| | |
| | | import com.core.common.Cools; |
| | | import com.core.common.DateUtils; |
| | | import com.core.common.SpringUtils; |
| | | import com.core.exception.CoolException; |
| | | import com.zy.core.DevpThread; |
| | | import com.zy.core.cache.MessageQueue; |
| | | import com.zy.core.cache.OutputQueue; |
| | | import com.zy.core.cache.SlaveConnection; |
| | | import com.zy.core.enums.IoModeType; |
| | | import com.zy.core.enums.SlaveType; |
| | | import com.zy.core.model.DevpSlave; |
| | | import com.zy.core.model.Task; |
| | | import com.zy.core.model.protocol.StaError1; |
| | | import com.zy.core.model.protocol.StaProtocol; |
| | | import com.zy.entity.BasDevp; |
| | | import com.zy.service.BasDevpService; |
| | |
| | | import lombok.extern.slf4j.Slf4j; |
| | | |
| | | import java.text.MessageFormat; |
| | | import java.util.ArrayList; |
| | | import java.util.Date; |
| | | import java.util.List; |
| | | import java.util.Map; |
| | | import java.util.*; |
| | | import java.util.concurrent.ConcurrentHashMap; |
| | | |
| | | /** |
| | |
| | | private SiemensS7Net siemensS7Net; |
| | | private Map<Integer, StaProtocol> station = new ConcurrentHashMap<>(); |
| | | private short heartBeatVal = 1; |
| | | private StaError1 staError1; |
| | | public static final ArrayList<Integer> staNos = new ArrayList<Integer>() {{ |
| | | add(100);add(101);add(102);add(103); |
| | | add(104);add(105);add(106);add(107); |
| | | add(200);add(201);add(202);add(203);add(210); |
| | | add(300);add(301);add(302);add(303);add(304);add(305); |
| | | |
| | | public static final ArrayList<Integer> staNos1 = new ArrayList<Integer>() {{ |
| | | add(1001);add(1002);add(1004);add(1005);add(1006);add(1007);add(1008);add(1009);add(1010);add(1011);add(1012); |
| | | add(1018);add(1017);add(1016);add(1015);add(1014);add(1020);add(1019);add(1013);add(1043);add(1042);add(1041); |
| | | add(1022);add(1023);add(1024);add(1025);add(1026);add(1027);add(1028);add(1030);add(1031);add(1032);add(1033); |
| | | add(1034);add(1035);add(1036);add(1038);add(1039);add(1040); |
| | | }}; |
| | | |
| | | public static final ArrayList<Integer> BarcodeList = new ArrayList<Integer>() {{ |
| | | add(1); add(2); |
| | | }}; |
| | | public static final ArrayList<Integer> staNosErrList = new ArrayList<Integer>() {{ |
| | | add(101); add(103); |
| | | public static final ArrayList<Integer> staNos2 = new ArrayList<Integer>() {{ |
| | | add(1044);add(1045);add(1046);add(1047);add(1048);add(1049);add(1050);add(1051);add(1052);add(1053);add(1054);add(1055);add(1056);add(1057);add(1058); |
| | | add(1061);add(1062);add(1066);add(1067);add(1068);add(1069);add(1070);add(1071);add(1072);add(1063);add(1064);add(1065); |
| | | add(1073);add(1074);add(1075);add(1076);add(1077);add(1078);add(1079); |
| | | add(1081);add(1082);add(1083);add(1084);add(1085);add(1086);add(1087);add(1088);add(1089);add(1090); |
| | | }}; |
| | | |
| | | /** |
| | | * 条码数量 |
| | | */ |
| | | private int barcodeSize = 2; |
| | | public static final ArrayList<Integer> staNos3 = new ArrayList<Integer>() {{ |
| | | add(1091);add(1092);add(1093);add(1094);add(1095);add(1096);add(1097);add(1098);add(1099);add(1100);add(1101);add(1102); |
| | | add(1103);add(1104);add(1105);add(1106);add(1107); |
| | | }}; |
| | | |
| | | /** |
| | | * 入出库模式 |
| | | * 0:未知 |
| | | * 1:入库启动中 |
| | | * 2.入库模式 |
| | | * 3.出库启动中 (不能生成入库工作档) |
| | | * 4.出库模式 |
| | | */ |
| | | public IoModeType ioModeOf101 = IoModeType.NONE; |
| | | public IoModeType ioModeOf103 = IoModeType.NONE; |
| | | public IoModeType ioModeOf305 = IoModeType.NONE; |
| | | // public IoModeType ioMode = IoModeType.NONE; |
| | | // public IoModeType ioModeOf4F = IoModeType.NONE; |
| | | // public IoModeType ioMode = IoModeType.NONE; |
| | | public static final ArrayList<Integer> rgvSiteBackWrkNo1= new ArrayList<Integer>() {{ |
| | | add(1001);add(1006);add(1012);add(1018);add(1019);add(1041);add(1022);add(1026);add(1033);add(1034); |
| | | }}; |
| | | |
| | | public static final ArrayList<Integer> rgvSiteBackWrkNo2= new ArrayList<Integer>() {{ |
| | | add(1044); |
| | | }}; |
| | | |
| | | public static final ArrayList<Integer> rgvSiteBackWrkNo3= new ArrayList<Integer>() {{ |
| | | add(1105);add(1100);add(1091);add(1094);add(1097); |
| | | }}; |
| | | |
| | | public static final ArrayList<Integer> barcodeList = new ArrayList<Integer>() {{ |
| | | add(1); add(2); add(3); add(4); |
