New file |
| | |
| | | package com.zy.core.thread; |
| | | |
| | | import HslCommunication.Core.Types.OperateResult; |
| | | import HslCommunication.Core.Types.OperateResultExOne; |
| | | import HslCommunication.Profinet.Siemens.SiemensPLCS; |
| | | import HslCommunication.Profinet.Siemens.SiemensS7Net; |
| | | import com.alibaba.fastjson.JSON; |
| | | import com.core.common.Cools; |
| | | import com.core.common.DateUtils; |
| | | import com.core.common.SpringUtils; |
| | | import com.zy.asrs.entity.BasCrnOpt; |
| | | import com.zy.asrs.entity.BasCrnp; |
| | | import com.zy.asrs.service.BasCrnOptService; |
| | | import com.zy.asrs.service.BasCrnpService; |
| | | import com.zy.common.utils.News; |
| | | import com.zy.core.CrnThread; |
| | | import com.zy.core.cache.MessageQueue; |
| | | import com.zy.core.cache.OutputQueue; |
| | | import com.zy.core.enums.*; |
| | | import com.zy.core.model.CrnSlave; |
| | | import com.zy.core.model.Task; |
| | | import com.zy.core.model.command.CrnCommand; |
| | | import com.zy.core.model.protocol.CrnProtocol; |
| | | import lombok.Data; |
| | | import lombok.extern.slf4j.Slf4j; |
| | | |
| | | import java.text.MessageFormat; |
| | | import java.util.Date; |
| | | |
| | | /** |
| | | * 堆垛机线程 |
| | | * Created by vincent on 2020/8/4 |
| | | */ |
| | | @Data |
| | | @Slf4j |
| | | public class SiemensCrnThread implements Runnable, CrnThread { |
| | | |
| | | private SiemensS7Net siemensNet; |
| | | private CrnSlave slave; |
| | | private CrnProtocol crnProtocol; |
| | | private boolean resetFlag = false; |
| | | |
| | | public boolean isRunning = true; |
| | | |
| | | public Long sign = System.currentTimeMillis(); |
| | | |
| | | /** |
| | | * 堆垛机是否在回原点运动中标记 |
| | | */ |
| | | private boolean backHpFlag = false; |
| | | |
| | | public SiemensCrnThread(CrnSlave slave) { |
| | | this.slave = slave; |
| | | } |
| | | |
| | | @Override |
| | | @SuppressWarnings("InfiniteLoopStatement") |
| | | public void run() { |
| | | this.connect(); |
| | | while (isRunning) { |
| | | try { |
| | | int step = 1; |
| | | Task task = MessageQueue.poll(SlaveType.Crn, slave.getId()); |
| | | if (task != null) { |
| | | step = task.getStep(); |
| | | } |
| | | switch (step) { |
| | | // 读数据 |
| | | case 1: |
| | | readStatus(); |
| | | break; |
| | | // 写入数据 |
| | | case 2: |
| | | write((CrnCommand) task.getData()); |
| | | break; |
| | | // 复位 |
| | | case 3: |
| | | CrnCommand command = (CrnCommand) task.getData(); |
| | | if (null == command) { |
| | | command = new CrnCommand(); |
| | | } |
| | | command.setCrnNo(slave.getId()); // 堆垛机编号 |
| | | command.setTaskNo((short) 0); // 工作号 |
| | | command.setAckFinish((short) 1); // 任务完成确认位 |
| | | command.setTaskMode(CrnTaskModeType.NONE); // 任务模式 |
| | | command.setSourcePosX((short)0); // 源库位排 |
| | | command.setSourcePosY((short)0); // 源库位列 |
| | | command.setSourcePosZ((short)0); // 源库位层 |
| | | command.setDestinationPosX((short)0); // 目标库位排 |
| | | command.setDestinationPosY((short)0); // 目标库位列 |
| | | command.setDestinationPosZ((short)0); // 目标库位层 |
| | | write(command); |
| | | break; |
| | | default: |
| | | break; |
| | | } |
| | | Thread.sleep(500); |
| | | } catch (Exception e) { |
| | | // e.printStackTrace(); |
| | | } |
| | | |
| | | } |
| | | } |
| | | |
| | | /** |
| | | * 初始化堆垛机状态 |
| | | */ |
| | | private void initCrn() { |
| | | if (null == crnProtocol) { |
| | | crnProtocol = new CrnProtocol(); |
| | | } |
| | | crnProtocol.setMode((short) -1); |
| | | // crnProtocol.setTaskNo((short)0); |
| | | crnProtocol.setStatus((short)-1); |
| | | crnProtocol.setBay((short)0); |
| | | crnProtocol.setLevel((short)0); |
| | | crnProtocol.setForkPos((short) -1); |
| | | crnProtocol.setLiftPos((short) -1); |
| | | crnProtocol.setWalkPos((short)0); |
| | | crnProtocol.setLoaded((short)0); |
| | | crnProtocol.setAlarm((short)0); |
| | | crnProtocol.setxSpeed((short) 0); |
| | | crnProtocol.setySpeed((short) 0); |
| | | crnProtocol.setzSpeed((short) 0); |
| | | crnProtocol.setxDistance((short) 0); |
| | | crnProtocol.setyDistance((short) 0); |
| | | crnProtocol.setxDuration((short) 0); |
| | | crnProtocol.setyDuration((short) 0); |
| | | } |
| | | |
| | | @Override |
| | | public boolean connect() { |
| | | boolean result = false; |
| | | siemensNet = new SiemensS7Net(SiemensPLCS.S1200, slave.getIp()); |
