侧面出库完成上报执行状态替代plc码盘完成信号交互

pang.jiabao

4 天以前 3b17ccf3fd001cbec7a8bac368f07cd9237faae8

 src/main/java/com/zy/asrs/service/impl/MainServiceImpl.java

@@ -105,6 +105,9 @@
    @Value("${loc-move.enable}")
    private boolean enable;

    @Value("${config.outloading}")
    private boolean outloading;


    public synchronized void generateStoreWrkFile() {
        try {
@@ -164,7 +167,7 @@
                        }
                        String BoxNo = barcodeThread.getBarcode();
                        if (Cools.isEmpty(BoxNo)) {
                            log.error("{}号条码扫描失败，值：{}",inSta.getBarcode(),BoxNo);
                            log.error("{}号条码扫描失败，值：{}", inSta.getBarcode(), BoxNo);
                            continue;
                        }
                        TaskWrk taskWrk1 = taskWrkService.selectOne(new EntityWrapper<TaskWrk>().eq("barcode", BoxNo));
@@ -177,23 +180,36 @@
                            storageEscalationParam.setWCSErrorMessage(storageEscalationParam.getWCSErrorMessage() + errMsg);
                        }
                        storageEscalationParam.setBarcode(BoxNo);
                        storageEscalationParam.setMatIdList(staProtocol.getMatIdList());
                        storageEscalationParam.setFullPlt(staProtocol.isFullPlt() ? 1 : 0);
                        storageEscalationParam.setMpHigh((short) (staProtocol.getSiteId() < 200 ? 1 :staProtocol.isHigh() ? 2 : staProtocol.isLow() ? 1 : 0));    // 高度，侧面码盘的高度 低1，高2
                        log.info("组托入库={}", storageEscalationParam);
                        TaskWrk taskWrk = toWmsService.getLocNoFromWms(storageEscalationParam);
                        if (taskWrk == null) {
                            log.error("入库请求wms创建任务工作档为空：{}",storageEscalationParam);
                            log.error("入库请求wms创建任务工作档为空：{}", storageEscalationParam);
                            continue;
                        } else {
                            if (-1 == taskWrk.getWrkNo()) {
                                back = true;
                            }
                        }
                        if (back) {
                            log.info("托盘退回==>{}，{}", BoxNo, errMsg);
                            staProtocol.setWorkNo((short) 9991);
                            staProtocol.setStaNo(inSta.getBackSta().shortValue());
                            devpThread.setPakMk(staProtocol.getSiteId(), false);
                            MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol));
                            log.info("组托入库托盘退回命令推送输送线队列成功==>{}，{}，{}", BoxNo, errMsg, taskWrk.getWrkNo());
                        } else {
                            StaDesc staDesc = staDescService.selectOne(new EntityWrapper<StaDesc>()
                                    .eq("crn_no", taskWrk.getCrnNo()).eq("type_no", 1).eq("stn_no", staProtocol.getSiteId()));
                            if (staDesc == null) {
                                log.error("组托入库路径不存在，wrkNo={},crn={},stn_no={}", taskWrk.getWrkNo(), taskWrk.getCrnNo(), staProtocol.getSiteId());
                                continue;
                            }
                            staProtocol.setWorkNo(taskWrk.getWrkNo().shortValue());
                            staProtocol.setStaNo(staDesc.getCrnStn().shortValue());
                            MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol));
                            log.info("组托入库命令推送输送线队列成功:{}", staProtocol);
                        }

