*

lsh

2024-10-16 3bf5e55d78c17cb78c1775b18b8574049304f5de

 src/main/java/com/zy/asrs/service/impl/MainServiceImpl.java

@@ -121,45 +121,45 @@
                        && !staProtocol.isEmptyMk() && (workNo == 0 || (workNo >= 9990 && workNo <= 9999))
                        && staProtocol.isPakMk()) {

                    //20230201. 2号堆垛机有出库任务时，禁止新板入库
                    if (staProtocol.getWorkNo() == 9995) {
                        if ( inSta.getStaNo()==103 && devpThread.ioModeOf1F == IoModeType.PAKOUT_MODE) {
                            //有出库任务，退库到入库口
                            staProtocol.setWorkNo((short) 9999);
                            staProtocol.setStaNo((short)100);
                            devpThread.setPakMk(staProtocol.getSiteId(), false);
                            boolean result = MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol));
                            News.error("MainServiceImpl  generateStoreWrkFile"+"103为出库模式，禁止入库，退回入库口。！！！");
                            continue;
                        }
                        if ( inSta.getStaNo()==203 && devpThread.ioModeOf2F == IoModeType.PAKOUT_MODE) {
                            //有出库任务，退库到入库口
                            staProtocol.setWorkNo((short) 9999);
                            staProtocol.setStaNo((short)200);
                            devpThread.setPakMk(staProtocol.getSiteId(), false);
                            boolean result = MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol));
                            News.error("MainServiceImpl  generateStoreWrkFile"+"203为出库模式，禁止入库，退回入库口。！！！");
                            continue;
                        }
                        if ( inSta.getStaNo()==113 && devpThread.ioModeOf3F == IoModeType.PAKOUT_MODE) {
                            //有出库任务，退库到入库口
                            staProtocol.setWorkNo((short) 9999);
                            staProtocol.setStaNo((short)114);
                            devpThread.setPakMk(staProtocol.getSiteId(), false);
                            boolean result = MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol));
                            News.error("MainServiceImpl  generateStoreWrkFile"+"103为出库模式，禁止入库，退回入库口。！！！");
                            continue;
                        }
                        if ( inSta.getStaNo()==213 && devpThread.ioModeOf4F == IoModeType.PAKOUT_MODE) {
                            //有出库任务，退库到入库口
                            staProtocol.setWorkNo((short) 9999);
                            staProtocol.setStaNo((short)214);
                            devpThread.setPakMk(staProtocol.getSiteId(), false);
                            boolean result = MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol));
                            News.error("MainServiceImpl  generateStoreWrkFile"+"203为出库模式，禁止入库，退回入库口。！！！");
                            continue;
                        }
                    }
//                    //20230201. 2号堆垛机有出库任务时，禁止新板入库
//                    if (staProtocol.getWorkNo() == 9995) {
//                        if ( inSta.getStaNo()==103 && devpThread.ioModeOf1F == IoModeType.PAKOUT_MODE) {
//                            //有出库任务，退库到入库口
//                            staProtocol.setWorkNo((short) 9999);
//                            staProtocol.setStaNo((short)100);
//                            devpThread.setPakMk(staProtocol.getSiteId(), false);
//                            boolean result = MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol));
//                            News.error("MainServiceImpl  generateStoreWrkFile"+"103为出库模式，禁止入库，退回入库口。！！！");
//                            continue;
//                        }
//                        if ( inSta.getStaNo()==203 && devpThread.ioModeOf2F == IoModeType.PAKOUT_MODE) {
//                            //有出库任务，退库到入库口
//                            staProtocol.setWorkNo((short) 9999);
//                            staProtocol.setStaNo((short)200);
//                            devpThread.setPakMk(staProtocol.getSiteId(), false);
//                            boolean result = MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol));
//                            News.error("MainServiceImpl  generateStoreWrkFile"+"203为出库模式，禁止入库，退回入库口。！！！");
//                            continue;
//                        }
//                        if ( inSta.getStaNo()==113 && devpThread.ioModeOf3F == IoModeType.PAKOUT_MODE) {
//                            //有出库任务，退库到入库口
//                            staProtocol.setWorkNo((short) 9999);
//                            staProtocol.setStaNo((short)114);
//                            devpThread.setPakMk(staProtocol.getSiteId(), false);
//                            boolean result = MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol));
//                            News.error("MainServiceImpl  generateStoreWrkFile"+"103为出库模式，禁止入库，退回入库口。！！！");
//                            continue;
//                        }
//                        if ( inSta.getStaNo()==213 && devpThread.ioModeOf4F == IoModeType.PAKOUT_MODE) {
//                            //有出库任务，退库到入库口
//                            staProtocol.setWorkNo((short) 9999);
//                            staProtocol.setStaNo((short)214);
//                            devpThread.setPakMk(staProtocol.getSiteId(), false);
//                            boolean result = MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol));
//                            News.error("MainServiceImpl  generateStoreWrkFile"+"203为出库模式，禁止入库，退回入库口。！！！");
//                            continue;
//                        }
//                    }

