自动化立体仓库 - WCS系统
#
luxiaotao1123
2022-10-10 1da5c464f48dca0be85647b1d4f284d92c9b3eba
src/main/java/com/zy/asrs/service/impl/MainServiceImpl.java
@@ -43,10 +43,7 @@
import org.springframework.transaction.annotation.Transactional;
import org.springframework.transaction.interceptor.TransactionAspectSupport;
import java.util.ArrayList;
import java.util.Date;
import java.util.List;
import java.util.Set;
import java.util.*;
import java.util.stream.Collectors;
/**
@@ -77,11 +74,15 @@
    @Autowired
    private BasErrLogService basErrLogService;
    @Autowired
    private BasSteErrLogService basSteErrLogService;
    @Autowired
    private BasCrnErrorMapper basCrnErrorMapper;
    @Autowired
    private BasSteService basSteService;
    @Autowired
    private WrkChargeService wrkChargeService;
    @Autowired
    private BasSteErrService basSteErrService;
    @Autowired
    private CommonService commonService;
@@ -117,11 +118,33 @@
                    }
                    String barcode = barcodeThread.getBarcode();
                    if(!Cools.isEmpty(barcode)) {
                        log.info("{}号条码扫描器检测条码信息:{}", inSta.getBarcode(), barcode);
                        if("NG".endsWith(barcode) || "NoRead".equals(barcode)) {
//                        log.info("{}号条码扫描器检测条码信息:{}", inSta.getBarcode(), barcode);
                        if("NG".endsWith(barcode) || "NoRead".equals(barcode) || "empty".equals(barcode)) {
                            staProtocol.setWorkNo((short) 9995);
                            staProtocol.setStaNo(inSta.getBackSta().shortValue());
                            devpThread.setPakMk(staProtocol.getSiteId(), false);
                            MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol));
                            // led 异常显示
                            LedThread ledThread = (LedThread) SlaveConnection.get(SlaveType.Led, inSta.getLed());
                            if (ledThread != null) {
                                String errorMsg = "扫码失败,请重试";
                                MessageQueue.offer(SlaveType.Led, inSta.getLed(), new Task(3, errorMsg));
                            }
                            continue;
                        }
                    } else {
                        staProtocol.setWorkNo((short) 9995);
                        staProtocol.setStaNo(inSta.getBackSta().shortValue());
                        devpThread.setPakMk(staProtocol.getSiteId(), false);
                        MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol));
                        // led 异常显示
                        LedThread ledThread = (LedThread) SlaveConnection.get(SlaveType.Led, inSta.getLed());
                        if (ledThread != null) {
                            String errorMsg = "扫码失败,请重试";
                            MessageQueue.offer(SlaveType.Led, inSta.getLed(), new Task(3, errorMsg));
                        }
                        continue;
                    }
@@ -146,19 +169,39 @@
                                .build()
                                .doPost();
                        JSONObject jsonObject = JSON.parseObject(response);
                        if (jsonObject.getInteger("code").equals(200)) {
                        LedThread ledThread = (LedThread) SlaveConnection.get(SlaveType.Led, inSta.getLed());
                        Integer code = jsonObject.getInteger("code");
                        if (code.equals(200)) {
                            StartupDto dto = jsonObject.getObject("data", StartupDto.class);
                            // plc 处理
                            barcodeThread.setBarcode("");
                            staProtocol.setWorkNo(dto.getWorkNo().shortValue());
                            staProtocol.setStaNo(dto.getStaNo().shortValue());
                            devpThread.setPakMk(staProtocol.getSiteId(), false);
                            boolean result = MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol));
                            if (!result) {
                                throw new CoolException("更新plc站点信息失败");
                            }
                        } else {
                            log.error("请求接口失败!!!url:{};request:{};response:{}", wmsUrl+"/rpc/pakin/loc/v1", JSON.toJSONString(param), response);
                        } else if (code == 500){
                            if (ledThread != null) {
                                String errorMsg = jsonObject.getString("msg");
                                if (!Cools.isEmpty(errorMsg)) {
                                    MessageQueue.offer(SlaveType.Led, inSta.getLed(), new Task(3, errorMsg));
                                }
                            }
                            log.error("请求接口失败!!!url:{};request:{};response:{}", wmsUrl + "/rpc/pakin/loc/v1", JSON.toJSONString(param), response);
                        } else if (code == 700) {
                            staProtocol.setWorkNo((short) 9995);
                            staProtocol.setStaNo(inSta.getBackSta().shortValue());
                            devpThread.setPakMk(staProtocol.getSiteId(), false);
                            MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol));
                            // led 异常显示
                            if (ledThread != null) {
