自动化立体仓库 - WCS系统
#
luxiaotao1123
2022-09-22 29e8cbccfba7cd77026c724d093d6a82da99e5af
src/main/java/com/zy/asrs/service/impl/MainServiceImpl.java
@@ -1149,27 +1149,30 @@
        SteThread steThread = (SteThread) SlaveConnection.get(SlaveType.Ste, steNo);
        SteProtocol steProtocol = steThread.getSteProtocol();
        if (steProtocol == null) { return; }
        if (steProtocol.isIdle()) {
            // 命令下发区 --------------------------------------------------------------------------
            SteCommand steCommand = new SteCommand();
            steCommand.setSteNo(steNo); // 穿梭车编号
            steCommand.setTaskNo(wrkCharge.getWrkNo()); // 工作号
            steCommand.setTaskMode(SteTaskModeType.findWaiting(steProtocol.getRow().intValue())); // 任务模式:  去近点 等待堆垛机叉取
        if (!basSteService.updatePakMk(steNo, "Y")) {
            log.error("修改穿梭车作业状态 失败!!,穿梭车={}", steNo);
            return;
        }
            steCommand.setRow(Utils.getGroupRow(steProtocol.getRow().intValue()).shortValue());
            steCommand.setBay(steProtocol.getBay());
            steCommand.setLev(steProtocol.getLev());
        // 命令下发区 --------------------------------------------------------------------------
        SteCommand steCommand = new SteCommand();
        steCommand.setSteNo(steNo); // 穿梭车编号
        steCommand.setTaskNo(wrkCharge.getWrkNo()); // 工作号
        steCommand.setTaskMode(SteTaskModeType.findOriginByLoc(steProtocol.getRow())); // 任务模式:  去近点 等待堆垛机叉取
            if (!MessageQueue.offer(SlaveType.Ste, steNo, new Task(2, steCommand))) {
                log.error("穿梭车命令下发失败,穿梭车号={},任务数据={}", steNo, JSON.toJSON(steCommand));
            } else {
                // 修改工作档状态 绑定穿梭车
                wrkCharge.setSteNo(steNo);
                wrkCharge.setModiTime(new Date());
                if (!wrkChargeService.updateById(wrkCharge)) {
                    log.error("修改工作档状态 绑定穿梭车 失败!!,工作号={}", wrkCharge.getWrkNo());
                }
        steCommand.setRow(Utils.getGroupRow(steProtocol.getRow().intValue()).shortValue());
        steCommand.setBay(steProtocol.getBay());
        steCommand.setLev(steProtocol.getLev());
        if (!MessageQueue.offer(SlaveType.Ste, steNo, new Task(2, steCommand))) {
            log.error("穿梭车命令下发失败,穿梭车号={},任务数据={}", steNo, JSON.toJSON(steCommand));
        } else {
            // 修改工作档状态 绑定穿梭车
            wrkCharge.setSteNo(steNo);
            wrkCharge.setModiTime(new Date());
            if (!wrkChargeService.updateById(wrkCharge)) {
                log.error("修改工作档状态 绑定穿梭车 失败!!,工作号={}", wrkCharge.getWrkNo());
            }
        }
    }
@@ -1359,11 +1362,11 @@
                        continue;
                    } else {
                        // 小车搬至指定库位完成
                        if (wrkCharge.getWrkSts() == 4) {
                            // 4.迁入小车 ===>> 6.小车待入
                            wrkCharge.setWrkSts(6L);
                        if (wrkCharge.getWrkSts() == 23) {
                            // 23.吊车搬运 ===>> 24.小车到达
                            wrkCharge.setWrkSts(24L);
                            if (!wrkChargeService.updateById(wrkCharge)) {
                                log.error("修改充电任务状态 4.迁入小车 ===>> 6.小车待入 失败!!,工作号={}", wrkCharge.getWrkNo());
                                log.error("修改充电任务状态 23.吊车搬运 ===>> 24.小车到达 失败!!,工作号={}", wrkCharge.getWrkNo());
                            } else {
                                // 堆垛机复位
                                crnThread.setResetFlag(true);
@@ -1624,7 +1627,7 @@
    /**
     * 执行对工作档的完成操作
     */
    public void carGenerateStore() {
    public synchronized void carGenerateStore() {
        Date now = new Date();
        for (SteSlave ste : slaveProperties.getSte()) {
            // 获取穿梭车信息
@@ -1643,19 +1646,19 @@
                        if (wrkCharge == null) {
                            continue;
                        } else {
                            if (wrkCharge.getWrkSts() == 11) {
                                // 11.生成出库ID ===>> 12.小车待搬
                                wrkCharge.setWrkSts(12L);
                            if (wrkCharge.getWrkSts() == 21) {
                                // 21.准备充电 ===>> 22.小车待搬
                                wrkCharge.setWrkSts(22L);