| | | }}; |
| | | |
| | | // 外形检测1号plc |
| | | public static final ArrayList<Integer> staNosErrList1 = new ArrayList<Integer>() {{ |
| | | add(1006); add(1012);add(1018);add(1041); |
| | | }}; |
| | | |
| | | // 外形检测2号plc |
| | | public static final ArrayList<Integer> staNosErrList2 = new ArrayList<Integer>() {{ |
| | | add(1083); add(1086);add(1089); |
| | | }}; |
| | | |
| | | // 出罐装线反馈给wcs信息站点 |
| | | public static final ArrayList<Integer> gzxResultSite = new ArrayList<Integer>() {{ |
| | | add(1081); add(1084);add(1087); |
| | | }}; |
| | | |
| | | public SiemensDevpThread(DevpSlave slave) { |
| | | this.slave = slave; |
| | | } |
| | | |
| | | private ArrayList<Integer> getRgvSiteBackWrkNo() { |
| | | switch (this.slave.getId()) { |
| | | case 1: return rgvSiteBackWrkNo1; |
| | | case 2: return rgvSiteBackWrkNo2; |
| | | case 3: return rgvSiteBackWrkNo3; |
| | | default: |
| | | } |
| | | return new ArrayList<>(); |
| | | } |
| | | |
| | | private ArrayList<Integer> getStaNo() { |
| | | return staNos; |
| | | switch (this.slave.getId()) { |
| | | case 1: return staNos1; |
| | | case 2: return staNos2; |
| | | case 3: return staNos3; |
| | | default: |
| | | } |
| | | return new ArrayList<>(); |
| | | } |
| | | |
| | | private ArrayList<Integer> getStaNosErrList() { |
| | | switch (this.slave.getId()) { |
| | | case 1: return staNosErrList1; |
| | | case 2: return staNosErrList2; |
| | | default: |
| | | } |
| | | return new ArrayList<>(); |
| | | } |
| | | |
| | | @Override |
| | |
| | | // 写数据 ID+目标站 |
| | | case 2: |
| | | write((StaProtocol)task.getData()); |
| | | log.error("输送线下发命令:"+((StaProtocol) task.getData()).getWorkNo()+","+((StaProtocol) task.getData()).getStaNo()); |
| | | break; |
| | | // 写开门 |
| | | // 写尾桶信号 |
| | | case 3: |
| | | write2((Integer) task.getData()); |
| | | writeTail((StaProtocol)task.getData()); |
| | | break; |
| | | // 写入罐装线桶型信息 |
| | | case 4: |
| | | writeGzx((StaProtocol)task.getData()); |
| | | break; |
| | | // 给罐装线写可出 |
| | | case 5: |
| | | writeGzxkc((StaProtocol)task.getData()); |
| | | break; |
| | | default: |
| | | break; |
| | |
| | | e.printStackTrace(); |
| | | } |
| | | |
| | | } |
| | | } |
| | | |
| | | private void write2(int flag) throws InterruptedException { |
| | | if (flag == 0) { |
| | | OperateResultExOne<byte[]> readOpenResult = siemensS7Net.Read("DB100.826", (short) 1); |
| | | if (readOpenResult.IsSuccess) { |
| | | boolean[] booleans = siemensS7Net.getByteTransform().TransBool(readOpenResult.Content, 0, 1); |
| | | booleans[1] = true; // 关门信号 |
| | | booleans[0] = false; |
| | | siemensS7Net.Write("DB100.826",booleans); |
| | | } |
| | | } else if(flag == 1) { |
| | | OperateResultExOne<byte[]> readOpenResult = siemensS7Net.Read("DB100.826", (short) 1); |
| | | if (readOpenResult.IsSuccess) { |
| | | boolean[] booleans = siemensS7Net.getByteTransform().TransBool(readOpenResult.Content, 0, 1); |
| | | booleans[0] = true; // 开门信号 |
| | | booleans[1] = false; |
| | | siemensS7Net.Write("DB100.826",booleans); |
| | | } |
| | | } |
| | | Thread.sleep(500); |
| | | OperateResultExOne<byte[]> readOpenResult = siemensS7Net.Read("DB100.826", (short) 1); |
| | | if (readOpenResult.IsSuccess) { |
| | | boolean[] booleans = siemensS7Net.getByteTransform().TransBool(readOpenResult.Content, 0, 1); |
| | | StaProtocol staProtocol = station.get(305); |
| | | if (null == staProtocol) { |
| | | staProtocol = new StaProtocol(); |
| | | staProtocol.setSiteId(305); |
| | | station.put(305, staProtocol); |
| | | } |
| | | staProtocol.setOpenAskDoor(booleans[0]); |
| | | staProtocol.setCloseAskDoor(booleans[1]); |
| | | staProtocol.setIfOpenDoor(booleans[2]); |
| | | staProtocol.setIfCloseDoor(booleans[3]); |
| | | } |
| | | } |
| | | |
| | |
| | | /** |
| | | * 读取状态 ====> 整块plc |
| | | */ |
| | | private void read() throws InterruptedException { |
| | | // // 更新入出库模式 |
| | | // updateIoMode(); |
| | | // ArrayList<Integer> staNos = getStaNo(); |
| | | // int staNoSize = staNos.size(); |
| | | // 读一楼连续8个站点 |
| | | OperateResultExOne<byte[]> result = siemensS7Net.Read("DB101.0", (short) (8*8)); |
| | | if (result.IsSuccess) { |
| | | for (int i = 0; i < 8; i++) { |
| | | private void read() { |
| | | |
| | | // 读罐装线反馈信息 |
| | | if (slave.getId() > 3) { |
| | | // log.info("读取{}号罐装线plc信息成功",slave.getId()); |
| | | OperateResultExOne<byte[]> read = siemensS7Net.Read("DB101.0", (short) 58); |