                    // 获取条码扫描仪信息
                    BarcodeThread barcodeThread = (BarcodeThread) SlaveConnection.get(SlaveType.Barcode, inSta.getBarcode());
@@ -240,14 +240,14 @@
                            if (!result) {
                                throw new CoolException("更新plc站点信息失败");
                            }
                        } else if (code == 500){
                            if (ledThread != null) {
                                String errorMsg = jsonObject.getString("msg");
                                if (!Cools.isEmpty(errorMsg)) {
                                    MessageQueue.offer(SlaveType.Led, inSta.getLed(), new Task(3, errorMsg));
                                }
                            }
                            News.error("请求接口失败！！！url：{}；request：{}；response：{}", wmsUrl + "/rpc/pakin/loc/v1", JSON.toJSONString(param), response);
//                        } else if (code == 500){
//                            if (ledThread != null) {
//                                String errorMsg = jsonObject.getString("msg");
//                                if (!Cools.isEmpty(errorMsg)) {
//                                    MessageQueue.offer(SlaveType.Led, inSta.getLed(), new Task(3, errorMsg));
//                                }
//                            }
//                            News.error("请求接口失败！！！url：{}；request：{}；response：{}", wmsUrl + "/rpc/pakin/loc/v1", JSON.toJSONString(param), response);
                        } else if (code == 700) {
                            staProtocol.setWorkNo((short) 9995);
                            staProtocol.setStaNo(inSta.getBackSta().shortValue());
@@ -259,22 +259,42 @@
                                String errorMsg = barcode + "托盘识别异常，请先进行组托！";
                                MessageQueue.offer(SlaveType.Led, inSta.getLed(), new Task(3, errorMsg));
                            }
                        } else if (code == 1000){
                        } else if (code == 500 || code == 1000){
                            if (inSta.getStaNo().equals(103)){
                                staProtocol.setWorkNo((short)9996);
                                staProtocol.setStaNo((short)203);
                            }else {
                            }
                            if (inSta.getStaNo().equals(203)){
                                staProtocol.setWorkNo((short)9996);
                                staProtocol.setStaNo((short)103);
                            }if (inSta.getStaNo().equals(113)){
                                staProtocol.setWorkNo((short)9995);
                                staProtocol.setStaNo((short)114);
                            }else if (inSta.getStaNo().equals(213)){
                                staProtocol.setWorkNo((short)9995);
                                staProtocol.setStaNo((short)214);
                            }else {
                                staProtocol.setWorkNo((short)9995);
                                staProtocol.setStaNo(inSta.getBackSta().shortValue());
                            }
                            devpThread.setPakMk(staProtocol.getSiteId(), false);
                            MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol));

