| | |
| | | import com.zy.common.service.CommonService; |
| | | import com.zy.common.utils.CollectionUtils; |
| | | import com.zy.common.utils.HttpHandler; |
| | | import com.zy.common.utils.News; |
| | | import com.zy.core.CrnThread; |
| | | import com.zy.core.DevpThread; |
| | | import com.zy.core.cache.MessageQueue; |
| | | import com.zy.core.cache.SlaveConnection; |
| | | import com.zy.core.enums.*; |
| | | import com.zy.core.enums.DevpType.DevpWorkType; |
| | | import com.zy.core.model.CrnSlave; |
| | | import com.zy.core.model.DevpSlave; |
| | | import com.zy.core.model.LedSlave; |
| | |
| | | import org.springframework.stereotype.Service; |
| | | import org.springframework.transaction.annotation.Transactional; |
| | | import org.springframework.transaction.interceptor.TransactionAspectSupport; |
| | | import springfox.documentation.spring.web.json.Json; |
| | | |
| | | import java.util.ArrayList; |
| | | import java.util.Date; |
| | |
| | | for (DevpSlave.Sta inSta : devp.getInSta()) { |
| | | // 获取条码扫描仪信息 |
| | | BarcodeThread barcodeThread = (BarcodeThread) SlaveConnection.get(SlaveType.Barcode, inSta.getBarcode()); |
| | | if (barcodeThread == null) { |
| | | continue; |
| | | } |
| | | String barcode = barcodeThread.getBarcode(); |
| | | // barcode="ILY0127 0001"; |
| | | if(!Cools.isEmpty(barcode)) { |
| | | log.info("{}号条码扫描器检测条码信息:{}", inSta.getBarcode(), barcode); |
| | | if("NG".endsWith(barcode) || "NoRead".equals(barcode)) { |
| | | continue; |
| | | } |
| | | } else { |
| | | continue; |
| | | } |
| | | |
| | | // 获取入库站信息 |
| | | SiemensDevpThread devpThread = (SiemensDevpThread) SlaveConnection.get(SlaveType.Devp, devp.getId()); |
| | | DevpThread devpThread = (DevpThread) SlaveConnection.get(SlaveType.Devp, devp.getId()); |
| | | StaProtocol staProtocol = devpThread.getStation().get(inSta.getStaNo()); |
| | | if (staProtocol == null) { |
| | | continue; |
| | | } else { |
| | | staProtocol = staProtocol.clone(); |
| | | } |
| | | //staProtocol.setPakMk(true); |
| | | // // 入出库模式判断 |
| | | // if ( inSta.getStaNo()==180 && devpThread.ioMode != IoModeType.PAKIN_MODE) { continue; } |
| | | // 判断是否满足入库条件 |
| | | Short workNo = staProtocol.getWorkNo(); |
| | | // 尺寸检测异常 |
| | | boolean back = false; |
| | | String errMsg = "异常:"; |
| | | if (staProtocol.isFrontErr()) { |
| | | errMsg = errMsg+"前超限;"; |
| | | back = true; |
| | | } |
| | | if (staProtocol.isBackErr()) { |
| | | errMsg = errMsg+"后超限"; |
| | | back = true; |
| | | } |
| | | if (staProtocol.isHighErr()) { |
| | | errMsg = errMsg+"高超限"; |
| | | back = true; |
| | | } |
| | | if (staProtocol.isLeftErr()) { |
| | | errMsg = errMsg+"左超限"; |
| | | back = true; |
| | | } |
| | | if (staProtocol.isRightErr()) { |
| | | errMsg = errMsg+"右超限"; |
| | | back = true; |
| | | } |
| | | if (staProtocol.isWeightErr()) { |
| | | errMsg = errMsg+"超重"; |
| | | back = true; |
| | | } |
| | | if (staProtocol.isBarcodeErr()) { |
| | | errMsg = errMsg+"扫码失败"; |
| | | back = true; |
| | | } |
| | | // 退回 |
| | | if (back) { |
| | | // led 异常显示 |
| | | LedThread ledThread = (LedThread) SlaveConnection.get(SlaveType.Led, inSta.getLed()); |
| | | if (ledThread != null) { |
| | | MessageQueue.offer(SlaveType.Led, inSta.getLed(), new Task(3, errMsg)); |
| | | } |
| | | continue; |
| | | } |
| | | String barcode = barcodeThread.getBarcode(); |
| | | if (!Cools.isEmpty(barcode)&&!barcode.equals("00000000")) { |
| | | log.info("{}号条码扫描器检测条码信息:{}", inSta.getBarcode(), barcode); |
| | | if ("NG".endsWith(barcode) || "NoRead".equals(barcode)) { |
| | | continue; |
| | | } |
| | | } else { |
| | | // led 异常显示 |
| | | // LedThread ledThread = (LedThread) SlaveConnection.get(SlaveType.Led, inSta.getLed()); |
| | | // if (ledThread != null) { |
| | | // String errorMsg = "扫码失败,请重试"; |
| | | // MessageQueue.offer(SlaveType.Led, inSta.getLed(), new Task(3, errorMsg)); |
| | | // } |
| | | continue; |
| | | } |
| | | |
| | | if (staProtocol.isAutoing() && staProtocol.isLoading() |
| | | && staProtocol.isInEnable() |
| | | && !staProtocol.isEmptyMk() && (staProtocol.getWorkNo() == 0 || staProtocol.getWorkNo() == 9999) |
| | | && !staProtocol.isEmptyMk() && (staProtocol.getWorkNo() >= 9992 && staProtocol.getWorkNo() <= 9999) |
| | | && staProtocol.isPakMk()){// && !Cools.isEmpty(barcode)) { |
| | | |
| | | // if(Cools.isEmpty(barcode) || "NG".endsWith(barcode) || "NoRead".equals(barcode)) { |
| | |
| | | // } |
| | | |
| | | // 判断重复工作档 |
| | | WrkMast wrkMast = wrkMastMapper.selectPakInStep1(inSta.getStaNo(), barcode.substring(0,6)); |
| | | WrkMast wrkMast = wrkMastMapper.selectPakInStep1(inSta.getStaNo(), barcode); |
| | | if (wrkMast != null) { |
| | | log.error("工作档中已存在该站状态为( 2.设备上走 )的数据,工作号={}", wrkMast.getWrkNo()); |
| | | News.error("工作档中已存在该站状态为( 2.设备上走 )的数据,工作号={}", wrkMast.getWrkNo()); |
| | | continue; |
| | | } |
| | | // // 获取入库通知档 |
| | | // List<WaitPakin> waitPakins = waitPakinMapper.selectList(new EntityWrapper<WaitPakin>().eq("zpallet", barcode).eq("io_status", "N")); |
| | | // if (waitPakins.isEmpty()) { |
| | | // log.error("无此入库条码数据。条码号={}", barcode); |
| | | // continue; |
| | | // } |
| | | // 获取入库通知档 |
| | | List<WaitPakin> waitPakins = waitPakinMapper.selectList(new EntityWrapper<WaitPakin>().eq("zpallet", barcode).eq("io_status", "N")); |
| | | if (waitPakins.isEmpty()) { |
| | | log.error("无此入库条码数据。条码号={}", barcode); |
| | | continue; |