| | | siemensNet.setRack(slave.getRack().byteValue()); |
| | | siemensNet.setSlot(slave.getSlot().byteValue()); |
| | | OperateResult connect = siemensNet.ConnectServer(); |
| | | if(connect.IsSuccess){ |
| | | result = true; |
| | | OutputQueue.CRN.offer(MessageFormat.format( "【{0}】堆垛机plc连接成功 ===>> [id:{1}] [ip:{2}] [port:{3}] [rack:{4}] [slot:{5}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot())); |
| | | News.info("SiemensCrn"+" - 1"+" - 堆垛机plc连接成功 ===>> [id:{}] [ip:{}] [port:{}] [rack:{}] [slot:{}]", slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot()); |
| | | } else { |
| | | OutputQueue.CRN.offer(MessageFormat.format("【{0}】堆垛机plc连接失败!!! ===>> [id:{1}] [ip:{2}] [port:{3}] [rack:{4}] [slot:{5}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot())); |
| | | News.error("SiemensCrn"+" - 2"+" - 堆垛机plc连接失败!!! ===>> [id:{}] [ip:{}] [port:{}] [rack:{}] [slot:{}]", slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot()); |
| | | initCrn(); |
| | | } |
| | | // siemensNet.ConnectClose(); |
| | | return result; |
| | | } |
| | | |
| | | /** |
| | | * 读取状态 |
| | | */ |
| | | private void readStatus(){ |
| | | try { |
| | | OperateResultExOne<byte[]> result = siemensNet.Read("DB101.0", (short) 56); |
| | | if (result.IsSuccess) { |
| | | if (null == crnProtocol) { |
| | | crnProtocol = new CrnProtocol(); |
| | | crnProtocol.setCrnNo(slave.getId()); |
| | | } |
| | | crnProtocol.setMode(siemensNet.getByteTransform().TransInt16(result.Content, 0)); |
| | | crnProtocol.setTaskNo(siemensNet.getByteTransform().TransInt16(result.Content, 2)); |
| | | crnProtocol.setStatus(siemensNet.getByteTransform().TransInt16(result.Content, 4)); |
| | | crnProtocol.setBay(siemensNet.getByteTransform().TransInt16(result.Content, 6)); |
| | | crnProtocol.setLevel(siemensNet.getByteTransform().TransInt16(result.Content, 8)); |
| | | crnProtocol.setForkPos(siemensNet.getByteTransform().TransInt16(result.Content, 10)); |
| | | crnProtocol.setLiftPos(siemensNet.getByteTransform().TransInt16(result.Content, 12)); |
| | | crnProtocol.setWalkPos(siemensNet.getByteTransform().TransInt16(result.Content, 14)); |
| | | crnProtocol.setLoaded(siemensNet.getByteTransform().TransInt16(result.Content, 16)); |
| | | crnProtocol.setAlarm(siemensNet.getByteTransform().TransInt16(result.Content, 18)); |
| | | crnProtocol.setTemp1(siemensNet.getByteTransform().TransInt16(result.Content, 20)); |
| | | crnProtocol.setTemp2(siemensNet.getByteTransform().TransInt16(result.Content, 22)); |
| | | crnProtocol.setTemp3(siemensNet.getByteTransform().TransInt16(result.Content, 24)); |
| | | crnProtocol.setTemp4(siemensNet.getByteTransform().TransInt16(result.Content, 26)); |
| | | crnProtocol.setxSpeed(siemensNet.getByteTransform().TransSingle(result.Content, 28)); |
| | | crnProtocol.setySpeed(siemensNet.getByteTransform().TransSingle(result.Content, 32)); |
| | | crnProtocol.setzSpeed(siemensNet.getByteTransform().TransSingle(result.Content, 36)); |
| | | crnProtocol.setxDistance(siemensNet.getByteTransform().TransSingle(result.Content, 40)); |
| | | crnProtocol.setyDistance(siemensNet.getByteTransform().TransSingle(result.Content, 44)); |
| | | crnProtocol.setxDuration(siemensNet.getByteTransform().TransSingle(result.Content, 48)); |
| | | crnProtocol.setyDuration(siemensNet.getByteTransform().TransSingle(result.Content, 52)); |
| | | |
| | | OutputQueue.CRN.offer(MessageFormat.format("【{0}】[id:{1}] <<<<< 实时数据更新成功",DateUtils.convert(new Date()), slave.getId())); |
| | | |
| | | // 复位信号 |
| | | if (!Cools.isEmpty(crnProtocol.getStatusType()) && crnProtocol.getStatusType().equals(CrnStatusType.WAITING)) { |
| | | News.error("---第一步、[堆垛机号:{}, 工作号:{}, 载货台信号:{}]==>> 状态为10,等待确认!!", |
| | | slave.getId(),crnProtocol.getTaskNo(), crnProtocol.getLoaded()==1 ? "有物" : "无物"); |
| | | if (resetFlag) { |
| | | if(crnProtocol.getTaskNo()==9999){ |
| | | backHpFlag = false; |
| | | } |
| | | Short wrkNo = crnProtocol.getTaskNo(); |
| | | CrnCommand crnCommand = new CrnCommand(); |
| | | crnCommand.setAckFinish((short)1); |
| | | if (write(crnCommand)) { |
| | | resetFlag = false; |
| | | News.error("---第二步、[堆垛机号:{}, 工作号:{}]==>> 复位resetFlag标记成功{}!!", |
| | | slave.getId(), wrkNo, resetFlag); |
| | | } |
| | | } |
| | | } |
| | | |
| | | try { |