                            // led 异常显示
                            if (ledThread != null) {
                                String errorMsg = barcode + "需要换入库站。目标站："+staProtocol.getStaNo();
                                MessageQueue.offer(SlaveType.Led, inSta.getLed(), new Task(3, errorMsg));
                            String data = jsonObject.getString("data");
                            String msg = jsonObject.getString("msg");
                            if (code == 500){
                                // led 异常显示
                                if (ledThread != null) {
                                    String errorMsg ="入库站：" + staProtocol.getStaNo() + "---" + barcode + "检索库位失败,请检查库存剩余。===>>" + data + "--" + msg;
                                    MessageQueue.offer(SlaveType.Led, inSta.getLed(), new Task(3, errorMsg));
                                }
                            } else if (code == 1000){
                                // led 异常显示
                                if (ledThread != null) {
                                    String errorMsg ="入库站：" + staProtocol.getStaNo() + "---" + barcode + "需要换入库站。";
                                    MessageQueue.offer(SlaveType.Led, inSta.getLed(), new Task(3, errorMsg));
                                }
                            }

                        }
                    } catch (Exception e) {
                        e.printStackTrace();
@@ -1205,7 +1225,8 @@
                }
            }
            if(flag){
                return false;
                continue;
//                return false;
            }

            // 判断是否已存在小车绑定任务
@@ -2707,6 +2728,7 @@
            SteThread steThread = (SteThread) SlaveConnection.get(SlaveType.Ste, ste.getId());
            SteProtocol steProtocol = steThread.getSteProtocol();
            if (steProtocol == null) { continue; }
            if (Cools.isEmpty(steProtocol.loca))  continue;
            if (steProtocol.loca==0) continue;
            if (Utils.getGroupRow(locNo).equals(Utils.getGroupRow(steProtocol.getRow().intValue())) && steProtocol.getBay() == Utils.getBay(locNo) && steProtocol.getLev() == Utils.getLev(locNo)) {
                return steProtocol.getSteNo().intValue();
@@ -2724,6 +2746,7 @@
            SteThread steThread = (SteThread) SlaveConnection.get(SlaveType.Ste, ste.getId());
            SteProtocol steProtocol = steThread.getSteProtocol();
            if (steProtocol == null) { continue; }
            if (Cools.isEmpty(steProtocol.loca)) continue;
            if (steProtocol.loca==0) continue;
            if (steProtocol.isIdle()) {
                if (Utils.getGroupRow(locNo).equals(Utils.getGroupRow(steProtocol.getRow().intValue())) && steProtocol.getBay() == Utils.getBay(locNo) && steProtocol.getLev() == Utils.getLev(locNo)) {
@@ -4096,109 +4119,116 @@
     */
    public synchronized void ledExecute() {
        for (LedSlave led : slaveProperties.getLed()) {
            // 获取输送线plc线程
            DevpThread devpThread = (DevpThread) SlaveConnection.get(SlaveType.Devp, led.getDevpPlcId());
            // 命令集合
            List<LedCommand> commands = new ArrayList<>();
            // 工作档集合
            List<WrkMast> wrkMasts = new ArrayList<>();
            for (Integer staNo : led.getStaArr()) {
                // 获取叉车站点
                StaProtocol staProtocol = devpThread.getStation().get(staNo);
                if (null == staProtocol || null == staProtocol.getWorkNo() || 0 == staProtocol.getWorkNo() || !staProtocol.isLoading()) {
                    continue;
                } else {
                    staProtocol = staProtocol.clone();
                }
                // 获取工作档数据
                WrkMast wrkMast = wrkMastMapper.selectById(staProtocol.getWorkNo());
                if (null == wrkMast || wrkMast.getWrkSts() < 14 || wrkMast.getIoType() < 100) { continue; }
                wrkMasts.add(wrkMast);
                // 组装命令