| | | } |
| | | |
| | | try { |
| | | String pack =null;//pack码 |
| | | if(barcode.length()>6){ |
| | | pack=barcode.substring(6); |
| | | if(pack.equals("00000000000000000000")){ |
| | | log.error("没有获得Pack码",pack); |
| | | continue; |
| | | } |
| | | } |
| | | //String pack="MJY0136 0400"; |
| | | barcode=barcode.substring(0,6);//托盘码 |
| | | if(barcode.equals("000000")){ |
| | | log.error("没有获得条码",barcode); |
| | | continue; |
| | | } |
| | | LocTypeDto locTypeDto = new LocTypeDto(staProtocol); |
| | | locTypeDto.setLocType1((short)1); |
| | | SearchLocParam param = new SearchLocParam(); |
| | |
| | | param.setIoType(1); |
| | | param.setSourceStaNo(inSta.getStaNo()); |
| | | param.setLocType1(locTypeDto.getLocType1()); |
| | | param.setPackNo(pack); |
| | | // param.setPackNo(pack); |
| | | String response = new HttpHandler.Builder() |
| | | .setUri(wmsUrl) |
| | | .setPath("/rpc/pakin/loc/v1") |
| | |
| | | devpThread.setPakMk(staProtocol.getSiteId(), false); |
| | | boolean result = MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol)); |
| | | if (!result) { |
| | | News.error("更新plc站点信息失败"); |
| | | throw new CoolException("更新plc站点信息失败"); |
| | | } |
| | | } else if (jsonObject.getInteger("code").equals(700) && (!barcodeThread.getBarcode().equals("NG"))){ |
| | | StartupDto dto = jsonObject.getObject("data", StartupDto.class); |
| | | barcodeThread.setBarcode(""); |
| | | staProtocol.setWorkNo((short)9999); |
| | | staProtocol.setStaNo((short)201); |
| | | staProtocol.setWorkNo((short)9991); |
| | | staProtocol.setStaNo(inSta.getBackSta().shortValue()); |
| | | devpThread.setPakMk(staProtocol.getSiteId(), true); |
| | | boolean result = MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol)); |
| | | log.error("url:{};request:{};response:{}", wmsUrl+"/rpc/pakin/loc/v1", JSON.toJSONString(param), response); |
| | | News.error("url:{};request:{};response:{}", wmsUrl+"/rpc/pakin/loc/v1", JSON.toJSONString(param), response); |
| | | }else { |
| | | StartupDto dto = jsonObject.getObject("data", StartupDto.class); |
| | | barcodeThread.setBarcode(""); |
| | | staProtocol.setWorkNo((short)9999); |
| | | staProtocol.setStaNo((short)201); |
| | | staProtocol.setWorkNo((short)9991); |
| | | staProtocol.setStaNo(inSta.getBackSta().shortValue()); |
| | | devpThread.setPakMk(staProtocol.getSiteId(), true); |
| | | boolean result = MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol)); |
| | | log.error("请求接口失败!!!url:{};request:{};response:{}", wmsUrl+"/rpc/pakin/loc/v1", JSON.toJSONString(param), response); |
| | | News.error("请求接口失败!!!url:{};request:{};response:{}", wmsUrl+"/rpc/pakin/loc/v1", JSON.toJSONString(param), response); |
| | | } |
| | | |
| | | |
| | | // // 检索库位 |
| | | // LocTypeDto locTypeDto = new LocTypeDto(staProtocol); |
| | | // List<String> matNos = waitPakins.stream().map(WaitPakin::getMatnr).distinct().collect(Collectors.toList()); |
| | | // StartupDto startupDto = commonService.getLocNo(1, 1, inSta.getStaNo(), matNos, locTypeDto, 0); |
| | | // // 工作号 |
| | | // int workNo = startupDto.getWorkNo(); |
| | | // // 插入工作明细档 |
| | | // wrkDetlService.createWorkDetail(workNo, waitPakins, barcode); |
| | | // |
| | | // // 插入工作主档 |
| | | // wrkMast = new WrkMast(); |
| | | // wrkMast.setWrkNo(workNo); |
| | | // wrkMast.setIoTime(new Date()); |
| | | // wrkMast.setWrkSts(2L); // 工作状态:2.设备上走 |
| | | // wrkMast.setIoType(1); // 入出库状态:1.入库 |
| | | // wrkMast.setIoPri(10D); // 优先级:10 |
| | | // wrkMast.setCrnNo(startupDto.getCrnNo()); |
| | | // wrkMast.setSourceStaNo(startupDto.getSourceStaNo()); |
| | | // wrkMast.setStaNo(startupDto.getStaNo()); |
| | | // wrkMast.setLocNo(startupDto.getLocNo()); |
| | | // wrkMast.setBarcode(barcode); // 托盘码 |
| | | // wrkMast.setFullPlt("Y"); // 满板:Y |
| | | // wrkMast.setPicking("N"); // 拣料 |
| | | // wrkMast.setExitMk("N"); // 退出 |
| | | // wrkMast.setEmptyMk("N"); // 空板 |
| | | // wrkMast.setLinkMis("N"); |
| | | // // 操作人员数据 |
| | | // wrkMast.setAppeTime(new Date()); |
| | | // wrkMast.setModiTime(new Date()); |
| | | // Integer insert = wrkMastMapper.insert(wrkMast); |
| | | // if (insert == 0) { |
| | | // throw new CoolException("保存工作档失败"); |
| | | // } |
| | | // // 更新目标库位状态 |
| | | // LocMast locMast = locMastService.selectById(startupDto.getLocNo()); |
| | | // locMast.setLocSts("S"); // S.入库预约 |
| | | // locMast.setModiTime(new Date()); |
| | | // if (!locMastService.updateById(locMast)){ |
| | | // throw new CoolException("改变库位状态失败"); |
| | | // } |
| | | // // 将入库通知档修改为已启动 |
| | | // if (wrkMastMapper.updateWaitPakInStep1(barcode) == 0) { |
| | | // throw new CoolException("修改入库通知档状态为已启动失败"); |
| | | // } |
| | | // |
| | | // // 命令下发区 -------------------------------------------------------------------------- |
| | | // |
| | | // // 更新站点信息 且 下发plc命令 |
| | | // barcodeThread.setBarcode(""); |
| | | // staProtocol.setWorkNo((short) workNo); |
| | | // staProtocol.setStaNo(startupDto.getStaNo().shortValue()); |
| | | // devpThread.setPakMk(staProtocol.getSiteId(), false); |
| | | // boolean result = MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol)); |
| | | // if (!result) { |
| | | // throw new CoolException("更新plc站点信息失败"); |
| | | // } |
| | | |
| | | } catch (Exception e) { |
| | | News.error("扫码入库报错,错误信息",e); |
| | | e.printStackTrace(); |
| | | TransactionAspectSupport.currentTransactionStatus().setRollbackOnly(); |
| | | } |