                    }
@@ -213,46 +229,87 @@
        for (CrnSlave crnSlave : slaveProperties.getCrn()) {
            // 遍历堆垛机出库站
            for (CrnSlave.CrnStn crnStn : crnSlave.getCrnOutStn()) {
                    try {
                        // 获取堆垛机出库站信息
                        DevpThread devpThread = (DevpThread) SlaveConnection.get(SlaveType.Devp, crnStn.getDevpPlcId());
                        StaProtocol staProtocol = devpThread.getStation().get(crnStn.getStaNo());
                        if (staProtocol == null) {
                            continue;
                        } else {
                            staProtocol = staProtocol.clone();
                        }
                        if (staProtocol.isAutoing() && staProtocol.isLoading() && (staProtocol.getWorkNo() == 0 || staProtocol.getStaNo() == 0)) {
                try {
                    // 获取堆垛机出库站信息
                    DevpThread devpThread = (DevpThread) SlaveConnection.get(SlaveType.Devp, crnStn.getDevpPlcId());
                    StaProtocol staProtocol = devpThread.getStation().get(crnStn.getStaNo());
                    if (staProtocol == null) {
                        continue;
                    } else {
                        staProtocol = staProtocol.clone();
                    }
                    if (staProtocol.isAutoing() && staProtocol.isLoading() && (staProtocol.getWorkNo() == 0 || staProtocol.getStaNo() == 0)) {
                        if (crnStn.getStaNo() >= 200) {
                            // 查询工作档
                            TaskWrk taskWrk = taskWrkMapper.selectCrnStaWorking(crnSlave.getId(), String.valueOf(crnStn.getStaNo()-1));
                            TaskWrk taskWrk = taskWrkMapper.selectCrnStaWorking(crnSlave.getId(), String.valueOf(crnStn.getStaNo() + 2));
                            if (taskWrk == null) {
                                continue;
                            }
                                log.info("下发输送线任务：taskWrk:" + JSON.toJSONString(taskWrk));
                                staProtocol.setWorkNo(taskWrk.getWrkNo().shortValue());
                                staProtocol.setStaNo(Short.valueOf(taskWrk.getTargetPoint()));
                                boolean offer = false;
                                try {
                                    offer = MessageQueue.offer(SlaveType.Devp, 1, new Task(2, staProtocol));
                                } catch (Exception e) {
                                    log.error("下发输送线任务失败：异常:" + e);
                                    log.error("下发输送线任务失败：异常:offer:" + offer);
                                }
                                if (offer) {
                                    log.info("下发输送线任务成功：taskWrk:" + JSON.toJSONString(taskWrk));
                                    taskWrk.setStatus(5);
                                    taskWrk.setWrkSts(14);
                                    taskWrk.setCompleteTime(new Date());
                                    taskWrkService.updateById(taskWrk);
                            log.info("下发输送线任务：taskWrk:" + JSON.toJSONString(taskWrk));
                            staProtocol.setWorkNo(taskWrk.getWrkNo().shortValue());
                            staProtocol.setStaNo(Short.valueOf(taskWrk.getTargetPoint()));
                            staProtocol.setBarcode(taskWrk.getBarcode());
                            if (!Cools.isEmpty(taskWrk.getType())) {
                                staProtocol.setHeight(taskWrk.getType());
                            }
                            boolean offer = false;
                            try {
                                offer = MessageQueue.offer(SlaveType.Devp, 1, new Task(2, staProtocol));
//                                staProtocol.setMp(taskWrk.getMp());
//                                staProtocol.setLx(taskWrk.getLx());
//                                staProtocol.setLev(taskWrk.getLev());
//                                MessageQueue.offer(SlaveType.Devp, 1, new Task(3, staProtocol));
                            } catch (Exception e) {
                                log.error("下发输送线任务失败：异常:" + e);
                                log.error("下发输送线任务失败：异常:offer:" + offer);
                            }
                            if (offer) {
                                log.info("下发输送线任务成功：taskWrk:" + JSON.toJSONString(taskWrk));
                                taskWrk.setStatus(5);
                                taskWrk.setWrkSts(14);
                                taskWrk.setCompleteTime(new Date());
                                taskWrkService.updateById(taskWrk);
                                // 侧面出库完成 上报执行状态
                                toWmsService.executionStatusReport(taskWrk.getTaskNo(), taskWrk.getWrkSts());
                            } else {
                                log.error("下发输送线任务失败：taskWrk:" + JSON.toJSONString(taskWrk));
                            }
                        } else {
                            // 查询工作档
                            TaskWrk taskWrk = taskWrkMapper.selectCrnStaWorking(crnSlave.getId(), String.valueOf(crnStn.getStaNo() - 1));
                            if (taskWrk == null) {
                                continue;
                            }
                            log.info("下发输送线任务：taskWrk:" + JSON.toJSONString(taskWrk));
                            staProtocol.setWorkNo(taskWrk.getWrkNo().shortValue());
                            staProtocol.setStaNo(Short.valueOf(taskWrk.getTargetPoint()));
                            if (!Cools.isEmpty(taskWrk.getType())) {
                                staProtocol.setHeight(taskWrk.getType());
                            }
                            boolean offer = false;
                            try {
                                offer = MessageQueue.offer(SlaveType.Devp, 1, new Task(2, staProtocol));
                            } catch (Exception e) {
                                log.error("下发输送线任务失败：异常:" + e);
                                log.error("下发输送线任务失败：异常:offer:" + offer);
                            }
                            if (offer) {
                                log.info("下发输送线任务成功：taskWrk:" + JSON.toJSONString(taskWrk));
                                taskWrk.setStatus(5);
                                taskWrk.setWrkSts(14);
                                taskWrk.setCompleteTime(new Date());
                                taskWrkService.updateById(taskWrk);

