#

whycq

2023-02-19 38af05d7c80936abcdfa81b8209666a68f73276b

 src/main/java/com/zy/asrs/service/impl/MainServiceImpl.java

@@ -41,7 +41,6 @@
import lombok.extern.slf4j.Slf4j;
import org.springframework.beans.factory.annotation.Autowired;
import org.springframework.beans.factory.annotation.Value;
import org.springframework.scheduling.annotation.Async;
import org.springframework.stereotype.Service;
import org.springframework.transaction.annotation.Transactional;
import org.springframework.transaction.interceptor.TransactionAspectSupport;
@@ -95,17 +94,34 @@
     * 组托
     * 入库站，根据条码扫描生成入库工作档，工作状态 2
     */
    public void generateStoreWrkFile() {
    public synchronized void generateStoreWrkFile() {
        // 根据输送线plc遍历
        for (DevpSlave devp : slaveProperties.getDevp()) {
            // 遍历入库口
            for (DevpSlave.Sta inSta : devp.getInSta()) {
                // 获取条码扫描仪信息
                BarcodeThread barcodeThread = (BarcodeThread) SlaveConnection.get(SlaveType.Barcode, inSta.getBarcode());

                if (barcodeThread == null) {
                    continue;
                }
                String barcode = barcodeThread.getBarcode();

                //101站有3个扫码器，当0扫码器没有数据时，获取9、10两个扫码器数据
                if(inSta.getStaNo().equals(101) && !Cools.isEmpty(barcode)){
                    BarcodeThread barcodeThread1 = (BarcodeThread) SlaveConnection.get(SlaveType.Barcode, inSta.getBarcode1());
                    if (barcodeThread1 != null) {
                        barcode = barcodeThread1.getBarcode();
                    }

                    if(!Cools.isEmpty(barcode)) {
                        BarcodeThread barcodeThread2 = (BarcodeThread) SlaveConnection.get(SlaveType.Barcode, inSta.getBarcode2());
                        if (barcodeThread2 != null) {
                            barcode = barcodeThread2.getBarcode();
                        }
                    }
                }

                if (!Cools.isEmpty(barcode)) {
                    log.info("{}号条码扫描器检测条码信息：{}", inSta.getBarcode(), barcode);
                    if ("NG".endsWith(barcode) || "NoRead".equals(barcode)) {
@@ -125,8 +141,28 @@
                }

                // 入出库模式判断
//                if ( inSta.getStaNo()==203 && devpThread.ioModeOf2F != IoModeType.PAKIN_MODE) { continue; }
                if (inSta.getStaNo() == 203 && devpThread.ioModeOf2F == IoModeType.PAKOUT_MODE) {
                if (inSta.getStaNo() == 101 && devpThread.ioModeOf1F1 == IoModeType.PAKOUT_MODE) {
                    continue;
                }
                if (inSta.getStaNo() == 104 && devpThread.ioModeOf1F2 == IoModeType.PAKOUT_MODE) {
                    continue;
                }
                if (inSta.getStaNo() == 111 && devpThread.ioModeOf1F3 == IoModeType.PAKOUT_MODE) {
                    continue;
                }
                if (inSta.getStaNo() == 114 && devpThread.ioModeOf1F4 == IoModeType.PAKOUT_MODE) {
                    continue;
                }
                if (inSta.getStaNo() == 201 && devpThread.ioModeOf2F1 == IoModeType.PAKOUT_MODE) {
                    continue;
                }
                if (inSta.getStaNo() == 204 && devpThread.ioModeOf2F2 == IoModeType.PAKOUT_MODE) {
                    continue;
                }
                if (inSta.getStaNo() == 301 && devpThread.ioModeOf3F1 == IoModeType.PAKOUT_MODE) {
                    continue;
                }
                if (inSta.getStaNo() == 304 && devpThread.ioModeOf3F2 == IoModeType.PAKOUT_MODE) {
                    continue;
                }

@@ -268,7 +304,7 @@
     * wms入库
     * 入库站，根据条码扫描生成入库工作档，工作状态 1 ==>> 2
     */
    public void generateStoreWrkFile0() {
    public synchronized void generateStoreWrkFile0() {
        // 根据输送线plc遍历
        for (DevpSlave devp : slaveProperties.getDevp()) {
            // 遍历入库口
@@ -283,7 +319,28 @@
                }