| | | // 根据实时信息更新数据库 |
| | | BasCrnpService basCrnpService = SpringUtils.getBean(BasCrnpService.class); |
| | | BasCrnp basCrnp = new BasCrnp(); |
| | | basCrnp.setCrnNo(slave.getId()); |
| | | basCrnp.setCrnSts((int)crnProtocol.getMode()); |
| | | if (!basCrnpService.updateById(crnProtocol.toSqlModel(basCrnp))){ |
| | | News.error("SiemensCrn"+" - 3"+" - 堆垛机plc数据库更新失败 ===>> [id:{}] [ip:{}] [port:{}] [rack:{}] [slot:{}]", slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot()); |
| | | } |
| | | } catch (Exception ignore){} |
| | | |
| | | } else { |
| | | initCrn(); |
| | | OutputQueue.CRN.offer(MessageFormat.format("【{0}】读取堆垛机plc状态信息失败 ===>> [id:{1}] [ip:{2}] [port:{3}] [rack:{4}] [slot:{5}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot())); |
| | | News.error("SiemensCrn"+" - 4"+" - 读取堆垛机plc状态信息失败 ===>> [id:{}] [ip:{}] [port:{}] [rack:{}] [slot:{}]", slave.getId(), slave.getIp(), slave.getPort(), slave.getRack(), slave.getSlot()); |
| | | } |
| | | } catch (Exception e) { |
| | | e.printStackTrace(); |
| | | OutputQueue.CRN.offer(MessageFormat.format("【{0}】读取堆垛机plc状态信息失败 ===>> [id:{1}] [ip:{2}] [port:{3}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort())); |
| | | News.error("SiemensCrn"+" - 5"+" - 读取堆垛机plc状态信息失败 ===>> [id:{}] [ip:{}] [port:{}]", slave.getId(), slave.getIp(), slave.getPort()); |
| | | initCrn(); |
| | | } |
| | | } |
| | | |
| | | private void convertRow(CrnCommand crnCommand) { |
| | | if (crnCommand.getSourcePosX() != null && crnCommand.getSourcePosX() != 0) { |
| | | crnCommand.setSourcePosX((short) (crnCommand.getSourcePosX() - ((slave.getId() - 1) * 4))); |
| | | } |
| | | if (crnCommand.getDestinationPosX() != null && crnCommand.getDestinationPosX() != 0) { |
| | | crnCommand.setDestinationPosX((short) (crnCommand.getDestinationPosX() - ((slave.getId() - 1) * 4))); |
| | | } |
| | | } |
| | | |
| | | /** |
| | | * 写入数据 |
| | | */ |
| | | private boolean write(CrnCommand command) throws InterruptedException { |
| | | if (null == command) { |
| | | News.error("堆垛机写入命令为空"); |
| | | return false; |
| | | } |
| | | // 向堆垛机发任务前的堆垛机状态 |
| | | try{ |
| | | OperateResultExOne<byte[]> resultRead = siemensNet.Read("DB100.0", (short) 24); |
| | | if (resultRead.IsSuccess) { |
| | | CrnCommand one = new CrnCommand(); |
| | | one.setTaskNo(siemensNet.getByteTransform().TransInt16(resultRead.Content, 2)); |
| | | one.setTaskMode(siemensNet.getByteTransform().TransInt16(resultRead.Content, 4)); |
| | | one.setSourcePosX(siemensNet.getByteTransform().TransInt16(resultRead.Content, 6)); |
| | | one.setSourcePosY(siemensNet.getByteTransform().TransInt16(resultRead.Content, 8)); |
| | | one.setSourcePosZ(siemensNet.getByteTransform().TransInt16(resultRead.Content, 10)); |
| | | one.setDestinationPosX(siemensNet.getByteTransform().TransInt16(resultRead.Content, 12)); |
| | | one.setDestinationPosY(siemensNet.getByteTransform().TransInt16(resultRead.Content, 14)); |
| | | one.setDestinationPosZ(siemensNet.getByteTransform().TransInt16(resultRead.Content, 16)); |
| | | if (!command.getTaskNo().equals(one.getTaskNo()) || !command.getTaskMode().equals(one.getTaskMode()) |
| | | || !command.getSourcePosX().equals(one.getSourcePosX()) || !command.getSourcePosY().equals(one.getSourcePosY()) |
| | | || !command.getSourcePosZ().equals(one.getSourcePosZ()) || !command.getDestinationPosX().equals(one.getDestinationPosX()) |
| | | || !command.getDestinationPosY().equals(one.getDestinationPosY()) || !command.getDestinationPosZ().equals(one.getDestinationPosZ()) |
| | | ){ |
| | | // News.error("下发前:[id:{}] >>>>> 写入[{}],===>>回读[{}]", slave.getId(), JSON.toJSON(command),JSON.toJSON(one)); |
| | | } else { |
| | | // News.info("下发前:[id:{}] >>>>> 写入[{}],===>>回读[{}]", slave.getId(), JSON.toJSON(command),JSON.toJSON(one)); |
| | | } |
| | | } |
| | | }catch (Exception e){ |
| | | News.error("堆垛机命令地址写入后回读出错"); |
| | | } |
| | | // convertRow(command); |
| | | command.setCrnNo(slave.getId()); |
| | | // short[] array = new short[10]; |
| | | short[] array = new short[10]; |
| | | array[0] = command.getAckFinish(); // 任务完成确认位 |
| | | array[1] = command.getTaskNo(); // 任务号 |
| | | array[2] = command.getTaskMode(); // 模式 |
| | | array[3] = command.getSourcePosX(); // 源位置排号 |
| | | array[4] = command.getSourcePosY(); // 源位置列号 |
