自动化立体仓库 - WCS系统
zhangc
2025-03-14 2228c73293e419ed249a27c426c0d08ce95d517e
src/main/java/com/zy/core/thread/SiemensDevpThread.java
@@ -9,17 +9,13 @@
import com.core.common.DateUtils;
import com.core.common.SpringUtils;
import com.core.exception.CoolException;
import com.zy.asrs.domain.enums.TaskStatusType;
import com.zy.asrs.entity.BasDevp;
import com.zy.asrs.entity.CommandInfo;
import com.zy.asrs.entity.CommandInfoLog;
import com.zy.asrs.entity.TaskWrk;
import com.zy.asrs.service.*;
import com.zy.asrs.service.BasDevpService;
import com.zy.asrs.service.DeviceErrorService;
import com.zy.core.DevpThread;
import com.zy.core.cache.MessageQueue;
import com.zy.core.cache.OutputQueue;
import com.zy.core.cache.SlaveConnection;
import com.zy.core.enums.CommandStatusType;
import com.zy.core.enums.IoModeType;
import com.zy.core.enums.SlaveType;
import com.zy.core.model.DevpSlave;
@@ -43,13 +39,51 @@
@Slf4j
public class SiemensDevpThread implements Runnable, DevpThread {
    public static final ArrayList<Integer> staNos1 = new ArrayList<Integer>() {{
        add(100);
        add(101);
        add(102);
        add(103);
        add(104);
        add(105);
        add(106);
        add(107);
        add(108);
        add(109);
        add(110);
        add(111);
        add(112);
        add(113);
        add(114);
        add(115);
        add(116);
        add(117);
        add(118);
        add(119);
        add(120);
        add(121);
        add(122);
        add(123);
        add(124);
        add(125);
        add(1001);
        add(1002);
        add(1003);
        add(1004);
    }};
    /**
     * 入出库模式
     * 0:未知
     * 1:入库启动中
     * 2.入库模式
     * 3.出库启动中 (不能生成入库工作档)
     * 4.出库模式
     */
    public IoModeType ioModeOf2F = IoModeType.NONE;
    public IoModeType ioModeOf4F = IoModeType.NONE;
    private DevpSlave slave;
    private SiemensS7Net siemensS7Net;
    private Map<Integer, StaProtocol> station = new ConcurrentHashMap<>();
    private short heartBeatVal = 1;
    public static final ArrayList<Integer> staNos1 = new ArrayList<Integer>() {{
        add(100);add(101);add(102);add(103);add(104);add(105);add(106);add(107);
    }};
    /*public static final ArrayList<Integer> staNos2 = new ArrayList<Integer>() {{
        add(200);add(201);add(202);add(203);
        add(204);add(205);add(206);add(207);
@@ -69,22 +103,31 @@
        add(400);add(401);add(402);add(403);
        add(404);add(405);add(406);add(407);
    }};*/
    private short heartBeatVal = 1;
    /**
     * 条码数量
     */
    private int barcodeSize = 7;
    private int barcodeSize = 1;
    /**
     * 入出库模式
     * 0:未知
     * 1:入库启动中
     * 2.入库模式
     * 3.出库启动中 (不能生成入库工作档)
     * 4.出库模式
     */
    public IoModeType ioModeOf2F = IoModeType.NONE;
//    public IoModeType ioMode = IoModeType.NONE;
    public SiemensDevpThread(DevpSlave slave) {
        this.slave = slave;
    }
    public static void main(String[] args) {
        ArrayList<Integer> staNos = staNos1;
        System.out.println(staNos.indexOf(129));
        System.out.println(staNos.size());
        for (int i = 0; i < staNos.size(); i++) {
//            System.out.println(i*2);
//            System.out.println(i*2 + 200);
//            System.out.println(i);
        }
        int index = staNos.indexOf(128);
        System.out.println(index * 2);
        System.out.println(index * 2 + 200);
    }
    private ArrayList<Integer> getStaNo() {
        switch (slave.getId()) {
            case 1:
@@ -98,10 +141,6 @@
            default:
                throw new CoolException("服务器异常");
        }
    }
    public SiemensDevpThread(DevpSlave slave) {
        this.slave = slave;
    }
    @Override
@@ -122,12 +161,12 @@
                        break;
                    // 写数据 ID+目标站
                    case 2:
                        write((StaProtocol)task.getData());
                        write((StaProtocol) task.getData());
                        read();
                        break;
                    // 写数据 ID+目标站