//                // 入出库模式判断
                if (inSta.getStaNo() == 203 && devpThread.ioModeOf2F != IoModeType.PAKIN_MODE) {
                if (inSta.getStaNo() == 101 && devpThread.ioModeOf1F1 != IoModeType.PAKOUT_MODE) {
                    continue;
                }
                if (inSta.getStaNo() == 104 && devpThread.ioModeOf1F2 != IoModeType.PAKOUT_MODE) {
                    continue;
                }
                if (inSta.getStaNo() == 111 && devpThread.ioModeOf1F3 != IoModeType.PAKOUT_MODE) {
                    continue;
                }
                if (inSta.getStaNo() == 114 && devpThread.ioModeOf1F4 != IoModeType.PAKOUT_MODE) {
                    continue;
                }
                if (inSta.getStaNo() == 201 && devpThread.ioModeOf2F1 != IoModeType.PAKOUT_MODE) {
                    continue;
                }
                if (inSta.getStaNo() == 204 && devpThread.ioModeOf2F2 != IoModeType.PAKOUT_MODE) {
                    continue;
                }
                if (inSta.getStaNo() == 301 && devpThread.ioModeOf3F1 != IoModeType.PAKOUT_MODE) {
                    continue;
                }
                if (inSta.getStaNo() == 304 && devpThread.ioModeOf3F2 != IoModeType.PAKOUT_MODE) {
                    continue;
                }

@@ -448,8 +505,7 @@
    /**
     * 堆垛机站出库到出库站
     */
    @Async
    public void crnStnToOutStn() {
    public synchronized void crnStnToOutStn() {
        for (CrnSlave crnSlave : slaveProperties.getCrn()) {
            // 遍历堆垛机出库站
            for (CrnSlave.CrnStn crnStn : crnSlave.getCrnOutStn()) {
@@ -621,7 +677,7 @@
    /**
     * 入库  ===>>  堆垛机站到库位
     */
    public void crnStnToLoc(CrnSlave slave, CrnProtocol crnProtocol) {
    public synchronized void crnStnToLoc(CrnSlave slave, CrnProtocol crnProtocol) {
        for (CrnSlave.CrnStn crnStn : slave.getCrnInStn()) {
            boolean flag = false;
            // 获取堆垛机入库站信息
@@ -754,7 +810,7 @@
     * 出库  ===>>  库位到堆垛机站
     * 2022-06-09 TQS修改，查询工作档LIST，遍历下发，防止第一个任务堵塞出库
     */
    public void locToCrnStn(CrnSlave slave, CrnProtocol crnProtocol) {
    public synchronized void locToCrnStn(CrnSlave slave, CrnProtocol crnProtocol) {
        for (CrnSlave.CrnStn crnStn : slave.getCrnOutStn()) {
            // 获取工作状态为11（生成出库ID）的出库工作档
//            WrkMast wrkMast = wrkMastMapper.selectPakOutStep1(slave.getId(), crnStn.getStaNo());
@@ -785,8 +841,28 @@
                }

//            // 入出库模式判断
//            if (devpThread.ioMode != IoModeType.PAKOUT_MODE) { continue; }
                if (wrkMast.getStaNo() == 204 && devpThread.ioModeOf2F != IoModeType.PAKOUT_MODE) {
                if (wrkMast.getStaNo() == 100 && devpThread.ioModeOf1F1 != IoModeType.PAKOUT_MODE) {
                    continue;
                }
                if (wrkMast.getStaNo() == 103 && devpThread.ioModeOf1F2 != IoModeType.PAKOUT_MODE) {
                    continue;
                }
                if (wrkMast.getStaNo() == 110 && devpThread.ioModeOf1F3 != IoModeType.PAKOUT_MODE) {
                    continue;
                }
                if (wrkMast.getStaNo() == 113 && devpThread.ioModeOf1F4 != IoModeType.PAKOUT_MODE) {
                    continue;
                }
                if (wrkMast.getStaNo() == 200 && devpThread.ioModeOf2F1 != IoModeType.PAKOUT_MODE) {
                    continue;
                }
                if (wrkMast.getStaNo() == 203 && devpThread.ioModeOf2F2 != IoModeType.PAKOUT_MODE) {
                    continue;
                }
                if (wrkMast.getStaNo() == 300 && devpThread.ioModeOf3F1 != IoModeType.PAKOUT_MODE) {
                    continue;
                }
                if (wrkMast.getStaNo() == 303 && devpThread.ioModeOf3F2 != IoModeType.PAKOUT_MODE) {
                    continue;
                }