                                String errorMsg = barcode + "托盘识别异常,请先进行组托!";
                                MessageQueue.offer(SlaveType.Led, inSta.getLed(), new Task(3, errorMsg));
                            }
                        }
                    } catch (Exception e) {
                        e.printStackTrace();
@@ -238,21 +281,21 @@
                if (staProtocol.isAutoing() && staProtocol.isLoading() && staProtocol.isInEnable() && staProtocol.isPakMk()){
                    // 获取条码扫描仪信息
                    BarcodeThread barcodeThread = (BarcodeThread) SlaveConnection.get(SlaveType.Barcode, pickSta.getBarcode());
                    if (barcodeThread == null) {
                        continue;
                    }
                    String barcode = barcodeThread.getBarcode();
                    if(!Cools.isEmpty(barcode)) {
                        log.info("{}号条码扫描器检测条码信息:{}", pickSta.getBarcode(), barcode);
                        if("NG".endsWith(barcode) || "NoRead".equals(barcode)) {
                            continue;
                        }
                    } else {
                        continue;
                    }
//                    BarcodeThread barcodeThread = (BarcodeThread) SlaveConnection.get(SlaveType.Barcode, pickSta.getBarcode());
//                    if (barcodeThread == null) {
//                        continue;
//                    }
//                    String barcode = barcodeThread.getBarcode();
//                    if(!Cools.isEmpty(barcode)) {
//                        log.info("{}号条码扫描器检测条码信息:{}", pickSta.getBarcode(), barcode);
//                        if("NG".endsWith(barcode) || "NoRead".equals(barcode)) {
//                            continue;
//                        }
//                    } else {
//                        continue;
//                    }
                    WrkMast wrkMast = wrkMastMapper.selectPickStep(barcode);
                    WrkMast wrkMast = wrkMastMapper.selectPickStep(staProtocol.getWorkNo());
                    if (wrkMast == null) {
                        // 无拣料数据
                        continue;
@@ -275,9 +318,9 @@
                    try {
                        // 保存工作明细档历史档
                        if (wrkMastMapper.saveWrkDetlLog(wrkMast.getWrkNo()) == 0) {
                            throw new CoolException("保存工作明细档历史档失败");
                        }
//                        if (wrkMastMapper.saveWrkDetlLog(wrkMast.getWrkNo()) == 0) {
//                            throw new CoolException("保存工作明细档历史档失败");
//                        }
                        // 保存工作主档历史档
                        if (wrkMastMapper.saveWrkMastLog(wrkMast.getWrkNo()) == 0) {
                            throw new CoolException("保存工作主档历史档失败");
@@ -295,6 +338,9 @@
                        wrkMast.setModiTime(new Date());
                        if (wrkMastMapper.updateById(wrkMast) == 0) {
                            throw new CoolException("更新工作档数据状态失败");
                        }
                        if (wrkMastMapper.setSteEmpty(wrkMast.getWrkNo()) == 0) {
//                            throw new CoolException("更新工作档数据状态失败");
                        }
                        // 修改库位状态 Q.拣料/盘点/并板再入库
                        LocMast locMast = locMastService.selectById(wrkMast.getLocNo());
@@ -485,6 +531,12 @@
                continue;
            }
            // 过滤
            if (null != wrkMastMapper.selectPakout(slave.getId(), null)) {
                log.error("{}入库任务无法作业,因存在出库中任务!", wrkMast.getWrkNo());
                continue;
            }
            // 置顶任务
            wrkMast.setIoPri((double) 9999);
            wrkMastMapper.updateById(wrkMast);
@@ -492,11 +544,14 @@
            // 目标库位 ===>> 最外层库位
            if (locMastService.isOutMost(wrkMast.getLocNo())) {
                // 判断小车是否在最外层库位,如果是则搬走,如果不是,则直接堆垛机入库
                Integer steNo = this.hasCarOfIdle(wrkMast.getLocNo());
                Integer steNo = this.hasCar(wrkMast.getLocNo());
                // 有小车
                if (steNo != null) {
                    // 小车行走到堆垛机待搬移点
                    if (wrkMast.getWrkSts() == 2L && wrkMast.getSteNo() == null) {
//                        if (null != wrkMastMapper.selectPakin(slave.getId(), steNo)) {
//                            continue;
//                        }
                        this.letCarBeReady(wrkMast, steNo, wrkMast.getLocNo());
                    }
                    // 小车搬走
@@ -657,6 +712,12 @@
                // 堆垛机控制过滤
                if (!crnProtocol.getStatusType().equals(CrnStatusType.IDLE) || crnProtocol.getTaskNo() != 0) {
                    continue;
                }
                // 过滤
                if (null != wrkMastMapper.selectPakin(slave.getId(), null)) {
                    log.error("{}出库任务无法作业,因存在入库中任务!", wrkMast.getWrkNo());
                    continue;
                }
@@ -839,6 +900,8 @@
        if (locMastService.isOutMost(wrkMast.getSourceLocNo())) {
            // 目标库位 ===>> 最外层库位
            if (locMastService.isOutMost(wrkMast.getLocNo())) {
                // todo:luxiaotao 判断目标库位是否存在小车,如果存在,则搬走小车
                // 命令下发区 --------------------------------------------------------------------------
                CrnCommand crnCommand = new CrnCommand();
                crnCommand.setCrnNo(slave.getId()); // 堆垛机编号