| | |
| | | log.error("更新工作档失败!!! [工作号:{}]", wrkMast.getWrkNo()); |
| | | } |
| | | } else { |
| | | log.error("发布命令至输送线队列失败!!! [plc编号:{}]", devp.getId()); |
| | | News.error("发布命令至输送线队列失败!!! [plc编号:{}]", devp.getId()); |
| | | } |
| | | |
| | | } |
| | |
| | | } |
| | | // 判断工作档条件 |
| | | if (wrkMast.getIoType() < 100 || wrkMast.getStaNo() == null || wrkMast.getSourceStaNo() == null) { |
| | | News.error("工作档案条件不满足:工作档案:"+wrkMast+";条件iotype<100或者staNo为空或者sourceStaNo为空"); |
| | | continue; |
| | | } |
| | | // 判断吊车是否实际已完成,且电脑状态在move中,以备电脑进行更新工作档 |
| | |
| | | // 复位堆垛机 |
| | | crnThread.setResetFlag(true); |
| | | } else { |
| | | log.error("更新工作档的工作状态为14失败!!! [工作号:{}]", wrkMast.getWrkNo()); |
| | | News.error("更新工作档的工作状态为14失败!!! [工作号:{}]", wrkMast.getWrkNo()); |
| | | } |
| | | |
| | | } |
| | |
| | | if (crnProtocol == null) { continue; } |
| | | BasCrnp basCrnp = basCrnpService.selectById(crn.getId()); |
| | | if (basCrnp == null) { |
| | | log.error("{}号堆垛机尚未在数据库进行维护!", crn.getId()); |
| | | News.error("{}号堆垛机尚未在数据库进行维护!", crn.getId()); |
| | | continue; |
| | | } |
| | | |
| | |
| | | // 查询站点详细信息 |
| | | BasDevp staDetl = basDevpService.selectById(crnStn.getStaNo()); |
| | | if (staDetl == null) { |
| | | log.error("入库 ===>> 堆垛机站点在数据库不存在, 站点编号={}", crnStn.getStaNo()); |
| | | News.error("入库 ===>> 堆垛机站点在数据库不存在, 站点编号={}", crnStn.getStaNo()); |
| | | continue; |
| | | } |
| | | if (staProtocol.isAutoing() && staProtocol.isLoading() && staProtocol.getWorkNo() > 0 && staProtocol.isInEnable() |
| | |
| | | // 获取库位信息 |
| | | LocMast locMast = locMastService.selectById(wrkMast.getLocNo()); |
| | | if (locMast == null) { |
| | | log.error("查询库存无数据--库位号{}", wrkMast.getLocNo()); |
| | | News.error("查询库存无数据--库位号{}", wrkMast.getLocNo()); |
| | | continue; |
| | | } |
| | | if (!locMast.getLocSts().equals("S") && !locMast.getLocSts().equals("Q")) { |
| | | log.error("入库操作库位状态不符合--状态, 库位号={},库位状态={}", wrkMast.getLocNo(), locMast.getLocSts()); |
| | | News.error("入库操作库位状态不符合--状态, 库位号={},库位状态={}", wrkMast.getLocNo(), locMast.getLocSts()); |
| | | continue; |
| | | } |
| | | |
| | |
| | | if (shallowLoc.getLocSts().equals("P") || shallowLoc.getLocSts().equals("R")) { |
| | | WrkMast waitWrkMast = wrkMastMapper.selectByLocNo(shallowLocNo); |
| | | if (null == waitWrkMast) { |
| | | log.error("{}库位异常,未检索到相应工作档!", shallowLocNo); |
| | | News.error("{}库位异常,未检索到相应工作档!", shallowLocNo); |
| | | } else { |
| | | waitWrkMast.setIoPri(15D); |
| | | waitWrkMast.setModiTime(new Date()); |
| | | if (wrkMastMapper.updateById(waitWrkMast) == 0) { |
| | | log.error("调整工作档优先级失败!工作号={}", waitWrkMast.getWrkNo()); |
| | | News.error("调整工作档优先级失败!工作号={}", waitWrkMast.getWrkNo()); |
| | | } |
| | | continue; |
| | | } |
| | |
| | | crnCommand.setDestinationPosY(locMast.getBay1().shortValue()); // 目标库位列 |
| | | crnCommand.setDestinationPosZ(locMast.getLev1().shortValue()); // 目标库位层\ |
| | | crnCommand.setBarcode(wrkMast.getBarcode());//托盘码 |
| | | log.error("768 堆垛机命令下发"+crnCommand); |
| | | if (!MessageQueue.offer(SlaveType.Crn, wrkMast.getCrnNo(), new Task(2, crnCommand))) { |
| | | log.error("堆垛机命令下发失败,堆垛机号={},任务数据={}", wrkMast.getCrnNo(), JSON.toJSON(crnCommand)); |
| | | News.error("堆垛机命令下发失败,堆垛机号={},任务数据={}", wrkMast.getCrnNo(), JSON.toJSON(crnCommand)); |
| | | } else { |
| | | log.error("772 堆垛机命令下发成功"+crnCommand); |
| | | News.info("772 堆垛机命令下发成功"+crnCommand); |
| | | |
| | | // long startTime = System.currentTimeMillis(); |
| | | // while ((System.currentTimeMillis() - startTime) < COMMAND_TIMEOUT) { |
| | |
| | | // } |
| | | |
| | | // 修改工作档状态 2.设备上走 => 3.吊车入库中 |
| | | log.error("787 修改工作档状态2.设备上走 => 3.吊车入库中 "+wrkMast); |
| | | News.info("787 修改工作档状态2.设备上走 => 3.吊车入库中 "+wrkMast); |
| | | Date now = new Date(); |
| | | wrkMast.setWrkSts(3L); |
| | | wrkMast.setCrnStrTime(now); |
| | | wrkMast.setModiTime(now); |
| | | if (wrkMastMapper.updateById(wrkMast) == 0) { |
| | | log.error("修改工作档状态 2.设备上走 => 3.吊车入库中 失败!!,工作号={}", wrkMast.getWrkNo()); |
| | | News.error("修改工作档状态 2.设备上走 => 3.吊车入库中 失败!!,工作号={}", wrkMast.getWrkNo()); |
| | | } |
| | | log.error("795 修改工作档状态成功2.设备上走 => 3.吊车入库中"+wrkMast); |
| | | News.info("795 修改工作档状态成功2.设备上走 => 3.吊车入库中"+wrkMast); |
| | | } |
| | | } |
| | | } |
| | |
| | | } |
| | | // 工作档状态判断 |
| | | if (wrkMast.getIoType() < 100 || wrkMast.getSourceStaNo() == null){ |
| | | log.error("查询工作档数据不符合条件--入出类型/站点, 工作号={},源库位={},入出类型={}", wrkMast.getWrkNo(), wrkMast.getSourceLocNo(), wrkMast.getIoType()); |
| | | News.error("查询工作档数据不符合条件--入出类型/站点, 工作号={},源库位={},入出类型={}", wrkMast.getWrkNo(), wrkMast.getSourceLocNo(), wrkMast.getIoType()); |
| | | continue; |
| | | } |
| | | // 获取源库位信息 |
| | | LocMast sourceSta = locMastService.selectById(wrkMast.getSourceLocNo()); |
| | | if (!sourceSta.getLocSts().equals("R") &&!sourceSta.getLocSts().equals("P")) { |
| | | log.error("出库操作库位状态不符合--状态, 库位号={},库位状态={}", wrkMast.getLocNo(), sourceSta.getLocSts()); |
| | | News.error("出库操作库位状态不符合--状态, 库位号={},库位状态={}", wrkMast.getLocNo(), sourceSta.getLocSts()); |
| | | continue; |
| | | } |
| | | // 获取堆垛机出库站信息 |
| | |
| | | // 查询站点详细信息 |
| | | BasDevp staDetl = basDevpService.selectById(crnStn.getStaNo()); |
| | | if (staDetl == null) { |
| | | log.error("出库 ===>> 堆垛机站点在数据库不存在, 站点编号={}", crnStn.getStaNo()); |
| | | News.error("出库 ===>> 堆垛机站点在数据库不存在, 站点编号={}", crnStn.getStaNo()); |
| | | break; |
| | | // continue; |
| | | } |
| | |
