| | |
| | | import com.core.common.Cools; |
| | | import com.core.common.DateUtils; |
| | | import com.core.common.SpringUtils; |
| | | import com.zy.asrs.entity.BasDevp; |
| | | import com.zy.asrs.service.BasDevpService; |
| | | import com.zy.core.DevpThread; |
| | | import com.zy.core.cache.MessageQueue; |
| | | import com.zy.core.cache.OutputQueue; |
| | | import com.zy.core.cache.SlaveConnection; |
| | | import com.zy.core.enums.IoModeType; |
| | | import com.zy.core.enums.SlaveType; |
| | | import com.zy.core.model.DevpSlave; |
| | | import com.zy.core.model.Task; |
| | | import com.zy.core.model.protocol.StaProtocol; |
| | | import com.zy.entity.BasDevp; |
| | | import com.zy.service.BasDevpService; |
| | | import com.zy.utils.News; |
| | | import lombok.Data; |
| | | import lombok.extern.slf4j.Slf4j; |
| | | |
| | | import java.text.MessageFormat; |
| | | import java.util.ArrayList; |
| | | import java.util.Date; |
| | | import java.util.List; |
| | | import java.util.Map; |
| | | import java.util.*; |
| | | import java.util.concurrent.ConcurrentHashMap; |
| | | |
| | | /** |
| | |
| | | private SiemensS7Net siemensS7Net; |
| | | private Map<Integer, StaProtocol> station = new ConcurrentHashMap<>(); |
| | | private short heartBeatVal = 1; |
| | | public static final ArrayList<Integer> staNos = new ArrayList<Integer>() {{ |
| | | add(1);add(2);add(3);add(4); |
| | | add(5);add(6);add(7);add(8); |
| | | add(9);add(10);add(11);add(12); |
| | | add(13);add(14);add(15);add(16); |
| | | |
| | | public static final ArrayList<Integer> staNos1 = new ArrayList<Integer>() {{ |
| | | add(1001);add(1002);add(1004);add(1005);add(1006);add(1007);add(1008);add(1009);add(1010);add(1011);add(1012); |
| | | add(1018);add(1017);add(1016);add(1015);add(1014);add(1020);add(1019);add(1013);add(1043);add(1042);add(1041); |
| | | add(1022);add(1023);add(1024);add(1025);add(1026);add(1027);add(1028);add(1030);add(1031);add(1032);add(1033); |
| | | add(1034);add(1035);add(1036);add(1038);add(1039);add(1040); |
| | | }}; |
| | | |
| | | /** |
| | | * 条码数量 |
| | | */ |
| | | private int barcodeSize = 3; |
| | | public static final ArrayList<Integer> staNos2 = new ArrayList<Integer>() {{ |
| | | add(1044);add(1045);add(1046);add(1047);add(1048);add(1049);add(1050);add(1051);add(1052);add(1053);add(1054);add(1055);add(1056);add(1057);add(1058); |
| | | add(1061);add(1062);add(1066);add(1067);add(1068);add(1069);add(1070);add(1071);add(1072);add(1063);add(1064);add(1065); |
| | | add(1073);add(1074);add(1075);add(1076);add(1077);add(1078);add(1079); |
| | | add(1081);add(1082);add(1083);add(1084);add(1085);add(1086);add(1087);add(1088);add(1089);add(1090); |
| | | }}; |
| | | |
| | | /** |
| | | * 入出库模式 |
| | | * 0:未知 |
| | | * 1:入库启动中 |
| | | * 2.入库模式 |
| | | * 3.出库启动中 (不能生成入库工作档) |
| | | * 4.出库模式 |
| | | */ |
| | | public IoModeType ioModeOf2F = IoModeType.NONE; |
| | | // public IoModeType ioMode = IoModeType.NONE; |
| | | public IoModeType ioModeOf4F = IoModeType.NONE; |
| | | // public IoModeType ioMode = IoModeType.NONE; |
| | | public static final ArrayList<Integer> staNos3 = new ArrayList<Integer>() {{ |
| | | add(1091);add(1092);add(1093);add(1094);add(1095);add(1096);add(1097);add(1098);add(1099);add(1100);add(1101);add(1102); |
| | | add(1103);add(1104);add(1105);add(1106);add(1107); |
| | | }}; |
| | | |
| | | public static final ArrayList<Integer> rgvSiteBackWrkNo1= new ArrayList<Integer>() {{ |
| | | add(1001);add(1006);add(1012);add(1018);add(1019);add(1041);add(1022);add(1026);add(1033);add(1034); |
