| | |
| | | package com.zy.asrs.service.impl; |
| | | |
| | | import com.alibaba.fastjson.JSON; |
| | | import com.alibaba.fastjson.JSONObject; |
| | | import com.baomidou.mybatisplus.mapper.EntityWrapper; |
| | | import com.baomidou.mybatisplus.mapper.Wrapper; |
| | | import com.core.common.Cools; |
| | | import com.core.common.DateUtils; |
| | | import com.core.common.R; |
| | | import com.core.exception.CoolException; |
| | | import com.zy.asrs.domain.enums.WorkNoType; |
| | | import com.zy.asrs.entity.*; |
| | | import com.zy.asrs.mapper.*; |
| | | import com.zy.asrs.service.*; |
| | | import com.zy.asrs.utils.*; |
| | | import com.zy.common.model.LocTypeDto; |
| | | import com.zy.common.model.MatDto; |
| | | import com.zy.common.model.SearchLocParam; |
| | | import com.zy.common.model.StartupDto; |
| | | import com.zy.common.service.CommonService; |
| | | import com.zy.common.utils.CollectionUtils; |
| | | import com.zy.common.utils.HttpHandler; |
| | | import com.zy.common.utils.RedisUtil; |
| | | import com.zy.common.utils.RgvUtils; |
| | | import com.zy.core.CrnThread; |
| | | import com.zy.core.DevpThread; |
| | | import com.zy.core.Slave; |
| | | import com.zy.asrs.service.BasCircularShuttleService; |
| | | import com.zy.asrs.service.BasDevpPositionService; |
| | | import com.zy.asrs.service.BasDevpService; |
| | | import com.zy.asrs.service.WrkMastService; |
| | | import com.zy.asrs.utils.SortTheExecutionOfTheCarUtil; |
| | | import com.zy.asrs.utils.TimeCalculatorUtils; |
| | | import com.zy.core.cache.MessageQueue; |
| | | import com.zy.core.cache.SlaveConnection; |
| | | import com.zy.core.enums.*; |
| | | import com.zy.core.model.*; |
| | | import com.zy.core.model.command.*; |
| | | import com.zy.core.model.cpmmandParam.CrnCommandParam; |
| | | import com.zy.core.model.protocol.*; |
| | | import com.zy.core.model.RgvSlave; |
| | | import com.zy.core.model.Task; |
| | | import com.zy.core.model.command.RgvCommand; |
| | | import com.zy.core.model.protocol.RgvProtocol; |
| | | import com.zy.core.properties.SlaveProperties; |
| | | import com.zy.core.thread.*; |
| | | import com.zy.core.thread.RgvThread; |
| | | import lombok.extern.slf4j.Slf4j; |
| | | import org.springframework.beans.factory.annotation.Autowired; |
| | | import org.springframework.beans.factory.annotation.Value; |
| | | import org.springframework.stereotype.Service; |
| | | import org.springframework.transaction.annotation.Transactional; |
| | | import org.springframework.transaction.interceptor.TransactionAspectSupport; |
| | | import springfox.documentation.spring.web.json.Json; |
| | | |
| | | import java.util.*; |
| | | import java.util.concurrent.TimeUnit; |
| | | import java.util.stream.Collectors; |
| | | |
| | | /** |
| | | * 立体仓库WCS系统主流程业务 |
| | |
| | | @Transactional |
| | | public class MainServiceImpl { |
| | | |
| | | public static final long COMMAND_TIMEOUT = 5 * 1000; |
| | | // private static final int[][] execute = new int[][]{{1,4},{2,4},{3,4},{4,4},{5,6},{6,6},{7,4},{8,4},{9,3},{10,4},{11,4}}; |
| | | private static final int[][] execute = new int[][]{{1,4},{2,4},{3,4},{4,4},{5,6},{6,6},{7,4},{8,4},{9,3},{10,4},{11,4}}; |
| | | |
| | | private static final Integer jarMaxLoc = 7; |
| | | private static final Float jarTemperature = 80F; |
| | | @Autowired |
| | | private CommonService commonService; |
| | | @Autowired |
| | | private SlaveProperties slaveProperties; |
| | | @Autowired |
| | | private WrkMastMapper wrkMastMapper; |
| | | @Autowired |
| | | private WrkDetlService wrkDetlService; |
| | | @Autowired |
| | | private WaitPakinMapper waitPakinMapper; |
| | | @Autowired |
| | | private LocMastService locMastService; |
| | | @Autowired |
| | | private StaDescService staDescService; |
| | | @Autowired |
| | | private BasCrnpService basCrnpService; |
| | | @Autowired |
| | | private BasRgvService basRgvService; |
| | | @Autowired |
| | | private BasDevpService basDevpService; |
| | | @Autowired |
| | | private LocDetlService locDetlService; |
| | | private BasRgvServiceImpl basRgvService; |
| | | @Autowired |
| | | private BasErrLogService basErrLogService; |
| | | private BasDevpPositionService basDevpPositionService; |
| | | @Autowired |
| | | private BasCrnErrorMapper basCrnErrorMapper; |
| | | private BasCircularShuttleService basCircularShuttleService; |
| | | @Autowired |
| | | private BasRgvErrMapper basRgvErrMapper; |
| | | @Autowired |
| | | private BasRgvErrLogService basRgvErrLogService; |
| | | @Autowired |
| | | private BasRgvPathService basRgvPathService; |
| | | @Autowired |
| | | private RedisUtil redisUtil; |
| | | @Autowired |
| | | private WrkMastStaMapper wrkMastStaMapper; |
| | | @Autowired |
| | | private BasRgvMapMapper basRgvMapMapper; |
| | | @Autowired |
| | | private RgvOneSignMapper rgvOneSignMapper; |
| | | @Autowired |
| | | private WrkMastCrnMapper wrkMastCrnMapper; |
| | | @Autowired |
| | | private WrkMastSplitTwinMapper wrkMastSplitTwinMapper; |
| | | @Autowired |
| | | private WrkMastSplitTwinService wrkMastSplitTwinService; |
| | | @Autowired |
| | | private BasJarMastService basJarMastService; |
| | | @Autowired |
| | | private WrkMastExecuteService wrkMastExecuteService; |
| | | @Autowired |
| | | private BasJarService basJarService; |
| | | @Autowired |
| | | private BasJarMapper basJarMapper; |
| | | |
| | | @Value("${wms.url}") |
| | | private String wmsUrl; |
| | | |
| | | |
| | | |
| | | private WrkMastService wrkMastService; |
| | | /** |
| | | * 组托 |
| | | * 入库站,根据条码扫描生成入库工作档,工作状态 2 |
| | | * 站点任务检测 更新小车位置信息 |
| | | */ |
| | | public synchronized void generateStoreWrkFile() { |
| | | // 根据输送线plc遍历 |
| | | for (DevpSlave devp : slaveProperties.getDevp()) { |
| | | // 遍历入库口 |
| | | for (DevpSlave.Sta inSta : devp.getInSta()) { |
| | | // 获取条码扫描仪信息 |
| | | BarcodeThread barcodeThread = (BarcodeThread) SlaveConnection.get(SlaveType.Barcode, inSta.getBarcode()); |
| | | if (barcodeThread == null) { |
| | | continue; |
| | | } |
| | | String barcode = barcodeThread.getBarcode(); |
| | | |
| | | if (!Cools.isEmpty(barcode)) { |
| | | // log.info("{}号条码扫描器检测条码信息:{}", inSta.getBarcode(), barcode); |
| | | if ("NG".endsWith(barcode) || "NoRead".equals(barcode) || !CodeDetectionUtil.barcodeDetection(barcode)) { |
| | | continue; |
| | | } |
| | | } else { |
| | | continue; |
| | | } |
| | | |
| | | // 获取入库站信息 |
| | | // SiemensDevpThread devpThread = (SiemensDevpThread) SlaveConnection.get(SlaveType.Devp, devp.getId()); |
| | | SiemensDevpThread devpThread = (SiemensDevpThread) SlaveConnection.get(SlaveType.Devp, devp.getId()); |
| | | StaProtocol staProtocol = devpThread.getStation().get(inSta.getStaNo()); |
| | | if (staProtocol == null) { |
| | | continue; |
| | | } else { |
| | | staProtocol = staProtocol.clone(); |
| | | } |
| | | |
| | | // 尺寸检测异常 |
| | | boolean back = false; |
| | | String errMsg = "异常:"; |
| | | if (staProtocol.isFrontErr()) { |
| | | errMsg = errMsg+"前超限;"; |
| | | back = true; |
| | | } |
| | | if (staProtocol.isBackErr()) { |
| | | errMsg = errMsg+"后超限"; |
| | | back = true; |
| | | } |
| | | if (staProtocol.isHighErr()) { |
| | | errMsg = errMsg+"高超限"; |
| | | back = true; |
| | | } |
| | | if (staProtocol.isLeftErr()) { |
| | | errMsg = errMsg+"左超限"; |
| | | back = true; |
| | | } |
| | | if (staProtocol.isRightErr()) { |
| | | errMsg = errMsg+"右超限"; |
| | | back = true; |
| | | } |
| | | if (staProtocol.isWeightErr()) { |
| | | errMsg = errMsg+"超重"; |
| | | back = true; |
| | | } |
| | | if (staProtocol.isBarcodeErr()) { |
| | | errMsg = errMsg+"扫码失败"; |
| | | back = true; |
| | | } |
| | | // 退回 |
| | | if (back) { |
| | | // led 异常显示 |
| | | LedThread ledThread = (LedThread) SlaveConnection.get(SlaveType.Led, inSta.getLed()); |
| | | if (ledThread != null) { |
| | | MessageQueue.offer(SlaveType.Led, inSta.getLed(), new Task(5, errMsg)); |
| | | } |
| | | continue; |
| | | } |
| | | |
| | | // 入出库模式判断 |
| | | // if ( inSta.getStaNo()==203 && devpThread.ioModeOf2F != IoModeType.PAKIN_MODE) { continue; } |
| | | // if (inSta.getStaNo() == 203 && devpThread.ioModeOf2F == IoModeType.PAKOUT_MODE) { |
| | | // continue; |
| | | // } |
| | | |
| | | // 判断是否满足入库条件 |
| | | if (staProtocol.isAutoing() |
| | | && staProtocol.isLoading() |
| | | && staProtocol.isInEnable() |
| | | && !staProtocol.isEmptyMk() |
| | | && staProtocol.getWorkNo() == 0 |
| | | && staProtocol.isPakMk()) {// && !Cools.isEmpty(barcode)) { |
| | | |
| | | // if(Cools.isEmpty(barcode) || "NG".endsWith(barcode) || "NoRead".equals(barcode)) { |
| | | // log.info("{}号条码扫描器检测条码信息:{}", inSta.getBarcode(), barcode); |
| | | // //条码为空或者不符合,退库到172站点 |
| | | // staProtocol.setWorkNo((short)32222); |
| | | // staProtocol.setStaNo((short)172); |
| | | // devpThread.setPakMk(staProtocol.getSiteId(), false); |
| | | // boolean result = MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol)); |
| | | // if (!result) { |
| | | // throw new CoolException("更新plc站点信息失败"); |
| | | // } |
| | | // continue; |
| | | // } |
| | | |
| | | // 判断重复工作档 |
| | | WrkMast wrkMast = wrkMastMapper.selectPakInStep1(inSta.getStaNo(), barcode); |
| | | if (wrkMast != null) { |
| | | LedThread ledThread = (LedThread) SlaveConnection.get(SlaveType.Led, inSta.getLed()); |
| | | barcodeThread.setBarcode(""); |
| | | staProtocol.setWorkNo(wrkMast.getWrkNo()); |
| | | staProtocol.setStaNo(wrkMast.getStaNo()); |
| | | |
| | | devpThread.setPakMk(staProtocol.getSiteId(), false); |
| | | boolean result = MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol)); |
| | | if (!result) { |
| | | throw new CoolException("更新plc站点信息失败"); |
| | | } |
| | | return; |
| | | } |
| | | // // 获取入库通知档 |
| | | // List<WaitPakin> waitPakins = waitPakinMapper.selectList(new EntityWrapper<WaitPakin>().eq("zpallet", barcode).eq("io_status", "N")); |
| | | // if (waitPakins.isEmpty()) { |
| | | // log.error("无此入库条码数据。条码号={}", barcode); |
| | | // continue; |
| | | // } |
| | | |
| | | try { |
| | | |
| | | LocTypeDto locTypeDto = new LocTypeDto(staProtocol); |
| | | |
| | | SearchLocParam param = new SearchLocParam(); |
| | | param.setBarcode(barcode); |
| | | param.setIoType(1); |
| | | param.setSourceStaNo(inSta.getStaNo()); |
| | | param.setLocType1(locTypeDto.getLocType1()); |
| | | String response = new HttpHandler.Builder() |
| | | .setUri(wmsUrl) |
| | | .setPath("/rpc/pakin/loc/v1") |
| | | .setJson(JSON.toJSONString(param)) |
| | | .build() |
| | | .doPost(); |
| | | JSONObject jsonObject = JSON.parseObject(response); |
| | | if (jsonObject.getInteger("code").equals(200)) { |
| | | StartupDto dto = jsonObject.getObject("data", StartupDto.class); |
| | | |
| | | LedThread ledThread = (LedThread) SlaveConnection.get(SlaveType.Led, inSta.getLed()); |
| | | |
| | | |
| | | barcodeThread.setBarcode(""); |
| | | staProtocol.setWorkNo(dto.getWorkNo()); |
| | | |
| | | if(Cools.isEmpty(dto.getRgvNo()) || dto.getRgvNo() <= 0) { |
| | | staProtocol.setStaNo(607);//607 |
| | | } else {//如果存在RGV编号,说明需要RGV接驳,先下发任务到RGV源站 |
| | | staProtocol.setStaNo(dto.getRgvSstaNo()); |
| | | } |
| | | |
| | | devpThread.setPakMk(staProtocol.getSiteId(), false); |
| | | boolean result = MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol)); |
| | | if (!result) { |
| | | throw new CoolException("更新plc站点信息失败"); |
| | | } |
| | | } else { |
| | | log.error("请求接口失败!!!url:{};request:{};response:{}", wmsUrl + "/rpc/pakin/loc/v1", JSON.toJSONString(param), response); |
| | | } |
| | | |
| | | } catch (Exception e) { |
| | | e.printStackTrace(); |
| | | TransactionAspectSupport.currentTransactionStatus().setRollbackOnly(); |
| | | } |
| | | |
| | | } |
| | | |
| | | |
| | | } |
| | | } |
| | | |
| | | } |
| | | |
| | | /** |
| | | * 组托 |
| | | * 入库站,根据条码扫描生成入库工作档,工作状态 2 |
| | | */ |
| | | public synchronized void generateStoreWrkFileSingle() { |
| | | // 根据输送线plc遍历 |
| | | for (DevpSlave devp : slaveProperties.getDevp()) { |
| | | // 遍历入库口 |
| | | for (DevpSlave.Sta inSta : devp.getInSingleSta()) { |
| | | // 获取条码扫描仪信息 |
| | | BarcodeThread barcodeThread = (BarcodeThread) SlaveConnection.get(SlaveType.Barcode, inSta.getBarcode()); |
| | | if (barcodeThread == null) { |
| | | continue; |
| | | } |
| | | String barcode = barcodeThread.getBarcode(); |
| | | |
| | | if (!Cools.isEmpty(barcode)) { |
| | | // log.info("{}号条码扫描器检测条码信息:{}", inSta.getBarcode(), barcode); |
| | | if ("NG".endsWith(barcode) || "NoRead".equals(barcode) || !CodeDetectionUtil.barcodeDetection(barcode)) { |
| | | continue; |
| | | } |
| | | } else { |
| | | continue; |
| | | } |
| | | |
| | | // 获取入库站信息 |
| | | // SiemensDevpThread devpThread = (SiemensDevpThread) SlaveConnection.get(SlaveType.Devp, devp.getId()); |
| | | SiemensDevpThread devpThread = (SiemensDevpThread) SlaveConnection.get(SlaveType.Devp, devp.getId()); |
| | | StaProtocol staProtocol = devpThread.getStation().get(inSta.getStaNo()); |
| | | if (staProtocol == null) { |
| | | continue; |
| | | } else { |
| | | staProtocol = staProtocol.clone(); |
| | | } |
| | | |
| | | // 尺寸检测异常 |
| | | boolean back = false; |
| | | String errMsg = "异常:"; |
| | | if (staProtocol.isFrontErr()) { |
| | | errMsg = errMsg+"前超限;"; |
| | | back = true; |
| | | } |
| | | if (staProtocol.isBackErr()) { |
| | | errMsg = errMsg+"后超限"; |
| | | back = true; |
| | | } |
| | | if (staProtocol.isHighErr()) { |
| | | errMsg = errMsg+"高超限"; |
| | | back = true; |
| | | } |
| | | if (staProtocol.isLeftErr()) { |
| | | errMsg = errMsg+"左超限"; |
| | | back = true; |
| | | } |
| | | if (staProtocol.isRightErr()) { |
| | | errMsg = errMsg+"右超限"; |
| | | back = true; |
| | | } |
| | | if (staProtocol.isWeightErr()) { |
| | | errMsg = errMsg+"超重"; |
| | | back = true; |
| | | } |
| | | if (staProtocol.isBarcodeErr()) { |
| | | errMsg = errMsg+"扫码失败"; |
| | | back = true; |
| | | } |
| | | // 退回 |
| | | if (back) { |
| | | // led 异常显示 |
| | | LedThread ledThread = (LedThread) SlaveConnection.get(SlaveType.Led, inSta.getLed()); |
| | | if (ledThread != null) { |
| | | MessageQueue.offer(SlaveType.Led, inSta.getLed(), new Task(5, errMsg)); |
| | | } |
| | | continue; |
| | | } |
| | | |
| | | // 入出库模式判断 |
| | | // if ( inSta.getStaNo()==203 && devpThread.ioModeOf2F != IoModeType.PAKIN_MODE) { continue; } |
| | | // if (inSta.getStaNo() == 203 && devpThread.ioModeOf2F == IoModeType.PAKOUT_MODE) { |
| | | // continue; |
| | | // } |
| | | |
| | | // 判断是否满足入库条件 |
| | | if (staProtocol.isAutoing() |
| | | && staProtocol.isLoading() |
| | | && staProtocol.isInEnable() |
| | | && !staProtocol.isEmptyMk() |
| | | && staProtocol.getWorkNo() == 0 |
| | | && staProtocol.isPakMk()) {// && !Cools.isEmpty(barcode)) { |
| | | |
| | | if(Cools.isEmpty(barcode) || "NG".endsWith(barcode) || !CodeDetectionUtil.barcodeDetection(barcode)) { |
| | | log.info("{}号条码扫描器检测条码信息:{}", inSta.getBarcode(), barcode); |
| | | // //条码为空或者不符合,退库到172站点 |
| | | // staProtocol.setWorkNo((short)32222); |
| | | // staProtocol.setStaNo((short)172); |
| | | // devpThread.setPakMk(staProtocol.getSiteId(), false); |
| | | // boolean result = MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol)); |
| | | // if (!result) { |
| | | // throw new CoolException("更新plc站点信息失败"); |
| | | // } |
| | | continue; |
| | | } |
| | | |
| | | // 判断重复工作档 |
| | | WrkMast wrkMast111 = wrkMastMapper.selectPakInStep111(inSta.getStaNo(), barcode); |
| | | if (wrkMast111 != null) { |
| | | LedThread ledThread = (LedThread) SlaveConnection.get(SlaveType.Led, inSta.getLed()); |
| | | barcodeThread.setBarcode(""); |
| | | staProtocol.setWorkNo(wrkMast111.getWrkNo()); |
| | | staProtocol.setStaNo(wrkMast111.getStaNo()); |
| | | |
| | | devpThread.setPakMk(staProtocol.getSiteId(), false); |
| | | boolean result = MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol)); |
| | | if (!result) { |
| | | throw new CoolException("更新plc站点信息失败"); |
| | | } |
| | | return; |
| | | } |
| | | |
| | | // 判断重复工作档 |
| | | WrkMast wrkMast = wrkMastMapper.selectPakInStep1(inSta.getStaNo(), barcode); |
| | | if (wrkMast != null) { |
| | | log.error("工作档中已存在该站状态为( 2.设备上走 )的数据,工作号={}", wrkMast.getWrkNo()); |
| | | continue; |
| | | } |
| | | // // 获取入库通知档 |
| | | // List<WaitPakin> waitPakins = waitPakinMapper.selectList(new EntityWrapper<WaitPakin>().eq("zpallet", barcode).eq("io_status", "N")); |
| | | // if (waitPakins.isEmpty()) { |
| | | // log.error("无此入库条码数据。条码号={}", barcode); |
| | | // continue; |
| | | // } |
| | | |
| | | try { |
| | | |
| | | LocTypeDto locTypeDto = new LocTypeDto(staProtocol); |
| | | |
| | | SearchLocParam param = new SearchLocParam(); |
| | | param.setBarcode(barcode); |
| | | param.setIoType(1); |
| | | param.setSourceStaNo(inSta.getStaNo()); |
| | | param.setLocType1(locTypeDto.getLocType1()); |
| | | String response = new HttpHandler.Builder() |
| | | .setUri(wmsUrl) |
| | | .setPath("/rpc/pakin/pair/station/single/loc/v1") |
| | | .setJson(JSON.toJSONString(param)) |
| | | .build() |
| | | .doPost(); |
| | | JSONObject jsonObject = JSON.parseObject(response); |
| | | if (jsonObject.getInteger("code").equals(200)) { |
| | | StartupDto dto = jsonObject.getObject("data", StartupDto.class); |
| | | |
| | | LedThread ledThread = (LedThread) SlaveConnection.get(SlaveType.Led, inSta.getLed()); |
| | | |
| | | |
| | | barcodeThread.setBarcode(""); |
| | | staProtocol.setWorkNo(dto.getWorkNo()); |
| | | |
| | | if(Cools.isEmpty(dto.getRgvNo()) || dto.getRgvNo() <= 0) { |
| | | staProtocol.setStaNo(dto.getStaNo()); |
| | | } else {//如果存在RGV编号,说明需要RGV接驳,先下发任务到RGV源站 |
| | | staProtocol.setStaNo(dto.getRgvSstaNo()); |
| | | } |
| | | |
| | | devpThread.setPakMk(staProtocol.getSiteId(), false); |
| | | boolean result = MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol)); |
| | | if (!result) { |
| | | throw new CoolException("更新plc站点信息失败"); |
| | | } |
| | | } else { |
| | | log.error("请求接口失败!!!url:{};request:{};response:{}", wmsUrl + "/rpc/pakin/pair/station/single/loc/v1", JSON.toJSONString(param), response); |
| | | } |
| | | |
| | | } catch (Exception e) { |
| | | e.printStackTrace(); |
| | | TransactionAspectSupport.currentTransactionStatus().setRollbackOnly(); |
| | | } |
| | | |
| | | } |
| | | |
| | | |
| | | } |
| | | } |
| | | |
| | | } |
| | | |
| | | /** |
| | | * 组托 |
| | | * 入库站,根据条码扫描生成入库工作档,工作状态 2 |
| | | */ |
| | | public synchronized void generateStoreWrkFileLarge() { |
| | | // 根据输送线plc遍历 |
| | | for (DevpSlave devp : slaveProperties.getDevp()) { |
| | | // 遍历入库口 |
| | | for (DevpSlave.Sta inSta : devp.getInLargeSta()) { |
| | | // 获取条码扫描仪信息 |
| | | BarcodeThread barcodeThread = (BarcodeThread) SlaveConnection.get(SlaveType.Barcode, inSta.getBarcode()); |
| | | if (barcodeThread == null) { |
| | | continue; |
| | | } |
| | | String barcode = barcodeThread.getBarcode(); |
| | | |
| | | if (!Cools.isEmpty(barcode)) { |
| | | // log.info("{}号条码扫描器检测条码信息:{}", inSta.getBarcode(), barcode); |
| | | if ("NG".endsWith(barcode) || "NoRead".equals(barcode) || !CodeDetectionUtil.barcodeDetection(barcode)) { |
| | | continue; |
| | | } |
| | | if ("00000000".equals(barcode)){ |
| | | log.error(inSta+"站点,扫码失败,barcode:"+barcode); |
| | | // led 异常显示 |
| | | // LedThread ledThread = (LedThread) SlaveConnection.get(SlaveType.Led, inSta.getLed()); |
| | | // if (ledThread != null) { |
| | | // MessageQueue.offer(SlaveType.Led, inSta.getLed(), new Task(5, inSta+"站点,扫码失败,barcode:"+barcode)); |
| | | // } |
| | | continue; |
| | | } |
| | | } else { |
| | | continue; |
| | | } |
| | | |
| | | // 获取入库站信息 |
| | | // SiemensDevpThread devpThread = (SiemensDevpThread) SlaveConnection.get(SlaveType.Devp, devp.getId()); |
| | | SiemensDevpThread devpThread = (SiemensDevpThread) SlaveConnection.get(SlaveType.Devp, devp.getId()); |
| | | StaProtocol staProtocol = devpThread.getStation().get(inSta.getStaNo()); |
| | | if (staProtocol == null) { |
| | | continue; |
| | | } else { |
| | | staProtocol = staProtocol.clone(); |
| | | } |
| | | |
| | | // 尺寸检测异常 |
| | | boolean back = false; |
| | | String errMsg = "异常:"; |
| | | if (staProtocol.isFrontErr()) { |
| | | errMsg = errMsg+"前超限;"; |
| | | back = true; |
| | | } |
| | | if (staProtocol.isBackErr()) { |
| | | errMsg = errMsg+"后超限"; |
| | | back = true; |
| | | } |
| | | if (staProtocol.isHighErr()) { |
| | | errMsg = errMsg+"高超限"; |
| | | back = true; |
| | | } |
| | | if (staProtocol.isLeftErr()) { |
| | | errMsg = errMsg+"左超限"; |
| | | back = true; |
| | | } |
| | | if (staProtocol.isRightErr()) { |
| | | errMsg = errMsg+"右超限"; |
| | | back = true; |
| | | } |
| | | if (staProtocol.isWeightErr()) { |
| | | errMsg = errMsg+"超重"; |
| | | back = true; |
| | | } |
| | | if (staProtocol.isBarcodeErr()) { |
| | | errMsg = errMsg+"扫码失败"; |
| | | back = true; |
| | | } |
| | | // 退回 |
| | | if (back) { |
| | | // led 异常显示 |
| | | LedThread ledThread = (LedThread) SlaveConnection.get(SlaveType.Led, inSta.getLed()); |
| | | if (ledThread != null) { |
| | | MessageQueue.offer(SlaveType.Led, inSta.getLed(), new Task(5, errMsg)); |
| | | } |
| | | continue; |
| | | } |
| | | |
| | | // 入出库模式判断 |
| | | // if ( inSta.getStaNo()==203 && devpThread.ioModeOf2F != IoModeType.PAKIN_MODE) { continue; } |
| | | // if (inSta.getStaNo() == 203 && devpThread.ioModeOf2F == IoModeType.PAKOUT_MODE) { |
| | | // continue; |
| | | // } |
| | | |
| | | // 判断是否满足入库条件 |
| | | if (staProtocol.isAutoing() |
| | | && staProtocol.isLoading() |
| | | && staProtocol.isInEnable() |
| | | && !staProtocol.isEmptyMk() |
| | | && staProtocol.getWorkNo() == 0 |
| | | && staProtocol.isPakMk()) {// && !Cools.isEmpty(barcode)) { |
| | | |
| | | if(Cools.isEmpty(barcode) || "NG".endsWith(barcode) || !CodeDetectionUtil.barcodeDetection(barcode)) { |
| | | log.info("{}号条码扫描器检测条码信息:{}", inSta.getBarcode(), barcode); |
| | | // //条码为空或者不符合,退库到172站点 |
| | | // staProtocol.setWorkNo((short)32222); |
| | | // staProtocol.setStaNo((short)172); |
| | | // devpThread.setPakMk(staProtocol.getSiteId(), false); |
| | | // boolean result = MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol)); |
| | | // if (!result) { |
| | | // throw new CoolException("更新plc站点信息失败"); |
| | | // } |
| | | continue; |
| | | } |
| | | // |
| | | // // 判断重复工作档 |
| | | // WrkMast wrkMast = wrkMastMapper.selectPakInStep1(inSta.getStaNo(), barcode); |
| | | // if (wrkMast != null) { |
| | | // log.error("工作档中已存在该站状态为( 2.设备上走 )的数据,工作号={}", wrkMast.getWrkNo()); |
| | | // continue; |
| | | // } |
| | | // 判断重复工作档 |
| | | WrkMast wrkMast = wrkMastMapper.selectPakInStep1(inSta.getStaNo(), barcode); |
| | | if (wrkMast != null) { |
| | | LedThread ledThread = (LedThread) SlaveConnection.get(SlaveType.Led, inSta.getLed()); |
| | | barcodeThread.setBarcode(""); |
| | | staProtocol.setWorkNo(wrkMast.getWrkNo()); |
| | | staProtocol.setStaNo(wrkMast.getStaNo()); |
| | | |
| | | devpThread.setPakMk(staProtocol.getSiteId(), false); |
| | | boolean result = MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol)); |
| | | if (!result) { |
| | | throw new CoolException("更新plc站点信息失败"); |
| | | } |
| | | return; |
| | | } |
| | | // // 获取入库通知档 |
| | | // List<WaitPakin> waitPakins = waitPakinMapper.selectList(new EntityWrapper<WaitPakin>().eq("zpallet", barcode).eq("io_status", "N")); |
| | | // if (waitPakins.isEmpty()) { |
| | | // log.error("无此入库条码数据。条码号={}", barcode); |
| | | // continue; |
| | | // } |
| | | |
| | | try { |
| | | |
| | | LocTypeDto locTypeDto = new LocTypeDto(staProtocol); |
| | | |
| | | SearchLocParam param = new SearchLocParam(); |
| | | param.setBarcode(barcode); |
| | | param.setIoType(1); |
| | | param.setSourceStaNo(inSta.getStaNo()); |
| | | param.setLocType1(locTypeDto.getLocType1()); |
| | | String response = new HttpHandler.Builder() |
| | | .setUri(wmsUrl) |
| | | .setPath("/rpc/pakin/loc/v1") |
| | | .setJson(JSON.toJSONString(param)) |
| | | .build() |
| | | .doPost(); |
| | | JSONObject jsonObject = JSON.parseObject(response); |
| | | if (jsonObject.getInteger("code").equals(200)) { |
| | | StartupDto dto = jsonObject.getObject("data", StartupDto.class); |
| | | |
| | | barcodeThread.setBarcode(""); |
| | | staProtocol.setWorkNo(dto.getWorkNo()); |
| | | |
| | | if(Cools.isEmpty(dto.getRgvNo()) || dto.getRgvNo() <= 0) { |
| | | staProtocol.setStaNo(dto.getStaNo()); |
| | | } else {//如果存在RGV编号,说明需要RGV接驳,先下发任务到RGV源站 |
| | | staProtocol.setStaNo(dto.getRgvSstaNo()); |
| | | } |
| | | |
| | | devpThread.setPakMk(staProtocol.getSiteId(), false); |
| | | boolean result = MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol)); |
| | | if (!result) { |
| | | throw new CoolException("更新plc站点信息失败"); |
| | | } |
| | | } else { |
| | | SearchLocParam param2 = new SearchLocParam(); |
| | | param2.setBarcode(barcode); |
| | | param2.setSourceStaNo(inSta.getStaNo()); |
| | | param2.setLocType1(locTypeDto.getLocType1()); |
| | | String response2 = new HttpHandler.Builder() |
| | | .setUri(wmsUrl) |
| | | .setPath("/rpc/pakin/yx/loc/v33") |
| | | .setJson(JSON.toJSONString(param2)) |
| | | .build() |
| | | .doPost(); |
| | | JSONObject jsonObject2 = JSON.parseObject(response2); |
| | | if (jsonObject2.getInteger("code").equals(200)) { |
| | | log.info("大料箱自动组托成功!!"); |
| | | } else { |
| | | log.error("请求接口失败!!!url:{};request:{};response:{}", wmsUrl + "/rpc/pakin/loc/v1", JSON.toJSONString(param), response); |
| | | |
| | | LedThread ledThread = (LedThread) SlaveConnection.get(SlaveType.Led, inSta.getLed()); |
| | | |
| | | if (ledThread != null) { |
| | | MessageQueue.offer(SlaveType.Led, inSta.getLed(), new Task(5, "入库失败!")); |
| | | } |
| | | } |
| | | } |
| | | |
| | | } catch (Exception e) { |
| | | e.printStackTrace(); |
| | | TransactionAspectSupport.currentTransactionStatus().setRollbackOnly(); |
| | | } |
| | | } |
| | | } |
| | | } |
| | | } |
| | | |
| | | /** |
| | | * wms入库 |
| | | * 入库站,根据条码扫描生成入库工作档,工作状态 1 ==>> 2 |
| | | */ |
| | | public synchronized void generateStoreWrkFile0() { |
| | | // 根据输送线plc遍历 |
| | | for (DevpSlave devp : slaveProperties.getDevp()) { |
| | | // 遍历入库口 |
| | | for (DevpSlave.Sta inSta : devp.getInWmsSta()) { |
| | | // 获取入库站信息 |
| | | SiemensDevpThread devpThread = (SiemensDevpThread) SlaveConnection.get(SlaveType.Devp, devp.getId()); |
| | | StaProtocol staProtocol = devpThread.getStation().get(inSta.getStaNo()); |
| | | if (staProtocol == null) { |
| | | continue; |
| | | } else { |
| | | staProtocol = staProtocol.clone(); |
| | | } |
| | | |
| | | // // 入出库模式判断 |
| | | // if (inSta.getStaNo() == 203 && devpThread.ioModeOf2F != IoModeType.PAKIN_MODE) { |
| | | // continue; |
| | | // } |
| | | |
| | | // 判断是否满足入库条件 |
| | | if (staProtocol.isAutoing() && staProtocol.isLoading() && staProtocol.isInEnable() |
| | | && !staProtocol.isEmptyMk() && staProtocol.getWorkNo() == 0 |
| | | && staProtocol.isPakMk()) { |
| | | // 判断重复工作档 |
| | | WrkMast wrkMast = wrkMastMapper.selectPakInStep11(inSta.getStaNo()); |
| | | if (wrkMast == null) { |
| | | continue; |
| | | } |
| | | |
| | | // 命令下发区 -------------------------------------------------------------------------- |
| | | |
| | | // 更新站点信息 且 下发plc命令 |
| | | staProtocol.setWorkNo(wrkMast.getWrkNo()); |
| | | Integer staNo = wrkMast.getStaNo(); |
| | | if (wrkMast.getSourceStaNo()==145){ |
| | | staNo = 147; |
| | | } |
| | | staProtocol.setStaNo(staNo); |
| | | devpThread.setPakMk(staProtocol.getSiteId(), false); |
| | | boolean result = MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol)); |
| | | if (result) { |
| | | // 更新工作主档 |
| | | wrkMast.setWrkSts(2L); // 工作状态:2.设备上走 |
| | | wrkMast.setModiTime(new Date()); |
| | | if (wrkMastMapper.updateById(wrkMast) == 0) { |
| | | log.error("更新工作档失败!!! [工作号:{}]", wrkMast.getWrkNo()); |
| | | } |
| | | } else { |
| | | log.error("发布命令至输送线队列失败!!! [plc编号:{}]", devp.getId()); |
| | | } |
| | | |
| | | } |
| | | |
| | | |
| | | } |
| | | } |
| | | |
| | | } |
| | | |
| | | /** |
| | | * 拣料、并板、盘点再入库 |
| | | */ |
| | | public synchronized void stnToCrnStnPick() { |
| | | for (DevpSlave devp : slaveProperties.getDevp()) { |
| | | // 遍历拣料入库口 |
| | | for (DevpSlave.Sta pickSta : devp.getPickSta()) { |
| | | // // 获取条码扫描仪信息 |
| | | // BarcodeThread barcodeThread = (BarcodeThread) SlaveConnection.get(SlaveType.Barcode, pickSta.getBarcode()); |
| | | // if (barcodeThread == null) { |
| | | // continue; |
| | | // } |
| | | // String barcode = barcodeThread.getBarcode(); |
| | | // if(!Cools.isEmpty(barcode)) { |
| | | // log.info("{}号条码扫描器检测条码信息:{}", pickSta.getBarcode(), barcode); |
| | | // if("NG".endsWith(barcode) || "NoRead".equals(barcode)) { |
| | | // continue; |
| | | // } |
| | | // } else { |
| | | // continue; |
| | | // } |
| | | |
| | | // 获取拣料入库站信息 |
| | | SiemensDevpThread devpThread = (SiemensDevpThread) SlaveConnection.get(SlaveType.Devp, devp.getId()); |
| | | StaProtocol staProtocol = devpThread.getStation().get(pickSta.getStaNo()); |
| | | if (staProtocol == null) { |
| | | continue; |
| | | } else { |
| | | staProtocol = staProtocol.clone(); |
| | | } |
| | | |
| | | // // 入出库模式判断 |
| | | // if (devpThread.ioMode != IoModeType.PAKIN_MODE) { continue; } |
| | | |
| | | if (staProtocol.isAutoing() && staProtocol.isLoading() && staProtocol.isInEnable() && staProtocol.isPakMk()) { |
| | | // WrkMast wrkMast = wrkMastMapper.selectPickStep(barcode); |
| | | WrkMast wrkMast = wrkMastMapper.selectPakInStep5(staProtocol.getSiteId(),"7"); |
| | | if (wrkMast == null) { |
| | | // 无拣料数据 |
| | | continue; |
| | | } |
| | | if ((wrkMast.getIoType() != 103 && wrkMast.getIoType() != 104 && wrkMast.getIoType() != 107) |
| | | || Cools.isEmpty(wrkMast.getStaNo()) || Cools.isEmpty(wrkMast.getSourceStaNo())) { |
| | | continue; |
| | | } |
| | | |
| | | // 获取库位号 |
| | | try { |
| | | SearchLocParam param = new SearchLocParam(); |
| | | param.setBarcode(wrkMast.getBarcode()); |
| | | param.setIoType(wrkMast.getIoType()); |
| | | param.setSourceStaNo(pickSta.getStaNo()); //作业站点 |
| | | param.setLocType1((short)1); |
| | | String response = ""; |
| | | log.info("入库作业站"+pickSta.getStaNo()+"盘点再入库任务请求WMS===>>参数:" + param); |
| | | try { |
| | | response = new HttpHandler.Builder() |
| | | .setUri(wmsUrl) |
| | | .setPath("/rpc/pakin2/loc/v1") |
| | | .setJson(JSON.toJSONString(param)) |
| | | .setTimeout(15, TimeUnit.SECONDS) |
| | | .build() |
| | | .doPost(); |
| | | } catch(Exception e){ |
| | | log.error("入库作业站"+pickSta.getStaNo()+"盘点再入库任务请求WMS===>>参数:" + param); |
| | | log.error("stnToCrnStnPick2===>>盘点查库位入库接口失败", e); |
| | | e.printStackTrace(); |
| | | continue; |
| | | } |
| | | log.info("入库作业站"+pickSta.getStaNo()+"盘点再入库任务请求WMS===>>参数:" + param); |
| | | log.info("入库作业站"+pickSta.getStaNo()+"下发盘点再入库任务请求WMS返回结果===>>" + response); |
| | | if(response.equals("")) { |
| | | continue; |
| | | } |
| | | JSONObject jsonObject = JSON.parseObject(response); |
| | | // LedThread ledThread = (LedThread) SlaveConnection.get(SlaveType.Led, pickSta.getLed()); |
| | | Integer code = jsonObject.getInteger("code"); |
| | | if (code == 200) { |
| | | StartupDto dto = jsonObject.getObject("data", StartupDto.class); |
| | | if (Cools.isEmpty(dto) || Cools.isEmpty(dto.getStaNo())) { |
| | | log.error("任务号"+wrkMast.getWrkNo()+"盘点再入库查询库位失败===>>" + jsonObject.toJSONString()); |
| | | } else { |
| | | log.info("任务号"+wrkMast.getWrkNo()+"盘点再入库查询库位成功===>>" + jsonObject.toJSONString()); |
| | | try { |
| | | // 更新站点信息 且 下发plc命令 |
| | | staProtocol.setWorkNo(wrkMast.getWrkNo()); |
| | | staProtocol.setStaNo(dto.getStaNo()); |
| | | devpThread.setPakMk(staProtocol.getSiteId(), false); |
| | | // ledThread.errorReset(); |
| | | boolean result = MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol)); |
| | | if (!result) { |
| | | log.error("发布命令至输送线队列失败!!! [plc编号:{}]", devp.getId()); |
| | | } |
| | | log.info("任务号"+wrkMast.getWrkNo()+"盘点/拣料再入库任务下发成功===>>" + staProtocol); |
| | | } catch (Exception e) { |
| | | log.error("盘点再入库失败===>>" + e); |
| | | e.printStackTrace(); |
| | | TransactionAspectSupport.currentTransactionStatus().setRollbackOnly(); |
| | | } |
| | | } |
| | | } else { |
| | | log.error("请求接口失败!!!url:{};request:{};response:{}", wmsUrl + "/rpc/pakin2/loc/v1", JSON.toJSONString(param), response); |
| | | } |
| | | } catch (Exception e) { |
| | | log.error("stnToCrnStnPick2===>>fail", e); |
| | | e.printStackTrace(); |
| | | TransactionAspectSupport.currentTransactionStatus().setRollbackOnly(); |
| | | } |
| | | |
| | | } |
| | | |
| | | } |
| | | |
| | | } |
| | | } |
| | | |
| | | /** |
| | | * 拣料、并板、盘点再入库 拆垛位置 |
| | | */ |
| | | public synchronized void stnToCrnStnPick2() { |
| | | for (DevpSlave devp : slaveProperties.getDevp()) { |
| | | // 遍历拣料入库口 |
| | | for (DevpSlave.Sta pickSta : devp.getPickSta2()) { |
| | | |
| | | // 获取拣料入库站信息 |
| | | SiemensDevpThread devpThread = (SiemensDevpThread) SlaveConnection.get(SlaveType.Devp, devp.getId()); |
| | | StaProtocol staProtocol = devpThread.getStation().get(pickSta.getStaNo()); |
| | | if (staProtocol == null) { |
| | | continue; |
| | | } else { |
| | | staProtocol = staProtocol.clone(); |
| | | } |
| | | BasDevp basDevp = basDevpService.selectById(staProtocol.getSiteId()); |
| | | if (Cools.isEmpty(basDevp) || basDevp.getReportSign()!=1){ |
| | | continue; |
| | | } |
| | | |
| | | if (staProtocol.isAutoing() && staProtocol.isLoading() && staProtocol.isPakMk() && staProtocol.getWorkNo()==0 && !staProtocol.isOutEnable() && staProtocol.isInEnable()) { |
| | | WrkMast wrkMast = wrkMastMapper.selectPakInStep4(staProtocol.getSiteId(),"3"); |
| | | |
| | | if (wrkMast == null) { |
| | | continue; |
| | | } |
| | | if (staProtocol.isEmptyMk()){ |
| | | log.error("站点号"+staProtocol.getSiteId()+"空板信号异常!"); |
| | | continue; |
| | | } |
| | | if ((wrkMast.getIoType() != 103 && wrkMast.getIoType() != 104 && wrkMast.getIoType() != 107) |
| | | || Cools.isEmpty(wrkMast.getStaNo()) || Cools.isEmpty(wrkMast.getSourceStaNo())) { |
| | | continue; |
| | | } |
| | | |
| | | String barcode = wrkMast.getBarcode(); |
| | | if(!Cools.isEmpty(barcode)) { |
| | | if("NG".endsWith(barcode) || "NoRead".equals(barcode) || "empty".equals(barcode)) { |
| | | continue; |
| | | } |
| | | } else { |
| | | continue; |
| | | } |
| | | |
| | | // 获取库位号 |
| | | try { |
| | | SearchLocParam param = new SearchLocParam(); |
| | | param.setBarcode(barcode); |
| | | param.setIoType(wrkMast.getIoType()); |
| | | param.setSourceStaNo(pickSta.getStaNo()); //作业站点 |
| | | param.setLocType1((short)1); |
| | | String response = ""; |
| | | log.info("入库作业站"+pickSta.getStaNo()+"盘点再入库任务请求WMS===>>参数:" + param); |
| | | try { |
| | | response = new HttpHandler.Builder() |
| | | .setUri(wmsUrl) |
| | | .setPath("/rpc/pakin2/loc/v1") |
| | | .setJson(JSON.toJSONString(param)) |
| | | .setTimeout(15, TimeUnit.SECONDS) |
| | | .build() |
| | | .doPost(); |
| | | } catch(Exception e){ |
| | | log.error("入库作业站"+pickSta.getStaNo()+"盘点再入库任务请求WMS===>>参数:" + param); |
| | | log.error("stnToCrnStnPick2===>>盘点查库位入库接口失败", e); |
| | | e.printStackTrace(); |
| | | continue; |
| | | } |
| | | log.info("入库作业站"+pickSta.getStaNo()+"盘点再入库任务请求WMS===>>参数:" + param); |
| | | log.info("入库作业站"+pickSta.getStaNo()+"下发盘点再入库任务请求WMS返回结果===>>" + response); |
| | | if(response.equals("")) { |
| | | continue; |
| | | } |
| | | JSONObject jsonObject = JSON.parseObject(response); |
| | | // LedThread ledThread = (LedThread) SlaveConnection.get(SlaveType.Led, pickSta.getLed()); |
| | | Integer code = jsonObject.getInteger("code"); |
| | | if (code == 200) { |
| | | StartupDto dto = jsonObject.getObject("data", StartupDto.class); |
| | | if (Cools.isEmpty(dto) || Cools.isEmpty(dto.getStaNo())) { |
| | | log.error("任务号"+wrkMast.getWrkNo()+"盘点再入库查询库位失败===>>" + jsonObject.toJSONString()); |
| | | } else { |
| | | log.info("任务号"+wrkMast.getWrkNo()+"盘点再入库查询库位成功===>>" + jsonObject.toJSONString()); |
| | | try { |
| | | // 更新站点信息 且 下发plc命令 |
| | | staProtocol.setWorkNo(wrkMast.getWrkNo()); |
| | | staProtocol.setStaNo(dto.getStaNo()); |
| | | devpThread.setPakMk(staProtocol.getSiteId(), false); |
| | | // ledThread.errorReset(); |
| | | boolean result = MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol)); |
| | | if (!result) { |
| | | log.error("发布命令至输送线队列失败!!! [plc编号:{}]", devp.getId()); |
| | | } |
| | | log.info("任务号"+wrkMast.getWrkNo()+"盘点/拣料再入库任务下发成功===>>" + staProtocol); |
| | | } catch (Exception e) { |
| | | log.error("盘点再入库失败===>>" + e); |
| | | e.printStackTrace(); |
| | | TransactionAspectSupport.currentTransactionStatus().setRollbackOnly(); |
| | | } |
| | | } |
| | | } else { |
| | | log.error("请求接口失败!!!url:{};request:{};response:{}", wmsUrl + "/rpc/pakin2/loc/v1", JSON.toJSONString(param), response); |
| | | } |
| | | } catch (Exception e) { |
| | | log.error("stnToCrnStnPick2===>>fail", e); |
| | | e.printStackTrace(); |
| | | TransactionAspectSupport.currentTransactionStatus().setRollbackOnly(); |
| | | } |
| | | |
| | | // // 获取目标站 |
| | | // Wrapper<StaDesc> wrapper = new EntityWrapper<StaDesc>() |
| | | // .eq("type_no", wrkMast.getIoType() - 50) |
| | | // .eq("stn_no", pickSta.getStaNo()) // 作业站点 = 拣料出库的目标站 |
| | | // .eq("crn_no", wrkMast.getCrnNo()); // 堆垛机号 |
| | | // StaDesc staDesc = staDescService.selectOne(wrapper); |
| | | // if (Cools.isEmpty(staDesc)) { |
| | | // log.error("入库路径不存在!type_no={},stn_no={},crn_no={}", wrkMast.getIoType(), pickSta.getStaNo(), wrkMast.getCrnNo()); |
| | | // continue; |
| | | // } |
| | | // |
| | | // try { |
| | | // // 保存工作明细档历史档 |
| | | // if (wrkMastMapper.saveWrkDetlLog(wrkMast.getWrkNo()) == 0) { |
| | | // throw new CoolException("保存工作明细档历史档失败"); |
| | | // } |
| | | // // 保存工作主档历史档 |
| | | // if (wrkMastMapper.saveWrkMastLog(wrkMast.getWrkNo()) == 0) { |
| | | // throw new CoolException("保存工作主档历史档失败"); |
| | | // } |
| | | // |
| | | // Date now = new Date(); |
| | | // // 堆垛机站点(目标站) |
| | | // Integer staNo = staDesc.getCrnStn(); |
| | | // // 更新工作档数据状态 |
| | | // wrkMast.setIoTime(now); |
| | | // wrkMast.setIoType(wrkMast.getIoType() - 50); // 入出库类型: 103->53,104->54,107->57 |
| | | // wrkMast.setWrkSts(2L); // 工作状态: 2.设备上走 |
| | | // wrkMast.setSourceStaNo(wrkMast.getStaNo()); // 源站 |
| | | // wrkMast.setStaNo(staNo); // 目标站 |
| | | // wrkMast.setLocNo(wrkMast.getSourceLocNo()); // 目标库位 = 出库时的源库位 |
| | | // wrkMast.setSourceLocNo(""); // 源库位清空 |
| | | // wrkMast.setModiTime(now); |
| | | // if (wrkMastMapper.updateById(wrkMast) == 0) { |
| | | // throw new CoolException("更新工作档数据状态失败"); |
| | | // } |
| | | // // 更新明细档io_time (历史档关联使用) |
| | | // wrkDetlService.updateIoTime(wrkMast.getWrkNo(), now); |
| | | // // 修改库位状态 Q.拣料/盘点/并板再入库 |
| | | // LocMast locMast = locMastService.selectById(wrkMast.getLocNo()); |
| | | // locMast.setLocSts("Q"); |
| | | // locMast.setModiTime(new Date()); |
| | | // if (!locMastService.updateById(locMast)) { |
| | | // throw new CoolException("修改库位状态失败"); |
| | | // } |
| | | // } catch (Exception e) { |
| | | // e.printStackTrace(); |
| | | // TransactionAspectSupport.currentTransactionStatus().setRollbackOnly(); |
| | | // continue; |
| | | // } |
| | | // |
| | | // // 更新站点信息 且 下发plc命令 |
| | | // staProtocol.setWorkNo(wrkMast.getWrkNo()); |
| | | // staProtocol.setStaNo(wrkMast.getStaNo()); |
| | | // devpThread.setPakMk(staProtocol.getSiteId(), false); |
| | | // boolean result = MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol)); |
| | | // if (!result) { |
| | | // log.error("发布命令至输送线队列失败!!! [plc编号:{}]", devp.getId()); |
| | | // } |
| | | |
| | | } |
| | | |
| | | } |
| | | |
| | | } |
| | | } |
| | | |
| | | /** |
| | | * 拣料、并板、盘点再入库 拆垛位置 |
| | | */ |
| | | public synchronized void storeEmptyPlt4() { |
| | | for (DevpSlave devp : slaveProperties.getDevp()) { |
| | | // 遍历叠盘入库口 |
| | | for (DevpSlave.Sta pickSta : devp.getEmptyInSta2()) { |
| | | |
| | | // 获取入库站信息 |
| | | SiemensDevpThread devpThread = (SiemensDevpThread) SlaveConnection.get(SlaveType.Devp, devp.getId()); |
| | | StaProtocol staProtocol = devpThread.getStation().get(pickSta.getStaNo()); |
| | | if (staProtocol == null) { |
| | | continue; |
| | | } else { |
| | | staProtocol = staProtocol.clone(); |
| | | } |
| | | BasDevp basDevp = basDevpService.selectById(staProtocol.getSiteId()); |
| | | if (Cools.isEmpty(basDevp) || basDevp.getReportSign()!=1){ |
| | | continue; |
| | | } |
| | | |
| | | if (staProtocol.isAutoing() && staProtocol.isLoading() && staProtocol.isPakMk() && staProtocol.getWorkNo()==0 && !staProtocol.isOutEnable() && staProtocol.isInEnable()) { |
| | | WrkMast wrkMast = wrkMastMapper.selectPakInStep4(staProtocol.getSiteId(),"3"); |
| | | if (wrkMast == null) { |
| | | WrkMast wrkMast1 = wrkMastMapper.selectPakInStep5(staProtocol.getSiteId(),"3"); |
| | | if (Cools.isEmpty(wrkMast1) && staProtocol.isEmptyMk()){ |
| | | WrkMastSta wrkMastSta = wrkMastStaMapper.selectByWrkNo(staProtocol.getSiteId() + 19999L); |
| | | if (Cools.isEmpty(wrkMastSta)){ |
| | | WrkMastSta wrkMastSta1 = new WrkMastSta(new Date(),staProtocol.getSiteId()); |
| | | wrkMastSta1.setType(2); |
| | | wrkMastSta1.setWrkType(1); |
| | | wrkMastStaMapper.insert(wrkMastSta1); |
| | | } |
| | | } |
| | | } |
| | | } |
| | | } |
| | | } |
| | | } |
| | | |
| | | /** |
| | | * 堆垛机站出库到出库站 |
| | | */ |
| | | public synchronized void crnStnToOutStn() { |
| | | for (CrnSlave crnSlave : slaveProperties.getCrn()) { |
| | | // 遍历堆垛机出库站 |
| | | for (CrnSlave.CrnStn crnStn : crnSlave.getCrnOutStn()) { |
| | | switch (crnSlave.getId()){ |
| | | case 1: |
| | | case 2: |
| | | crnStnToOutStnOne(crnStn); |
| | | continue; |
| | | case 3: |
| | | case 4: |
| | | case 5: |
| | | crnStnToOutStnTwo(crnSlave.getId(),crnStn,1); |
| | | continue; |
| | | case 6: |
| | | case 7: |
| | | crnStnToOutStnThree(crnStn); |
| | | continue; |
| | | default: |
| | | break; |
| | | } |
| | | } |
| | | } |
| | | } |
| | | /** |
| | | * 堆垛机站出库到出库站 |
| | | */ |
| | | public synchronized boolean crnStnToOutStnOne(CrnSlave.CrnStn crnStn ) { |
| | | public synchronized void updateStePositionNearby() { |
| | | try{ |
| | | // 获取堆垛机出库站信息 |
| | | DevpThread devpThread = (DevpThread) SlaveConnection.get(SlaveType.Devp, crnStn.getDevpPlcId()); |
| | | StaProtocol staProtocol = devpThread.getStation().get(crnStn.getStaNo()); |
| | | if (staProtocol == null) { |
| | | return false; |
| | | } else { |
| | | staProtocol = staProtocol.clone(); |
| | | } |
| | | if (staProtocol.isAutoing() && staProtocol.isLoading() && (staProtocol.getWorkNo() == 0 || staProtocol.getStaNo() == null)) { |
| | | // 查询工作档 |
| | | WrkMast wrkMast = wrkMastMapper.selectPakOutStep2(staProtocol.getSiteId()); |
| | | if (wrkMast == null) { |
| | | return false; |
| | | } |
| | | // 判断工作档条件 |
| | | if (wrkMast.getIoType() < 100 || wrkMast.getStaNo() == null || wrkMast.getSourceStaNo() == null) { |
| | | return false; |
| | | } |
| | | // 判断吊车是否实际已完成,且电脑状态在move中,以备电脑进行更新工作档 |
| | | CrnThread crnThread = (CrnThread) SlaveConnection.get(SlaveType.Crn, wrkMast.getCrnNo()); |
| | | CrnProtocol crnProtocol = crnThread.getCrnProtocol(); |
| | | if (crnProtocol.statusType == CrnStatusType.FETCHING || crnProtocol.statusType == CrnStatusType.PUTTING) { |
| | | // 移动中 |
| | | return false; |
| | | } |
| | | |
| | | WrkMastCrn wrkMastCrn = wrkMastCrnMapper.selectWrkNoOneAndTwo(crnProtocol.getTaskNo().intValue()); |
| | | if (!Cools.isEmpty(wrkMastCrn) && wrkMastCrn.getWrkSts().equals(12L)){ |
| | | wrkMast = wrkMastMapper.selectPakInStep3(wrkMastCrn.getWrkNo().intValue()); |
| | | } else { |
| | | return false; |
| | | } |
| | | // 判断堆垛机状态等待确认 |