                    case 4:
                        writeAgvOk((StaProtocol)task.getData());
                        writeAgvOk((StaProtocol) task.getData());
                        read();
                        break;
                   /* case 3:
@@ -181,12 +220,12 @@
        siemensS7Net.setRack(slave.getRack().byteValue());
        siemensS7Net.setSlot(slave.getSlot().byteValue());
        OperateResult connect = siemensS7Net.ConnectServer();
        if(connect.IsSuccess){
        if (connect.IsSuccess) {
            result = true;
            OutputQueue.DEVP.offer(MessageFormat.format( "【{0}】输送线plc连接成功 ===>> [id:{1}] [ip:{2}] [port:{3}] [rack:{4}] [slot:{5}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot()));
            OutputQueue.DEVP.offer(MessageFormat.format("【{0}】输送线plc连接成功 ===>> [id:{1}] [ip:{2}] [port:{3}] [rack:{4}] [slot:{5}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot()));
            log.info("输送线plc连接成功 ===>> [id:{}] [ip:{}] [port:{}]", slave.getId(), slave.getIp(), slave.getPort());
        } else {
            OutputQueue.DEVP.offer(MessageFormat.format( "【{0}】输送线plc连接失败!!! ===>> [id:{1}] [ip:{2}] [port:{3}]  [rack:{4}] [slot:{5}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot()));
            OutputQueue.DEVP.offer(MessageFormat.format("【{0}】输送线plc连接失败!!! ===>> [id:{1}] [ip:{2}] [port:{3}]  [rack:{4}] [slot:{5}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot()));
            log.error("输送线plc连接失败!!! ===>> [id:{}] [ip:{}] [port:{}]", slave.getId(), slave.getIp(), slave.getPort());
//            DeviceErrorService deviceErrorService = SpringUtils.getBean(DeviceErrorService.class);
//            deviceErrorService.addDeviceError("devp", slave.getId(), "输送线plc连接失败");
@@ -200,11 +239,11 @@
     * 读取状态 ====> 整块plc
     */
    private void read() throws InterruptedException {
//        // 更新入出库模式
//        updateIoMode();
        // 更新入出库模式
        updateIoMode();
        ArrayList<Integer> staNos = getStaNo();
        int staNoSize = staNos.size();
        OperateResultExOne<byte[]> result = siemensS7Net.Read("DB101.0", (short) (staNoSize*8));
        OperateResultExOne<byte[]> result = siemensS7Net.Read("DB101.0", (short) (staNoSize * 8));
        if (result.IsSuccess) {
            for (int i = 0; i < staNoSize; i++) {
                Integer siteId = staNos.get(i); // 站点编号
@@ -214,11 +253,11 @@
                    staProtocol.setSiteId(siteId);
                    station.put(siteId, staProtocol);
                }
                staProtocol.setWorkNo((short)siemensS7Net.getByteTransform().TransInt32(result.Content, i*8));     // 工作号
                staProtocol.setWorkNo((short) siemensS7Net.getByteTransform().TransInt32(result.Content, i * 8));     // 工作号
                staProtocol.setStaNo(siemensS7Net.getByteTransform().TransInt16(result.Content, i*8 + 4));   // 目标站
                staProtocol.setStaNo(siemensS7Net.getByteTransform().TransInt16(result.Content, i * 8 + 4));   // 目标站
                boolean[] status = siemensS7Net.getByteTransform().TransBool(result.Content, i*8 + 6, 2);
                boolean[] status = siemensS7Net.getByteTransform().TransBool(result.Content, i * 8 + 6, 2);
                staProtocol.setAutoing(status[0]);  // 自动
                staProtocol.setLoading(status[1]);  // 有物
                staProtocol.setInEnable(status[2]); // 可入
@@ -234,41 +273,79 @@
            }
        }
        OperateResultExOne<byte[]> resultAgvAndPlc = siemensS7Net.Read("DB102.0", (short) 30);
        if (resultAgvAndPlc.IsSuccess) {
            for (int i = 0; i < staNoSize; i++) {
                int sign =(i+2)/2-1;
                if ((i+2)%2!=0){
                    Integer siteId = staNos.get(i); // 站点编号
                    StaProtocol staProtocol = station.get(siteId);
                    if (null == staProtocol) {
                        staProtocol = new StaProtocol();
                        staProtocol.setSiteId(siteId);
