#

yxFwq

2024-07-18 19a7e4ff6c165ba3b13aaa4e79b0aa407ae8fd3f

 src/main/java/com/zy/core/thread/JarThread.java

@@ -4,11 +4,14 @@
import HslCommunication.Core.Types.OperateResultExOne;
import HslCommunication.Profinet.Siemens.SiemensPLCS;
import HslCommunication.Profinet.Siemens.SiemensS7Net;
import com.alibaba.fastjson.JSON;
import com.core.common.DateUtils;
import com.core.common.SpringUtils;
import com.core.exception.CoolException;
import com.zy.asrs.entity.BasJar;
import com.zy.asrs.entity.BasSteOpt;
import com.zy.asrs.service.BasJarService;
import com.zy.asrs.service.BasSteOptService;
import com.zy.core.News;
import com.zy.core.ThreadHandler;
import com.zy.core.cache.MessageQueue;
@@ -17,6 +20,7 @@
import com.zy.core.enums.SlaveType;
import com.zy.core.model.JarSlave;
import com.zy.core.model.Task;
import com.zy.core.model.command.JarCommand;
import com.zy.core.model.protocol.JarProtocol;
import lombok.Data;
import lombok.extern.slf4j.Slf4j;
@@ -26,8 +30,7 @@

/**
 * shuttle 硫化罐线程
 * Created by vincent on 2020/8/4
 * 不能有 槽号 和 机架号
 * Created by vincent on 2024/3/01
 */
@Data
@Slf4j
@@ -57,6 +60,10 @@
                    // 读数据
                    case 1:
                        readStatus();
                        break;
                    // 写数据 ID+目标站
                    case 2:
                        write((JarCommand) task.getData());
                        break;
                    default:
                        break;
@@ -110,14 +117,70 @@
     */
    private void readStatus(){
        try {
            OperateResultExOne<byte[]> result = siemensS7Net.Read("DB101.0", (short) 10);
            if (slave.getId()>4){
                if (null == jarProtocol) {
                    jarProtocol = new JarProtocol();
                    jarProtocol.setJarNo(slave.getId());
                }
                jarProtocol.setMode(2);//模式
                jarProtocol.setStatus((short)0);//状态
                jarProtocol.setAutoing(true);//自动

                jarProtocol.setRightDoor(true);//左门状态  //出料门
                jarProtocol.setLeftDoor(true);//右门状态  //进料门

                jarProtocol.setLeftDoorOpen(0);//open the left door  //进料门
                jarProtocol.setLeftDoorClose(0);//close the left door  //进料门
                jarProtocol.setRightDoorOpen(0);//open the right door  //出料门
                jarProtocol.setRightDoorClose(0);//close the right door  //出料门

                jarProtocol.setJarTemperature(0.0F);
                return;
            }
            OperateResultExOne<byte[]> result = siemensS7Net.Read("V300", (short) 30);
            if (result.IsSuccess) {
                if (null == jarProtocol) {
                    jarProtocol = new JarProtocol();
                    jarProtocol.setJarNo(slave.getId());
                }
                jarProtocol.setMode(siemensS7Net.getByteTransform().TransInt32(result.Content, 2));
                jarProtocol.setStatus(siemensS7Net.getByteTransform().TransInt16(result.Content, 4));
                if (slave.getId() == 1 || slave.getId() == 3){
                    jarProtocol.setRightDoor(siemensS7Net.getByteTransform().TransInt16(result.Content, 0) != 0);//左门状态  //出料门
                    jarProtocol.setLeftDoor(siemensS7Net.getByteTransform().TransInt16(result.Content, 2) != 0);//右门状态  //进料门
                    jarProtocol.setRightInEnable(siemensS7Net.getByteTransform().TransInt16(result.Content, 4) != 0);//左门可开  //出料门
                    jarProtocol.setRightOutEnable(siemensS7Net.getByteTransform().TransInt16(result.Content, 6) != 0);//左门可关  //出料门
                    jarProtocol.setLeftInEnable(siemensS7Net.getByteTransform().TransInt16(result.Content, 8) != 0);//右门可开  //进料门
                    jarProtocol.setLeftOutEnable(siemensS7Net.getByteTransform().TransInt16(result.Content, 10) != 0);//右门可关  //进料门
                    jarProtocol.setRightDoorOpen((int)siemensS7Net.getByteTransform().TransInt16(result.Content, 18));//open the left door  //出料门
                    jarProtocol.setRightDoorClose((int)siemensS7Net.getByteTransform().TransInt16(result.Content, 20));//close the left door  //出料门
                    jarProtocol.setLeftDoorOpen((int)siemensS7Net.getByteTransform().TransInt16(result.Content, 22));//open the right door  //进料门
                    jarProtocol.setLeftDoorClose((int)siemensS7Net.getByteTransform().TransInt16(result.Content, 24));//close the right door  //进料门
                } else {
                    jarProtocol.setLeftDoor(siemensS7Net.getByteTransform().TransInt16(result.Content, 0) != 0);//左门状态  //进料门
                    jarProtocol.setRightDoor(siemensS7Net.getByteTransform().TransInt16(result.Content, 2) != 0);//右门状态  //出料门
                    jarProtocol.setLeftInEnable(siemensS7Net.getByteTransform().TransInt16(result.Content, 4) != 0);//左门可开  //进料门
                    jarProtocol.setLeftOutEnable(siemensS7Net.getByteTransform().TransInt16(result.Content, 6) != 0);//左门可关  //进料门
                    jarProtocol.setRightInEnable(siemensS7Net.getByteTransform().TransInt16(result.Content, 8) != 0);//右门可开  //出料门
                    jarProtocol.setRightOutEnable(siemensS7Net.getByteTransform().TransInt16(result.Content, 10) != 0);//右门可关  //出料门
                    jarProtocol.setLeftDoorOpen((int)siemensS7Net.getByteTransform().TransInt16(result.Content, 18));//open the left door  //进料门
                    jarProtocol.setLeftDoorClose((int)siemensS7Net.getByteTransform().TransInt16(result.Content, 20));//close the left door  //进料门
                    jarProtocol.setRightDoorOpen((int)siemensS7Net.getByteTransform().TransInt16(result.Content, 22));//open the right door  //出料门
                    jarProtocol.setRightDoorClose((int)siemensS7Net.getByteTransform().TransInt16(result.Content, 24));//close the right door  //出料门
                }
                jarProtocol.setMode((int)siemensS7Net.getByteTransform().TransInt16(result.Content, 12));//模式
                jarProtocol.setJarErr((int)siemensS7Net.getByteTransform().TransInt16(result.Content, 14));//异常码
                jarProtocol.setStatus(siemensS7Net.getByteTransform().TransInt16(result.Content, 16));//状态
                jarProtocol.setJarTemperature(siemensS7Net.getByteTransform().TransSingle(result.Content, 26));//温度