| | | if (crnProtocol.modeType == CrnModeType.AUTO && crnProtocol.getTaskNo().equals(wrkMast.getWrkNo().shortValue()) |
| | | && crnProtocol.statusType == CrnStatusType.WAITING |
| | | && crnProtocol.forkPosType == CrnForkPosType.HOME) { |
| | | |
| | | // 命令下发区 -------------------------------------------------------------------------- |
| | | StaProtocol staProtocolOther = devpThread.getStation().get(crnStn.getStaNoOther()); |
| | | if (staProtocolOther == null) { |
| | | return false; |
| | | } else { |
| | | staProtocolOther = staProtocolOther.clone(); |
| | | } |
| | | if (staProtocolOther.isAutoing() && staProtocolOther.isLoading() && (staProtocolOther.getWorkNo() == 0 || staProtocolOther.getStaNo() == null)) { |
| | | // WrkMastCrn wrkMastCrn = wrkMastCrnMapper.selectWrkNoOneAndTwo(wrkMast.getWrkNo()); |
| | | |
| | | |
| | | WrkMast wrkMastOne = wrkMastMapper.selectPakInStep3(wrkMastCrn.getWrkNoOne().intValue()); |
| | | WrkMast wrkMastTwo = wrkMastMapper.selectPakInStep3(wrkMastCrn.getWrkNoTwo().intValue()); |
| | | WrkMast wrkMast1 = null; |
| | | WrkMast wrkMast2 = null; |
| | | if (Utils.getRow(wrkMastOne.getSourceLocNo()) == wrkMast.getCrnNo()*4){ |
| | | wrkMast1 = wrkMastTwo; |
| | | wrkMast2 = wrkMastOne; |
| | | }else { |
| | | wrkMast2 = wrkMastTwo; |
| | | wrkMast1 = wrkMastOne; |
| | | } |
| | | |
| | | // 下发站点信息 |
| | | staProtocolOther.setWorkNo(Cools.isEmpty(wrkMast1.getWorkNoOther())? wrkMast1.getWrkNo():wrkMast1.getWorkNoOther()); |
| | | staProtocolOther.setStaNo(wrkMast1.getStaNo()); |
| | | if (!MessageQueue.offer(SlaveType.Devp, crnStn.getDevpPlcId(), new Task(2, staProtocolOther))) { |
| | | return false; |
| | | } |
| | | |
| | | // 下发站点信息 |
| | | staProtocol.setWorkNo(Cools.isEmpty(wrkMast2.getWorkNoOther())? wrkMast2.getWrkNo():wrkMast2.getWorkNoOther()); |
| | | // staProtocol.setStaNo(RouteUtils.CrnStaEnd(wrkMast.getStaNo(),wrkMast.getSourceStaNo())); |
| | | staProtocol.setStaNo(wrkMast2.getStaNo()); |
| | | if (!MessageQueue.offer(SlaveType.Devp, crnStn.getDevpPlcId(), new Task(2, staProtocol))) { |
| | | return false; |
| | | } |
| | | boolean sign = true; |
| | | |
| | | // 更新工作档状态为14失败 |
| | | wrkMastCrn.setWrkSts(14L); |
| | | if (wrkMastCrnMapper.updateById(wrkMastCrn) != 0) { |
| | | } else { |
| | | sign = false; |
| | | log.error("更新工作档的工作状态为14失败!!! [工作号:{}]", wrkMast.getWrkNo()); |
| | | } |
| | | |
| | | // 更新工作档状态为14失败 |
| | | wrkMastOne.setWrkSts(14L); |
| | | wrkMastOne.setCrnEndTime(new Date()); |
| | | if (wrkMastMapper.updateById(wrkMastOne) != 0) { |
| | | } else { |
| | | sign = false; |
| | | log.error("更新工作档的工作状态为14失败!!! [工作号:{}]", wrkMast.getWrkNo()); |
| | | } |
| | | |
| | | // 更新工作档状态为14失败 |
| | | wrkMastTwo.setWrkSts(14L); |
| | | wrkMastTwo.setCrnEndTime(new Date()); |
| | | if (wrkMastMapper.updateById(wrkMastTwo) != 0) { |
| | | } else { |
| | | sign = false; |
| | | log.error("更新工作档的工作状态为14失败!!! [工作号:{}]", wrkMast.getWrkNo()); |
| | | } |
| | | |
| | | if (sign){ |
| | | // 复位堆垛机 |
| | | crnThread.setResetFlag(true); |
| | | return true; |
| | | } |
| | | } |
| | | } |
| | | } |
| | | }catch (Exception e){ |
| | | log.error("更新工作档的工作状态为14失败!!! [出库站:{}]", crnStn.getStaNo()); |
| | | } |
| | | return false; |
| | | } |
| | | |
| | | public synchronized boolean crnStnToOutStnTwo(Integer crnNo,CrnSlave.CrnStn crnStn ,Integer conStation) { |
| | | try{ |
| | | Date now = new Date(); |
| | | // 获取堆垛机出库站信息 |
| | | DevpThread devpThread = (DevpThread) SlaveConnection.get(SlaveType.Devp, crnStn.getDevpPlcId()); |
| | | StaProtocol staProtocol = devpThread.getStation().get(crnStn.getStaNo()); |
| | | if (staProtocol == null) { |
| | | return false; |
| | | } else { |
| | | staProtocol = staProtocol.clone(); |
| | | } |
| | | if (staProtocol.isAutoing() && staProtocol.isLoading() && (staProtocol.getWorkNo() == null || staProtocol.getWorkNo() == 0)) { |
| | | |
| | | // 判断吊车是否实际已完成,且电脑状态在move中,以备电脑进行更新工作档 |
| | | CrnThread crnThread = (CrnThread) SlaveConnection.get(SlaveType.Crn,crnNo); |
| | | CrnProtocol crnProtocol = crnThread.getCrnProtocol(); |
| | | |
| | | if (conStation==1){ |
| | | // 查询工作档 |
| | | WrkMast wrkMast = wrkMastMapper.selectPakOutStep2345(staProtocol.getSiteId(),crnProtocol.getTaskNo().intValue()); |
| | | if (wrkMast == null) { |
| | | return false; |
| | | } |
| | | // 判断工作档条件 |
| | | if (wrkMast.getIoType() < 100 || wrkMast.getStaNo() == null || wrkMast.getSourceStaNo() == null) { |
| | | return false; |
| | | } |
| | | if (crnProtocol.statusType == CrnStatusType.FETCHING || crnProtocol.statusType == CrnStatusType.PUTTING) { |
| | | // 移动中 |
| | | return false; |
| | | } |
| | | // 判断堆垛机状态等待确认 |
| | | if (crnProtocol.modeType == CrnModeType.AUTO && crnProtocol.getTaskNo().equals(wrkMast.getWrkNo().shortValue()) |
| | | && crnProtocol.statusType == CrnStatusType.WAITING |
| | | && crnProtocol.forkPosType == CrnForkPosType.HOME |
| | | && crnProtocol.getLoaded()==0) { |
| | | List<WrkMastSplitTwin> wrkMastSplitTwinList = wrkMastSplitTwinMapper.getWrkMastSplitTwin(wrkMast.getCrnNo(), conStation, null, 2, 3); |
| | | if (wrkMastSplitTwinList.size()!=1){ |
| | | log.error("堆垛机放货完成等待确认异常,堆垛机号={},异常信息={},工位号={},工作类型={},工作状态={}",wrkMast.getCrnNo(),"不存在或者存在多笔可执行作业,请删除无效作业!!!",conStation,2,3); |
| | | } |
| | | for (WrkMastSplitTwin wrkMastSplitTwin:wrkMastSplitTwinList){ |
| | | if (wrkMastSplitTwin.getWrkNo()!=wrkMast.getWrkNo().longValue()){ |
| | | log.error("堆垛机放货完成等待确认异常,堆垛机号={},异常信息={},工位号={},工作类型={},工作状态={},工作任务号={},执行任务号={}",wrkMast.getCrnNo(),"工作任务与执行任务不匹配",conStation,2,3,wrkMast.getWrkNo(),wrkMastSplitTwin.getWrkNo()); |
| | | return false; |
| | | } |
| | | // 命令下发区 -------------------------------------------------------------------------- |
| | | // 下发站点信息 |
| | | staProtocol.setWorkNo(wrkMast.getWrkNo()); |
| | | staProtocol.setStaNo(RouteUtils.CrnStaEnd(wrkMast.getStaNo(),wrkMast.getSourceStaNo())); |
| | | if (!MessageQueue.offer(SlaveType.Devp, crnStn.getDevpPlcId(), new Task(2, staProtocol))) { |
| | | return false; |
| | | } |
| | | // 更新工作档状态为14失败 |
| | | wrkMast.setWrkSts(14L); |
| | | wrkMast.setCrnEndTime(now); |
| | | if (wrkMastMapper.updateById(wrkMast) != 0) { |
| | | wrkMastSplitTwin.setWrkSts(wrkMastSplitTwin.getWrkSts()+1); |
| | | wrkMastSplitTwin.setUpdateTime(now); |
| | | // 修改成功后复位堆垛机 |
| | | if (wrkMastSplitTwinService.updateById(wrkMastSplitTwin)) { |
| | | // 堆垛机复位 |
| | | crnThread.setResetFlag(true); |
| | | return true; |
| | | }else { |
| | | log.error("堆垛机放货完成等待确认异常,堆垛机号={},异常信息={},工位号={},工作类型={},工作状态={}",wrkMast.getCrnNo(),"修改执行档案失败",conStation,2,3); |
| | | } |
| | | } else { |
| | | log.error("更新工作档的工作状态为14失败!!! [工作号:{}]", wrkMast.getWrkNo()); |
| | | } |
| | | } |
| | | } |
| | | }else if (conStation==2){ |
| | | if (crnProtocol.statusType != CrnStatusType.IDLE){ |
| | | return false; |
| | | } |
| | | // 查询工作档 |
| | | WrkMast wrkMast = wrkMastMapper.selectPakOutStep2345(staProtocol.getSiteId(),crnProtocol.getTaskNoTwo().intValue()); |
| | | if (wrkMast == null) { |
| | | return false; |
| | | } |
| | | // 判断工作档条件 |
| | | if (wrkMast.getIoType() < 100 || wrkMast.getStaNo() == null || wrkMast.getSourceStaNo() == null) { |
| | | return false; |
| | | } |
| | | if (crnProtocol.statusTypeTwo == CrnStatusType.FETCHING || crnProtocol.statusTypeTwo == CrnStatusType.PUTTING) { |
| | | // 移动中 |
| | | return false; |
| | | } |
| | | // 判断堆垛机状态等待确认 |
| | | if (crnProtocol.modeType == CrnModeType.AUTO && crnProtocol.getTaskNoTwo().equals(wrkMast.getWrkNo().shortValue()) |
| | | && crnProtocol.statusTypeTwo == CrnStatusType.WAITING |
| | | && crnProtocol.forkPosTypeTwo == CrnForkPosType.HOME |
| | | && crnProtocol.getLoadedTwo()==0) { |
| | | List<WrkMastSplitTwin> wrkMastSplitTwinList = wrkMastSplitTwinMapper.getWrkMastSplitTwin(wrkMast.getCrnNo(), conStation, null, 2, 3); |
| | | if (wrkMastSplitTwinList.size()!=1){ |
| | | log.error("堆垛机放货完成等待确认异常,堆垛机号={},异常信息={},工位号={},工作类型={},工作状态={}",wrkMast.getCrnNo(),"不存在或者存在多笔可执行作业,请删除无效作业!!!",conStation,2,3); |
| | | } |
| | | for (WrkMastSplitTwin wrkMastSplitTwin:wrkMastSplitTwinList){ |
| | | if (wrkMastSplitTwin.getWrkNo()!=wrkMast.getWrkNo().longValue()){ |
| | | log.error("堆垛机放货完成等待确认异常,堆垛机号={},异常信息={},工位号={},工作类型={},工作状态={},工作任务号={},执行任务号={}",wrkMast.getCrnNo(),"工作任务与执行任务不匹配",conStation,2,3,wrkMast.getWrkNo(),wrkMastSplitTwin.getWrkNo()); |
| | | return false; |
| | | } |
| | | // 命令下发区 -------------------------------------------------------------------------- |
| | | // 下发站点信息 |
| | | staProtocol.setWorkNo(wrkMast.getWrkNo()); |
| | | staProtocol.setStaNo(RouteUtils.CrnStaEnd(wrkMast.getStaNo(),wrkMast.getSourceStaNo())); |
| | | if (!MessageQueue.offer(SlaveType.Devp, crnStn.getDevpPlcId(), new Task(2, staProtocol))) { |
| | | return false; |
| | | } |
| | | // 更新工作档状态为14失败 |
| | | wrkMast.setWrkSts(14L); |
| | | wrkMast.setCrnEndTime(now); |
| | | if (wrkMastMapper.updateById(wrkMast) != 0) { |
| | | wrkMastSplitTwin.setWrkSts(wrkMastSplitTwin.getWrkSts()+1); |
| | | wrkMastSplitTwin.setUpdateTime(now); |
| | | // 修改成功后复位堆垛机 |
| | | if (wrkMastSplitTwinService.updateById(wrkMastSplitTwin)) { |
| | | // 堆垛机复位 |
| | | crnThread.setResetFlagTwo(true); |
| | | return true; |
| | | }else { |
| | | log.error("堆垛机放货完成等待确认异常,堆垛机号={},异常信息={},工位号={},工作类型={},工作状态={}",wrkMast.getCrnNo(),"修改执行档案失败",conStation,2,3); |
| | | } |
| | | } else { |
| | | log.error("更新工作档的工作状态为14失败!!! [工作号:{}]", wrkMast.getWrkNo()); |
| | | } |
| | | } |
| | | } |
| | | } |
| | | } |
| | | }catch (Exception e){ |
| | | log.error("更新工作档的工作状态为14失败!!! [出库站:{}]", crnStn.getStaNo()); |
| | | } |
| | | return false; |
| | | } |
| | | |
| | | public synchronized boolean crnStnToOutStnThree(CrnSlave.CrnStn crnStn ) { |
| | | try{ |
| | | // 获取堆垛机出库站信息 |
| | | DevpThread devpThread = (DevpThread) SlaveConnection.get(SlaveType.Devp, crnStn.getDevpPlcId()); |
| | | StaProtocol staProtocol = devpThread.getStation().get(crnStn.getStaNo()); |
| | | if (staProtocol == null) { |
| | | return false; |
| | | } else { |
| | | staProtocol = staProtocol.clone(); |
| | | } |
| | | if (staProtocol.isAutoing() && staProtocol.isLoading() && (staProtocol.getWorkNo() == 0 || staProtocol.getStaNo() == null)) { |
| | | // 查询工作档 |
| | | WrkMast wrkMast = wrkMastMapper.selectPakOutStep2(staProtocol.getSiteId()); |
| | | if (wrkMast == null) { |
| | | return false; |
| | | } |
| | | // 判断工作档条件 |
| | | if (wrkMast.getIoType() < 100 || wrkMast.getStaNo() == null || wrkMast.getSourceStaNo() == null) { |
| | | return false; |
| | | } |
| | | // 判断吊车是否实际已完成,且电脑状态在move中,以备电脑进行更新工作档 |
| | | CrnThread crnThread = (CrnThread) SlaveConnection.get(SlaveType.Crn, wrkMast.getCrnNo()); |
| | | CrnProtocol crnProtocol = crnThread.getCrnProtocol(); |
| | | if (crnProtocol.statusType == CrnStatusType.FETCHING || crnProtocol.statusType == CrnStatusType.PUTTING) { |
| | | // 移动中 |
| | | return false; |
| | | } |
| | | // 判断堆垛机状态等待确认 |
| | | if (crnProtocol.modeType == CrnModeType.AUTO && crnProtocol.getTaskNo().equals(wrkMast.getWrkNo().shortValue()) |
| | | && crnProtocol.statusType == CrnStatusType.WAITING |
| | | && crnProtocol.forkPosType == CrnForkPosType.HOME) { |
| | | // 命令下发区 -------------------------------------------------------------------------- |
| | | // 下发站点信息 |
| | | staProtocol.setWorkNo(wrkMast.getWrkNo()); |
| | | staProtocol.setStaNo(RouteUtils.CrnStaEnd(wrkMast.getStaNo(),wrkMast.getSourceStaNo())); |
| | | if (!MessageQueue.offer(SlaveType.Devp, crnStn.getDevpPlcId(), new Task(2, staProtocol))) { |
| | | return false; |
| | | } |
| | | |
| | | // 更新工作档状态为14失败 |
| | | wrkMast.setWrkSts(14L); |
| | | wrkMast.setCrnEndTime(new Date()); |
| | | if (wrkMastMapper.updateById(wrkMast) != 0) { |
| | | // 复位堆垛机 |
| | | crnThread.setResetFlag(true); |
| | | return true; |
| | | } else { |
| | | log.error("更新工作档的工作状态为14失败!!! [工作号:{}]", wrkMast.getWrkNo()); |
| | | } |
| | | } |
| | | } |
| | | }catch (Exception e){ |
| | | log.error("更新工作档的工作状态为14失败!!! [出库站:{}]", crnStn.getStaNo()); |
| | | } |
| | | return false; |
| | | } |
| | | |
| | | /** |
| | | * 堆垛机站出库到出库站 |
| | | */ |
| | | public synchronized void crnStnToOutStnTwo() { |
| | | for (CrnSlave crnSlave : slaveProperties.getCrn()) { |
| | | // 遍历堆垛机出库站 |
| | | for (CrnSlave.CrnStn crnStn : crnSlave.getCrnOutStn()) { |
| | | switch (crnSlave.getId()){ |
| | | case 3: |
| | | case 4: |
| | | case 5: |
| | | crnStnToOutStnTwo(crnSlave.getId(),crnStn,2); |
| | | continue; |
| | | default: |
| | | break; |
| | | } |
| | | } |
| | | } |
| | | } |
| | | |
| | | /** |
| | | * 入出库 ===>> 堆垛机入出库作业下发 |
| | | */ |
| | | public synchronized void crnIoExecute() { |
| | | try{ |
| | | for (CrnSlave crn : slaveProperties.getCrn()) { |
| | | // 获取堆垛机信息 |
| | | CrnThread crnThread = (CrnThread) SlaveConnection.get(SlaveType.Crn, crn.getId()); |
| | | CrnProtocol crnProtocol = crnThread.getCrnProtocol(); |
| | | if (crnProtocol == null) { |
| | | continue; |
| | | } |
| | | BasCrnp basCrnp = basCrnpService.selectById(crn.getId()); |
| | | if (basCrnp == null) { |
| | | log.error("{}号堆垛机尚未在数据库进行维护!", crn.getId()); |
| | | continue; |
| | | } |
| | | |
| | | // 只有当堆垛机空闲 并且 无任务时才继续执行 |
| | | if (crnProtocol.getStatusType() == CrnStatusType.IDLE |
| | | && crnProtocol.getTaskNo() == 0 |
| | | && crnProtocol.getModeType() == CrnModeType.AUTO |
| | | && crnProtocol.getLoaded() == 0 |
| | | && crnProtocol.getForkPos() == 0) { |
| | | // 如果最近一次是入库模式 |
| | | if (crnProtocol.getLastIo().equals("I")) { |
| | | if (basCrnp.getInEnable().equals("Y")) { |
| | | switch (crn.getId()){ |
| | | case 1: |
| | | case 2: |
| | | this.crnStnToLoc1Single(crn, crnProtocol); // 入库 |
| | | break; |
| | | case 3: |
| | | case 4: |
| | | case 5: |
| | | continue; |
| | | default: |
| | | this.crnStnToLoc1(crn, crnProtocol,1); // 入库 |
| | | } |
| | | crnProtocol.setLastIo("O"); |
| | | } else if (basCrnp.getOutEnable().equals("Y")) { |
| | | switch (crn.getId()){ |
| | | case 1: |
| | | case 2: |
| | | this.locToCrnStn1Single(crn, crnProtocol); // 出库 |
| | | break; |
| | | case 3: |
| | | case 4: |
| | | case 5: |
| | | continue; |
| | | default: |
| | | this.locToCrnStn1(crn, crnProtocol,1); // 出库 |
| | | } |
| | | crnProtocol.setLastIo("I"); |
| | | } |
| | | } |
| | | // 如果最近一次是出库模式 |
| | | else if (crnProtocol.getLastIo().equals("O")) { |
| | | if (basCrnp.getOutEnable().equals("Y")) { |
| | | switch (crn.getId()){ |
| | | case 1: |
| | | case 2: |
| | | this.locToCrnStn1Single(crn, crnProtocol); // 出库 |
| | | break; |
| | | case 3: |
| | | case 4: |
| | | case 5: |
| | | continue; |
| | | default: |
| | | this.locToCrnStn1(crn, crnProtocol,1); // 出库 |
| | | } |
| | | crnProtocol.setLastIo("I"); |
| | | } else if (basCrnp.getInEnable().equals("Y")) { |
| | | switch (crn.getId()){ |
| | | case 1: |
| | | case 2: |
| | | this.crnStnToLoc1Single(crn, crnProtocol); // 入库 |
| | | break; |
| | | case 3: |
| | | case 4: |
| | | case 5: |
| | | continue; |
| | | default: |
| | | this.crnStnToLoc1(crn, crnProtocol,1); // 入库 |
| | | } |
| | | crnProtocol.setLastIo("O"); |
| | | } |
| | | } |
| | | } |
| | | // 库位移转 |
| | | this.locToLoc(crn, crnProtocol); |
| | | // this.crnRebackHp(crnProtocol, crnThread); |
| | | |
| | | } |
| | | }catch (Exception e){ |
| | | log.error("堆垛机出入库下发报错"+e); |
| | | } |
| | | } |
| | | |
| | | /** |
| | | * 入出库 ===>> 堆垛机入出库作业下发 |
| | | */ |
| | | public synchronized void crnIoExecuteTwo() { |
| | | try{ |
| | | for (CrnSlave crn : slaveProperties.getCrn()) { |
| | | // 获取堆垛机信息 |
| | | CrnThread crnThread = (CrnThread) SlaveConnection.get(SlaveType.Crn, crn.getId()); |
| | | CrnProtocol crnProtocol = crnThread.getCrnProtocol(); |
| | | if (crnProtocol == null) { |
| | | continue; |
| | | } |
| | | BasCrnp basCrnp = basCrnpService.selectById(crn.getId()); |
| | | if (basCrnp == null) { |
| | | log.error("{}号堆垛机尚未在数据库进行维护!", crn.getId()); |
| | | continue; |
| | | } |
| | | |
| | | |
| | | int[] sign = new int[]{0,0}; |
| | | // 只有当堆垛机空闲 并且 无任务时才继续执行 |
| | | if (crnProtocol.getModeType() == CrnModeType.AUTO) { |
| | | // 只有当堆垛机工位空闲 并且 无任务时才继续执行 |
| | | if (crnProtocol.getStatusType() == CrnStatusType.IDLE |
| | | && crnProtocol.getTaskNo() == 0 |
| | | && crnProtocol.getLoaded() == 0 |
| | | && crnProtocol.getForkPos() == 0) { |
| | | /* |
| | | * 任务拆分特殊处理 |
| | | * */ |
| | | if (crnProtocol.getStatusTypeTwo() == CrnStatusType.IDLE |
| | | && crnProtocol.getTaskNoTwo() == 0 |
| | | && crnProtocol.getLoadedTwo() == 0 |
| | | && crnProtocol.getForkPosTwo() == 0){ |
| | | sign[0] = 1; |
| | | sign[1] = 1; |
| | | } |
| | | } |
| | | } |
| | | |
| | | if (sign[0]==1){ |
| | | // 如果最近一次是入库模式 |
| | | if (crnProtocol.getLastIo().equals("I")) { |
| | | if (basCrnp.getInEnable().equals("Y")) { |
| | | switch (crn.getId()){ |
| | | case 3: |
| | | case 4: |
| | | case 5: |
| | | this.crnStnToLoc1Big(crn, crnProtocol, sign[1]); // 入库 |
| | | break; |
| | | default: |
| | | continue; |
| | | } |
| | | crnProtocol.setLastIo("O"); |
| | | } else if (basCrnp.getOutEnable().equals("Y")) { |
| | | switch (crn.getId()){ |
| | | case 3: |
| | | case 4: |
| | | case 5: |
| | | this.locToCrnStn1Big(crn, crnProtocol, sign[1]); // 出库 |
| | | break; |
| | | default: |
| | | continue; |
| | | } |
| | | crnProtocol.setLastIo("I"); |
| | | } |
| | | } |
| | | // 如果最近一次是出库模式 |
| | | else if (crnProtocol.getLastIo().equals("O")) { |
| | | if (basCrnp.getOutEnable().equals("Y")) { |
| | | switch (crn.getId()){ |
| | | case 3: |
| | | case 4: |
| | | case 5: |
| | | this.locToCrnStn1Big(crn, crnProtocol, sign[1]); // 出库 |
| | | break; |
| | | default: |
| | | continue; |
| | | } |
| | | crnProtocol.setLastIo("I"); |
| | | } else if (basCrnp.getInEnable().equals("Y")) { |
| | | switch (crn.getId()){ |
| | | case 3: |
| | | case 4: |
| | | case 5: |
| | | this.crnStnToLoc1Big(crn, crnProtocol, sign[1]); // 入库 |
| | | break; |
| | | default: |
| | | continue; |
| | | } |
| | | crnProtocol.setLastIo("O"); |
| | | } |
| | | } |
| | | } |
| | | |
| | | // 库位移转 |
| | | this.locToLoc(crn, crnProtocol); |
| | | // this.crnRebackHp(crnProtocol, crnThread); |
| | | |
| | | } |
| | | }catch (Exception e){ |
| | | log.error("堆垛机出入库下发报错"+e); |
| | | } |
| | | } |
| | | |
| | | |
| | | /** |
| | | * 入库 ===>> 堆垛机站到库位 |
| | | */ |
| | | public synchronized void crnStnToLoc(CrnSlave slave, CrnProtocol crnProtocol) { |
| | | for (CrnSlave.CrnStn crnStn : slave.getCrnInStn()) { |
| | | boolean flag = false; |
| | | // 获取堆垛机入库站信息 |
| | | DevpThread devpThread = (DevpThread) SlaveConnection.get(SlaveType.Devp, crnStn.getDevpPlcId()); |
| | | StaProtocol staProtocol = devpThread.getStation().get(crnStn.getStaNo()); |
| | | if (staProtocol == null) { |
| | | continue; |
| | | } else { |
| | | staProtocol = staProtocol.clone(); |
| | | } |
| | | // 查询站点详细信息 |
| | | BasDevp staDetl = basDevpService.selectById(crnStn.getStaNo()); |
| | | if (staDetl == null) { |
| | | log.error("入库 ===>> 堆垛机站点在数据库不存在, 站点编号={}", crnStn.getStaNo()); |
| | | continue; |
| | | } |
| | | if (staProtocol.isAutoing() && staProtocol.isLoading() && staProtocol.getWorkNo() > 0 && staProtocol.isInEnable() |
| | | && staDetl.getCanining() != null && staDetl.getCanining().equals("Y")) { |
| | | flag = true; |
| | | } |
| | | if (!flag) { |
| | | continue; |
| | | } |
| | | // 获取工作状态为2(设备上走)的入库工作档 |
| | | WrkMast wrkMast = wrkMastMapper.selectPakInStep2(slave.getId(), staProtocol.getWorkNo().intValue(), crnStn.getStaNo()); |
| | | if (null == wrkMast) { |
| | | // log.error("查询无待入库数据--wrk_sts=2, 工作号={}", staProtocol.getWorkNo()); |
| | | continue; |
| | | } |
| | | // 获取库位信息 |
| | | LocMast locMast = locMastService.selectById(wrkMast.getLocNo()); |
| | | if (locMast == null) { |
| | | log.error("查询库存无数据--库位号{}", wrkMast.getLocNo()); |
| | | continue; |
| | | } |
| | | if (!locMast.getLocSts().equals("S") && !locMast.getLocSts().equals("Q")) { |
| | | log.error("入库操作库位状态不符合--状态, 库位号={},库位状态={}", wrkMast.getLocNo(), locMast.getLocSts()); |
| | | continue; |
| | | } |
| | | |
| | | // 堆垛机控制过滤 |
| | | if (!crnProtocol.getStatusType().equals(CrnStatusType.IDLE) || crnProtocol.getTaskNo() != 0) { |
| | | continue; |
| | | } |
| | | |
| | | // 已经存在吊车执行任务时,则过滤 |
| | | if (wrkMastMapper.selectWorking(slave.getId()) != null) { |
| | | continue; |
| | | } |
| | | |
| | | // 双深库位且浅库位有货,则需先对浅库位进行库位移转 |
| | | if (Utils.isDeepLoc(slaveProperties, wrkMast.getLocNo())) { |
| | | String shallowLocNo = Utils.getShallowLoc(slaveProperties, wrkMast.getLocNo()); |
| | | LocMast shallowLoc = locMastService.selectById(shallowLocNo); |
| | | // O.空库位、Q.拣料/盘点/并板再入库、S.入库预约、X.禁用 直接搬! |
| | | if (shallowLoc.getLocSts().equals("P") || shallowLoc.getLocSts().equals("R")) { |
| | | WrkMast waitWrkMast = wrkMastMapper.selectByLocNo(shallowLocNo); |
| | | if (null == waitWrkMast) { |
| | | log.error("{}库位异常,未检索到相应工作档!", shallowLocNo); |
| | | } else { |
| | | waitWrkMast.setIoPri(15D); |
| | | waitWrkMast.setModiTime(new Date()); |
| | | if (wrkMastMapper.updateById(waitWrkMast) == 0) { |
| | | log.error("调整工作档优先级失败!工作号={}", waitWrkMast.getWrkNo()); |
| | | } |
| | | continue; |
| | | } |
| | | |
| | | } else if (shallowLoc.getLocSts().equals("F") || shallowLoc.getLocSts().equals("D")) { |
| | | // 此标记避免多次执行移库任务 |
| | | if (Cools.isEmpty(wrkMast.getUpdMk()) || "N".equals(wrkMast.getUpdMk())) { |
| | | wrkMast.setUpdMk("Y"); |
| | | wrkMast.setIoPri(14D); |
| | | wrkMastMapper.updateById(wrkMast); |
| | | // 生成工作档,将浅库位移转到新的库位中 |
| | | moveLocForDeepLoc(slave, shallowLoc); |
| | | // 生成工作档、改变浅库位的源库/目标库 库位状态、下发堆垛机命令(立马执行) |
| | | // moveLocForDeepLocPakin(slave, shallowLoc, wrkMast); |
| | | } |
| | | continue; |
| | | } else if (shallowLoc.getLocSts().equals("Q")) { |
| | | WrkMast waitWrkMast = wrkMastMapper.selectByLocNo1(shallowLocNo); |
| | | if (null != waitWrkMast && waitWrkMast.getWrkSts() == 4) { |
| | | continue; |
| | | } |
| | | } |
| | | } |
| | | |
| | | // 命令下发区 -------------------------------------------------------------------------- |
| | | CrnCommand crnCommand = new CrnCommand(); |
| | | crnCommand.setCrnNo(slave.getId()); // 堆垛机编号 |
| | | crnCommand.setTaskNo(wrkMast.getWrkNo().shortValue()); // 工作号 |
| | | crnCommand.setAckFinish((short) 0); // 任务完成确认位 |
| | | crnCommand.setTaskMode(CrnTaskModeType.LOC_MOVE); // 任务模式: 库位移转 |
| | | crnCommand.setSourcePosX(crnStn.getRow().shortValue()); // 源库位排 |
| | | crnCommand.setSourcePosY(crnStn.getBay().shortValue()); // 源库位列 |
| | | crnCommand.setSourcePosZ(crnStn.getLev().shortValue()); // 源库位层 |
| | | crnCommand.setDestinationPosX(locMast.getRow1().shortValue()); // 目标库位排 |
| | | crnCommand.setDestinationPosY(locMast.getBay1().shortValue()); // 目标库位列 |
| | | crnCommand.setDestinationPosZ(locMast.getLev1().shortValue()); // 目标库位层 |
| | | if (!MessageQueue.offer(SlaveType.Crn, wrkMast.getCrnNo(), new Task(2, crnCommand))) { |
| | | log.error("堆垛机命令下发失败,堆垛机号={},任务数据={}", wrkMast.getCrnNo(), JSON.toJSONString(crnCommand)); |
| | | } else { |
| | | |
| | | // long startTime = System.currentTimeMillis(); |
| | | // while ((System.currentTimeMillis() - startTime) < COMMAND_TIMEOUT) { |
| | | // |
| | | // if (true) { |
| | | // break; |
| | | // } |
| | | // |
| | | // try{ |
| | | // Thread.sleep(500); |
| | | // }catch(Exception ignore){} |
| | | // } |
| | | |
| | | // 修改工作档状态 2.设备上走 => 3.吊车入库中 |
| | | Date now = new Date(); |
| | | wrkMast.setWrkSts(3L); |
| | | wrkMast.setCrnStrTime(now); |
| | | wrkMast.setModiTime(now); |
| | | if (wrkMastMapper.updateById(wrkMast) == 0) { |
| | | log.error("修改工作档状态 2.设备上走 => 3.吊车入库中 失败!!,工作号={}", wrkMast.getWrkNo()); |
| | | } |
| | | } |
| | | } |
| | | } |
| | | |
| | | /** |
| | | * 入库 ===>> 堆垛机站到库位 |
| | | * 2024-06-05 |
| | | */ |
| | | public synchronized void crnStnToLoc1Big(CrnSlave slave, CrnProtocol crnProtocol, Integer crnStation) { |
| | | List<WrkMast> wrkMasts = wrkMastMapper.selectPakInStep12(slave.getId()); |
| | | Integer crnStation1 = crnStation;//记录 |
| | | for(WrkMast wrkMast : wrkMasts){ |
| | | if (wrkMast == null) { |
| | | continue; |
| | | } |
| | | |
| | | crnStation=crnStation1;//刷新 |
| | | |
| | | CrnSlave.CrnStn crnStn = null; |
| | | for (CrnSlave.CrnStn crnStn1 : slave.getCrnInStn()){ |
| | | if(crnStn1.getStaNo().equals(wrkMast.getStaNo())){ |
| | | crnStn = crnStn1; |
| | | break; |
| | | } |
| | | } |
| | | if(Cools.isEmpty(crnStn)){ |
| | | continue; |
| | | } |
| | | |
| | | boolean flag = false; |
| | | // 获取堆垛机入库站信息 |
| | | DevpThread devpThread = (DevpThread) SlaveConnection.get(SlaveType.Devp, crnStn.getDevpPlcId()); |
| | | StaProtocol staProtocol = devpThread.getStation().get(crnStn.getStaNo()); |
| | | if (staProtocol == null) { |
| | | continue; |
| | | } else { |
| | | staProtocol = staProtocol.clone(); |
| | | } |
| | | // 查询站点详细信息 |
| | | BasDevp staDetl = basDevpService.selectById(crnStn.getStaNo()); |
| | | if (staDetl == null) { |
| | | log.error("入库 ===>> 堆垛机站点在数据库不存在, 站点编号={}", crnStn.getStaNo()); |
| | | continue; |
| | | } |
| | | if (staProtocol.isAutoing() && staProtocol.isLoading() && staProtocol.getWorkNo().equals(wrkMast.getWrkNo()) |
| | | && staProtocol.isInEnable() && staDetl.getCanining() != null && staDetl.getCanining().equals("Y")) { |
| | | flag = true; |
| | | } |
| | | if (!flag) { |
| | | continue; |
| | | } |
| | | |
| | | // 获取库位信息 |
| | | LocMast locMast = locMastService.selectById(wrkMast.getLocNo()); |
| | | if (locMast == null) { |
| | | log.error("查询库存无数据--库位号{}", wrkMast.getLocNo()); |
| | | continue; |
| | | } |
| | | if (!locMast.getLocSts().equals("S") && !locMast.getLocSts().equals("Q")) { |
| | | log.error("入库操作库位状态不符合--状态, 库位号={},库位状态={}", wrkMast.getLocNo(), locMast.getLocSts()); |
| | | continue; |
| | | } |
| | | |
| | | //工位 |
| | | if (crnStation == 1){ |
| | | // 堆垛机控制过滤 |
| | | if (!crnProtocol.getStatusType().equals(CrnStatusType.IDLE) || crnProtocol.getTaskNo() != 0) { |
| | | break; |
| | | } |
| | | // 堆垛机控制过滤 |
| | | if (!crnProtocol.getStatusTypeTwo().equals(CrnStatusType.IDLE) || crnProtocol.getTaskNoTwo() != 0) { |
| | | break; |
| | | } |
| | | }else if(crnStation == 2){ |
| | | // 堆垛机控制过滤 |
| | | if (!crnProtocol.getStatusTypeTwo().equals(CrnStatusType.IDLE) || crnProtocol.getTaskNoTwo() != 0) { |
| | | break; |
| | | } |
| | | }else { |
| | | break; |
| | | } |
| | | |
| | | if (locMast.getBay1()==81){ |
| | | crnStation=2; |
| | | } |
| | | |
| | | |
| | | // 已经存在吊车执行任务时,则过滤 |
| | | if (wrkMastMapper.selectWorking(slave.getId()) != null) { |
| | | continue; |
| | | } |
| | | |
| | | // 已经存在吊车执行任务时,则过滤 |
| | | if (wrkMastSplitTwinMapper.selectCount(new EntityWrapper<WrkMastSplitTwin>().eq("wrk_no", wrkMast.getWrkNo().longValue())) != 0) { |
| | | break; |
| | | // return; |
| | | } |
| | | |
| | | // 双深库位且浅库位有货,则需先对浅库位进行库位移转 |
| | | if (Utils.isDeepLoc(slaveProperties, wrkMast.getLocNo())) { |
| | | String shallowLocNo = Utils.getShallowLoc(slaveProperties, wrkMast.getLocNo()); |
| | | LocMast shallowLoc = locMastService.selectById(shallowLocNo); |
| | | // O.空库位、Q.拣料/盘点/并板再入库、S.入库预约、X.禁用 直接搬! |
| | | if (shallowLoc.getLocSts().equals("P") || shallowLoc.getLocSts().equals("R")) { |
| | | WrkMast waitWrkMast = wrkMastMapper.selectByLocNo(shallowLocNo); |
| | | if (null == waitWrkMast) { |
| | | log.error("{}库位异常,未检索到相应工作档!", shallowLocNo); |
| | | } else { |
| | | waitWrkMast.setIoPri(15D); |
| | | waitWrkMast.setModiTime(new Date()); |
| | | if (wrkMastMapper.updateById(waitWrkMast) == 0) { |
| | | log.error("调整工作档优先级失败!工作号={}", waitWrkMast.getWrkNo()); |
| | | } |
| | | continue; |
| | | } |
| | | |
| | | } else if (shallowLoc.getLocSts().equals("F") || shallowLoc.getLocSts().equals("D")) { |
| | | // 此标记避免多次执行移库任务 |
| | | if (Cools.isEmpty(wrkMast.getUpdMk()) || "N".equals(wrkMast.getUpdMk())) { |
| | | wrkMast.setUpdMk("Y"); |
| | | wrkMast.setIoPri(14D); |
| | | wrkMastMapper.updateById(wrkMast); |
| | | // 生成工作档,将浅库位移转到新的库位中 |
| | | moveLocForDeepLoc(slave, shallowLoc); |
| | | // 生成工作档、改变浅库位的源库/目标库 库位状态、下发堆垛机命令(立马执行) |
| | | // moveLocForDeepLocPakin(slave, shallowLoc, wrkMast); |
| | | } |
| | | continue; |
| | | } else if (shallowLoc.getLocSts().equals("Q")) { |
| | | WrkMast waitWrkMast = wrkMastMapper.selectByLocNo1(shallowLocNo); |
| | | if (null != waitWrkMast && waitWrkMast.getWrkSts() == 4) { |
| | | continue; |
| | | } |
| | | } |
| | | } |
| | | |
| | | StaProtocol staProtocolOther = devpThread.getStation().get(crnStn.getStaNoOther()); |
| | | if (staProtocolOther == null) { |
| | | continue; |
| | | } else { |
| | | staProtocolOther = staProtocolOther.clone(); |
| | | } |
| | | |
| | | // 查询站点详细信息 |
| | | BasDevp staDetlOther = basDevpService.selectById(crnStn.getStaNoOther()); |
| | | if (staDetlOther == null) { |
| | | log.error("入库 ===>> 堆垛机站点在数据库不存在, 站点编号={}", crnStn.getStaNoOther()); |
| | | continue; |
| | | } |
| | | if (staProtocolOther.getWorkNo()!=0){ |
| | | WrkMast wrkMastOther = wrkMastMapper.selectPakInStep3(staProtocolOther.getWorkNo()); |
| | | if (Cools.isEmpty(wrkMastOther)){ |
| | | log.error("Other查询工作档案无数据--工作号{},站点号:{}", staProtocolOther.getWorkNo(),staProtocolOther.getSiteId()); |
| | | continue; |
| | | } |
| | | // 获取库位信息 |
| | | LocMast locMastOther = locMastService.selectById(wrkMastOther.getLocNo()); |
| | | if (locMastOther == null) { |
| | | log.error("查询库存无数据--库位号{}", locMastOther.getLocNo()); |
| | | continue; |
| | | } |
| | | if (!locMastOther.getLocSts().equals("S") && !locMastOther.getLocSts().equals("Q")) { |
| | | log.error("入库操作库位状态不符合--状态, 库位号={},库位状态={}", wrkMastOther.getLocNo(), locMastOther.getLocSts()); |
| | | continue; |
| | | } |
| | | if (locMastOther.getBay1()!=81){ |
| | | if (staProtocolOther.isAutoing() && staProtocolOther.isLoading() |
| | | && staProtocolOther.isInEnable() && staDetlOther.getCanining() != null && staDetlOther.getCanining().equals("Y")) { |
| | | // 命令下发区 -------------------------------------------------------------------------- |
| | | CrnCommandParam crnCommandParam = new CrnCommandParam(); |
| | | crnCommandParam.setCrnNo(slave.getId()); // 堆垛机编号 |
| | | |
| | | crnCommandParam.setTaskNo2(wrkMast.getWrkNo().shortValue()); // 工作号 |
| | | crnCommandParam.setAckFinish2((short) 0); // 任务完成确认位 |
| | | crnCommandParam.setTaskMode2(CrnTaskModeType.SEPARATE_TAKE); // 任务模式: 单取货 |
| | | crnCommandParam.setSourcePosX2(crnStn.getRow().shortValue()); // 源库位排 |
| | | crnCommandParam.setSourcePosY2(crnStn.getBay().shortValue()); // 源库位列 |
| | | crnCommandParam.setSourcePosZ2(crnStn.getLev().shortValue()); // 源库位层 |
| | | crnCommandParam.setDestinationPosX2((short)0); // 目标库位排 |
| | | crnCommandParam.setDestinationPosY2((short)0); // 目标库位列 |
| | | crnCommandParam.setDestinationPosZ2((short)0); // 目标库位层 |
| | | |
| | | crnCommandParam.setTaskNo(wrkMastOther.getWrkNo().shortValue()); // 工作号 |
| | | crnCommandParam.setAckFinish((short) 0); // 任务完成确认位 |
| | | crnCommandParam.setTaskMode(CrnTaskModeType.SEPARATE_TAKE); // 任务模式: 单取货 |
| | | crnCommandParam.setSourcePosX(crnStn.getRow().shortValue()); // 源库位排 |
| | | crnCommandParam.setSourcePosY(crnStn.getBay().shortValue()); // 源库位列 |
| | | crnCommandParam.setSourcePosZ(crnStn.getLev().shortValue()); // 源库位层 |
| | | crnCommandParam.setDestinationPosX((short)0); // 目标库位排 |
| | | crnCommandParam.setDestinationPosY((short)0); // 目标库位列 |
| | | crnCommandParam.setDestinationPosZ((short)0); // 目标库位层 |
| | | if (!MessageQueue.offer(SlaveType.Devp, crnStn.getDevpPlcId(), new Task(99, crnCommandParam.getCrnNo()-2))) { |
| | | log.error("输送线锁定命令下发失败,堆垛机号={},任务数据={}", wrkMast.getCrnNo(), crnCommandParam.getCrnNo()-2); |
| | | continue; |
| | | } |
| | | if (!MessageQueue.offer(SlaveType.Crn, crnCommandParam.getCrnNo(), new Task(9, crnCommandParam))) { |
| | | log.error("堆垛机命令下发失败,堆垛机号={},任务数据={}", wrkMast.getCrnNo(), JSON.toJSONString(crnCommandParam)); |
| | | } else { |
| | | // 修改工作档状态 2.设备上走 => 3.吊车入库中 |
| | | Date now = new Date(); |
| | | wrkMast.setWrkSts(3L); |
| | | wrkMast.setCrnStrTime(now); |
| | | wrkMast.setModiTime(now); |
| | | WrkMastSplitTwin wrkMastSplitTwin = new WrkMastSplitTwin(wrkMast,2,now); |
| | | wrkMastSplitTwin.setWrkSts(1); |
| | | wrkMastSplitTwin.setWrkStart(wrkMast.getStaNo().toString()); |
| | | wrkMastSplitTwin.setWrkEnd(wrkMast.getLocNo()); |
| | | wrkMastSplitTwin.setStartRow(crnStn.getRow()); |
| | | wrkMastSplitTwin.setStartBay(crnStn.getBay()); |
| | | wrkMastSplitTwin.setStartLev(crnStn.getLev()); |
| | | wrkMastSplitTwin.setEndRow(locMast.getRow1()); |
| | | wrkMastSplitTwin.setEndBay(locMast.getBay1()); |
| | | wrkMastSplitTwin.setEndLev(locMast.getLev1()); |
| | | wrkMastSplitTwin.setWrkType(1); |
| | | wrkMastSplitTwin.setIoType(1); |
| | | |
| | | wrkMastOther.setWrkSts(3L); |
| | | wrkMastOther.setCrnStrTime(now); |
| | | wrkMastOther.setModiTime(now); |
| | | WrkMastSplitTwin wrkMastSplitTwinOther = new WrkMastSplitTwin(wrkMastOther,1,now); |
| | | wrkMastSplitTwinOther.setWrkSts(1); |
| | | wrkMastSplitTwinOther.setWrkStart(wrkMastOther.getStaNo().toString()); |
| | | wrkMastSplitTwinOther.setWrkEnd(wrkMastOther.getLocNo()); |
| | | wrkMastSplitTwinOther.setStartRow(crnStn.getRow()); |
| | | wrkMastSplitTwinOther.setStartBay(crnStn.getBay()); |
| | | wrkMastSplitTwinOther.setStartLev(crnStn.getLev()); |
| | | wrkMastSplitTwinOther.setEndRow(locMastOther.getRow1()); |
| | | wrkMastSplitTwinOther.setEndBay(locMastOther.getBay1()); |
| | | wrkMastSplitTwinOther.setEndLev(locMastOther.getLev1()); |
| | | wrkMastSplitTwinOther.setWrkType(1); |
| | | wrkMastSplitTwinOther.setIoType(1); |
| | | |
| | | if (wrkMastMapper.updateById(wrkMast) == 0) { |
| | | log.error("修改工作档状态 2.设备上走 => 3.吊车入库中 失败!!,工作号={}", wrkMast.getWrkNo()); |
| | | } |
| | | |
| | | if (wrkMastSplitTwinMapper.insert(wrkMastSplitTwin)==0){ |
| | | log.error("创建 堆垛机执行任务 失败!!,工作号={},堆垛机号={}", wrkMast.getWrkNo(),wrkMast.getCrnNo()); |
| | | } |
| | | |
| | | if (wrkMastMapper.updateById(wrkMastOther) == 0) { |
| | | log.error("Other修改工作档状态 2.设备上走 => 3.吊车入库中 失败!!,工作号={}", wrkMast.getWrkNo()); |
| | | } |
| | | |
| | | if (wrkMastSplitTwinMapper.insert(wrkMastSplitTwinOther)==0){ |
| | | log.error("Other创建 堆垛机执行任务 失败!!,工作号={},堆垛机号={}", wrkMast.getWrkNo(),wrkMast.getCrnNo()); |
| | | } |
| | | return; |
| | | } |
| | | } |
| | | } |
| | | List<WrkMast> wrkMasts = wrkMastService.selectList(new EntityWrapper<WrkMast>().eq("wrk_sts", 1L)); |
| | | if (wrkMasts.isEmpty()){ |
| | | return; |
| | | } |
| | | StaProtocol staProtocolOther1 = devpThread.getStation().get(crnStn.getStaNoOther1()); |
| | | if (staProtocolOther1 == null) { |
| | | continue; |
| | | } else { |
| | | staProtocolOther1 = staProtocolOther1.clone(); |
| | | List<BasDevpPosition> basDevpPositions = basDevpPositionService.selectList(new EntityWrapper<BasDevpPosition>().orderBy("plc_position",false)); |
| | | if (basDevpPositions.isEmpty()){ |
| | | log.error("获取所有站点信息异常"); |
| | | return; |
| | | } |
| | | List<Integer> siteList = SortTheExecutionOfTheCarUtil.WrkMastExtractSites(wrkMasts); |
| | | List<Integer> devpList = SortTheExecutionOfTheCarUtil.BasDevpPositionExtractSites(basDevpPositions); |
| | | Integer siteNo = SortTheExecutionOfTheCarUtil.ObtainDenseAreasFirstPlace(siteList, devpList); |
| | | if (siteNo == null){ |
| | | log.error("就近密集原则获取站点失败"); |
| | | return; |
| | | } |
| | | Long sitePosition = 0L; |
| | | for (BasDevpPosition basDevpPosition : basDevpPositions){ |
| | | if (basDevpPosition.getDevNo().equals(siteNo)){ |
| | | sitePosition = basDevpPosition.getPlcPosition(); |
| | | } |
| | | } |
| | | List<List<Long>> rgvPositionList = new ArrayList<>(); |
| | | for (RgvSlave rgvSlave:slaveProperties.getRgv()) { |
| | | RgvThread rgvThread = (RgvThread) SlaveConnection.get(SlaveType.Rgv, rgvSlave.getId()); |
| | | RgvProtocol rgvProtocol = rgvThread.getRgvProtocol(); |
| | | if (rgvProtocol == null) { |
| | | continue; |
| | | } |
| | | List<Long> rgvPosition = new ArrayList<>(); |
| | | rgvPosition.add(rgvProtocol.getRgvNo().longValue()); |
| | | rgvPosition.add(rgvProtocol.getRgvPos()); |
| | | rgvPositionList.add(rgvPosition); |
| | | } |
| | | Integer rgvNo = SortTheExecutionOfTheCarUtil.LatelyAndGreaterThan(rgvPositionList, sitePosition); |
| | | |
| | | if (staProtocolOther1.isAutoing() && staProtocolOther1.getWorkNo()!=0){ |
| | | List<BasCircularShuttle> basCircularShuttleList = basCircularShuttleService.selectList(new EntityWrapper<BasCircularShuttle>().orderBy("rgv_id", true)); |
| | | if (basCircularShuttleList.get(0).getRgvNo().equals(rgvNo)){ |
| | | return; |
| | | } |
| | | |
| | | |
| | | StaProtocol staProtocolOther2 = devpThread.getStation().get(crnStn.getStaNoOther2()); |
| | | if (staProtocolOther2 == null) { |
| | | continue; |
| | | } else { |
| | | staProtocolOther2 = staProtocolOther2.clone(); |
| | | int[][] ints = new int[basCircularShuttleList.size()][2]; |
| | | for (BasCircularShuttle basCircularShuttle : basCircularShuttleList){ |
| | | ints[basCircularShuttle.getRgvNo()-1] = new int[]{basCircularShuttle.getRgvNo(),basCircularShuttle.getRgvId()}; |
| | | } |
| | | if (staProtocolOther2.isAutoing() && staProtocolOther2.getWorkNo()!=0){ |
| | | return; |
| | | String[] oldList = new String[ints.length]; |
| | | for (int[] rgv : ints){ |
| | | oldList[rgv[0]-1] = Arrays.toString(rgv); |
| | | } |
| | | crnStation = 2; |
| | | // 命令下发区 -------------------------------------------------------------------------- |
| | | CrnCommand crnCommand = new CrnCommand(); |
| | | crnCommand.setCrnNo(slave.getId()); // 堆垛机编号 |
| | | crnCommand.setTaskNo(wrkMast.getWrkNo().shortValue()); // 工作号 |
| | | crnCommand.setAckFinish((short) 0); // 任务完成确认位 |
| | | crnCommand.setTaskMode(CrnTaskModeType.SEPARATE_TAKE); // 任务模式: 单取货 |
| | | crnCommand.setSourcePosX(crnStn.getRow().shortValue()); // 源库位排 |
| | | crnCommand.setSourcePosY(crnStn.getBay().shortValue()); // 源库位列 |
| | | crnCommand.setSourcePosZ(crnStn.getLev().shortValue()); // 源库位层 |
| | | crnCommand.setDestinationPosX((short)0); // 目标库位排 |
| | | crnCommand.setDestinationPosY((short)0); // 目标库位列 |
| | | crnCommand.setDestinationPosZ((short)0); // 目标库位层 |
| | | |
| | | staProtocol.setWorkNo(wrkMast.getWrkNo()); |
| | | staProtocol.setStaNo(wrkMast.getStaNo()); |
| | | |
| | | devpThread.setPakMk(staProtocol.getSiteId(), false); |
| | | |
| | | if (!MessageQueue.offer(SlaveType.Devp, crnStn.getDevpPlcId(), new Task(99, crnCommand.getCrnNo()-2))) { |
| | | log.error("输送线锁定命令下发失败,堆垛机号={},任务数据={}", wrkMast.getCrnNo(), crnCommand.getCrnNo()-2); |
| | | continue; |
| | | int[][] rgvList = SortTheExecutionOfTheCarUtil.ReorderSteId(ints, rgvNo); |
| | | String[] newList = new String[rgvList.length]; |
| | | for (int[] rgv : rgvList){ |
| | | newList[rgv[0]-1] = Arrays.toString(rgv); |
| | | } |
| | | if (!MessageQueue.offer(SlaveType.Crn, wrkMast.getCrnNo(), new Task(5, crnCommand))) { |
| | | log.error("堆垛机命令下发失败,堆垛机号={},任务数据={}", wrkMast.getCrnNo(), JSON.toJSONString(crnCommand)); |
| | | } else { |
| | | // 修改工作档状态 2.设备上走 => 3.吊车入库中 |
| | | Date now = new Date(); |
| | | wrkMast.setWrkSts(3L); |
| | | wrkMast.setCrnStrTime(now); |
| | | wrkMast.setModiTime(now); |
| | | WrkMastSplitTwin wrkMastSplitTwin = new WrkMastSplitTwin(wrkMast,crnStation,now); |
| | | wrkMastSplitTwin.setWrkSts(1); |
| | | wrkMastSplitTwin.setWrkStart(wrkMast.getStaNo().toString()); |
| | | wrkMastSplitTwin.setWrkEnd(wrkMast.getLocNo()); |
| | | wrkMastSplitTwin.setStartRow(crnStn.getRow()); |
| | | wrkMastSplitTwin.setStartBay(crnStn.getBay()); |
| | | wrkMastSplitTwin.setStartLev(crnStn.getLev()); |
| | | wrkMastSplitTwin.setEndRow(locMast.getRow1()); |
| | | wrkMastSplitTwin.setEndBay(locMast.getBay1()); |
| | | wrkMastSplitTwin.setEndLev(locMast.getLev1()); |
| | | wrkMastSplitTwin.setWrkType(1); |
| | | wrkMastSplitTwin.setIoType(1); |
| | | |
| | | if (wrkMastMapper.updateById(wrkMast) == 0) { |
| | | log.error("修改工作档状态 2.设备上走 => 3.吊车入库中 失败!!,工作号={}", wrkMast.getWrkNo()); |
| | | } |
| | | |
| | | if (wrkMastSplitTwinMapper.insert(wrkMastSplitTwin)==0){ |
| | | log.error("创建 堆垛机执行任务 失败!!,工作号={},堆垛机号={}", wrkMast.getWrkNo(),wrkMast.getCrnNo()); |
| | | } |
| | | break; |
| | | } |
| | | } |
| | | } |
| | | |
| | | /** |
| | | * 入库 ===>> 堆垛机站到库位 |
| | | * 2024-01-15 煜星小料箱 |
| | | */ |
| | | public synchronized void crnStnToLoc1Single(CrnSlave slave, CrnProtocol crnProtocol) { |
| | | List<WrkMast> wrkMasts = wrkMastMapper.selectPakInStep12(slave.getId()); |
| | | for(WrkMast wrkMast : wrkMasts){ |
| | | if (wrkMast == null) { |
| | | continue; |
| | | } |
| | | |
| | | CrnSlave.CrnStn crnStn = null; |
| | | for (CrnSlave.CrnStn crnStn1 : slave.getCrnInStn()){ |
| | | if(crnStn1.getStaNo().equals(wrkMast.getStaNo())){ |
| | | crnStn = crnStn1; |
| | | break; |
| | | } |
| | | } |
| | | if(Cools.isEmpty(crnStn)){ |
| | | continue; |
| | | } |
| | | |
| | | boolean flag = false; |
| | | boolean flagOther = false; |
| | | // 获取堆垛机入库站信息 |
| | | DevpThread devpThread = (DevpThread) SlaveConnection.get(SlaveType.Devp, crnStn.getDevpPlcId()); |
| | | StaProtocol staProtocol = devpThread.getStation().get(crnStn.getStaNo()); |
| | | if (staProtocol == null) { |
| | | continue; |
| | | } else { |
| | | staProtocol = staProtocol.clone(); |
| | | } |
| | | StaProtocol staProtocolOther = devpThread.getStation().get(crnStn.getStaNoOther()); |
| | | if (staProtocolOther == null) { |
| | | continue; |
| | | } else { |
| | | staProtocolOther = staProtocolOther.clone(); |
| | | } |
| | | // 查询站点详细信息 |
| | | BasDevp staDetl = basDevpService.selectById(crnStn.getStaNo()); |
| | | if (staDetl == null) { |
| | | log.error("入库 ===>> 堆垛机站点在数据库不存在, 站点编号={}", crnStn.getStaNo()); |
| | | continue; |
| | | } |
| | | if (staProtocol.isAutoing() && staProtocol.isLoading() && staProtocol.getWorkNo().equals(wrkMast.getWrkNo()) |
| | | && staProtocol.isInEnable() && staDetl.getCanining() != null && staDetl.getCanining().equals("Y")) { |
| | | flag = true; |
| | | } |
| | | |
| | | if (staProtocol.getWorkNo().equals(staProtocolOther.getWorkNo())){ |
| | | continue; |
| | | } |
| | | |
| | | // 查询站点详细信息 |
| | | BasDevp staDetlOther = basDevpService.selectById(crnStn.getStaNoOther()); |
| | | if (staDetlOther == null) { |
| | | log.error("入库 ===>> 堆垛机站点在数据库不存在, 站点编号={}", crnStn.getStaNoOther()); |
| | | continue; |
| | | } |
| | | if (staProtocolOther.isAutoing() && staProtocolOther.isLoading() && staProtocolOther.getWorkNo() > 0 && staProtocolOther.isInEnable() |
| | | && staDetlOther.getCanining() != null && staDetlOther.getCanining().equals("Y")) { |
| | | flagOther = true; |
| | | } |
| | | if (!flag || !flagOther) { |
| | | continue; |
| | | } |
| | | |
| | | //查询堆垛机任务 |
| | | WrkMastCrn wrkMastCrn = wrkMastCrnMapper.selectWrkNoOneAndTwo(wrkMast.getWrkNo()); |
| | | if (Cools.isEmpty(wrkMastCrn)){ |
| | | continue; |
| | | } |
| | | |
| | | WrkMast wrkMastOther = wrkMastMapper.selectPakInStep3(wrkMastCrn.getWrkNoTwo().intValue()); |
| | | |
| | | // 获取库位信息 |
| | | LocMast locMast = locMastService.selectById(Utils.getRow(wrkMastCrn.getLocNo())%4>2? wrkMastCrn.getLocNoTwo():wrkMastCrn.getLocNoOne()); |
| | | if (locMast == null) { |
| | | log.error("查询库存无数据--库位号{}", wrkMastCrn.getLocNo()); |
| | | continue; |
| | | } |
| | | if (!locMast.getLocSts().equals("S") && !locMast.getLocSts().equals("Q")) { |
| | | log.error("入库操作库位状态不符合--状态, 库位号={},库位状态={}", locMast.getLocNo(), locMast.getLocSts()); |
| | | continue; |
| | | } |
| | | |
| | | // 堆垛机控制过滤 |
| | | if (!crnProtocol.getStatusType().equals(CrnStatusType.IDLE) || crnProtocol.getTaskNo() != 0) { |
| | | continue; |
| | | } |
