#盘点逻辑修改

Junjie

2023-11-30 32b4da424d646d1753f91208d12f22edceb75192

 src/main/java/com/zy/core/thread/SiemensDevpThread.java

@@ -41,16 +41,45 @@
    private SiemensS7Net siemensS7Net;
    private Map<Integer, StaProtocol> station = new ConcurrentHashMap<>();
    private short heartBeatVal = 1;
    private int barcodeSize = 1;
    private int barcodeSize = 10;
    public static final ArrayList<Integer> staNos = new ArrayList<Integer>() {{
        add(100);add(101);add(102);
        add(103);add(104);add(105);
        add(106);add(107);add(108);
        add(100);add(101);
        add(102);add(103);
        add(104);add(105);
        add(200);add(201);
        add(202);add(203);
        add(204);add(205);
        add(300);add(301);
        add(340);add(341);
        add(345);add(346);
        add(303);add(317);
        add(325);add(331);
        add(333);add(339);
        add(309);add(312);
    }};

    public static final ArrayList<Integer> outInStaNos = new ArrayList<Integer>() {{
        add(102);add(105);add(106);
        add(107);add(108);
    //高低信号站点
    public static final ArrayList<Integer> locType1StaNos = new ArrayList<Integer>() {{
        add(100);add(103);
        add(105);add(200);
        add(203);add(205);
        add(300);add(341);
        add(346);
    }};

    //出入库模式
    public static final ArrayList<Integer> outInModelStaNos = new ArrayList<Integer>() {{
        add(100);add(103);
        add(105);add(200);
        add(203);add(205);
        add(341);add(346);
    }};

    //出入库站点检测报警信息
    public static final ArrayList<Integer> outInAlarmStaNos = new ArrayList<Integer>(){{
        add(101);add(102);add(104);
        add(201);add(202);add(204);
        add(340);add(345);
    }};

    public boolean charge0;
@@ -81,15 +110,6 @@
                        write((StaProtocol) task.getData());
                        read();
                        break;
                    // 出入库模式
                    case 3:
                        write3((StaProtocol) task.getData());
                        read();
                        break;
                    //102站回退信号
                    case 5:
                        write5((StaProtocol) task.getData());
                        read();
                    default:
                        break;
                }
@@ -126,7 +146,7 @@
     * 读取状态 ====> 整块plc
     */
    private void read() throws InterruptedException {
        OperateResultExOne<byte[]> result = siemensS7Net.Read("DB100.0", (short) (staNos.size()*4));
        OperateResultExOne<byte[]> result = siemensS7Net.Read("DB1000.0", (short) (staNos.size()*4));
        if (result.IsSuccess) {
            for (int i = 0; i < staNos.size(); i++) {
                Integer siteId = staNos.get(i); // 站点编号
@@ -141,11 +161,11 @@
            }
        }
        Thread.sleep(200);
        OperateResultExOne<byte[]> result1 = siemensS7Net.Read("DB101.0", (short) (staNos.size()));
        OperateResultExOne<byte[]> result1 = siemensS7Net.Read("DB1001.0", (short) (staNos.size()*2));
        if (result1.IsSuccess) {
            for (int i = 0; i < staNos.size(); i++) {
                Integer siteId = staNos.get(i); // 站点编号
                boolean[] status = siemensS7Net.getByteTransform().TransBool(result1.Content, i, 1);
                boolean[] status = siemensS7Net.getByteTransform().TransBool(result1.Content, i*2, 1);
                StaProtocol staProtocol = station.get(siteId);
                staProtocol.setAutoing(status[0]);  // 自动
                staProtocol.setLoading(status[1]);  // 有物
@@ -164,12 +184,21 @@

        //读条码
        Thread.sleep(100);
        OperateResultExOne<byte[]> result2 = siemensS7Net.Read("DB100.200",(short)24);
        OperateResultExOne<byte[]> result2 = siemensS7Net.Read("DB1000.200", (short) 98);
        if (result2.IsSuccess) {
            for (int i = 0; i <= barcodeSize; i++) {
//                byte[] bytes = siemensS7Net.getByteTransform().TransByte(result2.Content, i * 8, 8);
//                String barcode = CommonUtils.bytesToBarcode(bytes);
                String barcode = siemensS7Net.getByteTransform().TransString(result2.Content,i*8,8, "UTF-8");
            for (int i = 0; i < barcodeSize; i++) {
                if (i >= 10) {
                    continue;
                }