                LedCommand ledCommand = new LedCommand();
                ledCommand.setWorkNo(wrkMast.getWrkNo());
                ledCommand.setIoType(wrkMast.getIoType());
                // 出库模式
                switch (wrkMast.getIoType()) {
                    case 101:
                        ledCommand.setTitle("全板出库");
                        break;
                    case 103:
                        ledCommand.setTitle("拣料出库");
                        break;
                    case 104:
                        ledCommand.setTitle("并板出库");
                        break;
                    case 107:
                        ledCommand.setTitle("盘点出库");
                        break;
                    case 110:
                        ledCommand.setTitle("空板出库");
                        ledCommand.setEmptyMk(true);
                        break;
                    default:
                        News.error("任务入出库类型错误！！！[工作号：{}] [入出库类型：{}]", wrkMast.getWrkNo(), wrkMast.getIoType());
                        break;
                }
                ledCommand.setSourceLocNo(wrkMast.getSourceLocNo());
                ledCommand.setStaNo(wrkMast.getStaNo());
                ledCommand.setBarcode(wrkMast.getBarcode());
                if (wrkMast.getIoType() != 110) {
                    List<WrkDetl> wrkDetls = wrkDetlService.findByWorkNo(wrkMast.getWrkNo());
            try{
                // 获取输送线plc线程
                DevpThread devpThread = (DevpThread) SlaveConnection.get(SlaveType.Devp, led.getDevpPlcId());
                // 命令集合
                List<LedCommand> commands = new ArrayList<>();
                // 工作档集合
                List<WrkMast> wrkMasts = new ArrayList<>();
                for (Integer staNo : led.getStaArr()) {
                    // 获取叉车站点
                    StaProtocol staProtocol = devpThread.getStation().get(staNo);
                    if (null == staProtocol || null == staProtocol.getWorkNo() || 0 == staProtocol.getWorkNo() || !staProtocol.isLoading()) {
                        continue;
                    } else {
                        staProtocol = staProtocol.clone();
                    }
                    // 获取工作档数据
                    WrkMast wrkMast = wrkMastMapper.selectById(staProtocol.getWorkNo());
                    if (null == wrkMast || wrkMast.getWrkSts() < 14 || wrkMast.getIoType() < 100) { continue; }
                    wrkMasts.add(wrkMast);
                    // 组装命令
                    LedCommand ledCommand = new LedCommand();
                    ledCommand.setWorkNo(wrkMast.getWrkNo());
                    ledCommand.setIoType(wrkMast.getIoType());
                    // 出库模式
                    switch (wrkMast.getIoType()) {
                        case 101:
                            ledCommand.setTitle("全板出库");
                            break;
                        case 103:
                            ledCommand.setTitle("拣料出库");
                            break;
                        case 104:
                            ledCommand.setTitle("并板出库");
                            break;
                        case 107:
                            ledCommand.setTitle("盘点出库");
                            break;
                        case 110:
                            ledCommand.setTitle("空板出库");
                            ledCommand.setEmptyMk(true);
                            break;
                        default:
                            News.error("任务入出库类型错误！！！[工作号：{}] [入出库类型：{}]", wrkMast.getWrkNo(), wrkMast.getIoType());
                            break;
                    }
                    ledCommand.setSourceLocNo(wrkMast.getSourceLocNo());
                    ledCommand.setStaNo(wrkMast.getStaNo());
                    ledCommand.setBarcode(wrkMast.getBarcode());
                    if (wrkMast.getIoType() != 110) {
                        List<WrkDetl> wrkDetls = wrkDetlService.findByWorkNo(wrkMast.getWrkNo());