                        station.put(siteId, staProtocol);
                    }
                    staProtocol.setAgvStartPick(siemensS7Net.getByteTransform().TransInt16(resultAgvAndPlc.Content, sign*6+4));     // 允许取货
                    staProtocol.setAgvStartPlace((short)0);   // 允许放货
                    continue;
                }
                Integer siteId = staNos.get(i); // 站点编号
                StaProtocol staProtocol = station.get(siteId);
                if (null == staProtocol) {
                    staProtocol = new StaProtocol();
                    staProtocol.setSiteId(siteId);
                    station.put(siteId, staProtocol);
                }
                staProtocol.setAgvStartPick(siemensS7Net.getByteTransform().TransInt16(resultAgvAndPlc.Content, sign*6));     // 允许取货
                staProtocol.setAgvStartPlace(siemensS7Net.getByteTransform().TransInt16(resultAgvAndPlc.Content, sign*6 + 2));   // 允许放货
            }
        }
//        OperateResultExOne<byte[]> resultAgvAndPlc = siemensS7Net.Read("DB102.0", (short) 30);
//        if (resultAgvAndPlc.IsSuccess) {
//            for (int i = 0; i < staNoSize; i++) {
//                int sign =(i+2)/2-1;
//                if ((i+2)%2!=0){
//                    Integer siteId = staNos.get(i); // 站点编号
//                    StaProtocol staProtocol = station.get(siteId);
//                    if (null == staProtocol) {
//                        staProtocol = new StaProtocol();
//                        staProtocol.setSiteId(siteId);
//                        station.put(siteId, staProtocol);
//                    }
//                    staProtocol.setAgvStartPick(siemensS7Net.getByteTransform().TransInt16(resultAgvAndPlc.Content, sign*6+4));     // 允许取货
//                    staProtocol.setAgvStartPlace((short)0);   // 允许放货
//                    continue;
//                }
//                Integer siteId = staNos.get(i); // 站点编号
//                StaProtocol staProtocol = station.get(siteId);
//                if (null == staProtocol) {
//                    staProtocol = new StaProtocol();
//                    staProtocol.setSiteId(siteId);
//                    station.put(siteId, staProtocol);
//                }
//                staProtocol.setAgvStartPick(siemensS7Net.getByteTransform().TransInt16(resultAgvAndPlc.Content, sign*6));     // 允许取货
//                staProtocol.setAgvStartPlace(siemensS7Net.getByteTransform().TransInt16(resultAgvAndPlc.Content, sign*6 + 2));   // 允许放货
//            }
//        }
//        OperateResultExOne<byte[]> resultAgvAndPlcOk = siemensS7Net.Read("DB132.0", (short) 30);
//        if (resultAgvAndPlcOk.IsSuccess) {
//            for (int i = 0; i < staNoSize; i++) {
//                int sign =(i+2)/2-1;
//                if ((i+2)%2!=0){
//                    Integer siteId = staNos.get(i); // 站点编号
//                    StaProtocol staProtocol = station.get(siteId);
//                    if (null == staProtocol) {
//                        staProtocol = new StaProtocol();
//                        staProtocol.setSiteId(siteId);
//                        station.put(siteId, staProtocol);
//                    }
//                    staProtocol.setAgvTargetPick(siemensS7Net.getByteTransform().TransInt16(resultAgvAndPlcOk.Content, sign*6+4));     // 允许取货
//                    staProtocol.setAgvTargetPlace((short)0);   // 允许放货
//                    continue;
//                }
//                Integer siteId = staNos.get(i); // 站点编号
//                StaProtocol staProtocol = station.get(siteId);
//                if (null == staProtocol) {
//                    staProtocol = new StaProtocol();
//                    staProtocol.setSiteId(siteId);
//                    station.put(siteId, staProtocol);
//                }
//                try{
//                    staProtocol.setAgvTargetPick(siemensS7Net.getByteTransform().TransInt16(resultAgvAndPlcOk.Content, sign*6));     // 取货完成
//                    if (staProtocol.getAgvTargetPick()!=0){
