#

luxiaotao1123

2020-08-13 2b463baf45d9602aae1569dd9a93a17a00ec308b

 src/main/java/com/zy/asrs/service/impl/MainServiceImpl.java

@@ -34,6 +34,7 @@
import java.util.stream.Collectors;

/**
 * 立体仓库WCS系统主流程业务
 * Created by vincent on 2020/8/6
 */
@Slf4j
@@ -70,37 +71,35 @@
        for (DevpSlave devp : slaveProperties.getDevp()) {
            // 遍历入库口
            for (DevpSlave.Sta inSta : devp.getInSta()) {
                // 获取条码
                // 获取条码扫描仪信息
                BarcodeThread barcodeThread = (BarcodeThread) SlaveConnection.get(SlaveType.Barcode, inSta.getBarcode());
                String barcode = barcodeThread.getBarcode();
                // 获取入库站信息
                DevpThread devpThread = (DevpThread) SlaveConnection.get(SlaveType.Devp, devp.getId());
                StaProtocol staProtocol = devpThread.getStation().get(inSta.getStaNo());
                // 判断是否满足入库条件
                if (staProtocol.isAutoing() && staProtocol.isLoading() && staProtocol.isInreq1()
                        && !staProtocol.isEmptyMk() && staProtocol.isInreq1() && staProtocol.getWorkNo() ==0
                if (staProtocol.isAutoing() && staProtocol.isLoading()
                        && !staProtocol.isEmptyMk() && staProtocol.isInreq1() && staProtocol.getWorkNo()==0
                        && staProtocol.isPakMk() && !Cools.isEmpty(barcode)) {
                    // 判断重复工作档
                    WrkMast wrkMast = wrkMastMapper.selectPakInStep1(inSta.getStaNo(), barcode);
                    if (wrkMast != null) {
                        log.warn("工作档中已存在该站状态为1的数据,工作号-{}", wrkMast.getWrkNo());
                        log.warn("工作档中已存在该站状态为（ 2.设备上走 ）的数据,工作号={}", wrkMast.getWrkNo());
                        continue;
                    }
                    // 获取入库通知档
                    List<WaitPakin> waitPakins = waitPakinMapper.selectList(new EntityWrapper<WaitPakin>().eq("barcode", barcode));
                    if (waitPakins.isEmpty()) {
                        log.warn("无此入库条码数据。条码号={}", barcode);
                        continue;
                    }
                    // 工作号
                    int workNo = commonService.getWorkNo(0);
                    // 检索库位
                    List<String> matNos = waitPakins.stream().map(WaitPakin::getMatnr).distinct().collect(Collectors.toList());
                    StartupDto startupDto = commonService.getLocNo(1, 1, inSta.getStaNo(), matNos);
                    String locNo = startupDto.getLocNo();
                    if (!waitPakins.isEmpty()) {
                        // 插入工作明细档
                        wrkDetlService.createWorkDetail(workNo, waitPakins, barcode);
                    } else {
                        log.warn("无此入库条码数据---{}", barcode);
                        continue;
                    }
                    // 插入工作明细档
                    wrkDetlService.createWorkDetail(workNo, waitPakins, barcode);

                    // 插入工作主档
                    wrkMast = new WrkMast();
@@ -135,10 +134,12 @@
                        throw new CoolException("改变库位状态失败");
                    }

                    // 命令下发区 --------------------------------------------------------------------------

                    // 更新站点信息 且 下发plc命令
                    barcodeThread.setBarcode("");
                    staProtocol.setWorkNo(workNo);
                    staProtocol.setStaNo(startupDto.getStaNo());
                    staProtocol.setWorkNo((short) workNo);
                    staProtocol.setStaNo(startupDto.getStaNo().shortValue());
                    staProtocol.setPakMk(false);
                    staProtocol.setInreq1(false);
                    boolean result = MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(4, staProtocol));
@@ -168,7 +169,7 @@

                if (staProtocol.isAutoing() && staProtocol.isLoading() && staProtocol.isInreq1()
                    && staProtocol.getWorkNo() > 0 && staProtocol.isPakMk()){
                    WrkMast wrkMast = wrkMastMapper.selectPickStep(staProtocol.getWorkNo());
                    WrkMast wrkMast = wrkMastMapper.selectPickStep(staProtocol.getWorkNo().intValue());
                    if (wrkMast == null) {
                        // 无拣料数据
                        continue;
@@ -216,8 +217,8 @@
                    }

