*

zwl

2023-02-07 1f87ecc8280b372d8c1b76d66090349651901cab

 src/main/java/com/zy/asrs/service/impl/MainServiceImpl.java

@@ -94,7 +94,7 @@
     * 组托
     * 入库站，根据条码扫描生成入库工作档，工作状态 2
     */
    public void generateStoreWrkFile() {
    public synchronized void generateStoreWrkFile() {
        // 根据输送线plc遍历
        for (DevpSlave devp : slaveProperties.getDevp()) {
            // 遍历入库口
@@ -125,8 +125,10 @@

                // 入出库模式判断
//                if ( inSta.getStaNo()==203 && devpThread.ioModeOf2F != IoModeType.PAKIN_MODE) { continue; }
                if ( inSta.getStaNo()==203 && devpThread.ioModeOf2F == IoModeType.PAKOUT_MODE) { continue; }
                if ( inSta.getStaNo()==402 && devpThread.ioModeOf4F == IoModeType.PAKOUT_MODE) { continue; }
                if ( inSta.getStaNo()==101 && devpThread.ioModeOf1F == IoModeType.PAKOUT_MODE) { continue; }
                if ( inSta.getStaNo()==103 && devpThread.ioModeOf2F == IoModeType.PAKOUT_MODE) { continue; }
                if ( inSta.getStaNo()==105 && devpThread.ioModeOf3F == IoModeType.PAKOUT_MODE) { continue; }
                if ( inSta.getStaNo()==107 && devpThread.ioModeOf4F == IoModeType.PAKOUT_MODE) { continue; }

                // 判断是否满足入库条件
                if (staProtocol.isAutoing() && staProtocol.isLoading()
@@ -176,7 +178,9 @@
                                .build()
                                .doPost();
                        JSONObject jsonObject = JSON.parseObject(response);
                        if (jsonObject.getInteger("code").equals(200)) {
                        LedThread ledThread = (LedThread) SlaveConnection.get(SlaveType.Led, inSta.getLed());
                        Integer code = jsonObject.getInteger("code");
                        if (code == 200) {
                            StartupDto dto = jsonObject.getObject("data", StartupDto.class);

                            barcodeThread.setBarcode("");
@@ -188,6 +192,15 @@
                                throw new CoolException("更新plc站点信息失败");
                            }
                        } else {
                            staProtocol.setWorkNo((short) 9999);
                            staProtocol.setStaNo((short)(inSta.getStaNo()-1));
                            devpThread.setPakMk(staProtocol.getSiteId(), false);
                            boolean result = MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol));

                            if(!Cools.isEmpty(ledThread)){
                                String errorMsg =  jsonObject.getString("msg");
                                MessageQueue.offer(SlaveType.Led, inSta.getLed(), new Task(5, errorMsg));
                            }
                            log.error("请求接口失败！！！url：{}；request：{}；response：{}", wmsUrl+"/rpc/pakin/loc/v1", JSON.toJSONString(param), response);
                        }

@@ -266,7 +279,7 @@
     * wms入库
     * 入库站，根据条码扫描生成入库工作档，工作状态 1 ==>> 2
     */
    public void generateStoreWrkFile0() {
    public synchronized void generateStoreWrkFile0() {
        // 根据输送线plc遍历
        for (DevpSlave devp : slaveProperties.getDevp()) {
            // 遍历入库口
@@ -281,8 +294,12 @@
                }

//                // 入出库模式判断
                if ( inSta.getStaNo()==203 && devpThread.ioModeOf2F != IoModeType.PAKIN_MODE) { continue; }

               // if ( inSta.getStaNo()==203 && devpThread.ioModeOf2F != IoModeType.PAKIN_MODE) { continue; }
                if ( inSta.getStaNo()==101 && devpThread.ioModeOf1F == IoModeType.PAKOUT_MODE) { continue; }
                if ( inSta.getStaNo()==103 && devpThread.ioModeOf2F == IoModeType.PAKOUT_MODE) { continue; }
                if ( inSta.getStaNo()==105 && devpThread.ioModeOf3F == IoModeType.PAKOUT_MODE) { continue; }
                if ( inSta.getStaNo()==107 && devpThread.ioModeOf4F == IoModeType.PAKOUT_MODE) { continue; }
//                staProtocol.setPakMk(true);
                // 判断是否满足入库条件
                if (staProtocol.isAutoing() && staProtocol.isLoading() && staProtocol.isInEnable()
                        && !staProtocol.isEmptyMk() && (staProtocol.getWorkNo() == 0 || staProtocol.getWorkNo() > 9990)
@@ -330,14 +347,14 @@
                   continue;
               }
               String barcode = barcodeThread.getBarcode();
               if(!Cools.isEmpty(barcode)) {
                   log.info("{}号条码扫描器检测条码信息：{}", pickSta.getBarcode(), barcode);
                   if("NG".endsWith(barcode) || "NoRead".equals(barcode)) {
                       continue;
                   }
               } else {
                   continue;
               }
//               if(!Cools.isEmpty(barcode)) {
//                   log.info("{}号条码扫描器检测条码信息：{}", pickSta.getBarcode(), barcode);
//                   if("NG".endsWith(barcode) || "NoRead".equals(barcode)) {
//                       continue;
//                   }
//               } else {
//                   continue;
//               }