| | | }}; |
| | | |
| | | public static final ArrayList<Integer> rgvSiteBackWrkNo2= new ArrayList<Integer>() {{ |
| | | add(1044); |
| | | }}; |
| | | |
| | | public static final ArrayList<Integer> rgvSiteBackWrkNo3= new ArrayList<Integer>() {{ |
| | | add(1105);add(1100);add(1091);add(1094);add(1097); |
| | | }}; |
| | | |
| | | public static final ArrayList<Integer> barcodeList = new ArrayList<Integer>() {{ |
| | | add(1); add(2); add(3); add(4); |
| | | }}; |
| | | |
| | | // 外形检测1号plc |
| | | public static final ArrayList<Integer> staNosErrList1 = new ArrayList<Integer>() {{ |
| | | add(1006); add(1012);add(1018);add(1041); |
| | | }}; |
| | | |
| | | // 外形检测2号plc |
| | | public static final ArrayList<Integer> staNosErrList2 = new ArrayList<Integer>() {{ |
| | | add(1083); add(1086);add(1089); |
| | | }}; |
| | | |
| | | // 出罐装线反馈给wcs信息站点 |
| | | public static final ArrayList<Integer> gzxResultSite = new ArrayList<Integer>() {{ |
| | | add(1081); add(1084);add(1087); |
| | | }}; |
| | | |
| | | public SiemensDevpThread(DevpSlave slave) { |
| | | this.slave = slave; |
| | | } |
| | | |
| | | private ArrayList<Integer> getRgvSiteBackWrkNo() { |
| | | switch (this.slave.getId()) { |
| | | case 1: return rgvSiteBackWrkNo1; |
| | | case 2: return rgvSiteBackWrkNo2; |
| | | case 3: return rgvSiteBackWrkNo3; |
| | | default: |
| | | } |
| | | return new ArrayList<>(); |
| | | } |
| | | |
| | | private ArrayList<Integer> getStaNo() { |
| | | switch (this.slave.getId()) { |
| | | case 1: return staNos1; |
| | | case 2: return staNos2; |
| | | case 3: return staNos3; |
| | | default: |
| | | } |
| | | return new ArrayList<>(); |
| | | } |
| | | |
| | | private ArrayList<Integer> getStaNosErrList() { |
| | | switch (this.slave.getId()) { |
| | | case 1: return staNosErrList1; |
| | | case 2: return staNosErrList2; |
| | | default: |
| | | } |
| | | return new ArrayList<>(); |
| | | } |
| | | |
| | | @Override |
| | |
| | | case 2: |
| | | write((StaProtocol)task.getData()); |
| | | break; |
| | | // 写尾桶信号 |
| | | case 3: |
| | | writeTail((StaProtocol)task.getData()); |
| | | break; |
| | | // 写入罐装线桶型信息 |
| | | case 4: |
| | | writeGzx((StaProtocol)task.getData()); |
| | | break; |
| | | // 给罐装线写可出 |
| | | case 5: |
| | | writeGzxkc((StaProtocol)task.getData()); |
| | | break; |
| | | default: |
| | | break; |
| | | } |
| | | // 心跳 |
| | | // heartbeat(); |
| | | Thread.sleep(400); |
| | | Thread.sleep(100); |
| | | } catch (Exception e) { |
| | | e.printStackTrace(); |
| | | } |
| | | |
| | | } |
| | | } |
| | | |
| | | /** |
| | | * 初始化站点状态 |
| | | */ |
| | | private void initSite() { |
| | | ArrayList<Integer> staNos = getStaNo(); |
| | | // 站点编号 |
| | | for (Integer siteId : staNos) { |
| | | StaProtocol staProtocol = station.get(siteId); |
| | | if (null == staProtocol) { |
| | | staProtocol = new StaProtocol(); |
| | | staProtocol.setSiteId(siteId); |
| | | station.put(siteId, staProtocol); |
| | | } |
| | | staProtocol.setWorkNo(0); // ID |
| | | staProtocol.setAutoing(false); // 自动 |
| | | staProtocol.setLoading(false); // 有物 |
| | | staProtocol.setInEnable(false); // 可入 |
| | | staProtocol.setOutEnable(false); // 可出 |
| | | staProtocol.setEmptyMk(false); // 空板信号 |
| | | staProtocol.setStaNo((short) 0); // 目标站 |
| | | |
| | | if (!staProtocol.isPakMk() && !staProtocol.isLoading()) { |
| | | staProtocol.setPakMk(true); |
| | | } |
| | | } |
| | | } |
| | | |
| | | @Override |
| | |
| | | if(connect.IsSuccess){ |