@@ -891,7 +967,7 @@
//    /**
//     * 出库  ===>>  库位到堆垛机站
//     */
//    public void locToCrnStn(CrnSlave slave, CrnProtocol crnProtocol){
//    public synchronized void locToCrnStn(CrnSlave slave, CrnProtocol crnProtocol){
//        for (CrnSlave.CrnStn crnStn : slave.getCrnOutStn()) {
//            // 获取工作状态为11（生成出库ID）的出库工作档
//            WrkMast wrkMast = wrkMastMapper.selectPakOutStep1(slave.getId(), crnStn.getStaNo());
@@ -1008,7 +1084,7 @@
    /**
     * 库位移转
     */
    public void locToLoc(CrnSlave slave, CrnProtocol crnProtocol) {
    public synchronized void locToLoc(CrnSlave slave, CrnProtocol crnProtocol) {
        // 获取工作档信息
        WrkMast wrkMast = wrkMastMapper.selectLocMove(slave.getId());
        if (null == wrkMast) {
@@ -1076,8 +1152,7 @@
    /**
     * 执行对工作档的完成操作
     */
    @Async
    public void storeFinished() {
    public synchronized void storeFinished() {
        for (CrnSlave crn : slaveProperties.getCrn()) {
            // 获取堆垛机信息
            CrnThread crnThread = (CrnThread) SlaveConnection.get(SlaveType.Crn, crn.getId());
@@ -1120,8 +1195,7 @@
    /**
     * 堆垛机异常信息记录
     */
    @Async
    public void recCrnErr() {
    public synchronized void recCrnErr() {
        Date now = new Date();
        for (CrnSlave crn : slaveProperties.getCrn()) {
            // 获取堆垛机信息
@@ -1242,8 +1316,7 @@
    /**
     * 空栈板初始化入库,叉车入库站放货
     */
    @Async
    public void storeEmptyPlt() {
    public synchronized void storeEmptyPlt() {
        for (DevpSlave devp : slaveProperties.getDevp()) {
            // 遍历空板入库口
            for (DevpSlave.Sta emptyInSta : devp.getEmptyInSta()) {
@@ -1256,15 +1329,10 @@
                    staProtocol = staProtocol.clone();
                }

//                // 入出库模式判断
//                if ( emptyInSta.getStaNo()==203 && devpThread.ioModeOf2F != IoModeType.PAKIN_MODE) { continue; }
                if (emptyInSta.getStaNo() == 203 && devpThread.ioModeOf2F == IoModeType.PAKOUT_MODE) {
                    continue;
                }

                // 站点条件判断
                if (staProtocol.isAutoing() && staProtocol.isLoading() && staProtocol.isInEnable()
                        && staProtocol.isEmptyMk() && (staProtocol.getWorkNo() > 9990 && staProtocol.getWorkNo() <= 9999) && staProtocol.isPakMk()) {
                        && staProtocol.isEmptyMk() && (staProtocol.getWorkNo() > 9990
                        && staProtocol.getWorkNo() <= 9999) && staProtocol.isPakMk()) {