| | | if (read.IsSuccess) { |
| | | // 成品信息反馈到罐装线出口站点 |
| | | DevpThread devpThread = (DevpThread) SlaveConnection.get(SlaveType.Devp, 2); |
| | | StaProtocol staProtocol = devpThread.getStation().get(gzxResultSite.get(slave.getId()-4)); |
| | | if (staProtocol != null) { |
| | | staProtocol.setWantBucketFlag(siemensS7Net.getByteTransform().TransInt16(read.Content, 0));// 罐装线要桶型信号 |
| | | staProtocol.setWrkNo(siemensS7Net.getByteTransform().TransInt16(read.Content, 2)); |
| | | double weight208l1 = siemensS7Net.getByteTransform().TransInt32(read.Content, 4); // 200L桶1净重 |
| | | double weight208l2 = siemensS7Net.getByteTransform().TransInt32(read.Content, 8); // 200L桶2净重 |
| | | double weight208l3 = siemensS7Net.getByteTransform().TransInt32(read.Content, 12); // 200L桶3净重 |
| | | double weight208l4 = siemensS7Net.getByteTransform().TransInt32(read.Content, 16); // 200L桶4净重 |
| | | double weight1T = siemensS7Net.getByteTransform().TransInt32(read.Content, 20); // 1T桶净重 |
| | | // log.info("读取工罐装线净重 200l桶1:{},200l桶2:{},200l桶3:{},200l桶4:{},1t桶:{}",weight208l1,weight208l2,weight208l3,weight208l4,weight1T); |
| | | staProtocol.setWeight(weight208l1 + weight208l2 + weight208l3 + weight208l4 + weight1T); |
| | | staProtocol.setGrossWeight(siemensS7Net.getByteTransform().TransInt32(read.Content, 24)); |
| | | staProtocol.setMatnr(siemensS7Net.getByteTransform().TransString(read.Content, 28,12,"UTF-8")); |
| | | staProtocol.setBatch(siemensS7Net.getByteTransform().TransString(read.Content, 40,10,"UTF-8")); |
| | | staProtocol.setManuDate(siemensS7Net.getByteTransform().TransString(read.Content, 50,8,"UTF-8")); |
| | | } |
| | | return; |
| | | } |
| | | } |
| | | |
| | | ArrayList<Integer> staNos = getStaNo(); |
| | | if(staNos == null) { |
| | | log.error("读取plc地址块,获取站点列表失败"); |
| | | return; |
| | | } |
| | | |
| | | // 读站点信息反馈 |
| | | OperateResultExOne<byte[]> result = siemensS7Net.Read("DB101.0", (short) (staNos.size() * 8)); |
| | | if (result.IsSuccess) { |
| | | for (int i = 0; i < staNos.size(); i++) { |
| | | Integer siteId = staNos.get(i); // 站点编号 |
| | | StaProtocol staProtocol = station.get(siteId); |
| | | if (null == staProtocol) { |
| | |
| | | } |
| | | } |
| | | } |
| | | // 读二楼连续4个站点 |
| | | OperateResultExOne<byte[]> result2 = siemensS7Net.Read("DB101.800", (short) (4*8)); |
| | | if (result2.IsSuccess) { |
| | | for (int i = 8; i < 12; i++) { |
| | | Integer siteId = staNos.get(i); // 站点编号 |
| | | StaProtocol staProtocol = station.get(siteId); |
| | | if (null == staProtocol) { |
| | | staProtocol = new StaProtocol(); |
| | | staProtocol.setSiteId(siteId); |
| | | station.put(siteId, staProtocol); |
| | | } |
| | | staProtocol.setWorkNo(siemensS7Net.getByteTransform().TransInt32(result2.Content, (i-8)*8)); // 工作号 |
| | | |
| | | staProtocol.setStaNo(siemensS7Net.getByteTransform().TransInt16(result2.Content, (i-8)*8 + 4)); // 目标站 |
| | | // 读故障信息反馈 |
| | | OperateResultExOne<byte[]> resultErr2 = siemensS7Net.Read("DB101.920", (short) (staNos.size()*4)); |
| | | if (resultErr2.IsSuccess) { |
| | | for (int i = 0; i < staNos.size(); i++) { |
| | | boolean[] status = siemensS7Net.getByteTransform().TransBool(resultErr2.Content, i * 4 + 2, 1); |
| | | StaProtocol staProtocol = station.get(staNos.get(i)); // 站点编号 |
| | | staProtocol.setBreakerErr(status[0]); |
| | | staProtocol.setInfraredErr(status[1]); |
| | | staProtocol.setOutTimeErr(status[2]); |
| | | staProtocol.setSeizeSeatErr(status[3]); |
| | | staProtocol.setWrkYgoodsN(status[4]); |
| | | staProtocol.setInverterErr(status[5]); |
| | | staProtocol.setContactErr(status[6]); |
| | | staProtocol.setUpcontactErr(status[7]); |
| | | |
| | | boolean[] status = siemensS7Net.getByteTransform().TransBool(result2.Content, (i-8)*8 + 6, 2); |
| | | staProtocol.setAutoing(status[0]); // 自动 |
| | | staProtocol.setLoading(status[1]); // 有物 |
| | | staProtocol.setInEnable(status[2]); // 可入 |
| | | staProtocol.setOutEnable(status[3]);// 可出 |
| | | staProtocol.setEmptyMk(status[4]); // 空板信号 |
| | | staProtocol.setFullPlt(status[5]); // 满托盘 |
| | | staProtocol.setHigh(status[6]); // 高库位 |
| | | staProtocol.setLow(status[7]); // 低库位 |
| | | |
| | | if (!staProtocol.isPakMk() && !staProtocol.isLoading()) { |
| | | staProtocol.setPakMk(true); |
| | | } |
| | | } |
| | | } |
| | | // 读二楼210 |
| | | OperateResultExOne<byte[]> result3 = siemensS7Net.Read("DB101.880", (short) (8)); |