| | | result = true; |
| | | OutputQueue.DEVP.offer(MessageFormat.format( "【{0}】输送线plc连接成功 ===>> [id:{1}] [ip:{2}] [port:{3}] [rack:{4}] [slot:{5}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot())); |
| | | log.info("输送线plc连接成功 ===>> [id:{}] [ip:{}] [port:{}]", slave.getId(), slave.getIp(), slave.getPort()); |
| | | News.info("SiemensDevp"+" - 1"+" - 输送线plc连接成功 ===>> [id:{}] [ip:{}] [port:{}]", slave.getId(), slave.getIp(), slave.getPort()); |
| | | } else { |
| | | OutputQueue.DEVP.offer(MessageFormat.format( "【{0}】输送线plc连接失败!!! ===>> [id:{1}] [ip:{2}] [port:{3}] [rack:{4}] [slot:{5}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot())); |
| | | log.error("输送线plc连接失败!!! ===>> [id:{}] [ip:{}] [port:{}]", slave.getId(), slave.getIp(), slave.getPort()); |
| | | News.error("SiemensDevp"+" - 2"+" - 输送线plc连接失败!!! ===>> [id:{}] [ip:{}] [port:{}]", slave.getId(), slave.getIp(), slave.getPort()); |
| | | } |
| | | siemensS7Net.ConnectClose(); |
| | | initSite(); |
| | | return result; |
| | | } |
| | | |
| | | /** |
| | | * 读取状态 ====> 整块plc |
| | | */ |
| | | private void read() throws InterruptedException { |
| | | // // 更新入出库模式 |
| | | // updateIoMode(); |
| | | int staNoSize = staNos.size(); |
| | | OperateResultExOne<byte[]> result = siemensS7Net.Read("DB100.0", (short) (staNoSize*4)); |
| | | if (result.IsSuccess) { |
| | | for (int i = 0; i < staNoSize; i++) { |
| | | private void read() { |
| | | |
| | | // 读罐装线反馈信息 |
| | | if (slave.getId() > 3) { |
| | | // log.info("读取{}号罐装线plc信息成功",slave.getId()); |
| | | OperateResultExOne<byte[]> read = siemensS7Net.Read("DB101.0", (short) 58); |
| | | if (read.IsSuccess) { |
| | | // 成品信息反馈到罐装线出口站点 |
| | | DevpThread devpThread = (DevpThread) SlaveConnection.get(SlaveType.Devp, 2); |
| | | StaProtocol staProtocol = devpThread.getStation().get(gzxResultSite.get(slave.getId()-4)); |
| | | if (staProtocol != null) { |
| | | staProtocol.setWantBucketFlag(siemensS7Net.getByteTransform().TransInt16(read.Content, 0));// 罐装线要桶型信号 |
| | | staProtocol.setWrkNo(siemensS7Net.getByteTransform().TransInt16(read.Content, 2)); |
| | | double weight208l1 = siemensS7Net.getByteTransform().TransInt32(read.Content, 4); // 200L桶1净重 |
| | | double weight208l2 = siemensS7Net.getByteTransform().TransInt32(read.Content, 8); // 200L桶2净重 |
| | | double weight208l3 = siemensS7Net.getByteTransform().TransInt32(read.Content, 12); // 200L桶3净重 |
| | | double weight208l4 = siemensS7Net.getByteTransform().TransInt32(read.Content, 16); // 200L桶4净重 |
| | | double weight1T = siemensS7Net.getByteTransform().TransInt32(read.Content, 20); // 1T桶净重 |
| | | // log.info("读取工罐装线净重 200l桶1:{},200l桶2:{},200l桶3:{},200l桶4:{},1t桶:{}",weight208l1,weight208l2,weight208l3,weight208l4,weight1T); |
| | | staProtocol.setWeight(weight208l1 + weight208l2 + weight208l3 + weight208l4 + weight1T); |
| | | staProtocol.setGrossWeight(siemensS7Net.getByteTransform().TransInt32(read.Content, 24)); |
| | | staProtocol.setMatnr(siemensS7Net.getByteTransform().TransString(read.Content, 28,12,"UTF-8")); |
| | | staProtocol.setBatch(siemensS7Net.getByteTransform().TransString(read.Content, 40,10,"UTF-8")); |
| | | staProtocol.setManuDate(siemensS7Net.getByteTransform().TransString(read.Content, 50,8,"UTF-8")); |
| | | } |
| | | return; |
| | | } |
| | | } |
| | | |
| | | ArrayList<Integer> staNos = getStaNo(); |
| | | if(staNos == null) { |
| | | log.error("读取plc地址块,获取站点列表失败"); |
| | | return; |
| | | } |
| | | |
| | | // 读站点信息反馈 |