| | | |
| | | // 已经存在吊车执行任务时,则过滤 |
| | | if (wrkMastMapper.selectWorking(slave.getId()) != null) { |
| | | continue; |
| | | } |
| | | |
| | | // 命令下发区 -------------------------------------------------------------------------- |
| | | CrnCommand crnCommand = new CrnCommand(); |
| | | crnCommand.setCrnNo(slave.getId()); // 堆垛机编号 |
| | | crnCommand.setTaskNo(wrkMast.getWrkNo().shortValue()); // 工作号 |
| | | crnCommand.setAckFinish((short) 0); // 任务完成确认位 |
| | | crnCommand.setTaskMode(CrnTaskModeType.LOC_MOVE); // 任务模式: 库位移转 |
| | | crnCommand.setSourcePosX(crnStn.getRow().shortValue()); // 源库位排 |
| | | crnCommand.setSourcePosY(crnStn.getBay().shortValue()); // 源库位列 |
| | | crnCommand.setSourcePosZ(crnStn.getLev().shortValue()); // 源库位层 |
| | | crnCommand.setDestinationPosX(locMast.getRow1().shortValue()); // 目标库位排 |
| | | crnCommand.setDestinationPosY(locMast.getBay1().shortValue()); // 目标库位列 |
| | | crnCommand.setDestinationPosZ(locMast.getLev1().shortValue()); // 目标库位层 |
| | | if (!MessageQueue.offer(SlaveType.Crn, wrkMast.getCrnNo(), new Task(2, crnCommand))) { |
| | | log.error("堆垛机命令下发失败,堆垛机号={},任务数据={}", wrkMast.getCrnNo(), JSON.toJSONString(crnCommand)); |
| | | } else { |
| | | // 修改工作档状态 2.设备上走 => 3.吊车入库中 |
| | | Date now = new Date(); |
| | | wrkMast.setWrkSts(3L); |
| | | wrkMast.setCrnStrTime(now); |
| | | wrkMast.setModiTime(now); |
| | | if (wrkMastMapper.updateById(wrkMast) == 0) { |
| | | log.error("修改工作档状态 2.设备上走 => 3.吊车入库中 失败!!,工作号={}", wrkMast.getWrkNo()); |
| | | } |
| | | |
| | | // 修改工作档状态 2.设备上走 => 3.吊车入库中 |
| | | wrkMastOther.setWrkSts(3L); |
| | | wrkMastOther.setCrnStrTime(now); |
| | | wrkMastOther.setModiTime(now); |
| | | if (wrkMastMapper.updateById(wrkMastOther) == 0) { |
| | | log.error("修改工作档状态 2.设备上走 => 3.吊车入库中 失败!!,工作号={}", wrkMastOther.getWrkNo()); |
| | | } |
| | | |
| | | wrkMastCrn.setWrkSts(3L); |
| | | wrkMastCrn.setModiTime(now); |
| | | if (wrkMastCrnMapper.updateById(wrkMastCrn) == 0) { |
| | | log.error("修改堆垛机工作档状态 2.设备上走 => 3.吊车入库中 失败!!,工作号={}", wrkMastCrn.getWrkNo()); |
| | | } |
| | | } |
| | | } |
| | | |
| | | } |
| | | |
| | | /** |
| | | * 入库 ===>> 堆垛机站到库位 |
| | | * 2024-01-15 优化双工位 |
| | | */ |
| | | public synchronized void crnStnToLoc1(CrnSlave slave, CrnProtocol crnProtocol, Integer crnStation) { |
| | | List<WrkMast> wrkMasts = wrkMastMapper.selectPakInStep12(slave.getId()); |
| | | for(WrkMast wrkMast : wrkMasts){ |
| | | if (wrkMast == null) { |
| | | continue; |
| | | } |
| | | |
| | | CrnSlave.CrnStn crnStn = null; |
| | | for (CrnSlave.CrnStn crnStn1 : slave.getCrnInStn()){ |
| | | if(crnStn1.getStaNo().equals(wrkMast.getStaNo())){ |
| | | crnStn = crnStn1; |
| | | break; |
| | | } |
| | | } |
| | | if(Cools.isEmpty(crnStn)){ |
| | | continue; |
| | | } |
| | | |
| | | boolean flag = false; |
| | | // 获取堆垛机入库站信息 |
| | | DevpThread devpThread = (DevpThread) SlaveConnection.get(SlaveType.Devp, crnStn.getDevpPlcId()); |
| | | StaProtocol staProtocol = devpThread.getStation().get(crnStn.getStaNo()); |
| | | if (staProtocol == null) { |
| | | continue; |
| | | } else { |
| | | staProtocol = staProtocol.clone(); |
| | | } |
| | | // 查询站点详细信息 |
| | | BasDevp staDetl = basDevpService.selectById(crnStn.getStaNo()); |
| | | if (staDetl == null) { |
| | | log.error("入库 ===>> 堆垛机站点在数据库不存在, 站点编号={}", crnStn.getStaNo()); |
| | | continue; |
| | | } |
| | | if (staProtocol.isAutoing() && staProtocol.isLoading() && staProtocol.getWorkNo().equals(wrkMast.getWrkNo()) |
| | | && staProtocol.isInEnable() && staDetl.getCanining() != null && staDetl.getCanining().equals("Y")) { |
| | | flag = true; |
| | | } |
| | | if (!flag) { |
| | | continue; |
| | | } |
| | | |
| | | // 获取库位信息 |
| | | LocMast locMast = locMastService.selectById(wrkMast.getLocNo()); |
| | | if (locMast == null) { |
| | | log.error("查询库存无数据--库位号{}", wrkMast.getLocNo()); |
| | | continue; |
| | | } |
| | | if (!locMast.getLocSts().equals("S") && !locMast.getLocSts().equals("Q")) { |
| | | log.error("入库操作库位状态不符合--状态, 库位号={},库位状态={}", wrkMast.getLocNo(), locMast.getLocSts()); |
| | | continue; |
| | | } |
| | | |
| | | //工位 |
| | | if (crnStation == 1){ |
| | | // 堆垛机控制过滤 |
| | | if (!crnProtocol.getStatusType().equals(CrnStatusType.IDLE) || crnProtocol.getTaskNo() != 0) { |
| | | break; |
| | | } |
| | | }else if(crnStation == 2){ |
| | | // 堆垛机控制过滤 |
| | | if (!crnProtocol.getStatusTypeTwo().equals(CrnStatusType.IDLE) || crnProtocol.getTaskNoTwo() != 0) { |
| | | break; |
| | | } |
| | | }else { |
| | | break; |
| | | } |
| | | |
| | | |
| | | // 已经存在吊车执行任务时,则过滤 |
| | | if (wrkMastMapper.selectWorking(slave.getId()) != null) { |
| | | continue; |
| | | } |
| | | |
| | | // 双深库位且浅库位有货,则需先对浅库位进行库位移转 |
| | | if (Utils.isDeepLoc(slaveProperties, wrkMast.getLocNo())) { |
| | | String shallowLocNo = Utils.getShallowLoc(slaveProperties, wrkMast.getLocNo()); |
| | | LocMast shallowLoc = locMastService.selectById(shallowLocNo); |
| | | // O.空库位、Q.拣料/盘点/并板再入库、S.入库预约、X.禁用 直接搬! |
| | | if (shallowLoc.getLocSts().equals("P") || shallowLoc.getLocSts().equals("R")) { |
| | | WrkMast waitWrkMast = wrkMastMapper.selectByLocNo(shallowLocNo); |
| | | if (null == waitWrkMast) { |
| | | log.error("{}库位异常,未检索到相应工作档!", shallowLocNo); |
| | | } else { |
| | | waitWrkMast.setIoPri(15D); |
| | | waitWrkMast.setModiTime(new Date()); |
| | | if (wrkMastMapper.updateById(waitWrkMast) == 0) { |
| | | log.error("调整工作档优先级失败!工作号={}", waitWrkMast.getWrkNo()); |
| | | } |
| | | continue; |
| | | } |
| | | |
| | | } else if (shallowLoc.getLocSts().equals("F") || shallowLoc.getLocSts().equals("D")) { |
| | | // 此标记避免多次执行移库任务 |
| | | if (Cools.isEmpty(wrkMast.getUpdMk()) || "N".equals(wrkMast.getUpdMk())) { |
| | | wrkMast.setUpdMk("Y"); |
| | | wrkMast.setIoPri(14D); |
| | | wrkMastMapper.updateById(wrkMast); |
| | | // 生成工作档,将浅库位移转到新的库位中 |
| | | moveLocForDeepLoc(slave, shallowLoc); |
| | | // 生成工作档、改变浅库位的源库/目标库 库位状态、下发堆垛机命令(立马执行) |
| | | // moveLocForDeepLocPakin(slave, shallowLoc, wrkMast); |
| | | } |
| | | continue; |
| | | } else if (shallowLoc.getLocSts().equals("Q")) { |
| | | WrkMast waitWrkMast = wrkMastMapper.selectByLocNo1(shallowLocNo); |
| | | if (null != waitWrkMast && waitWrkMast.getWrkSts() == 4) { |
| | | continue; |
| | | } |
| | | } |
| | | } |
| | | |
| | | // 命令下发区 -------------------------------------------------------------------------- |
| | | CrnCommand crnCommand = new CrnCommand(); |
| | | crnCommand.setCrnNo(slave.getId()); // 堆垛机编号 |
| | | crnCommand.setTaskNo(wrkMast.getWrkNo().shortValue()); // 工作号 |
| | | crnCommand.setAckFinish((short) 0); // 任务完成确认位 |
| | | crnCommand.setTaskMode(CrnTaskModeType.LOC_MOVE); // 任务模式: 库位移转 |
| | | crnCommand.setSourcePosX(crnStn.getRow().shortValue()); // 源库位排 |
| | | crnCommand.setSourcePosY(crnStn.getBay().shortValue()); // 源库位列 |
| | | crnCommand.setSourcePosZ(crnStn.getLev().shortValue()); // 源库位层 |
| | | crnCommand.setDestinationPosX(locMast.getRow1().shortValue()); // 目标库位排 |
| | | crnCommand.setDestinationPosY(locMast.getBay1().shortValue()); // 目标库位列 |
| | | crnCommand.setDestinationPosZ(locMast.getLev1().shortValue()); // 目标库位层 |
| | | if (!MessageQueue.offer(SlaveType.Crn, wrkMast.getCrnNo(), new Task(crnStation==1? 2:5, crnCommand))) { |
| | | log.error("堆垛机命令下发失败,堆垛机号={},任务数据={}", wrkMast.getCrnNo(), JSON.toJSONString(crnCommand)); |
| | | } else { |
| | | // 修改工作档状态 2.设备上走 => 3.吊车入库中 |
| | | Date now = new Date(); |
| | | wrkMast.setWrkSts(3L); |
| | | wrkMast.setCrnStrTime(now); |
| | | wrkMast.setModiTime(now); |
| | | if (wrkMastMapper.updateById(wrkMast) == 0) { |
| | | log.error("修改工作档状态 2.设备上走 => 3.吊车入库中 失败!!,工作号={}", wrkMast.getWrkNo()); |
| | | } |
| | | } |
| | | } |
| | | } |
| | | |
| | | /** |
| | | * 出库 ===>> 库位到堆垛机站 |
| | | * 2022-06-09 TQS修改,查询工作档LIST,遍历下发,防止第一个任务堵塞出库 |
| | | */ |
| | | public synchronized void locToCrnStn(CrnSlave slave, CrnProtocol crnProtocol) { |
| | | for (CrnSlave.CrnStn crnStn : slave.getCrnOutStn()) { |
| | | // 获取工作状态为11(生成出库ID)的出库工作档 |
| | | // WrkMast wrkMast = wrkMastMapper.selectPakOutStep1(slave.getId(), crnStn.getStaNo()); |
| | | List<WrkMast> wrkMasts = wrkMastMapper.selectPakOutStep11(slave.getId(), crnStn.getStaNo()); |
| | | for (WrkMast wrkMast : wrkMasts) { |
| | | if (wrkMast == null) { |
| | | continue; |
| | | } |
| | | // 工作档状态判断 |
| | | if (wrkMast.getIoType() < 100 || wrkMast.getSourceStaNo() == null) { |
| | | log.error("查询工作档数据不符合条件--入出类型/站点, 工作号={},源库位={},入出类型={}", wrkMast.getWrkNo(), wrkMast.getSourceLocNo(), wrkMast.getIoType()); |
| | | continue; |
| | | } |
| | | // 获取源库位信息 |
| | | LocMast sourceSta = locMastService.selectById(wrkMast.getSourceLocNo()); |
| | | if (!sourceSta.getLocSts().equals("R") && !sourceSta.getLocSts().equals("P")) { |
| | | log.error("出库操作库位状态不符合--状态, 库位号={},库位状态={}", wrkMast.getSourceLocNo(), sourceSta.getLocSts()); |
| | | continue; |
| | | } |
| | | // 获取堆垛机出库站信息 |
| | | SiemensDevpThread devpThread = (SiemensDevpThread) SlaveConnection.get(SlaveType.Devp, crnStn.getDevpPlcId()); |
| | | StaProtocol staProtocol = devpThread.getStation().get(crnStn.getStaNo()); |
| | | if (staProtocol == null) { |
| | | break; |
| | | // continue; |
| | | } else { |
| | | staProtocol = staProtocol.clone(); |
| | | } |
| | | |
| | | // // 入出库模式判断 |
| | | // if (devpThread.ioMode != IoModeType.PAKOUT_MODE) { continue; } |
| | | if (wrkMast.getStaNo() == 204 && devpThread.ioModeOf2F != IoModeType.PAKOUT_MODE) { |
| | | continue; |
| | | } |
| | | |
| | | // 查询站点详细信息 |
| | | BasDevp staDetl = basDevpService.selectById(crnStn.getStaNo()); |
| | | if (staDetl == null) { |
| | | log.error("出库 ===>> 堆垛机站点在数据库不存在, 站点编号={}", crnStn.getStaNo()); |
| | | break; |
| | | // continue; |
| | | } |
| | | // 判断堆垛机出库站状态 |
| | | if (staProtocol.isAutoing() && !staProtocol.isLoading() && staDetl.getCanouting() != null && staDetl.getCanouting().equals("Y") |
| | | && staProtocol.getWorkNo() == 0 && staProtocol.isOutEnable()) { |
| | | // 命令下发区 -------------------------------------------------------------------------- |
| | | |
| | | // 堆垛机控制过滤 |
| | | if (!crnProtocol.getStatusType().equals(CrnStatusType.IDLE) || crnProtocol.getTaskNo() != 0) { |
| | | // continue; |
| | | break; |
| | | } |
| | | |
| | | // 双深库位且浅库位有货,则需先对浅库位进行库位移转 |
| | | if (Utils.isDeepLoc(slaveProperties, wrkMast.getSourceLocNo())) { |
| | | String shallowLocNo = Utils.getShallowLoc(slaveProperties, wrkMast.getSourceLocNo()); |
| | | LocMast shallowLoc = locMastService.selectById(shallowLocNo); |
| | | // O.空库位、Q.拣料/盘点/并板再入库、S.入库预约、X.禁用 直接搬! |
| | | if (shallowLoc.getLocSts().equals("P") || shallowLoc.getLocSts().equals("R")) { |
| | | WrkMast waitWrkMast = wrkMastMapper.selectByLocNo(shallowLocNo); |
| | | if (null == waitWrkMast) { |
| | | log.error("{}库位异常,未检索到相应工作档!", shallowLocNo); |
| | | } else { |
| | | if (waitWrkMast.getWrkSts() == 11) { |
| | | waitWrkMast.setIoPri(15D); |
| | | waitWrkMast.setModiTime(new Date()); |
| | | if (wrkMastMapper.updateById(waitWrkMast) == 0) { |
| | | log.error("调整工作档优先级失败!工作号={}", waitWrkMast.getWrkNo()); |
| | | } |
| | | continue; |
| | | } else { |
| | | |
| | | } |
| | | } |
| | | } else if (shallowLoc.getLocSts().equals("F") || shallowLoc.getLocSts().equals("D")) { |
| | | // WrkMast waitWrkMast = wrkMastMapper.selectByLocNo(shallowLocNo); |
| | | //2022-08-16 modify,不根据updmk标记移库任务(容易被取消导致堵塞),查询工作档是否存在任务 |
| | | WrkMast waitWrkMast = wrkMastMapper.selectByLocNo1(shallowLocNo); |
| | | // 此标记避免多次执行移库任务 |
| | | // if (Cools.isEmpty(wrkMast.getUpdMk()) || "N".equals(wrkMast.getUpdMk()) |
| | | // || Cools.isEmpty(waitWrkMast)) { |
| | | if (Cools.isEmpty(waitWrkMast)) { |
| | | wrkMast.setUpdMk("Y"); |
| | | wrkMastMapper.updateById(wrkMast); |
| | | // 生成工作档,将浅库位移转到新的库位中 |
| | | moveLocForDeepLoc(slave, shallowLoc); |
| | | } |
| | | log.error("{}任务出库失败,浅库位堵塞!浅库位号:{}", wrkMast.getWrkNo(), shallowLocNo); |
| | | continue; |
| | | } else if (shallowLoc.getLocSts().equals("Q") || shallowLoc.getLocSts().equals("S")) { |
| | | WrkMast waitWrkMast = wrkMastMapper.selectByLocNo1(shallowLocNo); |
| | | if (null != waitWrkMast && waitWrkMast.getWrkSts() == 4) { |
| | | continue; |
| | | } |
| | | } |
| | | } |
| | | |
| | | // 已经存在吊车执行任务时,则过滤 |
| | | if (wrkMastMapper.selectWorking(slave.getId()) != null) { |
| | | break; |
| | | // return; |
| | | } |
| | | |
| | | // 1.堆垛机开始移动 |
| | | CrnCommand crnCommand = new CrnCommand(); |
| | | crnCommand.setCrnNo(slave.getId()); // 堆垛机编号 |
| | | crnCommand.setTaskNo(wrkMast.getWrkNo().shortValue()); // 工作号 |
| | | crnCommand.setAckFinish((short) 0); // 任务完成确认位 |
| | | crnCommand.setTaskMode(CrnTaskModeType.LOC_MOVE); // 任务模式: 库位移转 |
| | | crnCommand.setSourcePosX(sourceSta.getRow1().shortValue()); // 源库位排 |
| | | crnCommand.setSourcePosY(sourceSta.getBay1().shortValue()); // 源库位列 |
| | | crnCommand.setSourcePosZ(sourceSta.getLev1().shortValue()); // 源库位层 |
| | | crnCommand.setDestinationPosX(crnStn.getRow().shortValue()); // 目标库位排 |
| | | crnCommand.setDestinationPosY(crnStn.getBay().shortValue()); // 目标库位列 |
| | | crnCommand.setDestinationPosZ(crnStn.getLev().shortValue()); // 目标库位层 |
| | | if (!MessageQueue.offer(SlaveType.Crn, wrkMast.getCrnNo(), new Task(2, crnCommand))) { |
| | | log.error("堆垛机命令下发失败,堆垛机号={},任务数据={}", wrkMast.getCrnNo(), JSON.toJSONString(crnCommand)); |
| | | } else { |
| | | // 修改工作档状态 11.生成出库ID => 12.吊车出库中 |
| | | Date now = new Date(); |
| | | wrkMast.setWrkSts(12L); |
| | | wrkMast.setCrnStrTime(now); |
| | | wrkMast.setModiTime(now); |
| | | if (wrkMastMapper.updateById(wrkMast) == 0) { |
| | | log.error("修改工作档状态 11.生成出库ID => 12.吊车出库中 失败!!,工作号={}", wrkMast.getWrkNo()); |
| | | } |
| | | break; |
| | | } |
| | | } |
| | | } |
| | | } |
| | | } |
| | | |
| | | /** |
| | | * 出库 ===>> 库位到堆垛机站 |
| | | * 2024-01-15 优化双工位 |
| | | */ |
| | | public synchronized void locToCrnStn1(CrnSlave slave, CrnProtocol crnProtocol, Integer crnStation) { |
| | | List<WrkMast> wrkMasts = wrkMastMapper.selectPakOutStep12(slave.getId()); |
| | | for (WrkMast wrkMast : wrkMasts) { |
| | | if (wrkMast == null) { |
| | | continue; |
| | | } |
| | | |
| | | CrnSlave.CrnStn crnStn = null; |
| | | for (CrnSlave.CrnStn crnStn1 : slave.getCrnOutStn()){ |
| | | if(crnStn1.getStaNo().equals(wrkMast.getSourceStaNo())){ |
| | | crnStn = crnStn1; |
| | | break; |
| | | } |
| | | } |
| | | if(Cools.isEmpty(crnStn)){ |
| | | continue; |
| | | } |
| | | |
| | | // 工作档状态判断 |
| | | if (wrkMast.getIoType() < 100 || wrkMast.getSourceStaNo() == null) { |
| | | log.error("查询工作档数据不符合条件--入出类型/站点, 工作号={},源库位={},入出类型={}", wrkMast.getWrkNo(), wrkMast.getSourceLocNo(), wrkMast.getIoType()); |
| | | continue; |
| | | } |
| | | //退库模式跳过118、119出库任务 |
| | | if (wrkMast.getStaNo()==118 || wrkMast.getStaNo()==119){ |
| | | RgvOneSign rgvOneSign = rgvOneSignMapper.selectOneSign("oneSign"); |
| | | if (Cools.isEmpty(rgvOneSign) || rgvOneSign.getRgvOneSign()==1){ |
| | | continue; |
| | | } |
| | | } |
| | | // 获取源库位信息 |
| | | LocMast sourceSta = locMastService.selectById(wrkMast.getSourceLocNo()); |
| | | if (!sourceSta.getLocSts().equals("R") && !sourceSta.getLocSts().equals("P")) { |
| | | log.error("出库操作库位状态不符合--状态, 库位号={},库位状态={}", wrkMast.getSourceLocNo(), sourceSta.getLocSts()); |
| | | continue; |
| | | } |
| | | // 获取堆垛机出库站信息 |
| | | SiemensDevpThread devpThread = (SiemensDevpThread) SlaveConnection.get(SlaveType.Devp, crnStn.getDevpPlcId()); |
| | | StaProtocol staProtocol = devpThread.getStation().get(crnStn.getStaNo()); |
| | | if (staProtocol == null) { |
| | | break; |
| | | // continue; |
| | | } else { |
| | | staProtocol = staProtocol.clone(); |
| | | } |
| | | |
| | | // // 入出库模式判断 |
| | | // if (devpThread.ioMode != IoModeType.PAKOUT_MODE) { continue; } |
| | | if (wrkMast.getStaNo() == 204 && devpThread.ioModeOf2F != IoModeType.PAKOUT_MODE) { |
| | | continue; |
| | | } |
| | | |
| | | // 查询站点详细信息 |
| | | BasDevp staDetl = basDevpService.selectById(crnStn.getStaNo()); |
| | | if (staDetl == null) { |
| | | log.error("出库 ===>> 堆垛机站点在数据库不存在, 站点编号={}", crnStn.getStaNo()); |
| | | break; |
| | | // continue; |
| | | } |
| | | // 判断堆垛机出库站状态 |
| | | if (staProtocol.isAutoing() && !staProtocol.isLoading() && staDetl.getCanouting() != null && staDetl.getCanouting().equals("Y") |
| | | && staProtocol.getWorkNo() == 0 && staProtocol.isOutEnable()) { |
| | | // 命令下发区 -------------------------------------------------------------------------- |
| | | |
| | | |
| | | //工位 |
| | | if (crnStation == 1){ |
| | | // 堆垛机控制过滤 |
| | | if (!crnProtocol.getStatusType().equals(CrnStatusType.IDLE) || crnProtocol.getTaskNo() != 0) { |
| | | // continue; |
| | | break; |
| | | } |
| | | }else if(crnStation == 2){ |
| | | // 堆垛机控制过滤 |
| | | if (!crnProtocol.getStatusTypeTwo().equals(CrnStatusType.IDLE) || crnProtocol.getTaskNoTwo() != 0) { |
| | | // continue; |
| | | break; |
| | | } |
| | | }else { |
| | | break; |
| | | } |
| | | |
| | | // 双深库位且浅库位有货,则需先对浅库位进行库位移转 |
| | | if (Utils.isDeepLoc(slaveProperties, wrkMast.getSourceLocNo())) { |
| | | String shallowLocNo = Utils.getShallowLoc(slaveProperties, wrkMast.getSourceLocNo()); |
| | | LocMast shallowLoc = locMastService.selectById(shallowLocNo); |
| | | // O.空库位、Q.拣料/盘点/并板再入库、S.入库预约、X.禁用 直接搬! |
| | | if (shallowLoc.getLocSts().equals("P") || shallowLoc.getLocSts().equals("R")) { |
| | | WrkMast waitWrkMast = wrkMastMapper.selectByLocNo(shallowLocNo); |
| | | if (null == waitWrkMast) { |
| | | log.error("{}库位异常,未检索到相应工作档!", shallowLocNo); |
| | | } else { |
| | | if (waitWrkMast.getWrkSts() == 11) { |
| | | waitWrkMast.setIoPri(15D); |
| | | waitWrkMast.setModiTime(new Date()); |
| | | if (wrkMastMapper.updateById(waitWrkMast) == 0) { |
| | | log.error("调整工作档优先级失败!工作号={}", waitWrkMast.getWrkNo()); |
| | | } |
| | | continue; |
| | | } else { |
| | | |
| | | } |
| | | } |
| | | } else if (shallowLoc.getLocSts().equals("F") || shallowLoc.getLocSts().equals("D")) { |
| | | // WrkMast waitWrkMast = wrkMastMapper.selectByLocNo(shallowLocNo); |
| | | //2022-08-16 modify,不根据updmk标记移库任务(容易被取消导致堵塞),查询工作档是否存在任务 |
| | | WrkMast waitWrkMast = wrkMastMapper.selectByLocNo1(shallowLocNo); |
| | | // 此标记避免多次执行移库任务 |
| | | // if (Cools.isEmpty(wrkMast.getUpdMk()) || "N".equals(wrkMast.getUpdMk()) |
| | | // || Cools.isEmpty(waitWrkMast)) { |
| | | if (Cools.isEmpty(waitWrkMast)) { |
| | | wrkMast.setUpdMk("Y"); |
| | | wrkMastMapper.updateById(wrkMast); |
| | | // 生成工作档,将浅库位移转到新的库位中 |
| | | moveLocForDeepLoc(slave, shallowLoc); |
| | | } |
| | | log.error("{}任务出库失败,浅库位堵塞!浅库位号:{}", wrkMast.getWrkNo(), shallowLocNo); |
| | | continue; |
| | | } else if (shallowLoc.getLocSts().equals("Q") || shallowLoc.getLocSts().equals("S")) { |
| | | WrkMast waitWrkMast = wrkMastMapper.selectByLocNo1(shallowLocNo); |
| | | if (null != waitWrkMast && waitWrkMast.getWrkSts() == 4) { |
| | | continue; |
| | | } |
| | | } |
| | | } |
| | | |
| | | // 已经存在吊车执行任务时,则过滤 |
| | | if (wrkMastMapper.selectWorking(slave.getId()) != null) { |
| | | break; |
| | | // return; |
| | | } |
| | | |
| | | // 1.堆垛机开始移动 |
| | | CrnCommand crnCommand = new CrnCommand(); |
| | | crnCommand.setCrnNo(slave.getId()); // 堆垛机编号 |
| | | crnCommand.setTaskNo(wrkMast.getWrkNo().shortValue()); // 工作号 |
| | | crnCommand.setAckFinish((short) 0); // 任务完成确认位 |
| | | crnCommand.setTaskMode(CrnTaskModeType.LOC_MOVE); // 任务模式: 库位移转 |
| | | crnCommand.setSourcePosX(sourceSta.getRow1().shortValue()); // 源库位排 |
| | | crnCommand.setSourcePosY(sourceSta.getBay1().shortValue()); // 源库位列 |
| | | crnCommand.setSourcePosZ(sourceSta.getLev1().shortValue()); // 源库位层 |
| | | crnCommand.setDestinationPosX(crnStn.getRow().shortValue()); // 目标库位排 |
| | | crnCommand.setDestinationPosY(crnStn.getBay().shortValue()); // 目标库位列 |
| | | crnCommand.setDestinationPosZ(crnStn.getLev().shortValue()); // 目标库位层 |
| | | if (!MessageQueue.offer(SlaveType.Crn, wrkMast.getCrnNo(), new Task(crnStation==1? 2:5, crnCommand))) { |
| | | log.error("堆垛机命令下发失败,堆垛机号={},任务数据={}", wrkMast.getCrnNo(), JSON.toJSONString(crnCommand)); |
| | | } else { |
| | | // 修改工作档状态 11.生成出库ID => 12.吊车出库中 |
| | | Date now = new Date(); |
| | | wrkMast.setWrkSts(12L); |
| | | wrkMast.setCrnStrTime(now); |
| | | wrkMast.setModiTime(now); |
| | | if (wrkMastMapper.updateById(wrkMast) == 0) { |
| | | log.error("修改工作档状态 11.生成出库ID => 12.吊车出库中 失败!!,工作号={}", wrkMast.getWrkNo()); |
| | | } |
| | | break; |
| | | } |
| | | } |
| | | } |
| | | |
| | | } |
| | | |
| | | /** |
| | | * 出库 ===>> 库位到堆垛机站 |
| | | * 2024-01-15 煜星小料箱 |
| | | */ |
| | | public synchronized void locToCrnStn1Single(CrnSlave slave, CrnProtocol crnProtocol) { |
| | | List<WrkMastCrn> wrkMastCrnList = wrkMastCrnMapper.selectList(new EntityWrapper<WrkMastCrn>() |
| | | .eq("crn_no", crnProtocol.getCrnNo()).eq("wrk_sts", 11L)); |
| | | for (WrkMastCrn wrkMastCrn : wrkMastCrnList) { |
| | | if (wrkMastCrn == null) { |
| | | continue; |
| | | } |
| | | |
| | | CrnSlave.CrnStn crnStn = null; |
| | | for (CrnSlave.CrnStn crnStn1 : slave.getCrnOutStn()){ |
| | | if(crnStn1.getStaNo().equals(wrkMastCrn.getSourceStaNo())){ |
| | | crnStn = crnStn1; |
| | | break; |
| | | } |
| | | } |
| | | if(Cools.isEmpty(crnStn)){ |
| | | continue; |
| | | } |
| | | |
| | | // 工作档状态判断 |
| | | if (wrkMastCrn.getIoType() < 100 || wrkMastCrn.getSourceStaNo() == null) { |
| | | log.error("查询工作档数据不符合条件--入出类型/站点, 工作号={},源库位={},入出类型={}", wrkMastCrn.getWrkNo(), wrkMastCrn.getSourceLocNo(), wrkMastCrn.getIoType()); |
| | | continue; |
| | | } |
| | | // 获取源库位信息 |
| | | LocMast sourceSta = locMastService.selectById(wrkMastCrn.getSourceLocNo()); |
| | | if (!sourceSta.getLocSts().equals("R") && !sourceSta.getLocSts().equals("P")) { |
| | | log.error("出库操作库位状态不符合--状态, 库位号={},库位状态={}", wrkMastCrn.getSourceLocNo(), sourceSta.getLocSts()); |
| | | continue; |
| | | } |
| | | // 获取堆垛机出库站信息 |
| | | SiemensDevpThread devpThread = (SiemensDevpThread) SlaveConnection.get(SlaveType.Devp, crnStn.getDevpPlcId()); |
| | | StaProtocol staProtocol = devpThread.getStation().get(crnStn.getStaNo()); |
| | | if (staProtocol == null) { |
| | | break; |
| | | // continue; |
| | | } else { |
| | | staProtocol = staProtocol.clone(); |
| | | } |
| | | |
| | | StaProtocol staProtocolOther = devpThread.getStation().get(crnStn.getStaNoOther()); |
| | | if (staProtocolOther == null) { |
| | | continue; |
| | | } else { |
| | | staProtocolOther = staProtocolOther.clone(); |
| | | } |
| | | |
| | | // // 入出库模式判断 |
| | | // if (devpThread.ioMode != IoModeType.PAKOUT_MODE) { continue; } |
| | | // if (wrkMast.getStaNo() == 204 && devpThread.ioModeOf2F != IoModeType.PAKOUT_MODE) { |
| | | // continue; |
| | | // } |
| | | |
| | | // 查询站点详细信息 |
| | | BasDevp staDetl = basDevpService.selectById(crnStn.getStaNo()); |
| | | if (staDetl == null) { |
| | | log.error("出库 ===>> 堆垛机站点在数据库不存在, 站点编号={}", crnStn.getStaNo()); |
| | | break; |
| | | // continue; |
| | | } |
| | | |
| | | // 查询站点详细信息 |
| | | BasDevp staDetlOther = basDevpService.selectById(crnStn.getStaNoOther()); |
| | | if (staDetlOther == null) { |
| | | log.error("出库 ===>> 堆垛机站点在数据库不存在, 站点编号={}", crnStn.getStaNoOther()); |
| | | break; |
| | | // continue; |
| | | } |
| | | // 判断堆垛机出库站状态 |
| | | if (staProtocol.isAutoing() && !staProtocol.isLoading() && staDetl.getCanouting() != null && staDetl.getCanouting().equals("Y") |
| | | && staProtocol.getWorkNo() == 0 && staProtocol.isOutEnable()) { |
| | | if (staProtocolOther.isAutoing() && !staProtocolOther.isLoading() && staDetlOther.getCanouting() != null && staDetlOther.getCanouting().equals("Y") |
| | | && staProtocolOther.getWorkNo() == 0 && staProtocolOther.isOutEnable()){ |
| | | // 命令下发区 -------------------------------------------------------------------------- |
| | | // 堆垛机控制过滤 |
| | | if (!crnProtocol.getStatusType().equals(CrnStatusType.IDLE) || crnProtocol.getTaskNo() != 0) { |
| | | // continue; |
| | | break; |
| | | } |
| | | |
| | | // 已经存在吊车执行任务时,则过滤 |
| | | if (wrkMastMapper.selectWorking(slave.getId()) != null) { |
| | | break; |
| | | // return; |
| | | } |
| | | |
| | | // 1.堆垛机开始移动 |
| | | CrnCommand crnCommand = new CrnCommand(); |
| | | crnCommand.setCrnNo(slave.getId()); // 堆垛机编号 |
| | | crnCommand.setTaskNo(wrkMastCrn.getWrkNo().shortValue()); // 工作号 |
| | | crnCommand.setAckFinish((short) 0); // 任务完成确认位 |
| | | crnCommand.setTaskMode(CrnTaskModeType.LOC_MOVE); // 任务模式: 库位移转 |
| | | crnCommand.setSourcePosX(sourceSta.getRow1().shortValue()); // 源库位排 |
| | | crnCommand.setSourcePosY(sourceSta.getBay1().shortValue()); // 源库位列 |
| | | crnCommand.setSourcePosZ(sourceSta.getLev1().shortValue()); // 源库位层 |
| | | crnCommand.setDestinationPosX(crnStn.getRow().shortValue()); // 目标库位排 |
| | | crnCommand.setDestinationPosY(crnStn.getBay().shortValue()); // 目标库位列 |
| | | crnCommand.setDestinationPosZ(crnStn.getLev().shortValue()); // 目标库位层 |
| | | if (!MessageQueue.offer(SlaveType.Crn, wrkMastCrn.getCrnNo(), new Task(2, crnCommand))) { |
| | | log.error("堆垛机命令下发失败,堆垛机号={},任务数据={}", wrkMastCrn.getCrnNo(), JSON.toJSONString(crnCommand)); |
| | | } else { |
| | | // 修改工作档状态 11.生成出库ID => 12.吊车出库中 |
| | | Date now = new Date(); |
| | | wrkMastCrn.setWrkSts(12L); |
| | | wrkMastCrn.setModiTime(now); |
| | | if (wrkMastCrnMapper.updateById(wrkMastCrn) == 0) { |
| | | log.error("修改工作档状态 11.生成出库ID => 12.吊车出库中 失败!!,工作号={}", wrkMastCrn.getWrkNo()); |
| | | } |
| | | |
| | | WrkMast wrkMastOne = wrkMastMapper.selectPakInStep3(wrkMastCrn.getWrkNoOne().intValue()); |
| | | wrkMastOne.setWrkSts(12L); |
| | | wrkMastOne.setCrnStrTime(now); |
| | | wrkMastOne.setModiTime(now); |
| | | if (wrkMastMapper.updateById(wrkMastOne) == 0) { |
| | | log.error("修改工作档状态 11.生成出库ID => 12.吊车出库中 失败!!,工作号={}", wrkMastOne.getWrkNo()); |
| | | } |
| | | |
| | | WrkMast wrkMastTwo = wrkMastMapper.selectPakInStep3(wrkMastCrn.getWrkNoTwo().intValue()); |
| | | wrkMastTwo.setWrkSts(12L); |
| | | wrkMastTwo.setCrnStrTime(now); |
| | | wrkMastTwo.setModiTime(now); |
| | | if (wrkMastMapper.updateById(wrkMastTwo) == 0) { |
| | | log.error("修改工作档状态 11.生成出库ID => 12.吊车出库中 失败!!,工作号={}", wrkMastTwo.getWrkNo()); |
| | | } |
| | | break; |
| | | } |
| | | } |
| | | } |
| | | } |
| | | |
| | | } |
| | | |
| | | /** |
| | | * 出库 ===>> 库位到堆垛机站 |
| | | * 2024-06-05 煜星大料箱 |
| | | */ |
| | | public synchronized void locToCrnStn1Big(CrnSlave slave, CrnProtocol crnProtocol, Integer crnStation) { |
| | | List<WrkMast> wrkMasts = wrkMastMapper.selectPakOutStep12(slave.getId()); |
| | | Integer crnStation1 = crnStation; |
| | | for (WrkMast wrkMast : wrkMasts) { |
| | | if (wrkMast == null) { |
| | | continue; |
| | | } |
| | | |
| | | crnStation = crnStation1; |
| | | |
| | | CrnSlave.CrnStn crnStn = null; |
| | | for (CrnSlave.CrnStn crnStn1 : slave.getCrnOutStn()){ |
| | | if(crnStn1.getStaNo().equals(wrkMast.getSourceStaNo())){ |
| | | crnStn = crnStn1; |
| | | break; |
| | | } |
| | | } |
| | | if(Cools.isEmpty(crnStn)){ |
| | | continue; |
| | | } |
| | | |
| | | // 工作档状态判断 |
| | | if (wrkMast.getIoType() < 100 || wrkMast.getSourceStaNo() == null) { |
| | | log.error("查询工作档数据不符合条件--入出类型/站点, 工作号={},源库位={},入出类型={}", wrkMast.getWrkNo(), wrkMast.getSourceLocNo(), wrkMast.getIoType()); |
| | | continue; |
| | | } |
| | | //退库模式跳过118、119出库任务 |
| | | if (wrkMast.getStaNo()==118 || wrkMast.getStaNo()==119){ |
| | | RgvOneSign rgvOneSign = rgvOneSignMapper.selectOneSign("oneSign"); |
| | | if (Cools.isEmpty(rgvOneSign) || rgvOneSign.getRgvOneSign()==1){ |
| | | continue; |
| | | } |
| | | } |
| | | // 获取源库位信息 |
| | | LocMast sourceSta = locMastService.selectById(wrkMast.getSourceLocNo()); |
| | | if (!sourceSta.getLocSts().equals("R") && !sourceSta.getLocSts().equals("P")) { |
| | | log.error("出库操作库位状态不符合--状态, 库位号={},库位状态={}", wrkMast.getSourceLocNo(), sourceSta.getLocSts()); |
| | | continue; |
| | | } |
| | | // 获取堆垛机出库站信息 |
| | | SiemensDevpThread devpThread = (SiemensDevpThread) SlaveConnection.get(SlaveType.Devp, crnStn.getDevpPlcId()); |
| | | StaProtocol staProtocol = devpThread.getStation().get(crnStn.getStaNo()); |
| | | if (staProtocol == null) { |
| | | break; |
| | | // continue; |
| | | } else { |
| | | staProtocol = staProtocol.clone(); |
| | | } |
| | | |
| | | // // 入出库模式判断 |
| | | // if (devpThread.ioMode != IoModeType.PAKOUT_MODE) { continue; } |
| | | if (wrkMast.getStaNo() == 204 && devpThread.ioModeOf2F != IoModeType.PAKOUT_MODE) { |
| | | continue; |
| | | } |
| | | |
| | | // 查询站点详细信息 |
| | | BasDevp staDetl = basDevpService.selectById(crnStn.getStaNo()); |
| | | if (staDetl == null) { |
| | | log.error("出库 ===>> 堆垛机站点在数据库不存在, 站点编号={}", crnStn.getStaNo()); |
| | | break; |
| | | // continue; |
| | | } |
| | | // 判断堆垛机出库站状态 |
| | | if (staProtocol.isAutoing() && !staProtocol.isLoading() && staDetl.getCanouting() != null && staDetl.getCanouting().equals("Y") |
| | | && staProtocol.getWorkNo() == 0 && staProtocol.isOutEnable()) { |
| | | // 命令下发区 -------------------------------------------------------------------------- |
| | | |
| | | |
| | | //工位 |
| | | if (crnStation == 1){ |
| | | // 堆垛机控制过滤 |
| | | if (!crnProtocol.getStatusType().equals(CrnStatusType.IDLE) || crnProtocol.getTaskNo() != 0) { |
| | | // continue; |
| | | break; |
| | | } |
| | | // 堆垛机控制过滤 |
| | | if (!crnProtocol.getStatusTypeTwo().equals(CrnStatusType.IDLE) || crnProtocol.getTaskNoTwo() != 0) { |
| | | // continue; |
| | | break; |
| | | } |
| | | }else if(crnStation == 2){ |
| | | // 堆垛机控制过滤 |
| | | if (!crnProtocol.getStatusTypeTwo().equals(CrnStatusType.IDLE) || crnProtocol.getTaskNoTwo() != 0) { |
| | | // continue; |
| | | break; |
| | | } |
| | | }else { |
| | | break; |
| | | } |
| | | |
| | | if (sourceSta.getBay1().shortValue()==81){ |
| | | crnStation = 2; |
| | | } |
| | | |
| | | // 双深库位且浅库位有货,则需先对浅库位进行库位移转 |
| | | if (Utils.isDeepLoc(slaveProperties, wrkMast.getSourceLocNo())) { |
| | | String shallowLocNo = Utils.getShallowLoc(slaveProperties, wrkMast.getSourceLocNo()); |
| | | LocMast shallowLoc = locMastService.selectById(shallowLocNo); |
| | | // O.空库位、Q.拣料/盘点/并板再入库、S.入库预约、X.禁用 直接搬! |
| | | if (shallowLoc.getLocSts().equals("P") || shallowLoc.getLocSts().equals("R")) { |
| | | WrkMast waitWrkMast = wrkMastMapper.selectByLocNo(shallowLocNo); |
| | | if (null == waitWrkMast) { |
| | | log.error("{}库位异常,未检索到相应工作档!", shallowLocNo); |
| | | } else { |
| | | if (waitWrkMast.getWrkSts() == 11) { |
| | | waitWrkMast.setIoPri(15D); |
| | | waitWrkMast.setModiTime(new Date()); |
| | | if (wrkMastMapper.updateById(waitWrkMast) == 0) { |
| | | log.error("调整工作档优先级失败!工作号={}", waitWrkMast.getWrkNo()); |
| | | } |
| | | continue; |
| | | } else { |
| | | |
| | | } |
| | | } |
| | | } else if (shallowLoc.getLocSts().equals("F") || shallowLoc.getLocSts().equals("D")) { |
| | | // WrkMast waitWrkMast = wrkMastMapper.selectByLocNo(shallowLocNo); |
| | | //2022-08-16 modify,不根据updmk标记移库任务(容易被取消导致堵塞),查询工作档是否存在任务 |
| | | WrkMast waitWrkMast = wrkMastMapper.selectByLocNo1(shallowLocNo); |
| | | // 此标记避免多次执行移库任务 |
| | | // if (Cools.isEmpty(wrkMast.getUpdMk()) || "N".equals(wrkMast.getUpdMk()) |
| | | // || Cools.isEmpty(waitWrkMast)) { |
| | | if (Cools.isEmpty(waitWrkMast)) { |
| | | wrkMast.setUpdMk("Y"); |
| | | wrkMastMapper.updateById(wrkMast); |
| | | // 生成工作档,将浅库位移转到新的库位中 |
| | | moveLocForDeepLoc(slave, shallowLoc); |
| | | } |
| | | log.error("{}任务出库失败,浅库位堵塞!浅库位号:{}", wrkMast.getWrkNo(), shallowLocNo); |
| | | continue; |
| | | } else if (shallowLoc.getLocSts().equals("Q") || shallowLoc.getLocSts().equals("S")) { |
| | | WrkMast waitWrkMast = wrkMastMapper.selectByLocNo1(shallowLocNo); |
| | | if (null != waitWrkMast && waitWrkMast.getWrkSts() == 4) { |
| | | continue; |
| | | } |
| | | } |
| | | } |
| | | |
| | | // 已经存在吊车执行任务时,则过滤 |
| | | if (wrkMastMapper.selectWorking(slave.getId()) != null) { |
| | | break; |
| | | // return; |
| | | } |
| | | |
| | | // 已经存在吊车执行任务时,则过滤 |
| | | if (wrkMastSplitTwinMapper.selectCount(new EntityWrapper<WrkMastSplitTwin>().eq("wrk_no", wrkMast.getWrkNo().longValue())) != 0) { |
| | | break; |
| | | // return; |
| | | } |
| | | |
| | | if (true){ |
| | | // 1.堆垛机开始移动 |
| | | CrnCommand crnCommand = new CrnCommand(); |
| | | crnCommand.setCrnNo(slave.getId()); // 堆垛机编号 |
| | | crnCommand.setTaskNo(wrkMast.getWrkNo().shortValue()); // 工作号 |
| | | crnCommand.setAckFinish((short) 0); // 任务完成确认位 |
| | | crnCommand.setTaskMode(CrnTaskModeType.SEPARATE_TAKE); // 任务模式: 单取货 |
| | | crnCommand.setSourcePosX(sourceSta.getRow1().shortValue()); // 源库位排 |
| | | crnCommand.setSourcePosY(sourceSta.getBay1().shortValue()); // 源库位列 |
| | | crnCommand.setSourcePosZ(sourceSta.getLev1().shortValue()); // 源库位层 |
| | | crnCommand.setDestinationPosX((short)0); // 目标库位排 |
| | | crnCommand.setDestinationPosY((short)0); // 目标库位列 |
| | | crnCommand.setDestinationPosZ((short)0); // 目标库位层 |
| | | if (!MessageQueue.offer(SlaveType.Crn, wrkMast.getCrnNo(), new Task(crnStation==1? 2:5, crnCommand))) { |
| | | log.error("堆垛机命令下发失败,堆垛机号={},任务数据={}", wrkMast.getCrnNo(), JSON.toJSONString(crnCommand)); |
| | | } else { |
| | | // 修改工作档状态 11.生成出库ID => 12.吊车出库中 |
| | | Date now = new Date(); |
| | | wrkMast.setWrkSts(12L); |
| | | wrkMast.setCrnStrTime(now); |
| | | wrkMast.setModiTime(now); |
| | | WrkMastSplitTwin wrkMastSplitTwin = new WrkMastSplitTwin(wrkMast,crnStation,now); |
| | | wrkMastSplitTwin.setWrkSts(1); |
| | | wrkMastSplitTwin.setWrkStart(wrkMast.getSourceLocNo()); |
| | | wrkMastSplitTwin.setWrkEnd(wrkMast.getSourceStaNo().toString()); |
| | | wrkMastSplitTwin.setStartRow(sourceSta.getRow1()); |
| | | wrkMastSplitTwin.setStartBay(sourceSta.getBay1()); |
| | | wrkMastSplitTwin.setStartLev(sourceSta.getLev1()); |
| | | wrkMastSplitTwin.setEndRow(crnStn.getRow()); |
| | | wrkMastSplitTwin.setEndBay(crnStn.getBay()); |
| | | wrkMastSplitTwin.setEndLev(crnStn.getLev()); |
| | | wrkMastSplitTwin.setWrkType(1); |
| | | wrkMastSplitTwin.setIoType(2); |
| | | if (wrkMastMapper.updateById(wrkMast) == 0) { |
| | | log.error("修改工作档状态 11.生成出库ID => 12.吊车出库中 失败!!,工作号={}", wrkMast.getWrkNo()); |
| | | } |
| | | |
| | | if (wrkMastSplitTwinMapper.insert(wrkMastSplitTwin)==0){ |
| | | log.error("创建 堆垛机执行任务 失败!!,工作号={},堆垛机号={}", wrkMast.getWrkNo(),wrkMast.getCrnNo()); |
| | | } |
| | | break; |
| | | } |
| | | } |
| | | // else { |
| | | // // 1.堆垛机开始移动 |
| | | // CrnCommandParam crnCommandParam = new CrnCommandParam(); |
| | | // CrnCommand crnCommand = new CrnCommand(); |
| | | // crnCommand.setCrnNo(slave.getId()); // 堆垛机编号 |
| | | // crnCommand.setTaskNo(wrkMast.getWrkNo().shortValue()); // 工作号 |
| | | // crnCommand.setAckFinish((short) 0); // 任务完成确认位 |
| | | // crnCommand.setTaskMode(CrnTaskModeType.SEPARATE_TAKE); // 任务模式: 单取货 |
| | | // crnCommand.setSourcePosX(sourceSta.getRow1().shortValue()); // 源库位排 |
| | | // crnCommand.setSourcePosY(sourceSta.getBay1().shortValue()); // 源库位列 |
| | | // crnCommand.setSourcePosZ(sourceSta.getLev1().shortValue()); // 源库位层 |
| | | // crnCommand.setDestinationPosX((short)0); // 目标库位排 |
| | | // crnCommand.setDestinationPosY((short)0); // 目标库位列 |
| | | // crnCommand.setDestinationPosZ((short)0); // 目标库位层 |
| | | // if (!MessageQueue.offer(SlaveType.Crn, wrkMast.getCrnNo(), new Task(crnStation==1? 2:5, crnCommand))) { |
| | | // log.error("堆垛机命令下发失败,堆垛机号={},任务数据={}", wrkMast.getCrnNo(), JSON.toJSONString(crnCommand)); |
| | | // } else { |
| | | // // 修改工作档状态 11.生成出库ID => 12.吊车出库中 |
| | | // Date now = new Date(); |
| | | // wrkMast.setWrkSts(12L); |
| | | // wrkMast.setCrnStrTime(now); |
| | | // wrkMast.setModiTime(now); |
| | | // WrkMastSplitTwin wrkMastSplitTwin = new WrkMastSplitTwin(wrkMast,crnStation,now); |
| | | // wrkMastSplitTwin.setWrkSts(1); |
| | | // wrkMastSplitTwin.setWrkStart(wrkMast.getSourceLocNo()); |
| | | // wrkMastSplitTwin.setWrkEnd(wrkMast.getSourceStaNo().toString()); |
| | | // wrkMastSplitTwin.setStartRow(sourceSta.getRow1()); |
| | | // wrkMastSplitTwin.setStartBay(sourceSta.getBay1()); |
| | | // wrkMastSplitTwin.setStartLev(sourceSta.getLev1()); |
| | | // wrkMastSplitTwin.setEndRow(crnStn.getRow()); |
| | | // wrkMastSplitTwin.setEndBay(crnStn.getBay()); |
| | | // wrkMastSplitTwin.setEndLev(crnStn.getLev()); |
| | | // wrkMastSplitTwin.setWrkType(1); |
| | | // wrkMastSplitTwin.setIoType(2); |
| | | // if (wrkMastMapper.updateById(wrkMast) == 0) { |
| | | // log.error("修改工作档状态 11.生成出库ID => 12.吊车出库中 失败!!,工作号={}", wrkMast.getWrkNo()); |
| | | // } |
| | | // |
| | | // if (wrkMastSplitTwinMapper.insert(wrkMastSplitTwin)==0){ |
| | | // log.error("创建 堆垛机执行任务 失败!!,工作号={},堆垛机号={}", wrkMast.getWrkNo(),wrkMast.getCrnNo()); |
| | | // } |
| | | // break; |
| | | // } |
| | | // } |
| | | } |
| | | } |
| | | |
| | | } |
| | | |
| | | /** |
| | | * 库位移转 |
| | | */ |
| | | public synchronized void locToLoc(CrnSlave slave, CrnProtocol crnProtocol) { |
| | | // 获取工作档信息 |
| | | WrkMast wrkMast = wrkMastMapper.selectLocMove(slave.getId()); |
| | | if (null == wrkMast) { |
| | | return; |
| | | } |
| | | // 获取源库位信息 |
| | | LocMast sourceSta = locMastService.selectById(wrkMast.getSourceLocNo()); |
| | | if (null == sourceSta) { |
| | | log.error("工作档库位移转失败,原因:检索源库位失败!工作号={},源库位={}", wrkMast.getWrkNo(), wrkMast.getSourceLocNo()); |
| | | return; |
| | | } |
| | | // 源库位 库位状态判断 |
| | | if (!sourceSta.getLocSts().equals("R") && !sourceSta.getLocSts().equals("S")) { |
| | | return; |
| | | } |
| | | // 获取目标库位信息 |
| | | LocMast sta = locMastService.selectById(wrkMast.getLocNo()); |
| | | if (null == sta) { |
| | | log.error("工作档库位移转失败,原因:检索目标库位失败!工作号={},源库位={}", wrkMast.getWrkNo(), wrkMast.getLocNo()); |
| | | return; |
| | | } |
| | | // 获取堆垛机信息 并 判断是否可入出 |
| | | BasCrnp basCrnp = basCrnpService.selectById(slave.getId()); |
| | | if (!basCrnp.getInEnable().equals("Y") && !basCrnp.getOutEnable().equals("Y")) { |
| | | return; |
| | | } |
| | | |
| | | // 堆垛机控制过滤 |
| | | if (!crnProtocol.getStatusType().equals(CrnStatusType.IDLE) || crnProtocol.getTaskNo() != 0) { |
| | | return; |
| | | } |
| | | |
| | | // 已经存在吊车执行任务时,则过滤 |
| | | if (wrkMastMapper.selectWorking(slave.getId()) != null) { |
| | | return; |
| | | } |
| | | |
| | | // 命令下发区 -------------------------------------------------------------------------- |
| | | CrnCommand crnCommand = new CrnCommand(); |
| | | crnCommand.setCrnNo(slave.getId()); // 堆垛机编号 |
| | | crnCommand.setTaskNo(wrkMast.getWrkNo().shortValue()); // 工作号 |
| | | crnCommand.setAckFinish((short) 0); // 任务完成确认位 |
| | | crnCommand.setTaskMode(CrnTaskModeType.LOC_MOVE); // 任务模式: 库位移转 |
| | | crnCommand.setSourcePosX(sourceSta.getRow1().shortValue()); // 源库位排 |
| | | crnCommand.setSourcePosY(sourceSta.getBay1().shortValue()); // 源库位列 |
| | | crnCommand.setSourcePosZ(sourceSta.getLev1().shortValue()); // 源库位层 |
| | | crnCommand.setDestinationPosX(sta.getRow1().shortValue()); // 目标库位排 |
| | | crnCommand.setDestinationPosY(sta.getBay1().shortValue()); // 目标库位列 |
| | | crnCommand.setDestinationPosZ(sta.getLev1().shortValue()); // 目标库位层 |
| | | if (!MessageQueue.offer(SlaveType.Crn, wrkMast.getCrnNo(), new Task(2, crnCommand))) { |
| | | log.error("堆垛机命令下发失败,堆垛机号={},任务数据={}", wrkMast.getCrnNo(), JSON.toJSONString(crnCommand)); |
| | | } else { |
| | | // 修改工作档状态 11.生成出库ID => 12.吊车出库中 |
| | | Date now = new Date(); |
| | | wrkMast.setWrkSts(12L); |
| | | wrkMast.setCrnStrTime(now); |
| | | wrkMast.setModiTime(now); |
| | | if (wrkMastMapper.updateById(wrkMast) == 0) { |
| | | log.error("【库位移转】 修改工作档状态 11.生成出库ID => 12.吊车出库中 失败!!,工作号={}", wrkMast.getWrkNo()); |
| | | } |
| | | } |
| | | |
| | | } |
| | | |
| | | /** |
| | | * 执行对工作档的完成操作 |
| | | */ |
| | | |
| | | public synchronized void storeFinished() { |
| | | for (CrnSlave crn : slaveProperties.getCrn()) { |
| | | switch (crn.getId()){ |
| | | case 1: |
| | | case 2: |
| | | storeFinishedExecuteOne(crn); |
| | | continue; |
| | | case 3: |
| | | case 4: |
| | | case 5: |
| | | storeFinishedExecuteTwo(crn); |
| | | continue; |
| | | case 6: |
| | | case 7: |
| | | storeFinishedExecuteThree(crn); |
| | | continue; |
| | | default: |
| | | continue; |
| | | } |
| | | } |
| | | } |
| | | |
| | | public synchronized boolean storeFinishedExecuteOne(CrnSlave crn) { |
| | | try{ |
| | | // 获取堆垛机信息 |
| | | CrnThread crnThread = (CrnThread) SlaveConnection.get(SlaveType.Crn, crn.getId()); |
| | | CrnProtocol crnProtocol = crnThread.getCrnProtocol(); |
| | | if (crnProtocol == null) { |
| | | return false; |
| | | } |
| | | if (crnProtocol.modeType != CrnModeType.AUTO){ |
| | | return false; |
| | | } |
| | | // 状态:等待确认 并且 任务完成位 = 1 |
| | | if (crnProtocol.statusType == CrnStatusType.WAITING && crnProtocol.getTaskNo() != 0) { |
| | | if (crnProtocol.getTaskNo() == 32222) { |
| | | // 堆垛机复位 |
| | | crnThread.setResetFlag(true); |
| | | } else { |
| | | // 获取入库待确认工作档 |
| | | WrkMastCrn wrkMastCrn = wrkMastCrnMapper.selectWrkNoOneAndTwo(crnProtocol.getTaskNo().intValue()); |
| | | if (wrkMastCrn == null) { |
| | | log.error("堆垛机处于等待确认且任务完成状态,但未找到工作档。堆垛机号={},工作号={}", crn.getId(), crnProtocol.getTaskNo()); |
| | | return false; |
| | | } |
| | | // 获取入库待确认工作档 |
| | | WrkMast wrkMast = wrkMastMapper.selectPakInStep3(crnProtocol.getTaskNo().intValue()); |
| | | if (wrkMast == null) { |
| | | log.error("堆垛机处于等待确认且任务完成状态,但未找到工作档。堆垛机号={},工作号={}", crn.getId(), crnProtocol.getTaskNo()); |
| | | return false; |
| | | } |
| | | |
| | | // 获取入库待确认工作档 |
| | | WrkMast wrkMastOther = wrkMastMapper.selectPakInStep3(wrkMastCrn.getWrkNoTwo().intValue()); |
| | | if (wrkMastOther == null) { |
| | | log.error("堆垛机处于等待确认且任务完成状态,但未找到工作档。堆垛机号={},工作号={}", crn.getId(), crnProtocol.getTaskNo()); |
| | | return false; |
| | | } |
| | | // 入库 + 库位转移 ==> 4.入库完成 |
| | | if (wrkMastCrn.getWrkSts() == 3 || (wrkMastCrn.getWrkSts() == 12 && wrkMastCrn.getIoType() == 11)) { |
| | | wrkMastCrn.setWrkSts(4L); |
| | | } else { |
| | | return false; |
| | | } |
| | | Date now = new Date(); |
| | | wrkMastCrn.setModiTime(now); |
| | | |
| | | wrkMast.setCrnEndTime(now); |
| | | wrkMast.setWrkSts(4L); |
| | | wrkMast.setModiTime(now); |
| | | |
| | | wrkMastOther.setCrnEndTime(now); |
| | | wrkMastOther.setWrkSts(4L); |
| | | wrkMastOther.setModiTime(now); |
| | | // 修改成功后复位堆垛机 |
| | | if (wrkMastCrnMapper.updateById(wrkMastCrn) > 0 && wrkMastMapper.updateById(wrkMast) > 0 && wrkMastMapper.updateById(wrkMastOther) > 0 ) { |
| | | // 堆垛机复位 |
| | | crnThread.setResetFlag(true); |
| | | return true; |
| | | } |
| | | } |
| | | } |
| | | }catch (Exception e){ |
| | | log.error("堆垛机工位一完成等待确认异常,堆垛机号={},异常信息={},工位号={}",crn.getId(),e.getMessage(),1); |
| | | } |
| | | return false; |
| | | } |
| | | |
| | | public synchronized boolean storeFinishedExecuteTwo(CrnSlave crn) { |
| | | try{ |
| | | // 获取堆垛机信息 |
| | | CrnThread crnThread = (CrnThread) SlaveConnection.get(SlaveType.Crn, crn.getId()); |
| | | CrnProtocol crnProtocol = crnThread.getCrnProtocol(); |
| | | if (crnProtocol == null) { |
| | | return false; |
| | | } |
| | | if (crnProtocol.modeType != CrnModeType.AUTO){ |
| | | return false; |
| | | } |
| | | // 状态:等待确认 并且 任务完成位 = 1 |
| | | if (crnProtocol.statusType == CrnStatusType.WAITING && crnProtocol.getTaskNo() != 0) { |
| | | if (crnProtocol.getTaskNo() == 32222) { |
| | | // 堆垛机复位 |
| | | crnThread.setResetFlag(true); |
| | | return true; |
| | | } else { |
| | | // 获取入库待确认工作档 |
| | | WrkMast wrkMast = wrkMastMapper.selectPakInStep3(crnProtocol.getTaskNo().intValue()); |
| | | if (wrkMast == null) { |
| | | log.error("堆垛机处于等待确认且任务完成状态,但未找到工作档。堆垛机号={},工作号={}", crn.getId(), crnProtocol.getTaskNo()); |
| | | return false; |
| | | } |
| | | // 入库 + 库位转移 ==> 4.入库完成 |
