自动化立体仓库 - WCS系统
pang.jiabao
2024-04-22 32b905ac1f907fd0f58784acd8f609e691b2ea6e
src/main/java/com/zy/common/service/CommonService.java
@@ -1,16 +1,24 @@
package com.zy.common.service;
import com.alibaba.fastjson.JSON;
import com.baomidou.mybatisplus.mapper.EntityWrapper;
import com.baomidou.mybatisplus.mapper.Wrapper;
import com.core.common.Arith;
import com.core.common.Cools;
import com.core.exception.CoolException;
import com.zy.asrs.entity.*;
import com.zy.asrs.service.*;
import com.zy.entity.*;
import com.zy.service.*;
import com.zy.utils.Utils;
import com.zy.utils.VersionUtils;
import com.zy.common.model.LocTypeDto;
import com.zy.common.model.Shelves;
import com.zy.common.model.StartupDto;
import com.zy.utils.News;
import com.zy.core.properties.SlaveProperties;
import lombok.extern.slf4j.Slf4j;
import org.springframework.beans.factory.annotation.Autowired;
import org.springframework.stereotype.Service;
import org.springframework.transaction.annotation.Transactional;
import java.util.List;
@@ -18,6 +26,7 @@
 * 货架核心功能
 * Created by vincent on 2020/6/11
 */
@Slf4j
@Service
public class CommonService {
@@ -36,11 +45,12 @@
    @Autowired
    private LocMastService locMastService;
    @Autowired
    private SlaveProperties slaveProperties;
    @Autowired
    private LocDetlService locDetlService;
    /**
     * 生成工作号
     * @param wrkMk 0:入出库 ; 1:其他
     * @return workNo(工作号)
     */
    public int getWorkNo(Integer wrkMk) {
@@ -48,28 +58,25 @@
        if (Cools.isEmpty(wrkLastno)) {
            throw new CoolException("数据异常,请联系管理员");
        }
        int workNo = 0;
        // 入出库类型
        if (wrkLastno.getWrkMk() == 0) {
            workNo = wrkLastno.getWrkNo();
            int sNo = wrkLastno.getSNo();
            int eNo = wrkLastno.getENo();
            workNo = workNo>=eNo ? sNo : workNo+1;
            while (true) {
                WrkMast wrkMast = wrkMastService.selectById(workNo);
                if (null != wrkMast) {
                    workNo = workNo>=eNo ? sNo : workNo+1;
                } else {
                    break;
                }
            }
            if (workNo > 0){
                wrkLastno.setWrkNo(workNo);
                wrkLastnoService.updateById(wrkLastno);
        int workNo = wrkLastno.getWrkNo();
        int sNo = wrkLastno.getSNo();
        int eNo = wrkLastno.getENo();
        workNo = workNo>=eNo ? sNo : workNo+1;
        while (true) {
            WrkMast wrkMast = wrkMastService.selectById(workNo);
            if (null != wrkMast) {
                workNo = workNo>=eNo ? sNo : workNo+1;
            } else {
                break;
            }
        }
        // 修改序号记录
        if (workNo > 0){
            wrkLastno.setWrkNo(workNo);
            wrkLastnoService.updateById(wrkLastno);
        }
        // 检验
        if (workNo == 0) {
            throw new CoolException("生成工作号失败,请联系管理员");
        } else {
@@ -80,6 +87,7 @@
        return workNo;
    }
    /**
     * 检索库位号
     * @param whsType 类型 1:双深式货架
@@ -88,112 +96,223 @@
     * @param matNos 物料号集合
     * @return locNo 检索到的库位号
     */
    public StartupDto getLocNo(Integer whsType, Integer staDescId, Integer sourceStaNo, List<String> matNos) {
        if (sourceStaNo == 3) {
            whsType = 1;
        } else if (sourceStaNo == 7) {
            whsType = 2;
        } else {
            throw new CoolException("无效入库站");
        }
    @Transactional
    public StartupDto getLocNo(Integer whsType, Integer staDescId, Integer sourceStaNo, List<String> matNos, LocTypeDto locTypeDto, int times) {
        StartupDto startupDto = new StartupDto();
        // 生成工作号
        int workNo = getWorkNo(0);
        switch (sourceStaNo) {
            case 202:
                whsType = 2;
                break;
            case 205:
                whsType = 1;
                break;
            case 126:
                whsType = 3;
                break;
            case 110:
                whsType = 4;