                    try {
                        LocTypeDto locTypeDto = new LocTypeDto(staProtocol);
@@ -1363,8 +1431,7 @@
    /**
     * 出库  ===>> 工作档信息写入led显示器
     */
    @Async
    public void ledExecute() {
    public synchronized void ledExecute() {
        for (LedSlave led : slaveProperties.getLed()) {
            // 获取输送线plc线程
            DevpThread devpThread = (DevpThread) SlaveConnection.get(SlaveType.Devp, led.getDevpPlcId());
@@ -1480,8 +1547,7 @@
    /**
     * 其他  ===>> LED显示器复位，显示默认信息
     */
    @Async
    public void ledReset() {
    public synchronized void ledReset() {
//        for (LedSlave led : slaveProperties.getLed()) {
//            // 获取输送线plc线程
//            DevpThread devpThread = (DevpThread) SlaveConnection.get(SlaveType.Devp, led.getDevpPlcId());
@@ -1628,7 +1694,7 @@
     * 因双深库位阻塞，对浅库位进行移转（立即执行版)
     * tip：同步
     */
    private void moveLocForDeepLoc(CrnSlave crn, LocMast shallowLoc) {
    private synchronized void moveLocForDeepLoc(CrnSlave crn, LocMast shallowLoc) {
        try {
            List<Integer> rows = locMastService.queryDistinctRow(crn.getId());
            LocMast loc = null;
@@ -1896,7 +1962,7 @@
    /**
     * 入出库模式切换函数
     */
    public void ioConvert() {
    public synchronized void ioConvert() {
        try {
            // 根据输送线plc遍历
            for (DevpSlave devp : slaveProperties.getDevp()) {
@@ -1908,40 +1974,148 @@
                    }
                    WrkMast pakout = wrkMastMapper.selectWorkingPakout(inSta.getStaNo());
                    switch (inSta.getStaNo()) {
                        case 203://1F
                        case 101: // 1F1
                            if (pakout != null) {
                                if (devpThread.ioModeOf2F != IoModeType.PAKOUT_MODE) {
                                if (devpThread.ioModeOf1F1 != IoModeType.PAKOUT_MODE) {
                                    // 出库切换中
                                    devpThread.ioModeOf2F = IoModeType.PAKOUT_BOOTING;
                                    devpThread.ioModeOf1F1 = IoModeType.PAKOUT_BOOTING;
                                    WrkMast pakin = wrkMastMapper.selectWorkingPakin(inSta.getStaNo());
                                    if (pakin == null && !devpThread.getStation().get(inSta.getStaNo()).isLoading()
                                            && !devpThread.getStation().get(inSta.getStaNo() + 1).isLoading()
                                            && devpThread.getStation().get(inSta.getStaNo() + 1).getWorkNo() == 0) {
                                            && !devpThread.getStation().get(inSta.getStaNo() - 1).isLoading()
                                            && devpThread.getStation().get(inSta.getStaNo() - 1).getWorkNo() == 0) {
                                        // 出库模式
                                        devpThread.ioModeOf2F = IoModeType.PAKOUT_MODE;
                                        devpThread.ioModeOf1F1 = IoModeType.PAKOUT_MODE;
                                    }
                                }
                            } else {
                                // 入库模式
                                devpThread.ioModeOf2F = IoModeType.PAKIN_MODE;
                                devpThread.ioModeOf1F1 = IoModeType.PAKIN_MODE;
                            }
                            break;
                        case 401://1F
                        case 104: // 1F2
                            if (pakout != null) {
                                if (devpThread.ioModeOf4F != IoModeType.PAKOUT_MODE) {
                                if (devpThread.ioModeOf1F2 != IoModeType.PAKOUT_MODE) {
                                    // 出库切换中
                                    devpThread.ioModeOf4F = IoModeType.PAKOUT_BOOTING;
                                    devpThread.ioModeOf1F2 = IoModeType.PAKOUT_BOOTING;
                                    WrkMast pakin = wrkMastMapper.selectWorkingPakin(inSta.getStaNo());
                                    if (pakin == null && !devpThread.getStation().get(inSta.getStaNo()).isLoading()
                                            && !devpThread.getStation().get(inSta.getStaNo() + 1).isLoading()
                                            && devpThread.getStation().get(inSta.getStaNo() + 1).getWorkNo() == 0) {
                                            && !devpThread.getStation().get(inSta.getStaNo() - 1).isLoading()
                                            && devpThread.getStation().get(inSta.getStaNo() - 1).getWorkNo() == 0) {
                                        // 出库模式
                                        devpThread.ioModeOf4F = IoModeType.PAKOUT_MODE;
                                        devpThread.ioModeOf1F2 = IoModeType.PAKOUT_MODE;
                                    }
                                }
                            } else {
                                // 入库模式
                                devpThread.ioModeOf4F = IoModeType.PAKIN_MODE;
                                devpThread.ioModeOf1F2 = IoModeType.PAKIN_MODE;
                            }
                            break;
                        case 111: // 1F3
                            if (pakout != null) {
                                if (devpThread.ioModeOf1F3 != IoModeType.PAKOUT_MODE) {
                                    // 出库切换中
                                    devpThread.ioModeOf1F3 = IoModeType.PAKOUT_BOOTING;
                                    WrkMast pakin = wrkMastMapper.selectWorkingPakin(inSta.getStaNo());
                                    if (pakin == null && !devpThread.getStation().get(inSta.getStaNo()).isLoading()
                                            && !devpThread.getStation().get(inSta.getStaNo() - 1).isLoading()
                                            && devpThread.getStation().get(inSta.getStaNo() - 1).getWorkNo() == 0) {
                                        // 出库模式
                                        devpThread.ioModeOf1F3 = IoModeType.PAKOUT_MODE;
                                    }
                                }
                            } else {