| | | if (result3.IsSuccess) { |
| | | Integer siteId = staNos.get(12); // 站点编号210 |
| | | StaProtocol staProtocol = station.get(siteId); |
| | | if (null == staProtocol) { |
| | | staProtocol = new StaProtocol(); |
| | | staProtocol.setSiteId(siteId); |
| | | station.put(siteId, staProtocol); |
| | | } |
| | | staProtocol.setWorkNo(siemensS7Net.getByteTransform().TransInt32(result3.Content, 0)); // 工作号 |
| | | |
| | | staProtocol.setStaNo(siemensS7Net.getByteTransform().TransInt16(result3.Content, 4)); // 目标站 |
| | | |
| | | boolean[] status = siemensS7Net.getByteTransform().TransBool(result3.Content, 6, 2); |
| | | staProtocol.setAutoing(status[0]); // 自动 |
| | | staProtocol.setLoading(status[1]); // 有物 |
| | | staProtocol.setInEnable(status[2]); // 可入 |
| | | staProtocol.setOutEnable(status[3]);// 可出 |
| | | staProtocol.setEmptyMk(status[4]); // 空板信号 |
| | | staProtocol.setFullPlt(status[5]); // 满托盘 |
| | | staProtocol.setHigh(status[6]); // 高库位 |
| | | staProtocol.setLow(status[7]); // 低库位 |
| | | |
| | | if (!staProtocol.isPakMk() && !staProtocol.isLoading()) { |
| | | staProtocol.setPakMk(true); |
| | | } |
| | | } |
| | | // 读二楼3区 |
| | | OperateResultExOne<byte[]> result4 = siemensS7Net.Read("DB101.1600", (short) (6*8)); |
| | | if (result2.IsSuccess) { |
| | | for (int i = 13; i < staNos.size(); i++) { |
| | | Integer siteId = staNos.get(i); // 站点编号 |
| | | StaProtocol staProtocol = station.get(siteId); |
| | | if (null == staProtocol) { |
| | | staProtocol = new StaProtocol(); |
| | | staProtocol.setSiteId(siteId); |
| | | station.put(siteId, staProtocol); |
| | | } |
| | | staProtocol.setWorkNo(siemensS7Net.getByteTransform().TransInt32(result4.Content, (i-13)*8)); // 工作号 |
| | | |
| | | staProtocol.setStaNo(siemensS7Net.getByteTransform().TransInt16(result4.Content, (i-13)*8 + 4)); // 目标站 |
| | | |
| | | boolean[] status = siemensS7Net.getByteTransform().TransBool(result4.Content, (i-13)*8 + 6, 2); |
| | | staProtocol.setAutoing(status[0]); // 自动 |
| | | staProtocol.setLoading(status[1]); // 有物 |
| | | staProtocol.setInEnable(status[2]); // 可入 |
| | | staProtocol.setOutEnable(status[3]);// 可出 |
| | | staProtocol.setEmptyMk(status[4]); // 空板信号 |
| | | staProtocol.setFullPlt(status[5]); // 满托盘 |
| | | staProtocol.setHigh(status[6]); // 高库位 |
| | | staProtocol.setLow(status[7]); // 低库位 |
| | | |
| | | if (!staProtocol.isPakMk() && !staProtocol.isLoading()) { |
| | | staProtocol.setPakMk(true); |
| | | } |
| | | // 读rgv放货站点任务号反馈 |
| | | ArrayList<Integer> rgvSiteBackWrkNo = getRgvSiteBackWrkNo(); |
| | | OperateResultExOne<byte[]> rgvSiteBackWrkNoResult = siemensS7Net.Read("DB101.1440", (short) (rgvSiteBackWrkNo.size() * 2)); |
| | | if (rgvSiteBackWrkNoResult.IsSuccess) { |
| | | for (int i = 0; i < rgvSiteBackWrkNo.size(); i ++ ){ |
| | | short hideWrkNo = siemensS7Net.getByteTransform().TransInt16(rgvSiteBackWrkNoResult.Content, i * 2); |
| | | StaProtocol staProtocol = station.get(getRgvSiteBackWrkNo().get(i)); |
| | | staProtocol.setHideWorkNo((int) hideWrkNo); |
| | | } |
| | | } |
| | | // BasRgvMapService basRgvMapService = SpringUtils.getBean(BasRgvMapService.class); |
| | | //RGV小车1 |
| | | // Thread.sleep(100); |
| | | // OperateResultExOne<byte[]> result3 = siemensS7Net.Read("DB50.200",(short)10); |
| | | // if (result3.IsSuccess) { |
| | | // BasRgvMap basRgvMap = basRgvMapService.selectByRgvNo((int) siemensS7Net.getByteTransform().TransInt16(result3.Content, 0)); |
| | | // if (!Cools.isEmpty(basRgvMap)){ |
| | | // Integer siteId = 1; |
| | | // StaProtocol staProtocol = station.get(siteId); |
| | | // if (null == staProtocol) { |
| | | // staProtocol = new StaProtocol(); |
| | | // staProtocol.setSiteId(siteId); |
| | | // station.put(siteId, staProtocol); |
| | | // } |
| | | // staProtocol.setAutoing(true); |
| | | // staProtocol.setNearbySta(String.valueOf(siemensS7Net.getByteTransform().TransInt16(result3.Content, 8))); |
| | | // } |
| | | // } |
| | | |
| | | // 条码扫描器 |
| | | OperateResultExOne<byte[]> barcodeResult = siemensS7Net.Read("DB101.1672", (short) ((BarcodeList.size()+1) * 8)); // 不连续 |
| | | if (barcodeResult.IsSuccess) { |
| | | for (int i = 0; i < BarcodeList.size(); i++) { |
| | | String barcode = siemensS7Net.getByteTransform().TransString(barcodeResult.Content,i*16,8, "UTF-8"); |
| | | BarcodeThread barcodeThread = (BarcodeThread) SlaveConnection.get(SlaveType.Barcode, BarcodeList.get(i)); |