                                if (!wrkChargeService.updateById(wrkCharge)) {
                                    log.error("修改充电任务状态 11.生成出库ID ===>> 12.小车待搬 失败!!,工作号={}", wrkCharge.getWrkNo());
                                    log.error("修改充电任务状态 21.准备充电 ===>> 22.小车待搬 失败!!,工作号={}", wrkCharge.getWrkNo());
                                } else {
                                    steThread.setResetFlag(true);
                                }
                            } else if (wrkCharge.getWrkSts() == 8) {
                                // 8.小车搬入库 ===>> 9.入库完成
                                wrkCharge.setWrkSts(9L);
                            } else if (wrkCharge.getWrkSts() == 25) {
                                // 25.小车去充电 ===>> 26.等待充电
                                wrkCharge.setWrkSts(26L);
                                if (!wrkChargeService.updateById(wrkCharge)) {
                                    log.error("修改充电任务状态 8.小车搬入库 ===>> 9.入库完成 失败!!,工作号={}", wrkCharge.getWrkNo());
                                    log.error("修改充电任务状态 25.小车去充电 ===>> 26.等待充电 失败!!,工作号={}", wrkCharge.getWrkNo());
                                } else {
                                    steThread.setResetFlag(true);
                                }
@@ -2054,41 +2057,56 @@
            BasSte basSte = basSteService.selectById(ste.getId());
            if (Cools.isEmpty(steProtocol, basSte)) { continue; }
            try {
                if (!steProtocol.statusType.equals(SteStatusType.IDLE)) {
                // 在线 空闲   无作业标记   不在充电
                if (steProtocol.getMode() == 0
                        || !steProtocol.statusType.equals(SteStatusType.IDLE)
                        || basSte.getPakMk().equals("Y")
//                        || steProtocol.getChargeStatus() == 1
                ) {
                    continue;
                }
                if (!steProtocol.isEnable()) {
                    continue;
                }
                if (steProtocol.getCharge() > Float.parseFloat(basSte.getChargeLine())) {
                    continue;
                }
                WrkCharge wrkCharge = wrkChargeService.selectById(steProtocol.getTaskNo());
                WrkCharge wrkCharge = wrkChargeService.selectWorking(steProtocol.getSteNo().intValue());
                if (wrkCharge == null) {
                    String idleLoc = basSte.getIdleLoc();
                    wrkCharge = new WrkCharge();
                    wrkCharge.setSteNo(ste.getId());
                    wrkCharge.setWrkNo(commonService.getChargeWorkNo(4));
                    wrkCharge.setWrkSts(11L);
                    wrkCharge.setWrkSts(21L);   // 21.准备充电
                    wrkCharge.setCrnNo(basSte.getCrnNo());
                    wrkCharge.setIoPri((double) 10);
                    wrkCharge.setLocNo(idleLoc);
                    if (wrkChargeService.insert(wrkCharge)) {
                    if (!wrkChargeService.insert(wrkCharge)) {
                        log.error("保存{}号穿梭车充电任务失败!!!", ste.getId());
                        continue;
                    }
                    // 处于充电库位组
                    if (Utils.getGroupRow(idleLoc).equals(Utils.getGroupRow(steProtocol.getRow().intValue())) && steProtocol.getBay() == Utils.getBay(idleLoc) && steProtocol.getLev() == Utils.getLev(idleLoc)) {
                        // 修改工作档状态 11.生成出库ID => 6.小车待入
                        wrkCharge.setWrkSts(6L);
                        // 修改工作档状态 21.准备充电 => 24.小车到达
                        wrkCharge.setWrkSts(24L);
                        wrkCharge.setModiTime(new Date());
                        if (!wrkChargeService.updateById(wrkCharge)) {
                            log.error("修改工作档状态 11.生成出库ID => 6.小车待入 失败!!,工作号={}", wrkCharge.getWrkNo());
                            log.error("修改充电任务状态 21.准备充电 => 24.小车到达 失败!!,工作号={}", wrkCharge.getWrkNo());
                        }
                    } else {
                        this.letCarBeWaiting(wrkCharge, ste.getId());
                    }
                } else {
                    // 12.小车待搬
                    if (wrkCharge.getWrkSts() == 12) {
                    // filter
                    if (wrkCharge.getWrkSts() < 26 && steProtocol.getChargeStatus() == 1) {
                        continue;
                    }
