#盘点逻辑修改

Junjie

2023-11-30 32b4da424d646d1753f91208d12f22edceb75192

 src/main/java/com/zy/core/thread/SiemensDevpThread.java

@@ -41,7 +41,7 @@
    private SiemensS7Net siemensS7Net;
    private Map<Integer, StaProtocol> station = new ConcurrentHashMap<>();
    private short heartBeatVal = 1;
    private int barcodeSize = 9;
    private int barcodeSize = 10;
    public static final ArrayList<Integer> staNos = new ArrayList<Integer>() {{
        add(100);add(101);
        add(102);add(103);
@@ -65,6 +65,21 @@
        add(203);add(205);
        add(300);add(341);
        add(346);
    }};

    //出入库模式
    public static final ArrayList<Integer> outInModelStaNos = new ArrayList<Integer>() {{
        add(100);add(103);
        add(105);add(200);
        add(203);add(205);
        add(341);add(346);
    }};

    //出入库站点检测报警信息
    public static final ArrayList<Integer> outInAlarmStaNos = new ArrayList<Integer>(){{
        add(101);add(102);add(104);
        add(201);add(202);add(204);
        add(340);add(345);
    }};

    public boolean charge0;
@@ -93,11 +108,6 @@
                    // 写数据 ID+目标站
                    case 2:
                        write((StaProtocol) task.getData());
                        read();
                        break;
                    // 出入库模式
                    case 3:
                        write3((StaProtocol) task.getData());
                        read();
                        break;
                    default:
@@ -174,10 +184,21 @@

        //读条码
        Thread.sleep(100);
        OperateResultExOne<byte[]> result2 = siemensS7Net.Read("DB1000.200", (short) 88);
        OperateResultExOne<byte[]> result2 = siemensS7Net.Read("DB1000.200", (short) 98);
        if (result2.IsSuccess) {
            for (int i = 0; i < barcodeSize; i++) {
                String barcode = siemensS7Net.getByteTransform().TransString(result2.Content,i*8,8, "UTF-8");
                if (i >= 10) {
                    continue;
                }

                String barcode = null;
                if (i == 8) {
                    barcode = siemensS7Net.getByteTransform().TransString(result2.Content,i*8,13, "UTF-8");
                } else if (i == 9) {
                    barcode = siemensS7Net.getByteTransform().TransString(result2.Content,i*8 + 6,13, "UTF-8");
                } else {
                    barcode = siemensS7Net.getByteTransform().TransString(result2.Content,i*8,8, "UTF-8");
                }
                BarcodeThread barcodeThread = (BarcodeThread) SlaveConnection.get(SlaveType.Barcode, i + 1);
                if(!Cools.isEmpty(barcodeThread) && !barcodeThread.getBarcode().equals(barcode)) {
                    barcodeThread.setBarcode(barcode);
@@ -193,6 +214,39 @@
                Integer siteId = locType1StaNos.get(i); // 站点编号
                StaProtocol staProtocol = station.get(siteId);
                staProtocol.setLocType1(siemensS7Net.getByteTransform().TransInt16(result3.Content, i * 2));//读取高低信号
            }
        }

        //读出入库模式
        Thread.sleep(100);
        OperateResultExOne<byte[]> result4 = siemensS7Net.Read("DB1002.0", (short) (outInModelStaNos.size()*2));
        if (result4.IsSuccess) {
            for (int i = 0; i < outInModelStaNos.size(); i++) {
                Integer siteId = outInModelStaNos.get(i); // 站点编号
                StaProtocol staProtocol = station.get(siteId);
                staProtocol.setOutInModel(siemensS7Net.getByteTransform().TransInt16(result4.Content, i * 2));//读取出入库模式
            }
        }

        //出入库站点检测报警信息
        Thread.sleep(100);
        for (Integer staNo : outInAlarmStaNos) {
            OperateResultExOne<byte[]> result5 = siemensS7Net.Read("DB" + staNo + ".20.0", (short) 2);
            if (result5.IsSuccess) {
                if (staNo == 101 || staNo == 201) {
                    staNo--;
                }else {
                    staNo++;
                }
                StaProtocol staProtocol = station.get(staNo);
                boolean[] status = siemensS7Net.getByteTransform().TransBool(result5.Content, 0, 2);
                staProtocol.setBarcodeErr(status[4]);//扫码失败
                staProtocol.setFrontErr(status[8]);//前超限
                staProtocol.setBackErr(status[9]);//后超限
                staProtocol.setLeftErr(status[10]);//左超限
                staProtocol.setRightErr(status[11]);//右超限
                staProtocol.setHighErr(status[12]);//超高
                staProtocol.setWeightErr(status[13]);//超重
            }
        }

@@ -219,110 +273,6 @@
            OutputQueue.DEVP.offer(MessageFormat.format("【{0}】读取输送线plc状态信息失败 ===>> [id:{1}] [ip:{2}] [port:{3}] [rack:{4}] [slot:{5}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot()));
//            News.error("读取输送线plc状态信息失败 ===>> [id:{}] [ip:{}] [port:{}] [rack:{}] [slot:{}]", slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot());
        }
    }