| | | if(!Cools.isEmpty(barcodeThread) && !barcodeThread.getBarcode().equals(barcode)) { |
| | | barcodeThread.setBarcode(barcode); |
| | | // 读条码扫描器 |
| | | if(slave.getId() == 1) { |
| | | OperateResultExOne<byte[]> barcodeResult = siemensS7Net.Read("DB101.840", (short) (barcodeList.size() * 8)); |
| | | if (barcodeResult.IsSuccess) { |
| | | for (int i = 0; i < barcodeList.size(); i++) { |
| | | String barcode = siemensS7Net.getByteTransform().TransString(barcodeResult.Content,i*8,8, "UTF-8"); |
| | | BarcodeThread barcodeThread = (BarcodeThread) SlaveConnection.get(SlaveType.Barcode, barcodeList.get(i)); |
| | | if(!Cools.isEmpty(barcodeThread) && !barcodeThread.getBarcode().equals(barcode)) { |
| | | barcodeThread.setBarcode(barcode); |
| | | } |
| | | } |
| | | } |
| | | } |
| | | |
| | | // 外形检测 |
| | | OperateResultExOne<byte[]> resultErr = siemensS7Net.Read("DB101.1652", (short) ((staNosErrList.size()+1)*4)); // 不连续,多读中间一个 |
| | | // 读空桶信息反馈 |
| | | if (slave.getId() == 1) { |
| | | OperateResultExOne<byte[]> emptyBucketsResult = siemensS7Net.Read("DB101.1320", (short) (staNosErrList1.size() * 6)); |
| | | if (emptyBucketsResult.IsSuccess) { |
| | | for (int i = 0; i < staNosErrList1.size(); i++) { |
| | | // 桶类型标识 |
| | | int bucketType = siemensS7Net.getByteTransform().TransInt16(emptyBucketsResult.Content, i * 6); |
| | | // 桶数量 |
| | | int bucketCount = siemensS7Net.getByteTransform().TransInt16(emptyBucketsResult.Content, i * 6 + 2); |
| | | // 尾桶标识 |
| | | boolean[] tailSupportArray= siemensS7Net.getByteTransform().TransBool(emptyBucketsResult.Content, i * 6 + 4,1); |
| | | boolean tailSupportFlag = tailSupportArray[0]; |
| | | // log.info("空桶信息反馈,站点:{},桶类型标识:{},数量:{},尾桶标识:{}",staNosErrList1.get(i),bucketType,bucketCount,tailSupportFlag); |
| | | StaProtocol staProtocol = station.get(staNosErrList1.get(i)); |
| | | if (null == staProtocol) { |
| | | staProtocol = new StaProtocol(); |
| | | staProtocol.setSiteId(staNosErrList1.get(i)); |
| | | station.put(staNosErrList1.get(i), staProtocol); |
| | | } |
| | | staProtocol.setBucketType(String.valueOf(bucketType)); |
| | | staProtocol.setBucketCount(bucketCount); |
| | | staProtocol.setTailSupportFlag(tailSupportFlag); |
| | | } |
| | | } |
| | | } |
| | | |
| | | // 读外形检测 |
| | | ArrayList<Integer> staNosErrList = getStaNosErrList(); |
| | | OperateResultExOne<byte[]> resultErr = siemensS7Net.Read("DB101.800", (short) (staNosErrList.size()*4)); |
| | | if (resultErr.IsSuccess){ |
| | | for (int i = 0;i<staNosErrList.size();i++){ |
| | | boolean[] status = siemensS7Net.getByteTransform().TransBool(resultErr.Content, i*9+2, 1); |
| | | boolean[] status = siemensS7Net.getByteTransform().TransBool(resultErr.Content, i*4+2, 1); |
| | | StaProtocol staProtocol = station.get(staNosErrList.get(i)); |
| | | staProtocol.setFrontErr(status[0]); |
| | | staProtocol.setBackErr(status[1]); |
| | |
| | | staProtocol.setBarcodeErr(status[6]); |
| | | } |
| | | } |
| | | // 读一楼连续8个站点,故障信息反馈 |
| | | OperateResultExOne<byte[]> resultErr2 = siemensS7Net.Read("DB101.3312", (short) (8*2)); |
| | | if (resultErr2.IsSuccess) { |
| | | for (int i = 0; i < 8; i++) { |
| | | boolean[] status = siemensS7Net.getByteTransform().TransBool(resultErr2.Content, i*2 + 1, 1); |
| | | StaProtocol staProtocol = station.get(staNos.get(i)); // 站点编号 |
| | | staProtocol.setBreakerErr(status[0]); |
| | | staProtocol.setInfraredErr(status[1]); |
| | | staProtocol.setOutTimeErr(status[2]); |
| | | staProtocol.setSeizeSeatErr(status[3]); |
| | | staProtocol.setWrkYgoodsN(status[4]); |
| | | staProtocol.setInverterErr(status[5]); |
| | | staProtocol.setContactErr(status[6]); |
| | | staProtocol.setUpcontactErr(status[7]); |
| | | |
| | | } |
| | | } |
| | | // 读二楼连续4个站点,故障信息反馈 |
| | | OperateResultExOne<byte[]> resultErr3 = siemensS7Net.Read("DB101.3512", (short) (4*2)); |
| | | if (resultErr3.IsSuccess) { |
| | | for (int i = 8; i < 12; i++) { |
| | | boolean[] status = siemensS7Net.getByteTransform().TransBool(resultErr3.Content, (i-8) * 2 + 1, 1); |
| | | StaProtocol staProtocol = station.get(staNos.get(i)); // 站点编号 |
| | | staProtocol.setBreakerErr(status[0]); |
| | | staProtocol.setInfraredErr(status[1]); |
| | | staProtocol.setOutTimeErr(status[2]); |
| | | staProtocol.setSeizeSeatErr(status[3]); |
| | | staProtocol.setWrkYgoodsN(status[4]); |
| | | staProtocol.setInverterErr(status[5]); |
| | | staProtocol.setContactErr(status[6]); |