| | | if (wrkMast.getWrkSts() == 3 || (wrkMast.getWrkSts() == 12 && wrkMast.getIoType() == 11)) { |
| | | wrkMast.setWrkSts(4L); |
| | | } else { |
| | | return false; |
| | | } |
| | | Date now = new Date(); |
| | | wrkMast.setCrnEndTime(now); |
| | | wrkMast.setModiTime(now); |
| | | // 堆垛机复位 |
| | | List<WrkMastSplitTwin> wrkMastSplitTwinList = wrkMastSplitTwinMapper.getWrkMastSplitTwin(crn.getId(), 1, null, 2, 3); |
| | | if (wrkMastSplitTwinList.size()!=1){ |
| | | log.error("堆垛机放货完成等待确认异常,堆垛机号={},异常信息={},工位号={},工作类型={},工作状态={}",crn.getId(),"不存在或者存在多笔可执行作业,请删除无效作业!!!",1,2,3); |
| | | } |
| | | for (WrkMastSplitTwin wrkMastSplitTwin:wrkMastSplitTwinList){ |
| | | if (wrkMastSplitTwin.getWrkNo()!=wrkMast.getWrkNo().longValue()){ |
| | | log.error("堆垛机放货完成等待确认异常,堆垛机号={},异常信息={},工位号={},工作类型={},工作状态={},工作任务号={},执行任务号={}",crn.getId(),"工作任务与执行任务不匹配",1,2,3,wrkMast.getWrkNo(),wrkMastSplitTwin.getWrkNo()); |
| | | return false; |
| | | } |
| | | wrkMastSplitTwin.setWrkSts(wrkMastSplitTwin.getWrkSts()+1); |
| | | wrkMastSplitTwin.setUpdateTime(now); |
| | | // 修改成功后复位堆垛机 |
| | | if (wrkMastMapper.updateById(wrkMast) > 0) { |
| | | // 修改成功后复位堆垛机 |
| | | if (wrkMastSplitTwinService.updateById(wrkMastSplitTwin)) { |
| | | // 堆垛机复位 |
| | | crnThread.setResetFlag(true); |
| | | return true; |
| | | }else { |
| | | log.error("堆垛机放货完成等待确认异常,堆垛机号={},异常信息={},工位号={},工作类型={},工作状态={}",crn.getId(),"修改执行档案失败",1,2,3); |
| | | } |
| | | }else { |
| | | log.error("堆垛机放货完成等待确认异常,堆垛机号={},异常信息={},工位号={},工作类型={},工作状态={}",crn.getId(),"修改工作档案失败!",1,2,3); |
| | | } |
| | | } |
| | | return false; |
| | | } |
| | | }else if (crnProtocol.statusType == CrnStatusType.SEPARATE_WAITING && crnProtocol.getTaskNo() != 0 && crnProtocol.getLoaded()==1){ |
| | | if (crnProtocol.getTaskNo() == 32222) { |
| | | // 堆垛机复位 |
| | | crnThread.setResetFlag(true); |
| | | return true; |
| | | } else { |
| | | List<WrkMastSplitTwin> wrkMastSplitTwinList = wrkMastSplitTwinMapper.getWrkMastSplitTwin(crn.getId(), 1, null, 1, 1); |
| | | if (wrkMastSplitTwinList.size()!=1){ |
| | | log.error("堆垛机放货完成等待确认异常,堆垛机号={},异常信息={},工位号={},工作类型={},工作状态={}",crn.getId(),"不存在或者存在多笔可执行作业,请删除无效作业!!!",1,1,1); |
| | | } |
| | | for (WrkMastSplitTwin wrkMastSplitTwin:wrkMastSplitTwinList){ |
| | | Date now = new Date(); |
| | | wrkMastSplitTwin.setWrkSts(wrkMastSplitTwin.getWrkSts()+1); |
| | | wrkMastSplitTwin.setUpdateTime(now); |
| | | // 修改成功后复位堆垛机 |
| | | if (wrkMastSplitTwinService.updateById(wrkMastSplitTwin)) { |
| | | // 堆垛机复位 |
| | | crnThread.setResetFlag(true); |
| | | return true; |
| | | }else { |
| | | log.error("堆垛机放货完成等待确认异常,堆垛机号={},异常信息={},工位号={},工作类型={},工作状态={}",crn.getId(),"修改执行档案失败",1,2,3); |
| | | } |
| | | } |
| | | } |
| | | } |
| | | }catch (Exception e){ |
| | | log.error("堆垛机工位一完成等待确认异常,堆垛机号={},异常信息={},工位号={}",crn.getId(),e.getMessage(),1); |
| | | } |
| | | return false; |
| | | } |
| | | |
| | | public synchronized boolean storeFinishedExecuteThree(CrnSlave crn) { |
| | | try{ |
| | | // 获取堆垛机信息 |
| | | CrnThread crnThread = (CrnThread) SlaveConnection.get(SlaveType.Crn, crn.getId()); |
| | | CrnProtocol crnProtocol = crnThread.getCrnProtocol(); |
| | | if (crnProtocol == null) { |
| | | return false; |
| | | } |
| | | if (crnProtocol.modeType != CrnModeType.AUTO){ |
| | | return false; |
| | | } |
| | | // 状态:等待确认 并且 任务完成位 = 1 |
| | | if (crnProtocol.statusType == CrnStatusType.WAITING && crnProtocol.getTaskNo() != 0) { |
| | | if (crnProtocol.getTaskNo() == 32222) { |
| | | // 堆垛机复位 |
| | | crnThread.setResetFlag(true); |
| | | } else { |
| | | // 获取入库待确认工作档 |
| | | WrkMast wrkMast = wrkMastMapper.selectPakInStep3(crnProtocol.getTaskNo().intValue()); |
| | | if (wrkMast == null) { |
| | | log.error("堆垛机处于等待确认且任务完成状态,但未找到工作档。堆垛机号={},工作号={}", crn.getId(), crnProtocol.getTaskNo()); |
| | | return false; |
| | | } |
| | | // 入库 + 库位转移 ==> 4.入库完成 |
| | | if (wrkMast.getWrkSts() == 3 || (wrkMast.getWrkSts() == 12 && wrkMast.getIoType() == 11)) { |
| | | wrkMast.setWrkSts(4L); |
| | | } else { |
| | | return false; |
| | | } |
| | | Date now = new Date(); |
| | | wrkMast.setCrnEndTime(now); |
| | | wrkMast.setModiTime(now); |
| | | // 修改成功后复位堆垛机 |
| | | if (wrkMastMapper.updateById(wrkMast) > 0) { |
| | | // 堆垛机复位 |
| | | crnThread.setResetFlag(true); |
| | | return true; |
| | | } |
| | | } |
| | | } |
| | | }catch (Exception e){ |
| | | log.error("堆垛机工位一完成等待确认异常,堆垛机号={},异常信息={},工位号={}",crn.getId(),e.getMessage(),1); |
| | | } |
| | | return false; |
| | | } |
| | | |
| | | /** |
| | | * 执行对工作档的完成操作 |
| | | */ |
| | | public synchronized void storeFinishedTwo() { |
| | | for (CrnSlave crn : slaveProperties.getCrn()) { |
| | | switch (crn.getId()){ |
| | | case 3: |
| | | case 4: |
| | | case 5: |
| | | storeFinishedTwoExecute(crn); |
| | | continue; |
| | | default: |
| | | continue; |
| | | } |
| | | } |
| | | } |
| | | |
| | | public synchronized boolean storeFinishedTwoExecute(CrnSlave crn) { |
| | | try{ |
| | | // 获取堆垛机信息 |
| | | CrnThread crnThread = (CrnThread) SlaveConnection.get(SlaveType.Crn, crn.getId()); |
| | | CrnProtocol crnProtocol = crnThread.getCrnProtocol(); |
| | | if (crnProtocol == null) { |
| | | return false; |
| | | } |
| | | if (crnProtocol.modeType != CrnModeType.AUTO){ |
| | | return false; |
| | | } |
| | | // 状态:等待确认 并且 任务完成位 = 1 |
| | | if (crnProtocol.statusTypeTwo == CrnStatusType.WAITING && crnProtocol.getTaskNoTwo() != 0) { |
| | | if (crnProtocol.getTaskNoTwo() == 32222) { |
| | | // 堆垛机复位 |
| | | crnThread.setResetFlagTwo(true); |
| | | } else { |
| | | // 获取入库待确认工作档 |
| | | WrkMast wrkMast = wrkMastMapper.selectPakInStep3(crnProtocol.getTaskNoTwo().intValue()); |
| | | if (wrkMast == null) { |
| | | log.error("堆垛机处于等待确认且任务完成状态,但未找到工作档。堆垛机号={},工作号={}", crn.getId(), crnProtocol.getTaskNoTwo()); |
| | | return false; |
| | | } |
| | | // 入库 + 库位转移 ==> 4.入库完成 |
| | | if (wrkMast.getWrkSts() == 3 || (wrkMast.getWrkSts() == 12 && wrkMast.getIoType() == 11)) { |
| | | wrkMast.setWrkSts(4L); |
| | | } else { |
| | | return false; |
| | | } |
| | | Date now = new Date(); |
| | | wrkMast.setCrnEndTime(now); |
| | | wrkMast.setModiTime(now); |
| | | // 堆垛机复位 |
| | | List<WrkMastSplitTwin> wrkMastSplitTwinList = wrkMastSplitTwinMapper.getWrkMastSplitTwin(crn.getId(), 2, null, 2, 3); |
| | | if (wrkMastSplitTwinList.size()!=1){ |
| | | log.error("堆垛机取货完成等待确认异常,堆垛机号={},异常信息={},工位号={},工作类型={},工作状态={}",crn.getId(),"不存在或者存在多笔可执行作业,请删除无效作业!!!",2,2,3); |
| | | } |
| | | for (WrkMastSplitTwin wrkMastSplitTwin:wrkMastSplitTwinList){ |
| | | if (wrkMastSplitTwin.getWrkNo()!=wrkMast.getWrkNo().longValue()){ |
| | | log.error("堆垛机取货完成等待确认异常,堆垛机号={},异常信息={},工位号={},工作类型={},工作状态={},工作任务号={},执行任务号={}",crn.getId(),"工作任务与执行任务不匹配",1,2,3,wrkMast.getWrkNo(),wrkMastSplitTwin.getWrkNo()); |
| | | return false; |
| | | } |
| | | wrkMastSplitTwin.setWrkSts(wrkMastSplitTwin.getWrkSts()+1); |
| | | wrkMastSplitTwin.setUpdateTime(now); |
| | | // 修改成功后复位堆垛机 |
| | | if (wrkMastMapper.updateById(wrkMast) > 0) { |
| | | // 修改成功后复位堆垛机 |
| | | if (wrkMastSplitTwinService.updateById(wrkMastSplitTwin)) { |
| | | // 堆垛机复位 |
| | | crnThread.setResetFlagTwo(true); |
| | | return true; |
| | | }else { |
| | | log.error("堆垛机取货完成等待确认异常,堆垛机号={},异常信息={},工位号={},工作类型={},工作状态={}",crn.getId(),"修改执行档案失败",2,2,3); |
| | | } |
| | | }else { |
| | | log.error("堆垛机取货完成等待确认异常,堆垛机号={},异常信息={},工位号={},工作类型={},工作状态={}",crn.getId(),"修改工作档案失败!",2,2,3); |
| | | } |
| | | } |
| | | return false; |
| | | } |
| | | }else if (crnProtocol.statusTypeTwo == CrnStatusType.SEPARATE_WAITING && crnProtocol.getTaskNoTwo() != 0 && crnProtocol.getLoadedTwo()==1){ |
| | | if (crnProtocol.getTaskNoTwo() == 32222) { |
| | | // 堆垛机复位 |
| | | crnThread.setResetFlagTwo(true); |
| | | } else { |
| | | List<WrkMastSplitTwin> wrkMastSplitTwinList = wrkMastSplitTwinMapper.getWrkMastSplitTwin(crn.getId(), 2, null, 1, 1); |
| | | if (wrkMastSplitTwinList.size()!=1){ |
| | | log.error("堆垛机取货完成等待确认异常,堆垛机号={},异常信息={},工位号={},工作类型={},工作状态={}",crn.getId(),"不存在或者存在多笔可执行作业,请删除无效作业!!!",2,1,1); |
| | | } |
| | | for (WrkMastSplitTwin wrkMastSplitTwin:wrkMastSplitTwinList){ |
| | | Date now = new Date(); |
| | | wrkMastSplitTwin.setWrkSts(wrkMastSplitTwin.getWrkSts()+1); |
| | | wrkMastSplitTwin.setUpdateTime(now); |
| | | // 修改成功后复位堆垛机 |
| | | if (wrkMastSplitTwinService.updateById(wrkMastSplitTwin)) { |
| | | // 堆垛机复位 |
| | | crnThread.setResetFlagTwo(true); |
| | | return true; |
| | | }else { |
| | | log.error("堆垛机取货完成等待确认异常,堆垛机号={},异常信息={},工位号={},工作类型={},工作状态={}",crn.getId(),"修改执行档案失败",2,2,3); |
| | | } |
| | | } |
| | | } |
| | | log.info("更新小车排序信息:原始小车号rgvNo={},小车重新排序信息={},小车原始排序信息={}",rgvNo,Arrays.toString(newList),Arrays.toString(oldList)); |
| | | for (BasCircularShuttle basCircularShuttle : basCircularShuttleList){ |
| | | int[] rgv = rgvList[basCircularShuttle.getRgvNo() - 1]; |
| | | basCircularShuttle.setRgvId(rgv[1]); |
| | | basCircularShuttleService.updateById(basCircularShuttle); |
| | | } |
| | | }catch (Exception e){ |
| | | log.error("堆垛机工位二完成等待确认异常,堆垛机号={},异常信息={},工位号={}",crn.getId(),e.getMessage(),2); |
| | | } |
| | | return false; |
| | | } |
| | | |
| | | /** |
| | | * 异常信息记录 |
| | | */ |
| | | public synchronized void recErr() { |
| | | try { |
| | | this.recCrnErr(); |
| | | this.recRgvErr(); |
| | | } catch (Exception e) { |
| | | log.error("recErr fail", e); |
| | | log.error("自动更新小车排序信息失败,异常:"+e); |
| | | } |
| | | } |
| | | |
| | | /** |
| | | * RGV异常信息记录 |
| | | * 站点任务检测 更新小车位置信息 |
| | | */ |
| | | public synchronized void recRgvErr() { |
| | | Date now = new Date(); |
| | | for (RgvSlave rgv : slaveProperties.getRgv()) { |
| | | // 获取RGV信息 |
| | | RgvThread rgvThread = (RgvThread) SlaveConnection.get(SlaveType.Rgv, rgv.getId()); |
| | | public synchronized void updateStePosition() { |
| | | try{ |
| | | boolean sign = false; |
| | | Integer rgvNo = 0; |
| | | List<BasCircularShuttle> basCircularShuttleList = basCircularShuttleService.selectList(new EntityWrapper<BasCircularShuttle>().orderBy("rgv_id", true)); |
| | | for (BasCircularShuttle basCircularShuttle : basCircularShuttleList){ |
| | | RgvThread rgvThread = (RgvThread) SlaveConnection.get(SlaveType.Rgv, basCircularShuttle.getRgvNo()); |
| | | RgvProtocol rgvProtocol = rgvThread.getRgvProtocol(); |
| | | if (rgvProtocol == null) { |
| | | sign = true; |
| | | } else if (rgvProtocol.modeType != RgvModeType.AUTO || (rgvProtocol.getStatusType() != RgvStatusType.IDLE && rgvProtocol.getStatusType() != RgvStatusType.ROAM) ){ |
| | | sign = true; |
| | | } else { |
| | | rgvNo = basCircularShuttle.getRgvNo(); |
| | | break; |
| | | } |
| | | } |
| | | if (sign && rgvNo!=0){ |
| | | int[][] ints = new int[basCircularShuttleList.size()][2]; |
| | | for (BasCircularShuttle basCircularShuttle : basCircularShuttleList){ |
| | | ints[basCircularShuttle.getRgvNo()-1] = new int[]{basCircularShuttle.getRgvNo(),basCircularShuttle.getRgvId()}; |
| | | } |
| | | String[] oldList = new String[ints.length]; |
| | | for (int[] rgv : ints){ |
| | | oldList[rgv[0]-1] = Arrays.toString(rgv); |
| | | } |
| | | int[][] rgvList = SortTheExecutionOfTheCarUtil.ReorderSteId(ints, rgvNo); |
| | | String[] newList = new String[rgvList.length]; |
| | | for (int[] rgv : rgvList){ |
| | | newList[rgv[0]-1] = Arrays.toString(rgv); |
| | | } |
| | | |
| | | log.info("更新小车排序信息:原始小车号rgvNo={},小车重新排序信息={},小车原始排序信息={}",rgvNo,Arrays.toString(newList),Arrays.toString(oldList)); |
| | | for (BasCircularShuttle basCircularShuttle : basCircularShuttleList){ |
| | | int[] rgv = rgvList[basCircularShuttle.getRgvNo() - 1]; |
| | | basCircularShuttle.setRgvId(rgv[1]); |
| | | basCircularShuttleService.updateById(basCircularShuttle); |
| | | } |
| | | } |
| | | |
| | | } catch (Exception e) { |
| | | log.error("自动更新小车排序信息失败,异常:"+e); |
| | | } |
| | | } |
| | | /** |
| | | * 站点任务检测 下发小车取放任务 |
| | | */ |
| | | public synchronized void DevpTaskNoRun() { |
| | | try{ |
| | | List<WrkMast> wrkMasts = wrkMastService.selectList(new EntityWrapper<WrkMast>().eq("wrk_sts", 1L).orderBy("modi_time",false)); |
| | | if (wrkMasts.isEmpty()){ |
| | | return; |
| | | } |
| | | long differenceInSeconds = TimeCalculatorUtils.differenceInSeconds(wrkMasts.get(0).getModiTime(), new Date()); |
| | | if (differenceInSeconds<=5){ |
| | | return; |
| | | } |
| | | |
| | | BasCircularShuttle basCircularShuttle = basCircularShuttleService.selectOne(new EntityWrapper<BasCircularShuttle>().eq("rgv_id", 1)); |
| | | RgvThread rgvThread = (RgvThread) SlaveConnection.get(SlaveType.Rgv, basCircularShuttle.getRgvNo()); |
| | | RgvProtocol rgvProtocol = rgvThread.getRgvProtocol(); |
| | | if (rgvProtocol == null) { |
| | | continue; |
| | | } |
| | | if (true) { |
| | | // 有任务 |
| | | if (rgvProtocol.getTaskNo1() != 0 || rgvProtocol.getTaskNo2() != 0) { |
| | | Integer taskNo = rgvProtocol.getTaskNo1() > 0 ? rgvProtocol.getTaskNo1().intValue() : rgvProtocol.getTaskNo2().intValue(); |
| | | BasRgvErrLog latest = basRgvErrLogService.findLatestByTaskNo(rgv.getId(), taskNo); |
| | | // 有异常 |
| | | if (latest == null) { |
| | | if (rgvProtocol.getAlarm() != null && rgvProtocol.getAlarm() > 0) { |
| | | WrkMast wrkMast = wrkMastMapper.selectById(taskNo); |
| | | if (wrkMast == null) { |
| | | continue; |
| | | } |
| | | BasRgvErr rgvErr = basRgvErrMapper.selectById(rgvProtocol.getAlarm()); |
| | | String errName = rgvErr == null ? String.valueOf(rgvProtocol.getAlarm()) : rgvErr.getErrName(); |
| | | BasRgvErrLog basRgvErrLog = new BasRgvErrLog( |
| | | null, // 编号 |
| | | wrkMast.getWrkNo(), // 工作号 |
| | | now, // 发生时间 |
| | | null, // 结束时间 |
| | | wrkMast.getWrkSts(), // 工作状态 |
| | | wrkMast.getIoType(), // 入出库类型 |
| | | rgv.getId(), // 堆垛机 |
| | | null, // plc |
| | | wrkMast.getLocNo(), // 目标库位 |
| | | wrkMast.getStaNo(), // 目标站 |
| | | wrkMast.getSourceStaNo(), // 源站 |
| | | wrkMast.getSourceLocNo(), // 源库位 |
| | | wrkMast.getBarcode(), // 条码 |
| | | (int) rgvProtocol.getAlarm(), // 异常码 |
| | | errName, // 异常 |
| | | 1, // 异常情况 |
| | | now, // 添加时间 |
| | | null, // 添加人员 |
| | | now, // 修改时间 |
| | | null, // 修改人员 |
| | | "任务中异常" // 备注 |
| | | ); |
| | | |
| | | if (!basRgvErrLogService.insert(basRgvErrLog)) { |
| | | log.error("RGV异常记录失败 ===>> [id:{}] [error:{}]", rgv.getId(), errName); |
| | | } |
| | | } |
| | | } else { |
| | | // 异常修复 |
| | | if (rgvProtocol.getAlarm() == null || rgvProtocol.getAlarm() == 0) { |
| | | latest.setEndTime(now); |
| | | latest.setUpdateTime(now); |
| | | latest.setStatus(2); |
| | | if (!basRgvErrLogService.updateById(latest)) { |
| | | log.error("堆垛机plc异常记录修复失败 ===>> [id:{}] [errLogId:{}]", rgv.getId(), latest.getId()); |
| | | } |
| | | } |
| | | } |
| | | // 无任务 |
| | | } else { |
| | | BasRgvErrLog latest = basRgvErrLogService.findLatest(rgv.getId()); |
| | | // 有异常 |
| | | if (rgvProtocol.getAlarm() != null && rgvProtocol.getAlarm() > 0) { |
| | | // 记录新异常 |
| | | if (latest == null || (latest.getErrCode() != rgvProtocol.getAlarm().intValue())) { |
| | | BasRgvErr rgvErr = basRgvErrMapper.selectById(rgvProtocol.getAlarm()); |
| | | String errName = rgvErr == null ? String.valueOf(rgvProtocol.getAlarm()) : rgvErr.getErrName(); |
| | | BasRgvErrLog basRgvErrLog = new BasRgvErrLog( |
| | | null, // 编号 |
| | | null, // 工作号 |
| | | now, // 发生时间 |
| | | null, // 结束时间 |
| | | null, // 工作状态 |
| | | null, // 入出库类型 |
| | | rgv.getId(), // 堆垛机 |
| | | null, // plc |
| | | null, // 目标库位 |
| | | null, // 目标站 |
| | | null, // 源站 |
| | | null, // 源库位 |
| | | null, // 条码 |
| | | (int) rgvProtocol.getAlarm(), // 异常码 |
| | | errName, // 异常 |
| | | 1, // 异常情况 |
| | | now, // 添加时间 |
| | | null, // 添加人员 |
| | | now, // 修改时间 |
| | | null, // 修改人员 |
| | | "无任务异常" // 备注 |
| | | ); |
| | | |
| | | if (!basRgvErrLogService.insert(basRgvErrLog)) { |
| | | log.error("RGV异常记录失败 ===>> [id:{}] [error:{}]", rgv.getId(), errName); |
| | | } |
| | | } |
| | | // 无异常 |
| | | } else { |
| | | // 异常修复 |
| | | if (latest != null && latest.getStatus() == 1) { |
| | | latest.setEndTime(now); |
| | | latest.setUpdateTime(now); |
| | | latest.setStatus(2); |
| | | if (!basRgvErrLogService.updateById(latest)) { |
| | | log.error("RGV异常记录修复失败 ===>> [id:{}] [errLogId:{}]", rgv.getId(), latest.getId()); |
| | | } |
| | | } |
| | | } |
| | | } |
| | | } |
| | | |
| | | } |
| | | } |
| | | |
| | | /** |
| | | * 堆垛机异常信息记录 |
| | | */ |
| | | public synchronized void recCrnErr() { |
| | | Date now = new Date(); |
| | | for (CrnSlave crn : slaveProperties.getCrn()) { |
| | | // 获取堆垛机信息 |
| | | CrnThread crnThread = (CrnThread) SlaveConnection.get(SlaveType.Crn, crn.getId()); |
| | | CrnProtocol crnProtocol = crnThread.getCrnProtocol(); |
| | | if (crnProtocol == null) { |
| | | continue; |
| | | } |
| | | if (true) { |
| | | // if (crnProtocol.getModeType() != CrnModeType.STOP) { |
| | | // 有任务 |
| | | if (crnProtocol.getTaskNo() != 0) { |
| | | BasErrLog latest = basErrLogService.findLatestByTaskNo(crn.getId(), crnProtocol.getTaskNo().intValue()); |
| | | // 有异常 |
| | | if (latest == null) { |
| | | if (crnProtocol.getAlarm() != null && crnProtocol.getAlarm() > 0) { |
| | | WrkMast wrkMast = wrkMastMapper.selectById(crnProtocol.getTaskNo()); |
| | | if (wrkMast == null) { |
| | | continue; |
| | | } |
| | | BasCrnError crnError = basCrnErrorMapper.selectById(crnProtocol.getAlarm()); |
| | | String errName = crnError == null ? String.valueOf(crnProtocol.getAlarm()) : crnError.getErrName(); |
| | | BasErrLog basErrLog = new BasErrLog( |
| | | null, // 编号 |
| | | wrkMast.getWrkNo(), // 工作号 |
| | | now, // 发生时间 |
| | | null, // 结束时间 |
| | | wrkMast.getWrkSts(), // 工作状态 |
| | | wrkMast.getIoType(), // 入出库类型 |
| | | crn.getId(), // 堆垛机 |
| | | null, // plc |
| | | wrkMast.getLocNo(), // 目标库位 |
| | | wrkMast.getStaNo(), // 目标站 |
| | | wrkMast.getSourceStaNo(), // 源站 |
| | | wrkMast.getSourceLocNo(), // 源库位 |
| | | wrkMast.getBarcode(), // 条码 |
| | | (int) crnProtocol.getAlarm(), // 异常码 |
| | | errName, // 异常 |
| | | 1, // 异常情况 |
| | | now, // 添加时间 |
| | | null, // 添加人员 |
| | | now, // 修改时间 |
| | | null, // 修改人员 |
| | | "任务中异常" // 备注 |
| | | ); |
| | | if (!basErrLogService.insert(basErrLog)) { |
| | | log.error("堆垛机plc异常记录失败 ===>> [id:{}] [error:{}]", crn.getId(), errName); |
| | | } |
| | | } |
| | | } else { |
| | | // 异常修复 |
| | | if (crnProtocol.getAlarm() == null || crnProtocol.getAlarm() == 0) { |
| | | latest.setEndTime(now); |
| | | latest.setUpdateTime(now); |
| | | latest.setStatus(2); |
| | | if (!basErrLogService.updateById(latest)) { |
| | | log.error("堆垛机plc异常记录修复失败 ===>> [id:{}] [errLogId:{}]", crn.getId(), latest.getId()); |
| | | } |
| | | } |
| | | } |
| | | // 无任务 |
| | | } else { |
| | | BasErrLog latest = basErrLogService.findLatest(crn.getId()); |
| | | // 有异常 |
| | | if (crnProtocol.getAlarm() != null && crnProtocol.getAlarm() > 0) { |
| | | // 记录新异常 |
| | | if (latest == null || (latest.getErrCode() != crnProtocol.getAlarm().intValue())) { |
| | | BasCrnError crnError = basCrnErrorMapper.selectById(crnProtocol.getAlarm()); |
| | | String errName = crnError == null ? String.valueOf(crnProtocol.getAlarm()) : crnError.getErrName(); |
| | | BasErrLog basErrLog = new BasErrLog( |
| | | null, // 编号 |
| | | null, // 工作号 |
| | | now, // 发生时间 |
| | | null, // 结束时间 |
| | | null, // 工作状态 |
| | | null, // 入出库类型 |
| | | crn.getId(), // 堆垛机 |
| | | null, // plc |
| | | null, // 目标库位 |
| | | null, // 目标站 |
| | | null, // 源站 |
| | | null, // 源库位 |
| | | null, // 条码 |
| | | (int) crnProtocol.getAlarm(), // 异常码 |
| | | errName, // 异常 |
| | | 1, // 异常情况 |
| | | now, // 添加时间 |
| | | null, // 添加人员 |
| | | now, // 修改时间 |
| | | null, // 修改人员 |
| | | "无任务异常" // 备注 |
| | | ); |
| | | if (!basErrLogService.insert(basErrLog)) { |
| | | log.error("堆垛机plc异常记录失败 ===>> [id:{}] [error:{}]", crn.getId(), errName); |
| | | } |
| | | } |
| | | // 无异常 |
| | | } else { |
| | | // 异常修复 |
| | | if (latest != null && latest.getStatus() == 1) { |
| | | latest.setEndTime(now); |
| | | latest.setUpdateTime(now); |
| | | latest.setStatus(2); |
| | | if (!basErrLogService.updateById(latest)) { |
| | | log.error("堆垛机plc异常记录修复失败 ===>> [id:{}] [errLogId:{}]", crn.getId(), latest.getId()); |
| | | } |
| | | } |
| | | } |
| | | } |
| | | } |
| | | |
| | | } |
| | | } |
| | | |
| | | // ------------------------------------------------------------------------------- |
| | | |
| | | /** |
| | | * 空栈板初始化入库,叉车入库站放货 |
| | | */ |
| | | public synchronized void storeEmptyPlt() { |
| | | for (DevpSlave devp : slaveProperties.getDevp()) { |
| | | if (devp.getId()==1) continue; |
| | | // 遍历空板入库口 |
| | | for (DevpSlave.Sta emptyInSta : devp.getEmptyInSta()) { |
| | | // 获取空板入库站信息 |
| | | SiemensDevpThread devpThread = (SiemensDevpThread) SlaveConnection.get(SlaveType.Devp, devp.getId()); |
| | | StaProtocol staProtocol = devpThread.getStation().get(emptyInSta.getStaNo()); |
| | | if (staProtocol == null) { |
| | | continue; |
| | | } else { |
| | | staProtocol = staProtocol.clone(); |
| | | } |
| | | if (emptyInSta.getStaNo()==607 && staProtocol.getStaNo()==607 && staProtocol.getWorkNo()>20000 && staProtocol.isLoading() && staProtocol.isAutoing()){ |
| | | try { |
| | | BasDevp basDevp = basDevpService.selectById(staProtocol.getStaNo()); |
| | | if (basDevp.getReportSign()==0){ |
| | | LocTypeDto locTypeDto = new LocTypeDto(staProtocol); |
| | | |
| | | SearchLocParam param = new SearchLocParam(); |
| | | param.setIoType(10); |
| | | param.setSourceStaNo(emptyInSta.getStaNo()); |
| | | param.setLocType1(locTypeDto.getLocType1()); |
| | | String response = new HttpHandler.Builder() |
| | | .setUri(wmsUrl) |
| | | .setPath("/rpc/pakin/loc/v1") |
| | | .setJson(JSON.toJSONString(param)) |
| | | .build() |
| | | .doPost(); |
| | | JSONObject jsonObject = JSON.parseObject(response); |
| | | if (jsonObject.getInteger("code").equals(200)) { |
| | | basDevp.setReportSign(1); |
| | | basDevpService.updateById(basDevp); |
| | | StartupDto dto = jsonObject.getObject("data", StartupDto.class); |
| | | |
| | | // 更新站点信息 且 下发plc命令 |
| | | staProtocol.setWorkNo(dto.getWorkNo()); |
| | | staProtocol.setStaNo(607); |
| | | devpThread.setPakMk(staProtocol.getSiteId(), false); |
| | | boolean result = MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(5, staProtocol)); |
| | | if (!result) { |
| | | throw new CoolException("更新plc站点信息失败"); |
| | | } |
| | | } else { |
| | | log.error("请求接口失败!!!url:{};request:{};response:{}", wmsUrl + "/rpc/pakin/loc/v1", JSON.toJSONString(param), response); |
| | | } |
| | | } |
| | | } catch (Exception e) { |
| | | e.printStackTrace(); |
| | | TransactionAspectSupport.currentTransactionStatus().setRollbackOnly(); |
| | | } |
| | | return; |
| | | } |
| | | |
| | | // 站点条件判断 |
| | | if (staProtocol.isAutoing() && staProtocol.isLoading() && staProtocol.isInEnable() |
| | | && staProtocol.isEmptyMk() && ((staProtocol.getWorkNo() > 32222 && staProtocol.getWorkNo() <= 63333) || staProtocol.getWorkNo()==0) && staProtocol.isPakMk()) { |
| | | |
| | | try { |
| | | LocTypeDto locTypeDto = new LocTypeDto(staProtocol); |
| | | |
| | | SearchLocParam param = new SearchLocParam(); |
| | | param.setIoType(10); |
| | | param.setSourceStaNo(emptyInSta.getStaNo()); |
| | | param.setLocType1(locTypeDto.getLocType1()); |
| | | String response = new HttpHandler.Builder() |
| | | .setUri(wmsUrl) |
| | | .setPath("/rpc/pakin/loc/v1") |
| | | .setJson(JSON.toJSONString(param)) |
| | | .build() |
| | | .doPost(); |
| | | JSONObject jsonObject = JSON.parseObject(response); |
| | | if (jsonObject.getInteger("code").equals(200)) { |
| | | StartupDto dto = jsonObject.getObject("data", StartupDto.class); |
| | | |
| | | // 更新站点信息 且 下发plc命令 |
| | | staProtocol.setWorkNo(dto.getWorkNo()); |
| | | staProtocol.setStaNo(dto.getStaNo()); |
| | | devpThread.setPakMk(staProtocol.getSiteId(), false); |
| | | boolean result = MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol)); |
| | | if (!result) { |
| | | throw new CoolException("更新plc站点信息失败"); |
| | | } |
| | | } else { |
| | | log.error("请求接口失败!!!url:{};request:{};response:{}", wmsUrl + "/rpc/pakin/loc/v1", JSON.toJSONString(param), response); |
| | | } |
| | | } catch (Exception e) { |
| | | e.printStackTrace(); |
| | | TransactionAspectSupport.currentTransactionStatus().setRollbackOnly(); |
| | | } |
| | | } |
| | | } |
| | | } |
| | | } |
| | | |
| | | /** |
| | | * 空栈板初始化入库,叉车入库站放货 |
| | | */ |
| | | public synchronized void storeEmptyPltSingle() { |
| | | for (DevpSlave devp : slaveProperties.getDevp()) { |
| | | // 遍历空板入库口 |
| | | for (DevpSlave.Sta emptyInSta : devp.getEmptyInSingleSta()) { |
| | | // 获取空板入库站信息 |
| | | SiemensDevpThread devpThread = (SiemensDevpThread) SlaveConnection.get(SlaveType.Devp, devp.getId()); |
| | | StaProtocol staProtocol = devpThread.getStation().get(emptyInSta.getStaNo()); |
| | | if (staProtocol == null) { |
| | | continue; |
| | | } else { |
| | | staProtocol = staProtocol.clone(); |
| | | } |
| | | |
| | | // 站点条件判断 |
| | | if (staProtocol.isAutoing() && staProtocol.isLoading() && staProtocol.isInEnable() |
| | | && staProtocol.isEmptyMk() && ((staProtocol.getWorkNo() > 32222 && staProtocol.getWorkNo() <= 63333) || staProtocol.getWorkNo()==0) && staProtocol.isPakMk()) { |
| | | //回库标记 |
| | | if (emptyInSta.getStaNo()==126 || emptyInSta.getStaNo()==131){ |
| | | RgvOneSign rgvOneSign = rgvOneSignMapper.selectOneSign("sign"+emptyInSta.getStaNo()); |
| | | if (Cools.isEmpty(rgvOneSign) || rgvOneSign.getRgvOneSign()!=1){ |
| | | continue; |
| | | } |
| | | } |
| | | try { |
| | | LocTypeDto locTypeDto = new LocTypeDto(staProtocol); |
| | | |
| | | SearchLocParam param = new SearchLocParam(); |
| | | param.setIoType(10); |
| | | param.setSourceStaNo(emptyInSta.getStaNo()); |
| | | param.setLocType1(locTypeDto.getLocType1()); |
| | | String response = new HttpHandler.Builder() |
| | | .setUri(wmsUrl) |
| | | .setPath("/rpc/pakin/pair/station/single/loc/v1") |
| | | .setJson(JSON.toJSONString(param)) |
| | | .build() |
| | | .doPost(); |
| | | JSONObject jsonObject = JSON.parseObject(response); |
| | | if (jsonObject.getInteger("code").equals(200)) { |
| | | StartupDto dto = jsonObject.getObject("data", StartupDto.class); |
| | | |
| | | // 更新站点信息 且 下发plc命令 |
| | | staProtocol.setWorkNo(dto.getWorkNo()); |
| | | staProtocol.setStaNo(dto.getStaNo()); |
| | | devpThread.setPakMk(staProtocol.getSiteId(), false); |
| | | boolean result = MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol)); |
| | | if (!result) { |
| | | throw new CoolException("更新plc站点信息失败"); |
| | | } |
| | | } else { |
| | | log.error("请求接口失败!!!url:{};request:{};response:{}", wmsUrl + "/rpc/pakin/pair/station/single/loc/v1", JSON.toJSONString(param), response); |
| | | } |
| | | } catch (Exception e) { |
| | | e.printStackTrace(); |
| | | TransactionAspectSupport.currentTransactionStatus().setRollbackOnly(); |
| | | } |
| | | } |
| | | } |
| | | } |
| | | } |
| | | |
| | | /** |
| | | * 空栈板初始化入库,叉车入库站放货 |
| | | */ |
| | | public synchronized void storeEmptyPltLarge() { |
| | | for (DevpSlave devp : slaveProperties.getDevp()) { |
| | | // 遍历空板入库口 |
| | | for (DevpSlave.Sta emptyInSta : devp.getEmptyInLargeSta()) { |
| | | // 获取空板入库站信息 |
| | | SiemensDevpThread devpThread = (SiemensDevpThread) SlaveConnection.get(SlaveType.Devp, devp.getId()); |
| | | StaProtocol staProtocol = devpThread.getStation().get(emptyInSta.getStaNo()); |
| | | if (staProtocol == null) { |
| | | continue; |
| | | } else { |
| | | staProtocol = staProtocol.clone(); |
| | | } |
| | | |
| | | // 站点条件判断 |
| | | if (staProtocol.isAutoing() && staProtocol.isLoading() && staProtocol.isInEnable() |
| | | && staProtocol.isEmptyMk() && ((staProtocol.getWorkNo() > 32222 && staProtocol.getWorkNo() <= 63333) || staProtocol.getWorkNo()==0) && staProtocol.isPakMk()) { |
| | | //回库标记 |
| | | if (emptyInSta.getStaNo()==310 || emptyInSta.getStaNo()==312){ |
| | | RgvOneSign rgvOneSign = rgvOneSignMapper.selectOneSign("sign"+emptyInSta.getStaNo()); |
| | | if (Cools.isEmpty(rgvOneSign) || rgvOneSign.getRgvOneSign()!=1){ |
| | | continue; |
| | | } |
| | | } |
| | | try { |
| | | LocTypeDto locTypeDto = new LocTypeDto(staProtocol); |
| | | |
| | | SearchLocParam param = new SearchLocParam(); |
| | | param.setIoType(10); |
| | | param.setSourceStaNo(emptyInSta.getStaNo()); |
| | | param.setLocType1(locTypeDto.getLocType1()); |
| | | String response = new HttpHandler.Builder() |
| | | .setUri(wmsUrl) |
| | | .setPath("/rpc/pakin/loc/v1") |
| | | .setJson(JSON.toJSONString(param)) |
| | | .build() |
| | | .doPost(); |
| | | JSONObject jsonObject = JSON.parseObject(response); |
| | | if (jsonObject.getInteger("code").equals(200)) { |
| | | StartupDto dto = jsonObject.getObject("data", StartupDto.class); |
| | | |
| | | // 更新站点信息 且 下发plc命令 |
| | | staProtocol.setWorkNo(dto.getWorkNo()); |
| | | staProtocol.setStaNo(dto.getStaNo()); |
| | | devpThread.setPakMk(staProtocol.getSiteId(), false); |
| | | boolean result = MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol)); |
| | | if (!result) { |
| | | throw new CoolException("更新plc站点信息失败"); |
| | | } |
| | | } else { |
| | | log.error("请求接口失败!!!url:{};request:{};response:{}", wmsUrl + "/rpc/pakin/loc/v1", JSON.toJSONString(param), response); |
| | | } |
| | | } catch (Exception e) { |
| | | e.printStackTrace(); |
| | | TransactionAspectSupport.currentTransactionStatus().setRollbackOnly(); |
| | | } |
| | | } |
| | | } |
| | | } |
| | | } |
| | | |
| | | /** |
| | | * 入库 ===>> 空栈板初始化入库,1楼叠盘机叠盘 |
| | | */ |
| | | public synchronized void storeEmptyPlt2() { |
| | | for (DevpSlave devp : slaveProperties.getDevp()) { |
| | | if (devp.getId()==2) continue; |
| | | // 遍历空板入库口 |
| | | for (DevpSlave.Sta emptyInSta : devp.getEmptyInSta()) { |
| | | // 获取空板入库站信息 |
| | | SiemensDevpThread devpThread = (SiemensDevpThread) SlaveConnection.get(SlaveType.Devp, devp.getId()); |
| | | StaProtocol staProtocol = devpThread.getStation().get(emptyInSta.getStaNo()); |
| | | if (staProtocol == null) { |
| | | continue; |
| | | } else { |
| | | staProtocol = staProtocol.clone(); |
| | | } |
| | | |
| | | // 站点条件判断 |
| | | if (staProtocol.isAutoing() && staProtocol.isLoading() && staProtocol.isInEnable() |
| | | && staProtocol.isEmptyMk() && ((staProtocol.getWorkNo() > 32222 && staProtocol.getWorkNo() <= 63333) || staProtocol.getWorkNo()==0) && staProtocol.isPakMk()) { |
| | | try { |
| | | WrkMastSta wrkMastSta = wrkMastStaMapper.selectByWrkNo(staProtocol.getSiteId() + 19999L); |
| | | if (Cools.isEmpty(wrkMastSta)){ |
| | | WrkMastSta wrkMastSta1 = new WrkMastSta(new Date(),staProtocol.getSiteId()); |
| | | wrkMastSta1.setType(2); |
| | | wrkMastSta1.setWrkType(1);//工作类型 1:取(叠盘) 2:拆盘 3:取放 5:满取 6:满放 |
| | | wrkMastStaMapper.insert(wrkMastSta1); |
| | | } |
| | | } catch (Exception e) { |
| | | e.printStackTrace(); |
| | | TransactionAspectSupport.currentTransactionStatus().setRollbackOnly(); |
| | | } |
| | | } |
| | | } |
| | | } |
| | | } |
| | | |
| | | /** |
| | | * 空栈板初始化入库,叉车入库站放货 |
| | | */ |
| | | public synchronized void storeEmptyPlt3() { |
| | | try{ |
| | | RgvOneSign rgvOneSign = rgvOneSignMapper.selectOneSign("oneSign"); |
| | | if (Cools.isEmpty(rgvOneSign) || rgvOneSign.getRgvOneSign()==1){ |
| | | return; |
| | | } |
| | | List<BasDevpPosition> basDevpPositions = basDevpPositionService.selectList(new EntityWrapper<BasDevpPosition>().orderBy("plc_position",false)); |
| | | Integer devNo = SortTheExecutionOfTheCarUtil.LatelyAndLessThan(basDevpPositions, rgvProtocol.getRgvPos()); |
| | | BasDevpPosition[] basDevpPositionsList = SortTheExecutionOfTheCarUtil.devpNoSort(basDevpPositions, devNo); |
| | | BasDevpPosition[] basDevpPositionsListUN = SortTheExecutionOfTheCarUtil.devpNoSortUN(basDevpPositionsList); |
| | | List<List<WrkMast>> wrkMastLists = getWrkMastLists(basDevpPositionsListUN); |
| | | //下发任务 |
| | | taskDown(wrkMastLists); |
| | | } catch (Exception e){ |
| | | log.error("自动下发小车取放任务失败,异常:"+e); |
| | | } |
| | | } |
| | | |
| | | //获取小车取放任务列表失败 |
| | | public synchronized List<List<WrkMast>> getWrkMastLists(BasDevpPosition[] basDevpPositionsListUN) { |
| | | List<List<WrkMast>> wrkMastLists = new ArrayList<>(); |
| | | try{ |
| | | List<WrkMast> wrkMastlistA = new ArrayList<>(); |
| | | List<WrkMast> wrkMastlistB = new ArrayList<>(); |
| | | for (BasDevpPosition basDevpPosition : basDevpPositionsListUN){ |
| | | WrkMast wrkMast = wrkMastService.selectOne(new EntityWrapper<WrkMast>().eq("sta_no", basDevpPosition.getDevNo()).eq("wrk_sts",1L)); |
| | | if (!Cools.isEmpty(wrkMast)){ |
| | | if (SortTheExecutionOfTheCarUtil.devpNoSortbj(basDevpPositionsListUN,wrkMast.getSourceStaNo(),wrkMast.getStaNo())){ |
| | | wrkMastlistA.add(wrkMast); |
| | | } else { |
| | | wrkMastlistB.add(wrkMast); |
| | | } |
| | | } |
| | | } |
| | | wrkMastLists.add(wrkMastlistA); |
| | | wrkMastLists.add(wrkMastlistB); |
| | | return wrkMastLists; |
| | | } catch (Exception e){ |
| | | log.error("获取小车取放任务列表失败,异常:"+e); |
| | | return wrkMastLists; |
| | | } |
| | | } |
| | | |
| | | public synchronized void taskDown(List<List<WrkMast>> wrkMastLists) { |
| | | long rgvId = 0; |
| | | runRgv: |
| | | for (List<WrkMast> wrkMastList : wrkMastLists){ |
| | | for (WrkMast wrkMast: wrkMastList){ |
| | | log.error("存在任务,RGV号={},任务数据={}", rgvId, JSON.toJSON(wrkMast)); |
| | | |
| | | rgvId++; |
| | | BasCircularShuttle basCircularShuttle = basCircularShuttleService.selectOne(new EntityWrapper<BasCircularShuttle>().eq("rgv_id", 1L)); |
| | | RgvThread rgvThread = (RgvThread) SlaveConnection.get(SlaveType.Rgv, basCircularShuttle.getRgvNo()); |
| | | RgvProtocol rgvProtocol = rgvThread.getRgvProtocol(); |
| | | if (rgvProtocol != null |
| | | && rgvProtocol.modeType == RgvModeType.AUTO |
| | | && (rgvProtocol.getStatusType() == RgvStatusType.IDLE || rgvProtocol.getStatusType() == RgvStatusType.ROAM) |
| | | && rgvProtocol.getTaskNo1()==0 |
| | | && rgvProtocol.getAlarm() == 0){ |
| | | RgvCommand rgvCommand = new RgvCommand(); |
| | | rgvCommand.setRgvNo(rgvProtocol.getRgvNo()); |
| | | rgvCommand.setAckFinish1((short) 0); // 工位1任务完成确认位 |
| | | rgvCommand.setTaskNo1(wrkMast.getWrkNo().shortValue()); |
| | | rgvCommand.setTaskMode1(RgvTaskModeType.FETCH_PUT); // 工位1任务模式: 取放货 |
| | | rgvCommand.setSourceStaNo1(wrkMast.getSourceStaNo().shortValue()); //工位1起点 |
| | | rgvCommand.setDestinationStaNo1(wrkMast.getStaNo().shortValue()); //工位1目标站点 |
| | | rgvCommand.setCommand((short) 1); //工位1任务确认 |
| | | if (!MessageQueue.offer(SlaveType.Rgv, rgvProtocol.getRgvNo(), new Task(2, rgvCommand))) { |
| | | // |
| | | log.error("RGV命令下发失败,RGV号={},任务数据={}", rgvId, JSON.toJSON(rgvCommand)); |
| | | break runRgv; |
| | | } |
| | | log.error("RGV命令下发成功,RGV号={},任务数据={}", rgvId, JSON.toJSON(rgvCommand)); |
| | | |
| | | wrkMast.setWrkSts(2L); |
| | | wrkMast.setRgvNo(rgvProtocol.getRgvNo()); |
| | | wrkMast.setAppeTime(new Date()); |
| | | try{ |
| | | wrkMastService.updateById(wrkMast); |
| | | continue ; |
| | | }catch (Exception e){ |
| | | log.error("更新小车任务失败,任务号:"+wrkMast.getWrkNo()); |
| | | } |
| | | break runRgv; |
| | | } else { |
| | | break runRgv; |
| | | } |
| | | } |
| | | } |
| | | } |
| | | |
| | | //任务完成 |
| | | public synchronized void rgvCompleteWrkMastSta() { |
| | | try{ |
| | | for (RgvSlave rgvSlave:slaveProperties.getRgv()) { |
| | | RgvThread rgvThread = (RgvThread) SlaveConnection.get(SlaveType.Rgv, rgvSlave.getId()); |
| | | RgvProtocol rgvProtocol = rgvThread.getRgvProtocol(); |
| | |
| | | log.error("{}号RGV尚未在数据库进行维护!", rgvSlave.getId()); |
| | | continue; |
| | | } |
| | | |
| | | // 只有当RGV空闲、自动,工位二有物//rgv可用 |
| | | if (rgvProtocol.getStatusType() == RgvStatusType.IDLE |
| | | if (rgvProtocol.getStatusType() == RgvStatusType.WAITING){ |
| | | log.info("{}号小车等待wcs确认,状态{},参数{}",rgvProtocol.getRgvNo(),rgvProtocol.getStatusType(),rgvProtocol); |
| | | } |
| | | // 只有当RGV等待WCS确认、自动 |
| | | if (rgvProtocol.getStatusType() == RgvStatusType.WAITING |
| | | && rgvProtocol.getModeType() == RgvModeType.AUTO |
| | | && rgvProtocol.getStatusType1() == RgvStatusType.IDLE |
| | | && rgvProtocol.getStatusType2() == RgvStatusType.IDLE |
| | | && rgvProtocol.getTaskNo1()==0 && rgvProtocol.getTaskNo2()==0 |
| | | // && (rgvProtocol.getLoaded2()==2 || rgvProtocol.getLoaded2()==3 ) ////0 无物;1 一层无物二层有物 ;2一层有物二层无物 (只能满放);3 1、2层都有物 4:()只允许拆盘 |
| | | && rgvProtocol.getLoaded2()==3 ////0 无物;1 一层无物二层有物 ;2一层有物二层无物 (只能满放);3 1、2层都有物 4:()只允许拆盘 |
| | | && rgvProtocol.getTaskNo1()!=0 |
| | | ) { |
| | | try { |
| | | WrkMast wrkMast1 = wrkMastMapper.selectPakOutStep3(122); |
| | | if (!Cools.isEmpty(wrkMast1)){ |
| | | continue; |
| | | } |
| | | // 获取空板入库站信息 |
| | | |
| | | SearchLocParam param = new SearchLocParam(); |
| | | param.setIoType(10); |
| | | param.setSourceStaNo(122); |
| | | param.setLocType1((short)1); |
| | | String response = new HttpHandler.Builder() |
| | | .setUri(wmsUrl) |
| | | .setPath("/rpc/pakin/empty/loc/v1") |
| | | .setJson(JSON.toJSONString(param)) |
| | | .build() |
| | | .doPost(); |
| | | JSONObject jsonObject = JSON.parseObject(response); |
| | | if (jsonObject.getInteger("code").equals(200)) { |
| | | StartupDto dto = jsonObject.getObject("data", StartupDto.class); |
| | | // 更新站点信息 且 下发plc命令 |
| | | WrkMast wrkMast = wrkMastMapper.selectPakInStep3(dto.getWorkNo()); |
| | | if (!Cools.isEmpty(wrkMast) && wrkMast.getIoType()==10 && wrkMast.getWrkSts()==2){ |
| | | WrkMastSta wrkMastSta = wrkMastStaMapper.selectByWrkNo(wrkMast.getWrkNo().longValue()); |
| | | if (Cools.isEmpty(wrkMastSta)){ |
| | | WrkMastSta wrkMastSta1 = new WrkMastSta(new Date(),wrkMast.getStaNo()); |
| | | wrkMastSta1.setWrkNo(wrkMast.getWrkNo().longValue()); |
| | | wrkMastSta1.setType(2); |
| | | wrkMastSta1.setWrkType(6);//工作类型 1:取(叠盘) 2:拆盘 3:取放 5:满取 6:满放 |
| | | wrkMastStaMapper.insert(wrkMastSta1); |
| | | } |
| | | } |
| | | } else { |
| | | log.error("请求接口失败!!!url:{};request:{};response:{}", wmsUrl + "/rpc/pakin/empty/loc/v1", JSON.toJSONString(param), response); |
| | | } |
| | | } catch (Exception e) { |
| | | e.printStackTrace(); |
| | | TransactionAspectSupport.currentTransactionStatus().setRollbackOnly(); |
| | | } |
| | | } |
| | | } |
| | | }catch (Exception e){ |
| | | log.error("3933行执行小车放空板任务下发失败"); |
| | | log.error("3933行"+e); |
| | | } |
| | | } |
| | | |
| | | /** |
| | | * 出库 ===>> 工作档信息写入led显示器 |
| | | */ |
| | | public synchronized void ledExecute() { |
| | | for (LedSlave led : slaveProperties.getLed()) { |
| | | // 获取输送线plc线程 |
| | | DevpThread devpThread = (DevpThread) SlaveConnection.get(SlaveType.Devp, led.getDevpPlcId()); |
| | | // 命令集合 |
| | | List<LedCommand> commands = new ArrayList<>(); |
| | | // 工作档集合 |
| | | List<WrkMast> wrkMasts = new ArrayList<>(); |
| | | for (Integer staNo : led.getStaArr()) { |
| | | // 获取叉车站点 |
| | | StaProtocol staProtocol = devpThread.getStation().get(staNo); |
| | | if (null == staProtocol || null == staProtocol.getWorkNo() || 0 == staProtocol.getWorkNo() || !staProtocol.isLoading()) { |
| | | continue; |
| | | } else { |
| | | staProtocol = staProtocol.clone(); |
| | | } |
| | | // 获取工作档数据 |
| | | WrkMast wrkMast = wrkMastMapper.selectById(staProtocol.getWorkNo()); |
| | | // if (null == wrkMast || wrkMast.getWrkSts() < 14 || wrkMast.getIoType() < 100) { continue; } |
| | | if (null == wrkMast) { |
| | | continue; |
| | | } |
| | | wrkMasts.add(wrkMast); |
| | | // 组装命令 |
| | | LedCommand ledCommand = new LedCommand(); |
| | | ledCommand.setWorkNo(wrkMast.getWrkNo()); |
| | | ledCommand.setIoType(wrkMast.getIoType()); |
| | | // 出库模式 |
| | | switch (wrkMast.getIoType()) { |
| | | case 1: |
| | | case 202: |
| | | ledCommand.setTitle("全板入库"); |
| | | break; |
| | | case 10: |
| | | ledCommand.setTitle("空板入库"); |
| | | break; |
| | | case 101: |
| | | ledCommand.setTitle("全板出库"); |
| | | break; |
| | | case 103: |
| | | ledCommand.setTitle("拣料出库"); |
| | | break; |
| | | case 104: |
| | | ledCommand.setTitle("并板出库"); |
| | | break; |
| | | case 107: |
| | | ledCommand.setTitle("盘点出库"); |
| | | break; |
| | | case 110: |
| | | ledCommand.setTitle("空板出库"); |
| | | ledCommand.setEmptyMk(true); |
| | | break; |
| | | case 212: |
| | | ledCommand.setTitle("空板出库"); |
| | | ledCommand.setEmptyMk(true); |
| | | break; |
| | | default: |
| | | log.error("任务入出库类型错误!!![工作号:{}] [入出库类型:{}]", wrkMast.getWrkNo(), wrkMast.getIoType()); |
| | | break; |
| | | } |
| | | ledCommand.setSourceLocNo(wrkMast.getSourceLocNo()); |
| | | ledCommand.setLocNo(wrkMast.getLocNo()); |
| | | ledCommand.setStaNo(wrkMast.getStaNo()); |
| | | // ledCommand.setSourceStaNo(wrkMast.getSourceStaNo()); |
| | | if (wrkMast.getIoType() != 110 && wrkMast.getIoType() != 10) { |
| | | List<WrkDetl> wrkDetls = wrkDetlService.findByWorkNo(wrkMast.getWrkNo()); |
| | | wrkDetls.forEach(wrkDetl -> ledCommand.getMatDtos().add(new MatDto(wrkDetl))); |
| | | } |
| | | commands.add(ledCommand); |
| | | } |
| | | Set<Integer> workNos = wrkMasts.stream().map(WrkMast::getWrkNo).collect(Collectors.toSet()); |
| | | // 获取LED线程 |
| | | LedThread ledThread = (LedThread) SlaveConnection.get(SlaveType.Led, led.getId()); |
| | | // 相同工作号集合则过滤 |
| | | if (CollectionUtils.equals(ledThread.getWorkNos(), workNos)) { |
| | | continue; |
| | | } |
| | | // 命令下发 ------------------------------------------------------------------------------- |
| | | if (!commands.isEmpty()) { |
| | | // if (led.getId() == 7) { |
| | | if (!MessageQueue.offer(SlaveType.Led, led.getId(), new Task(3, commands))) { |
| | | log.error("{}号LED命令下发失败!!![ip:{}] [port:{}]", led.getId(), led.getIp(), led.getPort()); |
| | | continue; |
| | | } else { |
| | | ledThread.setLedMk(false); |
| | | } |
| | | // } |
| | | // else { |
| | | // if (!MessageQueue.offer(SlaveType.Led, led.getId(), new Task(1, commands))) { |
| | | // log.error("{}号LED命令下发失败!!![ip:{}] [port:{}]", led.getId(), led.getIp(), led.getPort()); |
| | | // continue; |
| | | // } else { |
| | | // ledThread.setLedMk(false); |
| | | // } |
| | | // } |
| | | |
| | | } |
| | | |
| | | try { |
| | | // 修改主档led标记 |
| | | for (WrkMast wrkMast : wrkMasts) { |
| | | wrkMast.setOveMk("Y"); |
| | | wrkMast.setModiTime(new Date()); |
| | | if (wrkMastMapper.updateById(wrkMast) == 0) { |
| | | throw new CoolException("更新工作档失败"); |
| | | } |
| | | } |
| | | |
| | | // 更新线程当前工作号集合 |
| | | ledThread.setWorkNos(workNos); |
| | | |
| | | } catch (Exception e) { |
| | | e.printStackTrace(); |
| | | TransactionAspectSupport.currentTransactionStatus().setRollbackOnly(); |
| | | } |
| | | |
| | | } |
| | | } |
| | | |
| | | /** |
| | | * 其他 ===>> LED显示器复位,显示默认信息 |
| | | */ |
| | | public synchronized void ledReset() { |
| | | for (LedSlave led : slaveProperties.getLed()) { |
| | | // 获取输送线plc线程 |
| | | DevpThread devpThread = (DevpThread) SlaveConnection.get(SlaveType.Devp, led.getDevpPlcId()); |
| | | // 命令集合 |
| | | boolean reset = true; |
| | | for (Integer staNo : led.getStaArr()) { |
| | | // 获取叉车站点 |
| | | StaProtocol staProtocol = devpThread.getStation().get(staNo); |
| | | if (staProtocol == null) { |
| | | continue; |
| | | } |
| | | if (staProtocol.getWorkNo() != 0 && staProtocol.isLoading()) { |
| | | reset = false; |
| | | break; |
| | | } |
| | | } |
| | | // 获取led线程 |
| | | LedThread ledThread = (LedThread) SlaveConnection.get(SlaveType.Led, led.getId()); |
| | | // led显示默认内容 |
| | | if (reset && !ledThread.isLedMk()) { |
| | | if (led.getId() == 7) { |
| | | ledThread.setLedMk(true); |
| | | if (!MessageQueue.offer(SlaveType.Led, led.getId(), new Task(4, new ArrayList<>()))) { |