| | | OperateResultExOne<byte[]> result = siemensS7Net.Read("DB101.0", (short) (staNos.size() * 8)); |
| | | if (result.IsSuccess) { |
| | | for (int i = 0; i < staNos.size(); i++) { |
| | | Integer siteId = staNos.get(i); // 站点编号 |
| | | StaProtocol staProtocol = station.get(siteId); |
| | | if (null == staProtocol) { |
| | |
| | | staProtocol.setSiteId(siteId); |
| | | station.put(siteId, staProtocol); |
| | | } |
| | | staProtocol.setWorkNo(siemensS7Net.getByteTransform().TransInt16(result.Content, i*4)); // 工作号 |
| | | staProtocol.setWorkNo(siemensS7Net.getByteTransform().TransInt32(result.Content, i*8)); // 工作号 |
| | | |
| | | staProtocol.setStaNo(siemensS7Net.getByteTransform().TransInt16(result.Content, i*4 + 2)); // 目标站 |
| | | } |
| | | } |
| | | // Thread.sleep(200); |
| | | // OperateResultExOne<byte[]> result0 = siemensS7Net.Read("DB101.0", (short) 186); |
| | | // if (result0.IsSuccess) { |
| | | // for (int i = 0; i < 93; i++) { |
| | | // Integer siteId = staNos.get(i); // 站点编号 |
| | | // StaProtocol staProtocol = station.get(siteId); |
| | | // if (null == staProtocol) { |
| | | // staProtocol = new StaProtocol(); |
| | | // staProtocol.setSiteId(siteId); |
| | | // station.put(siteId, staProtocol); |
| | | // } |
| | | // staProtocol.setStaNo(siemensS7Net.getByteTransform().TransInt16(result0.Content, i*2)); // 目标站 |
| | | // } |
| | | // } |
| | | Thread.sleep(200); |
| | | OperateResultExOne<byte[]> result1 = siemensS7Net.Read("DB100.100", (short) (staNoSize * 2)); |
| | | if (result1.IsSuccess) { |
| | | for (int i = 0; i < staNoSize; i++) { |
| | | Integer siteId = staNos.get(i); // 站点编号 |
| | | boolean[] status = siemensS7Net.getByteTransform().TransBool(result1.Content, i*2, 1); |
| | | StaProtocol staProtocol = station.get(siteId); |
| | | staProtocol.setStaNo(siemensS7Net.getByteTransform().TransInt16(result.Content, i*8 + 4)); // 目标站 |
| | | |
| | | boolean[] status = siemensS7Net.getByteTransform().TransBool(result.Content, i*8 + 6, 2); |
| | | staProtocol.setAutoing(status[0]); // 自动 |
| | | staProtocol.setLoading(status[1]); // 有物 |
| | | staProtocol.setInEnable(status[2]); // 可入 |
| | |
| | | } |
| | | } |
| | | |
| | | //条码扫描器 |
| | | Thread.sleep(200); |
| | | OperateResultExOne<byte[]> result2 = siemensS7Net.Read("DB100.150",(short)(barcodeSize*8)); |
| | | if (result2.IsSuccess) { |
| | | for (int i = 0; i < barcodeSize; i++) { |
| | | String barcode = siemensS7Net.getByteTransform().TransString(result2.Content,i*8,8, "UTF-8"); |
| | | BarcodeThread barcodeThread = (BarcodeThread) SlaveConnection.get(SlaveType.Barcode, i + 1); |
| | | if(!Cools.isEmpty(barcodeThread) && !barcodeThread.getBarcode().equals(barcode)) { |
| | | barcodeThread.setBarcode(barcode); |
| | | // 读故障信息反馈 |
| | | OperateResultExOne<byte[]> resultErr2 = siemensS7Net.Read("DB101.920", (short) (staNos.size()*4)); |
| | | if (resultErr2.IsSuccess) { |
| | | for (int i = 0; i < staNos.size(); i++) { |
| | | boolean[] status = siemensS7Net.getByteTransform().TransBool(resultErr2.Content, i * 4 + 2, 1); |
| | | StaProtocol staProtocol = station.get(staNos.get(i)); // 站点编号 |
| | | staProtocol.setBreakerErr(status[0]); |
| | | staProtocol.setInfraredErr(status[1]); |
| | | staProtocol.setOutTimeErr(status[2]); |
| | | staProtocol.setSeizeSeatErr(status[3]); |
| | | staProtocol.setWrkYgoodsN(status[4]); |
| | | staProtocol.setInverterErr(status[5]); |
| | | staProtocol.setContactErr(status[6]); |
| | | staProtocol.setUpcontactErr(status[7]); |
| | | |
| | | } |
| | | } |
| | | |