| | | staProtocol.setUpcontactErr(status[7]); |
| | | } |
| | | } |
| | | // 读三区故障信息反馈 |
| | | OperateResultExOne<byte[]> resultErr4 = siemensS7Net.Read("DB101.2096", (short) (6*2)); |
| | | if (resultErr4.IsSuccess) { |
| | | for (int i = 13; i < staNos.size(); i++) { |
| | | boolean[] status = siemensS7Net.getByteTransform().TransBool(resultErr4.Content, (i-13) * 2 + 1, 1); |
| | | StaProtocol staProtocol = station.get(staNos.get(i)); // 站点编号 |
| | | staProtocol.setBreakerErr(status[0]); |
| | | staProtocol.setInfraredErr(status[1]); |
| | | staProtocol.setOutTimeErr(status[2]); |
| | | staProtocol.setSeizeSeatErr(status[3]); |
| | | staProtocol.setWrkYgoodsN(status[4]); |
| | | staProtocol.setInverterErr(status[5]); |
| | | staProtocol.setContactErr(status[6]); |
| | | staProtocol.setUpcontactErr(status[7]); |
| | | } |
| | | } |
| | | |
| | | // 一楼出入库模式切换 |
| | | // OperateResultExOne<byte[]> ioModeResult = siemensS7Net.Read("DB101.3724", (short) 1); |
| | | // if (ioModeResult.IsSuccess) { |
| | | // boolean[] ioModelBooleans = siemensS7Net.getByteTransform().TransBool(ioModeResult.Content, 0, 1); |
| | | //// log.info("读取出入库模式:" + Arrays.toString(ioModelBooleans)); |
| | | // WrkMastService wrkMastService = SpringUtils.getBean(WrkMastService.class); |
| | | // if (ioModelBooleans[0]) { // 100切入库 |
| | | // if (ioModeOf101 == IoModeType.PAKOUT_MODE) { |
| | | // int outCount = wrkMastService.selectCount(new EntityWrapper<WrkMast>().eq("io_type", 101) |
| | | // .eq("sta_no", 100).in("wrk_sts", 12, 13, 14)); |
| | | // if (outCount == 0) { |
| | | // boolean[] booleans = new boolean[8]; |
| | | // booleans[0]=true; |
| | | // ioModeOf101 = IoModeType.PAKIN_MODE; |
| | | // siemensS7Net.Write("DB100.824",booleans); |
| | | // log.info("101切换入库模式成功"); |
| | | // } |
| | | // } |
| | | // } |
| | | // if (ioModelBooleans[1]) { // 100切出库 |
| | | // if (ioModeOf101 == IoModeType.PAKIN_MODE) { |
| | | // int inCount = wrkMastService.selectCount(new EntityWrapper<WrkMast>().eq("io_type", 1) |
| | | // .eq("sta_no", 101).in("wrk_sts", 2, 3, 4)); |
| | | // if (inCount == 0) { |
| | | // boolean[] booleans = new boolean[8]; |
| | | // booleans[0]=true; |
| | | // ioModeOf101 = IoModeType.PAKOUT_MODE; |
| | | // siemensS7Net.Write("DB100.824",booleans); |
| | | // log.info("101切换出库模式成功"); |
| | | // } |
| | | // } |
| | | // } |
| | | // if (ioModelBooleans[2]) { // 102切入库 |
| | | // if (ioModeOf103 == IoModeType.PAKOUT_MODE) { |
| | | // int outCount = wrkMastService.selectCount(new EntityWrapper<WrkMast>().eq("io_type", 101) |
| | | // .eq("sta_no", 102).in("wrk_sts", 12, 13, 14)); |
| | | // if (outCount == 0) { |
| | | // boolean[] booleans = new boolean[8]; |
| | | // booleans[1]=true; |
| | | // ioModeOf103 = IoModeType.PAKIN_MODE; |
| | | // siemensS7Net.Write("DB100.824",booleans); |
| | | // log.info("103切换入库模式成功"); |
| | | // } |
| | | // } |
| | | // } |
| | | // if (ioModelBooleans[3]) { // 102切出库 |
| | | // if (ioModeOf103 == IoModeType.PAKIN_MODE) { |
| | | // int inCount = wrkMastService.selectCount(new EntityWrapper<WrkMast>().eq("io_type", 1) |
| | | // .eq("sta_no", 103).in("wrk_sts", 2, 3, 4)); |
| | | // if (inCount == 0) { |
| | | // boolean[] booleans = new boolean[8]; |
| | | // booleans[1]=true; |
| | | // ioModeOf103 = IoModeType.PAKOUT_MODE; |
| | | // siemensS7Net.Write("DB100.824",booleans); |
| | | // log.info("103切换出库模式成功"); |
| | | // } |
| | | // } |
| | | // } |
| | | // } |
| | | |
| | | // 读开门信号 |
| | | // OperateResultExOne<byte[]> readOpenResult = siemensS7Net.Read("DB100.826", (short) 1); |
| | | // if (readOpenResult.IsSuccess) { |
| | | // boolean[] booleans = siemensS7Net.getByteTransform().TransBool(readOpenResult.Content, 0, 1); |
| | | // StaProtocol staProtocol = station.get(305); |
| | | // if (null == staProtocol) { |
| | | // staProtocol = new StaProtocol(); |
| | | // staProtocol.setSiteId(305); |
| | | // station.put(305, staProtocol); |
| | | // } |
| | | // staProtocol.setOpenAskDoor(booleans[0]); |
| | | // staProtocol.setCloseAskDoor(booleans[1]); |
| | | // staProtocol.setIfOpenDoor(booleans[2]); |
| | | // staProtocol.setIfCloseDoor(booleans[3]); |
| | | //// log.info("开门信号:" + Arrays.toString(booleans)); |
| | | // } |
| | | |
| | | |
| | | //// OperateResultExOne<byte[]> resultErr3 = siemensS7Net.Read("DB13.400", (short) 3); |
| | | //// if (resultErr3.IsSuccess) { |
