自动化立体仓库 - WCS系统
#
Junjie
2025-04-10 1d624dfdb040825ffecba6c792c480be662b2dbc
src/main/java/com/zy/asrs/utils/Utils.java
@@ -1,54 +1,28 @@
package com.zy.asrs.utils;
import com.alibaba.fastjson.JSON;
import com.baomidou.mybatisplus.mapper.EntityWrapper;
import com.core.common.Arith;
import com.core.common.Cools;
import com.core.common.SpringUtils;
import com.zy.asrs.entity.BasShuttle;
import com.core.exception.CoolException;
import com.zy.asrs.entity.LocMast;
import com.zy.asrs.service.BasShuttleService;
import com.zy.asrs.entity.WrkMast;
import com.zy.asrs.service.LocMastService;
import com.zy.asrs.service.impl.MainServiceImpl;
import com.zy.asrs.service.WrkMastService;
import com.zy.common.model.NavigateNode;
import com.zy.common.model.enums.NavigationMapType;
import com.zy.common.service.CommonService;
import com.zy.common.utils.NavigateMapData;
import com.zy.common.utils.NavigatePositionConvert;
import com.zy.common.utils.NavigateUtils;
import com.zy.common.utils.ShuttleDispatchUtils;
import com.zy.core.Slave;
import com.zy.core.cache.MessageQueue;
import com.zy.core.cache.SlaveConnection;
import com.zy.core.enums.ShuttleRunDirection;
import com.zy.core.enums.ShuttleTaskModeType;
import com.zy.core.enums.SlaveType;
import com.zy.core.model.ShuttleSlave;
import com.zy.core.model.Task;
import com.zy.core.model.command.ShuttleAssignCommand;
import com.zy.core.model.command.ShuttleCommand;
import com.zy.core.model.protocol.NyShuttleProtocol;
import com.zy.core.model.protocol.ShuttleProtocol;
import com.zy.core.properties.SlaveProperties;
import com.zy.core.thread.NyShuttleThread;
import com.zy.core.thread.ShuttleThread;
import java.text.DecimalFormat;
import java.util.ArrayList;
import java.util.Arrays;
import java.util.Collections;
import java.util.List;
import java.util.*;
/**
 * Created by vincent on 2020/8/27
 */
public class Utils {
    public static final List<Integer> FIRST_GROUP_ROW_LIST = new ArrayList<Integer>() {{
        add(1);add(2);add(3);add(4);
    }};
    public static final List<Integer> SECOND_GROUP_ROW_LIST = new ArrayList<Integer>() {{
        add(5);add(6);add(7);add(8);add(9);add(10);add(11);
    }};
    private static final DecimalFormat fmt = new DecimalFormat("##0.00");
@@ -71,168 +45,6 @@
            }
            return msgBuilder.toString();
        }
    }
    public static Integer getGroupRow(String locNo, Boolean pakin){
        int row = getRow(locNo);
        return getGroupRow(row, pakin);
    }
    public static List<String> getGroupLocNo(String locNo){
        int row = getRow(locNo);
        List<String> result = new ArrayList<>();
        if (FIRST_GROUP_ROW_LIST.contains(row)) {
            for (Integer groupRow : FIRST_GROUP_ROW_LIST) {
                result.add(zerofill(String.valueOf(groupRow), 2) + locNo.substring(2));
            }
        } else if (SECOND_GROUP_ROW_LIST.contains(row)) {
            for (Integer groupRow : SECOND_GROUP_ROW_LIST) {
                result.add(zerofill(String.valueOf(groupRow), 2) + locNo.substring(2));
            }
        }
        return result;
    }
    public static Integer getGroupRow(Integer row, Boolean pakin) {
        if (FIRST_GROUP_ROW_LIST.contains(row)) {
            return 4;
        } else if (SECOND_GROUP_ROW_LIST.contains(row)) {
            return 5;
        } else {
            return 0;
        }
//        if (pakin) {
//            if (FIRST_GROUP_ROW_LIST.contains(row)) {
//                return 2;
//            } else if (SECOND_GROUP_ROW_LIST.contains(row)) {
//                return 18;
//            } else {
//                return 0;
//            }
//        } else {
//            if (FIRST_GROUP_ROW_LIST.contains(row)) {
//                return 12;
//            } else if (SECOND_GROUP_ROW_LIST.contains(row)) {
//                return 30;
//            } else {
//                return 0;
//            }
//        }
    }
    /**
     * 判断库位是否为穿梭库位
     * @param locNo
     * @return
     */
    public static Boolean isShuttle(String locNo) {