| | | // 读rgv放货站点任务号反馈 |
| | | ArrayList<Integer> rgvSiteBackWrkNo = getRgvSiteBackWrkNo(); |
| | | OperateResultExOne<byte[]> rgvSiteBackWrkNoResult = siemensS7Net.Read("DB101.1440", (short) (rgvSiteBackWrkNo.size() * 2)); |
| | | if (rgvSiteBackWrkNoResult.IsSuccess) { |
| | | for (int i = 0; i < rgvSiteBackWrkNo.size(); i ++ ){ |
| | | short hideWrkNo = siemensS7Net.getByteTransform().TransInt16(rgvSiteBackWrkNoResult.Content, i * 2); |
| | | StaProtocol staProtocol = station.get(getRgvSiteBackWrkNo().get(i)); |
| | | staProtocol.setHideWorkNo((int) hideWrkNo); |
| | | } |
| | | } |
| | | |
| | | // 读条码扫描器 |
| | | if(slave.getId() == 1) { |
| | | OperateResultExOne<byte[]> barcodeResult = siemensS7Net.Read("DB101.840", (short) (barcodeList.size() * 8)); |
| | | if (barcodeResult.IsSuccess) { |
| | | for (int i = 0; i < barcodeList.size(); i++) { |
| | | String barcode = siemensS7Net.getByteTransform().TransString(barcodeResult.Content,i*8,8, "UTF-8"); |
| | | BarcodeThread barcodeThread = (BarcodeThread) SlaveConnection.get(SlaveType.Barcode, barcodeList.get(i)); |
| | | if(!Cools.isEmpty(barcodeThread) && !barcodeThread.getBarcode().equals(barcode)) { |
| | | barcodeThread.setBarcode(barcode); |
| | | } |
| | | } |
| | | } |
| | | |
| | | } |
| | | //RGV小车 |
| | | Thread.sleep(200); |
| | | OperateResultExOne<byte[]> result3 = siemensS7Net.Read("DB100.160",(short)2); |
| | | if (result3.IsSuccess) { |
| | | Integer siteId = 16; |
| | | StaProtocol staProtocol = station.get(siteId); |
| | | if (null == staProtocol) { |
| | | staProtocol = new StaProtocol(); |
| | | staProtocol.setSiteId(siteId); |
| | | station.put(siteId, staProtocol); |
| | | |
| | | // 读空桶信息反馈 |
| | | if (slave.getId() == 1) { |
| | | OperateResultExOne<byte[]> emptyBucketsResult = siemensS7Net.Read("DB101.1320", (short) (staNosErrList1.size() * 6)); |
| | | if (emptyBucketsResult.IsSuccess) { |
| | | for (int i = 0; i < staNosErrList1.size(); i++) { |
| | | // 桶类型标识 |
| | | int bucketType = siemensS7Net.getByteTransform().TransInt16(emptyBucketsResult.Content, i * 6); |
| | | // 桶数量 |
| | | int bucketCount = siemensS7Net.getByteTransform().TransInt16(emptyBucketsResult.Content, i * 6 + 2); |
| | | // 尾桶标识 |
| | | boolean[] tailSupportArray= siemensS7Net.getByteTransform().TransBool(emptyBucketsResult.Content, i * 6 + 4,1); |
| | | boolean tailSupportFlag = tailSupportArray[0]; |
| | | // log.info("空桶信息反馈,站点:{},桶类型标识:{},数量:{},尾桶标识:{}",staNosErrList1.get(i),bucketType,bucketCount,tailSupportFlag); |
| | | StaProtocol staProtocol = station.get(staNosErrList1.get(i)); |
| | | if (null == staProtocol) { |
| | | staProtocol = new StaProtocol(); |
| | | staProtocol.setSiteId(staNosErrList1.get(i)); |
| | | station.put(staNosErrList1.get(i), staProtocol); |
| | | } |
| | | staProtocol.setBucketType(String.valueOf(bucketType)); |
| | | staProtocol.setBucketCount(bucketCount); |
| | | staProtocol.setTailSupportFlag(tailSupportFlag); |
| | | } |
| | | } |
| | | staProtocol.setNearbySta(String.valueOf(siemensS7Net.getByteTransform().TransInt16(result3.Content, 0))); |
| | | } |
| | | |
| | | // 读外形检测 |
| | | ArrayList<Integer> staNosErrList = getStaNosErrList(); |
| | | OperateResultExOne<byte[]> resultErr = siemensS7Net.Read("DB101.800", (short) (staNosErrList.size()*4)); |
| | | if (resultErr.IsSuccess){ |
| | | for (int i = 0;i<staNosErrList.size();i++){ |
| | | boolean[] status = siemensS7Net.getByteTransform().TransBool(resultErr.Content, i*4+2, 1); |