                    wrkDetls.forEach(wrkDetl -> {
                        Double total = 0.0;
                        EntityWrapper<LocDetl> wrapper = new EntityWrapper<>();
                        LocDetl locDetl = locDetlService.selectOne(wrapper.eq("zpallet", wrkDetl.getZpallet()).eq("matnr", wrkDetl.getMatnr()));
                        if (Cools.isEmpty(locDetl)) {
                            total = wrkDetl.getAnfme();
                        } else {
                            total = locDetl.getAnfme();
                        }
                        if (wrkMast.getIoType() == 101) {
                            ledCommand.getMatDtos().add(new MatDto(wrkDetl.getMatnr(), wrkDetl.getMaktx(), wrkDetl.getBatch(), wrkDetl.getSpecs(), wrkDetl.getManu(), wrkDetl.getMemo(), wrkDetl.getAnfme(),total));
                        }
                        if (wrkMast.getIoType() == 103 && (null == wrkDetl.getInspect() || 0 == wrkDetl.getInspect())) {
                            ledCommand.getMatDtos().add(new MatDto(wrkDetl.getMatnr(), wrkDetl.getMaktx(), wrkDetl.getBatch(), wrkDetl.getSpecs(), wrkDetl.getManu(), wrkDetl.getMemo(), wrkDetl.getAnfme(),total));
                        }
                        if (wrkMast.getIoType() == 107) {
                            ledCommand.getMatDtos().add(new MatDto(wrkDetl.getMatnr(), wrkDetl.getMaktx(), wrkDetl.getBatch(), wrkDetl.getSpecs(), wrkDetl.getManu(), wrkDetl.getMemo(), wrkDetl.getAnfme(),total));
                        }
                    });
                        wrkDetls.forEach(wrkDetl -> {
                            Double total = 0.0;
                            EntityWrapper<LocDetl> wrapper = new EntityWrapper<>();
                            LocDetl locDetl = locDetlService.selectOne(wrapper.eq("zpallet", wrkDetl.getZpallet()).eq("matnr", wrkDetl.getMatnr()));
                            if (Cools.isEmpty(locDetl)) {
                                total = wrkDetl.getAnfme();
                            } else {
                                total = locDetl.getAnfme();
                            }
                            if (wrkMast.getIoType() == 101) {
                                ledCommand.getMatDtos().add(new MatDto(wrkDetl.getMatnr(), wrkDetl.getMaktx(), wrkDetl.getBatch(), wrkDetl.getSpecs(), wrkDetl.getManu(), wrkDetl.getMemo(), wrkDetl.getAnfme(),total));
                            }
                            if (wrkMast.getIoType() == 103 && (null == wrkDetl.getInspect() || 0 == wrkDetl.getInspect())) {
                                ledCommand.getMatDtos().add(new MatDto(wrkDetl.getMatnr(), wrkDetl.getMaktx(), wrkDetl.getBatch(), wrkDetl.getSpecs(), wrkDetl.getManu(), wrkDetl.getMemo(), wrkDetl.getAnfme(),total));
                            }
                            if (wrkMast.getIoType() == 107) {
                                ledCommand.getMatDtos().add(new MatDto(wrkDetl.getMatnr(), wrkDetl.getMaktx(), wrkDetl.getBatch(), wrkDetl.getSpecs(), wrkDetl.getManu(), wrkDetl.getMemo(), wrkDetl.getAnfme(),total));
                            }
                        });
                    }
                    commands.add(ledCommand);
                }
                commands.add(ledCommand);
            }
            Set<Integer> workNos = wrkMasts.stream().map(WrkMast::getWrkNo).collect(Collectors.toSet());
            // 获取LED线程
            LedThread ledThread = (LedThread) SlaveConnection.get(SlaveType.Led, led.getId());
            // 相同工作号集合则过滤
            if (CollectionUtils.equals(ledThread.getWorkNos(), workNos)) {
                continue;
            }
            // 命令下发 -------------------------------------------------------------------------------
            if (!commands.isEmpty()) {
                if (!MessageQueue.offer(SlaveType.Led, led.getId(), new Task(1, commands))) {
                    News.error("{}号LED命令下发失败！！！[ip：{}] [port：{}]", led.getId(), led.getIp(), led.getPort());
                Set<Integer> workNos = wrkMasts.stream().map(WrkMast::getWrkNo).collect(Collectors.toSet());
                // 获取LED线程
                LedThread ledThread = (LedThread) SlaveConnection.get(SlaveType.Led, led.getId());
                // 相同工作号集合则过滤
                if (CollectionUtils.equals(ledThread.getWorkNos(), workNos)) {
                    continue;
                }
            }