        int row = Utils.getRow(locNo);
        if (row >= 2 && row <= 12) {
            return Boolean.TRUE;
        }
        return Boolean.FALSE;
    }
    // -------------------------------------------------------------------------------------------------------------------
    /**
     * 判断是否为深库位
     */
    public static boolean isDeepLoc(SlaveProperties slaveProperties, String locNo){
        if (slaveProperties.isDoubleDeep()) {
            int row = getRow(locNo);
            return slaveProperties.getDoubleLocs().contains(row);
        } else {
            return false;
        }
    }
    /**
     * 判断是否为深库位
     */
    public static boolean isDeepLoc(SlaveProperties slaveProperties, Integer row){
        if (slaveProperties.isDoubleDeep()) {
            return slaveProperties.getDoubleLocs().contains(row);
        } else {
            return false;
        }
    }
    /**
     * 判断是否为浅库位
     */
    public static boolean isShallowLoc(SlaveProperties slaveProperties, String locNo){
        if (slaveProperties.isDoubleDeep()) {
            int row = getRow(locNo);
            return !slaveProperties.getDoubleLocs().contains(row);
        } else {
            return false;
        }
    }
    /**
     * 判断是否为浅库位
     */
    public static boolean isShallowLoc(SlaveProperties slaveProperties, Integer row){
        if (slaveProperties.isDoubleDeep()) {
            return !slaveProperties.getDoubleLocs().contains(row);
        } else {
            return false;
        }
    }
    /**
     * 获取 深库位对应的浅库位号
     */
    public static String getShallowLoc(SlaveProperties slaveProperties, String deepLoc) {
        int row = getRow(deepLoc);
        int remainder = (int) Arith.remainder(row, slaveProperties.getGroupCount());
        int shallowRow = remainder == 1 ? (row + 1) : (row - 1);
        return zerofill(String.valueOf(shallowRow), 2) + deepLoc.substring(2);
    }
    /**
     * 获取 深库位排对应的浅库位排
     */
    public static Integer getShallowRow(SlaveProperties slaveProperties, Integer deepRow) {
        int remainder = (int) Arith.remainder(deepRow, slaveProperties.getGroupCount());
        return remainder == 1 ? (deepRow + 1) : (deepRow - 1);
    }
    /**
     * 获取 浅库位对应的深库位号
     */
    public static String getDeepLoc(SlaveProperties slaveProperties, String shallowLoc) {
        int row = getRow(shallowLoc);
        int remainder = (int) Arith.remainder(row, slaveProperties.getGroupCount());
        int targetRow;
        if (remainder == 2) {
            targetRow = row - 1;
        } else if (remainder == 1) {
            targetRow = row + 1;
        } else {
            throw new RuntimeException(shallowLoc + "不是浅库位,系统繁忙");
        }
        return zerofill(String.valueOf(targetRow), 2) + shallowLoc.substring(2);
    }
    /**
     * 获取 浅库位排对应的深库位排
     */
    public static Integer getDeepRow(SlaveProperties slaveProperties, Integer shallowRow) {
        int remainder = (int) Arith.remainder(shallowRow, slaveProperties.getGroupCount());
        int targetRow;
        if (remainder == 2) {
            targetRow = shallowRow - 1;
        } else if (remainder == 1) {
            targetRow = shallowRow + 1;
        } else {
            throw new RuntimeException(shallowRow + "不是浅库位排,系统繁忙");
        }
        return targetRow;
    }
    /**
@@ -265,136 +77,39 @@
        throw new RuntimeException("库位解析异常");
    }
    /**
     * 通过排列层拼接出库位号
     */
    public static String append(int row, int bay, int lev) {
        return zerofill(String.valueOf(row), 2) + zerofill(String.valueOf(bay), 3) + zerofill(String.valueOf(lev), 2);
    }
    /**
     * 当检索到双深库位的浅库位时,如果深库位无货,则放入对应的深库位
     */
    public static void toDeepIfEmptyByShallow(String shallowLoc) {
        int row = getRow(shallowLoc);
        int remainder = (int) Arith.remainder(row, 4);
        int targetRow = 0;
        if (remainder == 2) {
            targetRow = row - 1;
        } else if (remainder == 3) {
            targetRow = row + 1;
        } else {
