basRgvMap.getStartRoute(),fallMerge); |
| | | // List<WrkMastSta> wrkMastStaList = wrkMastStaMapper.selectNoInterfereList(route ,route); |
| | | // if (!wrkMastStaList.isEmpty()){ |
| | | // log.info("小车存在可执行任务,跳过避让!!4214"); |
| | | // return; |
| | | // } |
| | | // if (rgvProtocol.getRgvPosI().equals(basRgvMap.getStartRoute())){ |
| | | //// if (!RouteUtils.RgvRunStaSign(rgvProtocol.getRgvPosI(),RouteUtils.RouteIndexFarMas(rgvProtocol.getRgvNo(),rgvRunSta[rgvProtocol.getRgvNo()-1]),rgvProtocol.getRgvNo())){ |
| | | //// if (!RouteUtils.RgvRunStaSign(rgvProtocol.getRgvPosI(),rgvRunSta[rgvProtocol.getRgvNo()-1],rgvProtocol.getRgvNo())){ |
| | | // if (rgvProtocol.getRgvNo()==1){ |
| | | // signRgv1 = false; |
| | | // }else { |
| | | // signRgv2 = false; |
| | | // } |
| | | // } |
| | | // if (rgvProtocol.getRgvNo()==1 && (rgvProtocol.getRgvPosI().equals(101) || rgvProtocol.getRgvPosI().equals(102) )){ |
| | | // signRgv1 = false; |
| | | // continue; |
| | | // } else if (rgvProtocol.getRgvNo()==2 && (rgvProtocol.getRgvPosI().equals(116) || rgvProtocol.getRgvPosI().equals(117) ) ){ |
| | | // signRgv2 = false; |
| | | // continue; |
| | | // } |
| | | }else { |
| | | signRgv = false; |
| | | break; |
| | | } |
| | | } |
| | | // if (signRgv && (signRgv1 || signRgv2)){ |
| | | // for (RgvSlave rgvSlave:slaveProperties.getRgv()) { |
| | | // RgvThread rgvThread = (RgvThread) SlaveConnection.get(SlaveType.Rgv, rgvSlave.getId()); |
| | | // RgvProtocol rgvProtocol = rgvThread.getRgvProtocol(); |
| | | // if (rgvProtocol == null) { |
| | | // continue; |
| | | // } |
| | | // |
| | | // // 只有当RGV空闲、自动,工位一无物//rgv可用 |
| | | // if (rgvProtocol.getStatusType() == RgvStatusType.IDLE |
| | | // && rgvProtocol.getModeType() == RgvModeType.AUTO |
| | | // && rgvProtocol.getLoaded1()==0 //现场修改:叠盘机,不满都算无物,怎么判断需要跟电控对接 |
| | | // && rgvProtocol.getTaskNo1()==0 |
| | | // && rgvProtocol.getTaskNo2()==0 |
| | | // && rgvProtocol.getStatusType1() == RgvStatusType.IDLE |
| | | // && rgvProtocol.getStatusType2() == RgvStatusType.IDLE |
| | | // ) { |
| | | // if (rgvProtocol.getRgvNo()==1 && (rgvProtocol.getRgvPosI().equals(101) || rgvProtocol.getRgvPosI().equals(102) )){ |
| | | // continue; |
| | | // } else if (rgvProtocol.getRgvNo()==2 && (rgvProtocol.getRgvPosI().equals(116) || rgvProtocol.getRgvPosI().equals(117) ) ){ |
| | | // continue; |
| | | // } |
| | | // BasRgvMap basRgvMap = basRgvMapMapper.selectById(rgvProtocol.getRgvNo()); |
| | | // rgvAvoidanceXY(rgvProtocol.getRgvNo()); |
| | | // rgvMapUpdate(basRgvMap,basRgvMap.getStartRoute(),basRgvMap.getStartRoute()); |
| | | // |
| | | // } |
| | | // } |
| | | // } |
| | | }catch (Exception e){ |
| | | log.error("4109行执行小车初始化任务下发失败"); |
| | | log.error("4109行"+e); |
| | |