| | | array[5] = command.getSourcePosZ(); // 源位置层号 |
| | | array[6] = command.getDestinationPosX(); // 目标位置排号 |
| | | array[7] = command.getDestinationPosY(); // 目标位置列号 |
| | | array[8] = command.getDestinationPosZ(); // 目标位置层号 |
| | | array[9] = command.getCommand(); |
| | | // array[10] = 0; //备用1 |
| | | |
| | | |
| | | OperateResult result = siemensNet.Write("DB100.0", array); |
| | | News.info("堆垛机命令下发[id:{}] >>>>> {}", slave.getId(), array); |
| | | |
| | | //堆垛机任务写入后,回读一次,看是否成功 |
| | | Thread.sleep(200); |
| | | int writeCount1 = 1; |
| | | |
| | | do { |
| | | try{ |
| | | if(!result.IsSuccess ){ |
| | | News.error("写入堆垛机plc数据失败,重新下发任务 写入直接失败 ===>> [id:{}],{},[写入次数:{}]", slave.getId(), JSON.toJSON(command),writeCount1); |
| | | // MessageQueue.offer(SlaveType.Crn, slave.getId(), new Task(2, command)); |
| | | result = siemensNet.Write("DB100.0", array); |
| | | Thread.sleep(100); |
| | | writeCount1++; |
| | | continue; |
| | | } |
| | | OperateResultExOne<byte[]> resultRead = siemensNet.Read("DB100.0", (short) 24); |
| | | if (resultRead.IsSuccess) { |
| | | CrnCommand one = new CrnCommand(); |
| | | one.setTaskNo(siemensNet.getByteTransform().TransInt16(resultRead.Content, 2)); |
| | | one.setTaskMode(siemensNet.getByteTransform().TransInt16(resultRead.Content, 4)); |
| | | one.setSourcePosX(siemensNet.getByteTransform().TransInt16(resultRead.Content, 6)); |
| | | one.setSourcePosY(siemensNet.getByteTransform().TransInt16(resultRead.Content, 8)); |
| | | one.setSourcePosZ(siemensNet.getByteTransform().TransInt16(resultRead.Content, 10)); |
| | | one.setDestinationPosX(siemensNet.getByteTransform().TransInt16(resultRead.Content, 12)); |
| | | one.setDestinationPosY(siemensNet.getByteTransform().TransInt16(resultRead.Content, 14)); |
| | | one.setDestinationPosZ(siemensNet.getByteTransform().TransInt16(resultRead.Content, 16)); |
| | | one.setTraySize(siemensNet.getByteTransform().TransBool(resultRead.Content, 22)); |
| | | if (!command.getTaskNo().equals(one.getTaskNo()) || !command.getTaskMode().equals(one.getTaskMode()) |
| | | || !command.getSourcePosX().equals(one.getSourcePosX()) || !command.getSourcePosY().equals(one.getSourcePosY()) |
| | | || !command.getSourcePosZ().equals(one.getSourcePosZ()) || !command.getDestinationPosX().equals(one.getDestinationPosX()) |
| | | || !command.getDestinationPosY().equals(one.getDestinationPosY()) || !command.getDestinationPosZ().equals(one.getDestinationPosZ()) |
| | | || !command.isTraySize() == one.isTraySize() |
| | | ){ |
| | | try{ |
| | | News.error("堆垛机命令地址写入后回读失败==>不一致[id:{}] >>>>> 写入[{}],===>>回读[{}]", slave.getId(), JSON.toJSON(command),JSON.toJSON(one)); |
| | | }catch (Exception e){ |
| | | try{ |
| | | News.error("日志打印失败:===>>参数one报错 [id:{}],{}", slave.getId(), JSON.toJSON(command),JSON.toJSON(resultRead)); |
| | | }catch (Exception e1){ |
| | | News.error("日志打印失败:===>> [id:{}],{}", slave.getId(), JSON.toJSON(command)); |
| | | } |
| | | } |
| | | |
| | | try{ |
| | | Thread.sleep(100); |
| | | }catch (Exception e){ |
| | | |
| | | } |
| | | |
| | | // News.error("堆垛机命令回读失败后,重新添加任务到队列 ===>> [id:{}],{},resetFlag={}", slave.getId(), JSON.toJSON(command),resetFlag); |
| | | // MessageQueue.offer(SlaveType.Crn, slave.getId(), new Task(2, command)); |
| | | News.error("写入堆垛机plc数据失败,重新下发任务 回读不一致 ===>> [id:{}],{},[写入次数:{}]", slave.getId(), JSON.toJSON(command),writeCount1); |
| | | result = siemensNet.Write("DB100.0", array); |
| | | writeCount1++; |
| | | continue; |
| | | |
| | | } else { |
| | | News.info("堆垛机命令地址写入后回读成功[id:{}] >>>>> 写入[{}],===>>回读[{}]", slave.getId(), JSON.toJSON(command),JSON.toJSON(one)); |
| | | break; |
| | | } |
| | | } |
| | | }catch (Exception e){ |
| | | News.error("堆垛机命令地址写入后回读出错,异常:"+e); |
| | | } |
| | | writeCount1++; |
| | | } while (writeCount1<6); |
| | | |
| | | |
| | | if (command.getAckFinish() == 0) { |
| | | if (result.IsSuccess) { |
| | | Thread.sleep(300); |
| | | //任务下发次数 |
| | | int writeCount2 = 0; |
| | | |
| | | do { |
| | | writeCount2++; |
| | | short commandFinish = (short) 1; |
| | | result = siemensNet.Write("DB100.18", commandFinish); |
| | | if(result.IsSuccess){ |
| | | //堆垛机任务写入后,回读一次,看是否成功 |
| | | Thread.sleep(200); |
| | | OperateResultExOne<byte[]> resultRead = siemensNet.Read("DB100.18", (short) 2); |
| | | if (resultRead.IsSuccess) { |