                                } else {
                                    log.error("下发输送线任务失败：taskWrk:" + JSON.toJSONString(taskWrk));
                                }
//                            }
                            } else {
                                log.error("下发输送线任务失败：taskWrk:" + JSON.toJSONString(taskWrk));
                            }
                        }
                    } catch (Exception e) {
                        log.error("出库到出库站异常:异常信息：" + e);

//                            }
                    }
                } catch (Exception e) {
                    log.error("出库到出库站异常:异常信息：" + e);
                }
//                }

            }
@@ -339,6 +396,17 @@
                // 获取工作状态为2（设备上走）的入库工作档
                TaskWrk taskWrk = taskWrkMapper.selectPakIn(slave.getId(), staProtocol.getWorkNo().intValue(), staDesc.getStnNo().toString());
                if (null == taskWrk) {
                    continue;
                }

                LocMast locMast = locMastService.selectByLocNo(taskWrk.getTargetPoint());
                if (!locMast.getLocSts().equals("O")) {
                    if (taskWrk.getWrkSts() == 2) {
                        log.error("入库WMS分配库位{}有误，库位状态为{}", locMast.getLocNo(), locMast.getLocSts());
                        taskWrk.setWrkSts(5);
                        taskWrk.setMemo("WMS分配库位有误");
                        taskWrkService.updateById(taskWrk);
                    }
                    continue;
                }

@@ -434,7 +502,7 @@
                            log.info(locMast.getLocNo() + "出深库位，浅库位有货");
                            continue;
                        }
                    } else if (flag == 2){
                    } else if (flag == 2) {
                        LocMast locMast1 = locMastService.selectOne(new EntityWrapper<LocMast>()
                                .eq("row1", (locMast.getRow1() - 1))
                                .eq("bay1", locMast.getBay1())
@@ -463,7 +531,7 @@
                    }

                    // 判断堆垛机出库站状态
                    if (staProtocol.isAutoing() && !staProtocol.isLoading() && staDetl.getCanouting() != null && staDetl.getCanouting().equals("Y")
                    if (staProtocol.isAutoing() && (outloading || !staProtocol.isLoading()) && staDetl.getCanouting() != null && staDetl.getCanouting().equals("Y")
                            && staProtocol.getWorkNo() == 0 && staProtocol.isOutEnable()) {
                        // 命令下发区 --------------------------------------------------------------------------