//                        System.out.println(staProtocol.getAgvTargetPick());
//                    }
//                    staProtocol.setAgvTargetPlace(siemensS7Net.getByteTransform().TransInt16(resultAgvAndPlcOk.Content, sign*6 + 2));   // 放货完成
//                    if (staProtocol.getAgvTargetPlace()!=0){
//                        System.out.println(staProtocol.getAgvTargetPlace());
//                    }
//                }catch (Exception e){
//                    log.error(""+e);
//                }
//            }
//        }
        if (slave.getId() == 1) {
            //条码
            //Thread.sleep(200);
            OperateResultExOne<byte[]> result2 = siemensS7Net.Read("DB101.840.0", (short) 32);
            OperateResultExOne<byte[]> result2 = siemensS7Net.Read("DB101.848.0", (short) 8);
            if (result2.IsSuccess) {
                for (int i = 0; i < 4; i++) {
                for (int i = 0; i < 1; i++) {
                    String barcode = siemensS7Net.getByteTransform().TransString(result2.Content, i * 8, 8, "UTF-8");
                    BarcodeThread barcodeThread = (BarcodeThread) SlaveConnection.get(SlaveType.Barcode, i + 1);
                    if (!Cools.isEmpty(barcodeThread) && !barcodeThread.getBarcode().equals(barcode)) {
@@ -277,8 +354,19 @@
                }
            }
            //外形检测
            OperateResultExOne<byte[]> resultErr1 = siemensS7Net.Read("DB101.810.0", (short) (barcodeSize * 1));
            StaProtocol staProtocol1 = station.get(116);
            boolean[] status1 = siemensS7Net.getByteTransform().TransBool(resultErr1.Content, 0, 1);
            staProtocol1.setFrontErr(status1[0]);
            staProtocol1.setBackErr(status1[1]);
            staProtocol1.setHighErr(status1[2]);
            staProtocol1.setLeftErr(status1[3]);
            staProtocol1.setRightErr(status1[4]);
            staProtocol1.setWeightErr(status1[5]);
            staProtocol1.setBarcodeErr(status1[6]);
            OperateResultExOne<byte[]> resultErr = siemensS7Net.Read("DB13.2", (short) (staNoSize * 4));
            OperateResultExOne<byte[]> resultErr = siemensS7Net.Read("DB101.922.0", (short) (staNoSize * 4));
            if (resultErr.IsSuccess) {
                for (int i = 0; i < staNoSize; i++) {
                    Integer siteId = staNos.get(i); // 站点编号
@@ -322,9 +410,9 @@
//            this.ioMode = IoModeType.get(result2.Content);
//        }
        if (result.IsSuccess ) {
        if (result.IsSuccess) {
            OutputQueue.DEVP.offer(MessageFormat.format("【{0}】[id:{1}] <<<<< 实时数据更新成功",DateUtils.convert(new Date()), slave.getId()));
            OutputQueue.DEVP.offer(MessageFormat.format("【{0}】[id:{1}] <<<<< 实时数据更新成功", DateUtils.convert(new Date()), slave.getId()));
            // 根据实时信息更新数据库
            try {
@@ -363,48 +451,48 @@
        }
        ArrayList<Integer> staNos = getStaNo();
        int index = staNos.indexOf(staProtocol.getSiteId());
        if (staProtocol.getAgvTypeSign()==0){  //0取货
            switch (staProtocol.getSiteId()){
        if (staProtocol.getAgvTypeSign() == 0 || staProtocol.getAgvTypeSign() == 2) {  //0取货
            switch (staProtocol.getSiteId()) {
                case 100:
                    index=32;
                    index = 32;
                    break;
                case 101:
                    index=34;
                    index = 34;
                    break;
                case 102:
                    index=38;
                    index = 38;
                    break;
                case 103:
                    index=40;
                    index = 40;
                    break;
                case 104:
                    index=44;
                    index = 44;
                    break;
                case 105:
                    index=46;
                    index = 46;
                    break;
                case 106:
                    index=50;
                    index = 50;
                    break;