| | | commandFinish=siemensNet.getByteTransform().TransInt16(resultRead.Content, 0); |
| | | if (commandFinish != 1){ |
| | | News.error("堆垛机任务确认位"+commandFinish+"写入数据与回读数据不一致!"+"循环执行次数:"+writeCount2+"次"); |
| | | }else{ |
| | | //任务命令写入成功 |
| | | // News.info("堆垛机任务确认位"+commandFinish+"回读成功!"+"循环执行次数:"+writeCount2+"次"); |
| | | break; |
| | | } |
| | | }else { |
| | | News.error("堆垛机任务确认位"+commandFinish+"回读失败!"+"循环执行次数:"+writeCount2+"次"); |
| | | } |
| | | } else { |
| | | News.error("堆垛机任务确认位"+commandFinish+"写入失败!"+"循环执行次数:"+writeCount2+"次"); |
| | | } |
| | | }while (writeCount2<5); |
| | | } |
| | | } |
| | | |
| | | |
| | | try { |
| | | // 日志记录 |
| | | BasCrnOptService bean = SpringUtils.getBean(BasCrnOptService.class); |
| | | BasCrnOpt basCrnOpt = new BasCrnOpt( |
| | | command.getTaskNo().intValue(), // 任务号 |
| | | command.getCrnNo(), // 堆垛机[非空] |
| | | new Date(), // 下发时间 |
| | | command.getTaskModeType().toString(), // 模式 |
| | | command.getSourcePosX().intValue(), // 源排 |
| | | command.getSourcePosY().intValue(), // 源列 |
| | | command.getSourcePosZ().intValue(), // 源层 |
| | | null, // 源站 |
| | | command.getDestinationPosX().intValue(), // 目标排 |
| | | command.getDestinationPosY().intValue(), // 目标列 |
| | | command.getDestinationPosZ().intValue(), // 目标层 |
| | | null, // 目标站 |
| | | null, // 响应结果 |
| | | null, // 修改时间 |
| | | null // 修改人员 |
| | | ); |
| | | bean.insert(basCrnOpt); |
| | | } catch (Exception ignore) {} |
| | | |
| | | if (result != null && result.IsSuccess) { |
| | | Thread.sleep(200); |
| | | this.readStatus(); |
| | | // News.info("堆垛机命令下发[id:{}] >>>>> {}", slave.getId(), JSON.toJSON(command)); |
| | | OutputQueue.CRN.offer(MessageFormat.format("【{0}】[id:{1}] >>>>> 命令下发: {2}", DateUtils.convert(new Date()), slave.getId(), JSON.toJSON(command))); |
| | | return true; |
| | | } else { |
| | | OutputQueue.CRN.offer(MessageFormat.format("【{0}】写入堆垛机plc数据失败 ===>> [id:{1}] [ip:{2}] [port:{3}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort())); |
| | | News.error("写入堆垛机plc数据失败 ===>> [id:{}] [ip:{}] [port:{}]", slave.getId(), slave.getIp(), slave.getPort()); |
| | | return false; |
| | | } |
| | | } |
| | | |
| | | /** |
| | | * 写入数据 |
| | | */ |
| | | // private boolean write(CrnCommand command) throws InterruptedException { |
| | | // if (null == command) { |
| | | // News.error("堆垛机写入命令为空"); |
| | | // return false; |
| | | // } |
| | | // // 向堆垛机发任务前的堆垛机状态 |
| | | // try{ |
| | | // OperateResultExOne<byte[]> resultRead = siemensNet.Read("DB100.0", (short) 24); |
| | | // if (resultRead.IsSuccess) { |
| | | // CrnCommand one = new CrnCommand(); |
| | | // one.setTaskNo(siemensNet.getByteTransform().TransInt16(resultRead.Content, 2)); |
| | | // one.setTaskMode(siemensNet.getByteTransform().TransInt16(resultRead.Content, 4)); |
| | | // one.setSourcePosX(siemensNet.getByteTransform().TransInt16(resultRead.Content, 6)); |
| | | // one.setSourcePosY(siemensNet.getByteTransform().TransInt16(resultRead.Content, 8)); |
| | | // one.setSourcePosZ(siemensNet.getByteTransform().TransInt16(resultRead.Content, 10)); |
| | | // one.setDestinationPosX(siemensNet.getByteTransform().TransInt16(resultRead.Content, 12)); |
| | | // one.setDestinationPosY(siemensNet.getByteTransform().TransInt16(resultRead.Content, 14)); |
| | | // one.setDestinationPosZ(siemensNet.getByteTransform().TransInt16(resultRead.Content, 16)); |
| | | // if (!command.getTaskNo().equals(one.getTaskNo()) || !command.getTaskMode().equals(one.getTaskMode()) |
| | | // || !command.getSourcePosX().equals(one.getSourcePosX()) || !command.getSourcePosY().equals(one.getSourcePosY()) |
| | | // || !command.getSourcePosZ().equals(one.getSourcePosZ()) || !command.getDestinationPosX().equals(one.getDestinationPosX()) |
| | | // || !command.getDestinationPosY().equals(one.getDestinationPosY()) || !command.getDestinationPosZ().equals(one.getDestinationPosZ()) |
| | | // ){ |
| | | //// News.error("下发前:[id:{}] >>>>> 写入[{}],===>>回读[{}]", slave.getId(), JSON.toJSON(command),JSON.toJSON(one)); |
| | | // } else { |
| | | //// News.info("下发前:[id:{}] >>>>> 写入[{}],===>>回读[{}]", slave.getId(), JSON.toJSON(command),JSON.toJSON(one)); |
| | | // } |
| | | // } |
| | | // }catch (Exception e){ |
| | | // News.error("堆垛机命令地址写入后回读出错"); |
| | | // } |
| | | //// convertRow(command); |
