自动化立体仓库 - WCS系统
#
luxiaotao1123
2022-10-10 1da5c464f48dca0be85647b1d4f284d92c9b3eba
src/main/java/com/zy/asrs/service/impl/MainServiceImpl.java
@@ -74,11 +74,15 @@
    @Autowired
    private BasErrLogService basErrLogService;
    @Autowired
    private BasSteErrLogService basSteErrLogService;
    @Autowired
    private BasCrnErrorMapper basCrnErrorMapper;
    @Autowired
    private BasSteService basSteService;
    @Autowired
    private WrkChargeService wrkChargeService;
    @Autowired
    private BasSteErrService basSteErrService;
    @Autowired
    private CommonService commonService;
@@ -314,9 +318,9 @@
                    try {
                        // 保存工作明细档历史档
                        if (wrkMastMapper.saveWrkDetlLog(wrkMast.getWrkNo()) == 0) {
                            throw new CoolException("保存工作明细档历史档失败");
                        }
//                        if (wrkMastMapper.saveWrkDetlLog(wrkMast.getWrkNo()) == 0) {
//                            throw new CoolException("保存工作明细档历史档失败");
//                        }
                        // 保存工作主档历史档
                        if (wrkMastMapper.saveWrkMastLog(wrkMast.getWrkNo()) == 0) {
                            throw new CoolException("保存工作主档历史档失败");
@@ -527,6 +531,12 @@
                continue;
            }
            // 过滤
            if (null != wrkMastMapper.selectPakout(slave.getId(), null)) {
                log.error("{}入库任务无法作业,因存在出库中任务!", wrkMast.getWrkNo());
                continue;
            }
            // 置顶任务
            wrkMast.setIoPri((double) 9999);
            wrkMastMapper.updateById(wrkMast);
@@ -534,11 +544,14 @@
            // 目标库位 ===>> 最外层库位
            if (locMastService.isOutMost(wrkMast.getLocNo())) {
                // 判断小车是否在最外层库位,如果是则搬走,如果不是,则直接堆垛机入库
                Integer steNo = this.hasCarOfIdle(wrkMast.getLocNo());
                Integer steNo = this.hasCar(wrkMast.getLocNo());
                // 有小车
                if (steNo != null) {
                    // 小车行走到堆垛机待搬移点
                    if (wrkMast.getWrkSts() == 2L && wrkMast.getSteNo() == null) {
//                        if (null != wrkMastMapper.selectPakin(slave.getId(), steNo)) {
//                            continue;
//                        }
                        this.letCarBeReady(wrkMast, steNo, wrkMast.getLocNo());
                    }
                    // 小车搬走
@@ -699,6 +712,12 @@
                // 堆垛机控制过滤
                if (!crnProtocol.getStatusType().equals(CrnStatusType.IDLE) || crnProtocol.getTaskNo() != 0) {
                    continue;
                }
                // 过滤
                if (null != wrkMastMapper.selectPakin(slave.getId(), null)) {
                    log.error("{}出库任务无法作业,因存在入库中任务!", wrkMast.getWrkNo());
                    continue;
                }
@@ -881,6 +900,8 @@
        if (locMastService.isOutMost(wrkMast.getSourceLocNo())) {
            // 目标库位 ===>> 最外层库位
            if (locMastService.isOutMost(wrkMast.getLocNo())) {
                // todo:luxiaotao 判断目标库位是否存在小车,如果存在,则搬走小车
                // 命令下发区 --------------------------------------------------------------------------
                CrnCommand crnCommand = new CrnCommand();
                crnCommand.setCrnNo(slave.getId()); // 堆垛机编号
@@ -1120,6 +1141,22 @@
                }
            }
        }
    }
    /**
     * 当前库位组是否存在空闲小车
     */
    public Integer hasCar(String locNo) {
        for (SteSlave ste : slaveProperties.getSte()) {
            // 获取堆垛机信息
            SteThread steThread = (SteThread) SlaveConnection.get(SlaveType.Ste, ste.getId());
            SteProtocol steProtocol = steThread.getSteProtocol();
            if (steProtocol == null) { continue; }
            if (Utils.getGroupRow(locNo).equals(Utils.getGroupRow(steProtocol.getRow().intValue())) && steProtocol.getBay() == Utils.getBay(locNo) && steProtocol.getLev() == Utils.getLev(locNo)) {
                return steProtocol.getSteNo().intValue();
            }
        }
        return null;
    }
    /**
@@ -1838,7 +1875,7 @@
                                continue;
                            }
                            BasCrnError crnError = basCrnErrorMapper.selectById(crnProtocol.getAlarm());
                            String errName = crnError==null? String.valueOf(crnProtocol.getAlarm()):crnError.getErrName();
                            String errName = crnError==null? "未知异常":crnError.getErrName();
                            BasErrLog basErrLog = new BasErrLog(
                                    null,    // 编号
                                    wrkMast.getWrkNo(),    // 工作号
@@ -1885,7 +1922,7 @@
                        // 记录新异常
                        if (latest == null || (latest.getErrCode() != crnProtocol.getAlarm().intValue())) {
                            BasCrnError crnError = basCrnErrorMapper.selectById(crnProtocol.getAlarm());
                            String errName = crnError==null? String.valueOf(crnProtocol.getAlarm()):crnError.getErrName();
                            String errName = crnError==null? "未知异常":crnError.getErrName();
                            BasErrLog basErrLog = new BasErrLog(
                                    null,    // 编号
                                    null,    // 工作号
@@ -1931,6 +1968,121 @@
        }
    }
    /**
     * 穿梭车异常信息记录
     */
    @Async
    public void recSteErr(){
        Date now = new Date();
        for (SteSlave ste : slaveProperties.getSte()) {
            // 获取堆垛机信息