                jarProtocol.setAutoing(siemensS7Net.getByteTransform().TransInt16(result.Content, 12) == 2);//自动

//
//                jarProtocol.setMode(2);//模式
//                jarProtocol.setStatus((short)6);//状态
//                jarProtocol.setLeftDoorOpen(0);//open the left door  //进料门
//                jarProtocol.setLeftDoorClose(0);//close the left door  //进料门
//                jarProtocol.setRightDoorOpen(0);//open the right door  //出料门
//                jarProtocol.setRightDoorClose(0);//close the right door  //出料门


                // 根据实时信息更新数据库
                BasJarService service = SpringUtils.getBean(BasJarService.class);
@@ -136,6 +199,7 @@
            }
        } catch (Exception e) {
//            e.printStackTrace();
            log.error(e.getMessage());
            OutputQueue.STE.offer(MessageFormat.format("【{0}】读取硫化罐plc状态信息失败 ===>> [id:{1}] [ip:{2}] [port:{3}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort()));
//            News.error("读取穿梭车plc状态信息失败 ===>> [id:{}] [ip:{}] [port:{}]", slave.getId(), slave.getIp(), slave.getPort());
            initSte();
@@ -143,6 +207,178 @@

    }

    /**
     * 写入数据
     */
    private synchronized boolean write(JarCommand command){
        if (null == command) {
            News.error("穿梭车写入命令为空");
            return false;
        }

        command.setJarNo(slave.getId());
        OperateResult result1 = null;
        String resultV1 = "";
        short resultS1 = 0;
        OperateResult result2 = null;
        String resultV2 = null;
        short resultS2 = 0;

        switch (command.getTaskModeType().id){
            case 1:
            case 2:
            case 3:
            case 4:
                return false;
            case 5://开门
                resultV1 = "V318";
                resultV2 = "V320";
                resultS1 = (short)1;
                resultS2 = (short)1;
                break;
            case 6://关门
                resultV1 = "V322";
                resultV2 = "V324";
                resultS1 = (short)1;
                resultS2 = (short)1;
                break;
            case 7:
            case 8:
                return false;
            case 9:
                resultV1 = "V318";
                resultV2 = "V320";
                break;
            case 10:
                resultV1 = "V322";
                resultV2 = "V324";
                break;
            default:
                return false;
        }