                    // 更新站点信息 且 下发plc命令
                    staProtocol.setWorkNo(wrkMast.getWrkNo());
                    staProtocol.setStaNo(wrkMast.getStaNo());
                    staProtocol.setWorkNo(wrkMast.getWrkNo().shortValue());
                    staProtocol.setStaNo(wrkMast.getStaNo().shortValue());
                    staProtocol.setPakMk(false);
                    staProtocol.setInreq1(false);
                    boolean result = MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(4, staProtocol));
@@ -280,8 +281,8 @@
                    }

                    // 2.下发站点信息
                    staProtocol.setWorkNo(wrkMast.getWrkNo());
                    staProtocol.setStaNo(wrkMast.getStaNo());
                    staProtocol.setWorkNo(wrkMast.getWrkNo().shortValue());
                    staProtocol.setStaNo(wrkMast.getStaNo().shortValue());
                    if (!MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(4, staProtocol))) {
                        throw new CoolException("更新plc站点信息失败");
                    }
@@ -291,7 +292,7 @@
    }

    /**
     * 入出库  ===>>  堆垛机站到库位 堆垛机入出库作业下发
     * 入出库  ===>>  堆垛机入出库作业下发
     */
    public void crnIoExecute(){
        for (CrnSlave crn : slaveProperties.getCrn()) {
@@ -300,6 +301,7 @@
            CrnProtocol crnProtocol = crnThread.getCrnProtocol();
            BasCrnp basCrnp = basCrnpService.selectById(crn.getId());
            if (basCrnp == null) {
                log.error("{}号堆垛机尚未在数据库进行维护！", crn.getId());
                continue;
            }
            // 只有当堆垛机空闲 并且 无任务时才继续执行
@@ -342,7 +344,7 @@
            // 查询站点详细信息
            BasDevp staDetl = basDevpService.selectById(crnStn.getStaNo());
            if (staDetl == null) {
                log.error("入库库 ===>> 堆垛机站点在数据库不存在, 站点编号={}", crnStn.getStaNo());
                log.error("入库 ===>> 堆垛机站点在数据库不存在, 站点编号={}", crnStn.getStaNo());
                continue;
            }
            if (staProtocol.isAutoing() && staProtocol.isLoading() && staProtocol.getWorkNo() > 0 && staDetl.getCanining().equals("Y")) {
@@ -352,7 +354,7 @@
                continue;
            }
            // 获取工作状态为2（设备上走）的入库工作档
            WrkMast wrkMast = wrkMastMapper.selectPakInStep2(slave.getId(), staProtocol.getWorkNo());
            WrkMast wrkMast = wrkMastMapper.selectPakInStep2(slave.getId(), staProtocol.getWorkNo().intValue());
            if(null == wrkMast) {
                log.error("查询无待入库数据--wrk_sts=2, 工作号={}", staProtocol.getWorkNo());
                continue;
@@ -383,11 +385,14 @@
            if (!MessageQueue.offer(SlaveType.Crn, wrkMast.getCrnNo(), new Task(2, crnCommand))) {
                log.error("堆垛机命令下发失败，堆垛机号={}，任务数据={}", wrkMast.getCrnNo(), JSON.toJSON(crnCommand));
            } else {
                // 修改工作档状态 2=>3 todo:luxiaotao
//                Date now = new Date();
//                wrkMast.setWrkSts(3L);
//                wrkMast.setCrnStrTime(now);
//                wrkMast.setModiTime(now);
                // 修改工作档状态 2.设备上走 => 3.吊车入库中
                Date now = new Date();
                wrkMast.setWrkSts(3L);
                wrkMast.setCrnStrTime(now);
                wrkMast.setModiTime(now);
                if (wrkMastMapper.updateById(wrkMast) == 0) {
                    log.error("修改工作档状态 2.设备上走 => 3.吊车入库中 失败！！，工作号={}", wrkMast.getWrkNo());
                }
            }
        }
    }
@@ -426,6 +431,8 @@
            if (staProtocol.isAutoing() && !staProtocol.isLoading() && staDetl.getCanouting().equals("Y")
                    && staProtocol.getWorkNo() == 0) {
                // 命令下发区 --------------------------------------------------------------------------