                String barcode = null;
                if (i == 8) {
                    barcode = siemensS7Net.getByteTransform().TransString(result2.Content,i*8,13, "UTF-8");
                } else if (i == 9) {
                    barcode = siemensS7Net.getByteTransform().TransString(result2.Content,i*8 + 6,13, "UTF-8");
                } else {
                    barcode = siemensS7Net.getByteTransform().TransString(result2.Content,i*8,8, "UTF-8");
                }
                BarcodeThread barcodeThread = (BarcodeThread) SlaveConnection.get(SlaveType.Barcode, i + 1);
                if(!Cools.isEmpty(barcodeThread) && !barcodeThread.getBarcode().equals(barcode)) {
                    barcodeThread.setBarcode(barcode);
@@ -177,61 +206,47 @@
            }
        }

        // 充电信号位1
        Thread.sleep(50);
        OperateResultExOne<byte[]> result32 = siemensS7Net.Read("DB102.109", (short)1);
        if (result32.IsSuccess) {
            boolean[] status = siemensS7Net.getByteTransform().TransBool(result32.Content, 0, 1);
            charge0 = status[0];  //1:可以充电   0：可能离线 可能在充电
        }
        // 充电信号位2
        Thread.sleep(50);
        OperateResultExOne<byte[]> result31 = siemensS7Net.Read("DB100.201", (short)1);
        if (result31.IsSuccess) {
            boolean[] status = siemensS7Net.getByteTransform().TransBool(result31.Content, 0, 1);
            charge1 = status[0];
        }

        // 外形检测 - 102
        Thread.sleep(50);
        OperateResultExOne<byte[]> result102 = siemensS7Net.Read("DB100.100", (short)2);
        if (result102.IsSuccess) {
            //出入库模式
            short outInModel = siemensS7Net.getByteTransform().TransInt16(result102.Content, 0);
            StaProtocol staProtocol = station.get(102);
            staProtocol.setOutInModel(outInModel);
        }

        Thread.sleep(50);
        for (Integer siteId : outInStaNos) {
            String dbAddress = "DB100.300";
            switch (siteId) {
                case 102:
                    dbAddress = "DB100.300";
                    break;
                case 105:
                    dbAddress = "DB100.302";
                    break;
                case 106:
                    dbAddress = "DB100.304";
                    break;
                case 107:
                    dbAddress = "DB100.306";
                    break;
                case 108:
                    dbAddress = "DB100.308";
                    break;
            }

            OperateResultExOne<byte[]> resultRead = siemensS7Net.Read(dbAddress, (short) 2);
            if (resultRead.IsSuccess) {
                //链条转动情况
                short direction = siemensS7Net.getByteTransform().TransInt16(resultRead.Content, 0);
        //读高低信号
        Thread.sleep(100);
        OperateResultExOne<byte[]> result3 = siemensS7Net.Read("DB1000.300", (short) (locType1StaNos.size()*2));
        if (result3.IsSuccess) {
            for (int i = 0; i < locType1StaNos.size(); i++) {
                Integer siteId = locType1StaNos.get(i); // 站点编号
                StaProtocol staProtocol = station.get(siteId);
                if (direction != 0 && !staProtocol.isLoading()) {
                    //状态为正转或反转且无物时，将链条转动信号位复位
                    write4(siteId, 0);
                staProtocol.setLocType1(siemensS7Net.getByteTransform().TransInt16(result3.Content, i * 2));//读取高低信号
            }
        }

        //读出入库模式
        Thread.sleep(100);
        OperateResultExOne<byte[]> result4 = siemensS7Net.Read("DB1002.0", (short) (outInModelStaNos.size()*2));
        if (result4.IsSuccess) {
            for (int i = 0; i < outInModelStaNos.size(); i++) {
                Integer siteId = outInModelStaNos.get(i); // 站点编号
                StaProtocol staProtocol = station.get(siteId);
                staProtocol.setOutInModel(siemensS7Net.getByteTransform().TransInt16(result4.Content, i * 2));//读取出入库模式
            }
        }