| | | // command.setCrnNo(slave.getId()); |
| | | //// short[] array = new short[10]; |
| | | // short[] array = new short[10]; |
| | | // array[0] = command.getAckFinish(); // 任务完成确认位 |
| | | // array[1] = command.getTaskNo(); // 任务号 |
| | | // array[2] = command.getTaskMode(); // 模式 |
| | | // array[3] = command.getSourcePosX(); // 源位置排号 |
| | | // array[4] = command.getSourcePosY(); // 源位置列号 |
| | | // array[5] = command.getSourcePosZ(); // 源位置层号 |
| | | // array[6] = command.getDestinationPosX(); // 目标位置排号 |
| | | // array[7] = command.getDestinationPosY(); // 目标位置列号 |
| | | // array[8] = command.getDestinationPosZ(); // 目标位置层号 |
| | | // array[9] = command.getCommand(); |
| | | //// array[10] = 0; //备用1 |
| | | // |
| | | // boolean[] array2 = new boolean[1]; |
| | | // array2[0] = command.isTraySize(); |
| | | // OperateResult result = siemensNet.Write("DB100.0", array); |
| | | // OperateResult result2 = siemensNet.Write("DB100.22", array2); |
| | | // News.info("堆垛机命令下发[id:{}] >>>>> {}", slave.getId(), array); |
| | | // |
| | | // if(!result.IsSuccess || !result2.IsSuccess){ |
| | | // News.error("写入堆垛机plc数据失败,重新添加任务到队列 ===>> [id:{}],{}", slave.getId(), JSON.toJSON(command)); |
| | | // MessageQueue.offer(SlaveType.Crn, slave.getId(), new Task(2, command)); |
| | | |
| | | // if(!resetFlag) { |
| | | // News.error("堆垛机命令回读失败后,重新添加任务到队列 ===>> [id:{}],{},resetFlag={}", slave.getId(), JSON.toJSON(command),resetFlag); |
| | | // MessageQueue.offer(SlaveType.Crn, slave.getId(), new Task(2, command)); |
| | | // } |
| | | // Thread.sleep(100); |
| | | // readStatus(); |
| | | // return false; |
| | | // } |
| | | // |
| | | // //堆垛机任务写入后,回读一次,看是否成功 |
| | | // Thread.sleep(200); |
| | | // try{ |
| | | // OperateResultExOne<byte[]> resultRead = siemensNet.Read("DB100.0", (short) 24); |
| | | // if (resultRead.IsSuccess) { |
| | | // CrnCommand one = new CrnCommand(); |
| | | // one.setTaskNo(siemensNet.getByteTransform().TransInt16(resultRead.Content, 2)); |
| | | // one.setTaskMode(siemensNet.getByteTransform().TransInt16(resultRead.Content, 4)); |
| | | // one.setSourcePosX(siemensNet.getByteTransform().TransInt16(resultRead.Content, 6)); |
| | | // one.setSourcePosY(siemensNet.getByteTransform().TransInt16(resultRead.Content, 8)); |
| | | // one.setSourcePosZ(siemensNet.getByteTransform().TransInt16(resultRead.Content, 10)); |
| | | // one.setDestinationPosX(siemensNet.getByteTransform().TransInt16(resultRead.Content, 12)); |
| | | // one.setDestinationPosY(siemensNet.getByteTransform().TransInt16(resultRead.Content, 14)); |
| | | // one.setDestinationPosZ(siemensNet.getByteTransform().TransInt16(resultRead.Content, 16)); |
| | | // one.setTraySize(siemensNet.getByteTransform().TransBool(resultRead.Content, 22)); |
| | | // if (!command.getTaskNo().equals(one.getTaskNo()) || !command.getTaskMode().equals(one.getTaskMode()) |
| | | // || !command.getSourcePosX().equals(one.getSourcePosX()) || !command.getSourcePosY().equals(one.getSourcePosY()) |
| | | // || !command.getSourcePosZ().equals(one.getSourcePosZ()) || !command.getDestinationPosX().equals(one.getDestinationPosX()) |
| | | // || !command.getDestinationPosY().equals(one.getDestinationPosY()) || !command.getDestinationPosZ().equals(one.getDestinationPosZ()) |
| | | // || !command.isTraySize() == one.isTraySize() |
| | | // ){ |
| | | // try{ |
| | | //// News.error("堆垛机命令地址写入后回读失败[id:{}] >>>>> 写入[{}],===>>回读[{}]", slave.getId(), JSON.toJSON(command),JSON.toJSON(one)); |
| | | // }catch (Exception e){ |
| | | // try{ |
| | | // News.error("日志打印失败:===>>参数one报错 [id:{}],{}", slave.getId(), JSON.toJSON(command),JSON.toJSON(resultRead)); |
| | | // }catch (Exception e1){ |
| | | // News.error("日志打印失败:===>> [id:{}],{}", slave.getId(), JSON.toJSON(command)); |
| | | // } |
| | | // } |
| | | // |
| | | // if(!resetFlag) { |
| | | // News.error("堆垛机命令回读失败后,重新添加任务到队列 ===>> [id:{}],{},resetFlag={}", slave.getId(), JSON.toJSON(command),resetFlag); |
| | | // MessageQueue.offer(SlaveType.Crn, slave.getId(), new Task(2, command)); |
| | | // } |
| | | // |
| | | // Thread.sleep(100); |
| | | // readStatus(); |
| | | // return false; |
| | | // } else { |
| | | // News.info("堆垛机命令地址写入后回读成功[id:{}] >>>>> 写入[{}],===>>回读[{}]", slave.getId(), JSON.toJSON(command),JSON.toJSON(one)); |