| | | .eq("loc_sts","R") |
| | | .eq("loc_no",wrkMast.getSourceLocNo())); |
| | | if(Cools.isEmpty(locMast)){ |
| | | log.error("出库 ===>> 库位中没有这笔资料",wrkMast.getSourceLocNo()); |
| | | News.error("出库 ===>> 库位中没有这笔资料",wrkMast.getSourceLocNo()); |
| | | continue; |
| | | } |
| | | |
| | | |
| | | // 判断堆垛机出库站状态 |
| | | if (staProtocol.isAutoing() && !staProtocol.isLoading() && staDetl.getCanouting() !=null && staDetl.getCanouting().equals("Y") |
| | | && staProtocol.getWorkNo() == 0 && staProtocol.isOutEnable()) { |
| | | //测试库位出库必须要按启动按钮才能出库 |
| | | if((wrkMast.getStaNo()==206 || wrkMast.getStaNo()==1000)&& locMast.getCtnKind()==0){ |
| | | log.error("出库 ===>> 等待启动出库按钮",wrkMast); |
| | | continue; |
| | | } |
| | | // 命令下发区 -------------------------------------------------------------------------- |
| | | |
| | | //消防报警出库 |
| | | if(wrkMast.getStaNo()==1000&& locMast.getCtnKind()==1){ |
| | | // 堆垛机控制过滤 |
| | | if (!crnProtocol.getStatusType().equals(CrnStatusType.IDLE) || crnProtocol.getTaskNo() != 0) { |
| | | // continue; |
| | | break; |
| | | } |
| | | |
| | | // 双深库位且浅库位有货,则需先对浅库位进行库位移转 |
| | | if (Utils.isDeepLoc(slaveProperties, wrkMast.getSourceLocNo())) { |
| | | String shallowLocNo = Utils.getShallowLoc(slaveProperties, wrkMast.getSourceLocNo()); |
| | | LocMast shallowLoc = locMastService.selectById(shallowLocNo); |
| | | // O.空库位、Q.拣料/盘点/并板再入库、S.入库预约、X.禁用 直接搬! |
| | | if (shallowLoc.getLocSts().equals("P") || shallowLoc.getLocSts().equals("R")) { |
| | | WrkMast waitWrkMast = wrkMastMapper.selectByLocNo(shallowLocNo); |
| | | if (null == waitWrkMast) { |
| | | log.error("{}库位异常,未检索到相应工作档!", shallowLocNo); |
| | | } else { |
| | | if(waitWrkMast.getWrkSts() == 11) { |
| | | waitWrkMast.setIoPri(15D); |
| | | waitWrkMast.setModiTime(new Date()); |
| | | if (wrkMastMapper.updateById(waitWrkMast) == 0) { |
| | | log.error("调整工作档优先级失败!工作号={}", waitWrkMast.getWrkNo()); |
| | | } |
| | | continue; |
| | | } else { |
| | | |
| | | } |
| | | } |
| | | } else if (shallowLoc.getLocSts().equals("F") || shallowLoc.getLocSts().equals("D")) { |
| | | WrkMast waitWrkMast = wrkMastMapper.selectByLocNo(shallowLocNo); |
| | | // 此标记避免多次执行移库任务 |
| | | if (Cools.isEmpty(wrkMast.getUpdMk()) || "N".equals(wrkMast.getUpdMk()) |
| | | || Cools.isEmpty(waitWrkMast)) { |
| | | wrkMast.setUpdMk("Y"); |
| | | wrkMastMapper.updateById(wrkMast); |
| | | // 生成工作档,将浅库位移转到新的库位中 |
| | | moveLocForDeepLoc(slave, shallowLoc); |
| | | } |
| | | log.error("{}任务出库失败,浅库位堵塞!", wrkMast.getWrkNo()); |
| | | continue; |
| | | } else if (shallowLoc.getLocSts().equals("Q") || shallowLoc.getLocSts().equals("S")){ |
| | | WrkMast waitWrkMast = wrkMastMapper.selectByLocNo(shallowLocNo); |
| | | if (null != waitWrkMast && waitWrkMast.getWrkSts()==4) { |
| | | continue; |
| | | } |
| | | } |
| | | } |
| | | |
| | | // 已经存在吊车执行任务时,则过滤 |
| | |
| | | break; |
| | | // return; |
| | | } |
| | | |
| | | |
| | | // 1.堆垛机开始移动 |
| | | CrnCommand crnCommand = new CrnCommand(); |
| | |
| | | crnCommand.setDestinationPosZ(crnStn.getLev().shortValue()); // 目标库位层 |
| | | crnCommand.setBarcode(wrkMast.getBarcode()); |
| | | if (!MessageQueue.offer(SlaveType.Crn, wrkMast.getCrnNo(), new Task(2, crnCommand))) { |
| | | log.error("堆垛机命令下发失败,堆垛机号={},任务数据={}", wrkMast.getCrnNo(), JSON.toJSON(crnCommand)); |
| | | News.error("堆垛机命令下发失败,堆垛机号={},任务数据={}", wrkMast.getCrnNo(), JSON.toJSON(crnCommand)); |
| | | } else { |
| | | // 修改工作档状态 11.生成出库ID => 12.吊车出库中 |
| | | Date now = new Date(); |
| | |
| | | wrkMast.setCrnStrTime(now); |
| | | wrkMast.setModiTime(now); |
| | | if (wrkMastMapper.updateById(wrkMast) == 0) { |
| | | log.error("修改工作档状态 11.生成出库ID => 12.吊车出库中 失败!!,工作号={}", wrkMast.getWrkNo()); |
| | | News.error("修改工作档状态 11.生成出库ID => 12.吊车出库中 失败!!,工作号={}", wrkMast.getWrkNo()); |
| | | } |
| | | break; |
| | | } |
| | | }else { |
| | | // 判断堆垛机出库站状态 |
| | | if (staProtocol.isAutoing() && !staProtocol.isLoading() && staDetl.getCanouting() !=null && staDetl.getCanouting().equals("Y") |
| | | && staProtocol.getWorkNo() == 0 && staProtocol.isOutEnable()) { |
| | | //测试库位出库必须要按启动按钮才能出库 |
| | | if((wrkMast.getStaNo()==206 || wrkMast.getStaNo()==1000)&& locMast.getCtnKind()==0){ |
| | | News.error("出库 ===>> 等待启动出库按钮",wrkMast); |
| | | continue; |
| | | } |
| | | // 命令下发区 -------------------------------------------------------------------------- |
| | | |
| | | // 堆垛机控制过滤 |
| | | if (!crnProtocol.getStatusType().equals(CrnStatusType.IDLE) || crnProtocol.getTaskNo() != 0) { |
| | | // continue; |
| | | break; |
| | | } |
| | | |
| | | // 双深库位且浅库位有货,则需先对浅库位进行库位移转 |
| | | if (Utils.isDeepLoc(slaveProperties, wrkMast.getSourceLocNo())) { |
| | | String shallowLocNo = Utils.getShallowLoc(slaveProperties, wrkMast.getSourceLocNo()); |
| | | LocMast shallowLoc = locMastService.selectById(shallowLocNo); |
| | | // O.空库位、Q.拣料/盘点/并板再入库、S.入库预约、X.禁用 直接搬! |
| | | if (shallowLoc.getLocSts().equals("P") || shallowLoc.getLocSts().equals("R")) { |
| | | WrkMast waitWrkMast = wrkMastMapper.selectByLocNo(shallowLocNo); |
| | | if (null == waitWrkMast) { |
| | | News.error("{}库位异常,未检索到相应工作档!", shallowLocNo); |
| | | } else { |
| | | if(waitWrkMast.getWrkSts() == 11) { |
| | | waitWrkMast.setIoPri(15D); |
| | | waitWrkMast.setModiTime(new Date()); |
| | | if (wrkMastMapper.updateById(waitWrkMast) == 0) { |
| | | News.error("调整工作档优先级失败!工作号={}", waitWrkMast.getWrkNo()); |
| | | } |
| | | continue; |
