| | |
| | | import com.zy.asrs.mapper.WrkMastMapper; |
| | | import com.zy.asrs.service.*; |
| | | import com.zy.asrs.utils.Utils; |
| | | import com.zy.asrs.utils.VersionUtils; |
| | | import com.zy.common.model.LocTypeDto; |
| | | import com.zy.common.model.MatDto; |
| | | import com.zy.common.model.SearchLocParam; |
| | |
| | | import com.zy.common.service.CommonService; |
| | | import com.zy.common.utils.CollectionUtils; |
| | | import com.zy.common.utils.HttpHandler; |
| | | import com.zy.common.utils.News; |
| | | import com.zy.core.CrnThread; |
| | | import com.zy.core.DevpThread; |
| | | import com.zy.core.cache.MessageQueue; |
| | |
| | | import lombok.extern.slf4j.Slf4j; |
| | | import org.springframework.beans.factory.annotation.Autowired; |
| | | import org.springframework.beans.factory.annotation.Value; |
| | | import org.springframework.scheduling.annotation.Async; |
| | | import org.springframework.stereotype.Service; |
| | | import org.springframework.transaction.annotation.Transactional; |
| | | import org.springframework.transaction.interceptor.TransactionAspectSupport; |
| | |
| | | } |
| | | String barcode = barcodeThread.getBarcode(); |
| | | if(!Cools.isEmpty(barcode)) { |
| | | // log.info("{}号条码扫描器检测条码信息:{}", inSta.getBarcode(), barcode); |
| | | // News.info("{}号条码扫描器检测条码信息:{}", inSta.getBarcode(), barcode); |
| | | if("NG".endsWith(barcode) || "NoRead".equals(barcode) || "empty".equals(barcode)) { |
| | | staProtocol.setWorkNo((short) 9995); |
| | | staProtocol.setStaNo(inSta.getBackSta().shortValue()); |
| | |
| | | // 判断重复工作档 |
| | | WrkMast wrkMast = wrkMastMapper.selectPakInStep1(inSta.getStaNo(), barcode); |
| | | if (wrkMast != null) { |
| | | log.error("工作档中已存在该站状态为( 2.设备上走 )的数据,工作号={}", wrkMast.getWrkNo()); |
| | | News.error("工作档中已存在该站状态为( 2.设备上走 )的数据,工作号={}", wrkMast.getWrkNo()); |
| | | continue; |
| | | } |
| | | |
| | |
| | | MessageQueue.offer(SlaveType.Led, inSta.getLed(), new Task(3, errorMsg)); |
| | | } |
| | | } |
| | | log.error("请求接口失败!!!url:{};request:{};response:{}", wmsUrl + "/rpc/pakin/loc/v1", JSON.toJSONString(param), response); |
| | | News.error("请求接口失败!!!url:{};request:{};response:{}", wmsUrl + "/rpc/pakin/loc/v1", JSON.toJSONString(param), response); |
| | | } else if (code == 700) { |
| | | staProtocol.setWorkNo((short) 9995); |
| | | staProtocol.setStaNo(inSta.getBackSta().shortValue()); |
| | |
| | | wrkMast.setWrkSts(2L); // 工作状态:2.设备上走 |
| | | wrkMast.setModiTime(new Date()); |
| | | if (wrkMastMapper.updateById(wrkMast) == 0) { |
| | | log.error("更新工作档失败!!! [工作号:{}]", wrkMast.getWrkNo()); |
| | | News.error("更新工作档失败!!! [工作号:{}]", wrkMast.getWrkNo()); |
| | | } |
| | | } else { |
| | | log.error("发布命令至输送线队列失败!!! [plc编号:{}]", devp.getId()); |
| | | News.error("发布命令至输送线队列失败!!! [plc编号:{}]", devp.getId()); |
| | | } |
| | | } |
| | | } |
| | |
| | | staNo = 203; |
| | | break; |
| | | default: |
| | | log.error("{}任务再入库失败,系统数据异常!", wrkMast.getWrkNo()); |
| | | News.error("{}任务再入库失败,系统数据异常!", wrkMast.getWrkNo()); |
| | | continue; |
| | | } |
| | | // 更新站点信息 且 下发plc命令 |
| | |
| | | devpThread.setPakMk(staProtocol.getSiteId(), false); |
| | | boolean result = MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol)); |
| | | if (!result) { |
| | | log.error("发布命令至输送线队列失败!!! [plc编号:{}]", devp.getId()); |
| | | News.error("发布命令至输送线队列失败!!! [plc编号:{}]", devp.getId()); |
| | | } |
| | | } |
| | | } |
| | |
| | | /** |
| | | * 拣料、并板、盘点再入库【第2阶段】 |
| | | */ |
| | | @Transactional |
| | | public synchronized void stnToCrnStnPick1(){ |
| | | for (DevpSlave devp : slaveProperties.getDevp()) { |
| | | // 遍历拣料入库口 |
| | |
| | | if (staProtocol.getWorkNo() > 0 && staProtocol.getWorkNo() < 9990) { |
| | | wrkMast = wrkMastMapper.selectPickStep(staProtocol.getWorkNo()); |
| | | if (null == wrkMast) { |
| | | log.error("{}任务号错误,暂无拣料任务!", staProtocol.getWorkNo()); |
| | | News.error("{}任务号错误,暂无拣料任务!", staProtocol.getWorkNo()); |
| | | } |
| | | } |
| | | if (staProtocol.getWorkNo() == 9996) { |
| | | String barcode = barcodeThread.getBarcode(); |
| | | if(!Cools.isEmpty(barcode)) { |
| | | log.info("{}号条码扫描器检测条码信息:{}", pickSta.getBarcode(), barcode); |
| | | News.info("{}号条码扫描器检测条码信息:{}", pickSta.getBarcode(), barcode); |
| | | if("NG".endsWith(barcode) || "NoRead".equals(barcode) || "empty".equals(barcode)) { |
| | | staProtocol.setWorkNo((short) 9995); |
| | | staProtocol.setStaNo(pickSta.getBackSta().shortValue()); |
| | |
| | | } |
| | | wrkMast = wrkMastMapper.selectPickStepByBarcode(barcode); |
| | | if (null == wrkMast) { |
| | | log.error("{}条码错误,暂无拣料任务!", barcode); |
| | | News.error("{}条码错误,暂无拣料任务!", barcode); |
| | | } |
| | | } |
| | | |
| | |
| | | // .eq("crn_no", dto.getCrnNo()); // 堆垛机号 |
| | | // StaDesc staDesc = staDescService.selectOne(wrapper); |
| | | // if (Cools.isEmpty(staDesc)) { |
| | | // log.error("入库路径不存在!type_no={},stn_no={},crn_no={}", wrkMast.getIoType(), pickSta.getStaNo(), wrkMast.getCrnNo()); |
| | | // News.error("入库路径不存在!type_no={},stn_no={},crn_no={}", wrkMast.getIoType(), pickSta.getStaNo(), wrkMast.getCrnNo()); |
| | | // continue; |
| | | // } |
| | | // // 堆垛机站点(目标站) |
| | |
| | | } |
| | | |
| | | String sourceLocNo = wrkMast.getSourceLocNo().trim(); |
| | | |
| | | // 更新工作档数据状态 |
| | | wrkMast.setIoType(wrkMast.getIoType() - 50); // 入出库类型: 103->53,104->54,107->57 |
| | | wrkMast.setWrkSts(2L); // 工作状态: 2.设备上走 |
| | |
| | | if (wrkMastMapper.setSteEmpty(wrkMast.getWrkNo()) == 0) { |
| | | throw new CoolException(wrkMast.getWrkNo() + "更新工作档数据状态失败"); |
| | | } |
| | | |
| | | LocMast locMast = null; |
| | | // 修改源库位状态 O.空库位 |
| | | // locMast = locMastService.selectById(sourceLocNo); |
| | | // locMast.setLocSts("O"); |
| | | // locMast.setModiTime(new Date()); |
| | | // if (!locMastService.updateById(locMast)) { |
| | | // throw new CoolException(wrkMast.getWrkNo() + "修改源库位状态 O.空库位"); |
| | | // } |
| | | // 修改目标库位状态 Q.拣料/盘点/并板再入库 |
| | | locMast = locMastService.selectById(wrkMast.getLocNo()); |
| | | locMast.setLocSts("Q"); |
| | |
| | | if (!locMastService.updateById(locMast)) { |
| | | throw new CoolException(wrkMast.getWrkNo() + "修改目标库位状态 Q.拣料/盘点/并板再入库"); |
| | | } |
| | | // 库存明细转移 |
| | | // if (!locDetlService.updateLocNo(wrkMast.getLocNo(), sourceLocNo)) { |
| | | // throw new CoolException(wrkMast.getWrkNo() + "任务库存明细转移失败!!!"); |
| | | // } |
| | | // 源库位库存明细转移到目标库位 |
| | | if (!locDetlService.updateLocNo(wrkMast.getLocNo(), sourceLocNo)) { |
| | | throw new CoolException(wrkMast.getLocNo() + "任务库存明细转移失败!!!"); |
| | | } |
| | | |
| | | // 修改源库位状态 O.空库位 |
| | | LocMast sourceLocMast = locMastService.selectById(sourceLocNo); |
| | | if (sourceLocMast.getLocSts().equals("P")) { |
| | | sourceLocMast.setLocSts("O"); |
| | | sourceLocMast.setModiTime(new Date()); |
| | | if (!locMastService.updateById(sourceLocMast)) { |
| | | throw new CoolException(wrkMast.getWrkNo() + "修改源库位状态 O.空库位"); |
| | | } |
| | | locDetlService.delete(new EntityWrapper<LocDetl>().eq("loc_no", sourceLocNo)); |
| | | } |
| | | |
| | | // 条码设备处理 |
| | | barcodeThread.setBarcode(""); |
| | |
| | | devpThread.setPakMk(staProtocol.getSiteId(), false); |
| | | boolean result = MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol)); |
| | | if (!result) { |
| | | log.error("发布命令至输送线队列失败!!! [plc编号:{}]", devp.getId()); |
| | | News.error("发布命令至输送线队列失败!!! [plc编号:{}]", devp.getId()); |
| | | } |
| | | |
| | | } else if (code == 500){ |
| | |
| | | MessageQueue.offer(SlaveType.Led, pickSta.getLed(), new Task(3, errorMsg)); |
| | | } |
| | | } |
| | | log.error("请求接口失败!!!url:{};request:{};response:{}", wmsUrl + "/rpc/pakin/loc/v1", JSON.toJSONString(param), response); |
| | | News.error("请求接口失败!!!url:{};request:{};response:{}", wmsUrl + "/rpc/pakin/loc/v1", JSON.toJSONString(param), response); |
| | | } else { |
| | | staProtocol.setWorkNo((short) 9995); |
| | | staProtocol.setStaNo(pickSta.getBackSta().shortValue()); |
| | |
| | | public synchronized void pickWrkCompleteStaNo() { |
| | | List<WrkMast> wrkMasts = wrkMastMapper.selectPick17(null, null); |
| | | for (WrkMast wrkMast : wrkMasts) { |
| | | // 修改源库位状态 O.空库位 |
| | | LocMast locMast = locMastService.selectById(wrkMast.getSourceLocNo()); |
| | | if (locMast.getLocSts().equals("P")) { |
| | | locMast.setLocSts("O"); |
| | | locMast.setModiTime(new Date()); |
| | | if (!locMastService.updateById(locMast)) { |
| | | throw new CoolException(wrkMast.getWrkNo() + "修改源库位状态 O.空库位"); |
| | | } |
| | | locDetlService.delete(new EntityWrapper<LocDetl>().eq("loc_no", wrkMast.getSourceLocNo())); |
| | | } |
| | | // // 修改源库位状态 O.空库位 |
| | | // LocMast locMast = locMastService.selectById(wrkMast.getSourceLocNo()); |
| | | // if (locMast.getLocSts().equals("P")) { |
| | | // locMast.setLocSts("O"); |
| | | // locMast.setModiTime(new Date()); |
| | | // if (!locMastService.updateById(locMast)) { |
| | | // throw new CoolException(wrkMast.getWrkNo() + "修改源库位状态 O.空库位"); |
| | | // } |
| | | // locDetlService.delete(new EntityWrapper<LocDetl>().eq("loc_no", wrkMast.getSourceLocNo())); |
| | | // } |
| | | // 修改工作档 |
| | | wrkMast.setIoPri(13D); |
| | | wrkMast.setModiTime(new Date()); |
| | | if (wrkMastMapper.updateById(wrkMast) == 0) { |
| | | log.error("更新工作档的优先级失败!!! [工作号:{}]", wrkMast.getWrkNo()); |
| | | News.error("更新工作档的优先级失败!!! [工作号:{}]", wrkMast.getWrkNo()); |
| | | } |
| | | } |
| | | } |
| | | |
| | | /** |
| | | * 拣料/盘点转全板后,300站任务转100/200站去 |
| | | */ |