@@ -625,7 +693,6 @@
                        //更新库位状态
                        LocMast locMast = locMastService.selectByLocNo(taskWrk.getTargetPoint());
                        locMast.setLocSts("F");//F.在库
                        locMast.setStatus("1");
                        locMast.setBarcode(taskWrk.getBarcode());//托盘码
                        locMast.setModiTime(new Date());
                        locMast.setModiUser(9999L);
@@ -857,14 +924,14 @@
                }
                SiemensDevpThread devpThread = (SiemensDevpThread) SlaveConnection.get(SlaveType.Devp, devp.getId());
                for (DevpSlave.Sta inSta : devp.getInSta()) {
                    WrkMast pakout = wrkMastMapper.selectWorkingPakout(inSta.getBackSta());
                    TaskWrk taskWrk = taskWrkService.selectByTargetPoint(inSta.getBackSta() + "");
                    switch (inSta.getBackSta()) {
                        case 116:
                            if (pakout != null) {
                        case 101:
                            if (taskWrk != null) {
                                if (devpThread.ioModeOf1F1 != IoModeType.PAKOUT_MODE) {
                                    // 出库切换中
                                    devpThread.ioModeOf1F1 = IoModeType.PAKOUT_BOOTING;
                                    WrkMast pakin = wrkMastMapper.selectWorkingPakin(inSta.getStaNo());
                                    TaskWrk pakin = taskWrkService.selectByStartPoint(inSta.getStaNo() + "");
                                    if (pakin == null && !devpThread.getStation().get(inSta.getStaNo()).isLoading()
                                            && !devpThread.getStation().get(inSta.getBackSta()).isLoading()
                                            && devpThread.getStation().get(inSta.getBackSta()).getWorkNo() == 0) {
@@ -877,12 +944,12 @@
                                devpThread.ioModeOf1F1 = IoModeType.PAKIN_MODE;
                            }
                            break;
                        case 117:
                            if (pakout != null) {
                        case 104:
                            if (taskWrk != null) {
                                if (devpThread.ioModeOf1F2 != IoModeType.PAKOUT_MODE) {
                                    // 出库切换中
                                    devpThread.ioModeOf1F2 = IoModeType.PAKOUT_BOOTING;
                                    WrkMast pakin = wrkMastMapper.selectWorkingPakin(inSta.getStaNo());
                                    TaskWrk pakin = taskWrkService.selectByStartPoint(inSta.getStaNo() + "");
                                    if (pakin == null && !devpThread.getStation().get(inSta.getStaNo()).isLoading()
                                            && !devpThread.getStation().get(inSta.getBackSta()).isLoading()
                                            && devpThread.getStation().get(inSta.getBackSta()).getWorkNo() == 0) {
@@ -895,12 +962,12 @@
                                devpThread.ioModeOf1F2 = IoModeType.PAKIN_MODE;
                            }
                            break;
                        case 118:
                            if (pakout != null) {
                        case 107:
                            if (taskWrk != null) {
                                if (devpThread.ioModeOf1F3 != IoModeType.PAKOUT_MODE) {
                                    // 出库切换中
                                    devpThread.ioModeOf1F3 = IoModeType.PAKOUT_BOOTING;
                                    WrkMast pakin = wrkMastMapper.selectWorkingPakin(inSta.getStaNo());
                                    TaskWrk pakin = taskWrkService.selectByStartPoint(inSta.getStaNo() + "");
                                    if (pakin == null && !devpThread.getStation().get(inSta.getStaNo()).isLoading()
                                            && !devpThread.getStation().get(inSta.getBackSta()).isLoading()
                                            && devpThread.getStation().get(inSta.getBackSta()).getWorkNo() == 0) {
@@ -913,12 +980,12 @@
                                devpThread.ioModeOf1F3 = IoModeType.PAKIN_MODE;
                            }
                            break;
                        case 119:
                            if (pakout != null) {
                        case 110:
                            if (taskWrk != null) {
                                if (devpThread.ioModeOf1F4 != IoModeType.PAKOUT_MODE) {
                                    // 出库切换中
                                    devpThread.ioModeOf1F4 = IoModeType.PAKOUT_BOOTING;
                                    WrkMast pakin = wrkMastMapper.selectWorkingPakin(inSta.getStaNo());
                                    TaskWrk pakin = taskWrkService.selectByStartPoint(inSta.getStaNo() + "");
                                    if (pakin == null && !devpThread.getStation().get(inSta.getStaNo()).isLoading()
                                            && !devpThread.getStation().get(inSta.getBackSta()).isLoading()
                                            && devpThread.getStation().get(inSta.getBackSta()).getWorkNo() == 0) {
@@ -931,12 +998,12 @@
                                devpThread.ioModeOf1F4 = IoModeType.PAKIN_MODE;
                            }
                            break;
                        case 120:
                            if (pakout != null) {
                        case 113:
                            if (taskWrk != null) {
                                if (devpThread.ioModeOf1F5 != IoModeType.PAKOUT_MODE) {
                                    // 出库切换中
                                    devpThread.ioModeOf1F5 = IoModeType.PAKOUT_BOOTING;
                                    WrkMast pakin = wrkMastMapper.selectWorkingPakin(inSta.getStaNo());
                                    TaskWrk pakin = taskWrkService.selectByStartPoint(inSta.getStaNo() + "");
                                    if (pakin == null && !devpThread.getStation().get(inSta.getStaNo()).isLoading()
                                            && !devpThread.getStation().get(inSta.getBackSta()).isLoading()
                                            && devpThread.getStation().get(inSta.getBackSta()).getWorkNo() == 0) {
@@ -950,11 +1017,11 @@
                            }
                            break;
                        case 203:
                            if (pakout != null) {
                            if (taskWrk != null) {
                                if (devpThread.ioModeOf2F1 != IoModeType.PAKOUT_MODE) {
                                    // 出库切换中
                                    devpThread.ioModeOf2F1 = IoModeType.PAKOUT_BOOTING;
                                    WrkMast pakin = wrkMastMapper.selectWorkingPakin(inSta.getStaNo());
                                    TaskWrk pakin = taskWrkService.selectByStartPoint(inSta.getStaNo() + "");
                                    if (pakin == null && !devpThread.getStation().get(inSta.getStaNo()).isLoading()
                                            && !devpThread.getStation().get(inSta.getBackSta()).isLoading()
                                            && devpThread.getStation().get(inSta.getBackSta()).getWorkNo() == 0) {
@@ -969,11 +1036,11 @@
                            break;