| | | StaProtocol staProtocol = station.get(staNosErrList.get(i)); |
| | | staProtocol.setFrontErr(status[0]); |
| | | staProtocol.setBackErr(status[1]); |
| | | staProtocol.setHighErr(status[2]); |
| | | staProtocol.setLeftErr(status[3]); |
| | | staProtocol.setRightErr(status[4]); |
| | | staProtocol.setWeightErr(status[5]); |
| | | staProtocol.setBarcodeErr(status[6]); |
| | | } |
| | | } |
| | | |
| | | |
| | | if (result.IsSuccess && result1.IsSuccess) { |
| | | if (result.IsSuccess) { |
| | | |
| | | OutputQueue.DEVP.offer(MessageFormat.format("【{0}】[id:{1}] <<<<< 实时数据更新成功",DateUtils.convert(new Date()), slave.getId())); |
| | | |
| | |
| | | } |
| | | |
| | | BasDevpService basDevpService = SpringUtils.getBean(BasDevpService.class); |
| | | if (null != basDevpService && !basDevpService.updateBatchById(basDevps)) { |
| | | throw new Exception("更新数据库数据失败"); |
| | | if(basDevps.size() > 0) { |
| | | if (null != basDevpService && !basDevpService.updateBatchById(basDevps)) { |
| | | throw new Exception("更新数据库数据失败"); |
| | | } |
| | | } |
| | | |
| | | } catch (Exception e) { |
| | | initSite(); |
| | | e.printStackTrace(); |
| | | OutputQueue.DEVP.offer(MessageFormat.format("【{0}】更新数据库数据失败 ===>> [id:{1}] [ip:{2}] [port:{3}] [rack:{4}] [slot:{5}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot())); |
| | | log.error("更新数据库数据失败 ===>> [id:{}] [ip:{}] [port:{}] [rack:{}] [slot:{}]", slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot()); |
| | | News.error("SiemensDevp"+" - 3"+" - 更新数据库数据失败 ===>> [id:{}] [ip:{}] [port:{}] [rack:{}] [slot:{}]", slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot()); |
| | | } |
| | | |
| | | } else { |
| | |
| | | if (null == staProtocol) { |
| | | return; |
| | | } |
| | | int index = staNos.indexOf(staProtocol.getSiteId()); |
| | | short[] array = new short[2]; |
| | | array[0] = staProtocol.getWorkNo(); |
| | | array[1] = staProtocol.getStaNo(); |
| | | OperateResult write = siemensS7Net.Write("DB100." + index*4, array); |
| | | |
| | | // OperateResult write = siemensS7Net.Write("DB100." + index*2, staProtocol.getWorkNo()); // 工作号 |
| | | // Thread.sleep(500); |
| | | // OperateResult write1 = siemensS7Net.Write("DB101." + index*2, staProtocol.getStaNo()); // 目标站 |
| | | // 取站点下标,计算plc偏移量 |
| | | int i = getStaNo().indexOf(staProtocol.getSiteId()); |
| | | |
| | | OperateResult write; |
| | | OperateResult write1; |
| | | //任务下发次数 |
| | | int writeCount = 0; |
| | | do { |
| | | write1 = siemensS7Net.Write("DB100." + (i*6 +4), staProtocol.getStaNo()); // 目标站 |
| | | write = siemensS7Net.Write("DB100." + (i*6), staProtocol.getWorkNo()); // 工作号 |
| | | Thread.sleep(200); |
| | | if(write.IsSuccess && write1.IsSuccess){ |
| | | log.info("输送线命令下发成功,站点:{},任务号:{},目标站:{}",staProtocol.getSiteId(),staProtocol.getWorkNo(),staProtocol.getStaNo()); |
| | | break; |
| | | } |
| | | else { |
| | | writeCount++; |
| | | log.error("写入输送线命令失败。输送线plc编号={},站点数据={},写入次数={}", slave.getId(), JSON.toJSON(staProtocol), writeCount); |
| | | } |
| | | }while (writeCount<5); |
| | | |
| | | if (!write.IsSuccess) { |
| | | staProtocol = station.get(staProtocol.getSiteId()); |
| | |
| | | staProtocol.setPakMk(true); |
| | | } |
| | | OutputQueue.DEVP.offer(MessageFormat.format("【{0}】写入输送线站点数据失败。输送线plc编号={1},站点数据={2}", slave.getId(), JSON.toJSON(staProtocol))); |
| | | log.error("写入输送线站点数据失败。输送线plc编号={},站点数据={}", slave.getId(), JSON.toJSON(staProtocol)); |
| | | News.error("SiemensDevp"+" - 4"+" - 写入输送线站点数据失败。输送线plc编号={},站点数据={}", slave.getId(), JSON.toJSON(staProtocol)); |