                case 107:
                    index=52;
                    index = 52;
                    break;
                default:
                    return;
            }
        }else {
            switch (staProtocol.getSiteId()){
        } else {
            switch (staProtocol.getSiteId()) {
                case 100:
                    index=30;
                    index = 30;
                    break;
                case 102:
                    index=36;
                    index = 36;
                    break;
                case 104:
                    index=42;
                    index = 42;
                    break;
                case 106:
                    index=48;
                    index = 48;
                    break;
                default:
                    return;
@@ -415,25 +503,30 @@
        //任务下发次数
        int writeCount = 0;
        do {
            write = siemensS7Net.Write("DB102." + index, true);    // 任务完成
            if(write.IsSuccess){
                writeCount=6;
            }else {
            short textWrite = 1;// 任务完成
            if (staProtocol.getAgvTypeSign() > 1) {
                textWrite = 0;// 任务复位
            }
            write = siemensS7Net.Write("DB102." + index, textWrite);
            if (write.IsSuccess) {
                writeCount = 6;
            } else {
                writeCount++;
                log.error("写入输送线取放货完成命令后读取失败。输送线plc编号={},站点数据={},写入次数={}", slave.getId(), JSON.toJSON(staProtocol), writeCount);
            }
        }while (writeCount<5);
        } while (writeCount < 5);
        if (!write.IsSuccess) {
            OutputQueue.DEVP.offer(MessageFormat.format("【{0}】写入输送线站点数据失败。输送线plc编号={1},站点数据={2}", slave.getId(), JSON.toJSON(staProtocol)));
            log.error("写入输送线取放货完成站点数据失败。输送线plc编号={},站点数据={}", slave.getId(), JSON.toJSON(staProtocol));
        } else {
            OutputQueue.DEVP.offer(MessageFormat.format("【{0}】 输送线命令下发 [id:{1}] >>>>> {2}", DateUtils.convert(new Date()), slave.getId(), JSON.toJSON(staProtocol)));
            log.info("输送线取放货完成命令下发码垛完成  给输送线写任务完成 [id:{}] >>>>> 命令下发: {}",  slave.getId(), JSON.toJSON(staProtocol));
            log.info("输送线取放货完成命令下发码垛完成  给输送线写任务完成 [id:{}] >>>>> 命令下发: {}", slave.getId(), JSON.toJSON(staProtocol));
        }
    }
    private void write(StaProtocol staProtocol) throws InterruptedException {
        if (null == staProtocol) {
            return;
@@ -441,112 +534,70 @@
        ArrayList<Integer> staNos = getStaNo();
        int index = staNos.indexOf(staProtocol.getSiteId());
        short[] array = new short[2];
        array[0] = staProtocol.getWorkNo();
        array[1] = staProtocol.getStaNo();
//        OperateResult write = siemensS7Net.Write("DB100." + index*4, array);
        OperateResult writeResult;
        //任务下发次数
        int writeCount = 0;
        //任务下发成功标识
        boolean writeFlag = false;
        OperateResult writeResult1 = siemensS7Net.Write("DB100." + index*6, (int) staProtocol.getWorkNo());    // 工作号
        OperateResult writeResult2 = siemensS7Net.Write("DB100." + (index*6+4), staProtocol.getStaNo());    // 目标站
        if(writeResult1.IsSuccess&&writeResult2.IsSuccess){
            //更新任务步序
            TaskWrkService taskWrkService = SpringUtils.getBean(TaskWrkService.class);
            TaskWrk taskWrk = taskWrkService.selectByWrkNo((int) staProtocol.getWorkNo());
            if (taskWrk != null) {
                taskWrk.setCommandStep(taskWrk.getCommandStep() + 1);//更新指令步序
                taskWrkService.updateById(taskWrk);
            }else{
                log.error("输送线写入失败"+staProtocol+"++++++++++++++++++++++++++++++++++++++");
            }
        }
    }
    private void write2(StaProtocol staProtocol) throws InterruptedException {
        if (null == staProtocol) {
            return;
        }
        ArrayList<Integer> staNos = getStaNo();
        int index = staNos.indexOf(staProtocol.getSiteId());
        short[] array = new short[2];
