重复工作档验证

chen.llin

16 小时以前 348cb1901f202eec59d9c5200186f2aa03773569

 src/main/java/com/zy/service/impl/MainServiceImpl.java

@@ -36,6 +36,7 @@
import org.springframework.beans.factory.annotation.Autowired;
import org.springframework.beans.factory.annotation.Value;
import org.springframework.stereotype.Service;
import org.springframework.transaction.annotation.Propagation;
import org.springframework.transaction.annotation.Transactional;
import org.springframework.transaction.interceptor.TransactionAspectSupport;

@@ -96,7 +97,10 @@
    @Value("${wms.url}")
    private String wmsUrl;

    public Integer wrkNo = 9997;
    @Autowired
    private MainServiceImpl mainService;

    public Integer wrkNo = 10000;

    /**
     * 组托
@@ -155,23 +159,24 @@
                    back = true;
                }
                // 退回
                if (back && (staProtocol.getWorkNo() == 9999 || staProtocol.getWorkNo() == 9998)  && staProtocol.isInEnable() && staProtocol.isLoading() && staProtocol.isPakMk()) {
                if (back   && staProtocol.isInEnable() && staProtocol.isLoading() && staProtocol.isPakMk()  && !staProtocol.isEmptyMk()  ) {
                    MessageQueue.offer(SlaveType.Led, inSta.getLed(), new Task(3, errMsg));
                    staProtocol.setWorkNo(wrkNo);
                    News.info("{}入库回退：{}，任务号：{}", inSta.getStaNo(), errMsg,wrkNo);
                    News.info("{}入库回退：{}，任务号：{}", inSta.getStaNo(), errMsg, staProtocol.getWorkNo());
                    staProtocol.setWorkNo(9999);
                    staProtocol.setStaNo(inSta.getBackSta().shortValue());
                    devpThread.setPakMk(staProtocol.getSiteId(), false);
                    MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol));
                    log.error("输送线下发1："+wrkNo+","+inSta.getBackSta());
                    log.error("输送线下发1："+staProtocol.getWorkNo()+","+inSta.getBackSta());
                    return;
                }

                // 判断是否满足入库条件
                if (staProtocol.isAutoing()
                        && staProtocol.isLoading()
                        && staProtocol.isInEnable()
                        && !staProtocol.isEmptyMk()
                        && staProtocol.isPakMk() && staProtocol.getWorkNo() == 9999) {
                if (staProtocol.isAutoing() //自动
                        && staProtocol.isLoading() //有物
                        && staProtocol.isInEnable() //可入
                        && !staProtocol.isEmptyMk() // 非空板
                        && staProtocol.isPakMk() //防止重复下发信号 站点无物 无任务号会自动变成true
                ) {
                    if(Cools.isEmpty(barcode) || "NG".endsWith(barcode) || "NoRead".equals(barcode) || "00000000".equals(barcode)) {
                        News.info("{}条码扫描错误：{}",barcodeThread.getSlave().getId(),barcode);
                        continue;
@@ -216,11 +221,12 @@
                                ledThread.errorReset();
                            }
                        } else {
                            staProtocol.setWorkNo(wrkNo);
                            staProtocol.setWorkNo(9999);
                            staProtocol.setStaNo(inSta.getBackSta().shortValue());
                            devpThread.setPakMk(staProtocol.getSiteId(), false);
                            MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol));
                            String errorMsg = jsonObject.getString("msg");
                            log.error("全版入库回退,"+staProtocol.getWorkNo()+","+errorMsg);
                            if (!Cools.isEmpty(errorMsg)) {
                                MessageQueue.offer(SlaveType.Led, inSta.getLed(), new Task(3, errorMsg));
                            }
@@ -268,7 +274,7 @@
                    staProtocol = staProtocol.clone();
                }