                                // 入库模式
                                devpThread.ioModeOf1F3 = IoModeType.PAKIN_MODE;
                            }
                            break;
                        case 114: // 1F4
                            if (pakout != null) {
                                if (devpThread.ioModeOf1F4 != IoModeType.PAKOUT_MODE) {
                                    // 出库切换中
                                    devpThread.ioModeOf1F4 = IoModeType.PAKOUT_BOOTING;
                                    WrkMast pakin = wrkMastMapper.selectWorkingPakin(inSta.getStaNo());
                                    if (pakin == null && !devpThread.getStation().get(inSta.getStaNo()).isLoading()
                                            && !devpThread.getStation().get(inSta.getStaNo() - 1).isLoading()
                                            && devpThread.getStation().get(inSta.getStaNo() - 1).getWorkNo() == 0) {
                                        // 出库模式
                                        devpThread.ioModeOf1F4 = IoModeType.PAKOUT_MODE;
                                    }
                                }
                            } else {
                                // 入库模式
                                devpThread.ioModeOf1F4 = IoModeType.PAKIN_MODE;
                            }
                            break;
                        case 201: // 2F1
                            if (pakout != null) {
                                if (devpThread.ioModeOf2F1 != IoModeType.PAKOUT_MODE) {
                                    // 出库切换中
                                    devpThread.ioModeOf2F1 = IoModeType.PAKOUT_BOOTING;
                                    WrkMast pakin = wrkMastMapper.selectWorkingPakin(inSta.getStaNo());
                                    if (pakin == null && !devpThread.getStation().get(inSta.getStaNo()).isLoading()
                                            && !devpThread.getStation().get(inSta.getStaNo() - 1).isLoading()
                                            && devpThread.getStation().get(inSta.getStaNo() - 1).getWorkNo() == 0) {
                                        // 出库模式
                                        devpThread.ioModeOf2F1 = IoModeType.PAKOUT_MODE;
                                    }
                                }
                            } else {
                                // 入库模式
                                devpThread.ioModeOf2F1 = IoModeType.PAKIN_MODE;
                            }
                            break;
                        case 203: // 2F2
                            if (pakout != null) {
                                if (devpThread.ioModeOf2F2 != IoModeType.PAKOUT_MODE) {
                                    // 出库切换中
                                    devpThread.ioModeOf2F2 = IoModeType.PAKOUT_BOOTING;
                                    WrkMast pakin = wrkMastMapper.selectWorkingPakin(inSta.getStaNo());
                                    if (pakin == null && !devpThread.getStation().get(inSta.getStaNo()).isLoading()
                                            && !devpThread.getStation().get(inSta.getStaNo() - 1).isLoading()
                                            && devpThread.getStation().get(inSta.getStaNo() - 1).getWorkNo() == 0) {
                                        // 出库模式
                                        devpThread.ioModeOf2F2 = IoModeType.PAKOUT_MODE;
                                    }
                                }
                            } else {
                                // 入库模式
                                devpThread.ioModeOf2F2 = IoModeType.PAKIN_MODE;
                            }
                            break;
                        case 301: // 3F1
                            if (pakout != null) {
                                if (devpThread.ioModeOf3F1 != IoModeType.PAKOUT_MODE) {
                                    // 出库切换中
                                    devpThread.ioModeOf3F1 = IoModeType.PAKOUT_BOOTING;
                                    WrkMast pakin = wrkMastMapper.selectWorkingPakin(inSta.getStaNo());
                                    if (pakin == null && !devpThread.getStation().get(inSta.getStaNo()).isLoading()
                                            && !devpThread.getStation().get(inSta.getStaNo() - 1).isLoading()
                                            && devpThread.getStation().get(inSta.getStaNo() - 1).getWorkNo() == 0) {
                                        // 出库模式
                                        devpThread.ioModeOf3F1 = IoModeType.PAKOUT_MODE;
                                    }
                                }
                            } else {
                                // 入库模式
                                devpThread.ioModeOf3F1 = IoModeType.PAKIN_MODE;
                            }
                            break;
                        case 303: // 3F2
                            if (pakout != null) {
                                if (devpThread.ioModeOf3F2 != IoModeType.PAKOUT_MODE) {
                                    // 出库切换中
                                    devpThread.ioModeOf3F2 = IoModeType.PAKOUT_BOOTING;
                                    WrkMast pakin = wrkMastMapper.selectWorkingPakin(inSta.getStaNo());
                                    if (pakin == null && !devpThread.getStation().get(inSta.getStaNo()).isLoading()
                                            && !devpThread.getStation().get(inSta.getStaNo() - 1).isLoading()
                                            && devpThread.getStation().get(inSta.getStaNo() - 1).getWorkNo() == 0) {
                                        // 出库模式
                                        devpThread.ioModeOf3F2 = IoModeType.PAKOUT_MODE;
                                    }
                                }
                            } else {
                                // 入库模式
                                devpThread.ioModeOf3F2 = IoModeType.PAKIN_MODE;
                            }
                            break;
                    }
@@ -1956,7 +2130,7 @@