            throw new RuntimeException(shallowLoc + "不是浅库位,系统繁忙");
        }
        String targetLoc = zerofill(String.valueOf(targetRow), 2) + shallowLoc.substring(2);
    }
    public static String getLocNo(Number row, Number bay, Number lev) {
        return zerofill(String.valueOf(row), 2) + zerofill(String.valueOf(bay), 3) + zerofill(String.valueOf(lev), 2);
    }
    //出入库站点号转换对应楼层
    public static Integer outInStaNoToLev(Integer distSta) {
        Integer distLev = 1;//目标楼层
        switch (distSta) {
            case 102:
                distLev = 2;//输送线楼层
            case 105:
                distLev = 1;//一楼
            case 106:
                distLev = 3;//二楼
            case 107:
                distLev = 4;//三楼
            case 108:
                distLev = 5;//四楼
        }
        return distLev;
    public static List<String> getGroupLoc(String locNo) {
        return null;
    }
    //楼层转换对应出入库站点号
    public static Integer levToOutInStaNo(Integer lev) {
        Integer staNo = null;//站点号
        switch (lev) {
            case 1:
                staNo = 105;
                break;
            case 2://输送线层
                staNo = 105;
                break;
            case 3:
                staNo = 106;
                break;
            case 4:
                staNo = 107;
                break;
            case 5:
                staNo = 108;
                break;
    //获取除白名单外的指定楼层全部穿梭车xy坐标点
    public static int[] getShuttlePoint(Integer shuttleNo) {
        //获取穿梭车所在节点位置
        ShuttleThread shuttleThread = (ShuttleThread) SlaveConnection.get(SlaveType.Shuttle, shuttleNo);
        if (shuttleThread == null) {
            return null;
        }
        return staNo;
    }
        ShuttleProtocol shuttleProtocol = shuttleThread.getStatus();
        if (shuttleProtocol == null) {
            return null;
        }
    //提升机位置反馈转换出入库站点库位号
    public static String liftArrivalToOutInStaLocNo(Short liftArrival) {
        String locNo = null;
        switch (liftArrival) {
            case 1:
                locNo = "1800201";
                break;
            case 4:
                locNo = "1800202";
                break;
            case 8:
                locNo = "1800203";
                break;
            case 16:
                locNo = "1800204";
                break;
        String currentLocNo = shuttleProtocol.getCurrentLocNo();
        if (currentLocNo == null) {
            return null;
        }
        return locNo;
    }
    public static void main(String[] args) {
        System.out.println(JSON.toJSONString(getGroupOutsideLoc("0200101")));
    }
    // 外侧方向的货位  优先入库方向/优先出库方向 ===>> 反之
    public static List<String> getGroupOutsideLoc(String locNo){
        int row = getRow(locNo);
        List<String> result = new ArrayList<>();
        if (SECOND_GROUP_ROW_LIST.contains(row)) {
            for (Integer integer : SECOND_GROUP_ROW_LIST) {
                if (integer < row) {
                    result.add(zerofill(String.valueOf(integer), 2) + locNo.substring(2));
                } else {
                    break;
                }
            }
        } else if (FIRST_GROUP_ROW_LIST.contains(row)) {
            List<Integer> clone = Arrays.asList(new Integer[FIRST_GROUP_ROW_LIST.size()]);
            Collections.copy(clone, FIRST_GROUP_ROW_LIST);
            Collections.reverse(clone);
            for (Integer integer : clone) {
                if (integer > row) {
                    result.add(zerofill(String.valueOf(integer), 2) + locNo.substring(2));
                } else {
                    break;
                }
            }
        } else {
//            throw new RuntimeException("库位解析异常");
        if (shuttleProtocol.getCurrentLocNo() == null) {
            return null;
        }
        if (!Cools.isEmpty(result)) {
            Collections.reverse(result);
        }
        return result;
        return NavigatePositionConvert.positionToXY(shuttleProtocol.getCurrentLocNo());
    }
    //获取除白名单外的指定楼层全部穿梭车xy坐标点