| | | } else { |
| | | |
| | | } |
| | | } |
| | | } else if (shallowLoc.getLocSts().equals("F") || shallowLoc.getLocSts().equals("D")) { |
| | | WrkMast waitWrkMast = wrkMastMapper.selectByLocNo(shallowLocNo); |
| | | // 此标记避免多次执行移库任务 |
| | | if (Cools.isEmpty(wrkMast.getUpdMk()) || "N".equals(wrkMast.getUpdMk()) |
| | | || Cools.isEmpty(waitWrkMast)) { |
| | | wrkMast.setUpdMk("Y"); |
| | | wrkMastMapper.updateById(wrkMast); |
| | | // 生成工作档,将浅库位移转到新的库位中 |
| | | moveLocForDeepLoc(slave, shallowLoc); |
| | | } |
| | | News.error("{}任务出库失败,浅库位堵塞!", wrkMast.getWrkNo()); |
| | | continue; |
| | | } else if (shallowLoc.getLocSts().equals("Q") || shallowLoc.getLocSts().equals("S")){ |
| | | WrkMast waitWrkMast = wrkMastMapper.selectByLocNo(shallowLocNo); |
| | | if (null != waitWrkMast && waitWrkMast.getWrkSts()==4) { |
| | | continue; |
| | | } |
| | | } |
| | | } |
| | | |
| | | // 已经存在吊车执行任务时,则过滤 |
| | | if (wrkMastMapper.selectWorking(slave.getId()) != null) { |
| | | break; |
| | | // return; |
| | | } |
| | | |
| | | |
| | | // 1.堆垛机开始移动 |
| | | CrnCommand crnCommand = new CrnCommand(); |
| | | crnCommand.setCrnNo(slave.getId()); // 堆垛机编号 |
| | | crnCommand.setTaskNo(wrkMast.getWrkNo().shortValue()); // 工作号 |
| | | crnCommand.setAckFinish((short) 0); // 任务完成确认位 |
| | | crnCommand.setTaskMode(CrnTaskModeType.LOC_MOVE); // 任务模式: 库位移转 |
| | | crnCommand.setSourcePosX(sourceSta.getRow1().shortValue()); // 源库位排 |
| | | crnCommand.setSourcePosY(sourceSta.getBay1().shortValue()); // 源库位列 |
| | | crnCommand.setSourcePosZ(sourceSta.getLev1().shortValue()); // 源库位层 |
| | | crnCommand.setDestinationPosX(crnStn.getRow().shortValue()); // 目标库位排 |
| | | crnCommand.setDestinationPosY(crnStn.getBay().shortValue()); // 目标库位列 |
| | | crnCommand.setDestinationPosZ(crnStn.getLev().shortValue()); // 目标库位层 |
| | | crnCommand.setBarcode(wrkMast.getBarcode()); |
| | | if (!MessageQueue.offer(SlaveType.Crn, wrkMast.getCrnNo(), new Task(2, crnCommand))) { |
| | | News.error("堆垛机命令下发失败,堆垛机号={},任务数据={}", wrkMast.getCrnNo(), JSON.toJSON(crnCommand)); |
| | | } else { |
| | | // 修改工作档状态 11.生成出库ID => 12.吊车出库中 |
| | | Date now = new Date(); |
| | | wrkMast.setWrkSts(12L); |
| | | wrkMast.setCrnStrTime(now); |
| | | wrkMast.setModiTime(now); |
| | | if (wrkMastMapper.updateById(wrkMast) == 0) { |
| | | News.error("修改工作档状态 11.生成出库ID => 12.吊车出库中 失败!!,工作号={}", wrkMast.getWrkNo()); |
| | | } |
| | | break; |
| | | } |
| | | } |
| | | } |
| | | } |
| | |
| | | * 库位移转 |
| | | */ |
| | | public void locToLoc(CrnSlave slave, CrnProtocol crnProtocol){ |
| | | // log.info("开始移库任务程序"); |
| | | //获取所有移库任务 |
| | | List<WrkMast> wrkMasts=wrkMastMapper.selectLocMoves(slave.getId()); |
| | | // 获取工作档信息 |
| | | WrkMast wrkMast = wrkMastMapper.selectLocMove(slave.getId()); |
| | | WrkMast wrkMast =null; |
| | | if(Cools.isEmpty(wrkMasts)){ |
| | | return; |
| | | } |
| | | if (null == wrkMast) { |
| | | return; |
| | | } |
| | | //先查测试库位转OK或者NG库位按了按钮的 |
| | | for (WrkMast wm: wrkMasts) { |
| | | if(wm.getMk().equals('Y')){ |
| | | wrkMast=wm; |
| | | break; |
| | | LocMast sourceSta1 = locMastService.selectOne(new EntityWrapper<LocMast>().eq("loc_no",wm.getSourceLocNo())); |
| | | if (!Cools.isEmpty(sourceSta1.getCtnKind())){ |
| | | if(sourceSta1.getCtnKind()==1){ |
| | | wrkMast=wm; |
| | | break; |
| | | } |
| | | } |
| | | } |
| | | //后查等待库位转测试库位 |
| | | if(Cools.isEmpty(wrkMast)){ |
| | | for (WrkMast wm: wrkMasts) { |
| | | LocMast sourceSta1 = locMastService.selectOne(new EntityWrapper<LocMast>().eq("loc_no",wm.getSourceLocNo())); |
| | | if (sourceSta1.getLocType1()==3){ |
| | | wrkMast=wm; |
| | | } |
| | | } |
| | | } |
| | | //都没有满足条件的,跳过移库 |
| | | if(Cools.isEmpty(wrkMast)){ |
| | | return; |
| | | } |
| | | |
| | | // 获取源库位信息 |
| | | LocMast sourceSta = locMastService.selectById(wrkMast.getSourceLocNo()); |
| | | if (null == sourceSta) { |
| | | log.error("工作档库位移转失败,原因:检索源库位失败!工作号={},源库位={}", wrkMast.getWrkNo(), wrkMast.getSourceLocNo()); |
| | | News.error("工作档库位移转失败,原因:检索源库位失败!工作号={},源库位={}", wrkMast.getWrkNo(), wrkMast.getSourceLocNo()); |
| | | return; |
| | | } |
| | | // 源库位 库位状态判断 |
| | |
| | | // 获取目标库位信息 |
| | | LocMast sta = locMastService.selectById(wrkMast.getLocNo()); |
| | | if (null == sta) { |
| | | log.error("工作档库位移转失败,原因:检索目标库位失败!工作号={},源库位={}", wrkMast.getWrkNo(), wrkMast.getLocNo()); |
| | | News.error("工作档库位移转失败,原因:检索目标库位失败!工作号={},源库位={}", wrkMast.getWrkNo(), wrkMast.getLocNo()); |
| | | return; |
| | | } |
| | | // 获取堆垛机信息 并 判断是否可入出 |
| | |
| | | |
| | | //测试库位出库必须要按启动按钮才能出库 |
| | | if(sourceSta.getLocType1()==1 && sourceSta.getCtnKind()==0){ |
| | | log.error("出库 ===>> 等待启动按钮",wrkMast); |
| | | News.error("出库 ===>> 等待启动按钮",wrkMast); |
| | | return; |
| | | } |
| | | |
| | |
| | | crnCommand.setFireStaut((short) 1); |
| | | } |
| | | if (!MessageQueue.offer(SlaveType.Crn, wrkMast.getCrnNo(), new Task(2, crnCommand))) { |
| | | log.error("堆垛机命令下发失败,堆垛机号={},任务数据={}", wrkMast.getCrnNo(), JSON.toJSON(crnCommand)); |
| | | News.error("堆垛机命令下发失败,堆垛机号={},任务数据={}", wrkMast.getCrnNo(), JSON.toJSON(crnCommand)); |
| | | } else { |
| | | // 修改工作档状态 11.生成出库ID => 12.吊车出库中 |
| | | Date now = new Date(); |
| | |
| | | wrkMast.setCrnStrTime(now); |
| | | wrkMast.setModiTime(now); |
| | | if (wrkMastMapper.updateById(wrkMast) == 0) { |
| | | log.error("【库位移转】 修改工作档状态 11.生成出库ID => 12.吊车出库中 失败!!,工作号={}", wrkMast.getWrkNo()); |