        array[0] = staProtocol.getWorkNo();
        array[1] = staProtocol.getStaNo();
        OperateResult writeResult;
        //任务下发次数
        int writeCount = 0;
        //任务下发成功标识
        boolean writeFlag = false;
        while(writeCount < 5){
            writeResult = siemensS7Net.Write("DB100." + index*4, array);    // 工作号、目标站
            if(writeResult.IsSuccess){
        while (writeCount < 5) {
            OperateResult writeResult1 = siemensS7Net.Write("DB100." + index * 6, staProtocol.getWorkNo().intValue());    // 工作号
            OperateResult writeResult2 = siemensS7Net.Write("DB100." + (index * 6 + 4), staProtocol.getStaNo());    // 目标站
            if (writeResult1.IsSuccess && writeResult2.IsSuccess) {
                Thread.sleep(200);
                OperateResultExOne<byte[]> readResult = siemensS7Net.Read("DB100." + index*4, (short)4);
                if(readResult.IsSuccess){
                    short workNo = siemensS7Net.getByteTransform().TransInt16(readResult.Content, 0);
                    short staNo = siemensS7Net.getByteTransform().TransInt16(readResult.Content, 2);
                    if(staProtocol.getWorkNo().equals(workNo) && staProtocol.getStaNo().equals(staNo)){
                OperateResultExOne<byte[]> readResult = siemensS7Net.Read("DB100." + index * 6, (short) 6);
                if (readResult.IsSuccess) {
                    Integer workNo = siemensS7Net.getByteTransform().TransInt32(readResult.Content, 0);
                    short staNo = siemensS7Net.getByteTransform().TransInt16(readResult.Content, 4);
                    if (workNo.equals(staProtocol.getWorkNo().intValue()) && staProtocol.getStaNo().equals(staNo)) {
                        //任务命令写入成功
                        writeFlag = true;
                        log.info("写入输送线命令后返回成功,并且回读成功。输送线plc编号={},{},写入次数={}", slave.getId(), JSON.toJSON(staProtocol), writeCount);
                        Date now = new Date();
                        break;
                    } else {//返回结果是成功了,但是真实值不相同
                        writeCount++;
                        OutputQueue.DEVP.offer(MessageFormat.format("【{0}】写入输送线命令后返回成功,但是读取任务值不一致。输送线plc编号={1},站点数据={2},写入次数={3}",
                                slave.getId(), JSON.toJSON(staProtocol),writeCount));
                                slave.getId(), JSON.toJSON(staProtocol), writeCount));
                        log.error("写入输送线命令后返回成功,但是读取任务值不一致。输送线plc编号={},{},写入次数={}", slave.getId(), JSON.toJSON(staProtocol), writeCount);
                    }
                } else {
                    writeCount++;
                    OutputQueue.DEVP.offer(MessageFormat.format("【{0}】写入输送线命令后读取失败。输送线plc编号={1},站点数据={2},写入次数={3}",
                            slave.getId(), JSON.toJSON(staProtocol), writeCount));
                    log.error("写入输送线命令后读取失败。输送线plc编号={},站点数据={},写入次数={}", slave.getId(), JSON.toJSON(staProtocol), writeCount);
                }
            } else {
                writeCount++;
                OutputQueue.DEVP.offer(MessageFormat.format("【{0}】写入输送线命令失败。输送线plc编号={1},站点数据={2},写入次数={3}",
                        slave.getId(), JSON.toJSON(staProtocol),writeCount));
                        slave.getId(), JSON.toJSON(staProtocol), writeCount));
                log.error("写入输送线命令失败。输送线plc编号={},站点数据={},写入次数={}", slave.getId(), JSON.toJSON(staProtocol), writeCount);
            }
            Thread.sleep(200);
        }
        //写命令尝试了5次还是失败了
        if(!writeFlag){
        if (!writeFlag) {
            staProtocol = station.get(staProtocol.getSiteId());
            if (staProtocol.getWorkNo() == 0 && staProtocol.getStaNo() ==0) {
            if (staProtocol.getWorkNo() == 0 && staProtocol.getStaNo() == 0) {
                staProtocol.setPakMk(true);
            }
            OutputQueue.DEVP.offer(MessageFormat.format("【{0}】写入输送线命令尝试5次失败。输送线plc编号={1},站点数据={2}", slave.getId(), JSON.toJSON(staProtocol)));
            log.error("写入输送线命令尝试5次失败。输送线plc编号={},站点数据={}", slave.getId(), JSON.toJSON(staProtocol));