                break;
            case 301:
                whsType = 5;
                break;
            default:
                throw new CoolException("库位排号分配错误, 源站号:" + sourceStaNo);
        }
        RowLastno rowLastno = rowLastnoService.selectById(whsType);
        if (Cools.isEmpty(rowLastno)) {
            throw new CoolException("数据异常,请联系管理员");
        }
        if (rowLastno.getWhsType() == 1){
            int curRow = rowLastno.getCurrentRow();
            int sRow = rowLastno.getsRow();
            int eRow = rowLastno.geteRow();
            int crn_qty = rowLastno.getCrnQty();
            int rowCount = eRow - sRow + 1;
            // 目标堆垛机号
            int crnNo = 0;
            // 目标库位
            LocMast locMast = null;
            // 同一天同规格货物靠近摆法规则
            if (!Cools.isEmpty(matNos)) {
                List<String> locNos = locDetlService.getSameDetlToday(matNos.get(0));
                for (String locNo : locNos) {
                    // 获取排
                    int row = Integer.parseInt(locNo.substring(0, 2));
                    // 判断是否为深库位
                    double remainder = Arith.remainder(row, rowCount / crn_qty);
                    int targetRow;
                    if (remainder == 1) {
                        // 得到当前库位的外围库位
                        targetRow =  row + 1;
                    } else if (remainder == 0) {
                        // 得到当前库位的内围库位
                        targetRow =  row - 1;
                    } else {
        // ===============>>>> 开始执行
        int curRow = rowLastno.getCurrentRow();
        int sRow = rowLastno.getsRow();
        int eRow = rowLastno.geteRow();
        int crn_qty = rowLastno.getCrnQty();
        int rowCount = eRow - sRow + 1;
        // 目标堆垛机号
        int crnNo = 0;
        // 目标库位
        LocMast locMast = null;
        // 靠近摆放规则 --- 同天同规格物料
        if (!Cools.isEmpty(matNos)) {
            List<String> locNos = locDetlService.getSameDetlToday(matNos.get(0), sRow, eRow);
            for (String locNo : locNos) {
                if (Utils.isShallowLoc(slaveProperties, locNo)) {
                    continue;
                }
                String shallowLocNo = Utils.getShallowLoc(slaveProperties, locNo);
                // 检测目标库位是否为空库位
                LocMast shallowLoc = locMastService.selectById(shallowLocNo);
                if (shallowLoc != null && shallowLoc.getLocSts().equals("O")) {
                    if (basCrnpService.checkSiteError(shallowLoc.getCrnNo(), true)) {
                        if (VersionUtils.locMoveCheckLocType(shallowLoc, locTypeDto)) {
                            locMast = shallowLoc;
                            crnNo = locMast.getCrnNo();
                            break;
                        }
                    }
                }
            }
        }
        // 靠近摆放规则 --- 空托
        if (staDescId == 10) {
            List<LocMast> locMasts = locMastService.selectList(new EntityWrapper<LocMast>().eq("loc_sts", "D").ge("row1", sRow).le("row1", eRow));
            if (locMasts.size() > 0) {
                for (LocMast loc : locMasts) {
                    if (Utils.isShallowLoc(slaveProperties, loc.getLocNo())) {
                        continue;
                    }
                    String targetLocNo = zerofill(String.valueOf(targetRow), 2)+locNo.substring(2);
                    String shallowLocNo = Utils.getShallowLoc(slaveProperties,  loc.getLocNo());
                    // 检测目标库位是否为空库位
                    LocMast targetLocMast = locMastService.selectById(targetLocNo);
                    if (targetLocMast != null && targetLocMast.getLocSts().equals("O")) {
                        locMast = targetLocMast;
                        crnNo = locMast.getCrnNo();
                        break;
                    LocMast shallowLoc = locMastService.selectById(shallowLocNo);
                    if (shallowLoc != null && shallowLoc.getLocSts().equals("O")) {