@@ -869,6 +932,11 @@
                if (steNo != null) {
                    // 小车行走到堆垛机待搬移点
                    if (wrkMast.getWrkSts() == 11L && wrkMast.getSteNo() == null) {
                        // 标记移库当前流程
                        wrkMast.setMk("I");
                        if (wrkMastMapper.updateById(wrkMast) == 0) {
                            log.error("标记移库当前流程 I 失败!!,工作号={}", wrkMast.getWrkNo());
                        }
                        this.letCarBeWaiting(wrkMast, steNo, wrkMast.getLocNo());
                    }
                    // 堆垛机将货放至小车上 6.小车待入  ===>> 7.吊车入库中
@@ -1000,7 +1068,7 @@
                            if (wrkMastMapper.updateById(wrkMast) == 0) {
                                log.error("修改工作档状态 15.等待吊车 => 16.吊车出库中 失败!!,工作号={}", wrkMast.getWrkNo());
                            }
                            wrkMastMapper.setSteEmpty(wrkMast.getWrkNo());
//                            wrkMastMapper.setSteEmpty(wrkMast.getWrkNo());
                        }
                    } else {
@@ -1073,6 +1141,22 @@
                }
            }
        }
    }
    /**
     * 当前库位组是否存在空闲小车
     */
    public Integer hasCar(String locNo) {
        for (SteSlave ste : slaveProperties.getSte()) {
            // 获取堆垛机信息
            SteThread steThread = (SteThread) SlaveConnection.get(SlaveType.Ste, ste.getId());
            SteProtocol steProtocol = steThread.getSteProtocol();
            if (steProtocol == null) { continue; }
            if (Utils.getGroupRow(locNo).equals(Utils.getGroupRow(steProtocol.getRow().intValue())) && steProtocol.getBay() == Utils.getBay(locNo) && steProtocol.getLev() == Utils.getLev(locNo)) {
                return steProtocol.getSteNo().intValue();
            }
        }
        return null;
    }
    /**
@@ -1543,6 +1627,37 @@
                        } else {
                            log.error("修改工作档状态 16.吊车出库中 失败!!,工作号={}", wrkMast.getWrkNo());
                        }
                    } else if (wrkMast.getWrkSts() == 4) {
                        // 4.迁入小车 ==> 6.小车待入
                        wrkMast.setWrkSts(6L);
                        Date now = new Date();
                        wrkMast.setCrnEndTime(now);
                        wrkMast.setModiTime(now);
                        // 修改成功后复位堆垛机
                        if (wrkMastMapper.updateById(wrkMast) > 0) {
                            // 堆垛机复位
                            crnThread.setResetFlag(true);
                            // 穿梭车重新定位排列层
                            SteThread steThread = (SteThread) SlaveConnection.get(SlaveType.Ste, wrkMast.getSteNo());
                            if (!steThread.confirmPos()) {
                                log.error("{}号穿梭车重新定位失败!作业工作档任务号:{}", wrkMast.getSteNo(), wrkMast.getWrkNo());
                            }
                            // 穿梭车去待机位
                            BasSte basSte = basSteService.selectById(wrkMast.getSteNo());
                            SteCommand steCommand = new SteCommand();
                            steCommand.setSteNo(wrkMast.getSteNo()); // 穿梭车编号
                            steCommand.setTaskNo(9999); // 工作号
                            steCommand.setTaskMode(SteTaskModeType.findWaiting(basSte.getRow())); // 任务模式:  去近点 等待堆垛机叉取
//                        steCommand.setRow(Utils.getGroupRow(steProtocol.getRow().intValue()).shortValue());
//                        steCommand.setBay(steProtocol.getBay());
//                        steCommand.setLev(steProtocol.getLev());
                            if (!MessageQueue.offer(SlaveType.Ste, wrkMast.getSteNo(), new Task(2, steCommand))) {
                                log.error("穿梭车待机位命令下发失败,穿梭车号={},任务数据={}", wrkMast.getSteNo(), JSON.toJSON(steCommand));
                            }
                        } else {
                            log.error("修改工作档状态 4.迁入小车 => 6.小车待入 失败!!,工作号={}", wrkMast.getWrkNo());
                        }
                        // 入库 ===>> 迁出小车 完成
                    } else if (wrkMast.getWrkSts() == 7){
                        // 判断是否需要小车入库
                        if (locMastService.isOutMost(wrkMast.getLocNo())) {
@@ -1655,46 +1770,12 @@
                                    steThread.setResetFlag(true);
                                }
                            } else if (wrkCharge.getWrkSts() == 25) {
                                // 25.小车行驶 ===>> 26.等待充电
                                // 25.小车去充电 ===>> 26.等待充电
                                wrkCharge.setWrkSts(26L);
                                if (!wrkChargeService.updateById(wrkCharge)) {
                                    log.error("修改充电任务状态 25.小车行驶 ===>> 26.等待充电 失败!!,工作号={}", wrkCharge.getWrkNo());
                                    log.error("修改充电任务状态 25.小车去充电 ===>> 26.等待充电 失败!!,工作号={}", wrkCharge.getWrkNo());
                                } else {
                                    steThread.setResetFlag(true);
                                }
                            } else if (wrkCharge.getWrkSts() == 26) {
                                if (steProtocol.getChargeStatus() == 0) { continue; }
                                // 穿梭车充电命令下发区 --------------------------------------------------------------------------
                                SteCommand steCommand = new SteCommand();