            //重新添加数据到任务队列
            boolean result = MessageQueue.offer(SlaveType.Devp, slave.getId(), new Task(3, staProtocol));
            read();//读取1次设备状态
            return;
//            //重新添加数据到任务队列
//            boolean result = MessageQueue.offer(SlaveType.Devp, slave.getId(), new Task(2, staProtocol));
//            read();//读取1次设备状态
        } else {
            OutputQueue.DEVP.offer(MessageFormat.format("【{0}】 输送线命令下发成功 [id:{1}] >>>>> {2}", DateUtils.convert(new Date()), slave.getId(), JSON.toJSON(staProtocol)));
            //log.info("输送线命令下发 [id:{}] >>>>> 命令下发成功: {}",  slave.getId(), JSON.toJSON(staProtocol));
            log.info("输送线命令下发 [id:{}] >>>>> 命令下发成功: {}", slave.getId(), JSON.toJSON(staProtocol));
            Integer siteId = staProtocol.getSiteId();
            staProtocol = station.get(siteId);
            if ((siteId == 101 || siteId == 201)&&(staProtocol.getWorkNo() == 0 && staProtocol.getStaNo() ==0)) {
                staProtocol.setPakMk(true);
            }
//            Integer siteId = staProtocol.getSiteId();
//            staProtocol = station.get(siteId);
//            if ((siteId == 101 || siteId == 201)&&(staProtocol.getWorkNo() == 0 && staProtocol.getStaNo() ==0)) {
//                staProtocol.setPakMk(true);
//            }
        }
    }
@@ -586,12 +637,114 @@
//        }
//    }
    private void write2(StaProtocol staProtocol) throws InterruptedException {
        if (null == staProtocol) {
            return;
        }
        ArrayList<Integer> staNos = getStaNo();
        int index = staNos.indexOf(staProtocol.getSiteId());
        short[] array = new short[2];
        array[0] = staProtocol.getWorkNo();
        array[1] = staProtocol.getStaNo();
        OperateResult writeResult;
        //任务下发次数
        int writeCount = 0;
        //任务下发成功标识
        boolean writeFlag = false;
        while (writeCount < 5) {
            writeResult = siemensS7Net.Write("DB100." + index * 4, array);    // 工作号、目标站
            if (writeResult.IsSuccess) {
                Thread.sleep(200);
                OperateResultExOne<byte[]> readResult = siemensS7Net.Read("DB100." + index * 4, (short) 4);
                if (readResult.IsSuccess) {
                    short workNo = siemensS7Net.getByteTransform().TransInt16(readResult.Content, 0);
                    short staNo = siemensS7Net.getByteTransform().TransInt16(readResult.Content, 2);
                    if (staProtocol.getWorkNo().equals(workNo) && staProtocol.getStaNo().equals(staNo)) {
                        //任务命令写入成功
                        writeFlag = true;
                        log.info("写入输送线命令后返回成功,并且回读成功。输送线plc编号={},{},写入次数={}", slave.getId(), JSON.toJSON(staProtocol), writeCount);
                        Date now = new Date();
                        break;
                    } else {//返回结果是成功了,但是真实值不相同
                        writeCount++;
                        OutputQueue.DEVP.offer(MessageFormat.format("【{0}】写入输送线命令后返回成功,但是读取任务值不一致。输送线plc编号={1},站点数据={2},写入次数={3}",
                                slave.getId(), JSON.toJSON(staProtocol), writeCount));
                        log.error("写入输送线命令后返回成功,但是读取任务值不一致。输送线plc编号={},{},写入次数={}", slave.getId(), JSON.toJSON(staProtocol), writeCount);
                    }
                } else {
                    writeCount++;
                    OutputQueue.DEVP.offer(MessageFormat.format("【{0}】写入输送线命令后读取失败。输送线plc编号={1},站点数据={2},写入次数={3}",
                            slave.getId(), JSON.toJSON(staProtocol), writeCount));
                    log.error("写入输送线命令后读取失败。输送线plc编号={},站点数据={},写入次数={}", slave.getId(), JSON.toJSON(staProtocol), writeCount);
                }
            } else {
                writeCount++;
                OutputQueue.DEVP.offer(MessageFormat.format("【{0}】写入输送线命令失败。输送线plc编号={1},站点数据={2},写入次数={3}",
                        slave.getId(), JSON.toJSON(staProtocol), writeCount));
                log.error("写入输送线命令失败。输送线plc编号={},站点数据={},写入次数={}", slave.getId(), JSON.toJSON(staProtocol), writeCount);
