1

zhang

2025-08-02 349f37128b64712805be5783d9a3333f3aea886b

 src/main/java/com/zy/core/thread/SiemensDevpThread.java

@@ -134,6 +134,7 @@
                    // 读数据
                    case 1:
                        read();
                        readsanqi();
                        break;
                    // 写数据 ID+目标站
                    case 2:
@@ -302,38 +303,6 @@
//                log.error("读取输送线plc状态信息失败 ===>> [id:{}] [ip:{}] [port:{}] ", slave.getId(), slave.getIp(), slave.getPort());
            }

            //
            OperateResultExOne<byte[]> resultsanqi = siemensS7Net.Read("DB101.120", (short) (staNoSize * 8));
            if (resultsanqi.IsSuccess) {
                for (int i = 0; i < staNoSize; i++) {
                    Integer siteId = staNos.get(i); // 站点编号
                    StaProtocol staProtocol = station.get(siteId);
                    if (null == staProtocol) {
                        staProtocol = new StaProtocol();
                        staProtocol.setSiteId(siteId);
                        station.put(siteId, staProtocol);
                    }
                    staProtocol.setWorkNo((short) siemensS7Net.getByteTransform().TransInt32(resultsanqi.Content, i * 8));     // 工作号
                    staProtocol.setStaNo(siemensS7Net.getByteTransform().TransInt16(resultsanqi.Content, i * 8 + 4));   // 目标站
                    boolean[] status = siemensS7Net.getByteTransform().TransBool(resultsanqi.Content, i * 8 + 6, 1);
                    staProtocol.setAutoing(status[0]);  // 自动
                    staProtocol.setLoading(status[1]);  // 有物
                    staProtocol.setInEnable(status[2]); // 可入
                    staProtocol.setOutEnable(status[3]);// 可出
                    staProtocol.setEmptyMk(status[4]);  // 空板信号
                    staProtocol.setFullPlt(status[5]);  // 满托盘
                    staProtocol.setHigh(status[6]);     // 高库位
                    staProtocol.setLow(status[7]);      // 低库位
//                staProtocol.setWeight(status[8]);  //是否为重货
                    if (!staProtocol.isPakMk() && staProtocol.isLoading()) {
                        staProtocol.setPakMk(true);
                    }
                }
            } else {
                OutputQueue.DEVP.offer(MessageFormat.format("【{0}】读取输送线plc状态信息失败 ===>> [id:{1}] [ip:{2}] [port:{3}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort()));
//                log.error("读取输送线plc状态信息失败 ===>> [id:{}] [ip:{}] [port:{}] ", slave.getId(), slave.getIp(), slave.getPort());
            }


            //外形检测
            OperateResultExOne<byte[]> resultErr = siemensS7Net.Read("DB101.42", (short) 8);
@@ -350,20 +319,6 @@
            }


            //外形检测 三期
            OperateResultExOne<byte[]> resultErrsanqi = siemensS7Net.Read("DB101.160", (short) 8);
            if (resultErrsanqi.IsSuccess) {
                boolean[] status = siemensS7Net.getByteTransform().TransBool(resultErrsanqi.Content, 0, 1);
                StaProtocol staProtocol = station.get(304);
                staProtocol.setFrontErr(status[0]);
                staProtocol.setBackErr(status[1]);
                staProtocol.setHighErr(status[2]);
                staProtocol.setLeftErr(status[3]);
                staProtocol.setRightErr(status[4]);
                staProtocol.setWeightErr(status[5]);
                staProtocol.setBarcodeErr(status[6]);
            }

            //条码扫描器
            Thread.sleep(200);
            ArrayList<Integer> barcodeList = getBarcodeList();
@@ -379,20 +334,114 @@
                }
            }


            //条码扫描器 三期
            Thread.sleep(200);
            ArrayList<Integer> barcodeListsanqi = getBarcodeList();
            OperateResultExOne<byte[]> result2siqi = siemensS7Net.Read("DB101.60", (short) (barcodeListsanqi.size() * 8));
            if (result2siqi.IsSuccess) {
                for (int i = 0; i < barcodeList.size(); i++) {
                    Integer barcodeId = barcodeListsanqi.get(i);
                    String barcode = siemensS7Net.getByteTransform().TransString(result2siqi.Content, i * 8, 8, "UTF-8");
                    BarcodeThread barcodeThread = (BarcodeThread) SlaveConnection.get(SlaveType.Barcode, barcodeId);
                    if (!Cools.isEmpty(barcodeThread) && !barcodeThread.getBarcode().equals(barcode)) {
                        barcodeThread.setBarcode(barcode);
                    }
        }
        // 根据实时信息更新数据库
        try {
            if (!station.isEmpty()) {
                List<BasDevp> basDevps = new ArrayList<>();
                for (Integer siteId : staNos) {
                    StaProtocol staProtocol = station.get(siteId);
                    basDevps.add(staProtocol.toSqlModel());
                }