| | | // } |
| | | // } |
| | | // }catch (Exception e){ |
| | | // News.error("堆垛机命令地址写入后回读出错"); |
| | | // } |
| | | // |
| | | // |
| | | // if (command.getAckFinish() == 0) { |
| | | // if (result.IsSuccess) { |
| | | // Thread.sleep(300); |
| | | // //任务下发次数 |
| | | // int writeCount2 = 0; |
| | | // |
| | | // do { |
| | | // writeCount2++; |
| | | // short commandFinish = (short) 1; |
| | | // result = siemensNet.Write("DB100.18", commandFinish); |
| | | // if(result.IsSuccess){ |
| | | // //堆垛机任务写入后,回读一次,看是否成功 |
| | | // Thread.sleep(200); |
| | | // OperateResultExOne<byte[]> resultRead = siemensNet.Read("DB100.18", (short) 2); |
| | | // if (resultRead.IsSuccess) { |
| | | // commandFinish=siemensNet.getByteTransform().TransInt16(resultRead.Content, 0); |
| | | // if (commandFinish != 1){ |
| | | // News.error("堆垛机任务确认位"+commandFinish+"写入数据与回读数据不一致!"+"循环执行次数:"+writeCount2+"次"); |
| | | // }else{ |
| | | // //任务命令写入成功 |
| | | //// News.info("堆垛机任务确认位"+commandFinish+"回读成功!"+"循环执行次数:"+writeCount2+"次"); |
| | | // break; |
| | | // } |
| | | // }else { |
| | | // News.error("堆垛机任务确认位"+commandFinish+"回读失败!"+"循环执行次数:"+writeCount2+"次"); |
| | | // } |
| | | // } else { |
| | | // News.error("堆垛机任务确认位"+commandFinish+"写入失败!"+"循环执行次数:"+writeCount2+"次"); |
| | | // } |
| | | // }while (writeCount2<5); |
| | | // } |
| | | // } |
| | | // |
| | | // |
| | | // try { |
| | | // // 日志记录 |
| | | // BasCrnOptService bean = SpringUtils.getBean(BasCrnOptService.class); |
| | | // BasCrnOpt basCrnOpt = new BasCrnOpt( |
| | | // command.getTaskNo().intValue(), // 任务号 |
| | | // command.getCrnNo(), // 堆垛机[非空] |
| | | // new Date(), // 下发时间 |
| | | // command.getTaskModeType().toString(), // 模式 |
| | | // command.getSourcePosX().intValue(), // 源排 |
| | | // command.getSourcePosY().intValue(), // 源列 |
| | | // command.getSourcePosZ().intValue(), // 源层 |
| | | // null, // 源站 |
| | | // command.getDestinationPosX().intValue(), // 目标排 |
| | | // command.getDestinationPosY().intValue(), // 目标列 |
| | | // command.getDestinationPosZ().intValue(), // 目标层 |
| | | // null, // 目标站 |
| | | // null, // 响应结果 |
| | | // null, // 修改时间 |
| | | // null // 修改人员 |
| | | // ); |
| | | // bean.insert(basCrnOpt); |
| | | // } catch (Exception ignore) {} |
| | | // |
| | | // if (result != null && result.IsSuccess) { |
| | | // Thread.sleep(200); |
| | | // this.readStatus(); |
| | | //// News.info("堆垛机命令下发[id:{}] >>>>> {}", slave.getId(), JSON.toJSON(command)); |
| | | // OutputQueue.CRN.offer(MessageFormat.format("【{0}】[id:{1}] >>>>> 命令下发: {2}", DateUtils.convert(new Date()), slave.getId(), JSON.toJSON(command))); |
| | | // return true; |
| | | // } else { |
| | | // OutputQueue.CRN.offer(MessageFormat.format("【{0}】写入堆垛机plc数据失败 ===>> [id:{1}] [ip:{2}] [port:{3}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort())); |
| | | // News.error("写入堆垛机plc数据失败 ===>> [id:{}] [ip:{}] [port:{}]", slave.getId(), slave.getIp(), slave.getPort()); |
| | | // return false; |
| | | // } |
| | | // } |
| | | |
| | | public void requestStop() { |
| | | isRunning = false; |
| | | } |
| | | |
| | | |
| | | @Override |
| | | public void close() { |
| | | siemensNet.ConnectClose(); |
| | | } |
| | | |
| | | /******************************************************************************************/ |
| | | /**************************************** 测试专用 *****************************************/ |
| | | /*****************************************************************************************/ |
| | | public static void main(String[] args) throws InterruptedException { |
| | | CrnSlave slave = new CrnSlave(); |
| | | slave.setId(1); |
| | | slave.setIp("192.168.6.9"); |
| | | slave.setRack(0); |
| | | slave.setSlot(0); |
| | | SiemensCrnThread crnThread = new SiemensCrnThread(slave); |
| | | crnThread.connect(); |
| | | crnThread.readStatus(); |
| | | System.out.println(JSON.toJSONString(crnThread.crnProtocol)); |
| | | Thread.sleep(3000L); |
| | | |
| | | // 1.入库 源和目标都发 |
| | | // CrnCommand command = new CrnCommand(); |
| | | // command.setCrnNo(1); // 堆垛机编号 |
| | | // command.setTaskNo((short) 0); // 工作号 |
| | | // command.setAckFinish((short) 0); // 任务完成确认位 |
| | | // command.setTaskMode(CrnTaskModeType.PAKIN); // 任务模式 |
| | | // command.setSourcePosX((short) 1); // 源库位排 |