                        case 207:
                            if (pakout != null) {
                            if (taskWrk != null) {
                                if (devpThread.ioModeOf2F2 != IoModeType.PAKOUT_MODE) {
                                    // 出库切换中
                                    devpThread.ioModeOf2F2 = IoModeType.PAKOUT_BOOTING;
                                    WrkMast pakin = wrkMastMapper.selectWorkingPakin(inSta.getStaNo());
                                    TaskWrk pakin = taskWrkService.selectByStartPoint(inSta.getStaNo() + "");
                                    if (pakin == null && !devpThread.getStation().get(inSta.getStaNo()).isLoading()
                                            && !devpThread.getStation().get(inSta.getBackSta()).isLoading()
                                            && devpThread.getStation().get(inSta.getBackSta()).getWorkNo() == 0) {
@@ -988,11 +1055,11 @@
                            break;

                        case 212:
                            if (pakout != null) {
                            if (taskWrk != null) {
                                if (devpThread.ioModeOf2F3 != IoModeType.PAKOUT_MODE) {
                                    // 出库切换中
                                    devpThread.ioModeOf2F3 = IoModeType.PAKOUT_BOOTING;
                                    WrkMast pakin = wrkMastMapper.selectWorkingPakin(inSta.getStaNo());
                                    TaskWrk pakin = taskWrkService.selectByStartPoint(inSta.getStaNo() + "");
                                    if (pakin == null && !devpThread.getStation().get(inSta.getStaNo()).isLoading()
                                            && !devpThread.getStation().get(inSta.getBackSta()).isLoading()
                                            && devpThread.getStation().get(inSta.getBackSta()).getWorkNo() == 0) {