| | | News.error("【库位移转】 修改工作档状态 11.生成出库ID => 12.吊车出库中 失败!!,工作号={}", wrkMast.getWrkNo()); |
| | | } |
| | | } |
| | | log.info("结束移库任务程序"); |
| | | |
| | | } |
| | | |
| | |
| | | // 获取入库待确认工作档 |
| | | WrkMast wrkMast = wrkMastMapper.selectPakInStep3(crnProtocol.getTaskNo().intValue()); |
| | | if (wrkMast == null) { |
| | | log.error("堆垛机处于等待确认且任务完成状态,但未找到工作档。堆垛机号={},工作号={}", crn.getId(), crnProtocol.getTaskNo()); |
| | | News.error("堆垛机处于等待确认且任务完成状态,但未找到工作档。堆垛机号={},工作号={}", crn.getId(), crnProtocol.getTaskNo()); |
| | | continue; |
| | | } |
| | | // 入库 + 库位转移 ==> 4.入库完成 |
| | |
| | | * 出库 ===>> 工作档信息写入led显示器 |
| | | */ |
| | | @Async |
| | | public void ledExecute() { |
| | | public synchronized void ledExecute() { |
| | | for (LedSlave led : slaveProperties.getLed()) { |
| | | // 获取输送线plc线程 |
| | | DevpThread devpThread = (DevpThread) SlaveConnection.get(SlaveType.Devp, led.getDevpPlcId()); |
| | |
| | | for (Integer staNo : led.getStaArr()) { |
| | | // 获取叉车站点 |
| | | StaProtocol staProtocol = devpThread.getStation().get(staNo); |
| | | if (null == staProtocol || null == staProtocol.getWorkNo() || 0 == staProtocol.getWorkNo() || !staProtocol.isLoading()) { |
| | | if (null == staProtocol || null == staProtocol.getWorkNo() || 0 == staProtocol.getWorkNo()) { |
| | | continue; |
| | | } else { |
| | | staProtocol = staProtocol.clone(); |
| | | } |
| | | // 获取工作档数据 |
| | | WrkMast wrkMast = wrkMastMapper.selectById(staProtocol.getWorkNo()); |
| | | if (null == wrkMast || wrkMast.getWrkSts() < 14 || wrkMast.getIoType() < 100) { continue; } |
| | | if (null == wrkMast) { continue; } |
| | | wrkMasts.add(wrkMast); |
| | | // 组装命令 |
| | | LedCommand ledCommand = new LedCommand(); |
| | | ledCommand.setWorkNo(wrkMast.getWrkNo()); |
| | | ledCommand.setIoType(wrkMast.getIoType()); |
| | | // 出库模式 |
| | | switch (wrkMast.getIoType()) { |
| | | case 1: |
| | | ledCommand.setTitle("全板入库"); |
| | | break; |
| | | case 10: |
| | | ledCommand.setTitle("空板入库"); |
| | | break; |
| | | case 101: |
| | | ledCommand.setTitle("全板出库"); |
| | | break; |
| | |
| | | ledCommand.setEmptyMk(true); |
| | | break; |
| | | default: |
| | | log.error("任务入出库类型错误!!![工作号:{}] [入出库类型:{}]", wrkMast.getWrkNo(), wrkMast.getIoType()); |
| | | News.error("任务入出库类型错误!!![工作号:{}] [入出库类型:{}]", wrkMast.getWrkNo(), wrkMast.getIoType()); |
| | | break; |
| | | } |
| | | ledCommand.setSourceLocNo(wrkMast.getSourceLocNo()); |
| | | ledCommand.setStaNo(wrkMast.getStaNo()); |
| | | if (wrkMast.getIoType() != 110) { |
| | | ledCommand.setBarcode(wrkMast.getBarcode()); |
| | | if (wrkMast.getIoType() != 110 && wrkMast.getIoType() != 10) { |
| | | List<WrkDetl> wrkDetls = wrkDetlService.findByWorkNo(wrkMast.getWrkNo()); |
| | | wrkDetls.forEach(wrkDetl -> ledCommand.getMatDtos().add(new MatDto(wrkDetl.getMatnr(), wrkDetl.getMaktx(), wrkDetl.getAnfme()))); |
| | | |
| | | wrkDetls.forEach(wrkDetl -> { |
| | | Double total = 0.0; |
| | | EntityWrapper<LocDetl> wrapper = new EntityWrapper<>(); |
| | | LocDetl locDetl = locDetlService.selectOne(wrapper.eq("zpallet", wrkDetl.getZpallet()).eq("matnr", wrkDetl.getMatnr())); |
| | | if (Cools.isEmpty(locDetl)) { |
| | | total = wrkDetl.getAnfme(); |
| | | } else { |
| | | total = locDetl.getAnfme(); |
| | | } |
| | | if (wrkMast.getIoType() == 101 || wrkMast.getIoType() == 1) { |
| | | ledCommand.getMatDtos().add(new MatDto(wrkDetl.getMatnr(), wrkDetl.getMaktx(), wrkDetl.getBatch(), wrkDetl.getSpecs(), wrkDetl.getManu(), wrkDetl.getMemo(), wrkDetl.getAnfme(),total)); |
| | | } |
| | | if (wrkMast.getIoType() == 103 && (null == wrkDetl.getInspect() || 0 == wrkDetl.getInspect())) { |
| | | ledCommand.getMatDtos().add(new MatDto(wrkDetl.getMatnr(), wrkDetl.getMaktx(), wrkDetl.getBatch(), wrkDetl.getSpecs(), wrkDetl.getManu(), wrkDetl.getMemo(), wrkDetl.getAnfme(),total)); |
| | | } |
| | | if (wrkMast.getIoType() == 107 || wrkMast.getIoType() == 104) { |
| | | ledCommand.getMatDtos().add(new MatDto(wrkDetl.getMatnr(), wrkDetl.getMaktx(), wrkDetl.getBatch(), wrkDetl.getSpecs(), wrkDetl.getManu(), wrkDetl.getMemo(), wrkDetl.getAnfme(),total)); |
| | | } |
| | | }); |
| | | } |
| | | commands.add(ledCommand); |
| | | } |
| | | if(Cools.isEmpty(wrkMasts)){ |
| | | continue; |
| | | } |
| | | Set<Integer> workNos = wrkMasts.stream().map(WrkMast::getWrkNo).collect(Collectors.toSet()); |
| | | // 获取LED线程 |
| | |
| | | // 命令下发 ------------------------------------------------------------------------------- |
| | | if (!commands.isEmpty()) { |
| | | if (!MessageQueue.offer(SlaveType.Led, led.getId(), new Task(1, commands))) { |
| | | log.error("{}号LED命令下发失败!!![ip:{}] [port:{}]", led.getId(), led.getIp(), led.getPort()); |
| | | News.error("{}号LED显示内容命令下发失败!!![ip:{}] [port:{}]", led.getId(), led.getIp(), led.getPort()); |
| | | continue; |
| | | } else { |
| | | ledThread.setLedMk(false); |
| | | } |
| | | } |
| | | |
| | |
| | | // 获取led线程 |
| | | LedThread ledThread = (LedThread) SlaveConnection.get(SlaveType.Led, led.getId()); |
| | | // led显示默认内容 |
| | | if (reset && !ledThread.isLedMk()) { |
| | | ledThread.setLedMk(true); |
| | | if (reset) { |
| | | if (ledThread == null) { |
| | | continue; |
| | | } |
| | | if (!MessageQueue.offer(SlaveType.Led, led.getId(), new Task(2, new ArrayList<>()))) { |
| | | log.error("{}号LED命令下发失败!!![ip:{}] [port:{}]", led.getId(), led.getIp(), led.getPort()); |
| | | } else { |
| | | |