        //出入库站点检测报警信息
        Thread.sleep(100);
        for (Integer staNo : outInAlarmStaNos) {
            OperateResultExOne<byte[]> result5 = siemensS7Net.Read("DB" + staNo + ".20.0", (short) 2);
            if (result5.IsSuccess) {
                if (staNo == 101 || staNo == 201) {
                    staNo--;
                }else {
                    staNo++;
                }
                StaProtocol staProtocol = station.get(staNo);
                boolean[] status = siemensS7Net.getByteTransform().TransBool(result5.Content, 0, 2);
                staProtocol.setBarcodeErr(status[4]);//扫码失败
                staProtocol.setFrontErr(status[8]);//前超限
                staProtocol.setBackErr(status[9]);//后超限
                staProtocol.setLeftErr(status[10]);//左超限
                staProtocol.setRightErr(status[11]);//右超限
                staProtocol.setHighErr(status[12]);//超高
                staProtocol.setWeightErr(status[13]);//超重
            }
        }

@@ -261,136 +276,6 @@
    }

    /**
     * plc与提升机交互
     */
    private void write4(Integer siteId, Integer direction) throws InterruptedException {
        if (Cools.isEmpty(siteId, direction)) {
            return;
        }
        switch (siteId) {
            case 102:
                siemensS7Net.Write("DB100.300", direction.shortValue());
                break;
            case 105:
                siemensS7Net.Write("DB100.302", direction.shortValue());
                break;
            case 106:
                siemensS7Net.Write("DB100.304", direction.shortValue());
                break;
            case 107:
                siemensS7Net.Write("DB100.306", direction.shortValue());
                break;
            case 108:
                siemensS7Net.Write("DB100.308", direction.shortValue());
                break;
        }
    }

    /**
     * 写入 ID+目标站 =====> 单站点写入
     */
    private void write3(StaProtocol staProtocol) throws InterruptedException {
        if (Cools.isEmpty(staProtocol)) {
            return;
        }
        OperateResult writeResult = null;
        //任务下发次数
        int writeCount = 0;
        //任务下发成功标识
        boolean writeFlag = false;

        Short outAndIn = staProtocol.getOutInModel();
        Integer siteId = staProtocol.getSiteId();
        Short run = 0;//停止转动
        String address = "";
        if (staProtocol.getRotationDire() != null) {
            run = staProtocol.getRotationDire().shortValue();//转动方向
        }
        switch (siteId) {
            case 102:
                address = "DB100.300";
                break;
            case 105:
                address = "DB100.302";
                break;
            case 106:
                address = "DB100.304";
                break;
            case 107:
                address = "DB100.306";
                break;
            case 108:
                address = "DB100.308";
                break;
        }

        while(writeCount < 5){
            writeResult = siemensS7Net.Write(address, run);
            if (writeResult == null) {
                log.error("写入输送线命令失败。输送线plc编号={}，站点数据={},写入次数={}", slave.getId(), JSON.toJSON(staProtocol), writeCount);
                continue;
            }

            if(writeResult.IsSuccess){
                Thread.sleep(200);
                OperateResultExOne<byte[]> readResult = siemensS7Net.Read(address, (short) 2);
                if(readResult.IsSuccess){
                    short run2 = siemensS7Net.getByteTransform().TransInt16(readResult.Content, 0);
                    if(run.equals(run2)){
                        //任务命令写入成功
                        writeFlag = true;
                        if (staProtocol.getStaNo() != null && staProtocol.getWorkNo() != null) {
                            write(staProtocol);//写入工作号和目标站
                        }
                        log.info("写入输送线命令后返回成功，并且回读成功。输送线plc编号={}，{}，写入次数={}", slave.getId(), JSON.toJSON(staProtocol), writeCount);
                        break;
                    } else {//返回结果是成功了，但是真实值不相同
                        writeCount++;
                        OutputQueue.DEVP.offer(MessageFormat.format("【{0}】写入输送线命令后返回成功，但是读取任务值不一致。输送线plc编号={1}，站点数据={2},写入次数={3}",
                                slave.getId(), JSON.toJSON(staProtocol),writeCount));
                        log.error("写入输送线命令后返回成功，但是读取任务值不一致。输送线plc编号={}，{}，写入次数={}", slave.getId(), JSON.toJSON(staProtocol), writeCount);
                    }
                } else {
                    writeCount++;
                    OutputQueue.DEVP.offer(MessageFormat.format("【{0}】写入输送线命令后读取失败。输送线plc编号={1}，站点数据={2},写入次数={3}",
                            slave.getId(), JSON.toJSON(staProtocol), writeCount));
                    log.error("写入输送线命令后读取失败。输送线plc编号={}，站点数据={},写入次数={}", slave.getId(), JSON.toJSON(staProtocol), writeCount);
                }
            } else {
                writeCount++;
                OutputQueue.DEVP.offer(MessageFormat.format("【{0}】写入输送线命令失败。输送线plc编号={1}，站点数据={2},写入次数={3}",
                        slave.getId(), JSON.toJSON(staProtocol),writeCount));
                log.error("写入输送线命令失败。输送线plc编号={}，站点数据={},写入次数={}", slave.getId(), JSON.toJSON(staProtocol), writeCount);
            }
            Thread.sleep(200);
        }