| | | } else { |
| | | OutputQueue.DEVP.offer(MessageFormat.format("【{0}】 输送线命令下发 [id:{1}] >>>>> {2}", DateUtils.convert(new Date()), slave.getId(), JSON.toJSON(staProtocol))); |
| | | log.info("输送线命令下发 [id:{}] >>>>> 命令下发: {}", slave.getId(), JSON.toJSON(staProtocol)); |
| | | News.info("SiemensDevp"+" - 5"+" - 输送线命令下发 [id:{}] >>>>> 命令下发: {}", slave.getId(), JSON.toJSON(staProtocol)); |
| | | } |
| | | } |
| | | |
| | | // 更新入出库模式 |
| | | private void updateIoMode() throws InterruptedException { |
| | | if (this.ioModeOf2F != IoModeType.NONE) { |
| | | if (!siemensS7Net.Write("DB100.180", this.ioModeOf2F.id).IsSuccess) { |
| | | OutputQueue.DEVP.offer(MessageFormat.format("【{0}】写入输送线2F入出库模式失败。输送线plc编号={1}", slave.getId())); |
| | | log.error("写入输送线2F入出库模式失败。输送线plc编号={}", slave.getId()); |
| | | /** |
| | | * 写尾桶信号 |
| | | */ |
| | | private void writeTail(StaProtocol staProtocol) throws InterruptedException { |
| | | if (null == staProtocol) { |
| | | return; |
| | | } |
| | | |
| | | OperateResult write; |
| | | //任务下发次数 |
| | | int writeCount = 0; |
| | | do { |
| | | write = siemensS7Net.Write("DB100.600", staProtocol.isTailSupportFlag() ? 1 : 0); // 0 不是尾桶,1 是尾桶 |
| | | Thread.sleep(200); |
| | | if(write.IsSuccess){ |
| | | break; |
| | | } |
| | | else { |
| | | writeCount++; |
| | | log.error("写入尾桶命令失败。输送线plc编号={},是否尾桶={},写入次数={}", slave.getId(), staProtocol.isTailSupportFlag(), writeCount); |
| | | } |
| | | }while (writeCount<5); |
| | | |
| | | if (!write.IsSuccess) { |
| | | OutputQueue.DEVP.offer(MessageFormat.format("【{0}】写入尾桶命令数据失败。输送线plc编号={1},站点数据={2}", slave.getId(), staProtocol.isTailSupportFlag())); |
| | | News.error("SiemensDevp"+" - 4"+" - 写入尾桶命令数据失败。输送线plc编号={},站点数据={}", slave.getId(), staProtocol.isTailSupportFlag()); |
| | | } else { |
| | | OutputQueue.DEVP.offer(MessageFormat.format("【{0}】 写入尾桶命令下发 [id:{1}] >>>>> {2}", DateUtils.convert(new Date()), slave.getId(), staProtocol.isTailSupportFlag())); |
| | | News.info("SiemensDevp"+" - 5"+" - 写入尾桶命令下发 [id:{}] >>>>> 命令下发: {}", slave.getId(), staProtocol.isTailSupportFlag()); |
| | | } |
| | | } |
| | | |
| | | /** |
| | | * 入罐装线前wcs写桶型信息 |
| | | */ |
| | | private void writeGzx(StaProtocol staProtocol) throws InterruptedException { |
| | | if (null == staProtocol) { |
| | | return; |
| | | } |
| | | short[] common = new short[3]; |
| | | common[0] = Short.parseShort(staProtocol.getBucketType()); |
| | | common[1] = (short) staProtocol.getBucketCount(); |
| | | common[2] = staProtocol.getWorkNo().shortValue(); |
| | | OperateResult write; |
| | | //任务下发次数 |
| | | int writeCount = 0; |
| | | do { |
| | | write = siemensS7Net.Write("DB100.0", common); |
| | | Thread.sleep(200); |
| | | if(write.IsSuccess){ |
| | | break; |
| | | } |
| | | else { |
| | | writeCount++; |
| | | log.error("给罐装线写入桶型信息失败。输送线plc编号={},是否尾桶={},写入次数={}", slave.getId(), staProtocol.isTailSupportFlag(), writeCount); |
| | | } |
| | | }while (writeCount<5); |
| | | |
| | | if (!write.IsSuccess) { |
| | | OutputQueue.DEVP.offer(MessageFormat.format("【{0}】写入尾桶命令数据失败。输送线plc编号={1},站点数据={2}", slave.getId(), staProtocol.isTailSupportFlag())); |
| | | News.error("SiemensDevp"+" - 4"+" - 给罐装线写入桶型信息失败。输送线plc编号={},站点数据={}", slave.getId(), staProtocol.isTailSupportFlag()); |
| | | } else { |
| | | OutputQueue.DEVP.offer(MessageFormat.format("【{0}】 给罐装线写入桶型信息命令下发成功 [id:{1}] >>>>> {2}", DateUtils.convert(new Date()), slave.getId(), staProtocol.isTailSupportFlag())); |