                                steCommand.setSteNo(wrkCharge.getSteNo()); // 穿梭车编号
                                steCommand.setTaskNo(wrkCharge.getWrkNo()); // 工作号
                                steCommand.setTaskMode(SteTaskModeType.CHARGE);
                                if (!MessageQueue.offer(SlaveType.Ste, wrkCharge.getSteNo(), new Task(2, steCommand))) {
                                    log.error("穿梭车命令下发失败,穿梭车号={},任务数据={}", wrkCharge.getSteNo(), JSON.toJSON(steCommand));
                                } else {
                                    // 修改工作档状态  26.等待充电 ===> 27.输送线上电
                                    wrkCharge.setWrkSts(27L);
                                    wrkCharge.setModiTime(now);
                                    if (!wrkChargeService.updateById(wrkCharge)) {
                                        log.error("修改充电任务状态 26.等待充电 ===> 27.输送线上电 失败!!,工作号={}", wrkCharge.getWrkNo());
                                    }
                                }
                            } else if (wrkCharge.getWrkSts() == 27) {
                                // 给输送线下发充电任务
                                SiemensDevpThread devpThread = (SiemensDevpThread) SlaveConnection.get(SlaveType.Devp, 1);
                                SteChargeType steChargeType = SteChargeType.get(wrkCharge.getLocNo());
                                if (null != steChargeType) {
                                    if (devpThread.charge(steChargeType.ssbm - 1, true)) {
                                        // 修改工作档状态 27.输送线上电 ===> 28.完成充电
                                        wrkCharge.setWrkSts(28L);
                                        if (!wrkChargeService.updateById(wrkCharge)) {
                                            log.error("修改充电任务状态 27.输送线上电 ===> 28.完成充电 失败!!,工作号={}", wrkCharge.getWrkNo());
                                        } else {
                                            steThread.setResetFlag(true);
                                        }
                                    }
                                } else {
                                    log.error("获取充电桩号失败,解析库位:{}", wrkCharge.getLocNo());
                                }
                            }
                        }
@@ -1794,7 +1875,7 @@
                                continue;
                            }
                            BasCrnError crnError = basCrnErrorMapper.selectById(crnProtocol.getAlarm());
                            String errName = crnError==null? String.valueOf(crnProtocol.getAlarm()):crnError.getErrName();
                            String errName = crnError==null? "未知异常":crnError.getErrName();
                            BasErrLog basErrLog = new BasErrLog(
                                    null,    // 编号
                                    wrkMast.getWrkNo(),    // 工作号
@@ -1841,7 +1922,7 @@
                        // 记录新异常
                        if (latest == null || (latest.getErrCode() != crnProtocol.getAlarm().intValue())) {
                            BasCrnError crnError = basCrnErrorMapper.selectById(crnProtocol.getAlarm());
                            String errName = crnError==null? String.valueOf(crnProtocol.getAlarm()):crnError.getErrName();
                            String errName = crnError==null? "未知异常":crnError.getErrName();
                            BasErrLog basErrLog = new BasErrLog(
                                    null,    // 编号
                                    null,    // 工作号
@@ -1887,6 +1968,121 @@
        }
    }
    /**
     * 穿梭车异常信息记录
     */
    @Async
    public void recSteErr(){
        Date now = new Date();
        for (SteSlave ste : slaveProperties.getSte()) {
            // 获取堆垛机信息
            SteThread steThread = (SteThread) SlaveConnection.get(SlaveType.Ste, ste.getId());
            SteProtocol steProtocol = steThread.getSteProtocol();
            if (steProtocol == null) {
                continue;
            }
            // 有任务
            if (steProtocol.getTaskNo() != 0) {
                BasSteErrLog latest = basSteErrLogService.findLatestByTaskNo(ste.getId(), steProtocol.getTaskNo().intValue());
                // 有异常
                if (latest == null) {
                    if (steProtocol.getAlarm() != null && steProtocol.isAlarm()) {
                        WrkMast wrkMast = wrkMastMapper.selectById(steProtocol.getTaskNo());
                        if (wrkMast == null) {
                            continue;
                        }
                        BasSteErr steErr = basSteErrService.selectById(steProtocol.getAlarm());
                        String errName = steErr==null? "未知异常":steErr.getErrName();
                        BasSteErrLog basSteErrLog = new BasSteErrLog(
                                null,    // 编号
                                wrkMast.getWrkNo(),    // 工作号
                                now,    // 发生时间
                                null,    // 结束时间
                                wrkMast.getWrkSts(),    // 工作状态
                                wrkMast.getIoType(),    // 入出库类型
                                ste.getId(),    // 堆垛机
                                null,    // plc
                                wrkMast.getLocNo(),    // 目标库位
                                wrkMast.getStaNo(),    // 目标站