            SteThread steThread = (SteThread) SlaveConnection.get(SlaveType.Ste, ste.getId());
            SteProtocol steProtocol = steThread.getSteProtocol();
            if (steProtocol == null) {
                continue;
            }
            // 有任务
            if (steProtocol.getTaskNo() != 0) {
                BasSteErrLog latest = basSteErrLogService.findLatestByTaskNo(ste.getId(), steProtocol.getTaskNo().intValue());
                // 有异常
                if (latest == null) {
                    if (steProtocol.getAlarm() != null && steProtocol.isAlarm()) {
                        WrkMast wrkMast = wrkMastMapper.selectById(steProtocol.getTaskNo());
                        if (wrkMast == null) {
                            continue;
                        }
                        BasSteErr steErr = basSteErrService.selectById(steProtocol.getAlarm());
                        String errName = steErr==null? "未知异常":steErr.getErrName();
                        BasSteErrLog basSteErrLog = new BasSteErrLog(
                                null,    // 编号
                                wrkMast.getWrkNo(),    // 工作号
                                now,    // 发生时间
                                null,    // 结束时间
                                wrkMast.getWrkSts(),    // 工作状态
                                wrkMast.getIoType(),    // 入出库类型
                                ste.getId(),    // 堆垛机
                                null,    // plc
                                wrkMast.getLocNo(),    // 目标库位
                                wrkMast.getStaNo(),    // 目标站
                                wrkMast.getSourceStaNo(),    // 源站
                                wrkMast.getSourceLocNo(),    // 源库位
                                wrkMast.getBarcode(),    // 条码
                                (int) steProtocol.getAlarm(),    // 异常码
                                errName,    // 异常
                                1,    // 异常情况
                                now,    // 添加时间
                                null,    // 添加人员
                                now,    // 修改时间
                                null,    // 修改人员
                                "任务中异常"    // 备注
                        );
                        if (!basSteErrLogService.insert(basSteErrLog)) {
                            log.error("穿梭车plc异常记录失败 ===>> [id:{}] [error:{}]", ste.getId(), errName);
                        }
                    }
                } else {
                    // 异常修复
                    if (steProtocol.getAlarm() == null || !steProtocol.isAlarm()) {
                        latest.setEndTime(now);
                        latest.setUpdateTime(now);
                        latest.setStatus(2);
                        if (!basSteErrLogService.updateById(latest)) {
                            log.error("穿梭车plc异常记录修复失败 ===>> [id:{}] [errLogId:{}]", ste.getId(), latest.getId());
                        }
                    }
                }
                // 无任务
            } else {
                BasSteErrLog latest = basSteErrLogService.findLatest(ste.getId());
                // 有异常
                if (steProtocol.getAlarm() != null && steProtocol.isAlarm()) {
                    // 记录新异常
                    if (latest == null || (latest.getErrCode() != steProtocol.getAlarm().intValue())) {
                        BasSteErr steErr = basSteErrService.selectById(steProtocol.getAlarm());
                        String errName = steErr==null? "未知异常":steErr.getErrName();
                        BasSteErrLog basSteErrLog = new BasSteErrLog(
                                null,    // 编号
                                null,    // 工作号
                                now,    // 发生时间
                                null,    // 结束时间
                                null,    // 工作状态
                                null,    // 入出库类型
                                ste.getId(),    // 堆垛机
                                null,    // plc
                                null,    // 目标库位
                                null,    // 目标站
                                null,    // 源站
                                null,    // 源库位
                                null,    // 条码
                                (int)steProtocol.getAlarm(),    // 异常码
                                errName,    // 异常
                                1,    // 异常情况
                                now,    // 添加时间
                                null,    // 添加人员
                                now,    // 修改时间
                                null,    // 修改人员
                                "无任务异常"    // 备注
                        );
                        if (!basSteErrLogService.insert(basSteErrLog)) {
                            log.error("穿梭车plc异常记录失败 ===>> [id:{}] [error:{}]", ste.getId(), errName);
                        }
                    }
                    // 无异常
                } else {
                    // 异常修复
                    if (latest != null && latest.getStatus() == 1) {
                        latest.setEndTime(now);
                        latest.setUpdateTime(now);
                        latest.setStatus(2);
                        if (!basSteErrLogService.updateById(latest)) {
                            log.error("穿梭车plc异常记录修复失败 ===>> [id:{}] [errLogId:{}]", ste.getId(), latest.getId());
                        }
                    }
                }
            }
        }
    }
    // -------------------------------------------------------------------------------