                BasDevpService basDevpService = SpringUtils.getBean(BasDevpService.class);
                if (null != basDevpService && !basDevpService.updateBatchById(basDevps)) {
                    throw new Exception("更新数据库数据失败");
                }
            }
        } catch (Exception e) {
            e.printStackTrace();
            OutputQueue.DEVP.offer(MessageFormat.format("【{0}】更新数据库数据失败 ===>> [id:{1}] [ip:{2}] [port:{3}] [rack:{4}] [slot:{5}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot()));
        }
    }


    /**
     * 读取状态 ====> 整块plc
     */
    private void readsanqi() throws InterruptedException {
        ArrayList<Integer> staNos = getStaNo();
        int staNoSize = staNos.size();

        //
        OperateResultExOne<byte[]> resultsanqi = siemensS7Net.Read("DB101.120", (short) (staNoSize * 8));
        if (resultsanqi.IsSuccess) {
            for (int i = 0; i < staNoSize; i++) {
                Integer siteId = staNos.get(i); // 站点编号
                StaProtocol staProtocol = station.get(siteId);
                if (null == staProtocol) {
                    staProtocol = new StaProtocol();
                    staProtocol.setSiteId(siteId);
                    station.put(siteId, staProtocol);
                }
                staProtocol.setWorkNo((short) siemensS7Net.getByteTransform().TransInt32(resultsanqi.Content, i * 8));     // 工作号
                staProtocol.setStaNo(siemensS7Net.getByteTransform().TransInt16(resultsanqi.Content, i * 8 + 4));   // 目标站
                boolean[] status = siemensS7Net.getByteTransform().TransBool(resultsanqi.Content, i * 8 + 6, 1);
                staProtocol.setAutoing(status[0]);  // 自动
                staProtocol.setLoading(status[1]);  // 有物
                staProtocol.setInEnable(status[2]); // 可入
                staProtocol.setOutEnable(status[3]);// 可出
                staProtocol.setEmptyMk(status[4]);  // 空板信号
                staProtocol.setFullPlt(status[5]);  // 满托盘
                staProtocol.setHigh(status[6]);     // 高库位
                staProtocol.setLow(status[7]);      // 低库位
//                staProtocol.setWeight(status[8]);  //是否为重货
                if (!staProtocol.isPakMk() && staProtocol.isLoading()) {
                    staProtocol.setPakMk(true);
                }
            }
        } else {
            OutputQueue.DEVP.offer(MessageFormat.format("【{0}】读取输送线plc状态信息失败 ===>> [id:{1}] [ip:{2}] [port:{3}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort()));
//                log.error("读取输送线plc状态信息失败 ===>> [id:{}] [ip:{}] [port:{}] ", slave.getId(), slave.getIp(), slave.getPort());
        }


        //外形检测 三期
        OperateResultExOne<byte[]> resultErrsanqi = siemensS7Net.Read("DB101.160", (short) 8);
        if (resultErrsanqi.IsSuccess) {
            boolean[] status = siemensS7Net.getByteTransform().TransBool(resultErrsanqi.Content, 0, 1);
            StaProtocol staProtocol = station.get(304);
            staProtocol.setFrontErr(status[0]);
            staProtocol.setBackErr(status[1]);
            staProtocol.setHighErr(status[2]);
            staProtocol.setLeftErr(status[3]);
            staProtocol.setRightErr(status[4]);
            staProtocol.setWeightErr(status[5]);
            staProtocol.setBarcodeErr(status[6]);
        }