                                wrkMast.getSourceStaNo(),    // 源站
                                wrkMast.getSourceLocNo(),    // 源库位
                                wrkMast.getBarcode(),    // 条码
                                (int) steProtocol.getAlarm(),    // 异常码
                                errName,    // 异常
                                1,    // 异常情况
                                now,    // 添加时间
                                null,    // 添加人员
                                now,    // 修改时间
                                null,    // 修改人员
                                "任务中异常"    // 备注
                        );
                        if (!basSteErrLogService.insert(basSteErrLog)) {
                            log.error("穿梭车plc异常记录失败 ===>> [id:{}] [error:{}]", ste.getId(), errName);
                        }
                    }
                } else {
                    // 异常修复
                    if (steProtocol.getAlarm() == null || !steProtocol.isAlarm()) {
                        latest.setEndTime(now);
                        latest.setUpdateTime(now);
                        latest.setStatus(2);
                        if (!basSteErrLogService.updateById(latest)) {
                            log.error("穿梭车plc异常记录修复失败 ===>> [id:{}] [errLogId:{}]", ste.getId(), latest.getId());
                        }
                    }
                }
                // 无任务
            } else {
                BasSteErrLog latest = basSteErrLogService.findLatest(ste.getId());
                // 有异常
                if (steProtocol.getAlarm() != null && steProtocol.isAlarm()) {
                    // 记录新异常
                    if (latest == null || (latest.getErrCode() != steProtocol.getAlarm().intValue())) {
                        BasSteErr steErr = basSteErrService.selectById(steProtocol.getAlarm());
                        String errName = steErr==null? "未知异常":steErr.getErrName();
                        BasSteErrLog basSteErrLog = new BasSteErrLog(
                                null,    // 编号
                                null,    // 工作号
                                now,    // 发生时间
                                null,    // 结束时间
                                null,    // 工作状态
                                null,    // 入出库类型
                                ste.getId(),    // 堆垛机
                                null,    // plc
                                null,    // 目标库位
                                null,    // 目标站
                                null,    // 源站
                                null,    // 源库位
                                null,    // 条码
                                (int)steProtocol.getAlarm(),    // 异常码
                                errName,    // 异常
                                1,    // 异常情况
                                now,    // 添加时间
                                null,    // 添加人员
                                now,    // 修改时间
                                null,    // 修改人员
                                "无任务异常"    // 备注
                        );
                        if (!basSteErrLogService.insert(basSteErrLog)) {
                            log.error("穿梭车plc异常记录失败 ===>> [id:{}] [error:{}]", ste.getId(), errName);
                        }
                    }
                    // 无异常
                } else {
                    // 异常修复
                    if (latest != null && latest.getStatus() == 1) {
                        latest.setEndTime(now);
                        latest.setUpdateTime(now);
                        latest.setStatus(2);
                        if (!basSteErrLogService.updateById(latest)) {
                            log.error("穿梭车plc异常记录修复失败 ===>> [id:{}] [errLogId:{}]", ste.getId(), latest.getId());
                        }
                    }
                }
            }
        }
    }
    // -------------------------------------------------------------------------------
@@ -1907,14 +2103,36 @@
                    staProtocol = staProtocol.clone();
                }
                // 站点条件判断
                if (staProtocol.isAutoing() && staProtocol.isLoading() && staProtocol.isInEnable()
                        && staProtocol.isEmptyMk() && (staProtocol.getWorkNo() == 0 ||  (staProtocol.getWorkNo() >= 9990 && staProtocol.getWorkNo() <= 9999) || staProtocol.getWorkNo() == 9997) && staProtocol.isPakMk()) {
                if (staProtocol.isAutoing()
                        && staProtocol.isLoading()
                        && staProtocol.isInEnable()
                        && staProtocol.isEmptyMk()
                        && (staProtocol.getWorkNo() == 0 || (staProtocol.getWorkNo() >= 9990 || staProtocol.getWorkNo() <= 9999))
                        && staProtocol.isPakMk()) {
                    // 获取条码扫描仪信息
                    String barcode = null;
                    BarcodeThread barcodeThread = (BarcodeThread) SlaveConnection.get(SlaveType.Barcode, emptyInSta.getBarcode());
                    if (barcodeThread != null) {
                        String barcode0 = barcodeThread.getBarcode();
                        if(!Cools.isEmpty(barcode0)) {
//                            log.info("{}号条码扫描器检测条码信息:{}", emptyInSta.getBarcode(), barcode0);
                            if(!"NG".endsWith(barcode0) && !"NoRead".equals(barcode0) && !"empty".equals(barcode0)) {