                // 获取拣料入库站信息
                SiemensDevpThread devpThread = (SiemensDevpThread) SlaveConnection.get(SlaveType.Devp, devp.getId());
@@ -348,6 +365,8 @@
                    staProtocol = staProtocol.clone();
                }


//                staProtocol.setPakMk(true);
//                // 入出库模式判断
//                if (devpThread.ioMode != IoModeType.PAKIN_MODE) { continue; }
                if (staProtocol.isAutoing() && staProtocol.isLoading() && staProtocol.isInEnable() && staProtocol.isPakMk()){
@@ -614,7 +633,7 @@
    /**
     * 入库  ===>>  堆垛机站到库位
     */
    public void crnStnToLoc(CrnSlave slave, CrnProtocol crnProtocol){
    public synchronized void crnStnToLoc(CrnSlave slave, CrnProtocol crnProtocol){
        for (CrnSlave.CrnStn crnStn : slave.getCrnInStn()) {
            boolean flag = false;
            // 获取堆垛机入库站信息
@@ -747,7 +766,7 @@
     * 出库  ===>>  库位到堆垛机站
     * 2022-06-09 TQS修改，查询工作档LIST，遍历下发，防止第一个任务堵塞出库
     */
    public void locToCrnStn(CrnSlave slave, CrnProtocol crnProtocol){
    public synchronized void locToCrnStn(CrnSlave slave, CrnProtocol crnProtocol){
        for (CrnSlave.CrnStn crnStn : slave.getCrnOutStn()) {
            // 获取工作状态为11（生成出库ID）的出库工作档
//            WrkMast wrkMast = wrkMastMapper.selectPakOutStep1(slave.getId(), crnStn.getStaNo());
@@ -779,8 +798,10 @@

            // 入出库模式判断
            //if (devpThread.ioMode != IoModeType.PAKOUT_MODE) { continue; }
                if (wrkMast.getStaNo() == 204 && devpThread.ioModeOf2F != IoModeType.PAKOUT_MODE) {continue;}
                if (wrkMast.getStaNo() == 402 && devpThread.ioModeOf4F != IoModeType.PAKOUT_MODE) {continue;}
                if (wrkMast.getStaNo() == 101 && devpThread.ioModeOf1F != IoModeType.PAKOUT_MODE) {continue;}
                if (wrkMast.getStaNo() == 103 && devpThread.ioModeOf2F != IoModeType.PAKOUT_MODE) {continue;}
                if (wrkMast.getStaNo() == 105 && devpThread.ioModeOf3F != IoModeType.PAKOUT_MODE) {continue;}
                if (wrkMast.getStaNo() == 107 && devpThread.ioModeOf4F != IoModeType.PAKOUT_MODE) {continue;}

                // 查询站点详细信息
                BasDevp staDetl = basDevpService.selectById(crnStn.getStaNo());
@@ -1000,7 +1021,7 @@
    /**
     * 库位移转
     */
    public void locToLoc(CrnSlave slave, CrnProtocol crnProtocol){
    public synchronized void locToLoc(CrnSlave slave, CrnProtocol crnProtocol){
        // 获取工作档信息
        WrkMast wrkMast = wrkMastMapper.selectLocMove(slave.getId());
        if (null == wrkMast) {
@@ -1245,9 +1266,12 @@

//                // 入出库模式判断
//                if ( emptyInSta.getStaNo()==203 && devpThread.ioModeOf2F != IoModeType.PAKIN_MODE) { continue; }
                if ( emptyInSta.getStaNo()==203 && devpThread.ioModeOf2F == IoModeType.PAKOUT_MODE) { continue; }
                if ( emptyInSta.getStaNo()==402 && devpThread.ioModeOf4F == IoModeType.PAKOUT_MODE) { continue; }