| | | //// if (staError1 == null){ |
| | | //// staError1 = new StaError1(); |
| | | // } |
| | | // boolean[] status = siemensS7Net.getByteTransform().TransBool(resultErr3.Content, 0, 3); |
| | | // staError1.setEMERGENCY_Stop_Core(status[0]); |
| | | // staError1.setEMERGENCY_STOP1(status[1]); |
| | | // staError1.setEMERGENCY_STOP2(status[2]); |
| | | // staError1.setEMERGENCY_STOP3(status[3]); |
| | | // staError1.setEMERGENCY_STOP4(status[4]); |
| | | // |
| | | // staError1.setDoor_EMERGENCY_STOP1(status[5]); |
| | | // staError1.setDoor_EMERGENCY_STOP2(status[6]); |
| | | // staError1.setDoor_EMERGENCY_STOP3(status[7]); |
| | | // staError1.setDoor_EMERGENCY_STOP4(status[8]); |
| | | // staError1.setDoor_EMERGENCY_STOP5(status[9]); |
| | | // staError1.setDoor_EMERGENCY_STOP6(status[10]); |
| | | // |
| | | // staError1.setDoor_Open_Err1(status[11]); |
| | | // staError1.setDoor_Open_Err1(status[12]); |
| | | // staError1.setDoor_Open_Err1(status[13]); |
| | | // staError1.setDoor_Open_Err1(status[14]); |
| | | // staError1.setDoor_Open_Err1(status[15]); |
| | | // staError1.setDoor_Open_Err1(status[16]); |
| | | // |
| | | // } |
| | | |
| | | |
| | | if (result.IsSuccess) { |
| | | |
| | |
| | | } |
| | | |
| | | BasDevpService basDevpService = SpringUtils.getBean(BasDevpService.class); |
| | | if (null != basDevpService && !basDevpService.updateBatchById(basDevps)) { |
| | | throw new Exception("更新数据库数据失败"); |
| | | if(basDevps.size() > 0) { |
| | | if (null != basDevpService && !basDevpService.updateBatchById(basDevps)) { |
| | | throw new Exception("更新数据库数据失败"); |
| | | } |
| | | } |
| | | |
| | | } catch (Exception e) { |
| | | initSite(); |
| | | e.printStackTrace(); |
| | |
| | | return; |
| | | } |
| | | |
| | | int address = -1; |
| | | switch (staProtocol.getSiteId()) { |
| | | case 100: address = 0; break; |
| | | case 101: address = 4; break; |
| | | case 102: address = 8; break; |
| | | case 103: address = 12; break; |
| | | case 104: address = 16; break; |
| | | case 105: address = 20; break; |
| | | case 106: address = 24; break; |
| | | case 107: address = 28; break; |
| | | case 200: address = 400; break; |
| | | case 201: address = 404; break; |
| | | case 202: address = 408; break; |
| | | case 203: address = 412; break; |
| | | case 210: address = 440; break; |
| | | case 300: address = 800; break; |
| | | case 301: address = 804; break; |
| | | case 302: address = 808; break; |
| | | case 303: address = 812; break; |
| | | case 304: address = 816; break; |
| | | case 305: address = 820; break; |
| | | default: |
| | | } |
| | | if(address == -1) { |
| | | throw new CoolException("写入站点异常:" + staProtocol.getSiteId()); |
| | | } |
| | | // 取站点下标,计算plc偏移量 |
| | | int i = getStaNo().indexOf(staProtocol.getSiteId()); |
| | | |
| | | OperateResult write; |
| | | OperateResult write1; |
| | | //任务下发次数 |
| | | int writeCount = 0; |
| | | do { |
| | | write1 = siemensS7Net.Write("DB100." + (address+2), staProtocol.getStaNo()); // 目标站 |
| | | write = siemensS7Net.Write("DB100." + address, staProtocol.getWorkNo().shortValue()); // 工作号 |
| | | write1 = siemensS7Net.Write("DB100." + (i*6 +4), staProtocol.getStaNo()); // 目标站 |
| | | write = siemensS7Net.Write("DB100." + (i*6), staProtocol.getWorkNo()); // 工作号 |
| | | Thread.sleep(200); |
| | | if(write.IsSuccess && write1.IsSuccess){ |
| | | log.info("输送线命令下发成功,站点:{},任务号:{},目标站:{}",staProtocol.getSiteId(),staProtocol.getWorkNo(),staProtocol.getStaNo()); |
| | | break; |
| | | } |
| | | else { |
| | |
| | | } |
| | | } |
| | | |
| | | // 更新入出库模式 |
| | | private void updateIoMode() throws InterruptedException { |
| | | // if (this.ioModeOf2F != IoModeType.NONE) { |
| | | // if (!siemensS7Net.Write("DB100.180", this.ioModeOf2F.id).IsSuccess) { |
| | | // OutputQueue.DEVP.offer(MessageFormat.format("【{0}】写入输送线2F入出库模式失败。输送线plc编号={1}", slave.getId())); |
| | | // News.error("SiemensDevp"+" - 6"+" - 写入输送线2F入出库模式失败。输送线plc编号={}", slave.getId()); |
| | | // } |
| | | // } |
| | | /** |
| | | * 写尾桶信号 |
| | | */ |
| | | private void writeTail(StaProtocol staProtocol) throws InterruptedException { |
| | | if (null == staProtocol) { |
| | | return; |
| | | } |
| | | |
| | | OperateResult write; |
| | | //任务下发次数 |
| | | int writeCount = 0; |
| | | do { |
| | | write = siemensS7Net.Write("DB100.600", staProtocol.isTailSupportFlag() ? 1 : 0); // 0 不是尾桶,1 是尾桶 |
| | | Thread.sleep(200); |