        //写命令尝试了5次还是失败了
        if(!writeFlag){
            staProtocol = station.get(staProtocol.getSiteId());
            if (staProtocol.getWorkNo() == 0 && staProtocol.getStaNo() ==0) {
                staProtocol.setPakMk(true);
            }
            OutputQueue.DEVP.offer(MessageFormat.format("【{0}】写入输送线命令尝试5次失败。输送线plc编号={1}，站点数据={2}", slave.getId(), JSON.toJSON(staProtocol)));
            log.error("写入输送线命令尝试5次失败。输送线plc编号={}，站点数据={}", slave.getId(), JSON.toJSON(staProtocol));

            //重新添加数据到任务队列
            boolean result = MessageQueue.offer(SlaveType.Devp, slave.getId(), new Task(3, staProtocol));
            read();//读取1次设备状态
            return;
        } else {
            OutputQueue.DEVP.offer(MessageFormat.format("【{0}】 输送线命令下发成功 [id:{1}] >>>>> {2}", DateUtils.convert(new Date()), slave.getId(), JSON.toJSON(staProtocol)));
            log.info("输送线命令下发 [id:{}] >>>>> 命令下发成功： {}",  slave.getId(), JSON.toJSON(staProtocol));

            staProtocol = station.get(siteId);
            if (staProtocol.getWorkNo() == 0 && staProtocol.getStaNo() ==0) {
                staProtocol.setPakMk(true);
            }
        }

    }

    /**
     * 写入 ID+目标站 =====> 单站点写入
     */
    private void write(StaProtocol staProtocol) throws InterruptedException {
@@ -411,10 +296,10 @@
        //任务下发成功标识
        boolean writeFlag = false;
        while(writeCount < 5){
            writeResult = siemensS7Net.Write("DB100." + index*4, array);    // 工作号、目标站
            writeResult = siemensS7Net.Write("DB1000." + index*4, array);    // 工作号、目标站
            if(writeResult.IsSuccess){
                Thread.sleep(200);
                OperateResultExOne<byte[]> readResult = siemensS7Net.Read("DB100." + index*4, (short)4);
                OperateResultExOne<byte[]> readResult = siemensS7Net.Read("DB1000." + index*4, (short)4);
                if(readResult.IsSuccess){
                    short workNo = siemensS7Net.getByteTransform().TransInt16(readResult.Content, 0);
                    short staNo = siemensS7Net.getByteTransform().TransInt16(readResult.Content, 2);
@@ -470,77 +355,6 @@
    }

    /**
     * 写入 ID+目标站 =====> 单站点写入
     */
    private void write5(StaProtocol staProtocol) throws InterruptedException {
        if (null == staProtocol) {
            return;
        }