            try {
                // 修改主档led标记
                for (WrkMast wrkMast : wrkMasts) {
                    wrkMast.setOveMk("Y");
                    wrkMast.setModiTime(new Date());
                    if (wrkMastMapper.updateById(wrkMast) == 0) {
                        throw new CoolException("更新工作档失败");
                // 命令下发 -------------------------------------------------------------------------------
                if (!commands.isEmpty()) {
                    if (!MessageQueue.offer(SlaveType.Led, led.getId(), new Task(1, commands))) {
                        News.error("{}号LED命令下发失败！！！[ip：{}] [port：{}]", led.getId(), led.getIp(), led.getPort());
                        continue;
                    } else {
                        News.info("{}号LED命令下发成功！！！[ip：{}] [port：{}]", led.getId(), led.getIp(), led.getPort());
                        News.info("{}号LED命令下发成功！！！[commands：{}]", led.getId(), commands);
                    }
                }

                // 更新线程当前工作号集合
                ledThread.setWorkNos(workNos);
                try {
                    // 修改主档led标记
                    for (WrkMast wrkMast : wrkMasts) {
                        wrkMast.setOveMk("Y");
                        wrkMast.setModiTime(new Date());
                        if (wrkMastMapper.updateById(wrkMast) == 0) {
                            throw new CoolException("更新工作档失败");
                        }
                    }

            } catch (Exception e) {
                e.printStackTrace();
                TransactionAspectSupport.currentTransactionStatus().setRollbackOnly();
                    // 更新线程当前工作号集合
                    ledThread.setWorkNos(workNos);

                } catch (Exception e) {
                    e.printStackTrace();
                    TransactionAspectSupport.currentTransactionStatus().setRollbackOnly();
                }
            } catch (Exception e){
                News.error(e.getMessage());
            }

        }
@@ -4209,26 +4239,32 @@
     */
    public synchronized void ledReset() {
        for (LedSlave led : slaveProperties.getLed()) {
            // 获取输送线plc线程
            DevpThread devpThread = (DevpThread) SlaveConnection.get(SlaveType.Devp, led.getDevpPlcId());
            // 命令集合
            boolean reset = true;
            for (Integer staNo : led.getStaArr()) {
                // 获取叉车站点
                StaProtocol staProtocol = devpThread.getStation().get(staNo);
                if (staProtocol == null) { continue; }
                if (staProtocol.getWorkNo() != 0) {
                    reset = false;
                    break;
            try{
                // 获取输送线plc线程
                DevpThread devpThread = (DevpThread) SlaveConnection.get(SlaveType.Devp, led.getDevpPlcId());
                // 命令集合
                boolean reset = true;
                for (Integer staNo : led.getStaArr()) {
                    // 获取叉车站点
                    StaProtocol staProtocol = devpThread.getStation().get(staNo);
                    if (staProtocol == null) { continue; }
                    if (staProtocol.getWorkNo() != 0) {
                        reset = false;
                        break;
                    }
                }
            }
            // 获取led线程
            LedThread ledThread = (LedThread) SlaveConnection.get(SlaveType.Led, led.getDevpPlcId());
            // led显示默认内容
            if (reset) {
                if (!MessageQueue.offer(SlaveType.Led, led.getId(), new Task(2, new ArrayList<>()))) {
                    News.error("{}号LED命令下发失败！！！[ip：{}] [port：{}]", led.getId(), led.getIp(), led.getPort());
                // 获取led线程
                LedThread ledThread = (LedThread) SlaveConnection.get(SlaveType.Led, led.getDevpPlcId());
                // led显示默认内容
                if (reset) {
                    if (!MessageQueue.offer(SlaveType.Led, led.getId(), new Task(2, new ArrayList<>()))) {
                        News.error("{}号LED复位命令下发失败！！！[ip：{}] [port：{}]", led.getId(), led.getIp(), led.getPort());
                    } else {
//                        News.info("{}号LED复位命令下发成功！！！[ip：{}] [port：{}]", led.getId(), led.getIp(), led.getPort());
                    }
                }
            } catch (Exception e){
                News.error("LED异常"+led.getId());
            }
        }
    }
@@ -4985,6 +5021,11 @@
                                if (!MessageQueue.offer(SlaveType.Ste, ste.getId(), new Task(2, steCommand))) {
                                    News.error("穿梭车命令下发失败，穿梭车号={}，任务数据={}", ste.getId(), JSON.toJSON(steCommand));
                                }
                                try{
                                    Thread.sleep(500);
                                } catch (Exception e){

                                }
                            }
                        }
                    }