| | | News.error("{}号LED显示默认命令下发失败!!![ip:{}] [port:{}]", led.getId(), led.getIp(), led.getPort()); |
| | | } |
| | | } |
| | | } |
| | |
| | | if (wrkMast == null) { continue; } |
| | | // 入库 |
| | | if (wrkMast.getWrkSts() == 1 || wrkMast.getWrkSts() == 2) { |
| | | log.warn("堆垛机非空闲情况下,开始修改工作档状态。[id:{},时间:{}] >>>>> 堆垛机当前状态为:{}。任务号:{}", crn.getId(), DateUtils.convert(now, DateUtils.yyyyMMddHHmmsssss_F), crnProtocol.getStatusType().desc, crnProtocol.getTaskNo()); |
| | | News.warn("堆垛机非空闲情况下,开始修改工作档状态。[id:{},时间:{}] >>>>> 堆垛机当前状态为:{}。任务号:{}", crn.getId(), DateUtils.convert(now, DateUtils.yyyyMMddHHmmsssss_F), crnProtocol.getStatusType().desc, crnProtocol.getTaskNo()); |
| | | // 修改工作档状态 2.设备上走 => 3.吊车入库中 |
| | | wrkMast.setWrkSts(3L); |
| | | wrkMast.setCrnStrTime(now); |
| | | wrkMast.setModiTime(now); |
| | | if (wrkMastMapper.updateById(wrkMast) == 0) { |
| | | log.error("修改工作档状态 2.设备上走 => 3.吊车入库中 失败!!,工作号={}", wrkMast.getWrkNo()); |
| | | News.error("修改工作档状态 2.设备上走 => 3.吊车入库中 失败!!,工作号={}", wrkMast.getWrkNo()); |
| | | } |
| | | log.warn("修改工作档状态成功。[时间:{}] >>>>> 任务号:{}", DateUtils.convert(now, DateUtils.yyyyMMddHHmmsssss_F), wrkMast.getWrkNo()); |
| | | News.warn("修改工作档状态成功。[时间:{}] >>>>> 任务号:{}", DateUtils.convert(now, DateUtils.yyyyMMddHHmmsssss_F), wrkMast.getWrkNo()); |
| | | } |
| | | // 出库、移库 |
| | | if (wrkMast.getWrkSts() == 11) { |
| | |
| | | wrkMast.setCrnStrTime(now); |
| | | wrkMast.setModiTime(now); |
| | | if (wrkMastMapper.updateById(wrkMast) == 0) { |
| | | log.error("修改工作档状态 11.生成出库ID => 12.吊车出库中 失败!!,工作号={}", wrkMast.getWrkNo()); |
| | | News.error("修改工作档状态 11.生成出库ID => 12.吊车出库中 失败!!,工作号={}", wrkMast.getWrkNo()); |
| | | } |
| | | log.warn("修改工作档状态成功。[时间:{}] >>>>> 任务号:{}", DateUtils.convert(now, DateUtils.yyyyMMddHHmmsssss_F), wrkMast.getWrkNo()); |
| | | News.warn("修改工作档状态成功。[时间:{}] >>>>> 任务号:{}", DateUtils.convert(now, DateUtils.yyyyMMddHHmmsssss_F), wrkMast.getWrkNo()); |
| | | } |
| | | |
| | | |
| | |
| | | // 查询站点详细信息 |
| | | BasDevp staDetl = basDevpService.selectById(crnStn.getStaNo()); |
| | | if (staDetl == null) { |
| | | log.error("入库 ===>> 堆垛机站点在数据库不存在, 站点编号={}", crnStn.getStaNo()); |
| | | News.error("入库 ===>> 堆垛机站点在数据库不存在, 站点编号={}", crnStn.getStaNo()); |
| | | continue; |
| | | } |
| | | if (staProtocol.isAutoing() && staProtocol.isLoading() && staProtocol.getWorkNo() > 0 && staProtocol.isInEnable() |
| | |
| | | crnCommand.setDestinationPosY((short)19); // 目标库位列 |
| | | crnCommand.setDestinationPosZ((short)1); // 目标库位层 |
| | | if (!MessageQueue.offer(SlaveType.Crn, 1, new Task(2, crnCommand))) { |
| | | log.error("堆垛机命令下发失败,堆垛机号={},任务数据={}", 1, JSON.toJSON(crnCommand)); |
| | | News.error("堆垛机命令下发失败,堆垛机号={},任务数据={}", 1, JSON.toJSON(crnCommand)); |
| | | } else { |
| | | } |
| | | } |
| | |
| | | if (!Cools.isEmpty(locMast)){ |
| | | //报警信号写入1 |
| | | if (!MessageQueue.offer(SlaveType.Crn, 1, new Task(4, 1))) { |
| | | log.error("火警 ===>> 给堆垛机发送报警信号失败"); |
| | | News.error("火警 ===>> 给堆垛机发送报警信号失败"); |
| | | } |
| | | News.error("火警!!!!!!! ===>> 给堆垛机发送报警信号成功"); |
| | | } else { |
| | | //报警信号没有后,复位地址 |
| | | if (!MessageQueue.offer(SlaveType.Crn, 1, new Task(4, 0))) { |
| | | log.error("火警 ===>> 给堆垛机清零复位报警信号失败"); |
| | | News.error("火警 ===>> 给堆垛机清零复位报警信号失败"); |
| | | } |
| | | } |
| | | } |
| | | } catch (Exception e) { |
| | | log.error("火警 ===>> 给堆垛机发送警报失败", e); |
| | | News.error("火警 ===>> 给堆垛机发送警报失败", e); |
| | | e.printStackTrace(); |
| | | TransactionAspectSupport.currentTransactionStatus().setRollbackOnly(); |
| | | } |
| | |
| | | for (DevpSlave devp : slaveProperties.getDevp()) { |
| | | BasDevp basDevp = basDevpService.selectOne(new EntityWrapper<BasDevp>().eq("dev_no",103)); |
| | | if (Cools.isEmpty(basDevp)){ |
| | | log.error("103站点查询失败-MainServiceImpl.java-2255行"); |
| | | News.error("103站点查询失败-MainServiceImpl.java-2255行"); |
| | | } |
| | | if (basDevp.getAutoing().equals("Y") && basDevp.getWrkNo()>0 && basDevp.getLoading().equals("Y") ){ |
| | | WrkDetl wrkDetl = wrkDetlService.devpPackNo(basDevp.getWrkNo()); |
| | | if (Cools.isEmpty(wrkDetl)){ |
| | | log.error("103站点查询失败-MainServiceImpl.java-2255行"); |
| | | News.error("103站点查询失败-MainServiceImpl.java-2255行"); |
| | | } |
| | | MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(4,wrkDetl.getMatnr())); |
| | | } |
| | | } |
| | | } catch (Exception e) { |
| | | log.error("103 ===>> 给输送线发送Pack码失败", e); |
| | | News.error("103 ===>> 给输送线发送Pack码失败", e); |
| | | e.printStackTrace(); |
| | | TransactionAspectSupport.currentTransactionStatus().setRollbackOnly(); |
| | | } |
| | |
| | | try { |
| | | // 根据输送线plc遍历 |
| | | for (DevpSlave devp : slaveProperties.getDevp()) { |
| | | log.info("2363行程序开始运行"); |
| | | SiemensDevpThread devpThread = (SiemensDevpThread) SlaveConnection.get(SlaveType.Devp, devp.getId()); |
| | | if(null != devpThread){ |
| | | for (int i = 0; i < 48; i++){ |
| | | // log.info("2367行程序开始运行,第"+i+"次"); |
| | | boolean fig=false; |
| | | //查询在库和预约出库 |
| | | LocMast locMast=locMastService.selectztgx("F","R",i); |
| | | if(!Cools.isEmpty(locMast)){ |
| | | // log.info("2372行程序开始运行,查询测试档"); |
| | | TestMast testMast=testMastService.selectOne(new EntityWrapper<TestMast>() |
| | | .eq("loc_no",locMast.getLocNo()) |
| | | .eq("user_id",locMast.getBarcode())); |
| | | if(Cools.isEmpty(testMast)){ |
| | | // log.info("2377行程序开始运行,测试档为空,跳过"); |
| | | continue; |
| | | } |
| | | // log.info("2380行程序开始运行,测试档不为空,下一步"); |