| | | rgvCommand.setTaskNo1((short)32222); // 工位1工作号 |
| | | rgvCommand.setTaskMode1(RgvTaskModeType.X_MOVE); // 工位1任务模式: 回原点 |
| | | //basRgvMap.getLockStartRoute().shortValue() |
| | | rgvCommand.setSourceStaNo1( (short)101); |
| | | rgvCommand.setSourceStaNo1( (short)104); |
| | | rgvCommand.setCommand((short) 1); //工位1任务确认 |
| | | if (!MessageQueue.offer(SlaveType.Rgv, rgvId, new Task(4, rgvCommand))) { |
| | | //step=2,工位1、2写任务; step=4,工位1写任务; step=5,工位2写任务 step=9,回原点 9999任务号 |
| | |
| | | rgvCommand.setAckFinish2((short) 0); // 工位2任务完成确认位 |
| | | rgvCommand.setTaskNo2((short)32222); // 工位2工作号 |
| | | rgvCommand.setTaskMode2(RgvTaskModeType.X_MOVE); // 工位2任务模式: 回原点 |
| | | rgvCommand.setSourceStaNo2((short)117); |
| | | rgvCommand.setSourceStaNo2((short)114); |
| | | rgvCommand.setCommand((short) 2); //工位2任务确认 |
| | | if (!MessageQueue.offer(SlaveType.Rgv, rgvId, new Task(5, rgvCommand))) { |
| | | //step=2,工位1、2写任务; step=4,工位1写任务; step=5,工位2写任务 step=9,回原点 9999任务号 |
| | |
| | | * 小车地图更新 更新锁 |
| | | * */ |
| | | public synchronized boolean rgvMapUpdate(BasRgvMap basRgvMapCurrent,Integer staStart,Integer staEnd){ |
| | | if (rgvOpen){ |
| | | return true; |
| | | } |
| | | |
| | | // List<Integer> integers = RouteUtils.RouteMapCurrentFar(basRgvMapCurrent.getNowRoute(),staStart,staEnd, basRgvMapCurrent.getLockStartRoute()); |
| | | //更新当前小车锁 |
| | | try{ |
| | | Integer farCurrentStaNo = RouteUtils.RouteIndexFarMas(basRgvMapCurrent.getNowRoute(), staStart, staEnd, basRgvMapCurrent.getLockStartRoute());//获取最远站点 |
| | | // Integer farCurrentStaNo = RouteUtils.RouteIndexFarMas(staEnd, staStart, staEnd, basRgvMapCurrent.getLockStartRoute());//获取最远站点 |
| | | Integer fallMerge = RouteUtils.RouteIndexFarMas(basRgvMapCurrent.getRgvNo(), farCurrentStaNo); //获取合并干涉项 |
| | | basRgvMapCurrent.setLockEndRoute(fallMerge); |
| | | basRgvMapMapper.updateById(basRgvMapCurrent); |
| | |
| | | BasRgvMap basRgvMapOther = basRgvMapMapper.selectById(rgvNoOther); |
| | | List<Integer> integers = RouteUtils.RouteMapCurrentFar(fallMerge, basRgvMapCurrent.getLockStartRoute()); |
| | | Integer lockEndRoute = RouteUtils.RouteMapOtherFarStnNo(integers, basRgvMapCurrent.getLockStartRoute());//另一台小车可活动最远位置 |
| | | basRgvMapOther.setEndRoute(lockEndRoute); |
| | | Integer lockEndRouteL = RouteUtils.RouteIndexFarMasL(rgvNoOther, lockEndRoute);//另一台小车可活动最远位置 |
| | | basRgvMapOther.setEndRoute(lockEndRouteL); |
| | | basRgvMapMapper.updateById(basRgvMapOther); |
| | | return true; |
| | | }catch (Exception e){ |
| | |
| | | } |
| | | } |
| | | |
| | | |
| | | /** |
| | | * ste充电任务创建 //完成 |
| | | */ |
| | | public synchronized void armNoStartTwoLo() { |
| | | int[] staNos =new int[]{215,219}; |
| | | for (int staNo : staNos){ |
| | | try{ |