| | | log.error("{}号LED命令下发失败!!![ip:{}] [port:{}]", led.getId(), led.getIp(), led.getPort()); |
| | | } else { |
| | | |
| | | } |
| | | } else { |
| | | ledThread.setLedMk(true); |
| | | if (!MessageQueue.offer(SlaveType.Led, led.getId(), new Task(2, new ArrayList<>()))) { |
| | | log.error("{}号LED命令下发失败!!![ip:{}] [port:{}]", led.getId(), led.getIp(), led.getPort()); |
| | | } else { |
| | | |
| | | } |
| | | } |
| | | } |
| | | } |
| | | } |
| | | |
| | | /** |
| | | * 因双深库位阻塞,对浅库位进行移转(入库版) |
| | | * tip:同步 |
| | | */ |
| | | @Transactional |
| | | public synchronized void moveLocForDeepLocPakin(CrnSlave crn, LocMast shallowLoc, WrkMast pakinWrkMast) { |
| | | LocMast loc = locMastService.selectById(pakinWrkMast.getLocNo()); |
| | | |
| | | // 获取工作号 |
| | | int workNo = commonService.getWorkNo(0); |
| | | Date now = new Date(); |
| | | // 保存工作档 |
| | | WrkMast wrkMast = new WrkMast(); |
| | | wrkMast.setWrkNo(workNo); |
| | | wrkMast.setIoTime(now); |
| | | wrkMast.setWrkSts(11L); // 工作状态:11.生成出库ID |
| | | wrkMast.setIoType(11); // 入出库状态: 11.库格移载 |
| | | wrkMast.setIoPri(15D); |
| | | wrkMast.setCrnNo(crn.getId()); |
| | | wrkMast.setSourceLocNo(shallowLoc.getLocNo()); // 源库位 |
| | | wrkMast.setLocNo(loc.getLocNo()); // 目标库位 |
| | | wrkMast.setFullPlt(shallowLoc.getFullPlt()); // 满板 |
| | | wrkMast.setPicking("N"); // 拣料 |
| | | wrkMast.setExitMk("N"); // 退出 |
| | | wrkMast.setEmptyMk(shallowLoc.getLocSts().equals("D") ? "Y" : "N"); // 空板 |
| | | wrkMast.setBarcode(shallowLoc.getBarcode()); // 托盘码 |
| | | wrkMast.setLinkMis("N"); |
| | | wrkMast.setCtnNo("Y"); // 入库阻塞库位移转标记 |
| | | wrkMast.setAppeTime(now); |
| | | wrkMast.setModiTime(now); |
| | | int res = wrkMastMapper.insert(wrkMast); |
| | | if (res == 0) { |
| | | throw new CoolException("保存工作档失败"); |
| | | } |
| | | // 工作档明细保存 |
| | | if (shallowLoc.getLocSts().equals("F")) { |
| | | List<LocDetl> locDetls = locDetlService.selectList(new EntityWrapper<LocDetl>().eq("loc_no", shallowLoc.getLocNo())); |
| | | for (LocDetl locDetl : locDetls) { |
| | | WrkDetl wrkDetl = new WrkDetl(); |
| | | wrkDetl.setWrkNo(workNo); |
| | | wrkDetl.setIoTime(now); |
| | | wrkDetl.setAnfme(locDetl.getAnfme()); |
| | | VersionUtils.setWrkDetl(wrkDetl, locDetl); // 版本控制 |
| | | wrkDetl.setAppeTime(now); |
| | | wrkDetl.setModiTime(now); |
| | | if (!wrkDetlService.insert(wrkDetl)) { |
| | | throw new CoolException("保存工作档明细失败"); |
| | | } |
| | | } |
| | | } |
| | | // 修改源库位状态 |
| | | if (shallowLoc.getLocSts().equals("D") || shallowLoc.getLocSts().equals("F")) { |
| | | shallowLoc.setLocSts("S"); // S.入库预约,入库阻塞库位移转 |
| | | shallowLoc.setModiTime(now); |
| | | if (!locMastService.updateById(shallowLoc)) { |
| | | throw new CoolException("更新源库位状态失败"); |
| | | } |
| | | } else { |
| | | throw new CoolException("源库位出库失败"); |
| | | } |
| | | // // 修改目标库位状态 |
| | | // if (loc.getLocSts().equals("O")) { |
| | | // loc.setLocSts("S"); // S.入库预约 |
| | | // loc.setModiTime(new Date()); |
| | | // if (!locMastService.updateById(loc)) { |
| | | // throw new CoolException("更新目标库位状态失败"); |
| | | // } |
| | | // } else { |
| | | // throw new CoolException("移转失败"); |
| | | // } |
| | | wrkMast.setLocNo(shallowLoc.getLocNo()); |
| | | if (wrkMastMapper.updateById(wrkMast) == 0) { |
| | | throw new CoolException("修改阻塞入库任务失败"); |
| | | } |
| | | } |
| | | |
| | | /** |
| | | * 因双深库位阻塞,对浅库位进行移转(立即执行版) |
| | | * tip:同步 |
| | | */ |
| | | private synchronized void moveLocForDeepLoc(CrnSlave crn, LocMast shallowLoc) { |
| | | try { |
| | | List<Integer> rows = locMastService.queryDistinctRow(crn.getId()); |
| | | LocMast loc = null; |
| | | for (Integer row : rows) { |
| | | if (Utils.isDeepLoc(slaveProperties, row)) { |
| | | loc = locMastService.queryFreeLocMast(row, shallowLoc.getLocType1()); |
| | | |
| | | if (loc != null) { |
| | | if (Utils.isDeepLoc(slaveProperties, loc.getLocNo())) { |
| | | String shallowLocNo = Utils.getShallowLoc(slaveProperties, loc.getLocNo()); |
| | | LocMast shallowLoc1 = locMastService.selectById(shallowLocNo); |
| | | if (!shallowLoc1.getLocSts().equals("O")) { |
| | | loc = null; |
| | | } |
| | | } |
| | | } |
| | | if (null != loc) { |
| | | break; |
| | | } |
| | | } |
| | | } |
| | | if (null == loc) { |
| | | for (Integer row : rows) { |
| | | if (Utils.isShallowLoc(slaveProperties, row)) { |
| | | loc = locMastService.queryFreeLocMast(row, shallowLoc.getLocType1()); |
| | | |
| | | if (null != loc) {//对应深库位非在库状态,不能移库 |
| | | String deepLoc = Utils.getDeepLoc(slaveProperties, loc.getLocNo()); |
| | | LocMast deepLoc1 = locMastService.selectById(deepLoc); |
| | | if (!deepLoc1.getLocSts().equals("F") && !deepLoc1.getLocSts().equals("D")) { |
| | | loc = null; |
| | | } |
| | | } |
| | | |
| | | if (null != loc) { |
| | | break; |
| | | } |
| | | } |
| | | } |
| | | } |
| | | |
| | | if (null == loc) { |
| | | log.error("双深库位 --- 浅库位阻塞异常! 待移转浅库位:" + shallowLoc.getLocNo()); |
| | | throw new CoolException("双深库位 --- 浅库位阻塞异常! 待移转浅库位:" + shallowLoc.getLocNo()); |
| | | } |
| | | |
| | | // 获取工作号 |
| | | int workNo = commonService.getWorkNo(0); |
| | | // 保存工作档 |
| | | WrkMast wrkMast = new WrkMast(); |
| | | wrkMast.setWrkNo(workNo); |
| | | wrkMast.setIoTime(new Date()); |
| | | wrkMast.setWrkSts(11L); // 工作状态:11.生成出库ID |
| | | wrkMast.setIoType(11); // 入出库状态: 11.库格移载 |
| | | wrkMast.setIoPri(13D); |
| | | wrkMast.setCrnNo(crn.getId()); |
| | | wrkMast.setSourceLocNo(shallowLoc.getLocNo()); // 源库位 |
| | | wrkMast.setLocNo(loc.getLocNo()); // 目标库位 |
| | | wrkMast.setFullPlt(shallowLoc.getFullPlt()); // 满板 |
| | | wrkMast.setPicking("N"); // 拣料 |
| | | wrkMast.setExitMk("N"); // 退出 |
| | | wrkMast.setEmptyMk(shallowLoc.getLocSts().equals("D") ? "Y" : "N"); // 空板 |
| | | wrkMast.setBarcode(shallowLoc.getBarcode()); // 托盘码 |
| | | wrkMast.setLinkMis("N"); |
| | | wrkMast.setAppeTime(new Date()); |
| | | wrkMast.setModiTime(new Date()); |
| | | int res = wrkMastMapper.insert(wrkMast); |
| | | if (res == 0) { |
| | | throw new CoolException("保存工作档失败"); |
| | | } |
| | | // 工作档明细保存 |
| | | if (shallowLoc.getLocSts().equals("F")) { |
| | | List<LocDetl> locDetls = locDetlService.selectList(new EntityWrapper<LocDetl>().eq("loc_no", shallowLoc.getLocNo())); |
| | | for (LocDetl locDetl : locDetls) { |
| | | WrkDetl wrkDetl = new WrkDetl(); |
| | | wrkDetl.setWrkNo(workNo); |
| | | wrkDetl.setIoTime(new Date()); |
| | | wrkDetl.setAnfme(locDetl.getAnfme()); |
| | | VersionUtils.setWrkDetl(wrkDetl, locDetl); // 版本控制 |
| | | wrkDetl.setAppeTime(new Date()); |
| | | wrkDetl.setModiTime(new Date()); |
| | | if (!wrkDetlService.insert(wrkDetl)) { |
| | | throw new CoolException("保存工作档明细失败"); |
| | | } |
| | | } |
| | | } |
| | | // 修改源库位状态 |
| | | if (shallowLoc.getLocSts().equals("D") || shallowLoc.getLocSts().equals("F")) { |
| | | shallowLoc.setLocSts("R"); // R.出库预约 |
| | | shallowLoc.setModiTime(new Date()); |
| | | if (!locMastService.updateById(shallowLoc)) { |
| | | throw new CoolException("更新源库位状态失败"); |
| | | } |
| | | } else { |
| | | throw new CoolException("源库位出库失败"); |
| | | } |
| | | // 修改目标库位状态 |
| | | if (loc.getLocSts().equals("O")) { |
| | | loc.setLocSts("S"); // S.入库预约 |
| | | loc.setModiTime(new Date()); |
| | | if (!locMastService.updateById(loc)) { |
| | | throw new CoolException("更新目标库位状态失败"); |
| | | } |
| | | } else { |
| | | throw new CoolException("移转失败"); |
| | | } |
| | | } catch (Exception e) { |
| | | log.error("双深库位阻塞,对浅库位进行移转失败", e); |
| | | e.printStackTrace(); |
| | | TransactionAspectSupport.currentTransactionStatus().setRollbackOnly(); |
| | | } |
| | | } |
| | | |
| | | /** |
| | | * 堆垛机演示 ===>> 库位移转 |
| | | */ |
| | | public synchronized void crnDemoOfLocMove1() { |
| | | try { |
| | | for (CrnSlave crn : slaveProperties.getCrn()) { |
| | | if (!crn.getDemo()) { |
| | | continue; |
| | | } // 必须为演示状态 |
| | | |
| | | CrnThread crnThread = (CrnThread) SlaveConnection.get(SlaveType.Crn, crn.getId()); |
| | | CrnProtocol crnProtocol = crnThread.getCrnProtocol(); |
| | | if (crnProtocol == null) { |
| | | continue; |
| | | } |
| | | |
| | | // 只有当堆垛机空闲 并且 无任务时才继续执行 |
| | | if (crnProtocol.getStatusType() == CrnStatusType.IDLE && crnProtocol.getTaskNo() == 0 && crnProtocol.getModeType() == CrnModeType.AUTO) { |
| | | // 获取移库工作档信息 |
| | | WrkMast wrkMast = wrkMastMapper.selectLocMove(crn.getId()); |
| | | if (null != wrkMast) { |
| | | log.info("{}号小车等待wcs确认,状态{},参数{}",rgvProtocol.getRgvNo(),rgvProtocol.getStatusType(),rgvProtocol); |
| | | WrkMast wrkMast = wrkMastService.selectOne(new EntityWrapper<WrkMast>().eq("wrk_no", rgvProtocol.getTaskNo1().longValue())); |
| | | if (Cools.isEmpty(wrkMast) || !wrkMast.getWrkSts().equals(2L)){ |
| | | log.error("未查到小车执行任务或者执行任务状态不符合!"+wrkMast); |
| | | continue; |
| | | } |
| | | |
| | | LocMast sourceLoc = locMastService.queryDemoSourceLoc(crn.getId()); |
| | | LocMast loc = locMastService.queryDemoLoc(crn.getId()); |
| | | if (null == sourceLoc || null == loc) { |
| | | continue; |
| | | boolean rgvComplete = rgvComplete(rgvProtocol.getRgvNo()); |
| | | if (!rgvComplete){ |
| | | log.error("小车复位失败,小车号{}!",rgvProtocol.getRgvNo()); |
| | | break; |
| | | } |
| | | |
| | | String sourceLocNo = sourceLoc.getLocNo(); |
| | | String locNo = loc.getLocNo(); |
| | | |
| | | // 获取工作号 |
| | | int workNo = commonService.getWorkNo(0); |
| | | // 保存工作档 |
| | | wrkMast = new WrkMast(); |
| | | wrkMast.setWrkNo(workNo); |
| | | wrkMast.setIoTime(new Date()); |
| | | wrkMast.setWrkSts(11L); // 工作状态:11.生成出库ID |
| | | wrkMast.setIoType(11); // 入出库状态: 11.库格移载 |
| | | wrkMast.setIoPri(13D); |
| | | wrkMast.setCrnNo(crn.getId()); |
| | | wrkMast.setSourceLocNo(sourceLocNo); // 源库位 |
| | | wrkMast.setLocNo(locNo); // 目标库位 |
| | | wrkMast.setFullPlt("N"); // 满板:Y |
| | | wrkMast.setPicking("N"); // 拣料 |
| | | wrkMast.setExitMk("N"); // 退出 |
| | | wrkMast.setEmptyMk(sourceLoc.getLocSts().equals("D") ? "Y" : "N"); // 空板 |
| | | wrkMast.setBarcode(sourceLoc.getBarcode()); // 托盘码 |
| | | wrkMast.setLinkMis("N"); |
| | | wrkMast.setWrkSts(3L); |
| | | wrkMast.setAppeTime(new Date()); |
| | | wrkMast.setModiTime(new Date()); |
| | | int res = wrkMastMapper.insert(wrkMast); |
| | | if (res == 0) { |
| | | throw new CoolException("保存工作档失败"); |
| | | } |
| | | // 工作档明细保存 |
| | | // List<LocDetl> locDetls = locDetlService.selectList(new EntityWrapper<LocDetl>().eq("loc_no", sourceLocNo)); |
| | | // for (LocDetl locDetl : locDetls) { |
| | | // WrkDetl wrkDetl = new WrkDetl(); |
| | | // wrkDetl.setWrkNo(workNo); |
| | | // wrkDetl.setIoTime(new Date()); |
| | | // wrkDetl.setAnfme(locDetl.getAnfme()); |
| | | // VersionUtils.setWrkDetl(wrkDetl, locDetl); // 版本控制 |
| | | // wrkDetl.setAppeTime(new Date()); |
| | | // wrkDetl.setModiTime(new Date()); |
| | | // if (!wrkDetlService.insert(wrkDetl)) { |
| | | // throw new CoolException("保存工作档明细失败"); |
| | | // } |
| | | // } |
| | | // 修改源库位状态 |
| | | if (sourceLoc.getLocSts().equals("D")) { |
| | | sourceLoc.setLocSts("R"); // R.出库预约 |
| | | sourceLoc.setModiTime(new Date()); |
| | | if (!locMastService.updateById(sourceLoc)) { |
| | | throw new CoolException("更新源库位状态失败"); |
| | | } |
| | | } else { |
| | | throw new CoolException("源库位出库失败"); |
| | | } |
| | | // 修改目标库位状态 |
| | | if (loc.getLocSts().equals("O")) { |
| | | loc.setLocSts("S"); // S.入库预约 |
| | | loc.setModiTime(new Date()); |
| | | if (!locMastService.updateById(loc)) { |
| | | throw new CoolException("更新目标库位状态失败"); |
| | | } |
| | | } else { |
| | | throw new CoolException("移转失败"); |
| | | } |
| | | |
| | | wrkMastService.updateById(wrkMast); |
| | | } |
| | | } |
| | | } catch (Exception e) { |
| | | log.error("堆垛机演示 ===>> 库位移转失败", e); |
| | | e.printStackTrace(); |
| | | TransactionAspectSupport.currentTransactionStatus().setRollbackOnly(); |
| | | } catch (Exception e){ |
| | | log.error("小车复位线程报错!"+e); |
| | | } |
| | | } |
| | | |
| | | /** |
| | | * 入出库 ===>> 小车作业下发 |
| | | */ |
| | | public synchronized boolean steIoExecute(Integer sign) { |
| | | return false; |
| | | } |
| | | /** |
| | | * 入出库 ===>> 堆垛机入出库作业下发 |
| | | */ |
| | | public synchronized void crnIoExecuteTwoExecute(Integer i) { |
| | | for (CrnSlave crn : slaveProperties.getCrn()) { |
| | | try{ |
| | | switch (crn.getId()){ |
| | | case 3: |
| | | case 4: |
| | | case 5: |
| | | crnWrkMastSplitTwinExecute(crn,i); |
| | | continue; |
| | | default: |
| | | continue; |
| | | } |
| | | }catch (Exception e){ |
| | | log.error("堆垛机出入库执行任务下发报错,堆垛机号={},异常信息={}",crn.getId(),e.getMessage()); |
| | | } |
| | | } |
| | | } |
| | | |
| | | |
| | | public synchronized boolean crnWrkMastSplitTwinExecute(CrnSlave crn,Integer i){ |
| | | try{ |
| | | // 获取堆垛机信息 |
| | | CrnThread crnThread = (CrnThread) SlaveConnection.get(SlaveType.Crn, crn.getId()); |
| | | CrnProtocol crnProtocol = crnThread.getCrnProtocol(); |
| | | if (crnProtocol == null) { |
| | | return false; |
| | | } |
| | | BasCrnp basCrnp = basCrnpService.selectById(crn.getId()); |
| | | if (basCrnp == null) { |
| | | log.error("{}号堆垛机尚未在数据库进行维护!", crn.getId()); |
| | | return false; |
| | | } |
| | | |
| | | |
| | | int[] sign = new int[]{0,0}; |
| | | // 只有当堆垛机自动时才继续执行 |
| | | if (crnProtocol.getModeType() == CrnModeType.AUTO) { |
| | | //双 |
| | | if (crnProtocol.getStatusType() == CrnStatusType.SEPARATE_IDLE |
| | | && crnProtocol.getTaskNo() == 0 |
| | | && crnProtocol.getLoaded() == 1 |
| | | && crnProtocol.getForkPos() == 0) { |
| | | if (crnProtocol.getStatusTypeTwo() == CrnStatusType.SEPARATE_IDLE |
| | | && crnProtocol.getTaskNoTwo() == 0 |
| | | && crnProtocol.getLoadedTwo() == 1 |
| | | && crnProtocol.getForkPosTwo() == 0){ |
| | | List<WrkMastSplitTwin> wrkMastSplitTwinList1 = wrkMastSplitTwinService.getWrkMastSplitTwin(crn.getId(),1,2,2,0); |
| | | List<WrkMastSplitTwin> wrkMastSplitTwinList2 = wrkMastSplitTwinService.getWrkMastSplitTwin(crn.getId(),2,2,2,0); |
| | | if (!wrkMastSplitTwinList1.isEmpty() && !wrkMastSplitTwinList2.isEmpty() ){ |
| | | if (wrkMastSplitTwinList1.size()>1 || wrkMastSplitTwinList2.size()>1 ){ |
| | | log.error("Pair堆垛机出入库下发异常,堆垛机号={},异常信息={},工位号={},工作类型={}",crn.getId(),"存在多笔可执行作业,请删除无效作业!!!",sign[1],sign[0]); |
| | | return false; |
| | | } |
| | | WrkMastSplitTwin wrkMastSplitTwin1 = wrkMastSplitTwinList1.get(0); |
| | | WrkMastSplitTwin wrkMastSplitTwin2 = wrkMastSplitTwinList2.get(0); |
| | | boolean ack = crnExecutePutFullPair(crn.getId(), wrkMastSplitTwin1,wrkMastSplitTwin2, sign[1]); |
| | | if (ack){ |
| | | wrkMastSplitTwin1.setWrkSts(wrkMastSplitTwin1.getWrkType()==1? 1:3); |
| | | wrkMastSplitTwinService.updateById(wrkMastSplitTwin1); |
| | | wrkMastSplitTwin2.setWrkSts(wrkMastSplitTwin2.getWrkType()==1? 1:3); |
| | | wrkMastSplitTwinService.updateById(wrkMastSplitTwin2); |
| | | }else { |
| | | log.error("堆垛机出入库下发报错,堆垛机号={},异常信息={}",crn.getId(),"下发任务返回值为:"+ack); |
| | | } |
| | | |
| | | return false; |
| | | } |
| | | |
| | | } |
| | | } |
| | | // 只有当堆垛机工位1取货或者有物 并且 工位2无任务时才继续执行 |
| | | switch (i){ |
| | | case 1: |
| | | if (crnProtocol.getStatusType() == CrnStatusType.IDLE |
| | | && crnProtocol.getTaskNo() == 0 |
| | | && crnProtocol.getLoaded() == 0 |
| | | && crnProtocol.getForkPos() == 0) { |
| | | sign[0] = 1; |
| | | sign[1] = 1; |
| | | } |
| | | break; |
| | | case 2: |
| | | if (crnProtocol.getStatusType() == CrnStatusType.SEPARATE_IDLE |
| | | && crnProtocol.getTaskNo() == 0 |
| | | && crnProtocol.getLoaded() == 1 |
| | | && crnProtocol.getForkPos() == 0) { |
| | | sign[0] = 2; |
| | | sign[1] = 1; |
| | | } |
| | | break; |
| | | case 3: |
| | | if (crnProtocol.getStatusTypeTwo() == CrnStatusType.IDLE |
| | | && crnProtocol.getTaskNoTwo() == 0 |
| | | && crnProtocol.getLoadedTwo() == 0 |
| | | && crnProtocol.getForkPosTwo() == 0){ |
| | | sign[0] = 1; |
| | | sign[1] = 2; |
| | | } |
| | | break; |
| | | case 4: |
| | | if (crnProtocol.getStatusTypeTwo() == CrnStatusType.SEPARATE_IDLE |
| | | && crnProtocol.getTaskNoTwo() == 0 |
| | | && crnProtocol.getLoadedTwo() == 1 |
| | | && crnProtocol.getForkPosTwo() == 0){ |
| | | sign[0] = 2; |
| | | sign[1] = 2; |
| | | } |
| | | break; |
| | | default: |
| | | } |
| | | } |
| | | |
| | | if (sign[0]!=0){ |
| | | List<WrkMastSplitTwin> wrkMastSplitTwinList = wrkMastSplitTwinService.getWrkMastSplitTwin(crn.getId(),sign[1],null,sign[0],0); |
| | | if (wrkMastSplitTwinList.size()>1){ |
| | | log.error("堆垛机出入库下发异常,堆垛机号={},异常信息={},工位号={},工作类型={}",crn.getId(),"存在多笔可执行作业,请删除无效作业!!!",sign[1],sign[0]); |
| | | return false; |
| | | } |
| | | for (WrkMastSplitTwin wrkMastSplitTwin:wrkMastSplitTwinList){ |
| | | boolean ack = sign[0] == 1 ? crnExecuteTakeFull(crn.getId(), wrkMastSplitTwin, sign[1]) : crnExecutePutFull(crn.getId(), wrkMastSplitTwin, sign[1]); |
| | | if (ack){ |
| | | wrkMastSplitTwin.setWrkSts(wrkMastSplitTwin.getWrkType()==1? 1:3); |
| | | wrkMastSplitTwinService.updateById(wrkMastSplitTwin); |
| | | }else { |
| | | log.error("堆垛机出入库下发报错,堆垛机号={},异常信息={}",crn.getId(),"下发任务返回值为:"+ack); |
| | | } |
| | | } |
| | | } |
| | | }catch (Exception e){ |
| | | log.error("堆垛机出入库下发报错,堆垛机号={},异常信息={}",crn.getId(),e.getMessage()); |
| | | } |
| | | return false; |
| | | } |
| | | |
| | | /* |
| | | * 堆垛机取货至工位任务 |
| | | * 小车复位 |
| | | * */ |
| | | public synchronized boolean crnExecuteTakeFull(Integer crnNo,WrkMastSplitTwin wrkMastSplitTwin, Integer crnStation){ |
| | | public synchronized boolean rgvComplete(Integer rgvId){ |
| | | try{ |
| | | // 命令下发区 -------------------------------------------------------------------------- |
| | | // 1.堆垛机开始移动 |
| | | CrnCommand crnCommand = new CrnCommand(); |
| | | crnCommand.setCrnNo(crnNo); // 堆垛机编号 |
| | | crnCommand.setTaskNo(wrkMastSplitTwin.getWrkNo().shortValue()); // 工作号 |
| | | crnCommand.setAckFinish((short) 0); // 任务完成确认位 |
| | | crnCommand.setTaskMode(CrnTaskModeType.SEPARATE_TAKE); // 任务模式: 单取货 |
| | | crnCommand.setSourcePosX(wrkMastSplitTwin.getStartRow().shortValue()); // 源库位排 |
| | | crnCommand.setSourcePosY(wrkMastSplitTwin.getStartBay().shortValue()); // 源库位列 |
| | | crnCommand.setSourcePosZ(wrkMastSplitTwin.getStartLev().shortValue()); // 源库位层 |
| | | crnCommand.setDestinationPosX((short)0); // 目标库位排 |
| | | crnCommand.setDestinationPosY((short)0); // 目标库位列 |
| | | crnCommand.setDestinationPosZ((short)0); // 目标库位层 |
| | | if (!MessageQueue.offer(SlaveType.Crn, wrkMastSplitTwin.getCrnNo(), new Task(crnStation==1? 2:5, crnCommand))) { |
| | | log.error("堆垛机命令下发失败,堆垛机号={},任务数据={}", wrkMastSplitTwin.getCrnNo(), JSON.toJSONString(crnCommand)); |
| | | if (!MessageQueue.offer(SlaveType.Rgv, rgvId, new Task(3, new RgvCommand()))) { |
| | | log.error("RGV命令下发失败,RGV号={}",rgvId); |
| | | return false; |
| | | } else { |
| | | log.info("RGV命令下发成功,RGV号={}",rgvId); |
| | | return true; |
| | | } |
| | | }catch (Exception e){ |
| | | log.error("RGV命令下发失败,RGV号={}。异常:"+e,rgvId); |
| | | return false; |
| | | } |
| | | } |
| | | |
| | | /* |
| | | * 堆垛机放货货至出库站点任务 |
| | | * */ |
| | | public synchronized boolean crnExecutePutFull(Integer crnNo,WrkMastSplitTwin wrkMastSplitTwin, Integer crnStation){ |
| | | try{ |
| | | // 命令下发区 -------------------------------------------------------------------------- |
| | | // 1.堆垛机开始移动 |
| | | CrnCommand crnCommand = new CrnCommand(); |
| | | crnCommand.setCrnNo(crnNo); // 堆垛机编号 |
| | | crnCommand.setTaskNo(wrkMastSplitTwin.getWrkNo().shortValue()); // 工作号 |
| | | crnCommand.setAckFinish((short) 0); // 任务完成确认位 |
| | | crnCommand.setTaskMode(CrnTaskModeType.SEPARATE_PUT); // 任务模式: 单放货 |
| | | crnCommand.setSourcePosX((short)0); // 源库位排 |
| | | crnCommand.setSourcePosY((short)0); // 源库位列 |
| | | crnCommand.setSourcePosZ((short)0); // 源库位层 |
| | | crnCommand.setDestinationPosX(wrkMastSplitTwin.getEndRow().shortValue()); // 目标库位排 |
| | | crnCommand.setDestinationPosY(wrkMastSplitTwin.getEndBay().shortValue()); // 目标库位列 |
| | | crnCommand.setDestinationPosZ(wrkMastSplitTwin.getEndLev().shortValue()); // 目标库位层 |
| | | if (!MessageQueue.offer(SlaveType.Crn, wrkMastSplitTwin.getCrnNo(), new Task(crnStation==1? 2:5, crnCommand))) { |
| | | log.error("堆垛机命令下发失败,堆垛机号={},任务数据={}", wrkMastSplitTwin.getCrnNo(), JSON.toJSONString(crnCommand)); |
| | | return false; |
| | | } else { |
| | | return true; |
| | | } |
| | | }catch (Exception e){ |
| | | return false; |
| | | } |
| | | } |
| | | |
| | | /* |
| | | * 堆垛机取货至工位任务 |
| | | * */ |
| | | public synchronized boolean crnExecuteTakeFullPair(Integer crnNo,WrkMastSplitTwin wrkMastSplitTwinOne,WrkMastSplitTwin wrkMastSplitTwinTwo, Integer crnStation){ |
| | | try{ |
| | | // 命令下发区 -------------------------------------------------------------------------- |
| | | // 1.堆垛机开始移动 |
| | | CrnCommandParam crnCommandParam = new CrnCommandParam(); |
| | | crnCommandParam.setCrnNo(crnNo); // 堆垛机编号 |
| | | crnCommandParam.setTaskNo(wrkMastSplitTwinOne.getWrkNo().shortValue()); // 工作号 |
| | | crnCommandParam.setAckFinish((short) 0); // 任务完成确认位 |
| | | crnCommandParam.setTaskMode(CrnTaskModeType.SEPARATE_TAKE); // 任务模式: 单取货 |
| | | crnCommandParam.setSourcePosX(wrkMastSplitTwinOne.getStartRow().shortValue()); // 源库位排 |
| | | crnCommandParam.setSourcePosY(wrkMastSplitTwinOne.getStartBay().shortValue()); // 源库位列 |
| | | crnCommandParam.setSourcePosZ(wrkMastSplitTwinOne.getStartLev().shortValue()); // 源库位层 |
| | | crnCommandParam.setDestinationPosX((short)0); // 目标库位排 |
| | | crnCommandParam.setDestinationPosY((short)0); // 目标库位列 |
| | | crnCommandParam.setDestinationPosZ((short)0); // 目标库位层 |
| | | |
| | | crnCommandParam.setTaskNo2(wrkMastSplitTwinTwo.getWrkNo().shortValue()); // 工作号 |
| | | crnCommandParam.setAckFinish2((short) 0); // 任务完成确认位 |
| | | crnCommandParam.setTaskMode2(CrnTaskModeType.SEPARATE_TAKE); // 任务模式: 单取货 |
| | | crnCommandParam.setSourcePosX2(wrkMastSplitTwinTwo.getStartRow().shortValue()); // 源库位排 |
| | | crnCommandParam.setSourcePosY2(wrkMastSplitTwinTwo.getStartBay().shortValue()); // 源库位列 |
| | | crnCommandParam.setSourcePosZ2(wrkMastSplitTwinTwo.getStartLev().shortValue()); // 源库位层 |
| | | crnCommandParam.setDestinationPosX2((short)0); // 目标库位排 |
| | | crnCommandParam.setDestinationPosY2((short)0); // 目标库位列 |
| | | crnCommandParam.setDestinationPosZ2((short)0); // 目标库位层 |
| | | if (!MessageQueue.offer(SlaveType.Crn, crnCommandParam.getCrnNo(), new Task(9, crnCommandParam))) { |
| | | log.error("堆垛机命令下发失败,堆垛机号={},任务数据={}", crnCommandParam.getCrnNo(), JSON.toJSONString(crnCommandParam)); |
| | | return false; |
| | | } else { |
| | | return true; |
| | | } |
| | | }catch (Exception e){ |
| | | return false; |
| | | } |
| | | } |
| | | |
| | | /* |
| | | * 堆垛机放货货至出库站点任务 |
| | | * */ |
| | | public synchronized boolean crnExecutePutFullPair(Integer crnNo,WrkMastSplitTwin wrkMastSplitTwinOne,WrkMastSplitTwin wrkMastSplitTwinTwo, Integer crnStation){ |
| | | try{ |
| | | // 命令下发区 -------------------------------------------------------------------------- |
| | | // 1.堆垛机开始移动 |
| | | CrnCommandParam crnCommandParam = new CrnCommandParam(); |
| | | crnCommandParam.setCrnNo(crnNo); // 堆垛机编号 |
| | | crnCommandParam.setTaskNo(wrkMastSplitTwinOne.getWrkNo().shortValue()); // 工作号 |
| | | crnCommandParam.setAckFinish((short) 0); // 任务完成确认位 |
| | | crnCommandParam.setTaskMode(CrnTaskModeType.SEPARATE_PUT); // 任务模式: 单放货 |
| | | crnCommandParam.setSourcePosX((short)0); // 源库位排 |
| | | crnCommandParam.setSourcePosY((short)0); // 源库位列 |
| | | crnCommandParam.setSourcePosZ((short)0); // 源库位层 |
| | | crnCommandParam.setDestinationPosX(wrkMastSplitTwinOne.getEndRow().shortValue()); // 目标库位排 |
| | | crnCommandParam.setDestinationPosY(wrkMastSplitTwinOne.getEndBay().shortValue()); // 目标库位列 |
| | | crnCommandParam.setDestinationPosZ(wrkMastSplitTwinOne.getEndLev().shortValue()); // 目标库位层 |
| | | |
| | | crnCommandParam.setTaskNo2(wrkMastSplitTwinTwo.getWrkNo().shortValue()); // 工作号 |
| | | crnCommandParam.setAckFinish2((short) 0); // 任务完成确认位 |
| | | crnCommandParam.setTaskMode2(CrnTaskModeType.SEPARATE_PUT); // 任务模式: 单放货 |
| | | crnCommandParam.setSourcePosX2((short)0); // 源库位排 |
| | | crnCommandParam.setSourcePosY2((short)0); // 源库位列 |
| | | crnCommandParam.setSourcePosZ2((short)0); // 源库位层 |
| | | crnCommandParam.setDestinationPosX2(wrkMastSplitTwinTwo.getEndRow().shortValue()); // 目标库位排 |
| | | crnCommandParam.setDestinationPosY2(wrkMastSplitTwinTwo.getEndBay().shortValue()); // 目标库位列 |
| | | crnCommandParam.setDestinationPosZ2(wrkMastSplitTwinTwo.getEndLev().shortValue()); // 目标库位层 |
| | | if (!MessageQueue.offer(SlaveType.Crn, crnCommandParam.getCrnNo(), new Task(9, crnCommandParam))) { |
| | | log.error("堆垛机命令下发失败,堆垛机号={},任务数据={}", crnCommandParam.getCrnNo(), JSON.toJSONString(crnCommandParam)); |
| | | return false; |
| | | } else { |
| | | return true; |
| | | } |
| | | }catch (Exception e){ |
| | | return false; |
| | | } |
| | | } |
| | | |
| | | /** |
| | | * Jar任务创建 初始 //完成 |
| | | */ |
| | | public synchronized void jarMastGenerate() { |
| | | for (JarSlave jarSlave : slaveProperties.getJar()) { |
| | | if (jarSlave.getId()>4){ |
| | | continue; |
| | | } |
| | | try{ |
| | | if (wrkMastExecuteService.getWrkMastExecuteByJarIdCount(jarSlave.getId())!=0){ |
| | | continue; |
| | | } |
| | | for(JarSlave.StaStn staStn : jarSlave.getJarInSta()){ |
| | | // 获取硫化罐入库站信息 |
| | | DevpThread devpThread = (DevpThread) SlaveConnection.get(SlaveType.Devp, staStn.getDevpPlcId()); |
| | | StaProtocol staProtocol = devpThread.getStation().get(staStn.getStaNo()); |
| | | if (staProtocol == null) { |
| | | continue; |
| | | } else { |
| | | staProtocol = staProtocol.clone(); |
| | | } |
| | | if (staProtocol.isAutoing() && staProtocol.isLoading() && staProtocol.getWorkNo()!=0){ |
| | | try{ |
| | | if (basJarMastService.selectJarMastOperation(jarSlave.getId(),2)!=0){ |
| | | break; |
| | | } |
| | | BasJar basJar = basJarMapper.selectById(jarSlave.getId()); |
| | | int count = basJarMastService.selectCount(new EntityWrapper<BasJarMast>().eq("jar_regin", basJar.getRegion()).lt("status", 17).gt("status", 11)); |
| | | if (count>0){ |
| | | break; |
| | | } |
| | | if (basJarMastService.selectJarMastOperation(jarSlave.getJarOtherId(),3)!=0){ |
| | | if (basJarMastService.selectJarMastOperation(jarSlave.getJarOtherId(),3)==7){ |
| | | JarThread jarOtherThread = (JarThread) SlaveConnection.get(SlaveType.Jar, jarSlave.getJarOtherId()); |
| | | JarProtocol jarOtherProtocol = jarOtherThread.getJarProtocol(); |
| | | if (jarOtherProtocol == null) { |
| | | break; |
| | | } |
| | | if (jarOtherProtocol.getJarTemperature()>jarTemperature){ |
| | | log.info("{}号硫化罐查询设备温度过高,等待降温....先执行入罐任务!!!",jarOtherProtocol.getJarNo()); |
| | | } else { |
| | | if (basJarMastService.getJarMastByJarIdCount(jarSlave.getId())>0){ |
| | | log.info("{}号硫化罐查询设备温度过高,先执行了入罐任务,执行完毕再进行冷却!!!",jarOtherProtocol.getJarNo()); |
| | | } else { |
| | | break; |
| | | } |
| | | } |
| | | } |
| | | } |
| | | if (basJarMastService.getJarMastByJarIdCount(jarSlave.getId())>=jarMaxLoc*2){ |
| | | break; |
| | | } |
| | | if (basJarMastService.selectJarMastOperation(jarSlave.getId(),0,9)>=jarMaxLoc){ |
| | | break; |
| | | } |
| | | if (!Objects.equals |
| | | ( |
| | | basJarMastService.selectJarMastOperation(jarSlave.getId(), 0, 4) |
| | | , |
| | | basJarMastService.selectJarMastOperation(jarSlave.getId(), 0, 9) |
| | | ) |
| | | ){ |
| | | break; |
| | | } |
| | | BasJarMast jarMastByJarIdMax = basJarMastService.getJarMastByJarIdMax(jarSlave.getId(),0,4); |
| | | int jarLocDigit = 0; |
| | | if (Cools.isEmpty(jarMastByJarIdMax)){ |
| | | if (basJarMastService.selectJarMastOperation(jarSlave.getId(),0,4)!=0){ |
| | | break; |
| | | } |
| | | jarLocDigit = 1; |
| | | } else if (jarMastByJarIdMax.getJarLocDigit()<jarMaxLoc){ |
| | | jarLocDigit = jarMastByJarIdMax.getJarLocDigit()+1; |
| | | } else { |
| | | continue; |
| | | } |
| | | WrkMast wrkMast = wrkMastMapper.selectById(staProtocol.getWorkNo()); |
| | | if (Cools.isEmpty(wrkMast) || wrkMast.getWrkSts()!=2){ |
| | | continue; |
| | | } |
| | | BasJarMast basJarMast = basJarMastService.getJarMastByWrkNo(wrkMast.getWrkNo().longValue()); |
| | | if (!Cools.isEmpty(basJarMast)){ |
| | | continue; |
| | | } |
| | | WrkMastExecute wrkMastExecute = wrkMastExecuteService.getWrkMastExecuteByWrkNo(wrkMast.getWrkNo().longValue()); |
| | | if (!Cools.isEmpty(wrkMastExecute)){ |
| | | continue; |
| | | } |
| | | log.error("Jar任务创建 初始===>行={}",4484); |
| | | if (jarMastGenerateExecute(jarSlave,wrkMast,jarLocDigit,staStn.getStaNo())){ |
| | | return; |
| | | } |
| | | }catch (Exception e){ |
| | | log.error(jarSlave.getId()+"号硫化罐Jar任务创建异常!"+e); |
| | | } |
| | | break; |
| | | } |
| | | } |
| | | } catch (Exception e){ |
| | | log.error("{}号硫化罐Jar任务创建异常,异常原因={}",jarSlave.getId(),e.getMessage()); |
| | | } |
| | | } |
| | | } |
| | | |
| | | /** |
| | | * Jar任务创建===》执行 //完成 |
| | | */ |
| | | public synchronized boolean jarMastGenerateExecute(JarSlave jarSlave,WrkMast wrkMast,Integer jarLocDigit,Integer staNo) { |
| | | try{ |
| | | // 获取硫化罐信息 |
| | | JarThread jarThread = (JarThread) SlaveConnection.get(SlaveType.Jar, jarSlave.getId()); |
| | | JarProtocol jarProtocol = jarThread.getJarProtocol(); |
| | | if (jarProtocol == null) { |
| | | return false; |
| | | } |
| | | if (jarProtocol.modeType != JarModeType.AUTO){ |
| | | return false; |
| | | } |
| | | if (jarProtocol.statusType .equals(JarStatusType.SOS)){ |
| | | log.error("{}号硫化罐查询设备正在硫化中,任务异常!!!",jarProtocol.getJarNo()); |
| | | return false; |
| | | } |
| | | if (jarProtocol.getJarTemperature()>jarTemperature){ |
| | | log.error("{}号硫化罐查询设备温度过高,等待降温....!!!",jarProtocol.getJarNo()); |
| | | return false; |
| | | } |
| | | |
| | | JarThread jarOtherThread = (JarThread) SlaveConnection.get(SlaveType.Jar, jarSlave.getJarOtherId()); |
| | | JarProtocol jarOtherProtocol = jarOtherThread.getJarProtocol(); |
| | | if (jarOtherProtocol == null) { |
| | | return false; |
| | | } |
| | | // if (jarOtherProtocol.modeType != JarModeType.AUTO){ |
| | | // return false; |
| | | // } |
| | | |
| | | BasJar basJar = basJarMapper.selectById(jarProtocol.getJarNo()); |
| | | if (Cools.isEmpty(basJar)){ |
| | | log.error("{}号硫化罐查询设备档案无信息!!!",jarProtocol.getJarNo()); |
| | | return false; |
| | | } |
| | | if (basJar.getJarMode()!=2){ |
| | | return false; |
| | | } |
| | | |
| | | //自动、空闲、右门关闭、 Other左门关闭 |
| | | if (jarProtocol.isAutoing() && jarProtocol.jarErr==0 |
| | | && jarProtocol.leftDoorOpen==0 && jarProtocol.leftDoorClose==0 && jarProtocol.rightDoorOpen==0 && jarProtocol.rightDoorClose==0){ |
| | | if (jarProtocol.statusType != JarStatusType.SOS){ |
| | | log.error("Jar任务创建===》执行===>行={}",4537); |
| | | BasJarMast basJarMast = new BasJarMast(basJar, wrkMast, jarLocDigit); |
| | | basJarMast.setJarEnterStaNo(staNo);//入硫化罐站点 |
| | | basJarMastService.insert(basJarMast); |
| | | return true; |
| | | } |
| | | } |
| | | |
| | | } catch (Exception e){ |
| | | log.error("{}号硫化罐生成BasJarMast初始任务失败,异常原因={},工作号={},硫化库位={}",jarSlave.getId(),e.getMessage(),wrkMast,jarLocDigit); |
| | | } |
| | | return false; |
| | | } |
| | | |
| | | /** |
| | | * Jar任务完成 //完成 |
| | | */ |
| | | public synchronized boolean jarMastGenerateComplete() { |
| | | try{ |
| | | for (int[] ex : execute){ |
| | | try{ |
| | | WrkMastExecute wrkMastExecuteSou = new WrkMastExecute(); |
| | | wrkMastExecuteSou.setIoType(ex[0]); |
| | | wrkMastExecuteSou.setWrkSts(ex[1]); |
| | | wrkMastExecuteSou.setWrkType(1); |
| | | List<WrkMastExecute> wrkMastExecuteList = wrkMastExecuteService.selectWrkMastExecuteByWrk(wrkMastExecuteSou); |
| | | for (WrkMastExecute wrkMastExecute : wrkMastExecuteList){ |
| | | log.error("Jar任务完成===>行={}",4564); |
| | | if (wrkMastExecute.getIoType()<7 || wrkMastExecute.getIoType()==9){ |
| | | BasJarMast jarMastByWrkNo = basJarMastService.getJarMastByWrkNo(wrkMastExecute.getWrkNo()); |
| | | jarMastByWrkNo.setStatus(jarMastByWrkNo.getStatusComplete(wrkMastExecute.getIoType())); |
| | | if (wrkMastExecute.getIoType()==3 && jarMastByWrkNo.getStatus()==8){ |
| | | List<BasJarMast> basJarMastList = basJarMastService.getJarMastByJarIdAndStatusList(jarMastByWrkNo.getJarId(), new ArrayList<Integer>() {{ |
| | | add(6);//硫化完成 |
| | | }}); |
| | | if (basJarMastList.isEmpty()){ |
| | | continue; |
| | | } |
| | | Integer integer = basJarMastService.updateStatus(jarMastByWrkNo.getJarId(), 6, 8); |
| | | if (basJarMastList.size()!=integer){ |
| | | log.error("{}号硫化罐硫化完成后开门完成修改硫化档案状态结果数量不一致!!!查询资料数量={},更新返回数量={}",jarMastByWrkNo.getJarId(),basJarMastList.size(),integer); |
| | | } |
| | | } else if (wrkMastExecute.getIoType()==2 && jarMastByWrkNo.getStatus()==5){ |
| | | List<BasJarMast> basJarMastList = basJarMastService.getJarMastByJarIdAndStatusList(jarMastByWrkNo.getJarId(), new ArrayList<Integer>() {{ |
| | | add(4);//硫化完成 |
| | | }}); |
| | | if (basJarMastList.isEmpty()){ |
| | | continue; |
| | | } |
| | | Integer integer = basJarMastService.updateStatus(jarMastByWrkNo.getJarId(), 4, 5); |
| | | if (basJarMastList.size()!=integer){ |
| | | log.error("{}号硫化罐硫化完成后开门完成修改硫化档案状态结果数量不一致!!!查询资料数量={},更新返回数量={}",jarMastByWrkNo.getJarId(),basJarMastList.size(),integer); |
| | | } |
| | | } else { |
| | | if (!basJarMastService.updateById(jarMastByWrkNo)){ |
| | | log.error("硫化区域分段任务完成异常,BasJarMast={},异常信息={}",JSON.toJSONString(jarMastByWrkNo),"更新basJarMast失败"); |
| | | } |
| | | } |
| | | } |
| | | wrkMastExecute.setWrkSts(wrkMastExecute.getWrkStsComplete()); |
| | | wrkMastExecute.setWrkType(2); |
| | | if (!wrkMastExecuteService.updateById(wrkMastExecute)){ |
| | | log.error("硫化区域分段任务完成异常,wrkMastExecute={},异常信息={}",JSON.toJSONString(wrkMastExecute),"更新wrkMastExecute失败"); |
| | | } |
| | | } |
| | | }catch (Exception e){ |
| | | log.error("硫化区域分段任务完成异常,execute={},异常信息={}",JSON.toJSONString(ex),e.getMessage()); |
| | | } |
| | | } |
| | | } catch (Exception e){ |
| | | log.error("硫化区域分段任务完成异常,异常信息={}",e.getMessage()); |
| | | } |
| | | return false; |
| | | } |
| | | |
| | | /** |
| | | * JarWrkMastExecute任务创建 //完成 |
| | | */ |
| | | public synchronized void jarWrkMastExecuteGenerate(Integer sign) { |
| | | try{ |
| | | boolean[] signExecute = new boolean[]{false,false}; |
| | | switch (sign){ |
| | | case 1: |
| | | case 2: |
| | | case 3: |
| | | case 4: |
| | | signExecute = jarWrkMastExecuteGenerateJar(signExecute,sign);//硫化罐任务 |
| | | case 5: |
| | | signExecute = jarWrkMastExecuteGenerateBurial(signExecute, sign);//冷却槽取输送线 |
| | | default: |
| | | jarWrkMastExecuteGenerateSte(signExecute,sign);//小车移动 |
| | | } |
| | | if (!signExecute[0] && !signExecute[1]){ |
| | | //Ste移动 |
| | | jarMastMove(); |
| | | } |
| | | } catch (Exception e){ |
| | | log.error("硫化区域分段任务创建异常,异常信息={}",e.getMessage()); |
| | | } |
| | | } |
| | | |
| | | public synchronized boolean[] jarWrkMastExecuteGenerateJar(boolean[] signExecute,Integer sign) { |
| | | for (JarSlave jarSlave : slaveProperties.getJar()) { |
| | | int i = jarSlave.getId()>2? 1:0; |
| | | try{ |
| | | if (wrkMastExecuteService.getWrkMastExecuteByJarIdCount(jarSlave.getId())!=0){ |
| | | continue; |
| | | } |
| | | |
| | | // 获取硫化罐信息 |
| | | JarThread jarThread = (JarThread) SlaveConnection.get(SlaveType.Jar, jarSlave.getId()); |
| | | JarProtocol jarProtocol = jarThread.getJarProtocol(); |
| | | if (jarProtocol == null) { |
| | | continue; |
| | | } |
| | | if (jarProtocol.modeType != JarModeType.AUTO){ |
| | | continue; |
| | | } |
| | | |
| | | |
| | | JarThread jarOtherThread = (JarThread) SlaveConnection.get(SlaveType.Jar, jarSlave.getJarOtherId()); |
| | | JarProtocol jarOtherProtocol = jarOtherThread.getJarProtocol(); |
| | | if (jarOtherProtocol == null) { |
| | | continue; |
| | | } |
| | | // if (jarOtherProtocol.modeType != JarModeType.AUTO){ |
| | | // continue; |
| | | // } |
| | | |
| | | BasJar basJar = basJarMapper.selectById(jarProtocol.getJarNo()); |
| | | if (Cools.isEmpty(basJar)){ |
| | | log.error("{}号硫化罐查询设备档案无信息!!!",jarProtocol.getJarNo()); |
| | | continue; |
| | | } |
| | | //门作业 无 |
| | | //自动、空闲、右门关闭、 Other左门关闭 |
| | | if (jarProtocol.isAutoing() && jarProtocol.jarErr==0 |
| | | && jarProtocol.leftDoorOpen==0 && jarProtocol.leftDoorClose==0 && jarProtocol.rightDoorOpen==0 && jarProtocol.rightDoorClose==0){ |
| | | switch (sign){ |
| | | case 0: |
| | | case 1: |
| | | if (jarWrkMastExecuteGenerate1(jarSlave,sign)){ |
| | | signExecute[i] = true; |
| | | break;//开门任务 生成入硫化罐任务 |
| | | } |
| | | case 2: |
| | | if (jarProtocol.getJarTemperature()>jarTemperature){ |
| | | log.error("{}号硫化罐查询设备温度过高,等待降温....!!!",jarProtocol.getJarNo()); |
| | | continue; |
| | | } |
| | | if (jarWrkMastExecuteGenerate2(jarSlave,sign)){ |
| | | signExecute[i] = true; |
| | | break;//关进料门 |
| | | } |
| | | case 3: |
| | | if (jarWrkMastExecuteGenerate3(jarSlave,sign)){ |
| | | signExecute[i] = true; |
| | | break;//开出料门 |
| | | } |
| | | case 4: |
| | | if (jarProtocol.getJarTemperature()>jarTemperature){ |
| | | log.error("{}号硫化罐查询设备温度过高,等待降温....!!!",jarProtocol.getJarNo()); |
| | | continue; |
| | | } |
| | | if (jarWrkMastExecuteGenerate4(jarSlave,sign)){ |
| | | signExecute[i] = true; |
| | | break;//出硫化罐 ===》 入冷却槽 |
| | | } |
| | | } |
| | | } |
| | | } catch (Exception e){ |
| | | log.error("{}号硫化罐JarWrkMastExecute任务创建异常,异常原因={}",jarSlave.getId(),e.getMessage()); |
| | | } |
| | | } |
| | | return signExecute; |
| | | } |
| | | |
| | | public synchronized boolean[] jarWrkMastExecuteGenerateBurial(boolean[] signExecute,Integer sign) { |
| | | for (JarSlave jarSlave : slaveProperties.getJar()) { |
| | | if (jarSlave.getId()<5){ |
| | | continue; |
| | | } |
| | | try{ |
| | | if (signExecute[jarSlave.getId()-5]){ |
| | | continue; |
| | | } |
| | | if (wrkMastExecuteService.getWrkMastExecuteByJarIdCount(jarSlave.getId())!=0){ |
| | | signExecute[jarSlave.getId()-5] = true; |
| | | continue; |
| | | } |
| | | |
| | | // 获取硫化罐信息 |
| | | JarThread jarThread = (JarThread) SlaveConnection.get(SlaveType.Jar, jarSlave.getId()); |
| | | JarProtocol jarProtocol = jarThread.getJarProtocol(); |
| | | if (jarProtocol == null) { |
| | | signExecute[jarSlave.getId()-5] = true; |
| | | continue; |
| | | } |
| | | if (jarProtocol.modeType != JarModeType.AUTO){ |
| | | signExecute[jarSlave.getId()-5] = true; |
| | | continue; |
| | | } |
| | | if (jarProtocol.getJarTemperature()>jarTemperature){ |
| | | log.error("{}号硫化罐查询设备温度过高,等待降温....!!!",jarProtocol.getJarNo()); |
| | | continue; |
| | | } |
| | | |
| | | BasJar basJar = basJarMapper.selectById(jarProtocol.getJarNo()); |
| | | if (Cools.isEmpty(basJar)){ |
| | | log.error("{}号硫化罐查询设备档案无信息!!!",jarProtocol.getJarNo()); |
| | | continue; |
| | | } |
| | | //门作业 无 |
| | | //自动、空闲、右门关闭、 Other左门关闭 |
| | | if (jarProtocol.isAutoing() && jarProtocol.jarErr==0){ |
| | | if (jarWrkMastExecuteGenerate5(jarSlave,sign)){ |
| | | signExecute[jarSlave.getId()-5] = true; |
| | | return signExecute; |
| | | //冷却完成上输送线 |
| | | } |
| | | continue; |
| | | } |
| | | } catch (Exception e){ |
| | | log.error("{}号硫化罐JarWrkMastExecute任务创建异常,异常原因={}",jarSlave.getId(),e.getMessage()); |
| | | } |
| | | } |
| | | return signExecute; |
| | | } |
| | | |
| | | public synchronized boolean[] jarWrkMastExecuteGenerateSte(boolean[] signExecute,Integer sign) { |
| | | for (JarSlave jarSlave : slaveProperties.getJar()) { |
| | | if (jarSlave.getId()<5){ |
| | | continue; |
| | | } |
| | | try{ |
| | | if (signExecute[jarSlave.getId()-5]){ |
| | | continue; |
| | | } |
| | | if (wrkMastExecuteService.getWrkMastExecuteByJarIdCount(jarSlave.getId())!=0){ |
| | | continue; |
| | | } |
| | | |
| | | // 获取硫化罐信息 |
| | | JarThread jarThread = (JarThread) SlaveConnection.get(SlaveType.Jar, jarSlave.getId()); |
| | | JarProtocol jarProtocol = jarThread.getJarProtocol(); |
| | | if (jarProtocol == null) { |
| | | continue; |
| | | } |
| | | if (jarProtocol.modeType != JarModeType.AUTO){ |
| | | continue; |
| | | } |
| | | if (jarProtocol.getJarTemperature()>jarTemperature){ |
| | | log.error("{}号硫化罐查询设备温度过高,等待降温....!!!",jarProtocol.getJarNo()); |
| | | continue; |
| | | } |
| | | |
| | | JarThread jarOtherThread = (JarThread) SlaveConnection.get(SlaveType.Jar, jarSlave.getJarOtherId()); |
| | | JarProtocol jarOtherProtocol = jarOtherThread.getJarProtocol(); |
| | | if (jarOtherProtocol == null) { |
| | | continue; |
| | | } |
| | | // if (jarOtherProtocol.modeType != JarModeType.AUTO){ |
| | | // continue; |
| | | // } |
| | | |
| | | BasJar basJar = basJarMapper.selectById(jarProtocol.getJarNo()); |
| | | if (Cools.isEmpty(basJar)){ |
| | | log.error("{}号硫化罐查询设备档案无信息!!!",jarProtocol.getJarNo()); |
| | | continue; |
| | | } |
| | | //门作业 无 |
| | | //自动、空闲、右门关闭、 Other左门关闭 |
| | | if (jarProtocol.isAutoing() && jarProtocol.jarErr==0 |
| | | && jarProtocol.leftDoorOpen==0 && jarProtocol.leftDoorClose==0 && jarProtocol.rightDoorOpen==0 && jarProtocol.rightDoorClose==0){ |
| | | switch (sign){ |
| | | case 5: |
| | | if (jarWrkMastExecuteGenerate5(jarSlave,sign)){ |
| | | signExecute[jarSlave.getId()-5] = true; |
| | | break;//出硫化罐 ===》 入冷却槽 |
| | | } |
| | | } |
| | | } |
| | | } catch (Exception e){ |
| | | log.error("{}号硫化罐JarWrkMastExecute任务创建异常,异常原因={}",jarSlave.getId(),e.getMessage()); |
| | | } |
| | | } |
| | | return signExecute; |
| | | } |
| | | |
| | | /** |
| | | * JarWrkMastExecute任务创建 //完成 |
| | | * 开门任务 |
| | | * 生成入硫化罐任务 |
| | | */ |
| | | public synchronized boolean jarWrkMastExecuteGenerate1(JarSlave jarSlave,Integer sign) { |
| | | try{ |
| | | if (wrkMastExecuteService.getWrkMastExecuteByJarIdCount(jarSlave.getId())!=0){ |
| | | return false; |
| | | } |
| | | List<BasJarMast> basJarMastList = basJarMastService.getJarMastByJarIdAndStatusList(jarSlave.getId(), new ArrayList<Integer>() {{ |
| | | add(0); |
| | | add(2); |
| | | }}); |
| | | |
| | | // //判断小车状态 |
| | | // if (!jarWrkMastExecuteGenerateSteStatus(jarSlave.getJarInSte().get(0).getSteNo(),1,SteStatusType.IDLE)){ |
| | | // return false; |
| | | // } |
| | | |
| | | for (BasJarMast basJarMast : basJarMastList){ |
| | | JarSlave.StaStn staStn = null; |
| | | for (JarSlave.StaStn staStn1 : jarSlave.getJarInSta()){ |
| | | if (staStn1.getStaNo().equals(basJarMast.getJarEnterStaNo())){ |
| | | staStn = staStn1; |
| | | } |
| | | } |
| | | if (Cools.isEmpty(staStn)){ |
| | | continue; |
| | | } |
| | | //检测站点状态 |
| | | DevpThread devpThread = (DevpThread) SlaveConnection.get(SlaveType.Devp, staStn.getDevpPlcId()); |
| | | StaProtocol staProtocol = devpThread.getStation().get(staStn.getStaNo()); |
| | | if (staProtocol == null) { |
| | | continue; |
| | | } else { |
| | | staProtocol = staProtocol.clone(); |
| | | } |
| | | if (staProtocol.isAutoing() && staProtocol.isLoading() && staProtocol.getWorkNo()==basJarMast.getWrkNo().intValue()){ |
| | | |
| | | //检测RGV状态 |
| | | StaProtocol staProtocolRGV = devpThread.getStation().get(staStn.getRgvNo()); |
| | | if (staProtocolRGV == null) { |
| | | continue; |
| | | } else { |
| | | staProtocolRGV = staProtocolRGV.clone(); |
| | | } |
| | | if (staProtocolRGV.rgvBoolean(1)){ |
| | | // 获取硫化罐信息 |
| | | JarThread jarThread = (JarThread) SlaveConnection.get(SlaveType.Jar, jarSlave.getId()); |
| | | JarProtocol jarProtocol = jarThread.getJarProtocol(); |
| | | if (jarProtocol == null) { |
| | | return false; |
| | | } |
| | | if (jarProtocol.modeType != JarModeType.AUTO){ |
| | | return false; |
| | | } |
| | | if (jarProtocol.statusType .equals(JarStatusType.WAITING2) || jarProtocol.statusType .equals(JarStatusType.SOS)){ |
| | | return false; |
| | | } |
| | | if (jarProtocol.getJarTemperature()>jarTemperature){ |