| | | public synchronized void transPickToFullChangeStn() { |
| | | for (DevpSlave devp : slaveProperties.getDevp()) { |
| | | // 遍历拣料出库口 |
| | | for (DevpSlave.Sta pickSta : devp.getPickOutSta()) { |
| | | // 获取拣料出库站信息 |
| | | DevpThread devpThread = (DevpThread) SlaveConnection.get(SlaveType.Devp, devp.getId()); |
| | | StaProtocol staProtocol = devpThread.getStation().get(pickSta.getStaNo()); |
| | | if (staProtocol == null) { |
| | | continue; |
| | | } else { |
| | | staProtocol = staProtocol.clone(); |
| | | } |
| | | |
| | | if (staProtocol.isAutoing() |
| | | && staProtocol.isLoading() |
| | | // && staProtocol.isInEnable() |
| | | && staProtocol.getWorkNo() > 0 |
| | | && staProtocol.getStaNo().equals(staProtocol.getSiteId().shortValue()) |
| | | && staProtocol.isPakMk()){ |
| | | WrkMast wrkMast = wrkMastMapper.selectById(staProtocol.getWorkNo()); |
| | | if(Cools.isEmpty(wrkMast)){ |
| | | News.error("拣料/盘点转全板,任务号工作档不存在===>>[任务号:{}]", staProtocol.getWorkNo()); |
| | | continue; |
| | | } |
| | | if (wrkMast.getIoType() != 101) { continue; } |
| | | |
| | | //拣料转全板默认出库站100站,当100站有物时,目标改200站 |
| | | Integer staNo = 100; |
| | | StaProtocol staProtocol100 = devpThread.getStation().get(staNo); |
| | | if (staProtocol100 == null) { |
| | | continue; |
| | | } else { |
| | | staProtocol100 = staProtocol100.clone(); |
| | | } |
| | | if (staProtocol100.isLoading()) { |
| | | staNo = 200; |
| | | } |
| | | |
| | | // 更新站点信息 且 下发plc命令 |
| | | staProtocol.setWorkNo(wrkMast.getWrkNo().shortValue()); |
| | | staProtocol.setStaNo(staNo.shortValue()); |
| | | devpThread.setPakMk(staProtocol.getSiteId(), false); |
| | | boolean result = MessageQueue.offer(SlaveType.Devp, devp.getId(), new Task(2, staProtocol)); |
| | | if (!result) { |
| | | News.error("发布命令至输送线队列失败!!! [plc编号:{}]", devp.getId()); |
| | | } else { |
| | | wrkMast.setStaNo(staNo); |
| | | wrkMast.setModiTime(new Date()); |
| | | if (wrkMastMapper.updateById(wrkMast) == 0) { |
| | | News.error("更新工作档的目标站失败!!! [工作号:{}]", wrkMast.getWrkNo()); |
| | | } |
| | | } |
| | | |
| | | } |
| | | } |
| | | |
| | | |
| | | } |
| | | } |
| | | |
| | |
| | | // 复位堆垛机 |
| | | crnThread.setResetFlag(true); |
| | | } else { |
| | | log.error("更新工作档的工作状态为 17.出库完成 失败!!! [工作号:{}]", wrkMast.getWrkNo()); |
| | | News.error("更新工作档的工作状态为 17.出库完成 失败!!! [工作号:{}]", wrkMast.getWrkNo()); |
| | | } |
| | | |
| | | } |
| | |
| | | if (crnProtocol == null) { continue; } |
| | | BasCrnp basCrnp = basCrnpService.selectById(crn.getId()); |
| | | if (basCrnp == null) { |
| | | log.error("{}号堆垛机尚未在数据库进行维护!", crn.getId()); |
| | | News.error("{}号堆垛机尚未在数据库进行维护!", crn.getId()); |
| | | continue; |
| | | } |
| | | // 只有当堆垛机空闲 并且 无任务时才继续执行 |
| | |
| | | // 查询站点详细信息 |
| | | BasDevp staDetl = basDevpService.selectById(crnStn.getStaNo()); |
| | | if (staDetl == null) { |
| | | log.error("入库 ===>> 堆垛机站点在数据库不存在, 站点编号={}", crnStn.getStaNo()); |
| | | News.error("入库 ===>> 堆垛机站点在数据库不存在, 站点编号={}", crnStn.getStaNo()); |
| | | continue; |
| | | } |
| | | |
| | | //加强判断,只要存在移库任务,说明出库任务未完全结束,不执行入库任务 |
| | | WrkMast one = wrkMastMapper.selectLocMoveData(slave.getId()); |
| | | if(!Cools.isEmpty(one)){ |
| | | log.error("入库 ===>> 存在移库未完成任务,不能入库。移库任务号={},堆垛机号={}", one.getWrkNo(), slave.getId()); |
| | | News.error("入库 ===>> 存在移库未完成任务,不能入库。移库任务号={},堆垛机号={}", one.getWrkNo(), slave.getId()); |
| | | continue; |
| | | } |
| | | |
| | | // 获取工作状态为 2,3,4,5,6 的入库工作档 |
| | | WrkMast wrkMast = wrkMastMapper.selectPakInStep23456(slave.getId(), staProtocol.getWorkNo().intValue(), crnStn.getStaNo()); |
| | | if(null == wrkMast) { |
| | | // log.error("{}站点查询无待入库数据 工作号={}", crnStn.getStaNo(), staProtocol.getWorkNo()); |
| | | // News.error("{}站点查询无待入库数据 工作号={}", crnStn.getStaNo(), staProtocol.getWorkNo()); |
| | | continue; |
| | | } |
| | | |
| | |
| | | .eq("ste_no",basSte.getSteNo()) |
| | | .last(" and wrk_sts > 10")); |
| | | if(one1 != null){ |
| | | log.error("{}入库任务无法作业,因出库任务已绑定小车!", wrkMast.getWrkNo()); |
| | | News.error("{}入库任务无法作业,因出库任务已绑定小车!", wrkMast.getWrkNo()); |
| | | continue; |
| | | } |
| | | |
| | |
| | | // 获取库位信息 |
| | | LocMast locMast = locMastService.selectById(wrkMast.getLocNo()); |
| | | if (locMast == null) { |
| | | log.error("查询库存无数据--库位号{}", wrkMast.getLocNo()); |
| | | News.error("查询库存无数据--库位号{}", wrkMast.getLocNo()); |
| | | continue; |
| | | } |
| | | if (!locMast.getLocSts().equals("S") && !locMast.getLocSts().equals("Q")) { |
| | | log.error("入库操作库位状态不符合--状态, 库位号={},库位状态={}", wrkMast.getLocNo(), locMast.getLocSts()); |
| | | News.error("入库操作库位状态不符合--状态, 库位号={},库位状态={}", wrkMast.getLocNo(), locMast.getLocSts()); |
| | | continue; |
| | | } |
| | | |
| | |
| | | // ) { |
| | | // |
| | | // } else { |
| | | // log.error("{}入库任务无法作业,因存在出库中任务!", wrkMast.getWrkNo()); |
| | | // News.error("{}入库任务无法作业,因存在出库中任务!", wrkMast.getWrkNo()); |
| | | // continue; |
| | | // } |
| | | // } |
| | | if (null != wrkMastMapper.selectPakout(slave.getId(), null)) { |
| | | log.error("{}入库任务无法作业,因存在出库中任务!", wrkMast.getWrkNo()); |
| | | News.error("{}入库任务无法作业,因存在出库中任务!", wrkMast.getWrkNo()); |
| | | continue; |
| | | } |
| | | |
| | |
| | | crnCommand.setDestinationPosY(locMast.getBay1().shortValue()); // 目标库位列 |
| | | crnCommand.setDestinationPosZ(locMast.getLev1().shortValue()); // 目标库位层 |
| | | if (!MessageQueue.offer(SlaveType.Crn, wrkMast.getCrnNo(), new Task(2, crnCommand))) { |
| | | log.error("堆垛机命令下发失败,堆垛机号={},任务数据={}", wrkMast.getCrnNo(), JSON.toJSON(crnCommand)); |
| | | News.error("堆垛机命令下发失败,堆垛机号={},任务数据={}", wrkMast.getCrnNo(), JSON.toJSON(crnCommand)); |
| | | } else { |
| | | // 修改工作档状态 7.吊车入库中 |
| | | Date now = new Date(); |
| | |
| | | wrkMast.setCrnStrTime(now); |
| | | wrkMast.setModiTime(now); |
| | | if (wrkMastMapper.updateById(wrkMast) == 0) { |
| | | log.error("修改工作档状态 {} => 7.吊车入库中 失败!!,工作号={}", wrkMast.getWrkSts$(), wrkMast.getWrkNo()); |
| | | News.error("修改工作档状态 {} => 7.吊车入库中 失败!!,工作号={}", wrkMast.getWrkSts$(), wrkMast.getWrkNo()); |
| | | } |
| | | return true; |
| | | } |
| | |
| | | crnCommand.setDestinationPosY(locMast.getBay1().shortValue()); // 目标库位列 |
| | | crnCommand.setDestinationPosZ(locMast.getLev1().shortValue()); // 目标库位层 |
| | | if (!MessageQueue.offer(SlaveType.Crn, wrkMast.getCrnNo(), new Task(2, crnCommand))) { |
| | | log.error("堆垛机命令下发失败,堆垛机号={},任务数据={}", wrkMast.getCrnNo(), JSON.toJSON(crnCommand)); |
| | | News.error("堆垛机命令下发失败,堆垛机号={},任务数据={}", wrkMast.getCrnNo(), JSON.toJSON(crnCommand)); |
| | | } else { |
| | | // 修改工作档状态 3.小车待搬 ===>> 7.吊车入库中 |
| | | Date now = new Date(); |
| | |
| | | wrkMast.setCrnStrTime(now); |
| | | wrkMast.setModiTime(now); |
| | | if (wrkMastMapper.updateById(wrkMast) == 0) { |
| | | log.error("修改工作档状态 3.小车待搬/6.小车待入 => 7.吊车入库中 失败!!,工作号={}", wrkMast.getWrkNo()); |
| | | News.error("修改工作档状态 3.小车待搬/6.小车待入 => 7.吊车入库中 失败!!,工作号={}", wrkMast.getWrkNo()); |
| | | } |
| | | return true; |
| | | } |
| | |
| | | .eq("ste_no",basSte.getSteNo()) |
| | | .last(" and wrk_sts < 10")); |
| | | if(one1 != null){ |
| | | log.error("{}出库任务无法作业,因入库任务已绑定小车!", wrkMast.getWrkNo()); |
| | | News.error("{}出库任务无法作业,因入库任务已绑定小车!", wrkMast.getWrkNo()); |
| | | continue; |
| | | } |
| | | |
| | |
| | | WrkMast one = wrkMastMapper.selectLocMoveData(slave.getId()); |
| | | if(!Cools.isEmpty(one)){ |
| | | //存在移库任务,且在移出中,且移库源库位与待出库库位不在同一库位组,时跳出,确保移库/出库全套任务完成后,再执行下一笔 |
| | | if(wrkMast.getWrkNo() !=15 && one.getWrkSts() > 10 && (Utils.getGroupRow(wrkMast.getSourceLocNo()) != Utils.getGroupRow(one.getSourceLocNo()) |
| | | if(one.getWrkSts() > 10 && (Utils.getGroupRow(wrkMast.getSourceLocNo()) != Utils.getGroupRow(one.getSourceLocNo()) |
| | | || Utils.getBay(wrkMast.getSourceLocNo()) != Utils.getBay(one.getSourceLocNo()) |
| | | || Utils.getLev(wrkMast.getSourceLocNo()) != Utils.getLev(one.getSourceLocNo()))){ |
| | | continue; |
| | | } |
| | | //存在移库任务,且在移回中,且移库目标库位与待出库库位不在同一库位组,时跳出,确保移库/出库全套任务完成后,再执行下一笔 |
| | | if(wrkMast.getWrkNo() !=15 && one.getWrkSts() < 11 && (Utils.getGroupRow(wrkMast.getSourceLocNo()) != Utils.getGroupRow(one.getLocNo()) |
| | | if(one.getWrkSts() < 11 && (Utils.getGroupRow(wrkMast.getSourceLocNo()) != Utils.getGroupRow(one.getLocNo()) |
| | | || Utils.getBay(wrkMast.getSourceLocNo()) != Utils.getBay(one.getLocNo()) |
| | | || Utils.getLev(wrkMast.getSourceLocNo()) != Utils.getLev(one.getLocNo()))){ |
| | | continue; |
| | |
| | | boolean flag = false; |
| | | if(!locMastService.isOutMost(wrkMast.getSourceLocNo())){ |
| | | WrkMast wrkMastMove = wrkMastMapper.selectLocMoveWorking(slave.getId()); |
| | | if(wrkMastMove != null){ |
| | | if(wrkMastMove != null && wrkMast.getWrkNo() == 11){ |
| | | continue; |
| | | } |
| | | |
| | |
| | | WrkMast waitWrkMast = wrkMastMapper.selectByLocNo(shallowLocNo); |
| | | if (shallowLoc.getLocSts().equals("P") || shallowLoc.getLocSts().equals("R")) { |
| | | if (null == waitWrkMast) { |
| | | log.error("{}库位异常,未检索到相应工作档!", shallowLocNo); |
| | | News.error("{}库位异常,未检索到相应工作档!", shallowLocNo); |
| | | } else { |
| | | //iotype=11,wrksts=17,说明货物已经移库到暂存库位,等待回原库位,此时允许继续出库 |
| | | if (waitWrkMast.getIoType()!=11 || waitWrkMast.getWrkSts()!=17) { |
| | | waitWrkMast.setIoPri((double) 9999); |
| | | waitWrkMast.setModiTime(new Date()); |
| | | if (wrkMastMapper.updateById(waitWrkMast) == 0) { |
| | | log.error("调整工作档优先级失败!工作号={}", waitWrkMast.getWrkNo()); |
| | | News.error("调整工作档优先级失败!工作号={}", waitWrkMast.getWrkNo()); |
| | | } |
| | | flag = true; |
| | | break; |
| | |