//                if ( emptyInSta.getStaNo()==203 && devpThread.ioModeOf2F == IoModeType.PAKOUT_MODE) { continue; }
//                if ( emptyInSta.getStaNo()==402 && devpThread.ioModeOf4F == IoModeType.PAKOUT_MODE) { continue; }
                if ( emptyInSta.getStaNo()==101 && devpThread.ioModeOf1F == IoModeType.PAKOUT_MODE) { continue; }
                if ( emptyInSta.getStaNo()==103 && devpThread.ioModeOf2F == IoModeType.PAKOUT_MODE) { continue; }
                if ( emptyInSta.getStaNo()==105 && devpThread.ioModeOf3F == IoModeType.PAKOUT_MODE) { continue; }
                if ( emptyInSta.getStaNo()==107 && devpThread.ioModeOf4F == IoModeType.PAKOUT_MODE) { continue; }
                // 站点条件判断
                if (staProtocol.isAutoing() && staProtocol.isLoading() && staProtocol.isInEnable()
                        && staProtocol.isEmptyMk() && (staProtocol.getWorkNo() > 9990 && staProtocol.getWorkNo() <= 9999) && staProtocol.isPakMk()) {
@@ -1410,7 +1434,7 @@
//                ledCommand.setSourceStaNo(wrkMast.getSourceStaNo());
                if (wrkMast.getIoType() != 110 && wrkMast.getIoType() != 10 ) {
                    List<WrkDetl> wrkDetls = wrkDetlService.findByWorkNo(wrkMast.getWrkNo());
                    wrkDetls.forEach(wrkDetl -> ledCommand.getMatDtos().add(new MatDto(wrkDetl.getMatnr(), wrkDetl.getMaktx(), wrkDetl.getAnfme())));
                    wrkDetls.forEach(wrkDetl -> ledCommand.getMatDtos().add(new MatDto(wrkDetl.getMatnr(), wrkDetl.getMaktx(), wrkDetl.getAnfme(),wrkDetl.getSpecs())));
                }
                commands.add(ledCommand);
            }
@@ -1423,15 +1447,15 @@
            }
            // 命令下发 -------------------------------------------------------------------------------
            if (!commands.isEmpty()) {
                if (led.getId() == 7) {
                    if (!MessageQueue.offer(SlaveType.Led, led.getId(), new Task(3, commands))) {
                if (led.getId()>4){
                    if (!MessageQueue.offer(SlaveType.Led, led.getId()-4, new Task(3, commands))) {
                        log.error("{}号LED命令下发失败！！！[ip：{}] [port：{}]", led.getId(), led.getIp(), led.getPort());
                        continue;
                    } else {
                        ledThread.setLedMk(false);
                    }
                } else {
                    if (!MessageQueue.offer(SlaveType.Led, led.getId(), new Task(1, commands))) {
                }else {
                    if (!MessageQueue.offer(SlaveType.Led, led.getId(), new Task(3, commands))) {
                        log.error("{}号LED命令下发失败！！！[ip：{}] [port：{}]", led.getId(), led.getIp(), led.getPort());
                        continue;
                    } else {
@@ -1513,20 +1537,10 @@
            LedThread ledThread = (LedThread) SlaveConnection.get(SlaveType.Led, led.getId());
            // led显示默认内容
            if (reset && !ledThread.isLedMk()) {
                if (led.getId() == 7) {
                    ledThread.setLedMk(true);
                    if (!MessageQueue.offer(SlaveType.Led, led.getId(), new Task(4, new ArrayList<>()))) {
                        log.error("{}号LED命令下发失败！！！[ip：{}] [port：{}]", led.getId(), led.getIp(), led.getPort());
                    } else {

                    }
                ledThread.setLedMk(true);
                if (!MessageQueue.offer(SlaveType.Led, led.getId(), new Task(2, new ArrayList<>()))) {
                    log.error("{}号LED命令下发失败！！！[ip：{}] [port：{}]", led.getId(), led.getIp(), led.getPort());
                } else {
                    ledThread.setLedMk(true);
                    if (!MessageQueue.offer(SlaveType.Led, led.getId(), new Task(2, new ArrayList<>()))) {
                        log.error("{}号LED命令下发失败！！！[ip：{}] [port：{}]", led.getId(), led.getIp(), led.getPort());
                    } else {

                    }
                }
            }
        }
@@ -1612,7 +1626,7 @@
     * 因双深库位阻塞，对浅库位进行移转（立即执行版)
     * tip：同步
     */
    private void moveLocForDeepLoc(CrnSlave crn, LocMast shallowLoc){
    private synchronized void moveLocForDeepLoc(CrnSlave crn, LocMast shallowLoc){
        try {
            List<Integer> rows = locMastService.queryDistinctRow(crn.getId());
            LocMast loc = null;
@@ -1750,7 +1764,10 @@
                        continue;
                    }