    public static List<int[]> getShuttlePoints(Integer whiteShuttle, Integer lev) {
        BasShuttleService basShuttleService = SpringUtils.getBean(BasShuttleService.class);
        SlaveProperties slaveProperties = SpringUtils.getBean(SlaveProperties.class);
        ArrayList<int[]> list = new ArrayList<>();
        for (ShuttleSlave slave : slaveProperties.getShuttle()) {
@@ -403,106 +118,65 @@
            }
            //获取穿梭车所在节点位置
            NyShuttleThread shuttleThread = (NyShuttleThread) SlaveConnection.get(SlaveType.Shuttle, slave.getId());
            ShuttleThread shuttleThread = (ShuttleThread) SlaveConnection.get(SlaveType.Shuttle, slave.getId());
            if (shuttleThread == null) {
                continue;
            }
            NyShuttleProtocol shuttleProtocol = shuttleThread.getShuttleProtocol();
            ShuttleProtocol shuttleProtocol = shuttleThread.getStatus();
            if (shuttleProtocol == null) {
                continue;
            }
            String currentLocNo = shuttleProtocol.getCurrentLocNo();
            if (currentLocNo == null) {
                //小车没有库位号数据,从数据库中取
                BasShuttle basShuttle = basShuttleService.selectById(slave.getId());
                if (basShuttle == null || basShuttle.getPoint() == null) {
                    continue;
                }
                NyShuttleProtocol.NyShuttlePointClass shuttlePoint = JSON.parseObject(basShuttle.getPoint(), NyShuttleProtocol.NyShuttlePointClass.class);
                currentLocNo = NavigatePositionConvert.nyXyzToLocNo(shuttlePoint.getX(), shuttlePoint.getY(), shuttlePoint.getZ());
                continue;
            }
            if (lev != Utils.getLev(currentLocNo)) {
                continue;//楼层不同
            }
            if (shuttleProtocol.getCurrentLocNo() == null) {
                continue;
            }
            int[] xyPosition = NavigatePositionConvert.positionToXY(shuttleProtocol.getCurrentLocNo());//通过库位号获取xy坐标
            list.add(xyPosition);
        }
        return list;
    }
    //搜索一条没有小车的空巷道,并调度小车
    public static boolean searchEmptyGroupToMoveShuttle(int z, Integer currentShuttleId, NyShuttleThread shuttleThread) {
        LocMastService locMastService = SpringUtils.getBean(LocMastService.class);
        MainServiceImpl mainServiceImpl = SpringUtils.getBean(MainServiceImpl.class);
        CommonService commonService = SpringUtils.getBean(CommonService.class);
        ShuttleDispatchUtils shuttleDispatchUtils = SpringUtils.getBean(ShuttleDispatchUtils.class);
        if (shuttleThread == null) {
            return false;
        }
        NyShuttleProtocol shuttleProtocol = shuttleThread.getShuttleProtocol();
        if (shuttleProtocol == null) {
            return false;
        }
        NavigateMapData mapData = new NavigateMapData(z);//获取地图数据
        int[][] data = mapData.getData(-1, null, currentShuttleId == null ? null : Utils.getShuttlePoints(0, z));//载入全部车辆
        int distY = -1;
        int distX = -1;
        int distZ = -1;
        for (int y = 20; y <= 56; y++) {
            boolean searchFlag = true;
            for (int x = 10; x <= 11; x++) {
                if (data[x][y] < 0 || data[x][y] == 66) {
                    searchFlag = false;//该巷道有禁用节点或有小车
                    break;
                }
            }
            if (searchFlag) {
                //搜索出空巷道
                distY = y;
                distX = 11;
                distZ = z;
                break;
            }
        }
        if (distY != -1) {
            //获取避让库位
            String distLocNo = NavigatePositionConvert.xyzToLocNo(distX, distY, distZ);
            LocMast distLocMast = locMastService.queryByLoc(distLocNo);
            if (distLocMast == null) {
                return false;
            }
            //调度小车到避让位置
            return shuttleDispatchUtils.dispatchShuttle(commonService.getWorkNo(7), distLocNo, shuttleProtocol.getShuttleNo().intValue());
        }
        return false;
    }