| | | if(write.IsSuccess){ |
| | | break; |
| | | } |
| | | else { |
| | | writeCount++; |
| | | log.error("写入尾桶命令失败。输送线plc编号={},是否尾桶={},写入次数={}", slave.getId(), staProtocol.isTailSupportFlag(), writeCount); |
| | | } |
| | | }while (writeCount<5); |
| | | |
| | | if (!write.IsSuccess) { |
| | | OutputQueue.DEVP.offer(MessageFormat.format("【{0}】写入尾桶命令数据失败。输送线plc编号={1},站点数据={2}", slave.getId(), staProtocol.isTailSupportFlag())); |
| | | News.error("SiemensDevp"+" - 4"+" - 写入尾桶命令数据失败。输送线plc编号={},站点数据={}", slave.getId(), staProtocol.isTailSupportFlag()); |
| | | } else { |
| | | OutputQueue.DEVP.offer(MessageFormat.format("【{0}】 写入尾桶命令下发 [id:{1}] >>>>> {2}", DateUtils.convert(new Date()), slave.getId(), staProtocol.isTailSupportFlag())); |
| | | News.info("SiemensDevp"+" - 5"+" - 写入尾桶命令下发 [id:{}] >>>>> 命令下发: {}", slave.getId(), staProtocol.isTailSupportFlag()); |
| | | } |
| | | } |
| | | |
| | | /** |
| | | * 入罐装线前wcs写桶型信息 |
| | | */ |
| | | private void writeGzx(StaProtocol staProtocol) throws InterruptedException { |
| | | if (null == staProtocol) { |
| | | return; |
| | | } |
| | | short[] common = new short[3]; |
| | | common[0] = Short.parseShort(staProtocol.getBucketType()); |
| | | common[1] = (short) staProtocol.getBucketCount(); |
| | | common[2] = staProtocol.getWorkNo().shortValue(); |
| | | OperateResult write; |
| | | //任务下发次数 |
| | | int writeCount = 0; |
| | | do { |
| | | write = siemensS7Net.Write("DB100.0", common); |
| | | Thread.sleep(200); |
| | | if(write.IsSuccess){ |
| | | break; |
| | | } |
| | | else { |
| | | writeCount++; |
| | | log.error("给罐装线写入桶型信息失败。输送线plc编号={},是否尾桶={},写入次数={}", slave.getId(), staProtocol.isTailSupportFlag(), writeCount); |
| | | } |
| | | }while (writeCount<5); |
| | | |
| | | if (!write.IsSuccess) { |
| | | OutputQueue.DEVP.offer(MessageFormat.format("【{0}】写入尾桶命令数据失败。输送线plc编号={1},站点数据={2}", slave.getId(), staProtocol.isTailSupportFlag())); |
| | | News.error("SiemensDevp"+" - 4"+" - 给罐装线写入桶型信息失败。输送线plc编号={},站点数据={}", slave.getId(), staProtocol.isTailSupportFlag()); |
| | | } else { |
| | | OutputQueue.DEVP.offer(MessageFormat.format("【{0}】 给罐装线写入桶型信息命令下发成功 [id:{1}] >>>>> {2}", DateUtils.convert(new Date()), slave.getId(), staProtocol.isTailSupportFlag())); |
| | | News.info("SiemensDevp"+" - 5"+" - 给罐装线写入桶型信息命令下发成功 [id:{}] >>>>> 命令下发: {}", slave.getId(), staProtocol.getBucketType()); |
| | | } |
| | | } |
| | | |
| | | /** |
| | | * 给罐装线写入可出信号 |
| | | */ |
| | | private void writeGzxkc(StaProtocol staProtocol) throws InterruptedException { |
| | | if (null == staProtocol) { |
| | | return; |
| | | } |
| | | short[] common = new short[1]; |
| | | common[0] = (short) staProtocol.getPlaceableFlag(); |
| | | |
| | | OperateResult write; |
| | | //任务下发次数 |
| | | int writeCount = 0; |
| | | do { |
| | | write = siemensS7Net.Write("DB100.6", common); |
| | | Thread.sleep(200); |
| | | OperateResultExOne<byte[]> read = siemensS7Net.Read("DB100.6", (short) 2); |
| | | if(write.IsSuccess && read.IsSuccess){ |
| | | short i = siemensS7Net.getByteTransform().TransInt16(read.Content, 0); |
| | | if ( i != 1) { |
| | | writeCount++; |
| | | log.error("给罐装线写入可出信号成功,但回读失败:读取值:{},输送线plc编号={},写入次数={}", i, slave.getId(), writeCount); |
| | | continue; |
| | | } |
| | | break; |
| | | } |
| | | else { |
| | | writeCount++; |
| | | log.error("给罐装线写入可出信号:{}失败。输送线plc编号={},写入次数={}", common[0], slave.getId(), writeCount); |
| | | } |
| | | }while (writeCount<5); |
| | | |
| | | if (!write.IsSuccess) { |
| | | OutputQueue.DEVP.offer(MessageFormat.format("【{0}】给罐装线写入可出信号失败。输送线plc编号={1},站点数据={2}", slave.getId(), staProtocol.getPlaceableFlag())); |
| | | News.error("SiemensDevp"+" - 4"+" - 给罐装线写入可出信号失败。输送线plc编号={},站点数据={}", slave.getId(), staProtocol.getPlaceableFlag()); |
| | | } else { |
| | | OutputQueue.DEVP.offer(MessageFormat.format("【{0}】 给罐装线写入可出信号命令下发成功 [id:{1}] >>>>> {2}", DateUtils.convert(new Date()), slave.getId(), staProtocol.getPlaceableFlag())); |
| | | News.info("SiemensDevp"+" - 5"+" - 给罐装线写入可出信号命令下发成功 [id:{}] >>>>> 命令下发: {}", slave.getId(), staProtocol.getPlaceableFlag()); |
| | | } |
| | | } |
| | | |
| | | /** |
| | |
| | | slave.setIp("10.10.10.18"); |
| | | SiemensDevpThread devpThread = new SiemensDevpThread(slave); |
| | | devpThread.connect(); |
| | | devpThread.write2(0); |
| | | devpThread.read(); |
| | | // // 写 |
| | | // StaProtocol staProtocol = devpThread.getStation().get(1); |