| | | } else if (shallowLoc.getLocSts().equals("F") || shallowLoc.getLocSts().equals("D")) { |
| | | if (null == waitWrkMast) { |
| | | // 生成一笔移库任务工作档、改变浅库位的源库/目标库 库位状态 |
| | | moveLocForDeepLoc(slave, shallowLoc); |
| | | // 没有作业中的出库任务时,才能生成移库任务 |
| | | WrkMast one2 = wrkMastService.selectOne(new EntityWrapper<WrkMast>() |
| | | .eq("crn_no",slave.getId()) |
| | | .last(" and wrk_sts in (12,13,14,15,16)")); |
| | | if(one2==null) { |
| | | moveLocForDeepLoc(slave, shallowLoc); |
| | | } |
| | | flag = true; |
| | | break; |
| | | } else { |
| | | if (waitWrkMast.getWrkSts()!=18) { |
| | | log.error("库位出库到堆垛机站 ===>> 库位状态在库,但是浅库位已存在工作档任务!出库库位={},浅库位号={}", shallowLoc.getLocNo()); |
| | | News.error("库位出库到堆垛机站 ===>> 库位状态在库,但是浅库位已存在工作档任务!出库库位={},浅库位号={}", shallowLoc.getLocNo()); |
| | | flag = true; |
| | | break; |
| | | } |
| | | |
| | | } |
| | | } else if (shallowLoc.getLocSts().equals("Q") || shallowLoc.getLocSts().equals("S")){ |
| | | log.error("库位出库到堆垛机站 ===>> 浅库位库位状态为入库预约!出库库位={},浅库位号={}", shallowLoc.getLocNo()); |
| | | News.error("库位出库到堆垛机站 ===>> 浅库位库位状态为入库预约!出库库位={},浅库位号={}", shallowLoc.getLocNo()); |
| | | flag = true; |
| | | break; |
| | | } |
| | |
| | | |
| | | // 工作档状态判断 |
| | | if (wrkMast.getIoType() < 100 || wrkMast.getSourceStaNo() == null){ |
| | | log.error("查询工作档数据不符合条件--入出类型/站点, 工作号={},源库位={},入出类型={}", wrkMast.getWrkNo(), wrkMast.getSourceLocNo(), wrkMast.getIoType()); |
| | | News.error("查询工作档数据不符合条件--入出类型/站点, 工作号={},源库位={},入出类型={}", wrkMast.getWrkNo(), wrkMast.getSourceLocNo(), wrkMast.getIoType()); |
| | | continue; |
| | | } |
| | | // 获取源库位信息 |
| | | LocMast sourceSta = locMastService.selectById(wrkMast.getSourceLocNo()); |
| | | if (!sourceSta.getLocSts().equals("R") &&!sourceSta.getLocSts().equals("P")) { |
| | | log.error("出库操作库位状态不符合--状态, 库位号={},库位状态={}", wrkMast.getLocNo(), sourceSta.getLocSts()); |
| | | News.error("出库操作库位状态不符合--状态, 库位号={},库位状态={}", wrkMast.getLocNo(), sourceSta.getLocSts()); |
| | | continue; |
| | | } |
| | | // 获取堆垛机出库站信息 |
| | |
| | | // 查询站点详细信息 |
| | | BasDevp staDetl = basDevpService.selectById(crnStn.getStaNo()); |
| | | if (staDetl == null) { |
| | | log.error("出库 ===>> 堆垛机站点在数据库不存在, 站点编号={}", crnStn.getStaNo()); |
| | | News.error("出库 ===>> 堆垛机站点在数据库不存在, 站点编号={}", crnStn.getStaNo()); |
| | | continue; |
| | | } |
| | | // 判断堆垛机出库站状态 |
| | |
| | | |
| | | // 过滤 |
| | | if (null != wrkMastMapper.selectPakin(slave.getId(), null)) { |
| | | log.error("{}出库任务无法作业,因存在入库中任务!", wrkMast.getWrkNo()); |
| | | News.error("{}出库任务无法作业,因存在入库中任务!", wrkMast.getWrkNo()); |
| | | continue; |
| | | } |
| | | |
| | |
| | | crnCommand.setDestinationPosY(crnStn.getBay().shortValue()); // 目标库位列 |
| | | crnCommand.setDestinationPosZ(crnStn.getLev().shortValue()); // 目标库位层 |
| | | if (!MessageQueue.offer(SlaveType.Crn, wrkMast.getCrnNo(), new Task(2, crnCommand))) { |
| | | log.error("堆垛机命令下发失败,堆垛机号={},任务数据={}", wrkMast.getCrnNo(), JSON.toJSON(crnCommand)); |
| | | News.error("堆垛机命令下发失败,堆垛机号={},任务数据={}", wrkMast.getCrnNo(), JSON.toJSON(crnCommand)); |
| | | } else { |
| | | // 修改工作档状态 11.生成出库ID => 16.吊车出库中 |
| | | Date now = new Date(); |
| | |
| | | wrkMast.setCrnStrTime(now); |
| | | wrkMast.setModiTime(now); |
| | | if (wrkMastMapper.updateById(wrkMast) == 0) { |
| | | log.error("修改工作档状态 11.生成出库ID => 16.吊车出库中 失败!!,工作号={}", wrkMast.getWrkNo()); |
| | | News.error("修改工作档状态 11.生成出库ID => 16.吊车出库中 失败!!,工作号={}", wrkMast.getWrkNo()); |
| | | } |
| | | return true; |
| | | } |
| | |
| | | steCommand.setMemo("11==>14小车搬出库任务,任务号"+wrkMast.getWrkNo()+""); |
| | | |
| | | if (!MessageQueue.offer(SlaveType.Ste, steNo, new Task(2, steCommand))) { |
| | | log.error("穿梭车命令下发失败,穿梭车号={},任务数据={}", steNo, JSON.toJSON(steCommand)); |
| | | News.error("穿梭车命令下发失败,穿梭车号={},任务数据={}", steNo, JSON.toJSON(steCommand)); |
| | | } else { |
| | | log.info("穿梭车命令下发成功(11==>14小车搬出库任务),穿梭车号={},任务数据={}", steNo, JSON.toJSON(steCommand)); |
| | | News.info("穿梭车命令下发成功(11==>14小车搬出库任务),穿梭车号={},任务数据={}", steNo, JSON.toJSON(steCommand)); |
| | | // 修改工作档状态 11.生成出库ID => 14.小车搬出库 |
| | | Date now = new Date(); |
| | | wrkMast.setWrkSts(14L); |
| | |
| | | wrkMast.setCrnStrTime(now); |
| | | wrkMast.setModiTime(now); |
| | | if (wrkMastMapper.updateById(wrkMast) == 0) { |
| | | log.error("修改工作档状态 11.生成出库ID => 14.小车搬出库 失败!!,工作号={}", wrkMast.getWrkNo()); |
| | | News.error("修改工作档状态 11.生成出库ID => 14.小车搬出库 失败!!,工作号={}", wrkMast.getWrkNo()); |
| | | } |
| | | } |
| | | } |
| | |
| | | crnCommand.setDestinationPosY(crnStn.getBay().shortValue()); // 目标库位列 |
| | | crnCommand.setDestinationPosZ(crnStn.getLev().shortValue()); // 目标库位层 |
| | | if (!MessageQueue.offer(SlaveType.Crn, wrkMast.getCrnNo(), new Task(2, crnCommand))) { |
| | | log.error("堆垛机命令下发失败,堆垛机号={},任务数据={}", wrkMast.getCrnNo(), JSON.toJSON(crnCommand)); |
| | | News.error("堆垛机命令下发失败,堆垛机号={},任务数据={}", wrkMast.getCrnNo(), JSON.toJSON(crnCommand)); |
| | | } else { |
| | | // 修改工作档状态 15.等待吊车 => 16.吊车出库中 |
| | | Date now = new Date(); |
| | |
| | | wrkMast.setCrnStrTime(now); |
| | | wrkMast.setModiTime(now); |
| | | if (wrkMastMapper.updateById(wrkMast) == 0) { |
| | | log.error("修改工作档状态 15.等待吊车 => 16.吊车出库中 失败!!,工作号={}", wrkMast.getWrkNo()); |
| | | News.error("修改工作档状态 15.等待吊车 => 16.吊车出库中 失败!!,工作号={}", wrkMast.getWrkNo()); |
| | | } |
| | | return true; |
| | | } |
| | |
| | | } |
| | | // 过滤 |
| | | if (null != wrkMastMapper.selectPakin(slave.getId(), null)) { |
| | | log.error("{}出库任务无法作业,因存在入库中任务!", wrkMast.getWrkNo()); |
| | | News.error("{}出库任务无法作业,因存在入库中任务!", wrkMast.getWrkNo()); |
| | | return; |
| | | } |
| | | |
| | |
| | | .eq("ste_no",basSte.getSteNo()) |
| | | .last(" and io_type != 11 and wrk_sts < 10")); |
| | | if(one != null){ |
| | | log.error("{}移库任务无法作业,因入库任务已绑定小车!", wrkMast.getWrkNo()); |
| | | News.error("{}移库任务无法作业,因入库任务已绑定小车!", wrkMast.getWrkNo()); |
| | | return; |
| | | } |
| | | |
| | | // 获取源库位信息 |
| | | LocMast sourceLoc = locMastService.selectById(wrkMast.getSourceLocNo()); |
| | | if (null == sourceLoc) { |
| | | log.error("工作档库位移转失败,原因:检索源库位失败!工作号={},源库位={}", wrkMast.getWrkNo(), wrkMast.getSourceLocNo()); |
| | | News.error("工作档库位移转失败,原因:检索源库位失败!工作号={},源库位={}", wrkMast.getWrkNo(), wrkMast.getSourceLocNo()); |
| | | return; |
| | | } |
| | | // 源库位 库位状态判断 |
| | |
| | | // 获取目标库位信息 |
| | | LocMast loc = locMastService.selectById(wrkMast.getLocNo()); |
| | | if (null == loc || !loc.getLocSts().equals("S")) { |
| | | log.error("工作档库位移转失败,原因:检索目标库位失败!工作号={},源库位={}", wrkMast.getWrkNo(), wrkMast.getLocNo()); |
| | | News.error("工作档库位移转失败,原因:检索目标库位失败!工作号={},源库位={}", wrkMast.getWrkNo(), wrkMast.getLocNo()); |
| | | return; |
| | | } |
| | | // 获取堆垛机信息 并 判断是否可入出 |
| | |
| | | crnCommand.setDestinationPosY(loc.getBay1().shortValue()); // 目标库位列 |
| | | crnCommand.setDestinationPosZ(loc.getLev1().shortValue()); // 目标库位层 |
| | | if (!MessageQueue.offer(SlaveType.Crn, wrkMast.getCrnNo(), new Task(2, crnCommand))) { |
| | | log.error("堆垛机命令下发失败,堆垛机号={},任务数据={}", wrkMast.getCrnNo(), JSON.toJSON(crnCommand)); |
| | | News.error("堆垛机命令下发失败,堆垛机号={},任务数据={}", wrkMast.getCrnNo(), JSON.toJSON(crnCommand)); |
| | | } else { |
| | | // 修改工作档状态 11.生成出库ID => 16.吊车出库中 |
| | | Date now = new Date(); |
| | |
| | | wrkMast.setCrnStrTime(now); |
| | | wrkMast.setModiTime(now); |
| | | if (wrkMastMapper.updateById(wrkMast) == 0) { |
| | | log.error("【库位移转】 修改工作档状态 11.生成出库ID => 16.吊车出库中 失败!!,工作号={}", wrkMast.getWrkNo()); |
| | | News.error("【库位移转】 修改工作档状态 11.生成出库ID => 16.吊车出库中 失败!!,工作号={}", wrkMast.getWrkNo()); |
| | | } |
| | | } |
| | | |
| | |
| | | steCommand.setLev(steProtocol.getLev()); |
| | | |
| | | if (!MessageQueue.offer(SlaveType.Ste, steNo, new Task(2, steCommand))) { |
| | | log.error("穿梭车命令下发失败,穿梭车号={},任务数据={}", steNo, JSON.toJSON(steCommand)); |
| | | News.error("穿梭车命令下发失败,穿梭车号={},任务数据={}", steNo, JSON.toJSON(steCommand)); |
| | | } else { |
| | | // 修改工作档状态 11.生成出库ID => 14.小车搬出库 |
| | | Date now = new Date(); |
| | |
| | | wrkMast.setCrnStrTime(now); |
| | | wrkMast.setModiTime(now); |
| | | if (wrkMastMapper.updateById(wrkMast) == 0) { |
| | | log.error("修改工作档状态 11.生成出库ID => 14.小车搬出库 失败!!,工作号={}", wrkMast.getWrkNo()); |
| | | News.error("修改工作档状态 11.生成出库ID => 14.小车搬出库 失败!!,工作号={}", wrkMast.getWrkNo()); |
| | | } |
| | | } |
| | | } |
| | |
| | | crnCommand.setDestinationPosY(loc.getBay1().shortValue()); // 目标库位列 |
| | | crnCommand.setDestinationPosZ(loc.getLev1().shortValue()); // 目标库位层 |
| | | if (!MessageQueue.offer(SlaveType.Crn, wrkMast.getCrnNo(), new Task(2, crnCommand))) { |
| | | log.error("堆垛机命令下发失败,堆垛机号={},任务数据={}", wrkMast.getCrnNo(), JSON.toJSON(crnCommand)); |
| | | News.error("堆垛机命令下发失败,堆垛机号={},任务数据={}", wrkMast.getCrnNo(), JSON.toJSON(crnCommand)); |
| | | } else { |
| | | // 修改工作档状态 15.等待吊车 => 16.吊车出库中 |
| | | Date now = new Date(); |
| | |
| | | wrkMast.setCrnStrTime(now); |
| | | wrkMast.setModiTime(now); |
| | | if (wrkMastMapper.updateById(wrkMast) == 0) { |
| | | log.error("修改工作档状态 15.等待吊车 => 16.吊车出库中 失败!!,工作号={}", wrkMast.getWrkNo()); |
| | | News.error("修改工作档状态 15.等待吊车 => 16.吊车出库中 失败!!,工作号={}", wrkMast.getWrkNo()); |
| | | } |
| | | return; |
| | | } |
| | |
| | | // 标记移库当前流程 |
| | | wrkMast.setMk("O"); |
| | | if (wrkMastMapper.updateById(wrkMast) == 0) { |
| | | log.error("标记移库当前流程 I 失败!!,工作号={}", wrkMast.getWrkNo()); |
| | | News.error("标记移库当前流程 I 失败!!,工作号={}", wrkMast.getWrkNo()); |
| | | } |
| | | // 让小车等待搬运待续 |
| | | this.letCarBeReady(wrkMast, steThread.getSlave().getId(), wrkMast.getSourceLocNo()); |
| | |