                if (staProtocol.isAutoing() && staProtocol.isLoading() && staProtocol.isInEnable() && staProtocol.isPakMk() && staProtocol.getWorkNo() == 9999) {
                if (staProtocol.isAutoing() && staProtocol.isLoading() && staProtocol.isInEnable() && staProtocol.isPakMk()) {
                    News.warnNoLog(""+mark+" - 0"+" - 开始执行");
                    WrkMast wrkMast = wrkMastMapper.selectPickStep(barcode);
                    if (wrkMast == null) {
@@ -288,11 +294,11 @@
                    StaDesc staDesc = staDescService.selectOne(wrapper);
                    if (Cools.isEmpty(staDesc)) {
                        News.error(""+mark+" - 2"+" - 入库路径不存在！type_no={},stn_no={},crn_no={}", wrkMast.getIoType(), pickSta.getStaNo(), wrkMast.getCrnNo());
                        staProtocol.setWorkNo(wrkNo);
                        staProtocol.setWorkNo(9999);
                        staProtocol.setStaNo((short) (pickSta.getStaNo().shortValue()-(short)1));
                        devpThread.setPakMk(staProtocol.getSiteId(), false);
                        MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol));
                        log.error("输送线下发4："+wrkNo+","+(pickSta.getStaNo().shortValue()-(short)1));
                        log.error("输送线下发4："+staProtocol.getWorkNo()+","+(pickSta.getStaNo().shortValue()-(short)1));
                        //LED
                        LedThread ledThread = (LedThread) SlaveConnection.get(SlaveType.Led, pickSta.getLed());
                        // led 异常显示
@@ -345,7 +351,7 @@

                    // 更新站点信息 且 下发plc命令
                    staProtocol.setWorkNo(wrkMast.getWrkNo());
                    staProtocol.setStaNo(staProtocol.getSiteId().shortValue());
                    staProtocol.setStaNo(staDesc.getCrnStn().shortValue());
                    devpThread.setPakMk(staProtocol.getSiteId(), false);
                    boolean result = MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol));
                    log.error("输送线下发5："+wrkMast.getWrkNo()+","+wrkMast.getStaNo());
@@ -570,13 +576,11 @@
                    News.warnNoLog(""+mark+" - 1"+" - 12"+" - // F、D  库位状态={}",shallowLoc.getLocSts());
                    // 此标记避免多次执行移库任务
                    if (Cools.isEmpty(wrkMast.getUpdMk()) || "N".equals(wrkMast.getUpdMk())) {
                        wrkMast.setUpdMk("Y");
                        wrkMast.setIoPri(14D);
                        wrkMastMapper.updateById(wrkMast);
                        // 生成工作档,将浅库位移转到新的库位中
                        moveLocForDeepLoc(slave, shallowLoc,mark);
                        // 生成工作档、改变浅库位的源库/目标库 库位状态、下发堆垛机命令（立马执行)
//                        moveLocForDeepLocPakin(slave, shallowLoc, wrkMast);
                        if ( moveLocForDeepLoc(slave, shallowLoc,mark)){
                            wrkMast.setUpdMk("Y");
                            wrkMast.setIoPri(14D);
                            wrkMastMapper.updateById(wrkMast);
                        }
                    }
                    continue;
                } else if (shallowLoc.getLocSts().equals("Q")) {
@@ -669,9 +673,25 @@
//                    continue;
                }