| | | log.error("{}号硫化罐查询设备温度过高,等待降温....!!!",jarProtocol.getJarNo()); |
| | | continue; |
| | | } |
| | | JarThread jarOtherThread = (JarThread) SlaveConnection.get(SlaveType.Jar, jarSlave.getJarOtherId()); |
| | | JarProtocol jarOtherProtocol = jarOtherThread.getJarProtocol(); |
| | | if (jarOtherProtocol == null) { |
| | | return false; |
| | | } |
| | | // if (jarOtherProtocol.modeType != JarModeType.AUTO){ |
| | | // continue; |
| | | // } |
| | | |
| | | BasJar basJar = basJarMapper.selectById(jarProtocol.getJarNo()); |
| | | if (Cools.isEmpty(basJar)){ |
| | | log.error("{}号硫化罐查询设备档案无信息!!!",jarProtocol.getJarNo()); |
| | | return false; |
| | | } |
| | | |
| | | if (wrkMastExecuteService.getWrkMastExecuteByjarReginCount(basJar.getRegion())!=0){ |
| | | return false; |
| | | } |
| | | |
| | | int count = basJarMastService.selectCount(new EntityWrapper<BasJarMast>().eq("jar_regin", basJar.getRegion()).lt("status", 17).gt("status", 11)); |
| | | if (count>0){ |
| | | return false; |
| | | } |
| | | |
| | | //门作业 无 |
| | | //自动、空闲、右门关闭、 Other左门关闭 |
| | | if (jarProtocol.isAutoing() && jarProtocol.jarErr==0 |
| | | && jarProtocol.leftDoorOpen==0 && jarProtocol.leftDoorClose==0 && jarProtocol.rightDoorOpen==0 && jarProtocol.rightDoorClose==0){ |
| | | if (!jarProtocol.isLeftDoor() && basJarMast.getStatus()==0){ |
| | | //生成开门任务 OpenTheDoor |
| | | if (!jarWrkMastExecuteGenerateExecute(basJar,basJarMast,basJar.getJarNo(),new int[]{basJar.getEnterSteNo(),basJar.getEnterRgvNo(),1,1})){ |
| | | log.error("JarWrkMastExecute任务创建===>执行异常===》异常数据:BasJar:"+ JSON.toJSONString(basJar)+";BasJarMast:"+JSON.toJSONString(basJarMast)); |
| | | } |
| | | return true; |
| | | } else if (jarProtocol.isLeftDoor()){ |
| | | //生成入硫化罐任务 |
| | | if (!jarWrkMastExecuteGenerateExecute(basJar,basJarMast,basJar.getJarNo(),new int[]{basJar.getEnterSteNo(),basJar.getEnterRgvNo(),5,1})){ |
| | | log.error("JarWrkMastExecute任务创建===>执行异常===》异常数据:BasJar:"+ JSON.toJSONString(basJar)+";BasJarMast:"+JSON.toJSONString(basJarMast)); |
| | | } |
| | | return true; |
| | | } |
| | | // else if (jarProtocol.statusType == JarStatusType.IDLE && jarProtocol.isLeftDoor()){ |
| | | // log.error("JarWrkMastExecute任务创建===>执行异常===》硫化罐空闲但是门未关===》异常数据:BasJar:"+ JSON.toJSONString(basJar)+";BasJarMast:"+JSON.toJSONString(basJarMast)); |
| | | // } |
| | | } |
| | | return false; |
| | | } else { |
| | | log.error("JarWrkMastExecute任务创建===>执行异常===》RGV不满足条件,等待===》异常数据:BasJar:"+ JSON.toJSONString(staProtocolRGV)+";BasJarMast:"+JSON.toJSONString(basJarMast)); |
| | | return false; |
| | | } |
| | | } |
| | | } |
| | | |
| | | } catch (Exception e){ |
| | | log.error("{}号硫化罐JarWrkMastExecute任务创建异常,异常原因={}",jarSlave.getId(),e.getMessage()); |
| | | } |
| | | return false; |
| | | } |
| | | |
| | | /** |
| | | * JarWrkMastExecute任务创建 //完成 |
| | | * 关进料门 |
| | | */ |
| | | public synchronized boolean jarWrkMastExecuteGenerate2(JarSlave jarSlave,Integer sign) { |
| | | try{ |
| | | if (wrkMastExecuteService.getWrkMastExecuteByJarIdCount(jarSlave.getId())!=0){ |
| | | return false; |
| | | } |
| | | List<BasJarMast> basJarMastList = basJarMastService.getJarMastByJarIdAndStatusList(jarSlave.getId(), new ArrayList<Integer>() {{ |
| | | add(4); |
| | | }}); |
| | | if (basJarMastList.size() != jarMaxLoc){ |
| | | return false; |
| | | } |
| | | |
| | | BasJarMast basJarMastSign = basJarMastList.get(0); |
| | | if (Cools.isEmpty(basJarMastSign)){ |
| | | return false; |
| | | } |
| | | |
| | | if (wrkMastExecuteService.getWrkMastExecuteByjarReginCount(basJarMastSign.getJarRegin())!=0){ |
| | | return false; |
| | | } |
| | | // //判断小车状态 |
| | | // if (!jarWrkMastExecuteGenerateSteStatus(jarSlave.getJarInSte().get(0).getSteNo(),1,SteStatusType.IDLE)){ |
| | | // return false; |
| | | // } |
| | | |
| | | JarSlave.RgvStn rgvStn = jarSlave.getJarInRgv().get(0); |
| | | |
| | | if (jarWrkMastExecuteGenerateRgvStatus(rgvStn.getRgvNo(),rgvStn.getDevpPlcId(),1)){ |
| | | // 获取硫化罐信息 |
| | | JarThread jarThread = (JarThread) SlaveConnection.get(SlaveType.Jar, jarSlave.getId()); |
| | | JarProtocol jarProtocol = jarThread.getJarProtocol(); |
| | | if (jarProtocol == null) { |
| | | return false; |
| | | } |
| | | if (jarProtocol.modeType != JarModeType.AUTO){ |
| | | return false; |
| | | } |
| | | |
| | | if (jarProtocol.statusType .equals(JarStatusType.WAITING2) || jarProtocol.statusType .equals(JarStatusType.SOS)){ |
| | | log.error("{}号硫化罐查询设备正在硫化中,任务异常!!!",jarProtocol.getJarNo()); |
| | | return false; |
| | | } |
| | | if (jarProtocol.getJarTemperature()>jarTemperature){ |
| | | log.error("{}号硫化罐查询设备温度过高,等待降温....!!!",jarProtocol.getJarNo()); |
| | | return false; |
| | | } |
| | | BasJar basJar = basJarMapper.selectById(jarProtocol.getJarNo()); |
| | | if (Cools.isEmpty(basJar)){ |
| | | log.error("{}号硫化罐查询设备档案无信息!!!",jarProtocol.getJarNo()); |
| | | return false; |
| | | } |
| | | if (!basJar.getJarCount().equals(jarMaxLoc)){ |
| | | log.error("{}号硫化罐查询设备库存数异常!!!库存待入数:{}",jarProtocol.getJarNo(),basJar.getJarCount()); |
| | | return false; |
| | | } |
| | | |
| | | //门作业 无 |
| | | if (jarProtocol.isAutoing() && jarProtocol.statusType != JarStatusType.SOS && jarProtocol.jarErr==0 |
| | | && jarProtocol.isRightDoor() && jarProtocol.isLeftDoor() |
| | | && jarProtocol.leftDoorOpen==0 && jarProtocol.leftDoorClose==0 && jarProtocol.rightDoorOpen==0 && jarProtocol.rightDoorClose==0){ |
| | | //关进料门 |
| | | if (!jarWrkMastExecuteGenerateExecute(basJar,basJarMastSign,basJar.getJarNo(),new int[]{basJar.getEnterSteNo(),basJar.getEnterRgvNo(),2,1})){ |
| | | log.error("JarWrkMastExecute任务创建===>执行异常===》异常数据:BasJar:"+ JSON.toJSONString(basJar)+";BasJarMast:"+JSON.toJSONString(basJarMastSign)); |
| | | } |
| | | return true; |
| | | } |
| | | return false; |
| | | } else { |
| | | log.error("JarWrkMastExecute任务创建===>执行异常===》RGV不满足条件,等待===》异常数据:BasJar:"+ JSON.toJSONString(rgvStn)+";BasJarMast:"+JSON.toJSONString(basJarMastSign)); |
| | | return false; |
| | | } |
| | | } catch (Exception e){ |
| | | log.error("{}号硫化罐JarWrkMastExecute任务创建异常,异常原因={}",jarSlave.getId(),e.getMessage()); |
| | | } |
| | | return false; |
| | | } |
| | | |
| | | /** |
| | | * JarWrkMastExecute任务创建 //完成 |
| | | * 开出料门 |
| | | */ |
| | | public synchronized boolean jarWrkMastExecuteGenerate3(JarSlave jarSlave,Integer sign) { |
| | | try{ |
| | | if (wrkMastExecuteService.getWrkMastExecuteByJarIdCount(jarSlave.getId())!=0){ |
| | | return false; |
| | | } |
| | | List<BasJarMast> basJarMastList = basJarMastService.getJarMastByJarIdAndStatusList(jarSlave.getId(), new ArrayList<Integer>() {{ |
| | | add(6); |
| | | }}); |
| | | if (basJarMastList.size() != jarMaxLoc){ |
| | | return false; |
| | | } |
| | | // if (basJarMastService.selectJarMastOperation(jarSlave.getJarOtherId(),5)!=0 |
| | | // && basJarMastService.selectJarMastOperation(jarSlave.getJarOtherId(),5)!=7 |
| | | // && basJarMastService.selectJarMastOperation(jarSlave.getJarOtherId(),5)!=14){ |
| | | // return false; |
| | | // } |
| | | |
| | | BasJarMast basJarMastSign = basJarMastList.get(0); |
| | | if (Cools.isEmpty(basJarMastSign)){ |
| | | return false; |
| | | } |
| | | |
| | | if (wrkMastExecuteService.getWrkMastExecuteByjarReginCount(basJarMastSign.getJarRegin())!=0){ |
| | | return false; |
| | | } |
| | | // //判断小车状态 |
| | | // if (!jarWrkMastExecuteGenerateSteStatus(jarSlave.getJarInSte().get(0).getSteNo(),2,SteStatusType.IDLE)){ |
| | | // return false; |
| | | // } |
| | | |
| | | //判断RGV状态 |
| | | JarSlave.RgvStn rgvStn = jarSlave.getJarOutRgv().get(0); |
| | | |
| | | if (jarWrkMastExecuteGenerateRgvStatus(rgvStn.getRgvNo(),rgvStn.getDevpPlcId(),1)){ |
| | | // 获取硫化罐信息 |
| | | JarThread jarThread = (JarThread) SlaveConnection.get(SlaveType.Jar, jarSlave.getId()); |
| | | JarProtocol jarProtocol = jarThread.getJarProtocol(); |
| | | if (jarProtocol == null) { |
| | | return false; |
| | | } |
| | | if (jarProtocol.modeType != JarModeType.AUTO){ |
| | | return false; |
| | | } |
| | | |
| | | if (jarProtocol.statusType .equals(JarStatusType.SOS)){ |
| | | log.error("{}号硫化罐查询设备正在硫化中,任务异常!!!",jarProtocol.getJarNo()); |
| | | return false; |
| | | } |
| | | // if (jarProtocol.getJarTemperature()>jarTemperature){ |
| | | // log.error("{}号硫化罐查询设备温度过高,等待降温....!!!",jarProtocol.getJarNo()); |
| | | // return false; |
| | | // } |
| | | BasJar basJar = basJarMapper.selectById(jarProtocol.getJarNo()); |
| | | if (Cools.isEmpty(basJar)){ |
| | | log.error("{}号硫化罐查询设备档案无信息!!!",jarProtocol.getJarNo()); |
| | | return false; |
| | | } |
| | | |
| | | //门作业 无 |
| | | if (jarProtocol.isAutoing() && jarProtocol.statusType == JarStatusType.WAITING2 && jarProtocol.jarErr==0 |
| | | && !jarProtocol.isLeftDoor() && !jarProtocol.isRightDoor() |
| | | && jarProtocol.leftDoorOpen==0 && jarProtocol.leftDoorClose==0 && jarProtocol.rightDoorOpen==0 && jarProtocol.rightDoorClose==0){ |
| | | //开出料门 |
| | | if (!jarWrkMastExecuteGenerateExecute(basJar,basJarMastSign,basJar.getJarNo(),new int[]{basJar.getOutSteNo(),basJar.getOutRgvNo(),3,1})){ |
| | | log.error("JarWrkMastExecute任务创建===>执行异常===》异常数据:BasJar:"+ JSON.toJSONString(basJar)+";BasJarMast:"+JSON.toJSONString(basJarMastSign)); |
| | | } |
| | | return true; |
| | | } |
| | | return false; |
| | | } else { |
| | | log.error("JarWrkMastExecute任务创建===>执行异常===》RGV不满足条件,等待===》异常数据:BasJar:"+ JSON.toJSONString(rgvStn)+";BasJarMast:"+JSON.toJSONString(basJarMastSign)); |
| | | return false; |
| | | } |
| | | } catch (Exception e){ |
| | | log.error("{}号硫化罐JarWrkMastExecute任务创建异常,异常原因={}",jarSlave.getId(),e.getMessage()); |
| | | } |
| | | return false; |
| | | } |
| | | |
| | | /** |
| | | * JarWrkMastExecute任务创建 //完成 |
| | | * 出硫化罐 ===》 入冷却槽 |
| | | */ |
| | | public synchronized boolean jarWrkMastExecuteGenerate4(JarSlave jarSlave,Integer sign) { |
| | | try{ |
| | | if (wrkMastExecuteService.getWrkMastExecuteByJarIdCount(jarSlave.getId())!=0){ |
| | | return false; |
| | | } |
| | | List<BasJarMast> basJarMastList = basJarMastService.getJarMastByJarIdAndStatusList(jarSlave.getId(), new ArrayList<Integer>() {{ |
| | | add(8); |
| | | }}); |
| | | if (basJarMastList.isEmpty()){ |
| | | return false; |
| | | } |
| | | List<BasJarMast> basJarMastList10 = basJarMastService.getJarMastByJarIdAndStatusList(jarSlave.getId(), new ArrayList<Integer>() {{ |
| | | add(10); |
| | | }}); |
| | | if (basJarMastList10.size()==jarMaxLoc){ |
| | | return false; |
| | | } |
| | | if (basJarMastService.selectJarMastOperation(jarSlave.getJarOtherId(),4)!=0 && basJarMastService.selectJarMastOperation(jarSlave.getJarOtherId(),4)!=7){ |
| | | return false; |
| | | } |
| | | |
| | | BasJarMast jarMastByJarIdMin = basJarMastService.getJarMastByJarIdMin(jarSlave.getId(),8,8); |
| | | if (Cools.isEmpty(jarMastByJarIdMin)){ |
| | | return false; |
| | | } |
| | | if (wrkMastExecuteService.getWrkMastExecuteByjarReginCount(jarMastByJarIdMin.getJarRegin())!=0){ |
| | | return false; |
| | | } |
| | | |
| | | int count = basJarMastService.selectCount(new EntityWrapper<BasJarMast>().eq("jar_regin", jarMastByJarIdMin.getJarRegin()).lt("status", 17).gt("status", 10)); |
| | | if (count>0){ |
| | | return false; |
| | | } |
| | | // //判断小车状态 |
| | | // if (!jarWrkMastExecuteGenerateSteStatus(jarSlave.getJarOutSte().get(0).getSteNo(),2,SteStatusType.IDLE)){ |
| | | // return false; |
| | | // } |
| | | |
| | | //判断RGV状态 |
| | | JarSlave.RgvStn rgvStn = jarSlave.getJarOutRgv().get(0); |
| | | |
| | | if (jarWrkMastExecuteGenerateRgvStatus(rgvStn.getRgvNo(),rgvStn.getDevpPlcId(),1)){ |
| | | // 获取硫化罐信息 |
| | | JarThread jarThread = (JarThread) SlaveConnection.get(SlaveType.Jar, jarSlave.getId()); |
| | | JarProtocol jarProtocol = jarThread.getJarProtocol(); |
| | | if (jarProtocol == null) { |
| | | return false; |
| | | } |
| | | if (jarProtocol.modeType != JarModeType.AUTO){ |
| | | return false; |
| | | } |
| | | |
| | | if (jarProtocol.statusType .equals(JarStatusType.SOS)){ |
| | | log.error("{}号硫化罐查询设备正在硫化中,任务异常!!!",jarProtocol.getJarNo()); |
| | | return false; |
| | | } |
| | | |
| | | BasJar basJar = basJarMapper.selectById(jarProtocol.getJarNo()); |
| | | if (Cools.isEmpty(basJar)){ |
| | | log.error("{}号硫化罐查询设备档案无信息!!!",jarProtocol.getJarNo()); |
| | | return false; |
| | | } |
| | | |
| | | //临时 |
| | | if (basJar.getJarCode()==1){ |
| | | JarThread jarOtherThread = (JarThread) SlaveConnection.get(SlaveType.Jar, jarSlave.getJarOtherId()); |
| | | JarProtocol jarOtherProtocol = jarOtherThread.getJarProtocol(); |
| | | if (jarOtherProtocol == null) { |
| | | return false; |
| | | } |
| | | |
| | | if (!jarOtherProtocol.isAutoing() || jarOtherProtocol.jarErr!=0 |
| | | || !jarOtherProtocol.isLeftDoor() || !jarOtherProtocol.isRightDoor() |
| | | || jarOtherProtocol.leftDoorOpen==1 || jarOtherProtocol.leftDoorClose==1 || jarOtherProtocol.rightDoorOpen==1 || jarOtherProtocol.rightDoorClose==1){ |
| | | log.error("{}号硫化罐查询设备不满足前往冷却池条件,代号2硫化罐门没开!!!",jarOtherProtocol.getJarNo()); |
| | | return false; |
| | | } |
| | | } |
| | | |
| | | //门作业 无 |
| | | // if (jarProtocol.isAutoing() && jarProtocol.statusType == JarStatusType.WAITING4 && jarProtocol.jarErr==0 |
| | | if (jarProtocol.isAutoing() && jarProtocol.jarErr==0 |
| | | && jarProtocol.isLeftDoor() && jarProtocol.isRightDoor() |
| | | && jarProtocol.leftDoorOpen==0 && jarProtocol.leftDoorClose==0 && jarProtocol.rightDoorOpen==0 && jarProtocol.rightDoorClose==0){ |
| | | //入冷却槽 |
| | | if (!jarWrkMastExecuteGenerateExecute(basJar,jarMastByJarIdMin,basJar.getJarNo(),new int[]{basJar.getOutSteNo(),basJar.getOutRgvNo(),6,1})){ |
| | | log.error("JarWrkMastExecute任务创建===>执行异常===》异常数据:BasJar:"+ JSON.toJSONString(basJar)+";BasJarMast:"+JSON.toJSONString(jarMastByJarIdMin)); |
| | | } |
| | | jarMastByJarIdMin.setStatus(jarMastByJarIdMin.getStatusComplete()); |
| | | |
| | | if (!basJarMastService.updateById(jarMastByJarIdMin)){ |
| | | log.error("JarWrkMastExecute任务创建===>jarMastByJarIdMin更新失败===》异常数据:BasJar:"+ JSON.toJSONString(basJar)+";BasJarMast:"+JSON.toJSONString(jarMastByJarIdMin)); |
| | | } |
| | | return true; |
| | | } |
| | | return false; |
| | | } else { |
| | | log.error("JarWrkMastExecute任务创建===>执行异常===》RGV不满足条件,等待===》异常数据:BasJar:"+ JSON.toJSONString(rgvStn)+";BasJarMast:"+JSON.toJSONString(jarMastByJarIdMin)); |
| | | return false; |
| | | } |
| | | } catch (Exception e){ |
| | | log.error("{}号硫化罐JarWrkMastExecute任务创建异常,异常原因={}",jarSlave.getId(),e.getMessage()); |
| | | } |
| | | return false; |
| | | } |
| | | |
| | | /** |
| | | * JarWrkMastExecute任务创建 //完成 |
| | | * 冷却完成上输送线 |
| | | */ |
| | | public synchronized boolean jarWrkMastExecuteGenerate5(JarSlave jarSlave,Integer sign) { |
| | | try{ |
| | | if (wrkMastExecuteService.getWrkMastExecuteByJarIdCount(jarSlave.getId())!=0){ |
| | | return false; |
| | | } |
| | | List<BasJarMast> basJarMastList = basJarMastService.getJarMastByJarIdAndStatusListB(jarSlave.getId(), new ArrayList<Integer>() {{ |
| | | add(12);//冷却完成 |
| | | }}); |
| | | if (basJarMastList.isEmpty()){ |
| | | return false; |
| | | } |
| | | |
| | | if (basJarMastService.selectJarMastOperation(jarSlave.getJarOtherId(),6)!=0){ |
| | | return false; |
| | | } |
| | | |
| | | BasJarMast jarMastByJarIdMin = basJarMastService.getJarMastByJarIdMinB(jarSlave.getId(),12,12); |
| | | if (Cools.isEmpty(jarMastByJarIdMin)){ |
| | | return false; |
| | | } |
| | | |
| | | if (wrkMastExecuteService.getWrkMastExecuteByjarReginCount(jarMastByJarIdMin.getJarRegin())!=0){ |
| | | return false; |
| | | } |
| | | // |
| | | // //判断小车状态 |
| | | // if (!jarWrkMastExecuteGenerateSteStatus(jarSlave.getJarOutSte().get(0).getSteNo(),3,SteStatusType.IDLE)){ |
| | | // return false; |
| | | // } |
| | | |
| | | //判断RGV状态 |
| | | JarSlave.RgvStn rgvStn = jarSlave.getJarOutRgv().get(0); |
| | | |
| | | if (jarWrkMastExecuteGenerateRgvStatus(rgvStn.getRgvNo(),rgvStn.getDevpPlcId(),1)){ |
| | | // 获取硫化罐信息 |
| | | JarThread jarThread = (JarThread) SlaveConnection.get(SlaveType.Jar, jarSlave.getId()); |
| | | JarProtocol jarProtocol = jarThread.getJarProtocol(); |
| | | if (jarProtocol == null) { |
| | | return false; |
| | | } |
| | | if (jarProtocol.modeType != JarModeType.AUTO){ |
| | | return false; |
| | | } |
| | | if (jarProtocol.getJarTemperature()>jarTemperature){ |
| | | log.error("{}号硫化罐查询设备温度过高,等待降温....!!!",jarProtocol.getJarNo()); |
| | | return false; |
| | | } |
| | | BasJar basJar = basJarMapper.selectById(jarProtocol.getJarNo()); |
| | | if (Cools.isEmpty(basJar)){ |
| | | log.error("{}号硫化罐查询设备档案无信息!!!",jarProtocol.getJarNo()); |
| | | return false; |
| | | } |
| | | |
| | | // 获取硫化罐信息 |
| | | JarThread jarThreadOther = (JarThread) SlaveConnection.get(SlaveType.Jar, SteAndJarUtil.getRgvJarNo(jarProtocol.getJarNo())); |
| | | JarProtocol jarProtocolOther = jarThreadOther.getJarProtocol(); |
| | | if (jarProtocolOther == null) { |
| | | return false; |
| | | } |
| | | if (jarProtocolOther.modeType != JarModeType.AUTO){ |
| | | return false; |
| | | } |
| | | |
| | | BasJar basJarOther = basJarMapper.selectById(jarProtocolOther.getJarNo()); |
| | | if (Cools.isEmpty(basJarOther)){ |
| | | log.error("{}号硫化罐查询设备档案无信息!!!",jarProtocolOther.getJarNo()); |
| | | return false; |
| | | } |
| | | |
| | | if (!jarProtocolOther.isRightDoor()){ |
| | | return false; |
| | | } |
| | | |
| | | //门作业 无 |
| | | if (jarProtocol.isAutoing() && jarProtocol.jarErr==0){ |
| | | //冷却完成上输送线 |
| | | if (!jarWrkMastExecuteGenerateExecute(basJar,jarMastByJarIdMin,basJar.getBurial(),new int[]{basJar.getOutSteNo(),basJar.getOutRgvNo(),9,1})){ |
| | | log.error("JarWrkMastExecute任务创建===>执行异常===》异常数据:BasJar:"+ JSON.toJSONString(basJar)+";BasJarMast:"+JSON.toJSONString(jarMastByJarIdMin)); |
| | | } |
| | | return true; |
| | | } |
| | | return false; |
| | | } else { |
| | | log.error("JarWrkMastExecute任务创建===>执行异常===》RGV不满足条件,等待===》异常数据:BasJar:"+ JSON.toJSONString(rgvStn)+";BasJarMast:"+JSON.toJSONString(jarMastByJarIdMin)); |
| | | return false; |
| | | } |
| | | } catch (Exception e){ |
| | | log.error("{}号硫化罐JarWrkMastExecute任务创建异常,异常原因={}",jarSlave.getId(),e.getMessage()); |
| | | } |
| | | return false; |
| | | } |
| | | |
| | | /** |
| | | * 判断STE小车状态 //完成 |
| | | * 1:A面 进料面 |
| | | * 2:B面 出料面 |
| | | * 3:冷却槽B面 上输送线 |
| | | */ |
| | | public synchronized boolean jarWrkMastExecuteGenerateSteStatus(Integer steNo,Integer type,SteStatusType steStatusType,boolean chargeSign) { |
| | | try{ |
| | | //判断小车状态 |
| | | SteThread steThread = (SteThread) SlaveConnection.get(SlaveType.Ste, steNo); |
| | | if (steThread == null) { |
| | | return false; |
| | | } |
| | | SteProtocol steProtocol = steThread.getSteProtocol(); |
| | | if (steProtocol == null) { |
| | | return false; |
| | | } |
| | | if (steProtocol.getMode() != (short)1) { |
| | | log.error(steNo + "号小车离线,无法操作"); |
| | | return false; |
| | | } |
| | | if (steProtocol.getChargeStatus()!=0){ |
| | | log.error(steNo + "号小车在充电,等待...."); |
| | | return false; |
| | | } |
| | | if (steProtocol.getCharge()<31.0F && chargeSign){ |
| | | log.error(steNo + "号小车当前电量过低,准备充电...当前电量"+steProtocol.getCharge().toString()); |
| | | return false; |
| | | } |
| | | if (!steProtocol.getStatusType().equals(steStatusType)) { |
| | | log.error(steNo + "号小车状态不是"+JSON.toJSONString(steStatusType)+",等待...."); |
| | | return false; |
| | | } |
| | | switch (type){ |
| | | case 1: |
| | | if (!steProtocol.getLocaType().equals(SteLocaType.POINT20)) { |
| | | log.error(steNo + "号小车不在A面平移车,无法操作"); |
| | | return false; |
| | | } |
| | | break; |
| | | case 2: |
| | | if (!steProtocol.getLocaType().equals(SteLocaType.POINT23)) { |
| | | log.error(steNo + "号小车不在B面平移车,无法操作"); |
| | | return false; |
| | | } |
| | | break; |
| | | case 3: |
| | | if (!steProtocol.getLocaType().equals(SteLocaType.POINT26) && !steProtocol.getLocaType().equals(SteLocaType.POINT25)) { |
| | | log.error(steNo + "号小车不在水槽B端,无法操作"); |
| | | return false; |
| | | } |
| | | break; |
| | | default: return false; |
| | | } |
| | | return true; |
| | | } catch (Exception e){ |
| | | log.error("{}号小车状态判断状态异常,异常原因={}",steNo,e.getMessage()); |
| | | } |
| | | return false; |
| | | } |
| | | |
| | | public synchronized boolean jarWrkMastExecuteGenerateSteStatusCharge(Integer steNo,Integer type,SteStatusType steStatusType,boolean chargeSign) { |
| | | try{ |
| | | //判断小车状态 |
| | | SteThread steThread = (SteThread) SlaveConnection.get(SlaveType.Ste, steNo); |
| | | if (steThread == null) { |
| | | return false; |
| | | } |
| | | SteProtocol steProtocol = steThread.getSteProtocol(); |
| | | if (steProtocol == null) { |
| | | return false; |
| | | } |
| | | if (steProtocol.getMode() != (short)1) { |
| | | log.error(steNo + "号小车离线,无法操作"); |
| | | return false; |
| | | } |
| | | if (steProtocol.getCharge()<31.0F && chargeSign){ |
| | | log.error(steNo + "号小车当前电量过低,准备充电...当前电量"+steProtocol.getCharge().toString()); |
| | | return false; |
| | | } |
| | | if (!steProtocol.getStatusType().equals(steStatusType)) { |
| | | log.error(steNo + "号小车状态不是"+JSON.toJSONString(steStatusType)+",等待...."); |
| | | return false; |
| | | } |
| | | switch (type){ |
| | | case 1: |
| | | if (!steProtocol.getLocaType().equals(SteLocaType.POINT20)) { |
| | | log.error(steNo + "号小车不在A面平移车,无法操作"); |
| | | return false; |
| | | } |
| | | break; |
| | | case 2: |
| | | if (!steProtocol.getLocaType().equals(SteLocaType.POINT23)) { |
| | | log.error(steNo + "号小车不在B面平移车,无法操作"); |
| | | return false; |
| | | } |
| | | break; |
| | | case 3: |
| | | if (!steProtocol.getLocaType().equals(SteLocaType.POINT26) && !steProtocol.getLocaType().equals(SteLocaType.POINT25)) { |
| | | log.error(steNo + "号小车不在水槽B端,无法操作"); |
| | | return false; |
| | | } |
| | | break; |
| | | default: return false; |
| | | } |
| | | return true; |
| | | } catch (Exception e){ |
| | | log.error("{}号小车状态判断状态异常,异常原因={}",steNo,e.getMessage()); |
| | | } |
| | | return false; |
| | | } |
| | | |
| | | /* |
| | | * 判断RGV小车状态 //完成 |
| | | * RGV1;//小车无货空闲 |
| | | * RGV2;//小车输送线取货到位 |
| | | * RGV3;//小车运行中 |
| | | * RGV3;//小车运行中 |
| | | * RGV4;//小车改左侧货物目标站 取1(左)货物 |
| | | * RGV5;//小车改右侧货物目标站 取2(右)货物 |
| | | * RGV6;//上位机清除平移车资料 |
| | | * */ |
| | | public synchronized boolean jarWrkMastExecuteGenerateRgvStatus(Integer rgvNo,Integer rgvPlcId,Integer type) { |
| | | try{ |
| | | //检测RGV状态 |
| | | DevpThread devpThread = (DevpThread) SlaveConnection.get(SlaveType.Devp, rgvPlcId); |
| | | StaProtocol staProtocolRGV = devpThread.getStation().get(rgvNo); |
| | | if (staProtocolRGV == null) { |
| | | return false; |
| | | } else { |
| | | staProtocolRGV = staProtocolRGV.clone(); |
| | | } |
| | | if (staProtocolRGV == null) { |
| | | return false; |
| | | } |
| | | |
| | | return staProtocolRGV.rgvBoolean(type); |
| | | } catch (Exception e){ |
| | | log.error("{}号RGV状态判断状态异常,异常原因={}",rgvNo,e.getMessage()); |
| | | } |
| | | return false; |
| | | } |
| | | |
| | | /** |
| | | * JarWrkMastExecute任务创建===>执行 //完成 |
| | | */ |
| | | public synchronized boolean jarWrkMastExecuteGenerateExecute(BasJar basJar,BasJarMast basJarMast,Integer id,int[] digit) { |
| | | try { |
| | | WrkMastExecute wrkMastExecute = new WrkMastExecute(basJarMast); |
| | | wrkMastExecute.setJarId(id); |
| | | wrkMastExecute.setSteId(digit[0]);//穿梭板ID |
| | | wrkMastExecute.setRgvId(basJar.getEnterRgvNo());//RGV ID enter |
| | | wrkMastExecute.setRgvEndId(basJar.getOutRgvNo());//RGV ID out |
| | | wrkMastExecute.setIoType(digit[2]);//任务类型 0: 未知 1: 开进料门 2: 关进料门 3: 开出料门 4: 关出料门 5: 入硫化罐 6: 入冷却槽 7: 穿梭车进冷却槽 8: 穿梭车离开冷却槽 9: 出冷却槽 10:A=>B 11:B=>A 100:小车充电任务 |
| | | wrkMastExecute.setType(digit[3]);//设备 0: 未知 1: 硫化罐 2: 冷却槽 3: 硫化罐==>冷却槽 |
| | | return wrkMastExecuteService.insert(wrkMastExecute); |
| | | } catch (Exception e) { |
| | | log.error("JarWrkMastExecute任务创建===>执行异常===》异常原因:"+e.getMessage()); |
| | | } |
| | | return false; |
| | | } |
| | | |
| | | /** |
| | | * JarWrkMastExecute任务创建===>执行 //完成 |
| | | */ |
| | | public synchronized boolean jarWrkMastExecuteGenerateExecuteMove(BasJar basJar,BasJarMast basJarMast,Integer id,int[] digit) { |
| | | try { |
| | | WrkMastExecute wrkMastExecute = new WrkMastExecute(basJarMast); |
| | | wrkMastExecute.setJarId(id); |
| | | wrkMastExecute.setSteId(digit[0]);//穿梭板ID |
| | | wrkMastExecute.setRgvId(basJar.getEnterRgvNo());//RGV ID enter |
| | | wrkMastExecute.setRgvEndId(basJar.getOutRgvNo());//RGV ID out |
| | | wrkMastExecute.setIoType(digit[2]);//任务类型 0: 未知 1: 开进料门 2: 关进料门 3: 开出料门 4: 关出料门 5: 入硫化罐 6: 入冷却槽 7: 穿梭车进冷却槽 8: 穿梭车离开冷却槽 9: 出冷却槽 10:A=>B 11:B=>A |
| | | wrkMastExecute.setType(digit[3]);//设备 0: 未知 1: 硫化罐 2: 冷却槽 3: 硫化罐==>冷却槽 |
| | | return wrkMastExecuteService.insert(wrkMastExecute); |
| | | } catch (Exception e) { |
| | | log.error("JarWrkMastExecute任务创建===>执行异常===》异常原因:"+e.getMessage()); |
| | | } |
| | | return false; |
| | | } |
| | | |
| | | /* |
| | | * JarWrkMastExecute任务创建==>下发 |
| | | * Action |
| | | * */ |
| | | public synchronized void jarWrkMastExecuteAction(Integer sign,Integer sign2) { |
| | | if (sign2==0){ |
| | | jarWrkMastExecuteActionOne(sign); |
| | | } else if (sign2 == 1){ |
| | | jarWrkMastExecuteActionTwo(sign); |
| | | } else if (sign2 == 2){ |
| | | jarWrkMastExecuteActionThree(sign); |
| | | } |
| | | } |
| | | public synchronized void jarWrkMastExecuteActionOne(Integer sign) { |
| | | try{ |
| | | List<WrkMastExecute> wrkMastExecuteList = wrkMastExecuteService.selectWrkMastExecuteByTypeAndIoTyperAndWrkType(null, null,0); |
| | | for (WrkMastExecute wrkMastExecute : wrkMastExecuteList){ |
| | | if (wrkMastExecute.getWrkSts()!=0){ |
| | | continue; |
| | | } |
| | | /* |
| | | * 任务类型 0: 未知 |
| | | * 1: 开进料门 2: 关进料门 3: 开出料门 4: 关出料门 |
| | | * 5: 入硫化罐 |
| | | * 6: 入冷却槽 |
| | | * 7: 穿梭车进冷却槽 8: 穿梭车离开冷却槽 |
| | | * 9: 出冷却槽 |
| | | * 10:A=>B 11:B=>A |
| | | * 100:充电任务 |
| | | * */ |
| | | log.error("JarWrkMastExecute任务创建==>下发===>行={}",5326); |
| | | switch (wrkMastExecute.getIoType()){ |
| | | case 1://1: 开进料门 |
| | | case 3://3: 开出料门 |
| | | if (jarWrkMastExecuteActionExecute1(wrkMastExecute,sign)){ |
| | | break; |
| | | } |
| | | continue; |
| | | case 2: |
| | | case 4: |
| | | if (jarWrkMastExecuteActionExecute2(wrkMastExecute,sign)){ |
| | | break; |
| | | } |
| | | continue; |
| | | case 5: |
| | | if (jarWrkMastExecuteActionExecute5(wrkMastExecute,sign)){ |
| | | break; |
| | | } |
| | | continue; |
| | | case 6: |
| | | if (jarWrkMastExecuteActionExecute6(wrkMastExecute,sign)){ |
| | | break; |
| | | } |
| | | continue; |
| | | case 7: |
| | | case 8: |
| | | if (jarWrkMastExecuteActionExecute7(wrkMastExecute,sign)){ |
| | | break; |
| | | } |
| | | continue; |
| | | case 9: |
| | | if (jarWrkMastExecuteActionExecute9(wrkMastExecute,sign)){ |
| | | break; |
| | | } |
| | | continue; |
| | | case 10: |
| | | case 11: |
| | | if (jarWrkMastExecuteActionExecute10(wrkMastExecute,sign)){ |
| | | break; |
| | | } |
| | | continue; |
| | | case 100: |
| | | if (jarWrkMastExecuteActionExecute100(wrkMastExecute,sign)){ |
| | | break; |
| | | } |
| | | continue; |
| | | } |
| | | } |
| | | } catch (Exception e){ |
| | | log.error("JarWrkMastExecute任务创建===>Action==>下发"+e.getMessage()); |
| | | } |
| | | |
| | | } |
| | | |
| | | /* |
| | | * JarWrkMastExecute任务创建==>下发 |
| | | * Action |
| | | * */ |
| | | public synchronized void jarWrkMastExecuteActionTwo(Integer sign) { |
| | | try{ |
| | | List<WrkMastExecute> wrkMastExecuteList = wrkMastExecuteService.selectWrkMastExecuteByTypeAndIoTyperAndWrkType(null, null,2); |
| | | for (WrkMastExecute wrkMastExecute : wrkMastExecuteList){ |
| | | /* |
| | | * 任务类型 0: 未知 |
| | | * 1: 开进料门 2: 关进料门 3: 开出料门 4: 关出料门 |
| | | * 5: 入硫化罐 |
| | | * 6: 入冷却槽 |
| | | * 7: 穿梭车进冷却槽 8: 穿梭车离开冷却槽 |
| | | * 9: 出冷却槽 |
| | | * 10:A=>B 11:B=>A |
| | | * */ |
| | | switch (wrkMastExecute.getIoType()){ |
| | | case 1://1: 开进料门 |
| | | case 3://3: 开出料门 |
| | | if (jarWrkMastExecuteActionExecute1(wrkMastExecute,sign)){ |
| | | break; |
| | | } |
| | | return; |
| | | case 2: |
| | | case 4: |
| | | if (jarWrkMastExecuteActionExecute2(wrkMastExecute,sign)){ |
| | | break; |
| | | } |
| | | return; |
| | | case 5: |
| | | if (jarWrkMastExecuteActionExecute5(wrkMastExecute,sign)){ |
| | | break; |
| | | } |
| | | return; |
| | | case 6: |
| | | if (jarWrkMastExecuteActionExecute6(wrkMastExecute,sign)){ |
| | | break; |
| | | } |
| | | return; |
| | | case 7: |
| | | case 8: |
| | | if (jarWrkMastExecuteActionExecute7(wrkMastExecute,sign)){ |
| | | break; |
| | | } |
| | | return; |
| | | case 9: |
| | | if (jarWrkMastExecuteActionExecute9Two(wrkMastExecute,sign)){ |
| | | break; |
| | | } |
| | | return; |
| | | case 10: |
| | | case 11: |
| | | if (jarWrkMastExecuteActionExecute10(wrkMastExecute,sign)){ |
| | | break; |
| | | } |
| | | return; |
| | | } |
| | | } |
| | | } catch (Exception e){ |
| | | log.error("JarWrkMastExecute任务创建===>Action==>下发"+e.getMessage()); |
| | | } |
| | | |
| | | } |
| | | |
| | | /* |
| | | * JarWrkMastExecute任务创建==>下发 |
| | | * Action |
| | | * */ |
| | | public synchronized void jarWrkMastExecuteActionThree(Integer sign) { |
| | | try{ |
| | | List<WrkMastExecute> wrkMastExecuteList = wrkMastExecuteService.selectWrkMastExecuteByTypeAndIoTyperAndWrkType(null, null,4); |
| | | for (WrkMastExecute wrkMastExecute : wrkMastExecuteList){ |
| | | /* |
| | | * 任务类型 0: 未知 |
| | | * 1: 开进料门 2: 关进料门 3: 开出料门 4: 关出料门 |
| | | * 5: 入硫化罐 |
| | | * 6: 入冷却槽 |
| | | * 7: 穿梭车进冷却槽 8: 穿梭车离开冷却槽 |
| | | * 9: 出冷却槽 |
| | | * 10:A=>B 11:B=>A |
| | | * */ |
| | | switch (wrkMastExecute.getIoType()){ |
| | | case 5: |
| | | if (jarWrkMastExecuteActionExecute5Three(wrkMastExecute,sign)){ |
| | | break; |
| | | } |
| | | return; |
| | | case 6: |
| | | if (jarWrkMastExecuteActionExecute6Three(wrkMastExecute,sign)){ |
| | | break; |
| | | } |
| | | return; |
| | | } |
| | | } |
| | | } catch (Exception e){ |
| | | log.error("JarWrkMastExecute任务创建===>Action==>下发"+e.getMessage()); |
| | | } |
| | | |
| | | } |
| | | |
| | | |
| | | /** |
| | | * JarWrkMastExecute任务==>下发 //完成 |
| | | * 1、3开进料门 |
| | | * 任务下发 |
| | | */ |
| | | public synchronized boolean jarWrkMastExecuteActionExecute1(WrkMastExecute wrkMastExecute,Integer sign) { |
| | | try{ |
| | | List<WrkMastExecute> wrkMastExecuteByJarNo = wrkMastExecuteService.getWrkMastExecuteByJarNo(wrkMastExecute.getJarId()); |
| | | if (wrkMastExecuteByJarNo.size()!=1 |
| | | || !wrkMastExecuteByJarNo.get(0).getIoType().equals(wrkMastExecute.getIoType()) |
| | | || !wrkMastExecuteByJarNo.get(0).getWrkSts().equals(wrkMastExecute.getWrkSts()) |
| | | || !wrkMastExecuteByJarNo.get(0).getWrkNo().equals(wrkMastExecute.getWrkNo()) ){ |
| | | return false; |
| | | } |
| | | // 获取硫化罐信息 |
| | | JarThread jarThread = (JarThread) SlaveConnection.get(SlaveType.Jar, wrkMastExecute.getJarId()); |
| | | JarProtocol jarProtocol = jarThread.getJarProtocol(); |
| | | if (jarProtocol == null) { |
| | | return false; |
| | | } |
| | | if (jarProtocol.modeType != JarModeType.AUTO){ |
| | | return false; |
| | | } |
| | | if (jarProtocol.statusType .equals(JarStatusType.SOS)){ |
| | | log.error("{}号硫化罐查询设备正在硫化中,任务异常!!!",jarProtocol.getJarNo()); |
| | | return false; |
| | | } |
| | | // if (jarProtocol.getJarTemperature()>jarTemperature){ |
| | | // log.error("{}号硫化罐查询设备温度过高,等待降温....!!!",jarProtocol.getJarNo()); |
| | | // return false; |
| | | // } |
| | | BasJar basJar = basJarMapper.selectById(jarProtocol.getJarNo()); |
| | | if (Cools.isEmpty(basJar)){ |
| | | log.error("{}号硫化罐查询设备档案无信息!!!",jarProtocol.getJarNo()); |
| | | return false; |
| | | } |
| | | |
| | | // //判断小车状态 |
| | | // if (!jarWrkMastExecuteGenerateSteStatus(basJar.getEnterSteNo(),1)){ |
| | | // return false; |
| | | // } |
| | | DevpThread devpThread = (DevpThread) SlaveConnection.get(SlaveType.Devp, 2); |
| | | StaProtocol staProtocolRGV = devpThread.getStation().get(basJar.getEnterRgvNo()); |
| | | if (staProtocolRGV == null) { |
| | | return false; |
| | | } else { |
| | | staProtocolRGV = staProtocolRGV.clone(); |
| | | } |
| | | if (staProtocolRGV == null) { |
| | | return false; |
| | | } |
| | | |
| | | StaProtocol staProtocolRGVOther = devpThread.getStation().get(basJar.getOutRgvNo()); |
| | | if (staProtocolRGVOther == null) { |
| | | return false; |
| | | } else { |
| | | staProtocolRGVOther = staProtocolRGVOther.clone(); |
| | | } |
| | | if (staProtocolRGVOther == null) { |
| | | return false; |
| | | } |
| | | |
| | | |
| | | if (staProtocolRGV.rgvBoolean(1) && staProtocolRGVOther.rgvBoolean(1)){ |
| | | if (staProtocolRGV.getNowRow() != staProtocolRGVOther.getNowRow()){ |
| | | //移走 == > 2 |
| | | if (!jarRgvMoveTake(wrkMastExecute,2)){ |
| | | log.error("平衡车RGV命令下发失败,rgv号={},任务数据={},硫化罐数据={},sign={}", |
| | | wrkMastExecute.getJarId(), JSON.toJSONString(wrkMastExecute), JSON.toJSONString(jarProtocol),sign); |
| | | } |
| | | return true; |
| | | } |
| | | //门作业 无 |
| | | //自动、空闲、 进料们关闭需打开 |
| | | if (jarProtocol.isAutoing() && jarProtocol.jarErr==0 |
| | | && jarProtocol.leftDoorOpen==0 && jarProtocol.leftDoorClose==0 && jarProtocol.rightDoorOpen==0 && jarProtocol.rightDoorClose==0){ |
| | | log.error("1、3开进料门==>任务下发===>行={}",5546); |
| | | if (!jarProtocol.isLeftDoor() && !jarProtocol.isRightDoor()){ |
| | | if (SteAndJarUtil.steAndJarNowRow(staProtocolRGV.getNowRow() , jarProtocol.getJarNo())){ |
| | | //移走 == > 2 |
| | | if (!jarRgvMoveTake(wrkMastExecute,2)){ |
| | | log.error("平衡车RGV命令下发失败,rgv号={},任务数据={},硫化罐数据={},sign={}", |
| | | wrkMastExecute.getJarId(), JSON.toJSONString(wrkMastExecute), JSON.toJSONString(jarProtocol),sign); |
| | | } |
| | | wrkMastExecute.setWrkType(1); |
| | | wrkMastExecute.setWrkSts(2); |
| | | if (!wrkMastExecuteService.updateById(wrkMastExecute)){ |
| | | log.error("硫化罐Jar命令下发失败===>更新wrkMastExecute失败,jar号={},任务数据={},硫化罐数据={},sign={}", |
| | | wrkMastExecute.getJarId(), JSON.toJSONString(wrkMastExecute), JSON.toJSONString(jarProtocol),sign); |
| | | } |
| | | } else { |
| | | //直接开门/关门 |
| | | if (!jarDoorTake(wrkMastExecute,JarTaskModeType.OPEN_THE_DOOR)){ |
| | | log.error("硫化罐Jar命令下发失败,jar号={},任务数据={},硫化罐数据={},sign={}", |
| | | wrkMastExecute.getJarId(), JSON.toJSONString(wrkMastExecute), JSON.toJSONString(jarProtocol),sign); |
| | | } |
| | | wrkMastExecute.setWrkType(1); |
| | | wrkMastExecute.setWrkSts(3); |
| | | |
| | | if (!wrkMastExecuteService.updateById(wrkMastExecute)){ |
| | | log.error("硫化罐Jar命令下发失败===>更新wrkMastExecute失败,jar号={},任务数据={},硫化罐数据={},sign={}", |
| | | wrkMastExecute.getJarId(), JSON.toJSONString(wrkMastExecute), JSON.toJSONString(jarProtocol),sign); |
| | | } |
| | | } |
| | | }else if (jarProtocol.isLeftDoor() && jarProtocol.isRightDoor()){ |
| | | //直接完成 |
| | | wrkMastExecute.setWrkType(1); |
| | | wrkMastExecute.setWrkSts(4); |
| | | if (!wrkMastExecuteService.updateById(wrkMastExecute)){ |
| | | log.error("硫化罐Jar命令下发失败===>更新wrkMastExecute失败,jar号={},任务数据={},硫化罐数据={},sign={}", |
| | | wrkMastExecute.getJarId(), JSON.toJSONString(wrkMastExecute), JSON.toJSONString(jarProtocol),sign); |
| | | } |
| | | } |
| | | |
| | | return true; |
| | | } |
| | | return false; |
| | | } else { |
| | | log.error("jarWrkMastExecuteActionExecute1===>执行异常===》RGV不满足条件,等待===》异常数据:BasJar:"+ JSON.toJSONString(basJar.getEnterRgvNo())+";WrkMastExecute:"+JSON.toJSONString(wrkMastExecute)); |
| | | return false; |
| | | } |
| | | } catch (Exception e){ |
| | | log.error("jarWrkMastExecuteActionExecute1任务执行下发异常==》wrkMastExecute={},异常原因={}",wrkMastExecute,e.getMessage()); |
| | | } |
| | | return false; |
| | | } |
| | | |
| | | /** |
| | | * JarWrkMastExecute任务==>下发 //完成 |
| | | * 2、4:关进料门 |
| | | * 任务下发 |
| | | */ |
| | | public synchronized boolean jarWrkMastExecuteActionExecute2(WrkMastExecute wrkMastExecute,Integer sign) { |
| | | try{ |
| | | List<WrkMastExecute> wrkMastExecuteByJarNo = wrkMastExecuteService.getWrkMastExecuteByJarNo(wrkMastExecute.getJarId()); |
| | | if (wrkMastExecuteByJarNo.size()!=1 |
| | | || !wrkMastExecuteByJarNo.get(0).getIoType().equals(wrkMastExecute.getIoType()) |
| | | || !wrkMastExecuteByJarNo.get(0).getWrkSts().equals(wrkMastExecute.getWrkSts()) |
| | | || !wrkMastExecuteByJarNo.get(0).getWrkNo().equals(wrkMastExecute.getWrkNo()) ){ |
| | | return false; |
| | | } |
| | | |
| | | // 获取硫化罐信息 |
| | | JarThread jarThread = (JarThread) SlaveConnection.get(SlaveType.Jar, wrkMastExecute.getJarId()); |
| | | JarProtocol jarProtocol = jarThread.getJarProtocol(); |
| | | if (jarProtocol == null) { |
| | | return false; |
| | | } |
| | | if (jarProtocol.modeType != JarModeType.AUTO){ |
| | | return false; |
| | | } |
| | | if (jarProtocol.statusType .equals(JarStatusType.WAITING2) || jarProtocol.statusType .equals(JarStatusType.SOS)){ |
| | | log.error("{}号硫化罐查询设备正在硫化中,任务异常!!!",jarProtocol.getJarNo()); |
| | | return false; |
| | | } |
| | | if (jarProtocol.getJarTemperature()>jarTemperature){ |
| | | log.error("{}号硫化罐查询设备温度过高,等待降温....!!!",jarProtocol.getJarNo()); |
| | | return false; |
| | | } |
| | | BasJar basJar = basJarMapper.selectById(jarProtocol.getJarNo()); |
| | | if (Cools.isEmpty(basJar)){ |
| | | log.error("{}号硫化罐查询设备档案无信息!!!",jarProtocol.getJarNo()); |
| | | return false; |
| | | } |
| | | |
| | | // //判断小车状态 |
| | | // if (!jarWrkMastExecuteGenerateSteStatus(basJar.getEnterSteNo(),1)){ |
| | | // return false; |
| | | // } |
| | | |
| | | DevpThread devpThread = (DevpThread) SlaveConnection.get(SlaveType.Devp, 2); |
| | | StaProtocol staProtocolRGV = devpThread.getStation().get(basJar.getEnterRgvNo()); |
| | | if (staProtocolRGV == null) { |
| | | return false; |
| | | } else { |
| | | staProtocolRGV = staProtocolRGV.clone(); |
| | | } |
| | | if (staProtocolRGV == null) { |
| | | return false; |
| | | } |
| | | |
| | | StaProtocol staProtocolRGVOther = devpThread.getStation().get(basJar.getOutRgvNo()); |
| | | if (staProtocolRGVOther == null) { |
| | | return false; |
| | | } else { |
| | | staProtocolRGVOther = staProtocolRGVOther.clone(); |
| | | } |
| | | if (staProtocolRGVOther == null) { |
| | | return false; |
| | | } |
| | | |
| | | if (staProtocolRGV.rgvBoolean(1) && staProtocolRGVOther.rgvBoolean(1)){ |
| | | if (staProtocolRGV.getNowRow() != staProtocolRGVOther.getNowRow()){ |
| | | //移走 == > 2 |
| | | if (!jarRgvMoveTake(wrkMastExecute,2)){ |
| | | log.error("平衡车RGV命令下发失败,rgv号={},任务数据={},硫化罐数据={},sign={}", |
| | | wrkMastExecute.getJarId(), JSON.toJSONString(wrkMastExecute), JSON.toJSONString(jarProtocol),sign); |
| | | } |
| | | return true; |
| | | } |
| | | //门作业 无 |
| | | //自动、空闲、 进料们打开需关闭 |
| | | if (jarProtocol.isAutoing() && jarProtocol.jarErr==0 |
| | | && jarProtocol.leftDoorOpen==0 && jarProtocol.leftDoorClose==0 && jarProtocol.rightDoorOpen==0 && jarProtocol.rightDoorClose==0){ |
| | | log.error("2、4:关门==>任务下发===>行={}",5667); |
| | | if (jarProtocol.isLeftDoor() && jarProtocol.isRightDoor()){ |
| | | if (SteAndJarUtil.steAndJarNowRow(staProtocolRGV.getNowRow() , jarProtocol.getJarNo())){ |
| | | //移走 == > 2 |
| | | if (!jarRgvMoveTake(wrkMastExecute,2)){ |
| | | log.error("平衡车RGV命令下发失败,rgv号={},任务数据={},硫化罐数据={},sign={}", |
| | | wrkMastExecute.getJarId(), JSON.toJSONString(wrkMastExecute), JSON.toJSONString(jarProtocol),sign); |
| | | } |
| | | wrkMastExecute.setWrkType(1); |
| | | wrkMastExecute.setWrkSts(2); |
| | | |
| | | if (!wrkMastExecuteService.updateById(wrkMastExecute)){ |
| | | log.error("硫化罐Jar命令下发失败===>更新wrkMastExecute失败,jar号={},任务数据={},硫化罐数据={},sign={}", |
| | | wrkMastExecute.getJarId(), JSON.toJSONString(wrkMastExecute), JSON.toJSONString(jarProtocol),sign); |
| | | } |
| | | } else { |
| | | //直接关门 |
| | | if (!jarDoorTake(wrkMastExecute,JarTaskModeType.CLOSE_THE_DOOR)){ |
| | | log.error("硫化罐Jar命令下发失败,jar号={},任务数据={},硫化罐数据={},sign={}", |
| | | wrkMastExecute.getJarId(), JSON.toJSONString(wrkMastExecute), JSON.toJSONString(jarProtocol),sign); |
| | | } |
| | | wrkMastExecute.setWrkType(1); |
| | | wrkMastExecute.setWrkSts(3); |
| | | |
| | | if (!wrkMastExecuteService.updateById(wrkMastExecute)){ |
| | | log.error("硫化罐Jar命令下发失败===>更新wrkMastExecute失败,jar号={},任务数据={},硫化罐数据={},sign={}", |
| | | wrkMastExecute.getJarId(), JSON.toJSONString(wrkMastExecute), JSON.toJSONString(jarProtocol),sign); |
| | | } |
| | | } |
| | | } else if (!jarProtocol.isLeftDoor() && !jarProtocol.isRightDoor()){ |
| | | //直接完成 |
| | | wrkMastExecute.setWrkType(1); |
| | | wrkMastExecute.setWrkSts(4); |
| | | if (!wrkMastExecuteService.updateById(wrkMastExecute)){ |
| | | log.error("硫化罐Jar命令下发失败===>更新wrkMastExecute失败,jar号={},任务数据={},硫化罐数据={},sign={}", |
| | | wrkMastExecute.getJarId(), JSON.toJSONString(wrkMastExecute), JSON.toJSONString(jarProtocol),sign); |
| | | } |
| | | } |
| | | return true; |
| | | } |
| | | return false; |
| | | } else { |
| | | log.error("jarWrkMastExecuteActionExecute1===>执行异常===》RGV不满足条件,等待===》异常数据:BasJar:"+ JSON.toJSONString(basJar.getEnterRgvNo())+";WrkMastExecute:"+JSON.toJSONString(wrkMastExecute)); |
| | | return false; |
| | | } |
| | | } catch (Exception e){ |
| | | log.error("jarWrkMastExecuteActionExecute1任务执行下发异常==》wrkMastExecute={},异常原因={}",wrkMastExecute,e.getMessage()); |
| | | } |
| | | return false; |
| | | } |
| | | |
| | | /** |
| | | * JarWrkMastExecute任务==>下发 //完成 |
| | | * 5:入硫化罐 |
| | | * 任务下发 |
| | | */ |
| | | public synchronized boolean jarWrkMastExecuteActionExecute5(WrkMastExecute wrkMastExecute,Integer sign) { |
| | | try{ |
| | | List<WrkMastExecute> wrkMastExecuteByJarNo = wrkMastExecuteService.getWrkMastExecuteByJarNo(wrkMastExecute.getJarId()); |
| | | if (wrkMastExecuteByJarNo.size()!=1 |
| | | || !wrkMastExecuteByJarNo.get(0).getIoType().equals(wrkMastExecute.getIoType()) |
| | | || !wrkMastExecuteByJarNo.get(0).getWrkSts().equals(wrkMastExecute.getWrkSts()) |
| | | || !wrkMastExecuteByJarNo.get(0).getWrkNo().equals(wrkMastExecute.getWrkNo()) ){ |
| | | return false; |
| | | } |
| | | |
| | | // 获取硫化罐信息 |
| | | JarThread jarThread = (JarThread) SlaveConnection.get(SlaveType.Jar, wrkMastExecute.getJarId()); |
| | | JarProtocol jarProtocol = jarThread.getJarProtocol(); |
| | | if (jarProtocol == null) { |
| | | return false; |
| | | } |
| | | if (jarProtocol.modeType != JarModeType.AUTO){ |
| | | return false; |
| | | } |
| | | if (jarProtocol.statusType .equals(JarStatusType.WAITING2) || jarProtocol.statusType .equals(JarStatusType.SOS)){ |
| | | log.error("{}号硫化罐查询设备正在硫化中,任务异常!!!",jarProtocol.getJarNo()); |
| | | return false; |
| | | } |
| | | if (jarProtocol.getJarTemperature()>jarTemperature){ |
| | | log.error("{}号硫化罐查询设备温度过高,等待降温....!!!",jarProtocol.getJarNo()); |
| | | return false; |
| | | } |
| | | BasJar basJar = basJarMapper.selectById(jarProtocol.getJarNo()); |
| | | if (Cools.isEmpty(basJar)){ |
| | | log.error("{}号硫化罐查询设备档案无信息!!!",jarProtocol.getJarNo()); |
| | | return false; |
| | | } |
| | | |
| | | DevpThread devpThread = (DevpThread) SlaveConnection.get(SlaveType.Devp, 2); |
| | | StaProtocol staProtocolRGV = devpThread.getStation().get(basJar.getEnterRgvNo()); |
| | | if (staProtocolRGV == null) { |
| | | return false; |
| | | } else { |
| | | staProtocolRGV = staProtocolRGV.clone(); |
| | | } |
| | | if (staProtocolRGV == null) { |
| | | return false; |
| | | } |
| | | |
| | | StaProtocol staProtocolRGVOther = devpThread.getStation().get(basJar.getOutRgvNo()); |
| | | if (staProtocolRGVOther == null) { |
| | | return false; |
| | | } else { |
| | | staProtocolRGVOther = staProtocolRGVOther.clone(); |
| | | } |
| | | if (staProtocolRGVOther == null) { |
| | | return false; |
| | | } |
| | | if (staProtocolRGV.rgvBoolean(1) && staProtocolRGVOther.rgvBoolean(1)){ |