| | | LocMast deepLoc = locMastService.selectById(deepLocNo); |
| | | // WrkMast waitWrkMast = wrkMastMapper.selectByLocNo(deepLocNo); |
| | | if(deepLoc != null && !deepLoc.getLocSts().equals("F") && !deepLoc.getLocSts().equals("D") && !deepLoc.getLocSts().equals("O")){ |
| | | log.error("移库再回库时,深库位组深库位状态为作业中 ===>> deepLoc={},loc_sts={}", deepLoc.getLocNo(), deepLoc.getLocSts()); |
| | | News.error("移库再回库时,深库位组深库位状态为作业中 ===>> deepLoc={},loc_sts={}", deepLoc.getLocNo(), deepLoc.getLocSts()); |
| | | flag = true; |
| | | break; |
| | | } |
| | |
| | | wrkMast.setSteNo(0); |
| | | wrkMast.setModiTime(new Date()); |
| | | if (wrkMastMapper.updateById(wrkMast) == 0) { |
| | | log.error("修改工作档状态 17.移库完成 => 2.移库再入库中 失败!!,工作号={}", wrkMast.getWrkNo()); |
| | | News.error("修改工作档状态 17.移库完成 => 2.移库再入库中 失败!!,工作号={}", wrkMast.getWrkNo()); |
| | | } |
| | | |
| | | if(deepLoc.getLocSts().equals("O")){ |
| | | deepLoc.setLocSts("S"); // S.入库预约 |
| | | deepLoc.setModiTime(new Date()); |
| | | if (!locMastService.updateById(deepLoc)) { |
| | | log.error("双深库位 --- 更新目标库位状态失败! 待移转浅库位:" + deepLoc.getLocNo()); |
| | | News.error("双深库位 --- 更新目标库位状态失败! 待移转浅库位:" + deepLoc.getLocNo()); |
| | | throw new CoolException("更新移库回库目标库位状态失败"); |
| | | } |
| | | } |
| | | LocMast sourceLoc = locMastService.selectById(wrkMast.getSourceLocNo()); |
| | | if(sourceLoc.getLocSts().equals("F")){ |
| | | if(sourceLoc.getLocSts().equals("F") || sourceLoc.getLocSts().equals("D")){ |
| | | sourceLoc.setLocSts("R"); // R.出库预约 |
| | | sourceLoc.setModiTime(new Date()); |
| | | if (!locMastService.updateById(sourceLoc)) { |
| | |
| | | // 获取源库位信息 |
| | | LocMast sourceLoc = locMastService.selectById(wrkMast.getSourceLocNo()); |
| | | if (null == sourceLoc) { |
| | | log.error("工作档库位移转失败,原因:检索源库位失败!工作号={},源库位={}", wrkMast.getWrkNo(), wrkMast.getSourceLocNo()); |
| | | News.error("工作档库位移转失败,原因:检索源库位失败!工作号={},源库位={}", wrkMast.getWrkNo(), wrkMast.getSourceLocNo()); |
| | | return; |
| | | } |
| | | // 源库位 库位状态判断 |
| | |
| | | // 获取目标库位信息 |
| | | LocMast loc = locMastService.selectById(wrkMast.getLocNo()); |
| | | if (null == loc || !loc.getLocSts().equals("S")) { |
| | | log.error("工作档库位移转失败,原因:检索目标库位失败!工作号={},源库位={}", wrkMast.getWrkNo(), wrkMast.getLocNo()); |
| | | News.error("工作档库位移转失败,原因:检索目标库位失败!工作号={},源库位={}", wrkMast.getWrkNo(), wrkMast.getLocNo()); |
| | | return; |
| | | } |
| | | |
| | |
| | | SteThread steThread = (SteThread) SlaveConnection.get(SlaveType.Ste, steNo); |
| | | SteProtocol steProtocol = steThread.getSteProtocol(); |
| | | if (steProtocol == null) { return; } |
| | | if(steProtocol.getLoca()==3 || steProtocol.getLoca()==4){ |
| | | //小车已经在待机位时,无需下发到待机位任务,直接更新状态微3,同时绑定小车 |
| | | wrkMast.setWrkSts(3L); |
| | | wrkMast.setSteNo(steNo); |
| | | wrkMast.setModiTime(new Date()); |
| | | if (wrkMastMapper.updateById(wrkMast) == 0) { |
| | | log.error("修改工作档状态 绑定穿梭车 失败!!,工作号={}", wrkMast.getWrkNo()); |
| | | } |
| | | } else { |
| | | this.letCarBeWaiting(wrkMast, steNo, wrkMast.getLocNo()); |
| | | } |
| | | this.letCarBeWaiting(wrkMast, steNo, wrkMast.getLocNo()); |
| | | // if(steProtocol.getLoca()==3 || steProtocol.getLoca()==4){ |
| | | // //小车已经在待机位时,无需下发到待机位任务,直接更新状态微3,同时绑定小车 |
| | | // wrkMast.setWrkSts(3L); |
| | | // wrkMast.setSteNo(steNo); |
| | | // wrkMast.setModiTime(new Date()); |
| | | // if (wrkMastMapper.updateById(wrkMast) == 0) { |
| | | // News.error("修改工作档状态 绑定穿梭车 失败!!,工作号={}", wrkMast.getWrkNo()); |
| | | // } |
| | | // } else { |
| | | // this.letCarBeWaiting(wrkMast, steNo, wrkMast.getLocNo()); |
| | | // } |
| | | } |
| | | } |
| | | // 堆垛机将货放至小车上 3.小车待搬(小车不用搬运,已经在当前组库位) / 6.小车待入 ===>> 7.吊车入库中 |
| | |
| | | crnCommand.setDestinationPosY(loc.getBay1().shortValue()); // 目标库位列 |
| | | crnCommand.setDestinationPosZ(loc.getLev1().shortValue()); // 目标库位层 |
| | | if (!MessageQueue.offer(SlaveType.Crn, wrkMast.getCrnNo(), new Task(2, crnCommand))) { |
| | | log.error("堆垛机命令下发失败,堆垛机号={},任务数据={}", wrkMast.getCrnNo(), JSON.toJSON(crnCommand)); |
| | | News.error("堆垛机命令下发失败,堆垛机号={},任务数据={}", wrkMast.getCrnNo(), JSON.toJSON(crnCommand)); |
| | | } else { |
| | | // 修改工作档状态 3.小车待搬 ===>> 7.吊车入库中 |
| | | Date now = new Date(); |
| | |
| | | wrkMast.setCrnStrTime(now); |
| | | wrkMast.setModiTime(now); |
| | | if (wrkMastMapper.updateById(wrkMast) == 0) { |
| | | log.error("修改工作档状态 3.小车待搬/6.小车待入 => 7.吊车入库中 失败!!,工作号={}", wrkMast.getWrkNo()); |
| | | News.error("修改工作档状态 3.小车待搬/6.小车待入 => 7.吊车入库中 失败!!,工作号={}", wrkMast.getWrkNo()); |
| | | } |
| | | return; |
| | | } |
| | |
| | | // 标记移库当前流程 |
| | | wrkMast.setMk("I"); |
| | | if (wrkMastMapper.updateById(wrkMast) == 0) { |
| | | log.error("标记移库当前流程 I 失败!!,工作号={}", wrkMast.getWrkNo()); |
| | | News.error("标记移库当前流程 I 失败!!,工作号={}", wrkMast.getWrkNo()); |
| | | } |
| | | // 让小车等待搬运待续 |
| | | this.letCarBeReady(wrkMast, steThread.getSlave().getId(), wrkMast.getLocNo()); |
| | |
| | | // 获取源库位信息 |
| | | LocMast sourceLoc = locMastService.selectById(wrkMast.getSourceLocNo()); |
| | | if (null == sourceLoc) { |
| | | log.error("工作档库位移转失败,原因:检索源库位失败!工作号={},源库位={}", wrkMast.getWrkNo(), wrkMast.getSourceLocNo()); |
| | | News.error("工作档库位移转失败,原因:检索源库位失败!工作号={},源库位={}", wrkMast.getWrkNo(), wrkMast.getSourceLocNo()); |
| | | return; |
| | | } |
| | | // 源库位 库位状态判断 |
| | |
| | | // 获取目标库位信息 |
| | | LocMast loc = locMastService.selectById(wrkMast.getLocNo()); |
| | | if (null == loc) { |
| | | log.error("工作档库位移转失败,原因:检索目标库位失败!工作号={},源库位={}", wrkMast.getWrkNo(), wrkMast.getLocNo()); |
| | | News.error("工作档库位移转失败,原因:检索目标库位失败!工作号={},源库位={}", wrkMast.getWrkNo(), wrkMast.getLocNo()); |
| | | return; |
| | | } |
| | | // 获取堆垛机信息 并 判断是否可入出 |
| | |
| | | crnCommand.setDestinationPosY(loc.getBay1().shortValue()); // 目标库位列 |
| | | crnCommand.setDestinationPosZ(loc.getLev1().shortValue()); // 目标库位层 |
| | | if (!MessageQueue.offer(SlaveType.Crn, wrkMast.getCrnNo(), new Task(2, crnCommand))) { |
| | | log.error("堆垛机命令下发失败,堆垛机号={},任务数据={}", wrkMast.getCrnNo(), JSON.toJSON(crnCommand)); |
| | | News.error("堆垛机命令下发失败,堆垛机号={},任务数据={}", wrkMast.getCrnNo(), JSON.toJSON(crnCommand)); |
| | | } else { |
| | | // 修改工作档状态 11.生成出库ID => 16.吊车出库中 |
| | | Date now = new Date(); |
| | |
| | | wrkMast.setCrnStrTime(now); |
| | | wrkMast.setModiTime(now); |
| | | if (wrkMastMapper.updateById(wrkMast) == 0) { |
| | | log.error("【库位移转】 修改工作档状态 11.生成出库ID => 7.吊车入库中 失败!!,工作号={}", wrkMast.getWrkNo()); |
| | | News.error("【库位移转】 修改工作档状态 11.生成出库ID => 7.吊车入库中 失败!!,工作号={}", wrkMast.getWrkNo()); |
| | | } |
| | | } |
| | | |
| | |
| | | // 标记移库当前流程 |
| | | wrkMast.setMk("I"); |
| | | if (wrkMastMapper.updateById(wrkMast) == 0) { |
| | | log.error("标记移库当前流程 I 失败!!,工作号={}", wrkMast.getWrkNo()); |
| | | News.error("标记移库当前流程 I 失败!!,工作号={}", wrkMast.getWrkNo()); |
| | | } |
| | | this.letCarBeWaiting(wrkMast, steNo, wrkMast.getLocNo()); |
| | | } |
| | |
| | | crnCommand.setDestinationPosY(loc.getBay1().shortValue()); // 目标库位列 |
| | | crnCommand.setDestinationPosZ(loc.getLev1().shortValue()); // 目标库位层 |
| | | if (!MessageQueue.offer(SlaveType.Crn, wrkMast.getCrnNo(), new Task(2, crnCommand))) { |
| | | log.error("堆垛机命令下发失败,堆垛机号={},任务数据={}", wrkMast.getCrnNo(), JSON.toJSON(crnCommand)); |
| | | News.error("堆垛机命令下发失败,堆垛机号={},任务数据={}", wrkMast.getCrnNo(), JSON.toJSON(crnCommand)); |
| | | } else { |
| | | // 修改工作档状态 6.小车待入 ===>> 7.吊车入库中 |
| | | Date now = new Date(); |
| | |
| | | wrkMast.setCrnStrTime(now); |
| | | wrkMast.setModiTime(now); |
| | | if (wrkMastMapper.updateById(wrkMast) == 0) { |
| | | log.error("修改工作档状态 3.小车待搬/6.小车待入 => 7.吊车入库中 失败!!,工作号={}", wrkMast.getWrkNo()); |
| | | News.error("修改工作档状态 3.小车待搬/6.小车待入 => 7.吊车入库中 失败!!,工作号={}", wrkMast.getWrkNo()); |
| | | } |
| | | } |
| | | } |
| | |
| | | // 标记移库当前流程 |
| | | wrkMast.setMk("I"); |
| | | if (wrkMastMapper.updateById(wrkMast) == 0) { |
| | | log.error("标记移库当前流程 I 失败!!,工作号={}", wrkMast.getWrkNo()); |
| | | News.error("标记移库当前流程 I 失败!!,工作号={}", wrkMast.getWrkNo()); |
| | | } |
| | | // 让小车等待搬运待续 |
| | | this.letCarBeReady(wrkMast, steThread.getSlave().getId(), wrkMast.getLocNo()); |
| | |
| | | steCommand.setLev(steProtocol.getLev()); |
| | | |
| | | if (!MessageQueue.offer(SlaveType.Ste, steNo, new Task(2, steCommand))) { |
| | | log.error("穿梭车命令下发失败,穿梭车号={},任务数据={}", steNo, JSON.toJSON(steCommand)); |
| | | News.error("穿梭车命令下发失败,穿梭车号={},任务数据={}", steNo, JSON.toJSON(steCommand)); |
| | | } else { |
| | | // 修改工作档状态 11.生成出库ID => 14.小车搬出库 |
| | | Date now = new Date(); |
| | |
| | | wrkMast.setCrnStrTime(now); |
| | | wrkMast.setModiTime(now); |
| | | if (wrkMastMapper.updateById(wrkMast) == 0) { |
| | | log.error("修改工作档状态 11.生成出库ID => 14.小车搬出库 失败!!,工作号={}", wrkMast.getWrkNo()); |
| | | News.error("修改工作档状态 11.生成出库ID => 14.小车搬出库 失败!!,工作号={}", wrkMast.getWrkNo()); |
| | | } |
| | | } |
| | | } |
| | |
| | | crnCommand.setDestinationPosY(loc.getBay1().shortValue()); // 目标库位列 |
| | | crnCommand.setDestinationPosZ(loc.getLev1().shortValue()); // 目标库位层 |
| | | if (!MessageQueue.offer(SlaveType.Crn, wrkMast.getCrnNo(), new Task(2, crnCommand))) { |
| | | log.error("堆垛机命令下发失败,堆垛机号={},任务数据={}", wrkMast.getCrnNo(), JSON.toJSON(crnCommand)); |
| | | News.error("堆垛机命令下发失败,堆垛机号={},任务数据={}", wrkMast.getCrnNo(), JSON.toJSON(crnCommand)); |
| | | } else { |
| | | // 修改工作档状态 15.等待吊车 => 16.吊车出库中 |
| | | Date now = new Date(); |
| | |
| | | wrkMast.setCrnStrTime(now); |
| | | wrkMast.setModiTime(now); |
| | | if (wrkMastMapper.updateById(wrkMast) == 0) { |