        result1 = siemensS7Net.Write(resultV1, resultS1);
        result2 = siemensS7Net.Write(resultV2, resultS2);
        //硫化罐任务写入后，回读一次，看是否成功
        try {
            Thread.sleep(200);
        } catch (InterruptedException e) {
            e.printStackTrace();
        }
        int writeCount = 1;
        do {
            try{
                if(!result1.IsSuccess){
                    log.error("写入硫化罐plc数据失败，重新下发任务  写入直接失败 ===>> [id:{}],{},[写入次数:{}]", slave.getId(), JSON.toJSONString(command),writeCount);
                    result1 = siemensS7Net.Write(resultV1, resultS1);
                    Thread.sleep(100);
                    writeCount++;
                    continue;
                }
                OperateResultExOne<byte[]> resultRead1 = siemensS7Net.Read(resultV1, (short) 2);
                if (resultRead1.IsSuccess) {
                    short transInt16 = siemensS7Net.getByteTransform().TransInt16(resultRead1.Content, 0);
                    if (transInt16 == resultS1 || transInt16 == (short) 2 || transInt16 == (short) 3){
                        break;
                    } else {
                        log.error("写入硫化罐plc数据失败，重新下发任务  写入直接失败 ===>> [id:{}],{},[写入次数:{}]", slave.getId(), JSON.toJSONString(command),writeCount);
                        result1 = siemensS7Net.Write(resultV1, resultS1);
                        Thread.sleep(100);
                        writeCount++;
                        continue;
                    }
                } else {
                    log.error("写入硫化罐plc数据失败，重新下发任务  写入直接失败 ===>> [id:{}],{},[写入次数:{}]", slave.getId(), JSON.toJSONString(command),writeCount);
                    result1 = siemensS7Net.Write(resultV1, resultS1);
                    Thread.sleep(100);
                    writeCount++;
                    continue;
                }
            }catch (Exception e){
                log.error("写入硫化罐plc数据后回读出错,异常："+e);
            }
            writeCount++;
        } while (writeCount<6);

        writeCount = 1;
        do {
            try{
                if(!result2.IsSuccess){
                    log.error("写入硫化罐plc数据失败，重新下发任务  写入直接失败 ===>> [id:{}],{},[写入次数:{}]", slave.getId(), JSON.toJSONString(command),writeCount);
                    result2 = siemensS7Net.Write(resultV2, resultS2);
                    Thread.sleep(100);
                    writeCount++;
                    continue;
                }
                OperateResultExOne<byte[]> resultRead2 = siemensS7Net.Read(resultV2, (short) 2);
                if (resultRead2.IsSuccess) {
                    short transInt16 = siemensS7Net.getByteTransform().TransInt16(resultRead2.Content, 0);
                    if (transInt16 == resultS1  || transInt16 == (short) 3){
                        break;
                    } else {
                        log.error("写入硫化罐plc数据失败，重新下发任务  写入直接失败 ===>> [id:{}],{},[写入次数:{}]", slave.getId(), JSON.toJSONString(command),writeCount);
                        result2 = siemensS7Net.Write(resultV2, resultS2);
                        Thread.sleep(100);
                        writeCount++;
                        continue;
                    }
                } else {
                    log.error("写入硫化罐plc数据失败，重新下发任务  写入直接失败 ===>> [id:{}],{},[写入次数:{}]", slave.getId(), JSON.toJSONString(command),writeCount);
                    result2 = siemensS7Net.Write(resultV2, resultS2);
                    Thread.sleep(100);
                    writeCount++;
                    continue;
                }
            }catch (Exception e){
                log.error("写入硫化罐plc数据后回读出错,异常："+e);
            }
            writeCount++;
        } while (writeCount<6);

        try {
            // 日志记录
            if (command.getTaskMode() != 0) {
                BasSteOptService bean = SpringUtils.getBean(BasSteOptService.class);
                if (null != bean) {
                    BasSteOpt basSteOpt = new BasSteOpt(
                            command.getTaskNo(),    // 任务号
                            command.getJarNo(),    // 硫化罐
                            new Date(),    // 下发时间
                            command.getTaskModeType().desc,    // 作业
                            null,    // 源排
                            null,    // 源列
                            null,    // 源层
                            null,    // 源站
                            null,    // 目标排
                            null,    // 目标列
                            null,    // 目标层
                            null,    // 目标站
                            null,    // 响应结果
                            null,    // 修改时间
                            null,    // 修改人员
                            null    // 备注
                    );
                    bean.insert(basSteOpt);
                }
            }
        } catch (Exception ignore) {}

        if (result1 != null && result1.IsSuccess && result2 != null && result2.IsSuccess ) {

            News.info("硫化罐命令下发[id:{}] >>>>> {}", slave.getId(), JSON.toJSONString(command));
            OutputQueue.STE.offer(MessageFormat.format("【{0}】[id:{1}] >>>>> 硫化罐命令下发： {2}", DateUtils.convert(new Date()), slave.getId(), JSON.toJSONString(command)));
            try {
                Thread.sleep(500);
            } catch (Exception e){ }
            return true;
        } else {
            OutputQueue.STE.offer(MessageFormat.format("【{0}】写入硫化罐plc数据失败 ===>> [id:{1}] [ip:{2}] [port:{3}]", DateUtils.convert(new Date()), slave.getId(), slave.getIp(), slave.getPort()));
            News.error("写入硫化罐plc数据失败 ===>> [id:{}] [ip:{}] [port:{}]", slave.getId(), slave.getIp(), slave.getPort());
            initSte();
            return false;
        }
    }

    @Override
    public void close() {
//        siemensS7Net.ConnectClose();