                                barcode = barcode0;
                            }
                        }
                    }
                    LedThread ledThread = (LedThread) SlaveConnection.get(SlaveType.Led, emptyInSta.getLed());
                    try {
                        LocTypeDto locTypeDto = new LocTypeDto(staProtocol);
                        SearchLocParam param = new SearchLocParam();
                        param.setIoType(10);
                        if (!Cools.isEmpty(barcode)) {
                            param.setBarcode(barcode);
                        }
                        param.setSourceStaNo(emptyInSta.getStaNo());
                        param.setLocType1(locTypeDto.getLocType1());
                        String response = new HttpHandler.Builder()
@@ -1924,7 +2142,8 @@
                                .build()
                                .doPost();
                        JSONObject jsonObject = JSON.parseObject(response);
                        if (jsonObject.getInteger("code").equals(200)) {
                        Integer code = jsonObject.getInteger("code");
                        if (code.equals(200)) {
                            StartupDto dto = jsonObject.getObject("data", StartupDto.class);
                            // 更新站点信息 且 下发plc命令
@@ -1936,7 +2155,13 @@
                                throw new CoolException("更新plc站点信息失败");
                            }
                        } else {
                            log.error("请求接口失败!!!url:{};request:{};response:{}", wmsUrl+"/rpc/pakin/loc/v1", JSON.toJSONString(param), response);
                            if (ledThread != null) {
                                String errorMsg = jsonObject.getString("msg");
                                if (!Cools.isEmpty(errorMsg)) {
                                    MessageQueue.offer(SlaveType.Led, emptyInSta.getLed(), new Task(3, errorMsg));
                                }
                            }
                            log.error("请求接口失败!!!url:{};request:{};response:{}", wmsUrl + "/rpc/pakin/loc/v1", JSON.toJSONString(param), response);
                        }
                    } catch (Exception e) {
                        e.printStackTrace();
@@ -2084,15 +2309,19 @@
    /**
     * 小车电量检测 ===>> 发起充电
     */
    public void loopSteCharge() {
    public synchronized void loopSteCharge() {
        for (SteSlave ste : slaveProperties.getSte()) {
            SteThread steThread = (SteThread) SlaveConnection.get(SlaveType.Ste, ste.getId());
            SteProtocol steProtocol = steThread.getSteProtocol();
            BasSte basSte = basSteService.selectById(ste.getId());
            if (Cools.isEmpty(steProtocol, basSte)) { continue; }
            try {
                // 空闲   无作业标记   不在充电
                if (!steProtocol.statusType.equals(SteStatusType.IDLE) || basSte.getPakMk().equals("Y") || steProtocol.getChargeStatus() == 1) {
                // 在线 空闲   无作业标记   不在充电
                if (steProtocol.getMode() == 0
                        || !steProtocol.statusType.equals(SteStatusType.IDLE)
                        || basSte.getPakMk().equals("Y")
//                        || steProtocol.getChargeStatus() == 1
                ) {
                    continue;
                }
                if (!steProtocol.isEnable()) {
@@ -2103,7 +2332,7 @@
                }
                WrkCharge wrkCharge = wrkChargeService.selectWorking(steProtocol.getSteNo().intValue());
                if (wrkCharge == null) {
                if (wrkCharge == null && steProtocol.getChargeStatus() == 0) {
                    String idleLoc = basSte.getIdleLoc();
                    wrkCharge = new WrkCharge();
                    wrkCharge.setSteNo(ste.getId());
@@ -2130,6 +2359,11 @@
                    }
                } else {
                    // filter
                    if (wrkCharge == null || (wrkCharge.getWrkSts() < 26 && steProtocol.getChargeStatus() == 1)) {
                        continue;
                    }
                    // 22.小车待搬
                    if (wrkCharge.getWrkSts() == 22) {
                        // 搬小车至充电库位
@@ -2165,6 +2399,7 @@
                    } else if (wrkCharge.getWrkSts() == 24L) {
                        // 小车行驶至充电位
                        if (steProtocol.statusType.equals(SteStatusType.IDLE) && steProtocol.getPakMk().equals("N")) {
                            if (steProtocol.getChargeStatus() == 1) { continue; }
                            // 命令下发区 --------------------------------------------------------------------------
                            SteCommand steCommand = new SteCommand();
                            steCommand.setSteNo(wrkCharge.getSteNo()); // 穿梭车编号
@@ -2173,15 +2408,33 @@
                            if (!MessageQueue.offer(SlaveType.Ste, wrkCharge.getSteNo(), new Task(2, steCommand))) {
                                log.error("穿梭车命令下发失败,穿梭车号={},任务数据={}", wrkCharge.getSteNo(), JSON.toJSON(steCommand));
                            } else {
                                // 修改工作档状态 24.小车到达 ===> 25.小车行驶
                                // 修改工作档状态 24.小车到达 ===> 25.小车去充电
                                wrkCharge.setWrkSts(25L);
                                Date now = new Date();
                                wrkCharge.setCrnEndTime(now);