                    // 22.小车待搬
                    if (wrkCharge.getWrkSts() == 22) {
                        // 搬小车至充电库位
                        LocMast locMast = locMastService.selectById(basSte.getIdleLoc());
@@ -2109,19 +2127,20 @@
                        } else {
                            // 修改穿梭车运行中排列层
                            steThread.modifyPos(Utils.getGroupRow(locMast.getLocNo()), locMast.getBay1(), locMast.getLev1());
                            // 修改工作档状态 12.小车待搬 => 4.迁入小车
                            // 修改工作档状态 22.小车待搬 => 23.吊车搬运
                            Date now = new Date();
                            wrkCharge.setWrkSts(4L);
                            wrkCharge.setWrkSts(23L);
                            wrkCharge.setCrnStrTime(now);
                            wrkCharge.setModiTime(now);
                            if (!wrkChargeService.updateById(wrkCharge)) {
                                log.error("修改工作档状态 12.小车待搬 => 4.迁入小车 失败!!,工作号={}", wrkCharge.getWrkNo());
                                log.error("修改工作档状态 22.小车待搬 => 23.吊车搬运 失败!!,工作号={}", wrkCharge.getWrkNo());
                            }
                        }
                    } else if (wrkCharge.getWrkSts() == 6L) {
                    } else if (wrkCharge.getWrkSts() == 24L) {
                        // 小车行驶至充电位
                        if (steProtocol.isIdle()) {
                        if (steProtocol.statusType.equals(SteStatusType.IDLE) && steProtocol.getPakMk().equals("N")) {
                            if (steProtocol.getChargeStatus() == 1) { continue; }
                            // 命令下发区 --------------------------------------------------------------------------
                            SteCommand steCommand = new SteCommand();
                            steCommand.setSteNo(wrkCharge.getSteNo()); // 穿梭车编号
@@ -2130,26 +2149,29 @@
                            if (!MessageQueue.offer(SlaveType.Ste, wrkCharge.getSteNo(), new Task(2, steCommand))) {
                                log.error("穿梭车命令下发失败,穿梭车号={},任务数据={}", wrkCharge.getSteNo(), JSON.toJSON(steCommand));
                            } else {
                                // 修改工作档状态 6.小车待入 ===> 8.小车搬入库
                                wrkCharge.setWrkSts(8L);
                                // 修改工作档状态 24.小车到达 ===> 25.小车去充电
                                wrkCharge.setWrkSts(25L);
                                Date now = new Date();
                                wrkCharge.setCrnEndTime(now);
                                wrkCharge.setModiTime(now);
                                if (!wrkChargeService.updateById(wrkCharge)) {
                                    log.error("修改工作档状态 6.小车待入 ===> 8.小车搬入库 失败!!,工作号={}", wrkCharge.getWrkNo());
                                    log.error("修改充电任务状态 24.小车到达 ===> 25.小车去充电 失败!!,工作号={}", wrkCharge.getWrkNo());
                                }
                            }
                        }
                    } else if (wrkCharge.getWrkSts() == 9L) {
                    } else if (wrkCharge.getWrkSts() == 26) {
                        if (steProtocol.getChargeStatus() == 0) { continue; }
                        // 给输送线下发充电任务
                        SiemensDevpThread devpThread = (SiemensDevpThread) SlaveConnection.get(SlaveType.Devp, 1);
                        SteChargeType steChargeType = SteChargeType.get(wrkCharge.getLocNo());
                        if (null != steChargeType) {
                            if (devpThread.charge(steChargeType.ssbm - 1, true)) {
                                // 修改工作档状态 9.入库完成 ===> 10.库存更新完成
                                wrkCharge.setWrkSts(10L);
                                // 修改工作档状态 26.等待充电 ===> 28.完成充电
                                wrkCharge.setWrkSts(28L);
                                if (!wrkChargeService.updateById(wrkCharge)) {
                                    log.error("修改充电任务状态 9.入库完成 ===> 10.库存更新完成 失败!!,工作号={}", wrkCharge.getWrkNo());
                                    log.error("修改充电任务状态 26.等待充电 ===> 28.完成充电 失败!!,工作号={}", wrkCharge.getWrkNo());
                                } else {
                                    steThread.setResetFlag(true);
                                }
                            }
                        } else {