| | | News.info("SiemensDevp"+" - 5"+" - 给罐装线写入桶型信息命令下发成功 [id:{}] >>>>> 命令下发: {}", slave.getId(), staProtocol.getBucketType()); |
| | | } |
| | | } |
| | | |
| | | /** |
| | | * 给罐装线写入可出信号 |
| | | */ |
| | | private void writeGzxkc(StaProtocol staProtocol) throws InterruptedException { |
| | | if (null == staProtocol) { |
| | | return; |
| | | } |
| | | short[] common = new short[1]; |
| | | common[0] = (short) staProtocol.getPlaceableFlag(); |
| | | |
| | | OperateResult write; |
| | | //任务下发次数 |
| | | int writeCount = 0; |
| | | do { |
| | | write = siemensS7Net.Write("DB100.6", common); |
| | | Thread.sleep(200); |
| | | OperateResultExOne<byte[]> read = siemensS7Net.Read("DB100.6", (short) 2); |
| | | if(write.IsSuccess && read.IsSuccess){ |
| | | short i = siemensS7Net.getByteTransform().TransInt16(read.Content, 0); |
| | | if ( i != 1) { |
| | | writeCount++; |
| | | log.error("给罐装线写入可出信号成功,但回读失败:读取值:{},输送线plc编号={},写入次数={}", i, slave.getId(), writeCount); |
| | | continue; |
| | | } |
| | | break; |
| | | } |
| | | else { |
| | | writeCount++; |
| | | log.error("给罐装线写入可出信号:{}失败。输送线plc编号={},写入次数={}", common[0], slave.getId(), writeCount); |
| | | } |
| | | }while (writeCount<5); |
| | | |
| | | if (!write.IsSuccess) { |
| | | OutputQueue.DEVP.offer(MessageFormat.format("【{0}】给罐装线写入可出信号失败。输送线plc编号={1},站点数据={2}", slave.getId(), staProtocol.getPlaceableFlag())); |
| | | News.error("SiemensDevp"+" - 4"+" - 给罐装线写入可出信号失败。输送线plc编号={},站点数据={}", slave.getId(), staProtocol.getPlaceableFlag()); |
| | | } else { |
| | | OutputQueue.DEVP.offer(MessageFormat.format("【{0}】 给罐装线写入可出信号命令下发成功 [id:{1}] >>>>> {2}", DateUtils.convert(new Date()), slave.getId(), staProtocol.getPlaceableFlag())); |
| | | News.info("SiemensDevp"+" - 5"+" - 给罐装线写入可出信号命令下发成功 [id:{}] >>>>> 命令下发: {}", slave.getId(), staProtocol.getPlaceableFlag()); |
| | | } |
| | | } |
| | | |
| | |
| | | } |
| | | OperateResult write = siemensS7Net.Write("DB100.50", heartBeatVal); |
| | | if (!write.IsSuccess) { |
| | | log.error("输送线plc编号={} 心跳失败", slave.getId()); |
| | | News.error("SiemensDevp"+" - 7"+" - 输送线plc编号={} 心跳失败", slave.getId()); |
| | | } |
| | | } |
| | | |
| | |
| | | siemensS7Net.ConnectClose(); |
| | | } |
| | | |
| | | public static void main(String[] args) { |
| | | System.out.println(staNos.indexOf(129)); |
| | | System.out.println(staNos.size()); |
| | | for (int i = 0; i<staNos.size(); i++) { |
| | | // System.out.println(i*2); |
| | | // System.out.println(i*2 + 200); |
| | | // System.out.println(i); |
| | | } |
| | | int index = staNos.indexOf(128); |
| | | System.out.println(index*2); |
| | | System.out.println(index*2 + 200); |
| | | } |
| | | |
| | | // public static void main(String[] args) throws Exception { |
| | | // DevpSlave slave = new DevpSlave(); |
| | | // slave.setIp("192.168.2.125"); |
| | | // SiemensDevpThread devpThread = new SiemensDevpThread(slave); |
| | | // devpThread.connect(); |
| | | // devpThread.read(); |
| | | public static void main(String[] args) throws Exception { |
| | | DevpSlave slave = new DevpSlave(); |
| | | slave.setIp("10.10.10.18"); |
| | | SiemensDevpThread devpThread = new SiemensDevpThread(slave); |
| | | devpThread.connect(); |
| | | devpThread.read(); |
| | | // // 写 |
| | | // StaProtocol staProtocol = devpThread.getStation().get(1); |
| | | // staProtocol.setWorkNo((short) 232); |
| | |
| | | // // 读 |
| | | // devpThread.read(); |
| | | // System.out.println(JSON.toJSONString(devpThread.station)); |
| | | // |
| | | // } |
| | | |
| | | } |
| | | |
| | | } |