                        if (basCrnpService.checkSiteError(shallowLoc.getCrnNo(), true)) {
                            locMast = shallowLoc;
                            crnNo = locMast.getCrnNo();
                            break;
                        }
                    }
                }
            }
            // 如果没有相近物料,则按规则轮询货架
            if (null == locMast) {
                // 获取目标站所在货架排号
                Shelves shelves = new Shelves(rowCount, crn_qty);
                curRow = shelves.start(curRow);
                if (curRow < 0) {
                    throw new CoolException("检索库位失败,请联系管理员");
                }
                for (List<Integer> node : shelves.nodes){
                    if (node.contains(curRow)) {
                        crnNo = shelves.nodes.indexOf(node) + 1;
                        break;
                    }
                }
            }
            basCrnpService.checkSiteStatus(crnNo);
            // 获取目标站
            Wrapper<StaDesc> wrapper = new EntityWrapper<StaDesc>()
                    .eq("type_no", staDescId)
                    .eq("stn_no", sourceStaNo)
                    .eq("crn_no", crnNo);
            StaDesc staDesc = staDescService.selectOne(wrapper);
            if (Cools.isEmpty(staDesc)) {
                throw new CoolException("入库路径不存在");
            }
            BasDevp staNo = basDevpService.selectById(staDesc.getCrnStn());
            int inQty = staNo.getInQty()==null?0:staNo.getInQty();
            if (staNo.getAutoing().equals("Y") && inQty<2) {
                // 查找库位
                if (locMast == null) {
                    locMast = locMastService.queryFreeLocMast(curRow);
                }
                if (Cools.isEmpty(locMast)) {
                    throw new CoolException("没有空库位");
                }
                String locNo = locMast.getLocNo();
                // 更新库位排号
                rowLastno.setCurrentRow(curRow);
                rowLastnoService.updateById(rowLastno);
                // 返回dto
                startupDto.setCrnNo(crnNo);
                startupDto.setSourceStaNo(sourceStaNo);
                startupDto.setStaNo(staNo.getDevNo());
                startupDto.setLocNo(locNo);
            } else {
                throw new CoolException("目标站"+staDesc.getCrnStn()+"不可用");
            }
        } else {
            throw new CoolException(rowLastno.getWhsType()+"号库位排号分配规则不可用");
        }
        // 如果没有相近物料,则按规则轮询货架
        if (null == locMast) {
            Shelves shelves = new Shelves(rowCount, crn_qty);
            // 1-4排
            if (whsType == 1) {
                for (int i = 0; i < shelves.group; i ++) {
                    curRow = shelves.start(curRow);
                    if (curRow < 0) {
                        throw new CoolException("检索库位失败,请联系管理员");
                    }
                    Integer crnNo1 = shelves.get(curRow);
                    if (basCrnpService.checkSiteError(crnNo1, true)) {
                        crnNo = crnNo1;
                        break;
                    }
                }
            // 5-8排
            } else if (whsType == 2) {
                curRow = curRow - 4;
                for (int i = 0; i < shelves.group; i ++) {
                    curRow = shelves.start(curRow);
                    if (curRow < 0) {
                        throw new CoolException("检索库位失败,请联系管理员");
                    }
                    Integer crnNo1 = shelves.get(curRow);
                    if (basCrnpService.checkSiteError(crnNo1 + 1, true)) {
                        // 偏移量补偿
                        curRow = curRow + 4;
                        crnNo = crnNo1 + 1;
                        break;
                    }
                }
            // 126空板入 1-8排
            } else {
                for (int i = 0; i < shelves.group; i ++) {
                    curRow = shelves.start(curRow);
                    if (curRow < 0) {