                // 判断堆垛机出库站状态
                if (staProtocol.isAutoing() && !staProtocol.isLoading() && staDetl.getCanouting() != null && staDetl.getCanouting().equals("Y")
                        && staProtocol.getWorkNo() == 0 && staProtocol.isOutEnable()) {
                boolean outStationAvailable = true;
                // 是否检查堆垛机出库站状态（true: 检查，false: 不检查）
                if (slaveProperties.isCheckOutStationStatus()) {
                    // 检查出库站状态
                    outStationAvailable =
                            //自动
                            staProtocol.isAutoing()
                                    //!有物
                                    && !staProtocol.isLoading()
                                    //能出
                                    && staDetl.getCanouting() != null
                                    && staDetl.getCanouting().equals("Y")
                                    //工作号
                                    && staProtocol.getWorkNo() == 0
                                    //可出
                                    && staProtocol.isOutEnable();
                }
                // 出库站可用时继续执行
                if (outStationAvailable) {
                    // 堆垛机控制过滤
                    if (!crnProtocol.getStatusType().equals(CrnStatusType.IDLE) || crnProtocol.getTaskNo() != 0) {
//                        continue;
@@ -710,10 +730,10 @@
//                            if (Cools.isEmpty(wrkMast.getUpdMk()) || "N".equals(wrkMast.getUpdMk())
//                                || Cools.isEmpty(waitWrkMast)) {
                            if (Cools.isEmpty(waitWrkMast)) {
                                wrkMast.setUpdMk("Y");
                                wrkMastMapper.updateById(wrkMast);
                                // 生成工作档,将浅库位移转到新的库位中
                                moveLocForDeepLoc(slave, shallowLoc,mark);
                                if (moveLocForDeepLoc(slave, shallowLoc,mark)){
                                    wrkMast.setUpdMk("Y");
                                    wrkMastMapper.updateById(wrkMast);
                                }
                            }
                            News.error("{}任务出库失败，浅库位堵塞！浅库位号:{}", wrkMast.getWrkNo(), shallowLocNo);
                            break;
@@ -1021,6 +1041,12 @@
        for (DevpSlave devp : slaveProperties.getDevp()) {
            // 遍历空板入库口
            for (DevpSlave.Sta emptyInSta : devp.getEmptyInSta()) {
                // 获取条码扫描仪信息
                BarcodeThread barcodeThread = null;
                if (!Cools.isEmpty(emptyInSta.getBarcode())) {
                    barcodeThread = (BarcodeThread) SlaveConnection.get(SlaveType.Barcode, emptyInSta.getBarcode());
                }
                
                // 获取空板入库站信息
                SiemensDevpThread devpThread = (SiemensDevpThread) SlaveConnection.get(SlaveType.Devp, devp.getId());
                StaProtocol staProtocol = devpThread.getStation().get(emptyInSta.getStaNo());
@@ -1039,15 +1065,42 @@
                    continue;
                }

                // 检查条码扫描：如果扫描到条码，则存入，扫描不到，则不存
                String barcode = null;
                if (barcodeThread != null) {
                    barcode = barcodeThread.getBarcode();
                    // 如果条码为空、NG、NoRead或00000000
                    if (Cools.isEmpty(barcode) || barcode.endsWith("NG") || "NoRead".equals(barcode) || "00000000".equals(barcode)) {
                        barcode=null;
                    }
                }

                // 站点条件判断
                if (staProtocol.isAutoing()
                        && staProtocol.isLoading()
                        && staProtocol.isInEnable()
                        && staProtocol.isEmptyMk()
                        && staProtocol.isPakMk()
                        && staProtocol.getWorkNo() == 9998 // 9997 回退 9998 空 9999 满
                        ) {
                    News.warnNoLog(""+mark+" - 0"+" - 开始执行：空栈板初始化入库,叉车入库站放货");
                if (staProtocol.isAutoing()  //自动
                        && staProtocol.isLoading() //有物
                        && staProtocol.isInEnable() //可入
                        && staProtocol.isEmptyMk()// 空板
                        && staProtocol.isPakMk() //防止重复下发信号 站点无物 无任务号会自动变成true

                ) {
                    // 判断重复工作档
                    WrkMast wrkMast = null;
                    if (!Cools.isEmpty(barcode)) {
                        // 有条码时，检查是否有相同站点和条码的空板入库工作档
                        wrkMast = wrkMastMapper.selectPakInStep1(emptyInSta.getStaNo(), barcode);
                    } else {
                        // 无条码时，检查是否有相同站点且工作状态为2的空板入库工作档
                        wrkMast = wrkMastService.selectOne(new EntityWrapper<WrkMast>()
                                .eq("source_sta_no", emptyInSta.getStaNo())
                                .eq("wrk_sts", 2)
                                .eq("io_type", 10));
                    }
                    if (wrkMast != null) {
                        News.info("{}空板入库重复工作档检查：已存在工作档，工作号：{}，条码：{}", emptyInSta.getStaNo(), wrkMast.getWrkNo(), barcode);
                        continue;
                    }
                    