| | | log.error("修改工作档状态 15.等待吊车 => 16.吊车出库中 失败!!,工作号={}", wrkMast.getWrkNo()); |
| | | News.error("修改工作档状态 15.等待吊车 => 16.吊车出库中 失败!!,工作号={}", wrkMast.getWrkNo()); |
| | | } |
| | | // wrkMastMapper.setSteEmpty(wrkMast.getWrkNo()); |
| | | } |
| | |
| | | crnCommand.setDestinationPosY(loc.getBay1().shortValue()); // 目标库位列 |
| | | crnCommand.setDestinationPosZ(loc.getLev1().shortValue()); // 目标库位层 |
| | | if (!MessageQueue.offer(SlaveType.Crn, wrkMast.getCrnNo(), new Task(2, crnCommand))) { |
| | | log.error("堆垛机命令下发失败,堆垛机号={},任务数据={}", wrkMast.getCrnNo(), JSON.toJSON(crnCommand)); |
| | | News.error("堆垛机命令下发失败,堆垛机号={},任务数据={}", wrkMast.getCrnNo(), JSON.toJSON(crnCommand)); |
| | | } else { |
| | | // 修改工作档状态 6.小车待入 ===>> 7.吊车入库中 |
| | | Date now = new Date(); |
| | |
| | | wrkMast.setCrnStrTime(now); |
| | | wrkMast.setModiTime(now); |
| | | if (wrkMastMapper.updateById(wrkMast) == 0) { |
| | | log.error("修改工作档状态 3.小车待搬/6.小车待入 => 7.吊车入库中 失败!!,工作号={}", wrkMast.getWrkNo()); |
| | | News.error("修改工作档状态 3.小车待搬/6.小车待入 => 7.吊车入库中 失败!!,工作号={}", wrkMast.getWrkNo()); |
| | | } |
| | | } |
| | | } |
| | |
| | | // 标记移库当前流程 |
| | | wrkMast.setMk("O"); |
| | | if (wrkMastMapper.updateById(wrkMast) == 0) { |
| | | log.error("标记移库当前流程 I 失败!!,工作号={}", wrkMast.getWrkNo()); |
| | | News.error("标记移库当前流程 I 失败!!,工作号={}", wrkMast.getWrkNo()); |
| | | } |
| | | // 让小车等待搬运待续 |
| | | this.letCarBeReady(wrkMast, steThread.getSlave().getId(), wrkMast.getSourceLocNo()); |
| | |
| | | steCommand.setLev(steProtocol.getLev()); |
| | | |
| | | if (!MessageQueue.offer(SlaveType.Ste, steNo, new Task(2, steCommand))) { |
| | | log.error("穿梭车命令下发失败,穿梭车号={},任务数据={}", steNo, JSON.toJSON(steCommand)); |
| | | News.error("穿梭车命令下发失败,穿梭车号={},任务数据={}", steNo, JSON.toJSON(steCommand)); |
| | | } else { |
| | | log.error("穿梭车命令下发成功让小车从 远点 ====>> 待机位,绑定穿梭车,IoType={}, 穿梭车号={},任务数据={}", wrkMast.getIoType(), steNo, JSON.toJSON(steCommand)); |
| | | News.error("穿梭车命令下发成功让小车从 远点 ====>> 待机位,绑定穿梭车,IoType={}, 穿梭车号={},任务数据={}", wrkMast.getIoType(), steNo, JSON.toJSON(steCommand)); |
| | | // 修改工作档状态 绑定穿梭车 |
| | | wrkMast.setSteNo(steNo); |
| | | wrkMast.setModiTime(new Date()); |
| | | if (wrkMastMapper.updateById(wrkMast) == 0) { |
| | | log.error("修改工作档状态 绑定穿梭车 失败!!,工作号={}", wrkMast.getWrkNo()); |
| | | News.error("修改工作档状态 绑定穿梭车 失败!!,工作号={}", wrkMast.getWrkNo()); |
| | | } |
| | | } |
| | | } |
| | |
| | | if (steProtocol == null) { return; } |
| | | |
| | | if (!basSteService.updatePakMk(steNo, "Y")) { |
| | | log.error("修改穿梭车作业状态 失败!!,穿梭车={}", steNo); |
| | | News.error("修改穿梭车作业状态 失败!!,穿梭车={}", steNo); |
| | | return; |
| | | } |
| | | |
| | |
| | | steCommand.setLev(steProtocol.getLev()); |
| | | |
| | | if (!MessageQueue.offer(SlaveType.Ste, steNo, new Task(2, steCommand))) { |
| | | log.error("穿梭车命令下发失败,穿梭车号={},任务数据={}", steNo, JSON.toJSON(steCommand)); |
| | | News.error("穿梭车命令下发失败,穿梭车号={},任务数据={}", steNo, JSON.toJSON(steCommand)); |
| | | } else { |
| | | // 修改工作档状态 绑定穿梭车 |
| | | wrkCharge.setSteNo(steNo); |
| | | wrkCharge.setModiTime(new Date()); |
| | | if (!wrkChargeService.updateById(wrkCharge)) { |
| | | log.error("修改工作档状态 绑定穿梭车 失败!!,工作号={}", wrkCharge.getWrkNo()); |
| | | News.error("修改工作档状态 绑定穿梭车 失败!!,工作号={}", wrkCharge.getWrkNo()); |
| | | } |
| | | } |
| | | } |
| | |
| | | steCommand.setMemo("绑定小车号,让小车从 远点 ====>> 移动到近点"); |
| | | |
| | | if (!MessageQueue.offer(SlaveType.Ste, steNo, new Task(2, steCommand))) { |
| | | log.error("穿梭车命令下发失败,穿梭车号={},任务数据={}", steNo, JSON.toJSON(steCommand)); |
| | | News.error("穿梭车命令下发失败,穿梭车号={},任务数据={}", steNo, JSON.toJSON(steCommand)); |
| | | } else { |
| | | log.info("穿梭车命令下发成功(让小车从远点==>>移动到近点),IoType={}, 穿梭车号={},任务数据={}", wrkMast.getIoType(), steNo, JSON.toJSON(steCommand)); |
| | | News.info("穿梭车命令下发成功(让小车从远点==>>移动到近点),IoType={}, 穿梭车号={},任务数据={}", wrkMast.getIoType(), steNo, JSON.toJSON(steCommand)); |
| | | // 修改工作档状态 绑定穿梭车 |
| | | wrkMast.setSteNo(steNo); |
| | | wrkMast.setModiTime(new Date()); |
| | | if (wrkMastMapper.updateById(wrkMast) == 0) { |
| | | log.error("修改工作档状态 绑定穿梭车 失败!!,工作号={}", wrkMast.getWrkNo()); |
| | | News.error("修改工作档状态 绑定穿梭车 失败!!,工作号={}", wrkMast.getWrkNo()); |
| | | } |
| | | } |
| | | } |
| | |
| | | steCommand.setLev(steProtocol.getLev()); |
| | | |
| | | if (!MessageQueue.offer(SlaveType.Ste, steNo, new Task(2, steCommand))) { |
| | | log.error("穿梭车命令下发失败,穿梭车号={},任务数据={}", steNo, JSON.toJSON(steCommand)); |
| | | News.error("穿梭车命令下发失败,穿梭车号={},任务数据={}", steNo, JSON.toJSON(steCommand)); |
| | | } else { |
| | | // 修改工作档状态 绑定穿梭车 |
| | | wrkCharge.setSteNo(steNo); |
| | | wrkCharge.setModiTime(new Date()); |
| | | if (!wrkChargeService.updateById(wrkCharge)) { |
| | | log.error("修改工作档状态 绑定穿梭车 失败!!,工作号={}", wrkCharge.getWrkNo()); |
| | | News.error("修改工作档状态 绑定穿梭车 失败!!,工作号={}", wrkCharge.getWrkNo()); |
| | | } |
| | | } |
| | | } |
| | |
| | | SteThread steThread = (SteThread) SlaveConnection.get(SlaveType.Ste, steNo); |
| | | SteProtocol steProtocol = steThread.getSteProtocol(); |
| | | if (steProtocol == null) { return; } |
| | | if (steProtocol.isIdle()) { |
| | | if (steProtocol.isIdle() && steProtocol.getLoad() == 0) { |
| | | // 堆垛机空闲 |
| | | if (crnProtocol.getStatusType().equals(CrnStatusType.IDLE) || crnProtocol.getTaskNo() == 0) { |
| | | LocMast locMast; |
| | |
| | | crnCommand.setDestinationPosY(locMast.getBay1().shortValue()); // 目标库位列 |
| | | crnCommand.setDestinationPosZ(locMast.getLev1().shortValue()); // 目标库位层 |
| | | if (!MessageQueue.offer(SlaveType.Crn, wrkMast.getCrnNo(), new Task(2, crnCommand))) { |
| | | log.error("堆垛机命令下发失败,堆垛机号={},任务数据={}", wrkMast.getCrnNo(), JSON.toJSON(crnCommand)); |
| | | News.error("堆垛机命令下发失败,堆垛机号={},任务数据={}", wrkMast.getCrnNo(), JSON.toJSON(crnCommand)); |
| | | } else { |
| | | // 修改穿梭车运行中排列层 |
| | | steThread.modifyPos(Utils.getGroupRow(locMast.getLocNo()), locMast.getBay1(), locMast.getLev1()); |
| | |
| | | wrkMast.setCrnStrTime(now); |
| | | wrkMast.setModiTime(now); |
| | | if (wrkMastMapper.updateById(wrkMast) == 0) { |
| | | log.error("修改工作档状态 3.小车待搬 => 4.迁入小车 失败!!,工作号={}", wrkMast.getWrkNo()); |
| | | News.error("修改工作档状态 3.小车待搬 => 4.迁入小车 失败!!,工作号={}", wrkMast.getWrkNo()); |
| | | } |
| | | } |
| | | // 出库搬 |
| | |
| | | crnCommand.setDestinationPosY(locMast.getBay1().shortValue()); // 目标库位列 |
| | | crnCommand.setDestinationPosZ(locMast.getLev1().shortValue()); // 目标库位层 |
| | | if (!MessageQueue.offer(SlaveType.Crn, wrkMast.getCrnNo(), new Task(2, crnCommand))) { |
| | | log.error("堆垛机命令下发失败,堆垛机号={},任务数据={}", wrkMast.getCrnNo(), JSON.toJSON(crnCommand)); |
| | | News.error("堆垛机命令下发失败,堆垛机号={},任务数据={}", wrkMast.getCrnNo(), JSON.toJSON(crnCommand)); |
| | | } else { |
| | | // 修改穿梭车运行中排列层 |
| | | steThread.modifyPos(Utils.getGroupRow(locMast.getLocNo()), locMast.getBay1(), locMast.getLev1()); |
| | |
| | | wrkMast.setCrnStrTime(now); |
| | | wrkMast.setModiTime(now); |
| | | if (wrkMastMapper.updateById(wrkMast) == 0) { |
| | | log.error("修改工作档状态 12.小车待搬 => 13.迁入小车 失败!!,工作号={}", wrkMast.getWrkNo()); |
| | | News.error("修改工作档状态 12.小车待搬 => 13.迁入小车 失败!!,工作号={}", wrkMast.getWrkNo()); |
| | | } |
| | | } |
| | | } |
| | |
| | | SteProtocol steProtocol = steThread.getSteProtocol(); |
| | | if (steProtocol == null) { return; } |
| | | // 穿梭车空闲 |
| | | if (steProtocol.isIdle()) { |
| | | if (steProtocol.isIdle() && steProtocol.getLoad() == 0) { |
| | | // 堆垛机空闲 |
| | | if (crnProtocol.getStatusType().equals(CrnStatusType.IDLE) || crnProtocol.getTaskNo() == 0) { |
| | | |
| | | BasSte basSte = basSteService.selectById(steNo); |
| | | if (basSte == null) { |
| | | log.error("{}号穿梭车在数据库不存在!!!", steNo); |
| | | News.error("{}号穿梭车在数据库不存在!!!", steNo); |
| | | return; |
| | | } |
| | | String idleLocNo = basSte.getIdleLoc(); |
| | |
| | | crnCommand.setDestinationPosY((short) Utils.getBay(idleLocNo)); // 目标库位列 |
| | | crnCommand.setDestinationPosZ((short) Utils.getLev(idleLocNo)); // 目标库位层 |
| | | if (!MessageQueue.offer(SlaveType.Crn, wrkMast.getCrnNo(), new Task(2, crnCommand))) { |
| | | log.error("堆垛机命令下发失败,堆垛机号={},任务数据={}", wrkMast.getCrnNo(), JSON.toJSON(crnCommand)); |
| | | News.error("堆垛机命令下发失败,堆垛机号={},任务数据={}", wrkMast.getCrnNo(), JSON.toJSON(crnCommand)); |
| | | } else { |
| | | // 修改穿梭车运行中排列层 |
| | | steThread.modifyPos(Utils.getGroupRow(idleLocNo), Utils.getBay(idleLocNo), Utils.getLev(idleLocNo)); |
| | |
| | | wrkMast.setCrnStrTime(now); |
| | | wrkMast.setModiTime(now); |
| | | if (wrkMastMapper.updateById(wrkMast) == 0) { |
| | | log.error("修改工作档状态 3.小车待搬 => 5.迁出小车 失败!!,工作号={}", wrkMast.getWrkNo()); |
| | | News.error("修改工作档状态 3.小车待搬 => 5.迁出小车 失败!!,工作号={}", wrkMast.getWrkNo()); |
| | | } |
| | | } |
| | | } |
| | |
| | | // 充电任务 |
| | | WrkCharge wrkCharge = wrkChargeService.selectById(crnProtocol.getTaskNo()); |
| | | if (wrkCharge == null) { |
| | | log.error("堆垛机处于等待确认且任务完成状态,但未找到工作档。堆垛机号={},工作号={}", crn.getId(), crnProtocol.getTaskNo()); |
| | | News.error("堆垛机处于等待确认且任务完成状态,但未找到工作档。堆垛机号={},工作号={}", crn.getId(), crnProtocol.getTaskNo()); |
| | | continue; |
| | | } else { |
| | | // 小车搬至指定库位完成 |
| | |
| | | // 23.吊车搬运 ===>> 24.小车到达 |
| | | wrkCharge.setWrkSts(24L); |
| | | if (!wrkChargeService.updateById(wrkCharge)) { |
| | | log.error("修改充电任务状态 23.吊车搬运 ===>> 24.小车到达 失败!!,工作号={}", wrkCharge.getWrkNo()); |
| | | News.error("修改充电任务状态 23.吊车搬运 ===>> 24.小车到达 失败!!,工作号={}", wrkCharge.getWrkNo()); |
| | | } else { |
| | | // 堆垛机复位 |
| | | crnThread.setResetFlag(true); |
| | | // 穿梭车重新定位排列层 |