    /**
     * 写入 ID+目标站 =====> 单站点写入
     */
    private void write3(StaProtocol staProtocol) throws InterruptedException {
        if (Cools.isEmpty(staProtocol)) {
            return;
        }
        OperateResult writeResult = null;
        //任务下发次数
        int writeCount = 0;
        //任务下发成功标识
        boolean writeFlag = false;

        Short outAndIn = staProtocol.getOutInModel();
        Integer siteId = staProtocol.getSiteId();
        Short run = 0;//停止转动
        String address = "";
        if (staProtocol.getRotationDire() != null) {
            run = staProtocol.getRotationDire().shortValue();//转动方向
        }
        switch (siteId) {
            case 102:
                address = "DB100.300";
                break;
            case 105:
                address = "DB100.302";
                break;
            case 106:
                address = "DB100.304";
                break;
            case 107:
                address = "DB100.306";
                break;
            case 108:
                address = "DB100.308";
                break;
        }

        while(writeCount < 5){
            writeResult = siemensS7Net.Write(address, run);
            if (writeResult == null) {
                log.error("写入输送线命令失败。输送线plc编号={}，站点数据={},写入次数={}", slave.getId(), JSON.toJSON(staProtocol), writeCount);
                continue;
            }

            if(writeResult.IsSuccess){
                Thread.sleep(200);
                OperateResultExOne<byte[]> readResult = siemensS7Net.Read(address, (short) 2);
                if(readResult.IsSuccess){
                    short run2 = siemensS7Net.getByteTransform().TransInt16(readResult.Content, 0);
                    if(run.equals(run2)){
                        //任务命令写入成功
                        writeFlag = true;
                        if (staProtocol.getStaNo() != null && staProtocol.getWorkNo() != null) {
                            write(staProtocol);//写入工作号和目标站
                        }
                        log.info("写入输送线命令后返回成功，并且回读成功。输送线plc编号={}，{}，写入次数={}", slave.getId(), JSON.toJSON(staProtocol), writeCount);
                        break;
                    } else {//返回结果是成功了，但是真实值不相同
                        writeCount++;
                        OutputQueue.DEVP.offer(MessageFormat.format("【{0}】写入输送线命令后返回成功，但是读取任务值不一致。输送线plc编号={1}，站点数据={2},写入次数={3}",
                                slave.getId(), JSON.toJSON(staProtocol),writeCount));
                        log.error("写入输送线命令后返回成功，但是读取任务值不一致。输送线plc编号={}，{}，写入次数={}", slave.getId(), JSON.toJSON(staProtocol), writeCount);
                    }
                } else {
                    writeCount++;
                    OutputQueue.DEVP.offer(MessageFormat.format("【{0}】写入输送线命令后读取失败。输送线plc编号={1}，站点数据={2},写入次数={3}",
                            slave.getId(), JSON.toJSON(staProtocol), writeCount));
                    log.error("写入输送线命令后读取失败。输送线plc编号={}，站点数据={},写入次数={}", slave.getId(), JSON.toJSON(staProtocol), writeCount);
                }
            } else {
                writeCount++;
                OutputQueue.DEVP.offer(MessageFormat.format("【{0}】写入输送线命令失败。输送线plc编号={1}，站点数据={2},写入次数={3}",
                        slave.getId(), JSON.toJSON(staProtocol),writeCount));
                log.error("写入输送线命令失败。输送线plc编号={}，站点数据={},写入次数={}", slave.getId(), JSON.toJSON(staProtocol), writeCount);
            }
            Thread.sleep(200);
        }

        //写命令尝试了5次还是失败了
        if(!writeFlag){
            staProtocol = station.get(staProtocol.getSiteId());
            if (staProtocol.getWorkNo() == 0 && staProtocol.getStaNo() ==0) {
                staProtocol.setPakMk(true);
            }
            OutputQueue.DEVP.offer(MessageFormat.format("【{0}】写入输送线命令尝试5次失败。输送线plc编号={1}，站点数据={2}", slave.getId(), JSON.toJSON(staProtocol)));
            log.error("写入输送线命令尝试5次失败。输送线plc编号={}，站点数据={}", slave.getId(), JSON.toJSON(staProtocol));

            //重新添加数据到任务队列
            boolean result = MessageQueue.offer(SlaveType.Devp, slave.getId(), new Task(3, staProtocol));
            read();//读取1次设备状态
            return;
        } else {
            OutputQueue.DEVP.offer(MessageFormat.format("【{0}】 输送线命令下发成功 [id:{1}] >>>>> {2}", DateUtils.convert(new Date()), slave.getId(), JSON.toJSON(staProtocol)));
            log.info("输送线命令下发 [id:{}] >>>>> 命令下发成功： {}",  slave.getId(), JSON.toJSON(staProtocol));

            staProtocol = station.get(siteId);
            if (staProtocol.getWorkNo() == 0 && staProtocol.getStaNo() ==0) {
                staProtocol.setPakMk(true);
            }
        }

    }

    /**