| | | if (staProtocolRGV.getNowRow() != staProtocolRGVOther.getNowRow()){ |
| | | //移走 == > 2 |
| | | if (!jarRgvMoveTake(wrkMastExecute,2)){ |
| | | log.error("平衡车RGV命令下发失败,rgv号={},任务数据={},硫化罐数据={},sign={}", |
| | | wrkMastExecute.getJarId(), JSON.toJSONString(wrkMastExecute), JSON.toJSONString(jarProtocol),sign); |
| | | } |
| | | return true; |
| | | } |
| | | //门作业 无 |
| | | //自动、空闲、 进料们打开需关闭 |
| | | if (jarProtocol.isAutoing() && jarProtocol.jarErr==0 && jarProtocol.isLeftDoor() && jarProtocol.isRightDoor() |
| | | && jarProtocol.leftDoorOpen==0 && jarProtocol.leftDoorClose==0 && jarProtocol.rightDoorOpen==0 && jarProtocol.rightDoorClose==0){ |
| | | log.error("5:入硫化罐==>任务下发===>行={}",5667); |
| | | //判断小车状态 //入硫化罐小车可临时屏蔽 |
| | | if (!jarWrkMastExecuteGenerateSteStatus(basJar.getEnterSteNo(),1,SteStatusType.IDLE,true)){ |
| | | return false; |
| | | } |
| | | if (SteAndJarUtil.steAndJarNowRow(staProtocolRGV.getNowRow() , jarProtocol.getJarNo())){ |
| | | |
| | | //调车 == > 取货 |
| | | if (!jarRgvGetTake(wrkMastExecute |
| | | ,SteAndJarUtil.getRgvStaRow(wrkMastExecute.getJarEnterStaNo())==1 |
| | | ,SteAndJarUtil.getRgvStaRow(wrkMastExecute.getJarEnterStaNo())==3)){ |
| | | log.error("平衡车RGV命令下发失败,rgv号={},任务数据={},硫化罐数据={},sign={}", |
| | | wrkMastExecute.getJarId(), JSON.toJSONString(wrkMastExecute), JSON.toJSONString(jarProtocol),sign); |
| | | return true; |
| | | } |
| | | wrkMastExecute.setWrkType(1); |
| | | wrkMastExecute.setWrkSts(3); |
| | | if (!wrkMastExecuteService.updateById(wrkMastExecute)){ |
| | | log.error("硫化罐Jar命令下发失败===>更新wrkMastExecute失败,jar号={},任务数据={},硫化罐数据={},sign={}", |
| | | wrkMastExecute.getJarId(), JSON.toJSONString(wrkMastExecute), JSON.toJSONString(jarProtocol),sign); |
| | | } |
| | | } else { |
| | | //调车 == > endRow |
| | | if (!jarRgvMoveTake(wrkMastExecute,SteAndJarUtil.getRgvJarNowRow(wrkMastExecute.getJarId()))){ |
| | | log.error("平衡车RGV命令下发失败,rgv号={},任务数据={},硫化罐数据={},sign={}", |
| | | wrkMastExecute.getJarId(), JSON.toJSONString(wrkMastExecute), JSON.toJSONString(jarProtocol),sign); |
| | | } |
| | | wrkMastExecute.setWrkType(1); |
| | | wrkMastExecute.setWrkSts(2); |
| | | if (!wrkMastExecuteService.updateById(wrkMastExecute)){ |
| | | log.error("硫化罐Jar命令下发失败===>更新wrkMastExecute失败,jar号={},任务数据={},硫化罐数据={},sign={}", |
| | | wrkMastExecute.getJarId(), JSON.toJSONString(wrkMastExecute), JSON.toJSONString(jarProtocol),sign); |
| | | } |
| | | } |
| | | return true; |
| | | } |
| | | return false; |
| | | } else { |
| | | log.error("jarWrkMastExecuteActionExecute1===>执行异常===》RGV不满足条件,等待===》异常数据:BasJar:"+ JSON.toJSONString(basJar.getEnterRgvNo())+";WrkMastExecute:"+JSON.toJSONString(wrkMastExecute)); |
| | | return false; |
| | | } |
| | | } catch (Exception e){ |
| | | log.error("jarWrkMastExecuteActionExecute1任务执行下发异常==》wrkMastExecute={},异常原因={}",wrkMastExecute,e.getMessage()); |
| | | } |
| | | return false; |
| | | } |
| | | |
| | | /** |
| | | * JarWrkMastExecute任务==>下发 //完成 |
| | | * io_type==>5:入硫化罐 : wrkSts ==>4:rgv取货完成 |
| | | * =====>wrkSts ==>5:Ste穿梭版入硫化罐(清楚RGV资料) |
| | | * 任务下发 |
| | | */ |
| | | public synchronized boolean jarWrkMastExecuteActionExecute5Three(WrkMastExecute wrkMastExecute,Integer sign) { |
| | | try{ |
| | | List<WrkMastExecute> wrkMastExecuteByJarNo = wrkMastExecuteService.selectWrkMastExecuteByWrk(wrkMastExecute); |
| | | if (wrkMastExecuteByJarNo.size()!=1 || !wrkMastExecuteByJarNo.get(0).getWrkNo().equals(wrkMastExecute.getWrkNo())){ |
| | | return false; |
| | | } |
| | | |
| | | // 获取硫化罐信息 |
| | | JarThread jarThread = (JarThread) SlaveConnection.get(SlaveType.Jar, wrkMastExecute.getJarId()); |
| | | JarProtocol jarProtocol = jarThread.getJarProtocol(); |
| | | if (jarProtocol == null) { |
| | | return false; |
| | | } |
| | | if (jarProtocol.modeType != JarModeType.AUTO){ |
| | | return false; |
| | | } |
| | | if (jarProtocol.statusType .equals(JarStatusType.WAITING2) || jarProtocol.statusType .equals(JarStatusType.SOS)){ |
| | | log.error("{}号硫化罐查询设备正在硫化中,任务异常!!!",jarProtocol.getJarNo()); |
| | | return false; |
| | | } |
| | | if (jarProtocol.getJarTemperature()>jarTemperature){ |
| | | log.error("{}号硫化罐查询设备温度过高,等待降温....!!!",jarProtocol.getJarNo()); |
| | | return false; |
| | | } |
| | | BasJar basJar = basJarMapper.selectById(jarProtocol.getJarNo()); |
| | | if (Cools.isEmpty(basJar)){ |
| | | log.error("{}号硫化罐查询设备档案无信息!!!",jarProtocol.getJarNo()); |
| | | return false; |
| | | } |
| | | |
| | | // //判断小车状态 |
| | | // if (!jarWrkMastExecuteGenerateSteStatus(basJar.getEnterSteNo(),1)){ |
| | | // return false; |
| | | // } |
| | | |
| | | DevpThread devpThread = (DevpThread) SlaveConnection.get(SlaveType.Devp, 2); |
| | | StaProtocol staProtocolRGV = devpThread.getStation().get(basJar.getEnterRgvNo()); |
| | | if (staProtocolRGV == null) { |
| | | return false; |
| | | } else { |
| | | staProtocolRGV = staProtocolRGV.clone(); |
| | | } |
| | | if (staProtocolRGV == null) { |
| | | return false; |
| | | } |
| | | |
| | | StaProtocol staProtocolRGVOther = devpThread.getStation().get(basJar.getOutRgvNo()); |
| | | if (staProtocolRGVOther == null) { |
| | | return false; |
| | | } else { |
| | | staProtocolRGVOther = staProtocolRGVOther.clone(); |
| | | } |
| | | if (staProtocolRGVOther == null) { |
| | | return false; |
| | | } |
| | | |
| | | if (staProtocolRGV.rgvBoolean(2) && staProtocolRGVOther.rgvBoolean(1)){//临时 |
| | | // if (staProtocolRGV.rgvBoolean(2)){ |
| | | if (staProtocolRGV.getNowRow() != staProtocolRGVOther.getNowRow()){ |
| | | //移走 == > 2 |
| | | if (!jarRgvMoveTake(wrkMastExecute,2)){ |
| | | log.error("平衡车RGV命令下发失败,rgv号={},任务数据={},硫化罐数据={},sign={}", |
| | | wrkMastExecute.getJarId(), JSON.toJSONString(wrkMastExecute), JSON.toJSONString(jarProtocol),sign); |
| | | } |
| | | return true; |
| | | } |
| | | //门作业 无 |
| | | //自动、空闲、 进料们打开需关闭 |
| | | if (jarProtocol.isAutoing() && jarProtocol.jarErr==0 && jarProtocol.isLeftDoor() && jarProtocol.isRightDoor() |
| | | && jarProtocol.leftDoorOpen==0 && jarProtocol.leftDoorClose==0 && jarProtocol.rightDoorOpen==0 && jarProtocol.rightDoorClose==0){ |
| | | log.error("io_type==>5:入硫化罐 : wrkSts ==>4:rgv取货完成==>任务下发===>行={}",5898); |
| | | |
| | | if (SteAndJarUtil.steAndJarNowRow(staProtocolRGV.getNowRow() , jarProtocol.getJarNo())){ |
| | | //判断小车状态 |
| | | if (!jarWrkMastExecuteGenerateSteStatus(basJar.getEnterSteNo(),1,SteStatusType.IDLE,true)){ |
| | | return false; |
| | | } |
| | | //调车 == > 取货 |
| | | if (!jarSteTake(wrkMastExecute,SteLocaType.POINT20.id,SteLocaType.POINT22.id,SteTaskModeType.STE_WFFH_13,false,wrkMastExecute.getJarId())){ |
| | | log.error("穿梭板Ste命令下发失败,ste号={},任务数据={},硫化罐数据={},sign={}", |
| | | wrkMastExecute.getJarId(), JSON.toJSONString(wrkMastExecute), JSON.toJSONString(jarProtocol),sign); |
| | | } |
| | | wrkMastExecute.setWrkType(1); |
| | | wrkMastExecute.setWrkSts(5); |
| | | if (!wrkMastExecuteService.updateById(wrkMastExecute)){ |
| | | log.error("硫化罐Jar命令下发失败===>更新wrkMastExecute失败,jar号={},任务数据={},硫化罐数据={},sign={}", |
| | | wrkMastExecute.getJarId(), JSON.toJSONString(wrkMastExecute), JSON.toJSONString(jarProtocol),sign); |
| | | } |
| | | } else { |
| | | //调车 == > endRow |
| | | if (!jarRgvMoveTake(wrkMastExecute,SteAndJarUtil.getRgvJarNowRow(wrkMastExecute.getJarId()))){ |
| | | log.error("平衡车RGV命令下发失败,rgv号={},任务数据={},硫化罐数据={},sign={}", |
| | | wrkMastExecute.getJarId(), JSON.toJSONString(wrkMastExecute), JSON.toJSONString(jarProtocol),sign); |
| | | } |
| | | } |
| | | return true; |
| | | } |
| | | return false; |
| | | } else { |
| | | log.error("jarWrkMastExecuteActionExecute1===>执行异常===》RGV不满足条件,等待===》异常数据:BasJar:"+ JSON.toJSONString(basJar.getEnterRgvNo())+";WrkMastExecute:"+JSON.toJSONString(wrkMastExecute)); |
| | | return false; |
| | | } |
| | | } catch (Exception e){ |
| | | log.error("jarWrkMastExecuteActionExecute1任务执行下发异常==》wrkMastExecute={},异常原因={}",wrkMastExecute,e.getMessage()); |
| | | } |
| | | return false; |
| | | } |
| | | |
| | | /** |
| | | * JarWrkMastExecute任务==>下发 //完成 |
| | | * 6:入冷却槽 |
| | | * 任务下发 |
| | | */ |
| | | public synchronized boolean jarWrkMastExecuteActionExecute6(WrkMastExecute wrkMastExecute,Integer sign) { |
| | | try{ |
| | | List<WrkMastExecute> wrkMastExecuteByJarNo = wrkMastExecuteService.getWrkMastExecuteByJarNo(wrkMastExecute.getJarId()); |
| | | if (wrkMastExecuteByJarNo.size()!=1 |
| | | || !wrkMastExecuteByJarNo.get(0).getIoType().equals(wrkMastExecute.getIoType()) |
| | | || !wrkMastExecuteByJarNo.get(0).getWrkSts().equals(wrkMastExecute.getWrkSts()) |
| | | || !wrkMastExecuteByJarNo.get(0).getWrkNo().equals(wrkMastExecute.getWrkNo()) ){ |
| | | return false; |
| | | } |
| | | |
| | | // 获取硫化罐信息 |
| | | JarThread jarThread = (JarThread) SlaveConnection.get(SlaveType.Jar, wrkMastExecute.getJarId()); |
| | | JarProtocol jarProtocol = jarThread.getJarProtocol(); |
| | | if (jarProtocol == null) { |
| | | return false; |
| | | } |
| | | if (jarProtocol.modeType != JarModeType.AUTO){ |
| | | return false; |
| | | } |
| | | if (jarProtocol.statusType .equals(JarStatusType.SOS)){ |
| | | log.error("{}号硫化罐查询设备正在硫化中,任务异常!!!",jarProtocol.getJarNo()); |
| | | return false; |
| | | } |
| | | if (jarProtocol.getJarTemperature()>jarTemperature){ |
| | | log.error("{}号硫化罐查询设备温度过高,等待降温....!!!",jarProtocol.getJarNo()); |
| | | return false; |
| | | } |
| | | BasJar basJar = basJarMapper.selectById(jarProtocol.getJarNo()); |
| | | if (Cools.isEmpty(basJar)){ |
| | | log.error("{}号硫化罐查询设备档案无信息!!!",jarProtocol.getJarNo()); |
| | | return false; |
| | | } |
| | | |
| | | // 获取硫化罐信息 |
| | | JarThread jarThreadOther = (JarThread) SlaveConnection.get(SlaveType.Jar, SteAndJarUtil.getRgvJarNo(wrkMastExecute.getJarId())); |
| | | JarProtocol jarProtocolOther = jarThreadOther.getJarProtocol(); |
| | | if (jarProtocolOther == null) { |
| | | return false; |
| | | } |
| | | if (jarProtocolOther.modeType != JarModeType.AUTO){ |
| | | return false; |
| | | } |
| | | |
| | | BasJar basJarOther = basJarMapper.selectById(jarProtocolOther.getJarNo()); |
| | | if (Cools.isEmpty(basJarOther)){ |
| | | log.error("{}号硫化罐查询设备档案无信息!!!",jarProtocolOther.getJarNo()); |
| | | return false; |
| | | } |
| | | |
| | | if (!jarProtocolOther.isRightDoor()){ |
| | | return false; |
| | | } |
| | | |
| | | DevpThread devpThread = (DevpThread) SlaveConnection.get(SlaveType.Devp, 2); |
| | | StaProtocol staProtocolRGV = devpThread.getStation().get(basJar.getEnterRgvNo()); |
| | | if (staProtocolRGV == null) { |
| | | return false; |
| | | } else { |
| | | staProtocolRGV = staProtocolRGV.clone(); |
| | | } |
| | | if (staProtocolRGV == null) { |
| | | return false; |
| | | } |
| | | |
| | | StaProtocol staProtocolRGVOther = devpThread.getStation().get(basJar.getOutRgvNo()); |
| | | if (staProtocolRGVOther == null) { |
| | | return false; |
| | | } else { |
| | | staProtocolRGVOther = staProtocolRGVOther.clone(); |
| | | } |
| | | if (staProtocolRGVOther == null) { |
| | | return false; |
| | | } |
| | | |
| | | if (staProtocolRGV.rgvBoolean(1) && staProtocolRGVOther.rgvBoolean(1)){ //临时 |
| | | // if ( staProtocolRGVOther.rgvBoolean(1)){ |
| | | if (staProtocolRGV.getNowRow() != staProtocolRGVOther.getNowRow()){ |
| | | //移走 == > 2 |
| | | if (!jarRgvMoveTake(wrkMastExecute,2)){ |
| | | log.error("平衡车RGV命令下发失败,rgv号={},任务数据={},硫化罐数据={},sign={}", |
| | | wrkMastExecute.getJarId(), JSON.toJSONString(wrkMastExecute), JSON.toJSONString(jarProtocol),sign); |
| | | } |
| | | return true; |
| | | } |
| | | //门作业 无 |
| | | //自动、空闲、 |
| | | if (jarProtocol.isAutoing() && jarProtocol.jarErr==0 && jarProtocol.isLeftDoor() && jarProtocol.isRightDoor() |
| | | && jarProtocol.leftDoorOpen==0 && jarProtocol.leftDoorClose==0 && jarProtocol.rightDoorOpen==0 && jarProtocol.rightDoorClose==0){ |
| | | log.error("6:入冷却槽==>任务下发===>行={}",6002); |
| | | //判断小车状态 |
| | | if (!jarWrkMastExecuteGenerateSteStatus(basJar.getEnterSteNo(),2,SteStatusType.IDLE,true)){ |
| | | return false; |
| | | } |
| | | |
| | | if (SteAndJarUtil.steAndJarNowRow(staProtocolRGV.getNowRow() , jarProtocol.getJarNo())){ |
| | | |
| | | //调车 == > 取货 |
| | | if (!jarSteTake(wrkMastExecute,SteLocaType.POINT23.id,SteLocaType.POINT21.id,SteTaskModeType.STE_WFQH_12,false,wrkMastExecute.getJarId())){ |
| | | log.error("穿梭板Ste命令下发失败,ste号={},任务数据={},硫化罐数据={},sign={}", |
| | | wrkMastExecute.getJarId(), JSON.toJSONString(wrkMastExecute), JSON.toJSONString(jarProtocol),sign); |
| | | } |
| | | wrkMastExecute.setWrkType(1); |
| | | wrkMastExecute.setWrkSts(3); |
| | | if (!wrkMastExecuteService.updateById(wrkMastExecute)){ |
| | | log.error("硫化罐Jar命令下发失败===>更新wrkMastExecute失败,jar号={},任务数据={},硫化罐数据={},sign={}", |
| | | wrkMastExecute.getJarId(), JSON.toJSONString(wrkMastExecute), JSON.toJSONString(jarProtocol),sign); |
| | | } |
| | | } else { |
| | | //调车 == > endRow |
| | | if (!jarRgvMoveTake(wrkMastExecute,SteAndJarUtil.getRgvJarNowRow(wrkMastExecute.getJarId()))){ |
| | | log.error("平衡车RGV命令下发失败,rgv号={},任务数据={},硫化罐数据={},sign={}", |
| | | wrkMastExecute.getJarId(), JSON.toJSONString(wrkMastExecute), JSON.toJSONString(jarProtocol),sign); |
| | | } |
| | | wrkMastExecute.setWrkType(1); |
| | | wrkMastExecute.setWrkSts(2); |
| | | if (!wrkMastExecuteService.updateById(wrkMastExecute)){ |
| | | log.error("硫化罐Jar命令下发失败===>更新wrkMastExecute失败,jar号={},任务数据={},硫化罐数据={},sign={}", |
| | | wrkMastExecute.getJarId(), JSON.toJSONString(wrkMastExecute), JSON.toJSONString(jarProtocol),sign); |
| | | } |
| | | } |
| | | return true; |
| | | } |
| | | return false; |
| | | } else { |
| | | log.error("jarWrkMastExecuteActionExecute1===>执行异常===》RGV不满足条件,等待===》异常数据:BasJar:"+ JSON.toJSONString(basJar.getEnterRgvNo())+";WrkMastExecute:"+JSON.toJSONString(wrkMastExecute)); |
| | | return false; |
| | | } |
| | | } catch (Exception e){ |
| | | log.error("jarWrkMastExecuteActionExecute1任务执行下发异常==》wrkMastExecute={},异常原因={}",wrkMastExecute,e.getMessage()); |
| | | } |
| | | return false; |
| | | } |
| | | |
| | | /** |
| | | * JarWrkMastExecute任务==>下发 //完成 |
| | | * 6:入冷却槽 |
| | | * 任务下发 |
| | | */ |
| | | public synchronized boolean jarWrkMastExecuteActionExecute6Three(WrkMastExecute wrkMastExecute,Integer sign) { |
| | | try{ |
| | | List<WrkMastExecute> wrkMastExecuteByJarNo = wrkMastExecuteService.selectWrkMastExecuteByWrk(wrkMastExecute); |
| | | if (wrkMastExecuteByJarNo.size()!=1 || !wrkMastExecuteByJarNo.get(0).getWrkNo().equals(wrkMastExecute.getWrkNo())){ |
| | | return false; |
| | | } |
| | | |
| | | // 获取硫化罐信息 |
| | | JarThread jarThread = (JarThread) SlaveConnection.get(SlaveType.Jar, wrkMastExecute.getJarId()); |
| | | JarProtocol jarProtocol = jarThread.getJarProtocol(); |
| | | if (jarProtocol == null) { |
| | | return false; |
| | | } |
| | | if (jarProtocol.modeType != JarModeType.AUTO){ |
| | | return false; |
| | | } |
| | | |
| | | if (jarProtocol.statusType .equals(JarStatusType.SOS)){ |
| | | log.error("{}号硫化罐查询设备正在硫化中,任务异常!!!",jarProtocol.getJarNo()); |
| | | return false; |
| | | } |
| | | if (jarProtocol.getJarTemperature()>jarTemperature){ |
| | | log.error("{}号硫化罐查询设备温度过高,等待降温....!!!",jarProtocol.getJarNo()); |
| | | return false; |
| | | } |
| | | BasJar basJar = basJarMapper.selectById(jarProtocol.getJarNo()); |
| | | if (Cools.isEmpty(basJar)){ |
| | | log.error("{}号硫化罐查询设备档案无信息!!!",jarProtocol.getJarNo()); |
| | | return false; |
| | | } |
| | | |
| | | // 获取硫化罐信息 |
| | | JarThread jarThreadOther = (JarThread) SlaveConnection.get(SlaveType.Jar, SteAndJarUtil.getRgvJarNo(wrkMastExecute.getJarId())); |
| | | JarProtocol jarProtocolOther = jarThreadOther.getJarProtocol(); |
| | | if (jarProtocolOther == null) { |
| | | return false; |
| | | } |
| | | if (jarProtocolOther.modeType != JarModeType.AUTO){ |
| | | return false; |
| | | } |
| | | |
| | | BasJar basJarOther = basJarMapper.selectById(jarProtocolOther.getJarNo()); |
| | | if (Cools.isEmpty(basJarOther)){ |
| | | log.error("{}号硫化罐查询设备档案无信息!!!",jarProtocolOther.getJarNo()); |
| | | return false; |
| | | } |
| | | |
| | | // //判断小车状态 |
| | | // if (!jarWrkMastExecuteGenerateSteStatus(basJar.getEnterSteNo(),1)){ |
| | | // return false; |
| | | // } |
| | | |
| | | DevpThread devpThread = (DevpThread) SlaveConnection.get(SlaveType.Devp, 2); |
| | | StaProtocol staProtocolRGV = devpThread.getStation().get(basJar.getEnterRgvNo()); |
| | | if (staProtocolRGV == null) { |
| | | return false; |
| | | } else { |
| | | staProtocolRGV = staProtocolRGV.clone(); |
| | | } |
| | | if (staProtocolRGV == null) { |
| | | return false; |
| | | } |
| | | |
| | | StaProtocol staProtocolRGVOther = devpThread.getStation().get(basJar.getOutRgvNo()); |
| | | if (staProtocolRGVOther == null) { |
| | | return false; |
| | | } else { |
| | | staProtocolRGVOther = staProtocolRGVOther.clone(); |
| | | } |
| | | if (staProtocolRGVOther == null) { |
| | | return false; |
| | | } |
| | | |
| | | if (staProtocolRGV.rgvBoolean(1) && staProtocolRGVOther.rgvBoolean(1)){ //临时 |
| | | // if (staProtocolRGVOther.rgvBoolean(1)){ |
| | | if (staProtocolRGV.getNowRow() != staProtocolRGVOther.getNowRow()){ |
| | | //移走 == > 2 |
| | | if (!jarRgvMoveTake(wrkMastExecute,2)){ |
| | | log.error("平衡车RGV命令下发失败,rgv号={},任务数据={},硫化罐数据={},sign={}", |
| | | wrkMastExecute.getJarId(), JSON.toJSONString(wrkMastExecute), JSON.toJSONString(jarProtocol),sign); |
| | | } |
| | | return true; |
| | | } |
| | | //门作业 无 |
| | | //自动、空闲、 |
| | | if (jarProtocol.isAutoing() && jarProtocol.jarErr==0 && jarProtocol.isLeftDoor() && jarProtocol.isRightDoor() |
| | | && jarProtocol.leftDoorOpen==0 && jarProtocol.leftDoorClose==0 && jarProtocol.rightDoorOpen==0 && jarProtocol.rightDoorClose==0){ |
| | | log.error("6:入冷却槽 Three==>任务下发===>行={}",6115); |
| | | |
| | | if (SteAndJarUtil.steAndJarNowRow(staProtocolRGV.getNowRow() , jarProtocolOther.getJarNo())){ |
| | | //判断小车状态 |
| | | if (!jarWrkMastExecuteGenerateSteStatus(basJar.getEnterSteNo(),2,SteStatusType.WAITING2,false)){ |
| | | return false; |
| | | } |
| | | //调车 == > 取货 |
| | | if (!jarSteTake(wrkMastExecute,SteLocaType.POINT23.id,SteLocaType.POINT25.id,SteTaskModeType.STE_WFFH_13,false,SteAndJarUtil.getBJarNo(wrkMastExecute.getJarId()))){ |
| | | log.error("穿梭板Ste命令下发失败,ste号={},任务数据={},硫化罐数据={},sign={}", |
| | | wrkMastExecute.getJarId(), JSON.toJSONString(wrkMastExecute), JSON.toJSONString(jarProtocol),sign); |
| | | } |
| | | wrkMastExecute.setWrkType(1); |
| | | wrkMastExecute.setWrkSts(5); |
| | | if (!wrkMastExecuteService.updateById(wrkMastExecute)){ |
| | | log.error("硫化罐Jar命令下发失败===>更新wrkMastExecute失败,jar号={},任务数据={},硫化罐数据={},sign={}", |
| | | wrkMastExecute.getJarId(), JSON.toJSONString(wrkMastExecute), JSON.toJSONString(jarProtocol),sign); |
| | | } |
| | | } else { |
| | | //调车 == > endRow |
| | | if (!jarRgvMoveTake(wrkMastExecute,SteAndJarUtil.getJarNoEndRow(basJar.getBurial()))){ |
| | | log.error("平衡车RGV命令下发失败,rgv号={},任务数据={},硫化罐数据={},sign={}", |
| | | wrkMastExecute.getJarId(), JSON.toJSONString(wrkMastExecute), JSON.toJSONString(jarProtocol),sign); |
| | | } |
| | | // wrkMastExecute.setWrkType(1); |
| | | // wrkMastExecute.setWrkSts(2); |
| | | // if (!wrkMastExecuteService.updateById(wrkMastExecute)){ |
| | | // log.error("硫化罐Jar命令下发失败===>更新wrkMastExecute失败,jar号={},任务数据={},硫化罐数据={},sign={}", |
| | | // wrkMastExecute.getJarId(), JSON.toJSONString(wrkMastExecute), JSON.toJSONString(jarProtocol),sign); |
| | | // } |
| | | } |
| | | return true; |
| | | } |
| | | return false; |
| | | } else { |
| | | log.error("jarWrkMastExecuteActionExecute1===>执行异常===》RGV不满足条件,等待===》异常数据:BasJar:"+ JSON.toJSONString(basJar.getEnterRgvNo())+";WrkMastExecute:"+JSON.toJSONString(wrkMastExecute)); |
| | | return false; |
| | | } |
| | | } catch (Exception e){ |
| | | log.error("jarWrkMastExecuteActionExecute1任务执行下发异常==》wrkMastExecute={},异常原因={}",wrkMastExecute,e.getMessage()); |
| | | } |
| | | return false; |
| | | } |
| | | |
| | | /** |
| | | * JarWrkMastExecute任务==>下发 //完成 |
| | | * 7:穿梭车进冷却槽 7 B=>C |
| | | * 8:穿梭车离开冷却槽 8 C=>B |
| | | * 任务下发 |
| | | */ |
| | | public synchronized boolean jarWrkMastExecuteActionExecute7(WrkMastExecute wrkMastExecute,Integer sign) { |
| | | try{ |
| | | List<WrkMastExecute> wrkMastExecuteByJarNo = wrkMastExecuteService.selectWrkMastExecuteByWrk(wrkMastExecute); |
| | | if (wrkMastExecuteByJarNo.size()!=1 || !wrkMastExecuteByJarNo.get(0).getWrkNo().equals(wrkMastExecute.getWrkNo())){ |
| | | return false; |
| | | } |
| | | |
| | | // 获取硫化罐信息 |
| | | JarThread jarThread = (JarThread) SlaveConnection.get(SlaveType.Jar, wrkMastExecute.getJarId()); |
| | | JarProtocol jarProtocol = jarThread.getJarProtocol(); |
| | | if (jarProtocol == null) { |
| | | return false; |
| | | } |
| | | if (jarProtocol.modeType != JarModeType.AUTO){ |
| | | return false; |
| | | } |
| | | if (jarProtocol.getJarTemperature()>jarTemperature){ |
| | | log.error("{}号硫化罐查询设备温度过高,等待降温....!!!",jarProtocol.getJarNo()); |
| | | return false; |
| | | } |
| | | BasJar basJar = basJarMapper.selectById(jarProtocol.getJarNo()); |
| | | if (Cools.isEmpty(basJar)){ |
| | | log.error("{}号硫化罐查询设备档案无信息!!!",jarProtocol.getJarNo()); |
| | | return false; |
| | | } |
| | | |
| | | // 获取硫化罐信息 |
| | | JarThread jarThreadOther = (JarThread) SlaveConnection.get(SlaveType.Jar, SteAndJarUtil.getRgvJarNo(wrkMastExecute.getJarId())); |
| | | JarProtocol jarProtocolOther = jarThreadOther.getJarProtocol(); |
| | | if (jarProtocolOther == null) { |
| | | return false; |
| | | } |
| | | if (jarProtocolOther.modeType != JarModeType.AUTO){ |
| | | return false; |
| | | } |
| | | |
| | | BasJar basJarOther = basJarMapper.selectById(jarProtocolOther.getJarNo()); |
| | | if (Cools.isEmpty(basJarOther)){ |
| | | log.error("{}号硫化罐查询设备档案无信息!!!",jarProtocolOther.getJarNo()); |
| | | return false; |
| | | } |
| | | |
| | | // //判断小车状态 |
| | | // if (!jarWrkMastExecuteGenerateSteStatus(basJar.getEnterSteNo(),1)){ |
| | | // return false; |
| | | // } |
| | | |
| | | DevpThread devpThread = (DevpThread) SlaveConnection.get(SlaveType.Devp, 2); |
| | | StaProtocol staProtocolRGV = devpThread.getStation().get(basJar.getEnterRgvNo()); |
| | | if (staProtocolRGV == null) { |
| | | return false; |
| | | } else { |
| | | staProtocolRGV = staProtocolRGV.clone(); |
| | | } |
| | | if (staProtocolRGV == null) { |
| | | return false; |
| | | } |
| | | |
| | | StaProtocol staProtocolRGVOther = devpThread.getStation().get(basJar.getOutRgvNo()); |
| | | if (staProtocolRGVOther == null) { |
| | | return false; |
| | | } else { |
| | | staProtocolRGVOther = staProtocolRGVOther.clone(); |
| | | } |
| | | if (staProtocolRGVOther == null) { |
| | | return false; |
| | | } |
| | | |
| | | if (staProtocolRGV.rgvBoolean(1) && staProtocolRGVOther.rgvBoolean(1)){ |
| | | if (staProtocolRGV.getNowRow() != staProtocolRGVOther.getNowRow()){ |
| | | //移走 == > 2 |
| | | if (!jarRgvMoveTake(wrkMastExecute,2)){ |
| | | log.error("平衡车RGV命令下发失败,rgv号={},任务数据={},硫化罐数据={},sign={}", |
| | | wrkMastExecute.getJarId(), JSON.toJSONString(wrkMastExecute), JSON.toJSONString(jarProtocol),sign); |
| | | } |
| | | return true; |
| | | } |
| | | //门作业 无 |
| | | //自动、空闲、 |
| | | if (jarProtocol.isAutoing() && jarProtocol.jarErr==0 && jarProtocol.isLeftDoor() && jarProtocol.isRightDoor() |
| | | && jarProtocol.leftDoorOpen==0 && jarProtocol.leftDoorClose==0 && jarProtocol.rightDoorOpen==0 && jarProtocol.rightDoorClose==0 |
| | | && jarProtocolOther.isLeftDoor() && jarProtocolOther.isRightDoor() |
| | | ){ |
| | | log.error("7:穿梭车进冷却槽 7 B=>C//8:穿梭车离开冷却槽 8 C=>B Three==>任务下发===>行={}",6245); |
| | | if (SteAndJarUtil.steAndJarNowRow(staProtocolRGV.getNowRow() , jarProtocolOther.getJarNo())){ |
| | | //判断小车状态 |
| | | if (wrkMastExecute.getIoType()==7){ //7 B=>C |
| | | if (jarWrkMastExecuteGenerateSteStatus(basJar.getEnterSteNo(),2,SteStatusType.IDLE,true)){ |
| | | //调车 == > 移动 |
| | | if (jarSteTake(wrkMastExecute,SteLocaType.POINT23.id,SteLocaType.POINT26.id,SteTaskModeType.STE_MOVE_14,false,SteAndJarUtil.getBJarNo(wrkMastExecute.getJarId()))){ |
| | | log.error("穿梭板Ste命令下发失败,ste号={},任务数据={},硫化罐数据={},sign={}", |
| | | wrkMastExecute.getSteId(), JSON.toJSONString(wrkMastExecute), JSON.toJSONString(jarProtocol),sign); |
| | | } |
| | | wrkMastExecute.setWrkType(1); |
| | | wrkMastExecute.setWrkSts(3); |
| | | if (!wrkMastExecuteService.updateById(wrkMastExecute)){ |
| | | log.error("穿梭板Ste命令下发失败===>更新wrkMastExecute失败,jar号={},任务数据={},硫化罐数据={},sign={}", |
| | | wrkMastExecute.getSteId(), JSON.toJSONString(wrkMastExecute), JSON.toJSONString(jarProtocol),sign); |
| | | } |
| | | } else if (jarWrkMastExecuteGenerateSteStatus(basJar.getEnterSteNo(),3,SteStatusType.IDLE,false)){ |
| | | wrkMastExecute.setWrkType(1); |
| | | wrkMastExecute.setWrkSts(4); |
| | | if (!wrkMastExecuteService.updateById(wrkMastExecute)){ |
| | | log.error("穿梭板Ste命令下发失败===>更新wrkMastExecute失败,jar号={},任务数据={},硫化罐数据={},sign={}", |
| | | wrkMastExecute.getSteId(), JSON.toJSONString(wrkMastExecute), JSON.toJSONString(jarProtocol),sign); |
| | | } |
| | | } |
| | | } else { //8 C=>B |
| | | if (jarWrkMastExecuteGenerateSteStatus(basJar.getEnterSteNo(),3,SteStatusType.IDLE,false)){ |
| | | //调车 == > 移动 |
| | | if (!jarSteTake(wrkMastExecute,SteLocaType.POINT26.id,SteLocaType.POINT23.id,SteTaskModeType.STE_MOVE_14,false,SteAndJarUtil.getBJarNo(wrkMastExecute.getJarId()))){ |
| | | log.error("穿梭板Ste命令下发失败,ste号={},任务数据={},硫化罐数据={},sign={}", |
| | | wrkMastExecute.getSteId(), JSON.toJSONString(wrkMastExecute), JSON.toJSONString(jarProtocol),sign); |
| | | } |
| | | wrkMastExecute.setWrkType(1); |
| | | wrkMastExecute.setWrkSts(3); |
| | | if (!wrkMastExecuteService.updateById(wrkMastExecute)){ |
| | | log.error("穿梭板Ste命令下发失败===>更新wrkMastExecute失败,jar号={},任务数据={},硫化罐数据={},sign={}", |
| | | wrkMastExecute.getSteId(), JSON.toJSONString(wrkMastExecute), JSON.toJSONString(jarProtocol),sign); |
| | | } |
| | | } else if (jarWrkMastExecuteGenerateSteStatus(basJar.getEnterSteNo(),2,SteStatusType.IDLE,false)){ |
| | | wrkMastExecute.setWrkType(1); |
| | | wrkMastExecute.setWrkSts(4); |
| | | if (!wrkMastExecuteService.updateById(wrkMastExecute)){ |
| | | log.error("穿梭板Ste命令下发失败===>更新wrkMastExecute失败,jar号={},任务数据={},硫化罐数据={},sign={}", |
| | | wrkMastExecute.getSteId(), JSON.toJSONString(wrkMastExecute), JSON.toJSONString(jarProtocol),sign); |
| | | } |
| | | } |
| | | } |
| | | |
| | | } else { |
| | | //调车 == > endRow |
| | | if (!jarRgvMoveTake(wrkMastExecute,SteAndJarUtil.getRgvJarNowRow(jarProtocolOther.getJarNo()))){ |
| | | log.error("平衡车RGV命令下发失败,rgv号={},任务数据={},硫化罐数据={},sign={}", |
| | | wrkMastExecute.getJarId(), JSON.toJSONString(wrkMastExecute), JSON.toJSONString(jarProtocol),sign); |
| | | } |
| | | wrkMastExecute.setWrkType(1); |
| | | wrkMastExecute.setWrkSts(2); |
| | | if (!wrkMastExecuteService.updateById(wrkMastExecute)){ |
| | | log.error("硫化罐Jar命令下发失败===>更新wrkMastExecute失败,jar号={},任务数据={},硫化罐数据={},sign={}", |
| | | wrkMastExecute.getJarId(), JSON.toJSONString(wrkMastExecute), JSON.toJSONString(jarProtocol),sign); |
| | | } |
| | | } |
| | | return true; |
| | | } |
| | | return false; |
| | | } else { |
| | | log.error("jarWrkMastExecuteActionExecute1===>执行异常===》RGV不满足条件,等待===》异常数据:BasJar:"+ JSON.toJSONString(basJar.getEnterRgvNo())+";WrkMastExecute:"+JSON.toJSONString(wrkMastExecute)); |
| | | return false; |
| | | } |
| | | } catch (Exception e){ |
| | | log.error("jarWrkMastExecuteActionExecute1任务执行下发异常==》wrkMastExecute={},异常原因={}",wrkMastExecute,e.getMessage()); |
| | | } |
| | | return false; |
| | | } |
| | | |
| | | /** |
| | | * JarWrkMastExecute任务==>下发 //完成 |
| | | * 9:出冷却槽 |
| | | * 任务下发 |
| | | */ |
| | | public synchronized boolean jarWrkMastExecuteActionExecute9(WrkMastExecute wrkMastExecute,Integer sign) { |
| | | try{ |
| | | List<WrkMastExecute> wrkMastExecuteByJarNo = wrkMastExecuteService.getWrkMastExecuteByJarNo(wrkMastExecute.getJarId()); |
| | | if (wrkMastExecuteByJarNo.size()!=1 |
| | | || !wrkMastExecuteByJarNo.get(0).getIoType().equals(wrkMastExecute.getIoType()) |
| | | || !wrkMastExecuteByJarNo.get(0).getWrkSts().equals(wrkMastExecute.getWrkSts()) |
| | | || !wrkMastExecuteByJarNo.get(0).getWrkNo().equals(wrkMastExecute.getWrkNo()) ){ |
| | | return false; |
| | | } |
| | | |
| | | // // 获取硫化罐信息 |
| | | // JarThread jarThread = (JarThread) SlaveConnection.get(SlaveType.Jar, wrkMastExecute.getJarId()); |
| | | // JarProtocol jarProtocol = jarThread.getJarProtocol(); |
| | | // if (jarProtocol == null) { |
| | | // return false; |
| | | // } |
| | | // if (jarProtocol.modeType != JarModeType.AUTO){ |
| | | // return false; |
| | | // } |
| | | // if (jarProtocol.getJarTemperature()>jarTemperature){ |
| | | // log.error("{}号硫化罐查询设备温度过高,等待降温....!!!",jarProtocol.getJarNo()); |
| | | // return false; |
| | | // } |
| | | BasJar basJar = basJarMapper.selectById(wrkMastExecute.getJarId()); |
| | | if (Cools.isEmpty(basJar)){ |
| | | log.error("{}号冷却槽查询设备档案无信息!!!",wrkMastExecute.getJarId()); |
| | | return false; |
| | | } |
| | | |
| | | // // 获取硫化罐信息 |
| | | // JarThread jarThreadOther = (JarThread) SlaveConnection.get(SlaveType.Jar, SteAndJarUtil.getRgvJarNo(wrkMastExecute.getJarId())); |
| | | // JarProtocol jarProtocolOther = jarThreadOther.getJarProtocol(); |
| | | // if (jarProtocolOther == null) { |
| | | // return false; |
| | | // } |
| | | // if (jarProtocolOther.modeType != JarModeType.AUTO){ |
| | | // return false; |
| | | // } |
| | | // |
| | | // BasJar basJarOther = basJarMapper.selectByJarNo(jarProtocolOther.getJarNo()); |
| | | // if (Cools.isEmpty(basJarOther)){ |
| | | // log.error("{}号硫化罐查询设备档案无信息!!!",jarProtocolOther.getJarNo()); |
| | | // return false; |
| | | // } |
| | | |
| | | // //判断小车状态 |
| | | // if (!jarWrkMastExecuteGenerateSteStatus(basJar.getEnterSteNo(),1)){ |
| | | // return false; |
| | | // } |
| | | // |
| | | DevpThread devpThread = (DevpThread) SlaveConnection.get(SlaveType.Devp, 2); |
| | | StaProtocol staProtocol = devpThread.getStation().get(basJar.getStaNo()); |
| | | if (staProtocol == null) { |
| | | return false; |
| | | } else { |
| | | staProtocol = staProtocol.clone(); |
| | | } |
| | | if (staProtocol == null) { |
| | | return false; |
| | | } |
| | | if (staProtocol.getWorkNo()!=0 || !staProtocol.isAutoing() || staProtocol.isLoading()){ |
| | | return false; |
| | | } |
| | | // |
| | | // StaProtocol staProtocolRGVOther = devpThread.getStation().get(basJar.getOutRgvNo()); |
| | | // if (staProtocolRGVOther == null) { |
| | | // return false; |
| | | // } else { |
| | | // staProtocolRGVOther = staProtocolRGVOther.clone(); |
| | | // } |
| | | // if (staProtocolRGVOther == null) { |
| | | // return false; |
| | | // } |
| | | // |
| | | // if (staProtocolRGV.rgvBoolean(1) && staProtocolRGVOther.rgvBoolean(1)){ |
| | | // if (staProtocolRGV.getNowRow() != staProtocolRGVOther.getNowRow()){ |
| | | // //移走 == > 2 |
| | | // if (jarRgvTake(wrkMastExecute,2)){ |
| | | // log.error("平衡车RGV命令下发失败,rgv号={},任务数据={},硫化罐数据={},sign={}", |
| | | // wrkMastExecute.getJarId(), JSON.toJSONString(wrkMastExecute), JSON.toJSONString(jarProtocol),sign); |
| | | // } |
| | | // return true; |
| | | // } |
| | | //门作业 无 |
| | | //自动、空闲、 |
| | | // if (jarProtocol.isAutoing() && jarProtocol.jarErr==0 && jarProtocol.isLeftDoor() && jarProtocol.isRightDoor() |
| | | // && jarProtocol.leftDoorOpen==0 && jarProtocol.leftDoorClose==0 && jarProtocol.rightDoorOpen==0 && jarProtocol.rightDoorClose==0 |
| | | // ){ |
| | | //判断小车状态 |
| | | if (jarWrkMastExecuteGenerateSteStatus(basJar.getEnterSteNo(),3,SteStatusType.IDLE,true)){ |
| | | log.error("9:出冷却槽==>任务下发===>行={}",6410); |
| | | |
| | | //调车 == > 取货 |
| | | if (!jarSteTake(wrkMastExecute,SteLocaType.POINT26.id,SteLocaType.POINT24.id,SteTaskModeType.STE_WFQH_12,false,SteAndJarUtil.getBJarNo(wrkMastExecute.getJarId()))){ |
| | | log.error("穿梭板Ste命令下发失败,ste号={},任务数据={},冷却槽数据={},sign={}", |
| | | wrkMastExecute.getSteId(), JSON.toJSONString(wrkMastExecute), JSON.toJSONString(basJar),sign); |
| | | } |
| | | wrkMastExecute.setWrkType(1); |
| | | wrkMastExecute.setWrkSts(1); |
| | | if (!wrkMastExecuteService.updateById(wrkMastExecute)){ |
| | | log.error("穿梭板Ste命令下发失败===>更新wrkMastExecute失败,jar号={},任务数据={},冷却槽数据={},sign={}", |
| | | wrkMastExecute.getSteId(), JSON.toJSONString(wrkMastExecute), JSON.toJSONString(basJar),sign); |
| | | } |
| | | } |
| | | return true; |
| | | // } |
| | | // return false; |
| | | // } else { |
| | | // log.error("jarWrkMastExecuteActionExecute1===>执行异常===》RGV不满足条件,等待===》异常数据:BasJar:"+ JSON.toJSONString(basJar.getEnterRgvNo())+";WrkMastExecute:"+JSON.toJSONString(wrkMastExecute)); |
| | | // return false; |
| | | // } |
| | | } catch (Exception e){ |
| | | log.error("jarWrkMastExecuteActionExecute1任务执行下发异常==》wrkMastExecute={},异常原因={}",wrkMastExecute,e.getMessage()); |
| | | } |
| | | return false; |
| | | } |
| | | |
| | | /** |
| | | * JarWrkMastExecute任务==>下发 //完成 |
| | | * 9:出冷却槽 |
| | | * 任务下发 |
| | | */ |
| | | public synchronized boolean jarWrkMastExecuteActionExecute9Two(WrkMastExecute wrkMastExecute,Integer sign) { |
| | | try{ |
| | | List<WrkMastExecute> wrkMastExecuteByJarNo = wrkMastExecuteService.getWrkMastExecuteByJarNo(wrkMastExecute.getJarId()); |
| | | if (wrkMastExecuteByJarNo.size()!=1 |
| | | || !wrkMastExecuteByJarNo.get(0).getIoType().equals(wrkMastExecute.getIoType()) |
| | | || !wrkMastExecuteByJarNo.get(0).getWrkSts().equals(wrkMastExecute.getWrkSts()) |
| | | || !wrkMastExecuteByJarNo.get(0).getWrkNo().equals(wrkMastExecute.getWrkNo()) ){ |
| | | return false; |
| | | } |
| | | |
| | | DevpThread devpThread = (DevpThread) SlaveConnection.get(SlaveType.Devp, 2); |
| | | StaProtocol staProtocol = devpThread.getStation().get(wrkMastExecute.getJarOutStaNo()); |
| | | if (staProtocol == null) { |
| | | return false; |
| | | } else { |
| | | staProtocol = staProtocol.clone(); |
| | | } |
| | | if (staProtocol == null) { |
| | | return false; |
| | | } |
| | | if (staProtocol.getWorkNo()!=0 || !staProtocol.isAutoing() || !staProtocol.isLoading()){ |
| | | return false; |
| | | } |
| | | |
| | | //判断STE小车状态 |
| | | if (jarWrkMastExecuteGenerateSteStatus(wrkMastExecute.getSteId(),3,SteStatusType.IDLE,false)){ |
| | | log.error("9:出冷却槽Two==>任务下发===>行={}",6468); |
| | | // 下发站点信息 |
| | | staProtocol.setWorkNo(wrkMastExecute.getWrkNo().intValue()); |
| | | staProtocol.setStaNo(wrkMastExecute.getOutStaNo()); |
| | | if (!MessageQueue.offer(SlaveType.Devp, 2, new Task(2, staProtocol))) { |
| | | return false; |
| | | } |
| | | wrkMastExecute.setWrkType(1); |
| | | wrkMastExecute.setWrkSts(3); |
| | | if (!wrkMastExecuteService.updateById(wrkMastExecute)){ |
| | | log.error("输送线出库目标站命令下发失败===>更新wrkMastExecute失败,jar号={},任务数据={},放货站点数据={},sign={}", |
| | | wrkMastExecute.getSteId(), JSON.toJSONString(wrkMastExecute), JSON.toJSONString(staProtocol),sign); |
| | | } |
| | | } |
| | | return true; |
| | | } catch (Exception e){ |
| | | log.error("jarWrkMastExecuteActionExecute1任务执行下发异常==》wrkMastExecute={},异常原因={}",wrkMastExecute,e.getMessage()); |
| | | } |
| | | return false; |
| | | } |
| | | |
| | | /** |
| | | * JarWrkMastExecute任务==>下发 //完成 |
| | | * 10:A=>B\11:B=>A |
| | | * 任务下发 |
| | | */ |
| | | public synchronized boolean jarWrkMastExecuteActionExecute10(WrkMastExecute wrkMastExecute,Integer sign) { |
| | | try{ |
| | | List<WrkMastExecute> wrkMastExecuteByJarNo = wrkMastExecuteService.selectWrkMastExecuteByWrk(wrkMastExecute); |
| | | if (wrkMastExecuteByJarNo.size()!=1 || !wrkMastExecuteByJarNo.get(0).getWrkNo().equals(wrkMastExecute.getWrkNo())){ |
| | | return false; |
| | | } |
| | | |
| | | // 获取硫化罐信息 |
| | | JarThread jarThread = (JarThread) SlaveConnection.get(SlaveType.Jar, wrkMastExecute.getJarId()); |
| | | JarProtocol jarProtocol = jarThread.getJarProtocol(); |
| | | if (jarProtocol == null) { |
| | | return false; |
| | | } |
| | | if (jarProtocol.modeType != JarModeType.AUTO){ |
| | | return false; |
| | | } |
| | | |
| | | if (jarProtocol.statusType .equals(JarStatusType.SOS)){ |
| | | log.error("{}号硫化罐查询设备正在硫化中,任务异常!!!",jarProtocol.getJarNo()); |
| | | return false; |
| | | } |
| | | if (jarProtocol.getJarTemperature()>jarTemperature){ |
| | | log.error("{}号硫化罐查询设备温度过高,等待降温....!!!",jarProtocol.getJarNo()); |
| | | return false; |
| | | } |
| | | BasJar basJar = basJarMapper.selectById(jarProtocol.getJarNo()); |
| | | if (Cools.isEmpty(basJar)){ |
| | | log.error("{}号硫化罐查询设备档案无信息!!!",jarProtocol.getJarNo()); |
| | | return false; |
| | | } |
| | | |
| | | // //判断小车状态 |
| | | // if (!jarWrkMastExecuteGenerateSteStatus(basJar.getEnterSteNo(),1)){ |
| | | // return false; |
| | | // } |
| | | |
| | | DevpThread devpThread = (DevpThread) SlaveConnection.get(SlaveType.Devp, 2); |
| | | StaProtocol staProtocolRGV = devpThread.getStation().get(basJar.getEnterRgvNo()); |
| | | if (staProtocolRGV == null) { |
| | | return false; |
| | | } else { |
| | | staProtocolRGV = staProtocolRGV.clone(); |
| | | } |
| | | if (staProtocolRGV == null) { |
| | | return false; |
| | | } |
| | | |
| | | StaProtocol staProtocolRGVOther = devpThread.getStation().get(basJar.getOutRgvNo()); |
| | | if (staProtocolRGVOther == null) { |
| | | return false; |
| | | } else { |
| | | staProtocolRGVOther = staProtocolRGVOther.clone(); |
| | | } |
| | | if (staProtocolRGVOther == null) { |
| | | return false; |
| | | } |
| | | |
| | | if (staProtocolRGV.rgvBoolean(1) && staProtocolRGVOther.rgvBoolean(1)){ //临时 |
| | | // if ( staProtocolRGVOther.rgvBoolean(1)){ |
| | | if (staProtocolRGV.getNowRow() != staProtocolRGVOther.getNowRow()){ |
| | | //移走 == > 2 |
| | | if (!jarRgvMoveTake(wrkMastExecute,2)){ |
| | | log.error("平衡车RGV命令下发失败,rgv号={},任务数据={},硫化罐数据={},sign={}", |
| | | wrkMastExecute.getJarId(), JSON.toJSONString(wrkMastExecute), JSON.toJSONString(jarProtocol),sign); |
| | | } |
| | | return true; |
| | | } |
| | | //门作业 无 |
| | | //自动、空闲、 |
| | | if (jarProtocol.isAutoing() && jarProtocol.jarErr==0 && jarProtocol.isLeftDoor() && jarProtocol.isRightDoor() |
| | | && jarProtocol.leftDoorOpen==0 && jarProtocol.leftDoorClose==0 && jarProtocol.rightDoorOpen==0 && jarProtocol.rightDoorClose==0 |
| | | ){ |
| | | log.error("10:A=>B\\11:B=>A==>任务下发===>行={}",6558); |
| | | if (SteAndJarUtil.steAndJarNowRow(staProtocolRGV.getNowRow() , jarProtocol.getJarNo())){ |
| | | //判断小车状态 |
| | | if (wrkMastExecute.getIoType()==10){//10:A=>B |
| | | if (jarWrkMastExecuteGenerateSteStatus(basJar.getEnterSteNo(),1,SteStatusType.IDLE,true)){ |
| | | //调车 == > 移动 |
| | | if (!jarSteTake(wrkMastExecute,SteLocaType.POINT20.id,SteLocaType.POINT23.id,SteTaskModeType.STE_MOVE_14,false,wrkMastExecute.getJarId())){ |
| | | log.error("穿梭板Ste命令下发失败,ste号={},任务数据={},硫化罐数据={},sign={}", |
| | | wrkMastExecute.getSteId(), JSON.toJSONString(wrkMastExecute), JSON.toJSONString(jarProtocol),sign); |
| | | } |
| | | wrkMastExecute.setWrkType(1); |
| | | wrkMastExecute.setWrkSts(3); |
| | | if (!wrkMastExecuteService.updateById(wrkMastExecute)){ |
| | | log.error("穿梭板Ste命令下发失败===>更新wrkMastExecute失败,jar号={},任务数据={},硫化罐数据={},sign={}", |
| | | wrkMastExecute.getSteId(), JSON.toJSONString(wrkMastExecute), JSON.toJSONString(jarProtocol),sign); |
| | | } |
| | | } else if (jarWrkMastExecuteGenerateSteStatus(basJar.getEnterSteNo(),2,SteStatusType.IDLE,false)){ |
| | | wrkMastExecute.setWrkType(1); |
| | | wrkMastExecute.setWrkSts(4); |
| | | if (!wrkMastExecuteService.updateById(wrkMastExecute)){ |
| | | log.error("穿梭板Ste命令下发失败===>更新wrkMastExecute失败,jar号={},任务数据={},硫化罐数据={},sign={}", |
| | | wrkMastExecute.getSteId(), JSON.toJSONString(wrkMastExecute), JSON.toJSONString(jarProtocol),sign); |
| | | } |
| | | } |
| | | } else {//11:B=>A |
| | | if (jarWrkMastExecuteGenerateSteStatus(basJar.getEnterSteNo(),2,SteStatusType.IDLE,false)){ |
| | | //调车 == > 移动 |
| | | if (!jarSteTake(wrkMastExecute,SteLocaType.POINT23.id,SteLocaType.POINT20.id,SteTaskModeType.STE_MOVE_14,false,wrkMastExecute.getJarId())){ |
| | | log.error("穿梭板Ste命令下发失败,ste号={},任务数据={},硫化罐数据={},sign={}", |
| | | wrkMastExecute.getSteId(), JSON.toJSONString(wrkMastExecute), JSON.toJSONString(jarProtocol),sign); |
| | | } |
| | | wrkMastExecute.setWrkType(1); |
| | | wrkMastExecute.setWrkSts(3); |
| | | if (!wrkMastExecuteService.updateById(wrkMastExecute)){ |
| | | log.error("穿梭板Ste命令下发失败===>更新wrkMastExecute失败,jar号={},任务数据={},硫化罐数据={},sign={}", |
| | | wrkMastExecute.getSteId(), JSON.toJSONString(wrkMastExecute), JSON.toJSONString(jarProtocol),sign); |
| | | } |
| | | } else if (jarWrkMastExecuteGenerateSteStatus(basJar.getEnterSteNo(),1,SteStatusType.IDLE,false)){ |
| | | wrkMastExecute.setWrkType(1); |
| | | wrkMastExecute.setWrkSts(4); |
| | | if (!wrkMastExecuteService.updateById(wrkMastExecute)){ |
| | | log.error("穿梭板Ste命令下发失败===>更新wrkMastExecute失败,jar号={},任务数据={},硫化罐数据={},sign={}", |
| | | wrkMastExecute.getSteId(), JSON.toJSONString(wrkMastExecute), JSON.toJSONString(jarProtocol),sign); |
| | | } |
| | | } |
| | | } |
| | | |
| | | } else { |
| | | //调车 == > endRow |
| | | if (!jarRgvMoveTake(wrkMastExecute,SteAndJarUtil.getRgvJarNowRow(wrkMastExecute.getJarId()))){ |
| | | log.error("平衡车RGV命令下发失败,rgv号={},任务数据={},硫化罐数据={},sign={}", |
| | | wrkMastExecute.getJarId(), JSON.toJSONString(wrkMastExecute), JSON.toJSONString(jarProtocol),sign); |
| | | } |
| | | wrkMastExecute.setWrkType(1); |
| | | wrkMastExecute.setWrkSts(2); |
| | | if (!wrkMastExecuteService.updateById(wrkMastExecute)){ |
| | | log.error("硫化罐Jar命令下发失败===>更新wrkMastExecute失败,jar号={},任务数据={},硫化罐数据={},sign={}", |
| | | wrkMastExecute.getJarId(), JSON.toJSONString(wrkMastExecute), JSON.toJSONString(jarProtocol),sign); |
| | | } |
| | | } |
| | | return true; |
| | | } |
| | | return false; |
| | | } else { |
| | | log.error("jarWrkMastExecuteActionExecute1===>执行异常===》RGV不满足条件,等待===》异常数据:BasJar:"+ JSON.toJSONString(basJar.getEnterRgvNo())+";WrkMastExecute:"+JSON.toJSONString(wrkMastExecute)); |
| | | return false; |
| | | } |
| | | } catch (Exception e){ |
| | | log.error("jarWrkMastExecuteActionExecute1任务执行下发异常==》wrkMastExecute={},异常原因={}",wrkMastExecute,e.getMessage()); |
| | | } |
| | | return false; |
| | | } |
| | | |
| | | /** |
| | | * JarWrkMastExecute任务==>下发 //完成 |
| | | * 100:充电任务 |
| | | * 任务下发 |
| | | */ |
| | | public synchronized boolean jarWrkMastExecuteActionExecute100(WrkMastExecute wrkMastExecute,Integer sign) { |
| | | try{ |
| | | // 获取硫化罐信息 |
| | | BasJar basJar = basJarMapper.selectById(wrkMastExecute.getJarId()); |
| | | if (Cools.isEmpty(basJar)){ |
| | | log.error("{}号硫化罐查询设备档案无信息!!!",wrkMastExecute.getJarId()); |
| | | return false; |
| | | } |
| | | |
| | | DevpThread devpThread = (DevpThread) SlaveConnection.get(SlaveType.Devp, 2); |
| | | StaProtocol staProtocolRGV = devpThread.getStation().get(basJar.getEnterRgvNo()); |
| | | if (staProtocolRGV == null) { |
| | | return false; |
| | | } else { |
| | | staProtocolRGV = staProtocolRGV.clone(); |
| | | } |
| | | if (staProtocolRGV == null) { |
| | | return false; |
| | | } |
| | | |
| | | if (staProtocolRGV.rgvBoolean(1) || staProtocolRGV.rgvBoolean(2)){ |
| | | //门作业 无 |
| | | //自动、空闲、 |
| | | log.error("100:充电任务==>任务下发===>行={}",6899); |
| | | //判断小车状态 |
| | | if (!jarWrkMastExecuteGenerateSteStatusCharge(basJar.getEnterSteNo(),1,SteStatusType.IDLE,false)){ |
| | | return false; |
| | | } |
| | | //调车 == > 取货 |
| | | if (!jarSteTake(wrkMastExecute,SteLocaType.POINT20.id,SteLocaType.POINT20.id,SteTaskModeType.START_CHARGE,false,wrkMastExecute.getJarId())){ |