                // 1.堆垛机开始移动
                CrnCommand crnCommand = new CrnCommand();
                crnCommand.setCrnNo(slave.getId()); // 堆垛机编号
                crnCommand.setTaskNo(wrkMast.getWrkNo().shortValue()); // 工作号
@@ -439,6 +446,15 @@
                crnCommand.setDestinationPosZ(crnStn.getLev().shortValue());     // 目标库位层
                if (!MessageQueue.offer(SlaveType.Crn, wrkMast.getCrnNo(), new Task(2, crnCommand))) {
                    log.error("堆垛机命令下发失败，堆垛机号={}，任务数据={}", wrkMast.getCrnNo(), JSON.toJSON(crnCommand));
                } else {
                    // 修改工作档状态 11.生成出库ID => 12.吊车出库中
                    Date now = new Date();
                    wrkMast.setWrkSts(12L);
                    wrkMast.setCrnStrTime(now);
                    wrkMast.setModiTime(now);
                    if (wrkMastMapper.updateById(wrkMast) == 0) {
                        log.error("修改工作档状态 11.生成出库ID => 12.吊车出库中 失败！！，工作号={}", wrkMast.getWrkNo());
                    }
                }
            }
        }
@@ -492,7 +508,7 @@
    }

    /**
     * 执行对工作档的入库完成
     * 执行对工作档的完成操作
     */
    public void storeFinished() {
        for (CrnSlave crn : slaveProperties.getCrn()) {
@@ -507,43 +523,35 @@
                    log.error("堆垛机处于等待确认且任务完成状态，但未找到工作档。堆垛机号={}，工作号={}", crn.getId(), crnProtocol.getTaskNo());
                    continue;
                }
                // 如果工作状态为3.吊车入库中，则修改为4.入库完成
                if (wrkMast.getWrkSts() == 3) {
                    Date now = new Date();
                // 入库 + 库位转移  ==> 4.入库完成
                if (wrkMast.getWrkSts() == 3 || (wrkMast.getWrkSts() == 12 && wrkMast.getIoType() == 11)){
                    wrkMast.setWrkSts(4L);
                    wrkMast.setCrnEndTime(now);
                    wrkMast.setModiTime(now);
                    // 修改成功后复位堆垛机
                    if (wrkMastMapper.updateById(wrkMast) > 0) {

                // 出库 + 拣料/盘点/并板出库中：12.吊车出库中 ==> 14.出库完成
                } else if (wrkMast.getWrkSts() == 12) {
                    wrkMast.setWrkSts(14L);
                }
                Date now = new Date();
                wrkMast.setCrnEndTime(now);
                wrkMast.setModiTime(now);
                // 修改成功后复位堆垛机
                if (wrkMastMapper.updateById(wrkMast) > 0) {
                    // 命令下发区 -------------------------------------------------------------------------
                    // 堆垛机复位
                    if (!MessageQueue.offer(SlaveType.Crn, crn.getId(), new Task(3, new CrnCommand()))) {
                        log.error("堆垛机复位命令下发失败，工作号={}", wrkMast.getWrkNo());
                    }
                }


            }



        }
    }

    /**
     * 更新堆垛机移动时工作档状态
     * 堆垛机异常信息记录
     */
    public void updateCrnMove() {
        for (CrnSlave crn : slaveProperties.getCrn()) {
            // 获取堆垛机信息
            CrnThread crnThread = (CrnThread) SlaveConnection.get(SlaveType.Crn, crn.getId());
            CrnProtocol crnProtocol = crnThread.getCrnProtocol();
            // todo
            if (crnProtocol.getStatusType() == CrnStatusType.FETCH_POSITION) {
    public void recCrnErr(){

                WrkMast wrkMast = wrkMastMapper.selectById(crnProtocol.getTaskNo());


            }


        }
    }



}