            }
            Thread.sleep(200);
        }
        //写命令尝试了5次还是失败了
        if (!writeFlag) {
            staProtocol = station.get(staProtocol.getSiteId());
            if (staProtocol.getWorkNo() == 0 && staProtocol.getStaNo() == 0) {
                staProtocol.setPakMk(true);
            }
            OutputQueue.DEVP.offer(MessageFormat.format("【{0}】写入输送线命令尝试5次失败。输送线plc编号={1},站点数据={2}", slave.getId(), JSON.toJSON(staProtocol)));
            log.error("写入输送线命令尝试5次失败。输送线plc编号={},站点数据={}", slave.getId(), JSON.toJSON(staProtocol));
            //重新添加数据到任务队列
            boolean result = MessageQueue.offer(SlaveType.Devp, slave.getId(), new Task(3, staProtocol));
            read();//读取1次设备状态
            return;
        } else {
            OutputQueue.DEVP.offer(MessageFormat.format("【{0}】 输送线命令下发成功 [id:{1}] >>>>> {2}", DateUtils.convert(new Date()), slave.getId(), JSON.toJSON(staProtocol)));
            //log.info("输送线命令下发 [id:{}] >>>>> 命令下发成功: {}",  slave.getId(), JSON.toJSON(staProtocol));
            Integer siteId = staProtocol.getSiteId();
            staProtocol = station.get(siteId);
            if ((siteId == 101 || siteId == 201) && (staProtocol.getWorkNo() == 0 && staProtocol.getStaNo() == 0)) {
                staProtocol.setPakMk(true);
            }
        }
    }
    // 更新入出库模式
    private void updateIoMode() throws InterruptedException {
        if (this.ioModeOf2F != IoModeType.NONE) {
            if (!siemensS7Net.Write("DB100.180", this.ioModeOf2F.id).IsSuccess) {
                OutputQueue.DEVP.offer(MessageFormat.format("【{0}】写入输送线2F入出库模式失败。输送线plc编号={1}", slave.getId()));
                log.error("写入输送线2F入出库模式失败。输送线plc编号={}", slave.getId());
        if (slave.getId() == 2 && this.ioModeOf2F != null) {
            if (!siemensS7Net.Write("DB4.2", this.ioModeOf2F.id).IsSuccess) {
                OutputQueue.DEVP.offer(MessageFormat.format("【{0}】写入输送线21F1入出库模式失败。输送线plc编号={2}", slave.getId()));
                log.error("写入输送线2F1入出库模式失败。输送线plc编号={}", slave.getId());
            }
        }
        if (slave.getId() == 2 && this.ioModeOf2F != null) {
            if (!siemensS7Net.Write("DB4.4", this.ioModeOf2F.id).IsSuccess) {
                OutputQueue.DEVP.offer(MessageFormat.format("【{0}】写入输送线2F2入出库模式失败。输送线plc编号={3}", slave.getId()));
                log.error("写入输送线2F2入出库模式失败。输送线plc编号={}", slave.getId());
            }
        }
        if (slave.getId() == 3 && this.ioModeOf2F != null) {
            if (!siemensS7Net.Write("DB4.2", this.ioModeOf2F.id).IsSuccess) {
                OutputQueue.DEVP.offer(MessageFormat.format("【{0}】写入输送线3F1入出库模式失败。输送线plc编号={2}", slave.getId()));
                log.error("写入输送线3F1入出库模式失败。输送线plc编号={}", slave.getId());
            }
        }
        if (slave.getId() == 3 && this.ioModeOf2F != null) {
            if (!siemensS7Net.Write("DB4.4", this.ioModeOf2F.id).IsSuccess) {
                OutputQueue.DEVP.offer(MessageFormat.format("【{0}】写入输送线3F2入出库模式失败。输送线plc编号={3}", slave.getId()));
                log.error("写入输送线3F2入出库模式失败。输送线plc编号={}", slave.getId());
            }
        }
    }
@@ -599,7 +752,7 @@
    /**
     * 心跳
     */
    private void heartbeat(){
    private void heartbeat() {
        if (heartBeatVal == 1) {
            heartBeatVal = 2;
        } else {
@@ -625,20 +778,6 @@
    @Override
    public void close() {
        siemensS7Net.ConnectClose();
    }
    public static void main(String[] args) {
        ArrayList<Integer> staNos = staNos1;
        System.out.println(staNos.indexOf(129));
        System.out.println(staNos.size());
        for (int i = 0; i<staNos.size(); i++) {
//            System.out.println(i*2);
//            System.out.println(i*2 + 200);
//            System.out.println(i);
        }
        int index = staNos.indexOf(128);
        System.out.println(index*2);
        System.out.println(index*2 + 200);
    }
//    public static void main(String[] args) throws Exception {