| | | SteThread steThread = (SteThread) SlaveConnection.get(SlaveType.Ste, wrkCharge.getSteNo()); |
| | | if (!steThread.confirmPos()) { |
| | | log.error("{}号穿梭车重新定位失败!作业充电任务号:{}", wrkCharge.getSteNo(), wrkCharge.getWrkNo()); |
| | | News.error("{}号穿梭车重新定位失败!作业充电任务号:{}", wrkCharge.getSteNo(), wrkCharge.getWrkNo()); |
| | | } |
| | | } |
| | | } else if (wrkCharge.getWrkSts() == 34) { |
| | | // 34.吊车搬运 ===>> 35.小车就绪 |
| | | wrkCharge.setWrkSts(35L); |
| | | if (!wrkChargeService.updateById(wrkCharge)) { |
| | | log.error("修改充电任务状态 34.吊车搬运 ===>> 35.小车就绪 失败!!,工作号={}", wrkCharge.getWrkNo()); |
| | | News.error("修改充电任务状态 34.吊车搬运 ===>> 35.小车就绪 失败!!,工作号={}", wrkCharge.getWrkNo()); |
| | | } else { |
| | | // 堆垛机复位 |
| | | crnThread.setResetFlag(true); |
| | | // 穿梭车重新定位排列层 |
| | | SteThread steThread = (SteThread) SlaveConnection.get(SlaveType.Ste, wrkCharge.getSteNo()); |
| | | if (!steThread.confirmPos()) { |
| | | log.error("{}号穿梭车重新定位失败!作业充电任务号:{}", wrkCharge.getSteNo(), wrkCharge.getWrkNo()); |
| | | News.error("{}号穿梭车重新定位失败!作业充电任务号:{}", wrkCharge.getSteNo(), wrkCharge.getWrkNo()); |
| | | } |
| | | } |
| | | } |
| | |
| | | // 堆垛机复位 |
| | | crnThread.setResetFlag(true); |
| | | } else { |
| | | log.error("修改工作档状态 7.吊车入库中 => 9.入库完成 失败!!,工作号={}", wrkMast.getWrkNo()); |
| | | News.error("修改工作档状态 7.吊车入库中 => 9.入库完成 失败!!,工作号={}", wrkMast.getWrkNo()); |
| | | } |
| | | } else { |
| | | // 给穿梭车下发命令 |
| | |
| | | steCommand.setTaskNo(wrkMast.getWrkNo()); // 工作号 |
| | | steCommand.setTaskMode(SteTaskModeType.findInByLoc(wrkMast.getLocNo())); // 任务模式: 搬入库 |
| | | if (!MessageQueue.offer(SlaveType.Ste, steNo, new Task(2, steCommand))) { |
| | | log.error("穿梭车命令下发失败,穿梭车号={},任务数据={}", steNo, JSON.toJSON(steCommand)); |
| | | News.error("穿梭车命令下发失败,穿梭车号={},任务数据={}", steNo, JSON.toJSON(steCommand)); |
| | | } else { |
| | | // 修改工作档状态 7.吊车入库中 => 8.小车搬入库 |
| | | wrkMast.setWrkSts(8L); |
| | |
| | | // 堆垛机复位 |
| | | crnThread.setResetFlag(true); |
| | | } else { |
| | | log.error("修改工作档状态 7.吊车入库中 => 8.小车搬入库 失败!!,工作号={}", wrkMast.getWrkNo()); |
| | | News.error("修改工作档状态 7.吊车入库中 => 8.小车搬入库 失败!!,工作号={}", wrkMast.getWrkNo()); |
| | | } |
| | | } |
| | | } |
| | |
| | | // 穿梭车重新定位排列层 |
| | | SteThread steThread = (SteThread) SlaveConnection.get(SlaveType.Ste, wrkMast.getSteNo()); |
| | | if (!steThread.confirmPos()) { |
| | | log.error("{}号穿梭车重新定位失败!作业工作档任务号:{}", wrkMast.getSteNo(), wrkMast.getWrkNo()); |
| | | News.error("{}号穿梭车重新定位失败!作业工作档任务号:{}", wrkMast.getSteNo(), wrkMast.getWrkNo()); |
| | | } |
| | | // 穿梭车去待机位 |
| | | BasSte basSte = basSteService.selectById(wrkMast.getSteNo()); |
| | |
| | | // steCommand.setBay(steProtocol.getBay()); |
| | | // steCommand.setLev(steProtocol.getLev()); |
| | | if (!MessageQueue.offer(SlaveType.Ste, wrkMast.getSteNo(), new Task(2, steCommand))) { |
| | | log.error("穿梭车待机位命令下发失败,穿梭车号={},任务数据={}", wrkMast.getSteNo(), JSON.toJSON(steCommand)); |
| | | News.error("穿梭车待机位命令下发失败,穿梭车号={},任务数据={}", wrkMast.getSteNo(), JSON.toJSON(steCommand)); |
| | | } |
| | | } else { |
| | | log.error("修改工作档状态 4.迁入小车 => 6.小车待入 失败!!,工作号={}", wrkMast.getWrkNo()); |
| | | News.error("修改工作档状态 4.迁入小车 => 6.小车待入 失败!!,工作号={}", wrkMast.getWrkNo()); |
| | | } |
| | | // 入库 ===>> 迁出小车 完成 |
| | | } else if (wrkMast.getWrkSts() == 5) { |
| | |
| | | // 穿梭车重新定位排列层 |
| | | SteThread steThread = (SteThread) SlaveConnection.get(SlaveType.Ste, wrkMast.getSteNo()); |
| | | if (!steThread.confirmPos()) { |
| | | log.error("{}号穿梭车重新定位失败!作业工作档任务号:{}", wrkMast.getSteNo(), wrkMast.getWrkNo()); |
| | | News.error("{}号穿梭车重新定位失败!作业工作档任务号:{}", wrkMast.getSteNo(), wrkMast.getWrkNo()); |
| | | } |
| | | // 穿梭车去待机位 |
| | | BasSte basSte = basSteService.selectById(wrkMast.getSteNo()); |
| | |
| | | // steCommand.setBay(steProtocol.getBay()); |
| | | // steCommand.setLev(steProtocol.getLev()); |
| | | if (!MessageQueue.offer(SlaveType.Ste, wrkMast.getSteNo(), new Task(2, steCommand))) { |
| | | log.error("穿梭车待机位命令下发失败,穿梭车号={},任务数据={}", wrkMast.getSteNo(), JSON.toJSON(steCommand)); |
| | | News.error("穿梭车待机位命令下发失败,穿梭车号={},任务数据={}", wrkMast.getSteNo(), JSON.toJSON(steCommand)); |
| | | } |
| | | } else { |
| | | log.error("修改工作档状态 5.迁出小车 => 6.小车待入 失败!!,工作号={}", wrkMast.getWrkNo()); |
| | | News.error("修改工作档状态 5.迁出小车 => 6.小车待入 失败!!,工作号={}", wrkMast.getWrkNo()); |
| | | } |
| | | // 出库 ===>> 迁入小车 完成 |
| | | } else if (wrkMast.getWrkSts() == 13) { |
| | |
| | | if (steProtocol == null) { continue; } |
| | | // 穿梭车重新定位排列层 |
| | | if (!steThread.confirmPos()) { |
| | | log.error("{}号穿梭车重新定位失败!作业工作档任务号:{}", wrkMast.getSteNo(), wrkMast.getWrkNo()); |
| | | News.error("{}号穿梭车重新定位失败!作业工作档任务号:{}", wrkMast.getSteNo(), wrkMast.getWrkNo()); |
| | | } |
| | | // 命令下发区 -------------------------------------------------------------------------- |
| | | SteCommand steCommand = new SteCommand(); |
| | |
| | | steCommand.setTaskMode(SteTaskModeType.findOutByLoc(wrkMast.getSourceLocNo())); // 任务模式: 搬出库 |
| | | steCommand.setMemo("出库 ===>> 迁入小车 完成"); |
| | | if (!MessageQueue.offer(SlaveType.Ste, steNo, new Task(2, steCommand))) { |
| | | log.error("穿梭车命令下发失败,穿梭车号={},任务数据={}", steNo, JSON.toJSON(steCommand)); |
| | | News.error("穿梭车命令下发失败,穿梭车号={},任务数据={}", steNo, JSON.toJSON(steCommand)); |
| | | } else { |
| | | log.info("穿梭车命令下发成功,穿梭车号={},任务数据={}", steNo, JSON.toJSON(steCommand)); |
| | | News.info("穿梭车命令下发成功,穿梭车号={},任务数据={}", steNo, JSON.toJSON(steCommand)); |
| | | // 13.迁入小车 ==> 14.小车搬出库 |
| | | wrkMast.setWrkSts(14L); |
| | | Date now = new Date(); |
| | |
| | | // 堆垛机复位 |
| | | crnThread.setResetFlag(true); |
| | | } else { |
| | | log.error("修改工作档状态 13.迁入小车 ==> 14.小车搬出库 失败!!,工作号={}", wrkMast.getWrkNo()); |
| | | News.error("修改工作档状态 13.迁入小车 ==> 14.小车搬出库 失败!!,工作号={}", wrkMast.getWrkNo()); |
| | | } |
| | | } |
| | | // 移库 ===>> 堆垛机搬至目标库位组 完成 |
| | |
| | | // 堆垛机复位 |
| | | crnThread.setResetFlag(true); |
| | | } else { |
| | | log.error("修改工作档状态 7.吊车入库中 => 9.入库完成 失败!!,工作号={}", wrkMast.getWrkNo()); |
| | | News.error("修改工作档状态 7.吊车入库中 => 9.入库完成 失败!!,工作号={}", wrkMast.getWrkNo()); |
| | | } |
| | | } else { |
| | | // 给穿梭车下发命令 |
| | |
| | | steCommand.setTaskNo(wrkMast.getWrkNo()); // 工作号 |
| | | steCommand.setTaskMode(SteTaskModeType.findInByLoc(wrkMast.getLocNo())); // 任务模式: 搬入库 |
| | | if (!MessageQueue.offer(SlaveType.Ste, steNo, new Task(2, steCommand))) { |
| | | log.error("穿梭车命令下发失败,穿梭车号={},任务数据={}", steNo, JSON.toJSON(steCommand)); |
| | | News.error("穿梭车命令下发失败,穿梭车号={},任务数据={}", steNo, JSON.toJSON(steCommand)); |
| | | } else { |
| | | // 修改工作档状态 7.吊车入库中 => 8.小车搬入库 |
| | | wrkMast.setWrkSts(8L); |
| | |
| | | // 堆垛机复位 |
| | | crnThread.setResetFlag(true); |
| | | } else { |
| | | log.error("修改工作档状态 7.吊车入库中 => 8.小车搬入库 失败!!,工作号={}", wrkMast.getWrkNo()); |
| | | News.error("修改工作档状态 7.吊车入库中 => 8.小车搬入库 失败!!,工作号={}", wrkMast.getWrkNo()); |
| | | } |
| | | } |
| | | } |
| | |
| | | // 穿梭车重新定位排列层 |
| | | SteThread steThread = (SteThread) SlaveConnection.get(SlaveType.Ste, wrkMast.getSteNo()); |
| | | if (!steThread.confirmPos()) { |
| | | log.error("{}号穿梭车重新定位失败!作业工作档任务号:{}", wrkMast.getSteNo(), wrkMast.getWrkNo()); |
| | | News.error("{}号穿梭车重新定位失败!作业工作档任务号:{}", wrkMast.getSteNo(), wrkMast.getWrkNo()); |
| | | } |
| | | // 穿梭车去待机位 |
| | | BasSte basSte = basSteService.selectById(wrkMast.getSteNo()); |
| | |
| | | // steCommand.setBay(steProtocol.getBay()); |
| | | // steCommand.setLev(steProtocol.getLev()); |
| | | if (!MessageQueue.offer(SlaveType.Ste, wrkMast.getSteNo(), new Task(2, steCommand))) { |
| | | log.error("穿梭车待机位命令下发失败,穿梭车号={},任务数据={}", wrkMast.getSteNo(), JSON.toJSON(steCommand)); |
| | | News.error("穿梭车待机位命令下发失败,穿梭车号={},任务数据={}", wrkMast.getSteNo(), JSON.toJSON(steCommand)); |
| | | } |
| | | } else { |
| | | log.error("修改工作档状态 4.迁入小车 => 6.小车待入 失败!!,工作号={}", wrkMast.getWrkNo()); |
| | | News.error("修改工作档状态 4.迁入小车 => 6.小车待入 失败!!,工作号={}", wrkMast.getWrkNo()); |
| | | } |
| | | // 入库 ===>> 迁出小车 完成 |
| | | } |
| | |
| | | locSts = "F"; |
| | | // 转移库存明细数据: 库存号 由工作档源库位变为目标库位 |
| | | if (!locDetlService.updateLocNo(wrkMast.getLocNo(), wrkMast.getSourceLocNo())) { |
| | | log.error("库位移转 ===>> 转移库存明细数据失败;[源库位={}],[目标库位={}]", wrkMast.getSourceLocNo(), wrkMast.getLocNo()); |
| | | News.error("库位移转 ===>> 转移库存明细数据失败;[源库位={}],[目标库位={}]", wrkMast.getSourceLocNo(), wrkMast.getLocNo()); |
| | | continue; |
| | | } |
| | | } else { |
| | | locSts = "D"; |
| | | } |
| | | if(Cools.isEmpty(locSts)){ |
| | | log.error("库位移转 ===>> 库存状态为空;[源库位={}],[目标库位={}]", wrkMast.getSourceLocNo(), wrkMast.getLocNo()); |
| | | News.error("库位移转 ===>> 库存状态为空;[源库位={}],[目标库位={}]", wrkMast.getSourceLocNo(), wrkMast.getLocNo()); |
| | | continue; |
| | | } |
| | | |
| | |
| | | sourceLoc.setModiTime(now); |
| | | sourceLoc.setIoTime(now); |
| | | if (!locMastService.updateById(sourceLoc)) { |
| | | log.error("库位移转 ===>> 修改源库位状态失败;[workNo={}],[sourceLoc={}]", wrkMast.getWrkNo(), wrkMast.getSourceLocNo()); |
| | | News.error("库位移转 ===>> 修改源库位状态失败;[workNo={}],[sourceLoc={}]", wrkMast.getWrkNo(), wrkMast.getSourceLocNo()); |
| | | } |
| | | } |
| | | // 修改目标库位状态 ==> .locSts |
| | |
| | | locMast.setLocSts(locSts); |
| | | locMast.setModiTime(new Date()); |
| | | if (!locMastService.updateById(locMast)) { |
| | | log.error(""); |
| | | News.error(""); |
| | | } |
| | | } |
| | | wrkMast.setModiTime(now); |
| | |
| | | // 堆垛机复位 |
| | | crnThread.setResetFlag(true); |
| | | } else { |
| | | log.error("修改工作档状态 16.吊车出库中 失败!!,工作号={}", wrkMast.getWrkNo()); |
| | | News.error("修改工作档状态 16.吊车出库中 失败!!,工作号={}", wrkMast.getWrkNo()); |