                                wrkCharge.setModiTime(now);
                                if (!wrkChargeService.updateById(wrkCharge)) {
                                    log.error("修改充电任务状态 24.小车到达 ===> 25.小车行驶 失败!!,工作号={}", wrkCharge.getWrkNo());
                                    log.error("修改充电任务状态 24.小车到达 ===> 25.小车去充电 失败!!,工作号={}", wrkCharge.getWrkNo());
                                }
                            }
                        }
                    } else if (wrkCharge.getWrkSts() == 26) {
                        if (steProtocol.getChargeStatus() == 0) { continue; }
                        // 给输送线下发充电任务
                        SiemensDevpThread devpThread = (SiemensDevpThread) SlaveConnection.get(SlaveType.Devp, 1);
                        SteChargeType steChargeType = SteChargeType.get(wrkCharge.getLocNo());
                        if (null != steChargeType) {
                            if (devpThread.charge(steChargeType.ssbm - 1, true)) {
                                // 修改工作档状态 26.等待充电 ===> 28.完成充电
                                wrkCharge.setWrkSts(28L);
                                if (!wrkChargeService.updateById(wrkCharge)) {
                                    log.error("修改充电任务状态 26.等待充电 ===> 28.完成充电 失败!!,工作号={}", wrkCharge.getWrkNo());
                                } else {
                                    steThread.setResetFlag(true);
                                }
                            }
                        } else {
                            log.error("获取充电桩号失败,解析库位:{}", wrkCharge.getLocNo());
                        }
                    }
                }
@@ -2191,4 +2444,209 @@
        }
    }
    public List<String> crn1DemoLocs = new ArrayList<String>(); public String crn1LastLoc = "";
    public List<String> crn2DemoLocs = new ArrayList<String>(); public String crn2LastLoc = "";
    public List<String> crn3DemoLocs = new ArrayList<String>(); public String crn3LastLoc = "";
    public synchronized void demo() {
        if (Cools.isEmpty(crn1DemoLocs)) {
            crn1DemoLocs = locMastService.getDemoNextLoc(1);
        }
        if (Cools.isEmpty(crn2DemoLocs)) {
            crn2DemoLocs = locMastService.getDemoNextLoc(2);
        }
        if (Cools.isEmpty(crn3DemoLocs)) {
            crn3DemoLocs = locMastService.getDemoNextLoc(3);
        }
        for (CrnSlave crn : slaveProperties.getCrn()) {
            if (!crn.getDemo()) {
                continue;
            }   // 必须为演示状态
//            CrnThread crnThread = (CrnThread) SlaveConnection.get(SlaveType.Crn, crn.getId());
//            CrnProtocol crnProtocol = crnThread.getCrnProtocol();
//            if (crnProtocol == null) {
//                continue;
//            }
            // 只有当堆垛机空闲 并且 无任务时才继续执行
//            if (crnProtocol.getStatusType() == CrnStatusType.IDLE && crnProtocol.getTaskNo() == 0 && crnProtocol.getModeType() == CrnModeType.AUTO) {
                String locNo = null;
                Iterator<String> iterator = crn1DemoLocs.iterator();
                if (crn.getId() == 1) {
                    iterator = crn1DemoLocs.iterator();
                } else if (crn.getId() == 2) {
                    iterator = crn2DemoLocs.iterator();
                } else if (crn.getId() == 3) {
                    iterator = crn3DemoLocs.iterator();
                }
                while (iterator.hasNext()) {
                    String next = iterator.next();
                    String lastLoc = "";
                    if (crn.getId() == 1) {
                        lastLoc = crn1LastLoc;
                    } else if (crn.getId() == 2) {
                        lastLoc = crn2LastLoc;
                    } else if (crn.getId() == 3) {
                        lastLoc = crn3LastLoc;
                    }
                    if (!Cools.isEmpty(lastLoc)) {
                        if (!lastLoc.substring(2, 7).equals(next.substring(2, 7)) || !Utils.getGroupRow(lastLoc).equals(Utils.getGroupRow(next))) {
                            locNo = next;
                            iterator.remove();
                            break;
                        } else {
                            iterator.remove();
                        }
                    } else {
                        locNo = next;
                        iterator.remove();
                        break;
                    }
                }
                if (!Cools.isEmpty(locNo)) {
                    if (crn.getId() == 1) {
                        crn1LastLoc = locNo;
                    } else if (crn.getId() == 2) {
                        crn2LastLoc = locNo;
                    } else if (crn.getId() == 3) {
                        crn3LastLoc = locNo;
                    }
                }
//                log.info("{}号堆垛机对{}库位进行演示", crn.getId(), locNo);
            // 获取移库工作档信息
//                WrkMast wrkMast = wrkMastMapper.selectLocMove(crn.getId());
//                if (null != wrkMast) { continue; }
//
//                LocMast sourceLoc = locMastService.queryDemoSourceLoc(crn.getId());
//                LocMast loc = locMastService.queryDemoLoc(crn.getId());
//                if (null == sourceLoc || null == loc) { continue; }
//
//                String sourceLocNo = sourceLoc.getLocNo();
//                String locNo = loc.getLocNo();