| | | log.error("穿梭板Ste充电命令下发失败,ste号={},任务数据={}", |
| | | wrkMastExecute.getSteId(), JSON.toJSONString(wrkMastExecute)); |
| | | } |
| | | wrkMastExecute.setWrkType(1); |
| | | wrkMastExecute.setWrkSts(99); |
| | | if (!wrkMastExecuteService.updateById(wrkMastExecute)){ |
| | | log.error("穿梭板Ste充电命令下发失败===>更新wrkMastExecute失败,ste号={},任务数据={}", |
| | | wrkMastExecute.getSteId(), JSON.toJSONString(wrkMastExecute)); |
| | | } |
| | | return true; |
| | | } |
| | | return false; |
| | | } catch (Exception e){ |
| | | log.error("穿梭板Ste充电命令下发失败,异常==》wrkMastExecute={},异常原因={}",wrkMastExecute,e.getMessage()); |
| | | } |
| | | return false; |
| | | } |
| | | |
| | | /* |
| | | * Rgv 动作 移动 |
| | | * */ |
| | | public synchronized boolean jarRgvMoveTake(WrkMastExecute wrkMastExecute,Integer endRow){ |
| | | try { |
| | | StaProtocol staProtocol = new StaProtocol(); |
| | | staProtocol.setSiteId(wrkMastExecute.getRgvId()); |
| | | staProtocol.setEndRow(endRow.shortValue()); |
| | | // 下发站点信息 |
| | | if (!MessageQueue.offer(SlaveType.Devp, 2, new Task(9, staProtocol))) { |
| | | log.error("平衡车Rgv命令下发失败,堆垛机号={},任务数据={},下发数据={}", wrkMastExecute.getRgvId(), JSON.toJSON(wrkMastExecute), JSON.toJSON(staProtocol)); |
| | | return false; |
| | | } |
| | | return true; |
| | | }catch (Exception e){ |
| | | log.error("平衡车Rgv命令下发失败,Rgv号={},任务数据={},endRow={}", wrkMastExecute.getSteId(), JSON.toJSON(wrkMastExecute), JSON.toJSON(endRow)); |
| | | } |
| | | return false; |
| | | } |
| | | |
| | | /* |
| | | * Rgv 动作 取货 |
| | | * */ |
| | | public synchronized boolean jarRgvGetTake(WrkMastExecute wrkMastExecute,boolean RGV4,boolean RGV5){ |
| | | try { |
| | | StaProtocol staProtocol = new StaProtocol(); |
| | | staProtocol.setSiteId(wrkMastExecute.getRgvId()); |
| | | staProtocol.setRGV4(RGV4); |
| | | staProtocol.setRGV5(RGV5); |
| | | // 下发站点信息 |
| | | if (!MessageQueue.offer(SlaveType.Devp, 2, new Task(10, staProtocol))) { |
| | | log.error("平衡车Rgv命令下发失败,堆垛机号={},任务数据={},下发数据={}", wrkMastExecute.getRgvId(), JSON.toJSON(wrkMastExecute), JSON.toJSON(staProtocol)); |
| | | return false; |
| | | } |
| | | return true; |
| | | }catch (Exception e){ |
| | | log.error("平衡车Rgv命令下发失败,Rgv号={},任务数据={},RGV4={},RGV5={}", wrkMastExecute.getSteId(), JSON.toJSON(wrkMastExecute), JSON.toJSON(RGV4), JSON.toJSON(RGV5)); |
| | | } |
| | | return false; |
| | | } |
| | | |
| | | /* |
| | | * Rgv 动作 取货完成复位 |
| | | * */ |
| | | public synchronized boolean jarRgvGetFuTake(WrkMastExecute wrkMastExecute,boolean RGV6){ |
| | | try { |
| | | StaProtocol staProtocol = new StaProtocol(); |
| | | staProtocol.setSiteId(wrkMastExecute.getRgvId()); |
| | | staProtocol.setRGV6(RGV6); |
| | | // 下发站点信息 |
| | | if (!MessageQueue.offer(SlaveType.Devp, 2, new Task(11, staProtocol))) { |
| | | log.error("平衡车Rgv命令下发失败,堆垛机号={},任务数据={},下发数据={}", wrkMastExecute.getRgvId(), JSON.toJSON(wrkMastExecute), JSON.toJSON(staProtocol)); |
| | | return false; |
| | | } |
| | | return true; |
| | | }catch (Exception e){ |
| | | log.error("平衡车Rgv命令下发失败,Rgv号={},任务数据={},RGV6={}", wrkMastExecute.getSteId(), JSON.toJSON(wrkMastExecute), JSON.toJSON(RGV6)); |
| | | } |
| | | return false; |
| | | } |
| | | |
| | | /* |
| | | * Ste 动作 |
| | | * */ |
| | | public synchronized boolean jarSteTake(WrkMastExecute wrkMastExecute,Integer startLoad,Integer endLoad,SteTaskModeType steTaskModeType,boolean complete,Integer siteId){ |
| | | try { |
| | | SteCommand steCommand = new SteCommand(); |
| | | steCommand.setTaskNo(wrkMastExecute.getWrkNo().intValue()); |
| | | steCommand.setSteNo(wrkMastExecute.getSteId()); |
| | | steCommand.setStartLoad(startLoad); |
| | | steCommand.setEndLoad(endLoad); |
| | | steCommand.setTaskModeType(steTaskModeType); |
| | | steCommand.setComplete(complete); |
| | | if (!complete){ |
| | | steCommand.setTaskMode(steTaskModeType.id.shortValue()); |
| | | } |
| | | steCommand.setJarNo(siteId.shortValue()); |
| | | if (!MessageQueue.offer(SlaveType.Ste, steCommand.getSteNo(), new Task(2, steCommand))) { |
| | | log.error("穿梭车Ste命令下发失败,堆垛机号={},任务数据={},下发数据={},complete={}", steCommand.getSteNo(), JSON.toJSON(wrkMastExecute), JSON.toJSON(steCommand),complete); |
| | | return false; |
| | | } |
| | | return true; |
| | | }catch (Exception e){ |
| | | log.error("穿梭车Ste命令下发失败,堆垛机号={},任务数据={},complete={}", wrkMastExecute.getSteId(), JSON.toJSON(wrkMastExecute), JSON.toJSON(complete)); |
| | | } |
| | | return false; |
| | | } |
| | | |
| | | /* |
| | | * Jar 动作 |
| | | * */ |
| | | public synchronized boolean jarDoorTake(WrkMastExecute wrkMastExecute,JarTaskModeType jarTaskModeType){ |
| | | try{ |
| | | JarCommand jarCommand = new JarCommand(); |
| | | jarCommand.setJarNo(wrkMastExecute.getJarId()); |
| | | jarCommand.setTaskModeType(jarTaskModeType); |
| | | if (!MessageQueue.offer(SlaveType.Jar, jarCommand.getJarNo(), new Task(2, jarCommand))) { |
| | | log.error("硫化罐Jar命令下发失败,堆垛机号={},任务数据={},下发数据={}", jarCommand.getJarNo(), JSON.toJSON(wrkMastExecute), JSON.toJSON(jarCommand)); |
| | | return false; |
| | | } |
| | | return true; |
| | | }catch (Exception e){ |
| | | log.error("硫化罐Jar命令下发失败,堆垛机号={},任务数据={},下发数据={}", wrkMastExecute.getJarId(), JSON.toJSON(wrkMastExecute), JSON.toJSON(jarTaskModeType)); |
| | | } |
| | | return false; |
| | | } |
| | | |
| | | /** |
| | | * JarWrkMastExecute任务完成 //完成 |
| | | */ |
| | | public synchronized void jarWrkMastExecuteGenerateComplete(Integer sign) { |
| | | try{ |
| | | switch (sign){ |
| | | case 1: |
| | | case 5: |
| | | case 9: |
| | | if (jarWrkMastExecuteGenerateSteComplete(sign)){ |
| | | break; |
| | | } |
| | | case 2: |
| | | case 6: |
| | | case 10: |
| | | if (jarWrkMastExecuteGenerateJarComplete(sign)){ |
| | | break; |
| | | } |
| | | case 3: |
| | | case 7: |
| | | case 11: |
| | | if (jarWrkMastExecuteGenerateRgvComplete1(sign)){ |
| | | break; |
| | | } |
| | | case 4: |
| | | case 8: |
| | | case 12: |
| | | if (jarWrkMastExecuteGenerateRgvComplete2(sign)){ |
| | | break; |
| | | } |
| | | default: |
| | | return; |
| | | } |
| | | }catch (Exception e){ |
| | | log.error("JarWrkMastExecute任务完成报错!"+e); |
| | | } |
| | | } |
| | | |
| | | /** |
| | | * JarWrkMastExecute任务完成 ===>Ste //完成 |
| | | */ |
| | | public synchronized boolean jarWrkMastExecuteGenerateSteComplete(Integer sign) { |
| | | try{ |
| | | for (SteSlave steSlave : slaveProperties.getSte()) { |
| | | SteThread steThread = (SteThread) SlaveConnection.get(SlaveType.Ste, steSlave.getId()); |
| | | if (steThread == null) { |
| | | continue; |
| | | } |
| | | SteProtocol steProtocol = steThread.getSteProtocol(); |
| | | if (steProtocol == null) { |
| | | continue; |
| | | } |
| | | if (steProtocol.getMode()==(short)1 && steProtocol.taskNo!=0 && steProtocol.getChargeStatus()==0){ |
| | | // if (steProtocol.statusType.equals(SteStatusType.WAITING)){ |
| | | // |
| | | // } |
| | | List<WrkMastExecute> wrkMastExecuteByWrkNoList = wrkMastExecuteService.getWrkMastExecuteByWrkNoList(steProtocol.getTaskNo().longValue()); |
| | | for (WrkMastExecute wrkMastExecute : wrkMastExecuteByWrkNoList){ |
| | | if (!Cools.isEmpty(wrkMastExecute)){ |
| | | switch (wrkMastExecute.getIoType()){ |
| | | case 6: |
| | | if (wrkMastExecute.getWrkSts()==3){//==>4 |
| | | //1:RGV小车移动、2:RGV小车到位、3:Ste穿梭版取货、4:取货完成等待下一步、5:Ste穿梭版放货至冷却池、6:放货完成、7:更新完成 //io_type = 6 |
| | | //ste任务等待完成 |
| | | if (steProtocol.statusType.equals(SteStatusType.WAITING)){ |
| | | //ste任务完成 |
| | | if (jarSteTake(wrkMastExecute,null,null,null,true,SteAndJarUtil.getBJarNo(wrkMastExecute.getJarId()))){ |
| | | wrkMastExecute.setWrkSts(4); |
| | | if (!wrkMastExecuteService.updateById(wrkMastExecute)){ |
| | | log.error("穿梭车Ste命令下发失败===>更新wrkMastExecute失败,jar号={},任务数据={},穿梭车数据={},sign={}", |
| | | wrkMastExecute.getSteId(), JSON.toJSONString(wrkMastExecute), JSON.toJSON(steProtocol),sign); |
| | | } |
| | | return true; |
| | | } |
| | | } |
| | | log.error("穿梭车Ste命令下发失败===>下发异常,jar号={},任务数据={},穿梭车数据={},sign={}", |
| | | wrkMastExecute.getSteId(), JSON.toJSONString(wrkMastExecute), JSON.toJSONString(steProtocol),sign); |
| | | return true; |
| | | } |
| | | case 5: |
| | | if (wrkMastExecute.getWrkSts()==5){ |
| | | //1:RGV小车移动、2:RGV小车到位、3:rgv取货、4:rgv取货完成、5:Ste穿梭版入硫化罐、6:入罐完成、7:更新完成 //io_type = 5 |
| | | //ste任务完成 |
| | | if (steProtocol.statusType.equals(SteStatusType.WAITING)){ |
| | | //ste任务完成 |
| | | if (jarSteTake(wrkMastExecute,null,null,null,true,SteAndJarUtil.getBJarNo(wrkMastExecute.getJarId()))){ |
| | | wrkMastExecute.setWrkSts(6); |
| | | if (!wrkMastExecuteService.updateById(wrkMastExecute)){ |
| | | log.error("穿梭车Ste命令下发失败===>更新wrkMastExecute失败,jar号={},任务数据={},穿梭车数据={},sign={}", |
| | | wrkMastExecute.getSteId(), JSON.toJSON(wrkMastExecute), JSON.toJSON(steProtocol),sign); |
| | | } |
| | | return true; |
| | | } |
| | | } |
| | | log.error("穿梭车Ste命令下发失败===>下发异常,jar号={},任务数据={},穿梭车数据={},sign={}", |
| | | wrkMastExecute.getSteId(), JSON.toJSON(wrkMastExecute), JSON.toJSON(steProtocol),sign); |
| | | return true; |
| | | } |
| | | continue; |
| | | case 7: |
| | | case 8: |
| | | case 10: |
| | | case 11: |
| | | //1:RGV小车移动、2:RGV小车到位、3:Ste穿梭版移动中、4:移动完成、5:更新完成 |
| | | if (wrkMastExecute.getWrkSts()==3){ |
| | | //ste任务完成 |
| | | if (steProtocol.statusType.equals(SteStatusType.WAITING)){ |
| | | //ste任务完成 |
| | | if (jarSteTake(wrkMastExecute,null,null,null,true,SteAndJarUtil.getBJarNo(wrkMastExecute.getJarId()))){ |
| | | wrkMastExecute.setWrkSts(4); |
| | | if (!wrkMastExecuteService.updateById(wrkMastExecute)){ |
| | | log.error("穿梭车Ste命令下发失败===>更新wrkMastExecute失败,jar号={},任务数据={},穿梭车数据={},sign={}", |
| | | wrkMastExecute.getSteId(), JSON.toJSON(wrkMastExecute), JSON.toJSON(steProtocol),sign); |
| | | } |
| | | return true; |
| | | } |
| | | } |
| | | log.error("穿梭车Ste命令下发失败===>下发异常,jar号={},任务数据={},穿梭车数据={},sign={}", |
| | | wrkMastExecute.getSteId(), JSON.toJSON(wrkMastExecute), JSON.toJSON(steProtocol),sign); |
| | | return true; |
| | | } |
| | | continue; |
| | | case 9: |
| | | if (wrkMastExecute.getWrkSts()==1){ |
| | | //1:Ste穿梭版取放货中、2:放货完成等待下一步、3:输送线任务下发完成、4:更新完成 //io_type = 9 |
| | | //ste任务完成 |
| | | if (steProtocol.statusType.equals(SteStatusType.WAITING)){ |
| | | //ste任务完成 |
| | | if (jarSteTake(wrkMastExecute,null,null,null,true,SteAndJarUtil.getBJarNo(wrkMastExecute.getJarId()))){ |
| | | wrkMastExecute.setWrkSts(2); |
| | | if (!wrkMastExecuteService.updateById(wrkMastExecute)){ |
| | | log.error("穿梭车Ste命令下发失败===>更新wrkMastExecute失败,jar号={},任务数据={},穿梭车数据={},sign={}", |
| | | wrkMastExecute.getSteId(), JSON.toJSON(wrkMastExecute), JSON.toJSON(steProtocol),sign); |
| | | } |
| | | return true; |
| | | } |
| | | } |
| | | log.error("穿梭车Ste命令下发失败===>下发异常,jar号={},任务数据={},穿梭车数据={},sign={}", |
| | | wrkMastExecute.getSteId(), JSON.toJSON(wrkMastExecute), JSON.toJSON(steProtocol),sign); |
| | | continue; |
| | | } |
| | | default: continue; |
| | | } |
| | | } |
| | | |
| | | } |
| | | } |
| | | } |
| | | return true; |
| | | }catch (Exception e){ |
| | | log.error("JarWrkMastExecute任务完成 ===>Ste报错!"+e); |
| | | } |
| | | return false; |
| | | } |
| | | |
| | | /** |
| | | * JarWrkMastExecute任务完成 ===>Jar //完成 |
| | | * //硫化完成 修改任务状态 |
| | | */ |
| | | public synchronized boolean jarWrkMastExecuteGenerateJarComplete(Integer sign) { |
| | | try{ |
| | | for (JarSlave jarSlave : slaveProperties.getJar()) { |
| | | if (jarSlave.getId()>4){ |
| | | continue; |
| | | } |
| | | // 获取硫化罐信息 |
| | | JarThread jarThread = (JarThread) SlaveConnection.get(SlaveType.Jar, jarSlave.getId()); |
| | | JarProtocol jarProtocol = jarThread.getJarProtocol(); |
| | | if (jarProtocol == null) { |
| | | continue; |
| | | } |
| | | if (jarProtocol.modeType != JarModeType.AUTO){ |
| | | continue; |
| | | } |
| | | BasJar basJar = basJarMapper.selectById(jarProtocol.getJarNo()); |
| | | if (Cools.isEmpty(basJar)){ |
| | | log.error("{}号硫化罐查询设备档案无信息!!!",jarProtocol.getJarNo()); |
| | | continue; |
| | | } |
| | | //WAITING2(4, "硫化完成"), |
| | | if (jarProtocol.getJarErr()==0 && jarProtocol.getStatusType().equals(JarStatusType.WAITING2) |
| | | && !jarProtocol.isRightDoor() && !jarProtocol.isLeftDoor() |
| | | && jarProtocol.leftDoorOpen==0 && jarProtocol.leftDoorClose==0 && jarProtocol.rightDoorOpen==0 && jarProtocol.rightDoorClose==0 |
| | | ){ |
| | | List<BasJarMast> basJarMastList = basJarMastService.getJarMastByJarIdAndStatusList(jarSlave.getId(), new ArrayList<Integer>() {{ |
| | | add(5);//硫化中 |
| | | }}); |
| | | if (basJarMastList.isEmpty()){ |
| | | continue; |
| | | } |
| | | Integer integer = basJarMastService.updateStatus(jarProtocol.getJarNo(), 5, 6); |
| | | if (basJarMastList.size()!=integer){ |
| | | log.error("{}号硫化罐硫化完成修改硫化档案状态结果数量不一致!!!查询资料数量={},更新返回数量={}",jarProtocol.getJarNo(),basJarMastList.size(),integer); |
| | | } |
| | | } else if (jarProtocol.getJarErr()==0 |
| | | && jarProtocol.isRightDoor() && jarProtocol.isLeftDoor() |
| | | && jarProtocol.leftDoorOpen!=1 && jarProtocol.leftDoorOpen!=3 |
| | | && jarProtocol.rightDoorOpen!=1 && jarProtocol.rightDoorOpen!=3 |
| | | && (jarProtocol.leftDoorOpen==2 || jarProtocol.rightDoorOpen==2)){ |
| | | if (jarProtocol.getJarTemperature()>jarTemperature){ |
| | | log.error("{}号硫化罐查询设备温度过高,等待降温....!!!",jarProtocol.getJarNo()); |
| | | return false; |
| | | } |
| | | WrkMastExecute wrkMastExecuteSou = new WrkMastExecute(); |
| | | wrkMastExecuteSou.setWrkSts(3); |
| | | List<WrkMastExecute> wrkMastExecuteList = wrkMastExecuteService.selectWrkMastExecuteByWrk(wrkMastExecuteSou); |
| | | if (wrkMastExecuteList.isEmpty()){ |
| | | WrkMastExecute execute = new WrkMastExecute(); |
| | | execute.setJarId(jarProtocol.getJarNo()); |
| | | //直接关门 |
| | | if (!jarDoorTake(execute,JarTaskModeType.OPEN_THE_DOOR_COMPLETE)){ |
| | | log.error("硫化罐Jar命令下发失败,jar号={},任务数据={},硫化罐数据={},sign={}", |
| | | execute.getJarId(), JSON.toJSON(execute), JSON.toJSON(jarProtocol),sign); |
| | | } |
| | | return true; |
| | | } |
| | | for (WrkMastExecute wrkMastExecute : wrkMastExecuteList){ |
| | | if (wrkMastExecute.getIoType() == 1 || wrkMastExecute.getIoType() == 3){ |
| | | //直接关门 |
| | | if (!jarDoorTake(wrkMastExecute,JarTaskModeType.OPEN_THE_DOOR_COMPLETE)){ |
| | | log.error("硫化罐Jar命令下发失败,jar号={},任务数据={},硫化罐数据={},sign={}", |
| | | wrkMastExecute.getJarId(), JSON.toJSON(wrkMastExecute), JSON.toJSON(jarProtocol),sign); |
| | | } |
| | | wrkMastExecute.setWrkSts(4); |
| | | if (!wrkMastExecuteService.updateById(wrkMastExecute)){ |
| | | log.error("平衡车Rgv命令下发失败===>更新wrkMastExecute失败,jar号={},任务数据={},硫化罐数据={},sign={}", |
| | | wrkMastExecute.getSteId(), JSON.toJSON(wrkMastExecute), JSON.toJSON(jarProtocol),sign); |
| | | return false; |
| | | } |
| | | return true; |
| | | } |
| | | } |
| | | } else if (jarProtocol.getJarErr()==0 |
| | | && !jarProtocol.isRightDoor() && !jarProtocol.isLeftDoor() |
| | | && jarProtocol.leftDoorClose!=1 && jarProtocol.leftDoorClose!=3 |
| | | && jarProtocol.rightDoorClose!=1 && jarProtocol.rightDoorClose!=3 |
| | | && (jarProtocol.leftDoorClose==2 || jarProtocol.rightDoorClose==2)){ |
| | | if (jarProtocol.getJarTemperature()>jarTemperature){ |
| | | log.error("{}号硫化罐查询设备温度过高,等待降温....!!!",jarProtocol.getJarNo()); |
| | | return false; |
| | | } |
| | | WrkMastExecute wrkMastExecuteSou = new WrkMastExecute(); |
| | | wrkMastExecuteSou.setWrkSts(3); |
| | | List<WrkMastExecute> wrkMastExecuteList = wrkMastExecuteService.selectWrkMastExecuteByWrk(wrkMastExecuteSou); |
| | | if (wrkMastExecuteList.isEmpty()){ |
| | | WrkMastExecute execute = new WrkMastExecute(); |
| | | execute.setJarId(jarProtocol.getJarNo()); |
| | | //直接关门 |
| | | if (!jarDoorTake(execute,JarTaskModeType.CLOSE_THE_DOOR_COMPLETE)){ |
| | | log.error("硫化罐Jar命令下发失败,jar号={},任务数据={},硫化罐数据={},sign={}", |
| | | execute.getJarId(), JSON.toJSON(execute), JSON.toJSON(jarProtocol),sign); |
| | | } |
| | | return true; |
| | | } |
| | | for (WrkMastExecute wrkMastExecute : wrkMastExecuteList){ |
| | | if (wrkMastExecute.getIoType() == 2 || wrkMastExecute.getIoType() == 4){ |
| | | //直接关门 |
| | | if (!jarDoorTake(wrkMastExecute,JarTaskModeType.CLOSE_THE_DOOR_COMPLETE)){ |
| | | log.error("硫化罐Jar命令下发失败,jar号={},任务数据={},硫化罐数据={},sign={}", |
| | | wrkMastExecute.getJarId(), JSON.toJSON(wrkMastExecute), JSON.toJSON(jarProtocol),sign); |
| | | } |
| | | wrkMastExecute.setWrkSts(4); |
| | | if (!wrkMastExecuteService.updateById(wrkMastExecute)){ |
| | | log.error("平衡车Rgv命令下发失败===>更新wrkMastExecute失败,jar号={},任务数据={},硫化罐数据={},sign={}", |
| | | wrkMastExecute.getSteId(), JSON.toJSON(wrkMastExecute), JSON.toJSON(jarProtocol),sign); |
| | | return false; |
| | | } |
| | | return true; |
| | | } |
| | | } |
| | | } |
| | | } |
| | | return true; |
| | | }catch (Exception e){ |
| | | log.error("//硫化完成 修改任务状态 报错!"+e); |
| | | } |
| | | return false; |
| | | } |
| | | |
| | | /** |
| | | * JarWrkMastExecute任务完成 ===>RGV移动 //完成 |
| | | */ |
| | | public synchronized boolean jarWrkMastExecuteGenerateRgvComplete1(Integer sign) { |
| | | try{ |
| | | WrkMastExecute wrkMastExecuteSou = new WrkMastExecute(); |
| | | wrkMastExecuteSou.setWrkSts(1); |
| | | List<WrkMastExecute> wrkMastExecuteList = wrkMastExecuteService.selectWrkMastExecuteByWrk(wrkMastExecuteSou); |
| | | for (WrkMastExecute wrkMastExecute : wrkMastExecuteList){ |
| | | if (wrkMastExecute.getIoType() == 9){ |
| | | continue; |
| | | } |
| | | DevpThread devpThread = (DevpThread) SlaveConnection.get(SlaveType.Devp, 2); |
| | | StaProtocol staProtocolRGV = devpThread.getStation().get(wrkMastExecute.getRgvId()); |
| | | if (staProtocolRGV == null) { |
| | | continue; |
| | | } else { |
| | | staProtocolRGV = staProtocolRGV.clone(); |
| | | } |
| | | if (staProtocolRGV == null) { |
| | | continue; |
| | | } |
| | | |
| | | StaProtocol staProtocolRGVEnd = devpThread.getStation().get(wrkMastExecute.getRgvEndId()); |
| | | if (staProtocolRGVEnd == null) { |
| | | continue; |
| | | } else { |
| | | staProtocolRGVEnd = staProtocolRGVEnd.clone(); |
| | | } |
| | | if (staProtocolRGVEnd == null) { |
| | | continue; |
| | | } |
| | | if (staProtocolRGV.getNowRow() == staProtocolRGVEnd.getNowRow() |
| | | && staProtocolRGV.getNowRow() == SteAndJarUtil.getRgvJarNowRow(wrkMastExecute.getJarId())){ |
| | | wrkMastExecute.setWrkSts(2); |
| | | if (!wrkMastExecuteService.updateById(wrkMastExecute)){ |
| | | log.error("平衡车Rgv命令下发失败===>更新wrkMastExecute失败,jar号={},任务数据={},平衡车Rgv数据={},sign={}", |
| | | wrkMastExecute.getSteId(), JSON.toJSON(wrkMastExecute), JSON.toJSON(staProtocolRGV),sign); |
| | | return false; |
| | | } |
| | | return true; |
| | | } |
| | | } |
| | | return true; |
| | | }catch (Exception e){ |
| | | log.error("JarWrkMastExecute任务完成 ===>RGV移动!异常"+e); |
| | | } |
| | | return false; |
| | | } |
| | | |
| | | /** |
| | | * JarWrkMastExecute任务完成 ===>RGV取货 //完成 |
| | | */ |
| | | public synchronized boolean jarWrkMastExecuteGenerateRgvComplete2(Integer sign) { |
| | | try{ |
| | | WrkMastExecute wrkMastExecuteSou = new WrkMastExecute(); |
| | | wrkMastExecuteSou.setWrkSts(3); |
| | | wrkMastExecuteSou.setIoType(5); |
| | | List<WrkMastExecute> wrkMastExecuteList = wrkMastExecuteService.selectWrkMastExecuteByWrk(wrkMastExecuteSou); |
| | | for (WrkMastExecute wrkMastExecute : wrkMastExecuteList){ |
| | | DevpThread devpThread = (DevpThread) SlaveConnection.get(SlaveType.Devp, 2); |
| | | StaProtocol staProtocolRGV = devpThread.getStation().get(wrkMastExecute.getRgvId()); |
| | | if (staProtocolRGV == null) { |
| | | continue; |
| | | } else { |
| | | staProtocolRGV = staProtocolRGV.clone(); |
| | | } |
| | | if (staProtocolRGV == null) { |
| | | continue; |
| | | } |
| | | |
| | | |
| | | if ( staProtocolRGV.rgvBoolean(2) |
| | | && staProtocolRGV.getNowRow() == SteAndJarUtil.getRgvJarNowRow(wrkMastExecute.getJarId())){ |
| | | //调车 == > 取货完成复位 |
| | | if (!jarRgvGetFuTake(wrkMastExecute,true)){ |
| | | log.error("平衡车RGV命令下发失败,rgv号={},任务数据={},硫化罐数据={},sign={}", |
| | | wrkMastExecute.getJarId(), JSON.toJSON(wrkMastExecute), JSON.toJSON(staProtocolRGV),sign); |
| | | return true; |
| | | } |
| | | wrkMastExecute.setWrkSts(4); |
| | | if (!wrkMastExecuteService.updateById(wrkMastExecute)){ |
| | | log.error("平衡车Rgv命令下发失败===>更新wrkMastExecute失败,jar号={},任务数据={},平衡车Rgv数据={},sign={}", |
| | | wrkMastExecute.getSteId(), JSON.toJSON(wrkMastExecute), JSON.toJSON(staProtocolRGV),sign); |
| | | return true; |
| | | } |
| | | return true; |
| | | } else { |
| | | log.error("{}号平衡车当前状态不满足入硫化罐条件,当前任务,平衡车从取货"); |
| | | } |
| | | } |
| | | return true; |
| | | }catch (Exception e){ |
| | | log.error(" JarWrkMastExecute任务完成 ===>RGV取货 异常!"+e); |
| | | } |
| | | return false; |
| | | } |
| | | |
| | | /** |
| | | * Jar任务 穿梭车移动任务 //完成 |
| | | */ |
| | | public synchronized boolean jarMastMove() { |
| | | try{ |
| | | for (SteSlave steSlave : slaveProperties.getSte()){ |
| | | SteThread steThread = (SteThread) SlaveConnection.get(SlaveType.Ste, steSlave.getId()); |
| | | if (steThread == null) { |
| | | continue; |
| | | } |
| | | SteProtocol steProtocol = steThread.getSteProtocol(); |
| | | if (steProtocol == null) { |
| | | continue; |
| | | } |
| | | |
| | | if (wrkMastExecuteService.selectNoStart(steSlave.getId())!=0){ |
| | | continue; |
| | | } |
| | | |
| | | if (wrkMastExecuteService.selectMoveStart(steSlave.getId())!=0){ |
| | | continue; |
| | | } |
| | | |
| | | try{ |
| | | if (jarWrkMastExecuteGenerateSteStatus(steSlave.getId(),1,SteStatusType.IDLE,false)){ |
| | | List<WrkMastExecute> wrkMastExecutes = wrkMastExecuteService.selectWrkMastExecuteByTypeAndIoTyperAndWrkType(null, 5, null,steProtocol.getSteNo().intValue()); |
| | | List<WrkMastExecute> wrkMastExecutes100 = wrkMastExecuteService.selectWrkMastExecuteByTypeAndIoTyperAndWrkType(null, 100, null,steProtocol.getSteNo().intValue()); |
| | | if (wrkMastExecutes.isEmpty() && wrkMastExecutes100.isEmpty()){ |
| | | List<WrkMastExecute> wrkMastExecutesB = wrkMastExecuteService.selectWrkMastExecuteByTypeAndIoTyperAndWrkType(null, 6, null,steProtocol.getSteNo().intValue()); |
| | | List<WrkMastExecute> wrkMastExecutesC = wrkMastExecuteService.selectWrkMastExecuteByTypeAndIoTyperAndWrkType(null, 9, null,steProtocol.getSteNo().intValue()); |
| | | |
| | | if (!wrkMastExecutesB.isEmpty() || !wrkMastExecutesC.isEmpty()){ |
| | | WrkMastExecute wrkMastExecute = !wrkMastExecutesB.isEmpty() ? wrkMastExecutesB.get(0) : wrkMastExecutesC.get(0); |
| | | BasJar basJar = basJarMapper.selectById(wrkMastExecute.getJarId()); |
| | | if (Cools.isEmpty(basJar)){ |
| | | log.error("{}号硫化罐查询设备档案无信息!!!",wrkMastExecute.getJarId()); |
| | | return false; |
| | | } |
| | | BasJarMast jarMastByWrkNo = basJarMastService.getJarMastByWrkNo(wrkMastExecute.getWrkNo()); |
| | | //A==>B |
| | | if (!jarWrkMastExecuteGenerateExecute(basJar,jarMastByWrkNo,basJar.getJarNo(),new int[]{basJar.getOutSteNo(),basJar.getOutRgvNo(),10,1})){ |
| | | log.error("JarWrkMastExecute任务创建===>执行异常===》异常数据:BasJar:"+ JSON.toJSONString(basJar)+";BasJarMast:"+JSON.toJSONString(jarMastByWrkNo)); |
| | | } |
| | | continue; |
| | | } |
| | | } |
| | | } else if (jarWrkMastExecuteGenerateSteStatus(steSlave.getId(),2,SteStatusType.IDLE,false)){ |
| | | List<WrkMastExecute> wrkMastExecutes = wrkMastExecuteService.selectWrkMastExecuteByTypeAndIoTyperAndWrkType(null, 6, null,steProtocol.getSteNo().intValue()); |
| | | if (wrkMastExecutes.isEmpty()){ |
| | | List<WrkMastExecute> wrkMastExecutesA = wrkMastExecuteService.selectWrkMastExecuteByTypeAndIoTyperAndWrkType(null, 5, null,steProtocol.getSteNo().intValue()); |
| | | List<WrkMastExecute> wrkMastExecutesC = wrkMastExecuteService.selectWrkMastExecuteByTypeAndIoTyperAndWrkType(null, 9, null,steProtocol.getSteNo().intValue()); |
| | | List<WrkMastExecute> wrkMastExecutes100 = wrkMastExecuteService.selectWrkMastExecuteByTypeAndIoTyperAndWrkType(null, 100, null,steProtocol.getSteNo().intValue()); |
| | | if (!wrkMastExecutes100.isEmpty()){ |
| | | WrkMastExecute wrkMastExecute = wrkMastExecutes100.get(0); |
| | | BasJar basJar = basJarMapper.selectById(wrkMastExecute.getJarId()); |
| | | if (Cools.isEmpty(basJar)){ |
| | | log.error("{}号硫化罐查询设备档案无信息!!!",wrkMastExecute.getJarId()); |
| | | return false; |
| | | } |
| | | |
| | | BasJarMast jarMastByWrkNo = new BasJarMast(basJar); |
| | | jarMastByWrkNo.setWrkNo(Integer.toUnsignedLong(wrkMastExecute.getWrkNo().intValue()));//工作号 |
| | | jarMastByWrkNo.setJarEnterStaNo(basJar.getEnterRgvNo()); |
| | | jarMastByWrkNo.setEnterStaNo(basJar.getEnterRgvNo()); |
| | | jarMastByWrkNo.setOutStaNo(basJar.getOutRgvNo()); |
| | | //B==>A |
| | | if (!jarWrkMastExecuteGenerateExecute(basJar,jarMastByWrkNo,basJar.getJarNo(),new int[]{basJar.getOutSteNo(),basJar.getOutRgvNo(),11,1})){ |
| | | log.error("JarWrkMastExecute任务创建===>执行异常===》异常数据:BasJar:"+ JSON.toJSONString(basJar)+";BasJarMast:"+JSON.toJSONString(jarMastByWrkNo)); |
| | | } |
| | | continue; |
| | | } |
| | | if (!wrkMastExecutesA.isEmpty()){ |
| | | WrkMastExecute wrkMastExecute = wrkMastExecutesA.get(0); |
| | | BasJar basJar = basJarMapper.selectById(wrkMastExecute.getJarId()); |
| | | if (Cools.isEmpty(basJar)){ |
| | | log.error("{}号硫化罐查询设备档案无信息!!!",wrkMastExecute.getJarId()); |
| | | return false; |
| | | } |
| | | BasJarMast jarMastByWrkNo = basJarMastService.getJarMastByWrkNo(wrkMastExecute.getWrkNo()); |
| | | //B==>A |
| | | if (!jarWrkMastExecuteGenerateExecute(basJar,jarMastByWrkNo,basJar.getJarNo(),new int[]{basJar.getOutSteNo(),basJar.getOutRgvNo(),11,1})){ |
| | | log.error("JarWrkMastExecute任务创建===>执行异常===》异常数据:BasJar:"+ JSON.toJSONString(basJar)+";BasJarMast:"+JSON.toJSONString(jarMastByWrkNo)); |
| | | } |
| | | continue; |
| | | } |
| | | |
| | | if (!wrkMastExecutesC.isEmpty()){ |
| | | WrkMastExecute wrkMastExecute = wrkMastExecutesC.get(0); |
| | | BasJar basJar = basJarMapper.selectById(wrkMastExecute.getJarId()); |
| | | if (Cools.isEmpty(basJar)){ |
| | | log.error("{}号硫化罐查询设备档案无信息!!!",wrkMastExecute.getJarId()); |
| | | return false; |
| | | } |
| | | BasJarMast jarMastByWrkNo = basJarMastService.getJarMastByWrkNo(wrkMastExecute.getWrkNo()); |
| | | //B==>C |
| | | if (!jarWrkMastExecuteGenerateExecute(basJar,jarMastByWrkNo,basJar.getJarNo(),new int[]{basJar.getOutSteNo(),basJar.getOutRgvNo(),7,1})){ |
| | | log.error("JarWrkMastExecute任务创建===>执行异常===》异常数据:BasJar:"+ JSON.toJSONString(basJar)+";BasJarMast:"+JSON.toJSONString(jarMastByWrkNo)); |
| | | } |
| | | continue; |
| | | } |
| | | } |
| | | } else if (jarWrkMastExecuteGenerateSteStatus(steSlave.getId(),3,SteStatusType.IDLE,false)){ |
| | | List<WrkMastExecute> wrkMastExecutes = wrkMastExecuteService.selectWrkMastExecuteByTypeAndIoTyperAndWrkType(null, 9, null,steProtocol.getSteNo().intValue()); |
| | | if (wrkMastExecutes.isEmpty()){ |
| | | List<WrkMastExecute> wrkMastExecutesB = wrkMastExecuteService.selectWrkMastExecuteByTypeAndIoTyperAndWrkType(null, 6, null,steProtocol.getSteNo().intValue()); |
| | | List<WrkMastExecute> wrkMastExecutesA = wrkMastExecuteService.selectWrkMastExecuteByTypeAndIoTyperAndWrkType(null, 5, null,steProtocol.getSteNo().intValue()); |
| | | List<WrkMastExecute> wrkMastExecutes100 = wrkMastExecuteService.selectWrkMastExecuteByTypeAndIoTyperAndWrkType(null, 100, null,steProtocol.getSteNo().intValue()); |
| | | if (!wrkMastExecutes100.isEmpty()){ |
| | | WrkMastExecute wrkMastExecute = wrkMastExecutes100.get(0); |
| | | BasJar basJar = basJarMapper.selectById(wrkMastExecute.getJarId()); |
| | | if (Cools.isEmpty(basJar)){ |
| | | log.error("{}号硫化罐查询设备档案无信息!!!",wrkMastExecute.getJarId()); |
| | | return false; |
| | | } |
| | | |
| | | BasJarMast jarMastByWrkNo = new BasJarMast(basJar); |
| | | jarMastByWrkNo.setWrkNo(Integer.toUnsignedLong(wrkMastExecute.getWrkNo().intValue()));//工作号 |
| | | jarMastByWrkNo.setJarEnterStaNo(basJar.getEnterRgvNo()); |
| | | jarMastByWrkNo.setEnterStaNo(basJar.getEnterRgvNo()); |
| | | jarMastByWrkNo.setOutStaNo(basJar.getOutRgvNo()); |
| | | //C==>B |
| | | if (!jarWrkMastExecuteGenerateExecute(basJar,jarMastByWrkNo,basJar.getJarNo(),new int[]{basJar.getOutSteNo(),basJar.getOutRgvNo(),8,1})){ |
| | | log.error("JarWrkMastExecute任务创建===>执行异常===》异常数据:BasJar:"+ JSON.toJSONString(basJar)+";BasJarMast:"+JSON.toJSONString(jarMastByWrkNo)); |
| | | } |
| | | continue; |
| | | } |
| | | if (!wrkMastExecutesB.isEmpty() || !wrkMastExecutesA.isEmpty()){ |
| | | WrkMastExecute wrkMastExecute = !wrkMastExecutesB.isEmpty() ? wrkMastExecutesB.get(0) : wrkMastExecutesA.get(0); |
| | | BasJar basJar = basJarMapper.selectById(wrkMastExecute.getJarId()); |
| | | if (Cools.isEmpty(basJar)){ |
| | | log.error("{}号硫化罐查询设备档案无信息!!!",wrkMastExecute.getJarId()); |
| | | return false; |
| | | } |
| | | BasJarMast jarMastByWrkNo = basJarMastService.getJarMastByWrkNo(wrkMastExecute.getWrkNo()); |
| | | //C==>B |
| | | if (!jarWrkMastExecuteGenerateExecute(basJar,jarMastByWrkNo,basJar.getJarNo(),new int[]{basJar.getOutSteNo(),basJar.getOutRgvNo(),8,1})){ |
| | | log.error("JarWrkMastExecute任务创建===>执行异常===》异常数据:BasJar:"+ JSON.toJSONString(basJar)+";BasJarMast:"+JSON.toJSONString(jarMastByWrkNo)); |
| | | } |
| | | continue; |
| | | } |
| | | } |
| | | } |
| | | }catch (Exception e){ |
| | | log.error("硫化区域分段任务完成异常,steProtocol={},异常信息={}",JSON.toJSONString(steProtocol),e.getMessage()); |
| | | } |
| | | |
| | | WrkMastExecute wrkMastExecute = wrkMastExecuteService.selectStart(steSlave.getId()); |
| | | |
| | | |
| | | } |
| | | } catch (Exception e){ |
| | | log.error("硫化区域分段任务完成异常,异常信息={}",e.getMessage()); |
| | | } |
| | | return false; |
| | | } |
| | | /** |
| | | * ste充电任务创建 //完成 |
| | | */ |
| | | public synchronized boolean jarChargeGenerate() { |
| | | try{ |
| | | //80%电量 无任务 充电 >50电量 有任务 断电 |
| | | //30%电量 不接取任务 无进行中任务 充电 >50电量 有任务 断电 |
| | | for (SteSlave steSlave : slaveProperties.getSte()){ |
| | | SteThread steThread = (SteThread) SlaveConnection.get(SlaveType.Ste, steSlave.getId()); |
| | | if (steThread == null) { |
| | | continue; |
| | | } |
| | | SteProtocol steProtocol = steThread.getSteProtocol(); |
| | | if (steProtocol == null || steProtocol.getChargeStatus()!=0) { |
| | | continue; |
| | | } |
| | | WrkMastExecute wrkMastExecuteByCharge = wrkMastExecuteService.getWrkMastExecuteByCharge(steSlave.getId()); |
| | | if (!Cools.isEmpty(wrkMastExecuteByCharge)){ |
| | | continue; |
| | | } |
| | | |
| | | if (steProtocol.getCharge()<30.0F){ |
| | | if (wrkMastExecuteService.selectMoveStartCharge(steSlave.getId())!=0){ |
| | | continue; |
| | | } |
| | | } else if (steProtocol.getCharge()<80.0F){ |
| | | List<BasJarMast> basJarMastList = basJarMastService.getJarMastByJarIdAndStatusListCharge(steSlave.getId(), new ArrayList<Integer>() {{ |
| | | add(5); |
| | | add(11); |
| | | add(17); |
| | | }}); |
| | | if(!basJarMastList.isEmpty()){ |
| | | continue; |
| | | } |
| | | if (wrkMastExecuteService.selectNoStart(steSlave.getId())!=0){ |
| | | continue; |
| | | } |
| | | if (wrkMastExecuteService.selectMoveStart(steSlave.getId())!=0){ |
| | | continue; |
| | | } |
| | | } else { |
| | | continue; |
| | | } |
| | | |
| | | try{ |
| | | boolean jarIDLESign = false; |
| | | if (jarWrkMastExecuteGenerateSteStatus(steSlave.getId(),1,SteStatusType.IDLE,false)){ |
| | | //生成充电任务 |
| | | //A |
| | | BasJar basJar = basJarMapper.selectById(steSlave.getId()==1? 1:3); |
| | | int workNo = commonService.getWorkNo(WorkNoType.getWorkNoType(7));//充电工作号 |
| | | BasJarMast basJarMast = new BasJarMast(basJar); |
| | | basJarMast.setWrkNo(Integer.toUnsignedLong(workNo));//工作号 |
| | | basJarMast.setJarEnterStaNo(basJar.getEnterRgvNo()); |
| | | basJarMast.setEnterStaNo(basJar.getEnterRgvNo()); |
| | | basJarMast.setOutStaNo(basJar.getOutRgvNo()); |
| | | if (!jarWrkMastExecuteGenerateExecute(basJar,basJarMast,basJar.getJarNo(),new int[]{basJar.getOutSteNo(),basJar.getOutRgvNo(),100,1})){ |
| | | log.error("JarWrkMastExecute充电任务创建===>执行异常===》异常数据:BasJar:"+ JSON.toJSONString(basJar)+";BasJarMast:"+JSON.toJSONString(basJarMast)); |
| | | } |
| | | continue; |
| | | } else if (jarWrkMastExecuteGenerateSteStatus(steSlave.getId(),2,SteStatusType.IDLE,false)){ |
| | | jarIDLESign =true; |
| | | } else if (jarWrkMastExecuteGenerateSteStatus(steSlave.getId(),3,SteStatusType.IDLE,false)){ |
| | | jarIDLESign =true; |
| | | } |
| | | if (jarIDLESign){ |
| | | //生成充电任务 |
| | | //C==>A |
| | | BasJar basJar = null; |
| | | List<BasJar> basJarList = basJarMapper.selectList(new EntityWrapper<BasJar>().eq("region", steSlave.getId())); |
| | | for (BasJar basJarNow : basJarList){ |
| | | // 获取硫化罐信息0.0 |
| | | JarThread jarThread = (JarThread) SlaveConnection.get(SlaveType.Jar, basJarNow.getJarNo()); |
| | | JarProtocol jarProtocol = jarThread.getJarProtocol(); |
| | | if (jarProtocol == null) { |
| | | continue; |
| | | } |
| | | if (jarProtocol.modeType != JarModeType.AUTO){ |
| | | continue; |
| | | } |
| | | if (jarProtocol.statusType .equals(JarStatusType.SOS)){ |
| | | continue; |
| | | } |
| | | if (jarProtocol.getJarTemperature()>jarTemperature){ |
| | | continue; |
| | | } |
| | | if (jarProtocol.leftDoorOpen != 0 || jarProtocol.rightDoorOpen != 0){ |
| | | continue; |
| | | } |
| | | basJar = basJarNow; |
| | | break; |
| | | } |
| | | if (basJar == null){ |
| | | continue; |
| | | } |
| | | int workNo = commonService.getWorkNo(WorkNoType.getWorkNoType(7));//充电工作号 |
| | | BasJarMast basJarMast = new BasJarMast(basJar); |
| | | basJarMast.setWrkNo(Integer.toUnsignedLong(workNo));//工作号 |
| | | basJarMast.setJarEnterStaNo(basJar.getEnterRgvNo()); |
| | | basJarMast.setEnterStaNo(basJar.getEnterRgvNo()); |
| | | basJarMast.setOutStaNo(basJar.getOutRgvNo()); |
| | | if (!jarWrkMastExecuteGenerateExecute(basJar,basJarMast,basJar.getJarNo(),new int[]{basJar.getOutSteNo(),basJar.getOutRgvNo(),100,1})){ |
| | | log.error("JarWrkMastExecute充电任务创建===>执行异常===》异常数据:BasJar:"+ JSON.toJSONString(basJar)+";BasJarMast:"+JSON.toJSONString(basJarMast)); |
| | | } |
| | | } |
| | | }catch (Exception e){ |
| | | log.error("充电任务创建异常,steProtocol={},异常信息={}",JSON.toJSONString(steProtocol),e.getMessage()); |
| | | } |
| | | } |
| | | } catch (Exception e){ |
| | | log.error("硫化区域分段充电任务创建异常,异常信息={}",e.getMessage()); |
| | | } |
| | | return false; |
| | | } |
| | | /** |
| | | * Ste充电任务完成 //完成 |
| | | */ |
| | | public synchronized boolean jarChargeComplete() { |
| | | try{ |
| | | //80%电量 无任务 充电 >50电量 有任务 断电 |
| | | //30%电量 不接取任务 无进行中任务 充电 >50电量 有任务 断电 |
| | | for (SteSlave steSlave : slaveProperties.getSte()){ |
| | | SteThread steThread = (SteThread) SlaveConnection.get(SlaveType.Ste, steSlave.getId()); |
| | | if (steThread == null) { |
| | | continue; |
| | | } |
| | | SteProtocol steProtocol = steThread.getSteProtocol(); |
| | | if (steProtocol == null || steProtocol.getChargeStatus()!=1) { |
| | | continue; |
| | | } |
| | | |
| | | if (steProtocol.getCharge()>95.0F || steProtocol.getFullCharge()){ |
| | | } else if (steProtocol.getCharge()>50.0F){ |
| | | List<BasJarMast> basJarMastList = basJarMastService.getJarMastByJarIdAndStatusListCharge(steSlave.getId(), new ArrayList<Integer>() {{ |
| | | add(5); |
| | | add(11); |
| | | add(17); |
| | | }}); |
| | | if(basJarMastList.isEmpty()){ |
| | | if (wrkMastExecuteService.selectNoStartCharge(steSlave.getId())==0){ |
| | | if (wrkMastExecuteService.selectMoveStart(steSlave.getId())==0){ |
| | | boolean sign = true; |
| | | for (SteSlave.InStn inStn : steSlave.getSteInStn()){ |
| | | //检测站点状态 |
| | | DevpThread devpThread = (DevpThread) SlaveConnection.get(SlaveType.Devp, inStn.getDevpPlcId()); |
| | | StaProtocol staProtocol = devpThread.getStation().get(inStn.getStaNo()); |
| | | if (staProtocol == null) { |
| | | continue; |
| | | } else { |
| | | staProtocol = staProtocol.clone(); |
| | | } |
| | | if (staProtocol.isAutoing() && staProtocol.isLoading() && staProtocol.getWorkNo() > 0) { |
| | | // 获取硫化罐信息 |
| | | JarThread jarThread = (JarThread) SlaveConnection.get(SlaveType.Jar, inStn.getJarNo()); |
| | | JarProtocol jarProtocol = jarThread.getJarProtocol(); |
| | | if (jarProtocol == null) { |
| | | continue; |
| | | } |
| | | if (jarProtocol.modeType != JarModeType.AUTO){ |
| | | continue; |
| | | } |
| | | if (jarProtocol.statusType .equals(JarStatusType.SOS)){ |
| | | continue; |
| | | } |
| | | if (jarProtocol.getJarTemperature()>jarTemperature){ |
| | | continue; |
| | | } |
| | | sign = false; |
| | | } |
| | | } |
| | | if(sign){ |
| | | continue; |
| | | } |
| | | } |
| | | } |
| | | } |
| | | } else { |
| | | continue; |
| | | } |
| | | |
| | | WrkMastExecute wrkMastExecuteByCharge = wrkMastExecuteService.getWrkMastExecuteByCharge(steSlave.getId()); |
| | | if (Cools.isEmpty(wrkMastExecuteByCharge)){ |
| | | BasJar basJar = basJarMapper.selectById(steSlave.getId()==1? 1:3); |
| | | int workNo = commonService.getWorkNo(WorkNoType.getWorkNoType(7));//充电工作号 |
| | | BasJarMast basJarMast = new BasJarMast(basJar); |
| | | basJarMast.setWrkNo(Integer.toUnsignedLong(workNo));//工作号 |
| | | basJarMast.setJarEnterStaNo(basJar.getEnterRgvNo()); |
| | | basJarMast.setEnterStaNo(basJar.getEnterRgvNo()); |
| | | basJarMast.setOutStaNo(basJar.getOutRgvNo()); |
| | | wrkMastExecuteByCharge = new WrkMastExecute(basJarMast); |
| | | wrkMastExecuteByCharge.setJarId(basJar.getJarNo()); |
| | | wrkMastExecuteByCharge.setSteId(steSlave.getId());//穿梭板ID |
| | | wrkMastExecuteByCharge.setRgvId(basJar.getEnterRgvNo());//RGV ID enter |
| | | wrkMastExecuteByCharge.setRgvEndId(basJar.getOutRgvNo());//RGV ID out |
| | | wrkMastExecuteByCharge.setIoType(100);//任务类型 0: 未知 1: 开进料门 2: 关进料门 3: 开出料门 4: 关出料门 5: 入硫化罐 6: 入冷却槽 7: 穿梭车进冷却槽 8: 穿梭车离开冷却槽 9: 出冷却槽 10:A=>B 11:B=>A 100:小车充电任务 |
| | | wrkMastExecuteByCharge.setType(1);//设备 0: 未知 1: 硫化罐 2: 冷却槽 3: 硫化罐==>冷却槽 |
| | | } |
| | | |
| | | try{ |
| | | if (jarWrkMastExecuteGenerateSteStatusCharge(steSlave.getId(),1,SteStatusType.CHARGE,true)){ |
| | | //完成充电任务 |
| | | //调车 == > 断开充电 |
| | | if (!jarSteTake(wrkMastExecuteByCharge,SteLocaType.POINT20.id,SteLocaType.POINT20.id,SteTaskModeType.CLOSE_CHARGE,true,wrkMastExecuteByCharge.getJarId())){ |
| | | log.error("穿梭板Ste命令下发失败,ste号={},任务数据={}", |
| | | wrkMastExecuteByCharge.getSteId(), JSON.toJSONString(wrkMastExecuteByCharge)); |
| | | } |
| | | wrkMastExecuteByCharge.setWrkType(2); |
| | | wrkMastExecuteByCharge.setWrkSts(100); |
| | | if (!wrkMastExecuteService.updateById(wrkMastExecuteByCharge)){ |
| | | log.error("充电任务完成命令下发失败===>更新wrkMastExecute失败,ste号={},任务数据={}", |
| | | wrkMastExecuteByCharge.getSteId(), JSON.toJSONString(wrkMastExecuteByCharge)); |
| | | } |
| | | } |
| | | }catch (Exception e){ |
| | | log.error("充电任务完成异常,steProtocol={},异常信息={}",JSON.toJSONString(steProtocol),e.getMessage()); |
| | | } |
| | | } |
| | | } catch (Exception e){ |
| | | log.error("硫化区域分段任务充电任务完成异常,异常信息={}",e.getMessage()); |
| | | } |
| | | return false; |
| | | } |
| | | /** |
| | | * 其他 ===>> 607分配硫化罐 |
| | | */ |
| | | public synchronized void stackingCompletionDriveTray() { |
| | | Integer staNo1 = jarGetStartStaNo(607); |
| | | if (staNo1!=0){ |
| | | SiemensDevpThread devpThread = (SiemensDevpThread) SlaveConnection.get(SlaveType.Devp, 2); |
| | | StaProtocol staProtocol607 = devpThread.getStation().get(607); |
| | | if (staProtocol607.getWorkNo()<9001 && staProtocol607.getWorkNo()!=0 && staProtocol607.isLoading() && staProtocol607.isAutoing() && staProtocol607.getStaNo() == 607){ |
| | | staProtocol607.setStaNo(staNo1); |
| | | boolean result2 = MessageQueue.offer(SlaveType.Devp, 2, new Task(5, staProtocol607)); |
| | | } |
| | | } |
| | | } |
| | | public synchronized Integer jarGetStartStaNo(Integer staNo) { |
| | | try { |
| | | int[] jarNos=new int[]{3,1,4,2};//(607分配硫化罐) |
| | | ArrayList<Integer> staNos = new ArrayList<Integer>() {{ |
| | | add(607);add(608);add(609);add(610);add(611);add(612); |
| | | add(613);add(614);add(615);add(616);add(617);add(618); |
| | | add(619);add(620);add(621);add(622); |
| | | }}; |
| | | ArrayList<Integer> jarNoList = new ArrayList<>(); |
| | | ArrayList<Integer> jarNoList1 = new ArrayList<>(); |
| | | ArrayList<Integer> jarNoListNow = new ArrayList<>(); |
| | | for (int jarNo : jarNos) { |
| | | List<BasJarMast> basJarMastList = basJarMastService.getJarMastByJarIdAndStatusList(jarNo, new ArrayList<Integer>() {{ |
| | | add(0); |
| | | add(1); |
| | | add(2); |
| | | add(3); |
| | | add(4); |
| | | }}); |
| | | if (basJarMastList.isEmpty()){ |
| | | continue; |
| | | } |
| | | if (basJarMastList.size()>0 && basJarMastList.size()<jarMaxLoc){ |
| | | jarNoList.add(jarNo); |
| | | } |
| | | } |
| | | for (int jarNo : jarNos) { |
| | | if (!jarNoList.contains(jarNo)){ |
| | | jarNoList1.add(jarNo); |
| | | } |
| | | } |
| | | for (int jarNo : jarNoList1) { |
| | | List<BasJarMast> jarMastByJarIdAndStatusList = basJarMastService.getJarMastByJarIdAndStatusList(8, jarNo); |
| | | if (jarMastByJarIdAndStatusList.isEmpty()){ |
| | | jarNoList.add(jarNo); |
| | | } |
| | | } |
| | | jarNoList1 = new ArrayList<Integer>(); |
| | | for (int jarNo : jarNos) { |
| | | if (!jarNoList.contains(jarNo)){ |
| | | jarNoList1.add(jarNo); |
| | | } |
| | | } |
| | | for (int jarNo : jarNoList1) { |
| | | List<BasJarMast> basJarMastList = basJarMastService.getJarMastByJarIdAndStatusList(jarNo, new ArrayList<Integer>() {{ |
| | | add(5); |
| | | add(6); |
| | | add(7); |
| | | add(8); |
| | | add(9); |
| | | add(13); |
| | | add(14); |
| | | add(15); |
| | | }}); |
| | | if (basJarMastList.isEmpty()){ |
| | | jarNoList.add(jarNo); |
| | | } |
| | | } |
| | | for (int jarNo : jarNoList) { |
| | | if (jarNoListNow.contains(jarNo)){ |
| | | continue; |
| | | } |
| | | // 获取硫化罐信息 |
| | | JarThread jarThread = (JarThread) SlaveConnection.get(SlaveType.Jar, jarNo); |
| | | JarProtocol jarProtocol = jarThread.getJarProtocol(); |
| | | if (jarProtocol == null) { |
| | | continue; |
| | | } |
| | | if (jarProtocol.modeType != JarModeType.AUTO){ |
| | | continue; |
| | | } |
| | | if (jarProtocol.statusType .equals(JarStatusType.SOS)){ |
| | | continue; |
| | | } |
| | | if (jarProtocol.getJarTemperature()>jarTemperature){ |
| | | log.error("{}号硫化罐查询设备温度过高,等待降温....!!!",jarProtocol.getJarNo()); |
| | | continue; |
| | | } |
| | | |
| | | BasJar basJar = basJarMapper.selectById(jarProtocol.getJarNo()); |
| | | if (Cools.isEmpty(basJar)){ |
| | | log.error("{}号硫化罐查询设备档案无信息!!!",jarProtocol.getJarNo()); |
| | | continue; |
| | | } |
| | | List<BasJarMast> basJarMastList = basJarMastService.getJarMastByJarIdAndStatusList(jarNo, new ArrayList<Integer>() {{ |
| | | add(0); |
| | | add(1); |
| | | add(2); |
| | | add(3); |
| | | add(4); |
| | | }}); |
| | | DevpThread devpThread = (DevpThread) SlaveConnection.get(SlaveType.Devp, 2); |
| | | Integer count = basJarMastList.size(); |
| | | ArrayList<Integer> wrkNoList = new ArrayList<>(); |
| | | |
| | | for (Integer staNoEnt : staNos){ |
| | | StaProtocol staProtocolEnt = devpThread.getStation().get(staNoEnt); |
| | | if (staProtocolEnt != null && staProtocolEnt.getWorkNo()!=0 && !wrkNoList.contains(staProtocolEnt.getWorkNo())){ |
| | | if (staProtocolEnt.getStaNo().equals(basJar.getEntStaNo$())){ |
| | | count++; |
| | | wrkNoList.add(staProtocolEnt.getWorkNo()); |
| | | } |
| | | } |
| | | } |
| | | if (count<jarMaxLoc){ |
| | | return basJar.getEntStaNo$(); |
| | | } |
| | | } |
| | | }catch (Exception e){ |
| | | // e.printStackTrace(); |
| | | // TransactionAspectSupport.currentTransactionStatus().setRollbackOnly(); |
| | | log.error("其他 ===>> 分配硫化罐进入下一步"+e); |
| | | } |
| | | return 0; |
| | | } |
| | | |
| | | } |