| | | } |
| | | } else if (wrkMast.getWrkSts() == 4) { |
| | | // 4.迁入小车 ==> 6.小车待入 |
| | |
| | | // 穿梭车重新定位排列层 |
| | | SteThread steThread = (SteThread) SlaveConnection.get(SlaveType.Ste, wrkMast.getSteNo()); |
| | | if (!steThread.confirmPos()) { |
| | | log.error("{}号穿梭车重新定位失败!作业工作档任务号:{}", wrkMast.getSteNo(), wrkMast.getWrkNo()); |
| | | News.error("{}号穿梭车重新定位失败!作业工作档任务号:{}", wrkMast.getSteNo(), wrkMast.getWrkNo()); |
| | | } |
| | | // 穿梭车去待机位 |
| | | BasSte basSte = basSteService.selectById(wrkMast.getSteNo()); |
| | |
| | | // steCommand.setBay(steProtocol.getBay()); |
| | | // steCommand.setLev(steProtocol.getLev()); |
| | | if (!MessageQueue.offer(SlaveType.Ste, wrkMast.getSteNo(), new Task(2, steCommand))) { |
| | | log.error("穿梭车待机位命令下发失败,穿梭车号={},任务数据={}", wrkMast.getSteNo(), JSON.toJSON(steCommand)); |
| | | News.error("穿梭车待机位命令下发失败,穿梭车号={},任务数据={}", wrkMast.getSteNo(), JSON.toJSON(steCommand)); |
| | | } |
| | | } else { |
| | | log.error("修改工作档状态 4.迁入小车 => 6.小车待入 失败!!,工作号={}", wrkMast.getWrkNo()); |
| | | News.error("修改工作档状态 4.迁入小车 => 6.小车待入 失败!!,工作号={}", wrkMast.getWrkNo()); |
| | | } |
| | | // 入库 ===>> 迁出小车 完成 |
| | | } else if (wrkMast.getWrkSts() == 7){ |
| | |
| | | // 堆垛机复位 |
| | | crnThread.setResetFlag(true); |
| | | } else { |
| | | log.error("修改工作档状态 7.吊车入库中 => 9.入库完成 失败!!,工作号={}", wrkMast.getWrkNo()); |
| | | News.error("修改工作档状态 7.吊车入库中 => 9.入库完成 失败!!,工作号={}", wrkMast.getWrkNo()); |
| | | } |
| | | } else { |
| | | // 给穿梭车下发命令 |
| | |
| | | steCommand.setTaskNo(wrkMast.getWrkNo()); // 工作号 |
| | | steCommand.setTaskMode(SteTaskModeType.findInByLoc(wrkMast.getLocNo())); // 任务模式: 搬入库 |
| | | if (!MessageQueue.offer(SlaveType.Ste, steNo, new Task(2, steCommand))) { |
| | | log.error("穿梭车命令下发失败,穿梭车号={},任务数据={}", steNo, JSON.toJSON(steCommand)); |
| | | News.error("穿梭车命令下发失败,穿梭车号={},任务数据={}", steNo, JSON.toJSON(steCommand)); |
| | | } else { |
| | | // 修改工作档状态 7.吊车入库中 => 8.小车搬入库 |
| | | wrkMast.setWrkSts(8L); |
| | |
| | | // 堆垛机复位 |
| | | crnThread.setResetFlag(true); |
| | | } else { |
| | | log.error("修改工作档状态 7.吊车入库中 => 8.小车搬入库 失败!!,工作号={}", wrkMast.getWrkNo()); |
| | | News.error("修改工作档状态 7.吊车入库中 => 8.小车搬入库 失败!!,工作号={}", wrkMast.getWrkNo()); |
| | | } |
| | | } |
| | | } |
| | |
| | | if (steProtocol == null) { continue; } |
| | | // 穿梭车重新定位排列层 |
| | | if (!steThread.confirmPos()) { |
| | | log.error("{}号穿梭车重新定位失败!作业工作档任务号:{}", wrkMast.getSteNo(), wrkMast.getWrkNo()); |
| | | News.error("{}号穿梭车重新定位失败!作业工作档任务号:{}", wrkMast.getSteNo(), wrkMast.getWrkNo()); |
| | | } |
| | | // 命令下发区 -------------------------------------------------------------------------- |
| | | SteCommand steCommand = new SteCommand(); |
| | |
| | | steCommand.setTaskNo(wrkMast.getWrkNo()); // 工作号 |
| | | steCommand.setTaskMode(SteTaskModeType.findOutByLoc(wrkMast.getSourceLocNo())); // 任务模式: 搬出库 |
| | | if (!MessageQueue.offer(SlaveType.Ste, steNo, new Task(2, steCommand))) { |
| | | log.error("穿梭车命令下发失败,穿梭车号={},任务数据={}", steNo, JSON.toJSON(steCommand)); |
| | | News.error("穿梭车命令下发失败,穿梭车号={},任务数据={}", steNo, JSON.toJSON(steCommand)); |
| | | } else { |
| | | // 13.迁入小车 ==> 14.小车搬出库 |
| | | wrkMast.setWrkSts(14L); |
| | |
| | | // 堆垛机复位 |
| | | crnThread.setResetFlag(true); |
| | | } else { |
| | | log.error("修改工作档状态 13.迁入小车 ==> 14.小车搬出库 失败!!,工作号={}", wrkMast.getWrkNo()); |
| | | News.error("修改工作档状态 13.迁入小车 ==> 14.小车搬出库 失败!!,工作号={}", wrkMast.getWrkNo()); |
| | | } |
| | | } |
| | | } |
| | |
| | | SteProtocol steProtocol = steThread.getSteProtocol(); |
| | | if (steProtocol == null) { continue; } |
| | | if (steProtocol.getWaiting() && steProtocol.getTaskNo() == 0){ |
| | | log.info("ste[id={}] 收到等待WCS确认信号,但是任务号(地址V824)为0", steProtocol.getSteNo()); |
| | | News.info("ste[id={}] 收到等待WCS确认信号,但是任务号(地址V824)为0", steProtocol.getSteNo()); |
| | | } |
| | | |
| | | if (steProtocol.getWaiting() && steProtocol.getTaskNo() != 0 && steProtocol.getStatus() == 10) { |
| | | log.info("ste[id={}] 执行工作档完成,任务号={}, 穿梭车状态={}", steProtocol.getSteNo(), steProtocol.getTaskNo(), steProtocol.getStatus()); |
| | | News.info("ste[id={}] 执行工作档完成,任务号={}, 穿梭车状态={}", steProtocol.getSteNo(), steProtocol.getTaskNo(), steProtocol.getStatus()); |
| | | if (steProtocol.getTaskNo() == 9999) { |
| | | steThread.setResetFlag(true); |
| | | } else { |
| | |
| | | // 21.准备充电 ===>> 22.小车待搬 |
| | | wrkCharge.setWrkSts(22L); |
| | | if (!wrkChargeService.updateById(wrkCharge)) { |
| | | log.error("修改充电任务状态 21.准备充电 ===>> 22.小车待搬 失败!!,工作号={}", wrkCharge.getWrkNo()); |
| | | News.error("修改充电任务状态 21.准备充电 ===>> 22.小车待搬 失败!!,工作号={}", wrkCharge.getWrkNo()); |
| | | } else { |
| | | steThread.setResetFlag(true); |
| | | } |
| | |
| | | // 25.小车去充电 ===>> 26.等待充电 |
| | | wrkCharge.setWrkSts(26L); |
| | | if (!wrkChargeService.updateById(wrkCharge)) { |
| | | log.error("修改充电任务状态 25.小车去充电 ===>> 26.等待充电 失败!!,工作号={}", wrkCharge.getWrkNo()); |
| | | News.error("修改充电任务状态 25.小车去充电 ===>> 26.等待充电 失败!!,工作号={}", wrkCharge.getWrkNo()); |
| | | } else { |
| | | steThread.setResetFlag(true); |
| | | } |
| | |
| | | // 32.小车走行 ===>> 33.小车待搬 |
| | | wrkCharge.setWrkSts(33L); |
| | | if (!wrkChargeService.updateById(wrkCharge)) { |
| | | log.error("修改演示任务状态 25.小车去充电 ===>> 26.等待充电 失败!!,工作号={}", wrkCharge.getWrkNo()); |
| | | News.error("修改演示任务状态 25.小车去充电 ===>> 26.等待充电 失败!!,工作号={}", wrkCharge.getWrkNo()); |
| | | } else { |
| | | steThread.setResetFlag(true); |
| | | } |
| | |
| | | // 36.小车走行 ===>> 37.演示完成 |
| | | wrkCharge.setWrkSts(37L); |
| | | if (!wrkChargeService.updateById(wrkCharge)) { |
| | | log.error("修改演示任务状态 36.小车走行 ===>> 37.演示完成 失败!!,工作号={}", wrkCharge.getWrkNo()); |
| | | News.error("修改演示任务状态 36.小车走行 ===>> 37.演示完成 失败!!,工作号={}", wrkCharge.getWrkNo()); |
| | | } else { |
| | | steThread.setResetFlag(true); |
| | | } |
| | |
| | | wrkMast.setWrkSts(3L); |
| | | wrkMast.setModiTime(now); |
| | | if (wrkMastMapper.updateById(wrkMast) == 0) { |
| | | log.error("修改工作档状态 2.设备上走 => 3.小车待搬 失败!!,工作号={}", wrkMast.getWrkNo()); |
| | | News.error("修改工作档状态 2.设备上走 => 3.小车待搬 失败!!,工作号={}", wrkMast.getWrkNo()); |
| | | } else { |
| | | steThread.setResetFlag(true); |
| | | } |
| | |
| | | wrkMast.setWrkSts(9L); |
| | | wrkMast.setModiTime(now); |
| | | if (wrkMastMapper.updateById(wrkMast) == 0) { |
| | | log.error("修改工作档状态 8.小车搬入库 => 9.入库完成 失败!!,工作号={}", wrkMast.getWrkNo()); |
| | | News.error("修改工作档状态 8.小车搬入库 => 9.入库完成 失败!!,工作号={}", wrkMast.getWrkNo()); |
| | | } else { |
| | | steThread.setResetFlag(true); |
| | | } |
| | |
| | | wrkMast.setWrkSts(12L); |
| | | } else { |
| | | if (Cools.isEmpty(wrkMast.getMk())) { |
| | | log.error("移库工作档没有流程标记!!,工作号={}", wrkMast.getWrkNo()); |
| | | News.error("移库工作档没有流程标记!!,工作号={}", wrkMast.getWrkNo()); |
| | | } else { |
| | | if (wrkMast.getMk().equals("I")) { |
| | | String locNo = wrkMast.getLocNo(); |
| | |
| | | } |
| | | wrkMast.setModiTime(now); |
| | | if (wrkMastMapper.updateById(wrkMast) == 0) { |
| | | log.error("修改工作档状态 11.生成出库ID => 12.小车待搬 失败!!,工作号={}", wrkMast.getWrkNo()); |
| | | News.error("修改工作档状态 11.生成出库ID => 12.小车待搬 失败!!,工作号={}", wrkMast.getWrkNo()); |
| | | } else { |
| | | steThread.setResetFlag(true); |
| | | } |
| | |
| | | wrkMast.setWrkSts(15L); |
| | | wrkMast.setModiTime(now); |
| | | if (wrkMastMapper.updateById(wrkMast) == 0) { |
| | | log.error("修改工作档状态 14.小车搬出库 => 15.等待吊车 失败!!,工作号={}", wrkMast.getWrkNo()); |
| | | News.error("修改工作档状态 14.小车搬出库 => 15.等待吊车 失败!!,工作号={}", wrkMast.getWrkNo()); |
| | | } else { |
| | | steThread.setResetFlag(true); |
| | | } |
| | |
| | | this.recCrnErr(); |
| | | this.recSteErr(); |
| | | } catch (Exception e) { |
| | | log.error("recErr fail", e); |
| | | News.error("recErr fail", e); |
| | | } |
| | | } |
| | | |
| | |
| | | "任务中异常" // 备注 |
| | | ); |
| | | if (!basErrLogService.insert(basErrLog)) { |
| | | log.error("堆垛机plc异常记录失败 ===>> [id:{}] [error:{}]", crn.getId(), errName); |
| | | News.error("堆垛机plc异常记录失败 ===>> [id:{}] [error:{}]", crn.getId(), errName); |
| | | } |
| | | } |
| | | } else { |
| | |
| | | latest.setUpdateTime(now); |
| | | latest.setStatus(2); |
| | | if (!basErrLogService.updateById(latest)) { |
| | | log.error("堆垛机plc异常记录修复失败 ===>> [id:{}] [errLogId:{}]", crn.getId(), latest.getId()); |
| | | News.error("堆垛机plc异常记录修复失败 ===>> [id:{}] [errLogId:{}]", crn.getId(), latest.getId()); |
| | | } |
| | | } |
| | | } |
| | |
| | | "无任务异常" // 备注 |
| | | ); |
| | | if (!basErrLogService.insert(basErrLog)) { |
| | | log.error("堆垛机plc异常记录失败 ===>> [id:{}] [error:{}]", crn.getId(), errName); |
| | | News.error("堆垛机plc异常记录失败 ===>> [id:{}] [error:{}]", crn.getId(), errName); |
| | | } |
| | | } |
| | | // 无异常 |
| | |
| | | latest.setUpdateTime(now); |
| | | latest.setStatus(2); |
| | | if (!basErrLogService.updateById(latest)) { |
| | | log.error("堆垛机plc异常记录修复失败 ===>> [id:{}] [errLogId:{}]", crn.getId(), latest.getId()); |
| | | News.error("堆垛机plc异常记录修复失败 ===>> [id:{}] [errLogId:{}]", crn.getId(), latest.getId()); |
| | | } |
| | | } |
| | | } |
| | |
| | | "任务中异常" // 备注 |
| | | ); |
| | | if (!basSteErrLogService.insert(basSteErrLog)) { |
| | | log.error("穿梭车plc异常记录失败 ===>> [id:{}] [error:{}]", ste.getId(), errName); |
| | | News.error("穿梭车plc异常记录失败 ===>> [id:{}] [error:{}]", ste.getId(), errName); |
| | | } |
| | | } |
| | | } else { |
| | |
| | | latest.setUpdateTime(now); |
| | | latest.setStatus(2); |
| | | if (!basSteErrLogService.updateById(latest)) { |
| | | log.error("穿梭车plc异常记录修复失败 ===>> [id:{}] [errLogId:{}]", ste.getId(), latest.getId()); |