                    LocMast sourceLoc = locMastService.queryDemoSourceLoc(crn.getId());
                    LocMast sourceLoc = locMastService.queryDemoSourceLoc0(crn.getId());
                    if(sourceLoc == null){
                        locMastService.queryDemoSourceLoc(crn.getId());
                    }
                    LocMast loc = locMastService.queryDemoLoc(crn.getId());
                    if (null == sourceLoc || null == loc) {
                        continue;
@@ -1878,7 +1895,7 @@
    /**
     * 入出库模式切换函数
     */
    public void ioConvert() {
    public synchronized void ioConvert() {
        try {
            // 根据输送线plc遍历
            for (DevpSlave devp : slaveProperties.getDevp()) {
@@ -1890,15 +1907,33 @@
                    }
                    WrkMast pakout = wrkMastMapper.selectWorkingPakout(inSta.getStaNo());
                    switch (inSta.getStaNo()) {
                        case 203://1F
                        case 101://1F
                            if (pakout != null) {
                                if (devpThread.ioModeOf1F != IoModeType.PAKOUT_MODE) {
                                    // 出库切换中
                                    devpThread.ioModeOf1F = IoModeType.PAKOUT_BOOTING;
                                    WrkMast pakin = wrkMastMapper.selectWorkingPakin(inSta.getStaNo());
                                    if (pakin == null && !devpThread.getStation().get(inSta.getStaNo()).isLoading()
                                            && !devpThread.getStation().get(inSta.getStaNo()-1).isLoading()
                                            && devpThread.getStation().get(inSta.getStaNo()-1).getWorkNo()==0) {
                                        // 出库模式
                                        devpThread.ioModeOf1F = IoModeType.PAKOUT_MODE;
                                    }
                                }
                            } else {
                                // 入库模式
                                devpThread.ioModeOf1F = IoModeType.PAKIN_MODE;
                            }
                            break;
                        case 103://2F
                            if (pakout != null) {
                                if (devpThread.ioModeOf2F != IoModeType.PAKOUT_MODE) {
                                    // 出库切换中
                                    devpThread.ioModeOf2F = IoModeType.PAKOUT_BOOTING;
                                    WrkMast pakin = wrkMastMapper.selectWorkingPakin(inSta.getStaNo());
                                    if (pakin == null && !devpThread.getStation().get(inSta.getStaNo()).isLoading()
                                            && !devpThread.getStation().get(inSta.getStaNo()+1).isLoading()
                                            && devpThread.getStation().get(inSta.getStaNo()+1).getWorkNo()==0) {
                                            && !devpThread.getStation().get(inSta.getStaNo()-1).isLoading()
                                            && devpThread.getStation().get(inSta.getStaNo()-1).getWorkNo()==0) {
                                        // 出库模式
                                        devpThread.ioModeOf2F = IoModeType.PAKOUT_MODE;
                                    }
@@ -1908,7 +1943,25 @@
                                devpThread.ioModeOf2F = IoModeType.PAKIN_MODE;
                            }
                            break;
                        case 402://1F
                        case 105://3F
                            if (pakout != null) {
                                if (devpThread.ioModeOf3F != IoModeType.PAKOUT_MODE) {
                                    // 出库切换中
                                    devpThread.ioModeOf3F = IoModeType.PAKOUT_BOOTING;
                                    WrkMast pakin = wrkMastMapper.selectWorkingPakin(inSta.getStaNo());
                                    if (pakin == null && !devpThread.getStation().get(inSta.getStaNo()).isLoading()
                                            && !devpThread.getStation().get(inSta.getStaNo()-1).isLoading()
                                            && devpThread.getStation().get(inSta.getStaNo()-1).getWorkNo()==0) {
                                        // 出库模式
                                        devpThread.ioModeOf3F = IoModeType.PAKOUT_MODE;
                                    }
                                }
                            } else {
                                // 入库模式
                                devpThread.ioModeOf3F = IoModeType.PAKIN_MODE;
                            }
                            break;
                        case 107://4F
                            if (pakout != null) {
                                if (devpThread.ioModeOf4F != IoModeType.PAKOUT_MODE) {
                                    // 出库切换中
@@ -1938,7 +1991,7 @@

    }

    public void outOfDevp() {
    public synchronized void outOfDevp() {
        List<WrkMast> wrkMasts = wrkMastMapper.selectPick();
        for (WrkMast wrkMast : wrkMasts) {
            if (basDevpService.selectCount(new EntityWrapper<BasDevp>().eq("wrk_no", wrkMast.getWrkNo())) == 0) {