| | | SiemensDevpThread devpThread = (SiemensDevpThread) SlaveConnection.get(SlaveType.Devp, 2); |
| | | StaProtocol staProtocol = devpThread.getStation().get(staNo); |
| | | if (staProtocol == null) { |
| | | continue; |
| | | } else { |
| | | staProtocol = staProtocol.clone(); |
| | | } |
| | | |
| | | if (staProtocol.isAutoing() && staProtocol.isLoading() && staProtocol.getWorkNo() == 0 && staProtocol.isPakMk()){ |
| | | RgvOneSign rgvOneSign = rgvOneSignMapper.selectOneSign("armNo"+staNo); |
| | | if (!Cools.isEmpty(rgvOneSign) && rgvOneSign.getRgvOneSign() == 1){ |
| | | int workNo = commonService.getWorkNo(6); |
| | | |
| | | StaProtocol staProtocolnew = new StaProtocol(); |
| | | staProtocolnew.setSiteId(staNo); |
| | | staProtocolnew.setWorkNo(workNo); |
| | | staProtocolnew.setStaNo(staNo==215? 217:221); |
| | | boolean result1 = MessageQueue.offer(SlaveType.Devp, 2, new Task(3, staProtocolnew)); |
| | | |
| | | devpThread.setPakMk(staProtocolnew.getSiteId(), false); |
| | | |
| | | boolean result2 = MessageQueue.offer(SlaveType.Devp, 2, new Task(2, staProtocolnew)); |
| | | if (!result2) { |
| | | log.error("发布命令至输送线队列失败!!! [plc编号:{}]", 2); |
| | | } |
| | | if (!staProtocol.isLoading()){ |
| | | updateRgvOneSign("armNo"+staNo,0); |
| | | } |
| | | |
| | | |
| | | boolean result3 = MessageQueue.offer(SlaveType.Devp, 2, new Task(4, staProtocolnew)); |
| | | } |
| | | } |
| | | }catch (Exception e){ |
| | | log.error("站点"+staNo+"2楼机械臂码垛后标记清除失败,异常信息:"+e); |
| | | } |
| | | } |
| | | } |
| | | |
| | | public synchronized void armNoCleanUpTwoLo() { |
| | | int[] staNos =new int[]{215,219}; |
| | | for (int staNo : staNos){ |
| | | try{ |
| | | SiemensDevpThread devpThread = (SiemensDevpThread) SlaveConnection.get(SlaveType.Devp, 2); |
| | | StaProtocol staProtocol = devpThread.getStation().get(staNo); |
| | | if (staProtocol == null) { |
| | | continue; |
| | | } else { |
| | | staProtocol = staProtocol.clone(); |
| | | } |
| | | if (!staProtocol.isLoading()){ |
| | | updateRgvOneSign("armNo"+staNo,0); |
| | | } |
| | | }catch (Exception e){ |
| | | log.error("站点"+staNo+"2楼机械臂码垛后标记清除失败,异常信息:"+e); |
| | | } |
| | | } |
| | | } |
| | | |
| | | public void updateRgvOneSign(String signType,Integer oneSign){ |
| | | try{ |
| | | RgvOneSign rgvOneSign = rgvOneSignMapper.selectOneSign(signType); |
| | | if (!Cools.isEmpty(rgvOneSign)){ |
| | | rgvOneSign.setRgvOneSign(oneSign); |
| | | rgvOneSignMapper.updateById(rgvOneSign); |
| | | } |
| | | } catch (Exception e){ |
| | | RgvOneSign rgvOneSign = rgvOneSignMapper.selectOneSign(signType); |
| | | if (!Cools.isEmpty(rgvOneSign)){ |
| | | rgvOneSign.setRgvOneSign(999); |
| | | rgvOneSignMapper.updateById(rgvOneSign); |
| | | } |
| | | } |
| | | } |
| | | |
| | | } |