| | | News.error("穿梭车plc异常记录修复失败 ===>> [id:{}] [errLogId:{}]", ste.getId(), latest.getId()); |
| | | } |
| | | } |
| | | } |
| | |
| | | "无任务异常" // 备注 |
| | | ); |
| | | if (!basSteErrLogService.insert(basSteErrLog)) { |
| | | log.error("穿梭车plc异常记录失败 ===>> [id:{}] [error:{}]", ste.getId(), errName); |
| | | News.error("穿梭车plc异常记录失败 ===>> [id:{}] [error:{}]", ste.getId(), errName); |
| | | } |
| | | } |
| | | // 无异常 |
| | |
| | | latest.setUpdateTime(now); |
| | | latest.setStatus(2); |
| | | if (!basSteErrLogService.updateById(latest)) { |
| | | log.error("穿梭车plc异常记录修复失败 ===>> [id:{}] [errLogId:{}]", ste.getId(), latest.getId()); |
| | | News.error("穿梭车plc异常记录修复失败 ===>> [id:{}] [errLogId:{}]", ste.getId(), latest.getId()); |
| | | } |
| | | } |
| | | } |
| | |
| | | if (barcodeThread != null) { |
| | | String barcode0 = barcodeThread.getBarcode(); |
| | | if(!Cools.isEmpty(barcode0)) { |
| | | // log.info("{}号条码扫描器检测条码信息:{}", emptyInSta.getBarcode(), barcode0); |
| | | // News.info("{}号条码扫描器检测条码信息:{}", emptyInSta.getBarcode(), barcode0); |
| | | if(!"NG".endsWith(barcode0) && !"NoRead".equals(barcode0) && !"empty".equals(barcode0)) { |
| | | barcode = barcode0; |
| | | } |
| | |
| | | MessageQueue.offer(SlaveType.Led, emptyInSta.getLed(), new Task(3, errorMsg)); |
| | | } |
| | | } |
| | | log.error("请求接口失败!!!url:{};request:{};response:{}", wmsUrl + "/rpc/pakin/loc/v1", JSON.toJSONString(param), response); |
| | | News.error("请求接口失败!!!url:{};request:{};response:{}", wmsUrl + "/rpc/pakin/loc/v1", JSON.toJSONString(param), response); |
| | | } |
| | | } catch (Exception e) { |
| | | e.printStackTrace(); |
| | |
| | | ledCommand.setEmptyMk(true); |
| | | break; |
| | | default: |
| | | log.error("任务入出库类型错误!!![工作号:{}] [入出库类型:{}]", wrkMast.getWrkNo(), wrkMast.getIoType()); |
| | | News.error("任务入出库类型错误!!![工作号:{}] [入出库类型:{}]", wrkMast.getWrkNo(), wrkMast.getIoType()); |
| | | break; |
| | | } |
| | | ledCommand.setSourceLocNo(wrkMast.getSourceLocNo()); |
| | |
| | | // 命令下发 ------------------------------------------------------------------------------- |
| | | if (!commands.isEmpty()) { |
| | | if (!MessageQueue.offer(SlaveType.Led, led.getId(), new Task(1, commands))) { |
| | | log.error("{}号LED命令下发失败!!![ip:{}] [port:{}]", led.getId(), led.getIp(), led.getPort()); |
| | | News.error("{}号LED命令下发失败!!![ip:{}] [port:{}]", led.getId(), led.getIp(), led.getPort()); |
| | | continue; |
| | | } |
| | | } |
| | |
| | | // led显示默认内容 |
| | | if (reset) { |
| | | if (!MessageQueue.offer(SlaveType.Led, led.getId(), new Task(2, new ArrayList<>()))) { |
| | | log.error("{}号LED命令下发失败!!![ip:{}] [port:{}]", led.getId(), led.getIp(), led.getPort()); |
| | | News.error("{}号LED命令下发失败!!![ip:{}] [port:{}]", led.getId(), led.getIp(), led.getPort()); |
| | | } |
| | | } |
| | | } |
| | |
| | | wrkCharge.setLocNo(idleLoc); |
| | | wrkCharge.setMemo("charge"); |
| | | if (!wrkChargeService.insert(wrkCharge)) { |
| | | log.error("保存{}号穿梭车充电任务失败!!!", ste.getId()); |
| | | News.error("保存{}号穿梭车充电任务失败!!!", ste.getId()); |
| | | continue; |
| | | } |
| | | |
| | |
| | | wrkCharge.setWrkSts(24L); |
| | | wrkCharge.setModiTime(new Date()); |
| | | if (!wrkChargeService.updateById(wrkCharge)) { |
| | | log.error("修改充电任务状态 21.准备充电 => 24.小车到达 失败!!,工作号={}", wrkCharge.getWrkNo()); |
| | | News.error("修改充电任务状态 21.准备充电 => 24.小车到达 失败!!,工作号={}", wrkCharge.getWrkNo()); |
| | | } |
| | | } else { |
| | | this.letCarBeWaiting(wrkCharge, ste.getId()); |
| | |
| | | crnCommand.setDestinationPosY(locMast.getBay1().shortValue()); // 目标库位列 |
| | | crnCommand.setDestinationPosZ(locMast.getLev1().shortValue()); // 目标库位层 |
| | | if (!MessageQueue.offer(SlaveType.Crn, wrkCharge.getCrnNo(), new Task(2, crnCommand))) { |
| | | log.error("堆垛机命令下发失败,堆垛机号={},任务数据={}", wrkCharge.getCrnNo(), JSON.toJSON(crnCommand)); |
| | | News.error("堆垛机命令下发失败,堆垛机号={},任务数据={}", wrkCharge.getCrnNo(), JSON.toJSON(crnCommand)); |
| | | } else { |
| | | // 修改穿梭车运行中排列层 |
| | | steThread.modifyPos(Utils.getGroupRow(locMast.getLocNo()), locMast.getBay1(), locMast.getLev1()); |
| | |
| | | wrkCharge.setCrnStrTime(now); |
| | | wrkCharge.setModiTime(now); |
| | | if (!wrkChargeService.updateById(wrkCharge)) { |
| | | log.error("修改工作档状态 22.小车待搬 => 23.吊车搬运 失败!!,工作号={}", wrkCharge.getWrkNo()); |
| | | News.error("修改工作档状态 22.小车待搬 => 23.吊车搬运 失败!!,工作号={}", wrkCharge.getWrkNo()); |
| | | } |
| | | } |
| | | |
| | |
| | | steCommand.setTaskNo(wrkCharge.getWrkNo()); // 工作号 |
| | | steCommand.setTaskMode(SteTaskModeType.findChargeByLoc(steProtocol.getRow().intValue())); |
| | | if (!MessageQueue.offer(SlaveType.Ste, wrkCharge.getSteNo(), new Task(2, steCommand))) { |
| | | log.error("穿梭车命令下发失败,穿梭车号={},任务数据={}", wrkCharge.getSteNo(), JSON.toJSON(steCommand)); |
| | | News.error("穿梭车命令下发失败,穿梭车号={},任务数据={}", wrkCharge.getSteNo(), JSON.toJSON(steCommand)); |
| | | } else { |
| | | // 修改工作档状态 24.小车到达 ===> 25.小车去充电 |
| | | wrkCharge.setWrkSts(25L); |
| | |
| | | wrkCharge.setCrnEndTime(now); |
| | | wrkCharge.setModiTime(now); |
| | | if (!wrkChargeService.updateById(wrkCharge)) { |
| | | log.error("修改充电任务状态 24.小车到达 ===> 25.小车去充电 失败!!,工作号={}", wrkCharge.getWrkNo()); |
| | | News.error("修改充电任务状态 24.小车到达 ===> 25.小车去充电 失败!!,工作号={}", wrkCharge.getWrkNo()); |
| | | } |
| | | } |
| | | } |
| | |
| | | // 修改工作档状态 26.等待充电 ===> 28.完成充电 |
| | | wrkCharge.setWrkSts(28L); |
| | | if (!wrkChargeService.updateById(wrkCharge)) { |
| | | log.error("修改充电任务状态 26.等待充电 ===> 28.完成充电 失败!!,工作号={}", wrkCharge.getWrkNo()); |
| | | News.error("修改充电任务状态 26.等待充电 ===> 28.完成充电 失败!!,工作号={}", wrkCharge.getWrkNo()); |
| | | } else { |
| | | steThread.setResetFlag(true); |
| | | } |
| | | } |
| | | } else { |
| | | log.error("获取充电桩号失败,解析库位:{}", wrkCharge.getLocNo()); |
| | | News.error("获取充电桩号失败,解析库位:{}", wrkCharge.getLocNo()); |
| | | } |
| | | } |
| | | } |
| | | } catch (Exception e) { |
| | | log.error("fail", e); |
| | | News.error("fail", e); |
| | | } |
| | | } |
| | | } |
| | |
| | | } |
| | | } |
| | | |
| | | log.info("{}号堆垛机对{}库位进行演示", crn.getId(), locNo); |
| | | News.info("{}号堆垛机对{}库位进行演示", crn.getId(), locNo); |
| | | |
| | | String sourceLocNo = Utils.getLocNo(steProtocol.getRow(), steProtocol.getBay(), steProtocol.getLev()); |
| | | |
| | |
| | | wrkCharge.setLocNo(locNo); |
| | | wrkCharge.setMemo("demo"); |
| | | if (!wrkChargeService.insert(wrkCharge)) { |
| | | log.error("生成演示任务失败,堆垛机号:{},小车:{},源库位:{},目标库位:{}", crn.getId(), steNo, sourceLocNo, locNo); |
| | | News.error("生成演示任务失败,堆垛机号:{},小车:{},源库位:{},目标库位:{}", crn.getId(), steNo, sourceLocNo, locNo); |
| | | } |
| | | } |
| | | } |
| | |
| | | wrkCharge.setWrkSts(32L); |
| | | wrkCharge.setModiTime(new Date()); |
| | | if (!wrkChargeService.updateById(wrkCharge)) { |
| | | log.error("修改演示任务{}工作档 31.生成演示ID ==>> 32.小车走行 失败!", wrkCharge.getWrkNo()); |
| | | News.error("修改演示任务{}工作档 31.生成演示ID ==>> 32.小车走行 失败!", wrkCharge.getWrkNo()); |
| | | } |
| | | // 33.小车待搬 |
| | | } else if (wrkCharge.getWrkSts() == 33L) { |
| | |
| | | crnCommand.setDestinationPosY(locMast.getBay1().shortValue()); // 目标库位列 |
| | | crnCommand.setDestinationPosZ(locMast.getLev1().shortValue()); // 目标库位层 |
| | | if (!MessageQueue.offer(SlaveType.Crn, wrkCharge.getCrnNo(), new Task(2, crnCommand))) { |
| | | log.error("堆垛机命令下发失败,堆垛机号={},任务数据={}", wrkCharge.getCrnNo(), JSON.toJSON(crnCommand)); |
| | | News.error("堆垛机命令下发失败,堆垛机号={},任务数据={}", wrkCharge.getCrnNo(), JSON.toJSON(crnCommand)); |
| | | } else { |
| | | // 修改穿梭车运行中排列层 |
| | | steThread.modifyPos(Utils.getGroupRow(locMast.getLocNo()), locMast.getBay1(), locMast.getLev1()); |
| | |
| | | wrkCharge.setCrnStrTime(now); |
| | | wrkCharge.setModiTime(now); |
| | | if (!wrkChargeService.updateById(wrkCharge)) { |
| | | log.error("修改演示任务{}工作档 33.小车待搬 => 34.吊车搬运 失败!", wrkCharge.getWrkNo()); |
| | | News.error("修改演示任务{}工作档 33.小车待搬 => 34.吊车搬运 失败!", wrkCharge.getWrkNo()); |
| | | } |
| | | } |
| | | // 35.小车就绪 |
| | |
| | | |
| | | int steNo = steProtocol.getSteNo().intValue(); |
| | | if (!basSteService.updatePakMk(steNo, "Y")) { |
| | | log.error("修改穿梭车作业状态 失败!!,穿梭车={}", steNo); |
| | | News.error("修改穿梭车作业状态 失败!!,穿梭车={}", steNo); |
| | | return; |
| | | } |
| | | |
| | |
| | | steCommand.setLev(steProtocol.getLev()); |
| | | |
| | | if (!MessageQueue.offer(SlaveType.Ste, steNo, new Task(2, steCommand))) { |
| | | log.error("穿梭车命令下发失败,穿梭车号={},任务数据={}", steNo, JSON.toJSON(steCommand)); |
| | | News.error("穿梭车命令下发失败,穿梭车号={},任务数据={}", steNo, JSON.toJSON(steCommand)); |
| | | } else { |
| | | // 修改工作档状态 35.小车就绪 => 36.小车走行 |
| | | wrkCharge.setWrkSts(36L); |
| | | wrkCharge.setModiTime(new Date()); |
| | | if (!wrkChargeService.updateById(wrkCharge)) { |
| | | log.error("修改演示任务{}工作档 35.小车就绪 => 36.小车走行 失败!", wrkCharge.getWrkNo()); |
| | | News.error("修改演示任务{}工作档 35.小车就绪 => 36.小车走行 失败!", wrkCharge.getWrkNo()); |
| | | } |
| | | } |
| | | } |
| | |
| | | } |
| | | |
| | | if (null == loc) { |
| | | log.error("深库位出库 --- 浅库位阻塞异常! 待移转浅库位:" + shallowLoc.getLocNo()); |
| | | News.error("深库位出库 --- 浅库位阻塞异常! 待移转浅库位:" + shallowLoc.getLocNo()); |
| | | throw new CoolException("深库位出库 --- 浅库位阻塞异常! 待移转浅库位:" + shallowLoc.getLocNo()); |
| | | } |
| | | |
| | |
| | | throw new CoolException("移转失败"); |
| | | } |
| | | } catch (Exception e) { |
| | | log.error("深库位阻塞,对浅库位进行移转失败", e); |
| | | News.error("深库位阻塞,对浅库位进行移转失败", e); |
| | | e.printStackTrace(); |
| | | TransactionAspectSupport.currentTransactionStatus().setRollbackOnly(); |
| | | } |