    //检测楼层是否有穿梭车
    //检测楼层是否有可用穿梭车
    public static boolean checkLevHasShuttle(Integer lev) {
        SlaveProperties slaveProperties = SpringUtils.getBean(SlaveProperties.class);
        WrkMastService wrkMastService = SpringUtils.getBean(WrkMastService.class);
        for (ShuttleSlave shuttle : slaveProperties.getShuttle()) {
            //获取四向穿梭车线程
            NyShuttleThread shuttleThread = (NyShuttleThread) SlaveConnection.get(SlaveType.Shuttle, shuttle.getId());
            ShuttleThread shuttleThread = (ShuttleThread) SlaveConnection.get(SlaveType.Shuttle, shuttle.getId());
            if (shuttleThread == null) {
                continue;
            }
            NyShuttleProtocol shuttleProtocol = shuttleThread.getShuttleProtocol();
            ShuttleProtocol shuttleProtocol = shuttleThread.getStatus();
            if (shuttleProtocol == null) {
                continue;
            }
            String currentLocNo = shuttleProtocol.getCurrentLocNo();
            if (currentLocNo == null) {
                continue;
            }
            //小车正在充电
            if (shuttleThread.isCharging()) {
                continue;
            }
            //小车有充电任务
            WrkMast chargeWorking = wrkMastService.selectChargeWorking(shuttleProtocol.getShuttleNo());
            if (chargeWorking != null) {//已有充电任务
                continue;
            }
            //小车处于故障状态
            if (shuttleThread.isFault()) {
                continue;
            }
@@ -514,4 +188,73 @@
        return false;//指定楼层没有穿梭车
    }
    //检测库位组是否存在小车,存在返回小车号。
    public static Integer checkGroupLocHasShuttle(List<String> groupLoc) {
        if (groupLoc == null) {
            return null;
        }
        if (groupLoc.isEmpty()) {
            return null;
        }
        SlaveProperties slaveProperties = SpringUtils.getBean(SlaveProperties.class);
        if (slaveProperties == null) {
            return null;
        }
        for (String loc : groupLoc) {
            for (ShuttleSlave slave : slaveProperties.getShuttle()) {
                ShuttleThread shuttleThread = (ShuttleThread) SlaveConnection.get(SlaveType.Shuttle, slave.getId());
                if (shuttleThread == null) {
                    continue;
                }
                ShuttleProtocol shuttleProtocol = shuttleThread.getStatus();
                if (shuttleProtocol == null) {
                    continue;
                }
                if (shuttleProtocol.getCurrentLocNo() == null) {
                    continue;
                }
                if (shuttleProtocol.getCurrentLocNo().equals(loc)) {
                    //存在小车
                    return slave.getId();
                }
            }
        }
        return null;
    }
    //获取小车待机位
    public static String getShuttleStandbyLocNo(String locNo) {
        LocMastService locMastService = SpringUtils.getBean(LocMastService.class);
        NavigateUtils navigateUtils = SpringUtils.getBean(NavigateUtils.class);
        List<LocMast> locMasts = locMastService.selectList(new EntityWrapper<LocMast>()
                .eq("loc_type", "standby")
                .eq("lev1", Utils.getLev(locNo)));
        if (locMasts.isEmpty()) {
            return null;
        }
        Integer recentDistance = Integer.MAX_VALUE;
        String recentLocNo = null;
        for (LocMast locMast : locMasts) {
            //待机位到目标点距离
            List<NavigateNode> currentShuttlePath = navigateUtils.calc(locNo, locMast.getLocNo(), NavigationMapType.NORMAL.id, Utils.getShuttlePoints(0, Utils.getLev(locNo)), null);//搜索空闲穿梭车,使用正常通道地图
            if (currentShuttlePath == null) {
                continue;
            }
            Integer currentAllDistance = navigateUtils.getOriginPathAllDistance(currentShuttlePath);//计算当前路径行走总距离
            if (currentAllDistance < recentDistance) {
                recentDistance = currentAllDistance;
                recentLocNo = locMast.getLocNo();
            }
        }
        return recentLocNo;
    }
}