    }

    public void outOfDevp() {
    public synchronized void outOfDevp() {
        List<WrkMast> wrkMasts = wrkMastMapper.selectPick();
        for (WrkMast wrkMast : wrkMasts) {
            if (basDevpService.selectCount(new EntityWrapper<BasDevp>().eq("wrk_no", wrkMast.getWrkNo())) == 0) {
@@ -1969,8 +2143,7 @@
        }
    }


    public void autoEmptyOut() {
    public synchronized void autoEmptyOut() {
        DevpThread devpThread = (DevpThread) SlaveConnection.get(SlaveType.Devp, 1);
        Integer autoOutSite = 12;
        //如果站点可出禁用，则不生成空盘出库任务
@@ -1989,26 +2162,24 @@
            if (null != pakoutEmpty) {
                return;
            }
            //未开WMS分支，请求WMS生成空板出库未写
            try {
                String response = new HttpHandler.Builder()
                        .setUri(wmsUrl)
                        .setPath("/rpc/auto/emptyOut/v1")
                        .build()
                        .doPost();
                JSONObject jsonObject = JSON.parseObject(response);
                if (jsonObject.getInteger("code").equals(200)) {
                    JSONObject data = (JSONObject) jsonObject.get("data");
                    log.info((String) data.get("msg"));
                } else {
                    log.error("请求接口失败！！！url：{}；request：{}；response：{}", wmsUrl + "/rpc/auto/emptyOut/v1","", response);
                }
            } catch (Exception e) {
                e.printStackTrace();
                TransactionAspectSupport.currentTransactionStatus().setRollbackOnly();
            }
        }
    }

    public void autoEmptyIn() {
        DevpThread devpThread = (DevpThread) SlaveConnection.get(SlaveType.Devp, 1);
        Integer autoInSite = 12;
        StaProtocol staProtocol = devpThread.getStation().get(autoInSite);
        if (staProtocol == null) {
            return;
        } else {
            staProtocol = staProtocol.clone();
        }
        if (staProtocol.isAutoing()  //自动
                && staProtocol.isLoading()  //有物
                && staProtocol.isInEnable()  //可入信号
                && (staProtocol.getWorkNo() == 0 || staProtocol.getWorkNo() > 9990) //工作号为0或者工作号是9991~9999（输送机留用）
        ) {

            //未开WMS分支，请求WMS生成空板入库未写
        }
    }
}