| | | //devpThread.startSignal[i][0] |
| | | //0:空,1:启动中,2:工作中,3:自动暂停,4:正常完成(OK),5:异常停止(NG),6:在线,7:离线,8:空闲 |
| | | |
| | |
| | | //testMast.setStatus |
| | | //"状态 0: 待申请 1: 申请中 2: 已复核 3:测试中 4:完成 5:移库 6:火警" |
| | | if(devpThread.startSignal[i][0]==8){ |
| | | News.info("2390行程序开始运行,修改测试档状态为 1、申请中,开始修改前:"+ JSON.toJSONString(testMast)); |
| | | testMast.setStatus(1); |
| | | locMast.setPackStatus(1); |
| | | testMast.setModiTime(new Date()); |
| | | log.info("2394行程序开始运行,修改测试档状态为 1、申请中,修改数据后、未更新"+JSON.toJSONString(testMast)); |
| | | }else if(devpThread.startSignal[i][0]==2 && locMast.getPackStatus()!=2){ |
| | | News.info("2396行程序开始运行,修改测试档状态为 3、测试中,开始修改前:"+JSON.toJSONString(testMast)); |
| | | testMast.setStatus(3); |
| | | locMast.setPackStatus(2); |
| | | testMast.setModiTime(new Date()); |
| | | log.info("2400,修改测试档状态为 3、测试中,修改数据后、未更新"+JSON.toJSONString(testMast)); |
| | | //NG转OK需要还原源库位和目标库位状态,OK转NG 删除任务档 |
| | | WrkMast wrkMast=wrkMastService.selectOne(new EntityWrapper<WrkMast>() |
| | | .eq("source_loc_no",locMast.getLocNo()) |
| | | .eq("wrk_sts",11)); |
| | | News.info("2405,查询状态为生成出库id的测试完成(NG或OK)任务档,"+JSON.toJSONString(wrkMast)); |
| | | if(!Cools.isEmpty(wrkMast)){ |
| | | if(wrkMast.getWrkSts()==11){ |
| | | if(wrkMast.getIoType()==11){ |
| | | LocMast locMast1=locMastService.selectOne(new EntityWrapper<LocMast>().eq("loc_no",wrkMast.getLocNo())); |
| | | locMast1.setLocSts("O"); |
| | | locMastService.update(locMast1,new EntityWrapper<LocMast>().eq("loc_no",wrkMast.getLocNo())); |
| | | if(wrkMast.getIoType()==11){ |
| | | log.info("2409,删除任务档为移库的,"+JSON.toJSONString(wrkMast)); |
| | | LocMast locMast1=locMastService.selectOne(new EntityWrapper<LocMast>().eq("loc_no",wrkMast.getLocNo())); |
| | | locMast1.setLocSts("O"); |
| | | locMastService.update(locMast1,new EntityWrapper<LocMast>().eq("loc_no",wrkMast.getLocNo())); |
| | | } |
| | | wrkMastMapper.deleteById(wrkMast); |
| | | log.info("2415,删除工作档"+JSON.toJSONString(wrkMast)+JSON.toJSONString(locMast)); |
| | | locMast.setLocSts("F"); |
| | | log.info("2417,删除工作档"+JSON.toJSONString(wrkMast)+JSON.toJSONString(locMast)); |
| | | wrkDetlService.delete(new EntityWrapper<WrkDetl>().eq("wrk_no",wrkMast.getWrkNo())); |
| | | log.info("2419,删除工作明细"+wrkMast.getWrkNo()); |
| | | if(!locMastService.update(locMast,new EntityWrapper<LocMast>() |
| | | .eq("channel",i+1))){ |
| | | log.error("2422修改测试库位状态失败"+locMast.getLocNo()+JSON.toJSONString(locMast)); |
| | | }else{ |
| | | log.error("2424修改测试库位状态成功"+locMast.getLocNo()+JSON.toJSONString(locMast)); |
| | | fig=true; |
| | | } |
| | | } |
| | | wrkMastMapper.delete(new EntityWrapper<WrkMast>() |
| | | .eq("wrk_no",wrkMast.getWrkNo())); |
| | | locMast.setLocSts("F"); |
| | | wrkDetlService.delete(new EntityWrapper<WrkDetl>().eq("wrk_no",wrkMast.getWrkNo())); |
| | | if(!locMastService.update(locMast,new EntityWrapper<LocMast>() |
| | | .eq("channel",i+1))){ |
| | | log.error("修改测试库位状态失败"+locMast.getLocNo(),locMast); |
| | | }else{ |
| | | fig=true; |
| | | } |
| | | }} |
| | | } |
| | | }else if(devpThread.startSignal[i][0]==3){ |
| | | locMast.setPackStatus(7); |
| | | testMast.setModiTime(new Date()); |
| | |
| | | //通道启动按钮状态,1:可以启动出库或者移库,0:不能启动出库或者移库 |
| | | locMast.setCtnKind(devpThread.startSignal[i][2]); |
| | | if(devpThread.startSignal[i][2]==1){ |
| | | WrkMast wrkMast=wrkMastService.selectOne(new EntityWrapper<WrkMast>().eq("source_loc_no",locMast.getLocNo())); |
| | | if(!Cools.isEmpty(wrkMast)){ |
| | | wrkMast.setMk("Y"); |
| | | if(!wrkMastService.update(wrkMast,new EntityWrapper<WrkMast>() |
| | | .eq("source_loc_no",locMast.getLocNo()))){ |
| | | log.error("修改任务档启动按钮状态,任务档状态失败"+wrkMast.getSourceLocNo(),wrkMast); |
| | | } |
| | | } |
| | | if(!locMastService.update(locMast,new EntityWrapper<LocMast>() |
| | | .eq("loc_sts","R") |
| | | .eq("channel",i+1))){ |
| | | log.error("修改启动按钮状态,测试库位状态失败"+locMast.getLocNo(),locMast); |
| | | News.error("修改启动按钮状态,测试库位状态失败"+locMast.getLocNo(),locMast); |
| | | } |
| | | }else if(!locMast.getLocSts().equals("R")){ |
| | | if(!fig){ |
| | | if(!locMastService.update(locMast,new EntityWrapper<LocMast>() |
| | | .eq("loc_sts","F") |
| | | .eq("channel",i+1))){ |
| | | log.error("修改测试库位状态失败"+locMast.getLocNo(),locMast); |
| | | News.error("修改测试库位状态失败"+locMast.getLocNo(),locMast); |
| | | } |
| | | } |
| | | if(!testMastService.update(testMast,new EntityWrapper<TestMast>() |
| | | .eq("loc_no",locMast.getLocNo()) |
| | | .eq("user_id",locMast.getBarcode()))) { |
| | | log.error("修改测试档状态失败" + locMast.getLocNo(), locMast); |
| | | News.error("修改测试档状态失败" + locMast.getLocNo(), locMast); |
| | | } |
| | | } |
| | | } |
| | |
| | | if(!testMastService.update(testMast,new EntityWrapper<TestMast>() |
| | | .eq("loc_no",locMast.getLocNo()) |
| | | .eq("user_id",locMast.getBarcode()))) { |
| | | log.error("修改测试档状态失败" + locMast.getLocNo(), locMast); |
| | | News.error("修改测试档状态失败" + locMast.getLocNo(), locMast); |
| | | } |
| | | } |
| | | } |
| | | }catch (Exception e){ |
| | | log.error("火警 ===>> 给输送线发送警报失败,通道号:", i+1); |
| | | News.error("火警 ===>> 给输送线发送警报失败,通道号:", i+1); |
| | | } |
| | | } |
| | | |
| | |
| | | |
| | | } |
| | | } catch (Exception e) { |
| | | log.error("获得测试库位状态失败", e); |
| | | News.error("获得测试库位状态失败", e); |
| | | e.printStackTrace(); |
| | | TransactionAspectSupport.currentTransactionStatus().setRollbackOnly(); |
| | | } |