                    News.warnNoLog(""+mark+" - 0"+" - 开始执行：空栈板初始化入库,叉车入库站放货，条码：{}", barcode);

                    try {
                        LocTypeDto locTypeDto = new LocTypeDto(staProtocol);
@@ -1056,6 +1109,7 @@
                        param.setIoType(10);
                        param.setSourceStaNo(emptyInSta.getStaNo());
                        param.setLocType1(locTypeDto.getLocType1());
                        param.setBarcode(barcode); // 设置扫描到的条码
                        String response = new HttpHandler.Builder()
                                .setUri(wmsUrl)
                                .setPath("/rpc/pakin/loc/v1")
@@ -1065,6 +1119,11 @@
                        JSONObject jsonObject = JSON.parseObject(response);
                        if (jsonObject.getInteger("code").equals(200)) {
                            StartupDto dto = jsonObject.getObject("data", StartupDto.class);
                            
                            // 清空条码
                            if (barcodeThread != null) {
                                barcodeThread.setBarcode("");
                            }

                            // 更新站点信息 且 下发plc命令
                            staProtocol.setWorkNo(dto.getWorkNo());
@@ -1084,7 +1143,7 @@
                                LedCommand ledCommand = new LedCommand();
                                ledCommand.setWorkNo(dto.getWorkNo());
                                ledCommand.setIoType(1);
                                ledCommand.setTitle("全板入库");
                                ledCommand.setTitle("空板入库");
                                ledCommand.setLocNo(dto.getLocNo());
                                ledCommand.setStaNo(dto.getStaNo());
                                commands.add(ledCommand);
@@ -1092,7 +1151,14 @@
//                                ledThread.errorReset();
                            }
                        } else {
                            staProtocol.setWorkNo(wrkNo);
                            String errorMsg = jsonObject.getString("msg");
                            // 如果任务回退，并且站点不是自动状态，则不触发回退
                            if (!staProtocol.isAutoing()) {
                                log.error("空板入库回退"+staProtocol.getWorkNo()+","+errorMsg+"，站点不是自动状态，不触发回退");
                                continue;
                            }
                            log.error("空板入库回退"+staProtocol.getWorkNo()+","+errorMsg);
                            staProtocol.setWorkNo(9999);
                            staProtocol.setStaNo(emptyInSta.getBackSta().shortValue());
                            devpThread.setPakMk(staProtocol.getSiteId(), false);
                            boolean result = MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol));
@@ -1102,7 +1168,7 @@
                            }

                            if (ledThread != null) {
                                String errorMsg = jsonObject.getString("msg");

                                if (!Cools.isEmpty(errorMsg)) {
                                    MessageQueue.offer(SlaveType.Led, emptyInSta.getLed(), new Task(3, errorMsg));
                                }
@@ -1448,7 +1514,11 @@
     * 因双深库位阻塞，对浅库位进行移转（立即执行版)
     * tip：同步
     */
    private synchronized void moveLocForDeepLoc(CrnSlave crn, LocMast shallowLoc,Integer mark) {
    /**
     * 因双深库位阻塞，对浅库位进行移转（立即执行版)
     * tip：同步
     */
    private synchronized boolean moveLocForDeepLoc(CrnSlave crn, LocMast shallowLoc,Integer mark) {

        try {
            News.warnNoLog(""+mark+"moveLocForDeepLoc"+" - 0"+" - 开始执行:因双深库位阻塞，对浅库位进行移转（立即执行版)");
@@ -1495,8 +1565,8 @@
            if (null == loc) {
                News.error(""+mark+"moveLocForDeepLoc"+" - 1"+" - 双深库位 --- 浅库位阻塞异常！ 待移转浅库位：" + shallowLoc.getLocNo());
//                throw new CoolException("双深库位 --- 浅库位阻塞异常！ 待移转浅库位：" + shallowLoc.getLocNo());
            } else {