        //条码扫描器 三期
        Thread.sleep(200);
        ArrayList<Integer> barcodeListsanqi = getBarcodeList();
        OperateResultExOne<byte[]> result2siqi = siemensS7Net.Read("DB101.60", (short) (barcodeListsanqi.size() * 8));
        if (result2siqi.IsSuccess) {
            for (int i = 0; i < barcodeListsanqi.size(); i++) {
                Integer barcodeId = barcodeListsanqi.get(i);
                String barcode = siemensS7Net.getByteTransform().TransString(result2siqi.Content, i * 8, 8, "UTF-8");
                BarcodeThread barcodeThread = (BarcodeThread) SlaveConnection.get(SlaveType.Barcode, barcodeId);
                if (!Cools.isEmpty(barcodeThread) && !barcodeThread.getBarcode().equals(barcode)) {
                    barcodeThread.setBarcode(barcode);
                }
            }
        }

        //故障 三期
        OperateResultExOne<byte[]> resultErrs = siemensS7Net.Read("DB101.220", (short) (staNoSize * 4));
        if (resultErrs.IsSuccess) {
            for (int i = 0; i < staNoSize; i++) {
                Integer siteId = staNos.get(i); // 站点编号
                boolean[] status = siemensS7Net.getByteTransform().TransBool(resultErrs.Content, i * 4, 1);
                StaProtocol staProtocol = station.get(siteId);
                staProtocol.setBreakerErr(status[0]);
                staProtocol.setInfraredErr(status[1]);
                staProtocol.setOutTimeErr(status[2]);
                staProtocol.setSeizeSeatErr(status[3]);
                staProtocol.setWrkYgoodsN(status[4]);
                staProtocol.setInverterErr(status[5]);
                staProtocol.setContactErr(status[6]);
                staProtocol.setUpcontactErr(status[7]);

            }

        }
@@ -427,9 +476,10 @@
        OperateResult write = null;
        OperateResult write1 = null;
        int index;
        int index2 = 0;
        if (staProtocol.getSiteId() >= 310) {
            index = staNos3.indexOf(staProtocol.getSiteId());
            index = index + 54;
            index2 = 54;
        } else {
            index = staNos.indexOf(staProtocol.getSiteId());
        }
@@ -458,10 +508,10 @@
            boolean writeFlag = false;
            while (writeCount < 5) {
                // 写2号输送线
                write = siemensS7Net.Write("DB100." + index * 4, array);    // 工作号、目标
                write = siemensS7Net.Write("DB100." + (index * 4 + index2), array);    // 工作号、目标
                if (write.IsSuccess) {
                    Thread.sleep(200);
                    OperateResultExOne<byte[]> readResult = siemensS7Net.Read("DB100." + index * 4, (short) 4);
                    OperateResultExOne<byte[]> readResult = siemensS7Net.Read("DB100." + (index * 4 + index2), (short) 4);
                    //OperateResultExOne<byte[]> readResult = siemensS7Net.Read("DB1000." + index*4, (short)4);
                    if (readResult.IsSuccess) {
                        short workNo = siemensS7Net.getByteTransform().TransInt16(readResult.Content, 0);
@@ -524,14 +574,14 @@
            boolean writeFlag = false;
            while (writeCount < 5) {
                // 写2号输送线
                write = siemensS7Net.Write("DB100." + index * 6, staProtocol.getWorkNo().intValue());    // 工作号
                write = siemensS7Net.Write("DB100." + (index * 6 + index2), staProtocol.getWorkNo().intValue());    // 工作号
                Thread.sleep(200);
                write1 = siemensS7Net.Write("DB100." + (index * 6 + 4), staProtocol.getStaNo());    // 目标站
                write1 = siemensS7Net.Write("DB100." + (index * 6 + 4 + index2), staProtocol.getStaNo());    // 目标站
                if (write.IsSuccess) {
                    Thread.sleep(200);
                    OperateResultExOne<byte[]> readResult = siemensS7Net.Read("DB100." + index * 6, (short) 4);
                    OperateResultExOne<byte[]> readResult = siemensS7Net.Read("DB100." + (index * 6 + index2), (short) 4);
                    Thread.sleep(200);
                    OperateResultExOne<byte[]> readResult1 = siemensS7Net.Read("DB100." + (index * 6 + 4), (short) 2);
                    OperateResultExOne<byte[]> readResult1 = siemensS7Net.Read("DB100." + (index * 6 + 4 + index2), (short) 2);
                    //OperateResultExOne<byte[]> readResult = siemensS7Net.Read("DB1000." + index*4, (short)4);
                    if (readResult.IsSuccess && readResult1.IsSuccess) {
                        int workNo = siemensS7Net.getByteTransform().TransInt32(readResult.Content, 0);