| | | // command.setSourcePosY((short) 0); // 源库位列 |
| | | // command.setSourcePosZ((short) 1); // 源库位层 |
| | | // command.setDestinationPosX((short) 2); // 目标库位排 |
| | | // command.setDestinationPosY((short) 3); // 目标库位列 |
| | | // command.setDestinationPosZ((short) 1); // 目标库位层 |
| | | // crnThread.write(command); |
| | | |
| | | // 2.出库 源和目标都发 |
| | | // CrnCommand command = new CrnCommand(); |
| | | // command.setCrnNo(1); // 堆垛机编号 |
| | | // command.setTaskNo((short) 0); // 工作号 |
| | | // command.setAckFinish((short) 0); // 任务完成确认位 |
| | | // command.setTaskMode(CrnTaskModeType.PAKOUT); // 任务模式 |
| | | // command.setSourcePosX((short) 2); // 源库位排 |
| | | // command.setSourcePosY((short) 4); // 源库位列 |
| | | // command.setSourcePosZ((short) 3); // 源库位层 |
| | | // command.setDestinationPosX((short) 1); // 目标库位排 |
| | | // command.setDestinationPosY((short) 0); // 目标库位列 |
| | | // command.setDestinationPosZ((short) 1); // 目标库位层 |
| | | // crnThread.write(command); |
| | | |
| | | |
| | | // // 3.库位移转 源和目标都发 pass |
| | | // CrnCommand command = new CrnCommand(); |
| | | // command.setCrnNo(slave.getId()); // 堆垛机编号 |
| | | // command.setTaskNo((short) 0); // 工作号 |
| | | // command.setAckFinish((short) 0); // 任务完成确认位 |
| | | // command.setTaskMode(CrnTaskModeType.LOC_MOVE); // 任务模式: 库位移转 |
| | | // command.setSourcePosX((short)2); // 源库位排 |
| | | // command.setSourcePosY((short)2); // 源库位列 |
| | | // command.setSourcePosZ((short)3); // 源库位层 |
| | | // command.setDestinationPosX((short)2); // 目标库位排 |
| | | // command.setDestinationPosY((short)4); // 目标库位列 |
| | | // command.setDestinationPosZ((short)4); // 目标库位层 |
| | | // crnThread.write(command); |
| | | |
| | | // 4.站位移转 源和目标都发 |
| | | // CrnCommand command = new CrnCommand(); |
| | | // command.setCrnNo(slave.getId()); // 堆垛机编号 |
| | | // command.setTaskNo((short) 0); // 工作号 |
| | | // command.setAckFinish((short) 0); // 任务完成确认位 |
| | | // command.setTaskMode(CrnTaskModeType.SITE_MOVE); // 任务模式: 库位移转 |
| | | // command.setSourcePosX((short)1); // 源库位排 |
| | | // command.setSourcePosY((short)0); // 源库位列 |
| | | // command.setSourcePosZ((short)1); // 源库位层 |
| | | // command.setDestinationPosX((short)2); // 目标库位排 |
| | | // command.setDestinationPosY((short)0); // 目标库位列 |
| | | // command.setDestinationPosZ((short)1); // 目标库位层 |
| | | // crnThread.write(command); |
| | | |
| | | // // 5.回原点 不用发 pass |
| | | // CrnCommand command = new CrnCommand(); |
| | | // command.setCrnNo(1); // 堆垛机编号 |
| | | // command.setTaskNo((short) 0); // 工作号 |
| | | // command.setAckFinish((short) 0); // 任务完成确认位 |
| | | // command.setTaskMode(CrnTaskModeType.GO_ORIGIN); // 任务模式 |
| | | // command.setSourcePosX((short) 0); // 源库位排 |
| | | // command.setSourcePosY((short) 0); // 源库位列 |
| | | // command.setSourcePosZ((short) 0); // 源库位层 |
| | | // command.setDestinationPosX((short) 0); // 目标库位排 |
| | | // command.setDestinationPosY((short) 0); // 目标库位列 |
| | | // command.setDestinationPosZ((short) 0); // 目标库位层 |
| | | // crnThread.write(command); |
| | | |
| | | // // 7.坐标移行 目标发 pass |
| | | // CrnCommand command = new CrnCommand(); |
| | | // command.setCrnNo(1); // 堆垛机编号 |
| | | // command.setTaskNo((short) 0); // 工作号 |
| | | // command.setAckFinish((short) 0); // 任务完成确认位 |
| | | // command.setTaskMode(CrnTaskModeType.OFFSET_MOVE); // 任务模式 |
| | | // command.setSourcePosX((short) 0); // 源库位排 |
| | | // command.setSourcePosY((short) 0); // 源库位列 |
| | | // command.setSourcePosZ((short) 0); // 源库位层 |
| | | // command.setDestinationPosX((short) 2); // 目标库位排 |
| | | // command.setDestinationPosY((short) 1); // 目标库位列 |
| | | // command.setDestinationPosZ((short) 1); // 目标库位层 |
| | | // crnThread.write(command); |
| | | |
| | | // 只有出现指定异常才进行复位 |
| | | // if (crnThread.crnProtocol.getCrnError2().leftTakeNoneErr |
| | | // || crnThread.crnProtocol.getCrnError2().rightTakeNoneErr |
| | | // || crnThread.crnProtocol.getCrnError2().leftPutLoadErr |
| | | // || crnThread.crnProtocol.getCrnError2().rightPutLoadErr) { |
| | | // CrnCommand command = new CrnCommand(); |
| | | // command.setCrnNo(1); // 堆垛机编号 |
| | | // command.setAckFinish((short) 1); // 任务完成确认位 |
| | | // command.setTaskMode(CrnTaskModeType.NONE); // 任务模式 |
| | | // Thread.sleep(3000L); |
| | | // crnThread.write(command); |
| | | // } |
| | | |
| | | } |
| | | |
| | | } |