        OperateResult writeResult;
        //任务下发次数
        int writeCount = 0;
        //任务下发成功标识
        boolean writeFlag = false;
        while(writeCount < 5){
            writeResult = siemensS7Net.Write("DB100.310", staProtocol.getRollback102().shortValue());
            if(writeResult.IsSuccess){
                Thread.sleep(200);
                OperateResultExOne<byte[]> readResult = siemensS7Net.Read("DB100.310", (short)2);
                if(readResult.IsSuccess){
                    short rollback = siemensS7Net.getByteTransform().TransInt16(readResult.Content, 0);
                    if (staProtocol.getRollback102() == (int) rollback) {
                        //任务命令写入成功
                        writeFlag = true;
                        log.info("写入输送线命令后返回成功，并且回读成功。输送线plc编号={}，{}，写入次数={}", slave.getId(), JSON.toJSON(staProtocol), writeCount);
                        break;
                    } else {//返回结果是成功了，但是真实值不相同
                        writeCount++;
                        OutputQueue.DEVP.offer(MessageFormat.format("【{0}】写入输送线命令后返回成功，但是读取任务值不一致。输送线plc编号={1}，站点数据={2},写入次数={3}",
                                slave.getId(), JSON.toJSON(staProtocol), writeCount));
                        log.error("写入输送线命令后返回成功，但是读取任务值不一致。输送线plc编号={}，{}，写入次数={}", slave.getId(), JSON.toJSON(staProtocol), writeCount);
                    }
                } else {
                    writeCount++;
                    OutputQueue.DEVP.offer(MessageFormat.format("【{0}】写入输送线命令后读取失败。输送线plc编号={1}，站点数据={2},写入次数={3}",
                            slave.getId(), JSON.toJSON(staProtocol), writeCount));
                    log.error("写入输送线命令后读取失败。输送线plc编号={}，站点数据={},写入次数={}", slave.getId(), JSON.toJSON(staProtocol), writeCount);
                }
            } else {
                writeCount++;
                OutputQueue.DEVP.offer(MessageFormat.format("【{0}】写入输送线命令失败。输送线plc编号={1}，站点数据={2},写入次数={3}",
                        slave.getId(), JSON.toJSON(staProtocol),writeCount));
                log.error("写入输送线命令失败。输送线plc编号={}，站点数据={},写入次数={}", slave.getId(), JSON.toJSON(staProtocol), writeCount);
            }
            Thread.sleep(200);
        }

        //写命令尝试了5次还是失败了
        if(!writeFlag){
            staProtocol = station.get(staProtocol.getSiteId());
            if (staProtocol.getWorkNo() == 0 && staProtocol.getStaNo() ==0) {
                staProtocol.setPakMk(true);
            }
            OutputQueue.DEVP.offer(MessageFormat.format("【{0}】写入输送线命令尝试5次失败。输送线plc编号={1}，站点数据={2}", slave.getId(), JSON.toJSON(staProtocol)));
            log.error("写入输送线命令尝试5次失败。输送线plc编号={}，站点数据={}", slave.getId(), JSON.toJSON(staProtocol));

            //重新添加数据到任务队列
            boolean result = MessageQueue.offer(SlaveType.Devp, slave.getId(), new Task(5, staProtocol));
            read();//读取1次设备状态
            return;
        } else {
            OutputQueue.DEVP.offer(MessageFormat.format("【{0}】 输送线命令下发成功 [id:{1}] >>>>> {2}", DateUtils.convert(new Date()), slave.getId(), JSON.toJSON(staProtocol)));
            log.info("输送线命令下发 [id:{}] >>>>> 命令下发成功： {}",  slave.getId(), JSON.toJSON(staProtocol));

            Integer siteId = staProtocol.getSiteId();
            staProtocol = station.get(siteId);
            if ((siteId == 101 || siteId == 201)&&(staProtocol.getWorkNo() == 0 && staProtocol.getStaNo() ==0)) {
                staProtocol.setPakMk(true);
            }
        }
    }

    /**
     * 心跳
     */
    private void heartbeat(){
@@ -564,22 +378,6 @@
        if (null != staProtocol) {
            staProtocol.setPakMk(pakMk);
        }
    }

    /**
     * 充电控制
     * @param index 充电桩序号 0 开始
     * @param open true 开始充电；false 结束充电
     */
    public boolean charge(int index, boolean open) {
        OperateResult write = siemensS7Net.Write("DB102.50." + (index + 3), open);
        if (!write.IsSuccess) {
            News.error("输送线plc编号={} {}号充电桩{}控制失败", slave.getId(), index + 1, open?"打开":"关闭");
            return false;
        } else {
            News.error("输送线plc编号={} {}号充电桩{}控制成功", slave.getId(), index + 1, open?"打开":"关闭");
        }
        return true;
    }

    @Override