//
//                // 获取工作号
//                int workNo = commonService.getWorkNo(WorkNoType.PICK.type);
//                // 保存工作档
//                wrkMast = new WrkMast();
//                wrkMast.setWrkNo(workNo);
//                wrkMast.setIoTime(new Date());
//                wrkMast.setWrkSts(11L); // 工作状态:11.生成出库ID
//                wrkMast.setIoType(11); // 入出库状态: 11.库格移载
//                wrkMast.setIoPri(13D);
//                wrkMast.setCrnNo(crn.getId());
//                wrkMast.setSourceLocNo(sourceLocNo); // 源库位
//                wrkMast.setLocNo(locNo); // 目标库位
//                wrkMast.setFullPlt("N"); // 满板:Y
//                wrkMast.setPicking("N"); // 拣料
//                wrkMast.setExitMk("N"); // 退出
//                wrkMast.setEmptyMk(sourceLoc.getLocSts().equals("D")?"Y":"N"); // 空板
//                wrkMast.setBarcode(sourceLoc.getBarcode()); // 托盘码
//                wrkMast.setLinkMis("N");
//                wrkMast.setAppeTime(new Date());
//                wrkMast.setModiTime(new Date());
//                int res = wrkMastMapper.insert(wrkMast);
//                if (res == 0) {
//                    throw new CoolException("保存工作档失败");
//                }
            }
//        }
    }
    /**
     * 堆垛机演示  ===>> 库位移转
     */
    public synchronized void crnDemoOfLocMove(){
        for (CrnSlave crn : slaveProperties.getCrn()) {
            if (!crn.getDemo()) { continue; }   // 必须为演示状态
            CrnThread crnThread = (CrnThread) SlaveConnection.get(SlaveType.Crn, crn.getId());
            CrnProtocol crnProtocol = crnThread.getCrnProtocol();
            if (crnProtocol == null) { continue; }
            log.info("{}号堆垛机正在演示", crn.getId());
            // 只有当堆垛机空闲 并且 无任务时才继续执行
            if (crnProtocol.getStatusType() == CrnStatusType.IDLE && crnProtocol.getTaskNo() == 0 && crnProtocol.getModeType() == CrnModeType.AUTO) {
//                // 获取移库工作档信息
//                WrkMast wrkMast = wrkMastMapper.selectLocMove(crn.getId());
//                if (null != wrkMast) { continue; }
//
//                LocMast sourceLoc = locMastService.queryDemoSourceLoc(crn.getId());
//                LocMast loc = locMastService.queryDemoLoc(crn.getId());
//                if (null == sourceLoc || null == loc) { continue; }
//
//                String sourceLocNo = sourceLoc.getLocNo();
//                String locNo = loc.getLocNo();
//
//                // 获取工作号
//                int workNo = commonService.getWorkNo(WorkNoType.PICK.type);
//                // 保存工作档
//                wrkMast = new WrkMast();
//                wrkMast.setWrkNo(workNo);
//                wrkMast.setIoTime(new Date());
//                wrkMast.setWrkSts(11L); // 工作状态:11.生成出库ID
//                wrkMast.setIoType(11); // 入出库状态: 11.库格移载
//                wrkMast.setIoPri(13D);
//                wrkMast.setCrnNo(crn.getId());
//                wrkMast.setSourceLocNo(sourceLocNo); // 源库位
//                wrkMast.setLocNo(locNo); // 目标库位
//                wrkMast.setFullPlt("N"); // 满板:Y
//                wrkMast.setPicking("N"); // 拣料
//                wrkMast.setExitMk("N"); // 退出
//                wrkMast.setEmptyMk(sourceLoc.getLocSts().equals("D")?"Y":"N"); // 空板
//                wrkMast.setBarcode(sourceLoc.getBarcode()); // 托盘码
//                wrkMast.setLinkMis("N");
//                wrkMast.setAppeTime(new Date());
//                wrkMast.setModiTime(new Date());
//                int res = wrkMastMapper.insert(wrkMast);
//                if (res == 0) {
//                    throw new CoolException("保存工作档失败");
//                }
//                // 工作档明细保存
//                List<LocDetl> locDetls = locDetlService.selectList(new EntityWrapper<LocDetl>().eq("loc_no", sourceLocNo));
//                for (LocDetl locDetl : locDetls) {
//                    WrkDetl wrkDetl = new WrkDetl();
//                    wrkDetl.sync(locDetl);
//                    wrkDetl.setWrkNo(workNo);
//                    wrkDetl.setIoTime(new Date());
//                    wrkDetl.setAnfme(locDetl.getAnfme());
//                    wrkDetl.setAppeTime(new Date());
//                    wrkDetl.setModiTime(new Date());
//                    if (!wrkDetlService.insert(wrkDetl)) {
//                        throw new CoolException("保存工作档明细失败");
//                    }
//                }
//                // 修改源库位状态
//                if (sourceLoc.getLocSts().equals("D") || sourceLoc.getLocSts().equals("F")) {
//                    sourceLoc.setLocSts("R"); // R.出库预约
//                    sourceLoc.setModiTime(new Date());
//                    if (!locMastService.updateById(sourceLoc)){
//                        throw new CoolException("更新源库位状态失败");
//                    }
//                } else {
//                    throw new CoolException("源库位出库失败");
//                }
//                // 修改目标库位状态
//                if (loc.getLocSts().equals("O")) {
//                    loc.setLocSts("S"); // S.入库预约
//                    loc.setModiTime(new Date());
//                    if (!locMastService.updateById(loc)) {
//                        throw new CoolException("更新目标库位状态失败");
//                    }
//                } else {
//                    throw new CoolException("移转失败");
//                }
            }
        }
    }
}