                        throw new CoolException("检索库位失败,请联系管理员");
                    }
                    Integer crnNo1 = shelves.get(curRow);
                    if (basCrnpService.checkSiteError(crnNo1, true)) {
                        crnNo = crnNo1;
                        break;
                    }
                }
            }
        }
        if (crnNo == 0) {
            throw new CoolException("没有可用的堆垛机");
        }
        // 获取目标站
        Wrapper<StaDesc> wrapper = new EntityWrapper<StaDesc>()
                .eq("type_no", staDescId)
                .eq("stn_no", sourceStaNo)
                .eq("crn_no", crnNo);
        StaDesc staDesc = staDescService.selectOne(wrapper);
        if (Cools.isEmpty(staDesc)) {
            News.error("type_no={},stn_no={},crn_no={}", staDescId, sourceStaNo, crnNo);
            throw new CoolException("入库路径不存在");
        }
        BasDevp staNo = basDevpService.selectById(staDesc.getCrnStn());
        if (!staNo.getAutoing().equals("Y")) {
            throw new CoolException("目标站"+staDesc.getCrnStn()+"不可用");
        }
        // 更新库位排号
        rowLastno.setCurrentRow(curRow);
        rowLastnoService.updateById(rowLastno);
        // 开始查找库位 ==============================>>
        // 1.当检索库排为浅库位排时,优先寻找当前库排的深库位排
        if (locMast == null) {
            if (Utils.isShallowLoc(slaveProperties, curRow)) {
                Integer deepRow = Utils.getDeepRow(slaveProperties, curRow);
                locMast = locMastService.queryFreeLocMast(deepRow, locTypeDto.getLocType1());
                // 因库位移转、需预留空库位
                if (!locMastService.checkEmptyCount(locMast)) {
                    locMast = null;
                }
            }
            if (Cools.isEmpty(locMast)) {
                locMast = locMastService.queryFreeLocMast(curRow, locTypeDto.getLocType1());
                // 因库位移转、需预留空库位
                if (!locMastService.checkEmptyCount(locMast)) {
                    locMast = null;
                }
                // 目标库位 ===>> 浅库位, 则校验其深库位是否为 F D X
                if (null != locMast && Utils.isShallowLoc(slaveProperties, locMast.getLocNo())) {
                    LocMast deepLoc = locMastService.selectById(Utils.getDeepLoc(slaveProperties, locMast.getLocNo()));
                    if (!deepLoc.getLocSts().equals("F") && !deepLoc.getLocSts().equals("D") && !deepLoc.getLocSts().equals("X")) {
                        locMast = null;
                    }
                }
                // 目标库位 ===>> 深库位, 则校验其浅库位是否为 O
                if (null != locMast && Utils.isDeepLoc(slaveProperties, locMast.getLocNo())) {
                    LocMast shallowLoc = locMastService.selectById(Utils.getShallowLoc(slaveProperties, locMast.getLocNo()));
                    if (!shallowLoc.getLocSts().equals("O")) {
                        locMast = null;
                    }
                }
            }
        }
        // 2.库位当前所属尺寸无空库位时,调整尺寸参数,向上兼容检索库位
        if (Cools.isEmpty(locMast)) {
            // 当前巷道无空库位时,递归调整至下一巷道,检索全部巷道无果后,跳出递归
            if (times < rowCount) {
                times = times + 1;
                return getLocNo(1, staDescId, sourceStaNo, matNos, locTypeDto, times);
            } else {
                times = 0;
            }
            // 轻货物找轻库位为空时,可以去找重库位仓
            if (locTypeDto.getLocType1() == 1) {
                locTypeDto.setLocType1((short) 2);
                return getLocNo(null, staDescId, sourceStaNo, matNos, locTypeDto, times);
            }
            News.error("系统没有空库位!!! 尺寸规格: {}, 轮询次数:{}", JSON.toJSONString(locTypeDto), times);
            throw new CoolException("没有空库位");
        }
        String locNo = locMast.getLocNo();
        // 返回dto
        startupDto.setWorkNo(workNo);
        startupDto.setCrnNo(crnNo);
        startupDto.setSourceStaNo(sourceStaNo);
        startupDto.setStaNo(staNo.getDevNo());
        startupDto.setLocNo(locNo);
        return startupDto;
    }
@@ -231,4 +350,4 @@
        }
    }
}
}