                return false;
            }else {
                // 获取工作号
                int workNo = commonService.getWorkNo(0);
                // 保存工作档
@@ -1509,7 +1579,7 @@
                wrkMast.setCrnNo(crn.getId());
                wrkMast.setSourceLocNo(shallowLoc.getLocNo()); // 源库位
                wrkMast.setLocNo(loc.getLocNo()); // 目标库位
                wrkMast.setFullPlt(shallowLoc.getFullPlt()); // 满板
                wrkMast.setFullPlt(shallowLoc.getLocSts().equals("F") ? "Y" : "N"); // 满板：Y
                wrkMast.setPicking("N"); // 拣料
                wrkMast.setExitMk("N"); // 退出
                wrkMast.setEmptyMk(shallowLoc.getLocSts().equals("D") ? "Y" : "N"); // 空板
@@ -1519,7 +1589,7 @@
                wrkMast.setModiTime(new Date());
                int res = wrkMastMapper.insert(wrkMast);
                if (res == 0) {
                    News.errorNoLog("" + mark + "moveLocForDeepLoc" + " - 2" + " - 保存工作档失败");
                    News.errorNoLog(""+mark+"moveLocForDeepLoc"+" - 2"+" - 保存工作档失败");
                    throw new CoolException("保存工作档失败");
                }
                // 工作档明细保存
@@ -1534,7 +1604,7 @@
                        wrkDetl.setAppeTime(new Date());
                        wrkDetl.setModiTime(new Date());
                        if (!wrkDetlService.insert(wrkDetl)) {
                            News.errorNoLog("" + mark + "moveLocForDeepLoc" + " - 3" + " - 保存工作档明细失败");
                            News.errorNoLog(""+mark+"moveLocForDeepLoc"+" - 3"+" - 保存工作档明细失败");
                            throw new CoolException("保存工作档明细失败");
                        }
                    }
@@ -1544,11 +1614,11 @@
                    shallowLoc.setLocSts("R"); // R.出库预约
                    shallowLoc.setModiTime(new Date());
                    if (!locMastService.updateById(shallowLoc)) {
                        News.errorNoLog("" + mark + "moveLocForDeepLoc" + " - 4" + " - 更新源库位状态失败");
                        News.errorNoLog(""+mark+"moveLocForDeepLoc"+" - 4"+" - 更新源库位状态失败");
                        throw new CoolException("更新源库位状态失败");
                    }
                } else {
                    News.errorNoLog("" + mark + "moveLocForDeepLoc" + " - 5" + " - 源库位出库失败");
                    News.errorNoLog(""+mark+"moveLocForDeepLoc"+" - 5"+" - 源库位出库失败");
                    throw new CoolException("源库位出库失败");
                }
                // 修改目标库位状态
@@ -1556,19 +1626,21 @@
                    loc.setLocSts("S"); // S.入库预约
                    loc.setModiTime(new Date());
                    if (!locMastService.updateById(loc)) {
                        News.errorNoLog("" + mark + "moveLocForDeepLoc" + " - 6" + " - 更新目标库位状态失败");
                        News.errorNoLog(""+mark+"moveLocForDeepLoc"+" - 6"+" - 更新目标库位状态失败");
                        throw new CoolException("更新目标库位状态失败");
                    }
                } else {
                    News.errorNoLog("" + mark + "moveLocForDeepLoc" + " - 7" + " - 移转失败");
                    News.errorNoLog(""+mark+"moveLocForDeepLoc"+" - 7"+" - 移转失败");
                    throw new CoolException("移转失败");
                }
            }

        } catch (Exception e) {
            News.error(""+mark+"moveLocForDeepLoc"+" - 8"+" - 双深库位阻塞，对浅库位进行移转失败", e);
            e.printStackTrace();
            TransactionAspectSupport.currentTransactionStatus().setRollbackOnly();
            return false;
        }
        return true;
    }

    /**